CN115226304A - Circuit board and method for manufacturing the same - Google Patents
Circuit board and method for manufacturing the same Download PDFInfo
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- CN115226304A CN115226304A CN202110426798.6A CN202110426798A CN115226304A CN 115226304 A CN115226304 A CN 115226304A CN 202110426798 A CN202110426798 A CN 202110426798A CN 115226304 A CN115226304 A CN 115226304A
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0011—Working of insulating substrates or insulating layers
- H05K3/0017—Etching of the substrate by chemical or physical means
- H05K3/0026—Etching of the substrate by chemical or physical means by laser ablation
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0277—Bendability or stretchability details
- H05K1/0283—Stretchable printed circuits
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/40—Forming printed elements for providing electric connections to or between printed circuits
- H05K3/4007—Surface contacts, e.g. bumps
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/40—Forming printed elements for providing electric connections to or between printed circuits
- H05K3/4038—Through-connections; Vertical interconnect access [VIA] connections
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- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Printing Elements For Providing Electric Connections Between Printed Circuits (AREA)
Abstract
一种电路板的制造方法,该方法包括以下步骤:提供覆铜板,覆铜板包括基层、第一金属层和第二金属层;通过激光打孔开设贯穿第一金属层和基层的凹槽;于凹槽内填充导电膏,位于凹槽内的导电膏形成导电柱,凸出第一金属层的表面的导电膏形成焊盘;通过激光打孔开设贯穿焊盘、导电柱和第二金属层的通孔;分别将第一金属层和第二金属层制作为第一线路层和第二线路层,第一线路层和第二线路层均包括焊接区,焊盘设于位于焊接区的第一线路层上,得到电路板。本发明提供的电路板的制造方法既能保证焊盘的平整性,又能保证电路板的挠折性良好。另,本发明还提供了一种电路板。
A method for manufacturing a circuit board, the method comprising the steps of: providing a copper clad laminate, the copper clad laminate comprising a base layer, a first metal layer and a second metal layer; opening a groove through the first metal layer and the base layer by laser drilling; The groove is filled with conductive paste, the conductive paste located in the groove forms a conductive column, and the conductive paste protruding from the surface of the first metal layer forms a pad; laser drilling is used to open a hole through the pad, the conductive column and the second metal layer. through holes; the first metal layer and the second metal layer are respectively made into the first circuit layer and the second circuit layer, the first circuit layer and the second circuit layer both include a welding area, and the welding pad is arranged on the first circuit layer located in the welding area. On the circuit layer, the circuit board is obtained. The manufacturing method of the circuit board provided by the invention can not only ensure the flatness of the pad, but also ensure the good flexibility of the circuit board. In addition, the present invention also provides a circuit board.
Description
技术领域technical field
本发明涉及印刷电路板技术,尤其涉及一种电路板及其制造方法。The present invention relates to printed circuit board technology, in particular to a circuit board and a manufacturing method thereof.
背景技术Background technique
将两个电路板进行连接,传统的连接方法是采用“回流焊接”的方式。但,采用“回流焊接”的方式,需要将整块电路板进行加热,一般“回流焊接”的温度较高,容易对一些不耐高温或对热敏感的零件或电子元件造成损伤;而且,还可能增大电路板的信号传输损失。To connect the two circuit boards, the traditional connection method is "reflow soldering". However, using the "reflow soldering" method, the entire circuit board needs to be heated. Generally, the temperature of "reflow soldering" is relatively high, which is easy to cause damage to some parts or electronic components that are not resistant to high temperature or sensitive to heat; May increase the signal transmission loss of the circuit board.
现在,大多采用激光焊接的方式将两个电路板进行连接。为保证电路板表面平整利于激光焊接,电路板需要进行整面镀铜,即除了在通孔表面镀铜形成焊盘外,其它位置也需要镀铜。然而,整面镀铜会影响线路的挠折性。如果想保证线路挠折良好,就需要仅在通孔表面进行选镀铜,但选镀铜又无法保证电路板表面平整。Now, two circuit boards are mostly connected by laser welding. In order to ensure that the surface of the circuit board is flat and conducive to laser welding, the circuit board needs to be copper-plated on the entire surface, that is, in addition to copper-plating on the surface of the through hole to form the pad, other positions also need copper-plating. However, full copper plating will affect the flexibility of the circuit. If you want to ensure good bending of the circuit, you need to choose copper plating only on the surface of the through hole, but choosing copper plating cannot ensure that the surface of the circuit board is flat.
发明内容SUMMARY OF THE INVENTION
鉴于以上内容,为了解决上述至少之一的缺陷,有必要提出一种电路板的制造方法。In view of the above, in order to solve at least one of the above-mentioned defects, it is necessary to propose a method for manufacturing a circuit board.
另,本发明还提供了一种采用上述制造方法制造的电路板。In addition, the present invention also provides a circuit board manufactured by the above manufacturing method.
本发明提供一种电路板的制造方法,包括以下步骤:The present invention provides a method for manufacturing a circuit board, comprising the following steps:
提供一覆铜板,包括基层以及设置于所述基层相对两表面的第一金属层和第二金属层。A copper clad laminate is provided, which includes a base layer and a first metal layer and a second metal layer disposed on opposite surfaces of the base layer.
分别将所述第一金属层和所述第二金属层制作为第一线路层和第二线路层,所述第一线路层和所述第二线路层均包括焊接区,位于所述焊接区的所述第一线路层开设有第一凹槽部。The first metal layer and the second metal layer are respectively made into a first circuit layer and a second circuit layer, and both the first circuit layer and the second circuit layer include a welding area and are located in the welding area The first circuit layer is provided with a first groove portion.
通过激光打孔方式于所述基层中开设第二凹槽部,所述第一凹槽部与所述第二凹槽部共同形成凹槽。A second groove portion is formed in the base layer by means of laser drilling, and the first groove portion and the second groove portion together form a groove.
于所述凹槽内填充导电膏,所述导电膏还凸出位于所述焊接区内所述第一线路层的表面,位于所述凹槽内的所述导电膏形成导电柱,凸出所述第一线路层的表面的所述导电膏形成焊盘。A conductive paste is filled in the groove, the conductive paste also protrudes from the surface of the first circuit layer in the soldering area, and the conductive paste in the groove forms a conductive column, protruding from the The conductive paste on the surface of the first wiring layer forms a pad.
以及,通过激光打孔方式开设贯穿所述焊盘、所述导电柱和所述第二线路层的通孔,得到所述电路板。And, through holes penetrating through the pads, the conductive pillars and the second circuit layer are opened by means of laser drilling to obtain the circuit board.
本申请实施方式中,沿所述电路板的延伸方向,所述第二凹槽部的尺寸大于所述通孔的尺寸,且小于或等于所述第一凹槽部的尺寸。In the embodiment of the present application, along the extending direction of the circuit board, the size of the second groove portion is larger than the size of the through hole, and is smaller than or equal to the size of the first groove portion.
本申请实施方式中,形成所述通孔后,所述方法还包括:In the embodiment of the present application, after forming the through hole, the method further includes:
本申请实施方式中,所述第二凹槽部还贯穿所述第二线路层。In the embodiment of the present application, the second groove portion also penetrates the second circuit layer.
本发明还提供一种电路板的制造方法,包括以下步骤:The present invention also provides a method for manufacturing a circuit board, comprising the following steps:
提供一覆铜板,包括基层以及设置于所述基层相对两表面的第一金属层和第二金属层。A copper clad laminate is provided, which includes a base layer and a first metal layer and a second metal layer disposed on opposite surfaces of the base layer.
通过激光打孔方式开设贯穿所述第一金属层和所述基层的凹槽。A groove is opened through the first metal layer and the base layer by means of laser drilling.
于所述凹槽内填充导电膏,所述导电膏还凸出所述第一金属层的表面,位于所述凹槽内的所述导电膏形成导电柱,凸出所述第一金属层的表面的所述导电膏形成焊盘。A conductive paste is filled in the groove, the conductive paste also protrudes from the surface of the first metal layer, and the conductive paste located in the groove forms a conductive column, which protrudes from the first metal layer. The conductive paste on the surface forms a pad.
通过激光打孔方式开设贯穿所述焊盘、所述导电柱和所述第二金属层的通孔。Through holes penetrating through the pads, the conductive pillars and the second metal layer are formed by laser drilling.
以及,分别将所述第一金属层和所述第二金属层制作为第一线路层和第二线路层,所述第一线路层和所述第二线路层均包括焊接区,所述焊盘设于位于所述焊接区的所述第一线路层上,得到所述电路板。And, the first metal layer and the second metal layer are respectively made into a first circuit layer and a second circuit layer, the first circuit layer and the second circuit layer both include welding areas, and the welding A disk is arranged on the first circuit layer located in the bonding area to obtain the circuit board.
本申请实施方式中,沿所述电路板的延伸方向,所述凹槽的尺寸大于所述通孔的尺寸。In the embodiment of the present application, along the extending direction of the circuit board, the size of the groove is larger than the size of the through hole.
本申请实施方式中,制作所述第一线路层和所述第二线路层后,所述方法还包括:In the embodiment of the present application, after fabricating the first circuit layer and the second circuit layer, the method further includes:
本申请实施方式中,所述凹槽还贯穿所述第二线路层。In the embodiment of the present application, the groove also penetrates the second circuit layer.
本发明还提供一种电路板,包括基层、第一线路层、第二线路层凹槽、导电柱、焊盘以及通孔,所述第一线路层设置于所述基层的一表面,所述第二线路层设置于所述基层远离所述第一线路层的另一表面,所述第一线路层和所述第二线路层均包括焊接区,位于所述焊接区的所述第一线路层和所述基层开设有凹槽;所述导电柱设置于所述凹槽内;所述焊盘凸出于位于所述焊接区的所述第一线路层的表面,且与所述导电柱电性连接;所述通孔贯穿所述焊盘、所述导电柱和所述第二线路层设置。The present invention also provides a circuit board, comprising a base layer, a first circuit layer, a second circuit layer groove, a conductive column, a pad and a through hole, the first circuit layer is arranged on a surface of the base layer, and the The second circuit layer is disposed on the other surface of the base layer away from the first circuit layer. Both the first circuit layer and the second circuit layer include a bonding area, and the first circuit located in the bonding area The layer and the base layer are provided with grooves; the conductive pillars are arranged in the grooves; the pads protrude from the surface of the first circuit layer located in the bonding area, and are connected with the conductive pillars Electrical connection; the through hole is arranged through the pad, the conductive column and the second circuit layer.
本申请实施方式中,沿所述电路板的延伸方向,所述凹槽的尺寸大于所述通孔的尺寸。In the embodiment of the present application, along the extending direction of the circuit board, the size of the groove is larger than the size of the through hole.
本申请实施方式中,所述电路板还包括设置于所述通孔的内壁的表面处理层,所述表面处理层还包覆所述焊盘以及位于所述焊接区内的所述第一线路层和所述第二线路层。In the embodiment of the present application, the circuit board further includes a surface treatment layer disposed on the inner wall of the through hole, and the surface treatment layer further covers the pad and the first circuit located in the welding area layer and the second circuit layer.
本申请实施方式中,所述凹槽还贯穿所述第二线路层设置。In the embodiment of the present application, the groove is further provided through the second circuit layer.
相较于现有技术,本发明提供的电路板的制造方法通过激光成孔的方法先形成凹槽,凹槽内填充导电膏,导电膏凸出第一线路层的表面形成焊盘,焊盘用于后续电路板之间的激光焊接。由于导电膏形成焊盘过程中,焊盘的平整性以及焊盘与周围线路层的厚度差易于控制,有利于后续电路板之间进行激光焊接。再在导电膏上采用激光成孔的方式形成通孔,通孔的激光成型过程,会使导电膏在高温下进一步固化,使导电膏不具有流动性,一方面,进一步的不可逆固化能够提高导电膏的硬度,另一方面,激光形成通孔过程对焊盘的表面平整性不会造成影响。另外,采用在电路板的局部成型焊盘和通孔的方式实现电路板之间的激光焊接,无需对整个电路板进行电镀,能保证电路板的挠折性良好。Compared with the prior art, the manufacturing method of the circuit board provided by the present invention first forms a groove by means of laser drilling, fills the groove with a conductive paste, and the conductive paste protrudes from the surface of the first circuit layer to form a pad, and the pad is formed. For laser welding between subsequent boards. In the process of forming the pad from the conductive paste, the flatness of the pad and the thickness difference between the pad and the surrounding circuit layer are easy to control, which is favorable for laser welding between subsequent circuit boards. Then, the through hole is formed on the conductive paste by laser forming. The laser forming process of the through hole will further solidify the conductive paste at high temperature, so that the conductive paste has no fluidity. On the one hand, further irreversible curing can improve the conductivity. The hardness of the paste, on the other hand, does not affect the surface flatness of the pads during the laser via forming process. In addition, laser welding between circuit boards is realized by forming pads and through holes in parts of the circuit board, without electroplating the entire circuit board, which can ensure good flexibility of the circuit board.
附图说明Description of drawings
图1为本发明一实施方式提供的覆铜板的示意图。FIG. 1 is a schematic diagram of a copper clad laminate provided by an embodiment of the present invention.
图2为在图1所示的覆铜板上贴附保护膜的示意图。FIG. 2 is a schematic diagram of attaching a protective film to the copper clad laminate shown in FIG. 1 .
图3为在图2所示的保护膜上形成开口的示意图。FIG. 3 is a schematic view of forming openings in the protective film shown in FIG. 2 .
图4为在图3所示的覆铜板上形成第三凹槽的示意图。FIG. 4 is a schematic diagram of forming a third groove on the copper clad laminate shown in FIG. 3 .
图5为在图4所示的第三凹槽内填充导电膏的示意图。FIG. 5 is a schematic diagram of filling conductive paste in the third groove shown in FIG. 4 .
图6为在图5所示的导电膏内形成通孔的示意图。FIG. 6 is a schematic diagram of forming through holes in the conductive paste shown in FIG. 5 .
图7为将图6所示的金属层形成线路层的示意图。FIG. 7 is a schematic diagram of forming the metal layer shown in FIG. 6 into a wiring layer.
图8为在图7所示的通孔内形成表面处理层的示意图。FIG. 8 is a schematic diagram of forming a surface treatment layer in the through hole shown in FIG. 7 .
图9为在图1所示的覆铜板上形成线路的结构示意图。FIG. 9 is a schematic structural diagram of a circuit formed on the copper clad laminate shown in FIG. 1 .
图10为在图9所示的第一线路层上贴附保护膜的示意图。FIG. 10 is a schematic diagram of attaching a protective film on the first circuit layer shown in FIG. 9 .
图11为在图10所示的基层上形成第二凹槽的示意图。FIG. 11 is a schematic diagram of forming a second groove on the base layer shown in FIG. 10 .
图12为在图11所示的第一凹槽和第二凹槽内填充导电膏的示意图。FIG. 12 is a schematic diagram of filling conductive paste in the first groove and the second groove shown in FIG. 11 .
图13为在图12所示的导电膏内形成通孔的示意图。FIG. 13 is a schematic diagram of forming through holes in the conductive paste shown in FIG. 12 .
图14为在图13所示的通孔内形成表面处理层的示意图。FIG. 14 is a schematic view of forming a surface treatment layer in the through hole shown in FIG. 13 .
图15为本发明又一实施方式提供的电路板的结构示意图。FIG. 15 is a schematic structural diagram of a circuit board according to another embodiment of the present invention.
图16为本发明第四实施方式提供的电路板的结构示意图。FIG. 16 is a schematic structural diagram of a circuit board provided by a fourth embodiment of the present invention.
主要元件符号说明Description of main component symbols
电路板 100、200、300、400
覆铜板 10
基层 11
第一金属层 12
第二金属层 13
第一线路层 14、16
第二线路层 15、17
第一凹槽部 18
第二凹槽部 19、20
保护膜 2
开口 21
凹槽 3、5
导电膏 4
导电柱 41
焊盘 42
通孔 6Through
表面处理层 7
防焊层 8
焊接区 AWelding zone A
非焊接区 BNon-welded area B
如下具体实施方式将结合上述附图进一步说明本发明。The following specific embodiments will further illustrate the present invention in conjunction with the above drawings.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention.
本发明一实施例提供一种电路板100的制造方法,该方法具体包括以下步骤:An embodiment of the present invention provides a method for manufacturing a
步骤S11,请参阅图1,提供一覆铜板10,所述覆铜板10包括基层11以及设置于所述基层11相对两表面的第一金属层12和第二金属层13。In step S11 , referring to FIG. 1 , a copper clad
本实施方式中,所述基层11的材质为绝缘树脂,具体地,基层11的材质可以选自环氧树脂(epoxy resin)、半固化片(prepreg,PP)、BT树脂、聚苯醚(Polyphenylene Oxide,PPO)、聚酰亚胺(polyimide,PI)、聚对苯二甲酸乙二醇酯(Polyethylene Terephthalate,PET)以及聚萘二甲酸乙二醇酯(Polyethylene Naphthalate,PEN)等树脂中的一种。In this embodiment, the material of the
步骤S12,请参阅图2,于所述第一金属层12覆盖一保护膜2。In step S12 , please refer to FIG. 2 , a
本实施方式中,所述保护膜2可以是PET膜。In this embodiment, the
步骤S13,请参阅图3,于所述保护膜2上形成开口21,部分所述第一金属层12由所述开口21露出。In step S13 , referring to FIG. 3 , an
本实施方式中,所述开口21沿覆铜板10延伸方向的尺寸a可根据所需焊盘的尺寸进行设置。In this embodiment, the size a of the
本实施方式中,该开口21是通过CO2激光烧蚀的方法形成。In this embodiment, the
步骤S14,请参阅图4,由所述开口21处,沿所述覆铜板10的厚度方向通过激光打孔的方式形成凹槽3,所述凹槽3贯穿所述第一金属层12和基层11。所述凹槽3未贯穿所述第二金属层13。沿所述覆铜板10的延伸方向,所述凹槽3的尺寸b小于所述开口21的尺寸a。Step S14 , please refer to FIG. 4 , from the
本实施方式中,形成所述开槽3后,还通过等离子体(plasma)处理所述开口21和所述凹槽3,以去除CO2激光烧蚀和激光打孔后在开口21和凹槽3表面留下的碳化物。In this embodiment, after forming the
本实施方式中,所述凹槽3可以是圆型、方型或其他形状。In this embodiment, the
步骤S15,请参阅图5,于所述凹槽3和所述开口21内填充导电膏4。设于所述凹槽3内的所述导电膏4形成一导电柱41,设于所述开口21内的部分所述导电膏4形成一焊盘42。In step S15 , referring to FIG. 5 , the
本实施方式中,所述焊盘42填满所述开口21。In this embodiment, the
本实施方式中,所述导电膏4可以但不限于铜膏。In this embodiment, the
本实施方式中,填充完所述导电膏4后,还包括将所述导电膏4进行固化。In this embodiment, after the
步骤S16,请参阅图6,移除保护膜2,并通过激光打孔的方式开设贯穿所述焊盘42、所述导电柱41和所述第二金属层13的一通孔6。In step S16 , referring to FIG. 6 , the
通过激光打孔的方式在导电膏4上形成通孔6,激光打孔过程中产生的热量可以同时对导电膏4进一步进行固化,既能提供导电膏4的化学稳定性保证电性连接的稳定,同时,导电膏4固化后形成的金属层更加牢固地附着在通孔6的内壁,提高后续激光焊接时的连接牢固性。The through
本实施方式中,沿所述覆铜板10的延伸方向,所述通孔6的尺寸c小于所述凹槽3的尺寸b。通过在所述开口21内填充导电膏4形成焊盘42,能够保证焊盘42表面的平整性,有利于后续激光焊接。另外,采用焊盘42结合小孔径的通孔6进行后续激光焊接,能够保证电路板100的挠折性良好。In this embodiment, along the extending direction of the copper clad
步骤S17,请参阅图7,对所述第一金属层12和第二金属层13进行线路制作,具体通过压膜、曝光、显影、蚀刻、去膜等制程,分别形成第一线路层14和第二线路层15,所述第一线路层14和所述第二线路层15均包括焊接区A和除所述焊接区A之外的非焊接区B,所述焊盘42设于所述焊接区A上。In step S17, referring to FIG. 7, circuit fabrication is performed on the
步骤S18,请参阅图8,分别于位于所述非焊接区B上的所述第一线路层14和第二线路层15上形成防焊层8,并于通孔6的内壁形成表面处理层7,所述表面处理层7还包覆所述焊盘42以及位于所述焊接区A内的所述第一线路层14和第二线路层15,从而得到所述电路板100。Step S18 , referring to FIG. 8 , a solder resist
本实施方式中,所述表面处理层7包括但不限于化镀镍层或化镀金层。通过表面处理,通过表面处理层7将通孔6的内壁、焊盘42的表面以及焊接区A内的第一线路层14和第二线路层15覆盖,以提高焊盘42和导电柱41的化学稳定性保证电性连接的稳定,增强焊盘42与第一线路层14和第二线路层15之间结合的稳定性,进而提高后续激光焊接的连接强度。In this embodiment, the
结合请参阅图15,另一实施方式中,所述凹槽5还可以贯穿所述第二金属层13设置,体现在图15中,所述凹槽5贯穿第二线路层15。所述凹槽5贯穿基层11和第二金属层13设置,制程相对简单,同时,能够提高后续导电膏4在凹槽5内的附着面积,提高附着力,增强导电柱41和焊盘42的牢固程度,从而提高后续激光焊接时的连接强度。Referring to FIG. 15 , in another embodiment, the
请参阅图1、图9至图14,本发明另一实施例提供的电路板200的制造方法,本实施方式提供的电路板200的制造方法与第一实施方式提供的主要区别在于,形成第一线路层16和第二线路层17的先后步骤不同。本实施方式中,该方法具体包括以下步骤:1, 9 to 14, another embodiment of the present invention provides a manufacturing method of a
步骤S21,请再次参阅图1,提供一覆铜板10,所述覆铜板10包括基层11以及设置于所述基层11相对两表面的第一金属层12和第二金属层13。Step S21 , referring to FIG. 1 again, a copper clad
本实施方式中,所述基层11的材质为绝缘树脂,具体地,基层11的材质可以选自环氧树脂(epoxy resin)、半固化片(prepreg,PP)、BT树脂、聚苯醚(Polyphenylene Oxide,PPO)、聚酰亚胺(polyimide,PI)、聚对苯二甲酸乙二醇酯(Polyethylene Terephthalate,PET)以及聚萘二甲酸乙二醇酯(Polyethylene Naphthalate,PEN)等树脂中的一种。In this embodiment, the material of the
步骤S22,请参阅图9,蚀刻第一金属层12和第二金属层13分别制作第一线路层14和第二线路层15。所述第一线路层16和所述第二线路层17均包括焊接区A和除所述焊接区A之外的非焊接区B,位于所述焊接区A内的所述第一线路层16设有第一凹槽部18。In step S22, referring to FIG. 9, the
本实施方式中,通过压膜、曝光、显影、蚀刻、去膜等制程制作所述第一线路层16和第二线路层17。In this embodiment, the
步骤S23,请参阅图10,在所述第一线路层16的表面覆盖保护膜2。In step S23 , referring to FIG. 10 , the surface of the
本实施方式中,所述保护膜2可以是PET膜。In this embodiment, the
步骤S24,请参阅图11,于所述保护膜2上形成开口21,所述第一凹槽部18和部分所述第一线路层16由所述开口21露出。Step S24 , referring to FIG. 11 , an
本实施方式中,沿所述覆铜板10延伸方向,所述开口21的尺寸a可根据所需焊盘的尺寸进行设置。In this embodiment, along the extending direction of the copper clad
本实施方式中,该开口21是通过CO2激光烧蚀的方法形成。In this embodiment, the
步骤S25,请再次参阅图11,由所述开口21处,激光打孔的方式于所述基层11中开设于所述第一凹槽部18连通的第二凹槽部19,且所述第一凹槽部18与所述第二凹槽部19连通共同形成凹槽3。In step S25 , please refer to FIG. 11 again. From the
本实施方式中,沿所述覆铜板10的延伸方向,所述第二凹槽部19的尺寸e小于或等于所述第一凹槽部18的尺寸d。In this embodiment, along the extending direction of the copper clad
本实施方式中,形成所述第二凹槽部19后,还通过等离子体(plasma)处理所述开口21和所述凹槽3,以去除CO2激光烧蚀和激光打孔后在开口21和凹槽3表面留下的碳化物。In this embodiment, after the
本实施方式中,所述第二凹槽部19可以是圆型、方型或其他形状。In this embodiment, the
步骤S26,请参阅图12,于所述凹槽3和所述开口21内填充导电膏4。设于所述凹槽3内的部分所述导电膏4形成一导电柱41,设于所述开口21内的部分所述导电膏4形成一焊盘42。Step S26 , please refer to FIG. 12 , filling the
本实施方式中,所述焊盘42填满所述开口21。In this embodiment, the
本实施方式中,所述导电膏4可以但不限于铜膏。In this embodiment, the
本实施方式中,填充完所述导电膏4后,还包括将所述导电膏4进行固化。In this embodiment, after the
步骤S27,请参阅图13,移除保护膜2,并通过激光打孔的方式开设贯穿所述焊盘42、所述导电柱41和所述第二线路层17的通孔6。In step S27 , referring to FIG. 13 , the
通过激光打孔的方式在导电膏4上形成通孔6,激光打孔过程中产生的热量可以同时对导电膏4进一步进行固化,既能提供导电膏4的化学稳定性保证电性连接的稳定,同时,导电膏4固化后形成的金属层更加牢固地附着在通孔6的内壁,提高后续激光焊接时的连接牢固性。The through
本实施方式中,沿所述覆铜板10的延伸方向,所述通孔6的尺寸c小于所述第二凹槽部19的尺寸e。第二凹槽部19和所述第一凹槽部18内填充导电膏4,形成导电柱41,开口21内填充导电膏4形成焊盘42,能够保证焊盘42的平整性,有利于后续激光焊接。另外,采用焊盘42结合小孔径的通孔6进行后续激光焊接,能够保证电路板200的挠折性良好。In this embodiment, along the extending direction of the copper clad
步骤S28,请参阅图14,分别于位于所述非焊接区B上的所述第一线路层16和第二线路层17上形成防焊层8,并于通孔6的内壁形成表面处理层7,所述表面处理层7还包覆所述焊盘42以及位于所述焊接区A内的所述第一线路层16和第二线路层17,从而得到所述电路板200。Step S28 , referring to FIG. 14 , a solder resist
本实施方式中,所述表面处理层7包括但不限于化镀镍层或化镀金层。通过表面处理,通过表面处理层7将通孔6的内壁、焊盘42的表面以及焊接区A内的第一线路层16和第二线路层17覆盖,以提高焊盘42和导电柱41的化学稳定性保证电性连接的稳定,增强焊盘42与第一线路层16和第二线路层17之间结合的稳定性,进而提高后续激光焊接的连接强度。In this embodiment, the
根据本发明以上两种电路板的制备方法,可以在制作线路前形成焊盘42和通孔6,也可以在线路制作完成后形成焊盘42和通孔6。因此,上述电路板的制备方法适用范围广,不受具体制程的限制,在线路层成型前后均可形成焊盘42和通孔6,以满足后续与其他电路板的激光焊接连接。According to the above two methods for preparing circuit boards of the present invention, the
请参阅图8,本发明还提供了采用上述电路板100的制造方法制造的电路板100,所述电路板100包括基层11、第一线路层14、第二线路层15、凹槽3、导电柱41、焊盘42以及通孔6,所述第一线路层14和所述第二线路层15设置于所述基层11相对的两表面,所述第一线路层14和所述第二线路层15均包括焊接区A,位于所述焊接区A的所述第一线路层14和所述基层11开设有凹槽3;所述导电柱41设置于所述凹槽3内;所述焊盘42凸出于位于所述焊接区A的所述第一线路层14的表面,且与所述导电柱41电性连接;所述通孔6贯穿所述焊盘42、所述导电柱41和所述第二线路层15设置。Referring to FIG. 8 , the present invention also provides a
本实施方式中,沿所述电路板100的延伸方向,所述凹槽3的尺寸b大于所述通孔6的尺寸c。其中凹槽3尺寸较大是为了填充导电膏4以形成导电柱41,以及焊盘42,满足后续激光焊接的需求,因此凹槽3的尺寸要适当大一些。另外,通过形成通孔6,可以形成电性导通。电路板100上的凹槽3内填充导电膏4形成导电柱41,并进一步凸出于所述第一线路层14形成焊盘42,导电膏形成焊盘42过程中,焊盘42的平整性以及焊盘42与周围线路层的厚度差易于控制,能够保证焊盘42的平整性,有利于后续激光焊接。另外,导电膏4结合小孔径的通孔6实习电路板的局部激光焊接连接,又能保证电路板100的挠折性良好。In this embodiment, along the extending direction of the
本实施方式中,所述电路板100还包括除所述焊接区A之外的非焊接区,位于所述非焊接区B上的所述第一线路层14和第二线路层15上设置有防焊层8,所述通孔6的内壁设置有表面处理层7,所述表面处理层7还包覆所述焊盘42以及位于所述焊接区A内的所述第一线路层14和所述第二线路层15。In this embodiment, the
本实施方式中,所述表面处理层7包括但不限于化镀镍层或化镀金层。通过表面处理,可以在通孔6的内壁以及焊盘42的表面增加表面处理层7,以提高焊盘42和导电柱41的化学稳定性保证电性连接的稳定,同时能提高后续激光焊接的连接强度。In this embodiment, the
本实施方式中,所述基层11的材质为绝缘树脂,具体地,基层11的材质可以选自环氧树脂(epoxy resin)、半固化片(prepreg,PP)、BT树脂、聚苯醚(Polyphenylene Oxide,PPO)、聚酰亚胺(polyimide,PI)、聚对苯二甲酸乙二醇酯(Polyethylene Terephthalate,PET)以及聚萘二甲酸乙二醇酯(Polyethylene Naphthalate,PEN)等树脂中的一种。In this embodiment, the material of the
请结合参阅图15,本发明另一实施方式还提供一种电路板300。与上述电路板100不同之处在于,凹槽5贯穿所述基层11和所述第二线路层15设置,同时,导电膏4附着于凹槽5的内壁形成导电柱41,通孔6贯穿焊盘42和导电柱41,得到所述电路板300。通过贯穿基层11和第二线路层15形成凹槽5,制程相对简单,同时,能够提高后续导电膏4在凹槽5内的附着面积,提高附着力,增强导电柱41和焊盘42的牢固程度,从而提高后续激光焊接时的连接强度。Please refer to FIG. 15 , another embodiment of the present invention further provides a
请参阅图14,本发明还提供了采用上述电路板200的制造方法制造的电路板200,所述电路板200包括:基层11、第一线路层16、第二线路层17、凹槽3、导电柱41、焊盘42以及通孔6,所述第一线路层16和所述第二线路层17设置于所述基层11相对的两表面;所述第一线路层16和所述第二线路层17均包括焊接区A,位于所述焊接区A的所述第一线路层16开设有第一凹槽部18,位于所述焊接区A的所述基层11开设有第二凹槽部19,所述第一凹槽部18和所述第二凹槽部19连通并共同形成所述凹槽3;所述导电柱41设置于所述凹槽3内;所述焊盘42凸出于位于所述焊接区A的所述第一线路层16的表面,且与所述导电柱41电性连接;所述通孔6贯穿所述焊盘42、所述导电柱41和所述第二线路层17设置。Referring to FIG. 14 , the present invention also provides a
本实施方式中,沿所述电路板200的延伸方向,所述第二凹槽部19的尺寸e小于或等于所述第一凹槽部18的尺寸d。当第一凹槽部18与第二凹槽部19的尺寸相同,则于电路板100的结构相同。第一凹槽部18的尺寸大于第二凹槽部19的尺寸,则两者组成阶梯型凹槽3,阶梯型凹槽3有利于提高导电膏4的附着稳定性。导电膏4形成焊盘42过程中,焊盘42的平整性以及焊盘42与周围线路层的厚度差易于控制,能够保证焊盘42的平整性,有利于后续激光焊接。另外,导电膏4结合小孔径的通孔6实习电路板的局部激光焊接连接,又能保证电路板200的挠折性良好。In this embodiment, along the extending direction of the
本实施方式中,所述电路板200还包括除所述焊接区A之外的非焊接区,位于所述非焊接区B上的所述第一线路层16和第二线路层17上设置有防焊层8,所述通孔6的内壁设置有表面处理层7,所述表面处理层7还包覆所述焊盘42以及位于所述焊接区A内的所述第一线路层16和所述第二线路层17。In this embodiment, the
本实施方式中,所述表面处理层7包括但不限于化镀镍层或化镀金层。通过表面处理,可以在通孔6的内壁以及焊盘42的表面增加表面处理层7,以提高焊盘42和导电柱41的化学稳定性保证电性连接的稳定,同时能提高后续激光焊接的连接强度。In this embodiment, the
本实施方式中,所述基层11的材质为绝缘树脂,具体地,基层11的材质可以选自环氧树脂(epoxy resin)、半固化片(prepreg,PP)、BT树脂、聚苯醚(Polyphenylene Oxide,PPO)、聚酰亚胺(polyimide,PI)、聚对苯二甲酸乙二醇酯(Polyethylene Terephthalate,PET)以及聚萘二甲酸乙二醇酯(Polyethylene Naphthalate,PEN)等树脂中的一种。In this embodiment, the material of the
请结合参阅图16,本发明另一实施方式还提供一种电路板400。与上述电路板200不同之处在于,第二凹槽部20贯穿所述基层11和所述第二线路层17设置,同时,导电膏4附着于第二凹槽部20的内壁形成导电柱41,通孔6贯穿焊盘42和导电柱41,得到所述电路板400。通过贯穿基层11和第二线路层17形成第二凹槽部20,制程相对简单,同时,能够提高后续导电柱41在第二凹槽部20内的附着面积,提高附着力,增强导电柱41和焊盘42的牢固程度,从而提高后续激光焊接时的连接强度。Please refer to FIG. 16 , another embodiment of the present invention further provides a
综上所述,本发明提供的电路板的制造方法通过激光成孔的方法先形成凹槽(指第二凹槽或第三凹槽),凹槽内填充导电膏,导电膏凸出第一线路层的表面形成焊盘,焊盘用于后续电路板之间的激光焊接。由于导电膏形成焊盘过程中,焊盘的平整性以及焊盘与周围线路层的厚度差易于控制,有利于后续电路板之间进行激光焊接。再在导电膏上采用激光成孔的方式形成通孔,通孔的激光成型过程,会使导电膏在高温下进一步固化,使导电膏不具有流动性,一方面,进一步的不可逆固化能够提高导电膏的硬度,另一方面,激光形成通孔过程对焊盘的表面平整性不会造成影响。另外,采用在电路板的局部成型焊盘和通孔的方式实现电路板之间的激光焊接,无需对整个电路板进行电镀,能保证电路板的挠折性良好。To sum up, the manufacturing method of the circuit board provided by the present invention firstly forms a groove (referring to the second groove or the third groove) through the method of laser drilling, the groove is filled with conductive paste, and the conductive paste protrudes from the first groove. Pads are formed on the surface of the circuit layer, and the pads are used for laser welding between subsequent circuit boards. In the process of forming the pad from the conductive paste, the flatness of the pad and the thickness difference between the pad and the surrounding circuit layer are easy to control, which is favorable for laser welding between subsequent circuit boards. Then, the through hole is formed on the conductive paste by laser forming. The laser forming process of the through hole will further solidify the conductive paste at high temperature, so that the conductive paste has no fluidity. On the one hand, further irreversible curing can improve the conductivity. The hardness of the paste, on the other hand, will not affect the surface flatness of the pad during the laser via forming process. In addition, laser welding between circuit boards is realized by forming pads and through holes in parts of the circuit board, without electroplating the entire circuit board, which can ensure good flexibility of the circuit board.
Claims (10)
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