CN115194465A - Air conditioner top cover assembling system and assembling method - Google Patents
Air conditioner top cover assembling system and assembling method Download PDFInfo
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- CN115194465A CN115194465A CN202210753342.5A CN202210753342A CN115194465A CN 115194465 A CN115194465 A CN 115194465A CN 202210753342 A CN202210753342 A CN 202210753342A CN 115194465 A CN115194465 A CN 115194465A
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- 238000000034 method Methods 0.000 title claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 165
- 238000003825 pressing Methods 0.000 claims abstract description 64
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 59
- 230000000007 visual effect Effects 0.000 claims description 22
- 238000005553 drilling Methods 0.000 claims description 21
- 238000012546 transfer Methods 0.000 claims description 13
- 238000011144 upstream manufacturing Methods 0.000 claims description 6
- 230000001737 promoting effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 18
- 239000000463 material Substances 0.000 abstract description 4
- 230000032258 transport Effects 0.000 abstract description 3
- 230000007723 transport mechanism Effects 0.000 abstract 1
- 230000008569 process Effects 0.000 description 11
- 230000003028 elevating effect Effects 0.000 description 5
- 238000004378 air conditioning Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 241001074085 Scophthalmus aquosus Species 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
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- 238000002372 labelling Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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Abstract
The invention provides an air conditioner top cover assembly system and an air conditioner top cover assembly method, and belongs to the technical field of air conditioner production equipment. Along the conveying direction of the first conveying line, one side of the first conveying line is provided with a decorative strip pressing mechanism, a reinforcing plate mounting mechanism and a lifting conveying mechanism; a top cover fixing mechanism and an identification bonding mechanism are arranged on one side of the second conveying line; the lift transport mechanism transports the cap assembly from the first conveyor line to the second conveyor line. This system can improve air conditioner production efficiency with top cap subassembly and the automatic assembly of air conditioner main part, practices thrift manpower and materials.
Description
Technical Field
The invention relates to the technical field of air conditioner production equipment, in particular to an air conditioner top cover assembling system and an assembling method.
Background
With the development of science and technology, air conditioners have entered thousands of households. The top cover assembly with the use function of the existing cabinet air conditioner consists of a top cover, a decorative strip and a reinforcing plate. During the production process, when the top cover assembly is assembled on the cabinet machine main body, the top cover assembly needs to be preassembled. The top cover assembly preassembling process comprises the steps of pasting warning marks, pasting sponges, buckling decorative strips, placing reinforcing plates, screwing and the like. The existing top cover assembly preassembling process is carried out manually, and a plurality of workers are needed to complete the preassembling process due to more technological processes of the preassembling procedure. The top cover assembly with the completed preassembly is conveyed to a production line, the top cover assembly is installed on the cabinet machine main body through work on the production line, and the top cover assembly is assembled with the cabinet machine after the top cover assembly is subjected to processes of screw fixation, labeling and the like on the cabinet machine main body.
A large amount of manpower needs to be invested in the assembling process of the whole top cover assembly, the labor intensity of workers is high, and the efficiency is low in the long-time production process. Therefore, an automatic assembly device for the top cover assembly is urgently needed to meet the production requirement of the air conditioner.
Disclosure of Invention
In order to overcome the problems in the related art, one of the objectives of the present invention is to provide an air conditioner roof assembly system, which can automatically assemble a roof assembly with an air conditioner main body, thereby improving the production efficiency of the air conditioner and saving manpower and material resources.
An air conditioner roof assembly system comprising:
the air conditioner comprises a first conveying line and a second conveying line which are in the same conveying direction, wherein the second conveying line is positioned on one side of the first conveying line, the first conveying line is used for conveying a top cover assembly, and the second conveying line is used for conveying an air conditioner main body;
along the conveying direction of the first conveying line, one side of the first conveying line is provided with a decorative strip pressing mechanism, a reinforcing plate mounting mechanism and a lifting conveying mechanism; a top cover fixing mechanism and a mark bonding mechanism are arranged on one side of the second conveying line; the lift conveyor mechanism conveys a cap assembly from the first conveyor line onto the second conveyor line.
In a preferred technical solution of the present invention, a first vision device, a second vision device and a third vision device are disposed on the second conveying line, and along the conveying direction of the second conveying line, the first vision device is located upstream of the lifting and conveying mechanism, and the first vision device is electrically connected to the lifting and conveying mechanism; the second visual device is positioned between the lifting and conveying mechanism and the top cover fixing mechanism, and the third visual device is positioned between the top cover fixing mechanism and the mark bonding mechanism.
In a preferred technical solution of the present invention, the first, second, and third vision devices have the same structure, and each of the first, second, and third vision devices includes a support frame and a vision lens, the support frame spans over the second conveying line, and the vision lens is disposed on the support frame and faces the second conveying line.
In a preferred technical scheme of the invention, the decorative strip pressing mechanism comprises a pressing rack, a pressing plate and a pressing motor; the pressing machine frame stretches across the first conveying line, the pressing motor is fixed to the pressing machine frame, the pressing plate is arranged at the output end of the pressing motor, and the pressing motor drives the pressing plate to move up and down above the first conveying line.
In a preferred technical scheme of the invention, a guide rod is arranged on the pressing rack, one end of the guide rod penetrates through the pressing rack, and the other end of the guide rod is fixedly connected with the pressure plate.
In a preferred technical scheme of the present invention, the reinforcing plate mounting mechanism includes a reinforcing plate feeding machine and a reinforcing plate fixing machine; the reinforcing plate feeding machine is arranged at the upstream of the reinforcing plate fixing machine along the conveying direction of the first conveying line, the reinforcing plate feeding machine comprises a feeding frame, a lifting mechanism and a suction mechanism, the feeding frame spans over the first conveying line, and the lifting mechanism is arranged on the feeding frame and can move on the feeding frame; the suction mechanism is arranged on the lifting mechanism, the lifting mechanism drives the suction mechanism to move up and down above the first conveying line, and the suction mechanism comprises an electromagnetic suction head.
In a preferred technical scheme of the invention, the reinforcing plate fixing machine comprises a lifting cylinder and a wire drilling machine, the lifting cylinder is arranged above the first conveying line, the wire drilling machine is fixed at the output end of the lifting cylinder, and the lifting cylinder drives the wire drilling machine to move up and down above the first conveying line.
In a preferred technical scheme of the invention, the top cover fixing structure comprises a top cover fixing rack, the top cover fixing rack spans the second conveying line, a cross rod is arranged on the top cover fixing rack, and the cross rod can move along the conveying direction of the second conveying line on the top cover fixing rack; the wire drilling machine is characterized in that a sliding block capable of moving along the length direction of the cross rod is arranged on the cross rod, a lifting device is arranged on the sliding block, and a wire drilling machine is fixed on the lifting device.
In a preferred embodiment of the present invention, the mark bonding mechanism includes a bonding portion and a driving portion, the driving portion is disposed above the second conveyor line, the bonding portion is disposed on the driving portion, and the driving portion drives the bonding portion to move above the second conveyor line.
In a preferred technical solution of the present invention, the lifting and transporting mechanism includes a lifting and transporting frame, a grabbing mechanism, and a transporting and driving mechanism, the lifting and transporting frame is disposed on one side of the second conveyor line, the transporting and driving mechanism is disposed on the lifting and transporting frame, the grabbing mechanism is configured to grab the top cover assembly, and the transporting and driving mechanism controls the grabbing mechanism to move between the first conveyor line and the second conveyor line.
The invention also provides an air conditioner top cover assembling method, which is completed by adopting the air conditioner top cover assembling system, and comprises the following steps:
placing a top cover on the first conveying line, placing a decorative strip on the top cover, conveying the top cover to the decorative strip pressing mechanism, and pressing the decorative strip on the top cover by the decorative strip pressing mechanism;
the top cover is conveyed to the reinforcing plate mounting mechanism, and the reinforcing plate mounting mechanism fixes the reinforcing plate on the top cover;
the first vision device identifies the position of the air conditioner body on the second conveying line, and the lifting and conveying mechanism conveys the top cover from the first conveying line to the air conditioner body;
the second vision device judges whether the placement position of the top cover is wrong or not, and if so, an alarm is given; if not, the top cover and the air conditioner main body enter the top cover fixing mechanism, and the top cover fixing mechanism fixes the top cover on the air conditioner main body through screws;
the air conditioner main body is conveyed to the third vision device, the third vision device judges whether the position of a fixing screw of the top cover has deviation or not, and if yes, an alarm is sent out; if not, the air conditioner main body is conveyed to the mark bonding mechanism;
the mark bonding mechanism bonds marks on the air conditioner main body to complete assembly.
The beneficial effects of the invention are as follows:
the invention provides an air conditioner top cover assembling system which comprises a first conveying line and a second conveying line, wherein the first conveying line and the second conveying line are in the same conveying direction, the second conveying line is located on one side of the first conveying line, the first conveying line is used for conveying a top cover assembly, and the second conveying line is used for conveying an air conditioner main body. In the production process, the top cover assembly is placed on the first conveying line, the air conditioner main body is placed on the second conveying line, and the top cover assembly and the air conditioner main body work together. Along first transfer chain direction of delivery, first transfer chain one side is equipped with ornamental strip pressing mechanism, reinforcing plate installation mechanism and promotes and transport the mechanism. The top cover assembly sequentially passes through the decorating strip pressing mechanism and the reinforcing plate installing mechanism on the first conveying line, after pressing of the top cover decorating strips and fixing of the reinforcing plates are completed, the top cover decorating strips are conveyed to the air conditioner main body of the second conveying line by the lifting and conveying device, the top cover is fixed by the top cover fixing mechanism after being matched with the air conditioner main body, and finally the air conditioner main body and the top cover are adhered to the corresponding energy efficiency marks by the mark adhering mechanism, so that automatic assembly of the top cover and the air conditioner is completed. The system can improve the production efficiency of the air conditioner and save manpower and material resources in the production process of the air conditioner.
The invention also provides an air conditioner top cover assembly method implemented by adopting the air conditioner top cover assembly system, which not only can automatically assemble the air conditioner top cover assembly, but also can judge whether the mounting position of the top cover assembly has deviation in the assembly process, and can ensure the production yield of products.
Drawings
FIG. 1 is a perspective view of an air conditioner roof assembly system provided by the present invention;
FIG. 2 is a perspective view of the first conveyor line of the present invention;
fig. 3 is a flowchart of an air conditioner top cover assembling method in embodiment 1 of the present invention.
Reference numerals:
100. a first conveyor line; 200. a second conveyor line; 300. a decorative strip pressing mechanism; 310. pressing the frame; 320. pressing a motor; 330. a guide bar; 340. a platen; 400. a reinforcing plate mounting mechanism; 410. a reinforcing plate feeding machine; 420. a reinforcing plate fixing machine; 500. a lifting and conveying mechanism; 510. lifting the transfer frame; 520. a grabbing mechanism; 530. a transfer drive mechanism; 600. a top cover fixing mechanism; 610. the top cover is fixed on the frame; 620. a cross bar; 630. a slider; 640. a wire drilling machine; 700. a label bonding mechanism; 710. an adhesive part; 720. a drive section; 810. a first vision device; 820. a second vision device; 830. a third vision device; 4101. a feeding rack; 4102. a suction mechanism; 4103. a lifting mechanism; 4201. and a lifting cylinder.
Detailed Description
Preferred embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. While the preferred embodiments of the present invention have been illustrated in the accompanying drawings, it is to be understood that the invention may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in this disclosure and the appended claims, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It should also be understood that the term "and/or" as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items.
It is to be understood that, although the terms first, second, third, etc. may be used herein to describe various information, such information should not be limited by these terms. These terms are only used to distinguish one type of information from another. For example, first information may also be referred to as second information, and similarly, second information may also be referred to as first information, without departing from the scope of the present invention. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
As shown in fig. 1 to 2, the present invention provides an air conditioner roof assembly system, including: the conveying direction is the same for the first conveying line 100 and the second conveying line 200, the second conveying line 200 is located on one side of the first conveying line 100, the first conveying line 100 is used for conveying a top cover assembly, and the second conveying line 200 is used for conveying an air conditioner main body.
Along the conveying direction of the first conveying line 100, a decorative strip pressing mechanism 300, a reinforcing plate mounting mechanism 400 and a lifting and conveying mechanism 500 are arranged on one side of the first conveying line 100; a top cover fixing mechanism 600 and an identification bonding mechanism 700 are arranged on one side of the second conveying line 200; the lift conveyor mechanism 500 transports the top cover assembly from the first conveyor line 100 to the second conveyor line 200.
More specifically, the first transfer line 100 may be a plate link line, and the second transfer line 200 may be a belt line. One end of the first conveyor line 100 is provided with an inlet, when in use, a worker places the top cover assembly and the decorative strip on the first conveyor line 100 together, and the first conveyor line 100 can drive the top cover assembly to move downstream. In a more preferred embodiment, the inlet end of the first conveying line 100 may also be connected to other equipment, such as a feeding device, to realize automatic feeding of the top cover assembly. While the first conveyor line 100 conveys the head cover assembly, the second conveyor line 200 also conveys the air-conditioning body. When the cover assembly passes through the trim strip pressing mechanism 300, the trim strip is pressed against the cover assembly. The header assembly is then fed into the reinforcing plate mounting mechanism 400 where a reinforcing plate, which may be a metal plate, is mounted in the reinforcing plate mounting mechanism 400 for improving the structural strength of the header assembly. And after the reinforcing plate and the decorative strip are assembled, the deflection top cover assembly is preassembled. The preassembled top cover assembly is sent to the air conditioner main body of the bottom number conveying line, matched with the air conditioner main body and then sent to the top cover fixing mechanism 600 to be fixed through screws. After the top cover and the air conditioner are fixed, the top cover and the air conditioner are sent into the mark bonding mechanism 700 for related mark bonding, and the assembly of the top cover and the air conditioner main body of the air conditioner is completed after the mark bonding is completed.
The air conditioner top cover assembling system comprises a first conveying line 100 and a second conveying line 200 which are in the same conveying direction, wherein the second conveying line 200 is located on one side of the first conveying line 100, the first conveying line 100 is used for conveying a top cover assembly, and the second conveying line 200 is used for conveying an air conditioner main body. During production, the top cover assembly is placed on the first conveying line 100, the air conditioner main body is placed on the second conveying line 200, and the top cover assembly and the air conditioner main body work together. Along the conveying direction of the first conveyor line 100, one side of the first conveyor line 100 is provided with a decorative strip pressing mechanism 300, a reinforcing plate mounting mechanism 400 and a lifting and conveying mechanism 500. The top cover assembly sequentially passes through the decorating strip pressing mechanism 300 and the reinforcing plate installing mechanism 400 on the first conveying line 100, after the pressing of the top cover decorating strips and the fixing of the reinforcing plates are completed, the top cover assembly is conveyed to the air conditioner main body of the second conveying line 200 by the lifting and conveying device, the top cover is fixed by the top cover fixing mechanism 600 after being matched with the air conditioner main body, and finally the air conditioner main body and the top cover are adhered to the corresponding energy efficiency marks by the mark adhering mechanism 700, so that the automatic assembling of the top cover and the air conditioner is completed. The system can improve the production efficiency of the air conditioner and save manpower and material resources in the production process of the air conditioner.
Further, a first visual device 810, a second visual device 820 and a third visual device 830 are arranged on the second conveyor line 200, the first visual device 810 is located upstream of the lifting and conveying mechanism 500 along the conveying direction of the second conveyor line 200, and the first visual device 810 is electrically connected with the lifting and conveying mechanism 500; the second vision device 820 is located between the lifting and conveying mechanism 500 and the top cover fixing mechanism 600, and the third vision device 830 is located between the top cover fixing mechanism 600 and the sign bonding mechanism 700.
More specifically, the first vision device 810, the second vision device 820 and the third vision device 830 have the same structure, and each of the first vision device, the second vision device and the third vision device 830 includes a support frame and a vision lens, the support frame spans over the second conveyor line 200, and the vision lens is disposed on the support frame and faces the second conveyor line 200.
The visual lens is an industrial camera, the industrial camera photographs the top cover and the air conditioner to collect data, and the collected data is fed back to a control center of the system. The control center can preset relevant data of qualified products in advance according to production requirements. The data can be a matching relation diagram of the top cover assembly and the air conditioner main body or a screw position diagram on the top cover assembly. The control center compares the collected data with preset data, and then can judge whether the position of the top cover is deviated or not or whether the fixed screw of the top cover is deviated or not in the process of assembling the top cover.
In a more specific embodiment, the trim strip stitching mechanism 300 includes a stitching frame 310, a platen 340, and a stitching motor 320; the pressing frame 310 spans the first conveying line 100, the pressing motor 320 is fixed on the pressing frame 310, the pressing plate 340 is arranged at the output end of the pressing motor 320, and the pressing motor 320 drives the pressing plate 340 to move up and down above the first conveying line 100. Furthermore, a guide rod 330 is disposed on the pressing frame 310, one end of the guide rod 330 penetrates through the pressing frame 310, and the other end is fixedly connected to the pressure plate 340. The shape of the pressure plate 340 should be adapted to the shape of the air conditioner head assembly. The process of pressing the decorative strip is that the pressing motor 320 drives the pressing disc 340 to move downwards, and the pressing disc 340 extrudes the decorative strip to press the decorative strip on the top cover assembly. The guide rods 330 guide the movement of the pressure plate 340. The pressing frame 310 may be provided with a through hole for the guide rod 330 to pass through.
Further, the reinforcing plate mounting mechanism 400 includes a reinforcing plate feeder 410 and a reinforcing plate fixing machine 420; the reinforcing plate loader 410 is disposed upstream of the reinforcing plate fixing machine 420 in the conveying direction of the first conveyor line 100, and the reinforcing plate loader 410 includes a loader frame 4101 straddling the first conveyor line 100, a lift mechanism 4103 disposed on the loader frame 4101 and movable on the loader frame 4101, and a suction mechanism 4102; the suction mechanism 4102 is provided on the elevation mechanism 4103, the elevation mechanism 4103 drives the suction mechanism 4102 to move up and down above the first conveyor line 100, and the suction mechanism 4102 includes an electromagnetic attraction head. When the electromagnetic suction head is electrified, magnetic force is generated, and the metal reinforcing plate can be sucked through the magnetic force. After the metal reinforcing plate is sucked, the lifting mechanism 4103 drives the electromagnetic suction head to move downwards, and the electromagnetic suction head gradually approaches the top cover assembly. When the electromagnetic suction head moves in place, the electromagnetic suction head is powered off, the electromagnetic suction head is demagnetized, and the reinforcing plate is placed on the top cover assembly.
Further, the reinforcing plate fixing machine 420 includes an elevating cylinder 4201 and a wire drilling machine 640, the elevating cylinder 4201 is disposed above the first conveyor line 100, the wire drilling machine 640 is fixed to an output end of the elevating cylinder 4201, and the elevating cylinder 4201 drives the wire drilling machine 640 to move up and down above the first conveyor line 100. The wire drilling machine 640 may adopt the prior art, the wire drilling machine 640 stores screws, and when the wire drilling machine 640 is driven by the lifting cylinder 4201 to the reinforcing plate of the top cover assembly, the wire drilling machine 640 works to screw the screws into the reinforcing plate, so that the reinforcing plate and the top cover assembly are fixed to each other, and the assembling of the reinforcing plate is completed.
Further, the top cover fixing structure includes a top cover fixing frame 610, the top cover fixing frame 610 spans over the second conveyor line 200, a cross bar 620 is arranged on the top cover fixing frame 610, and the cross bar 620 can move on the top cover fixing frame 610 along the conveying direction of the second conveyor line 200; the cross bar 620 is provided with a sliding block 630 which can move along the length direction of the cross bar 620, the sliding block 630 is provided with a lifting device, and the lifting device is fixed with a wire drilling machine 640. With the direction of delivery of second transfer chain 200 is the X axle direction, through horizontal pole 620, slider 630 and elevating gear's setting, brill silk machine 640 can realize the removal of X, Y, Z three direction in second transfer chain 200 top, also make brill silk machine 640 can beat the set screw as required in the different positions on the top cap subassembly. It should be noted that the wire drilling machine 640 in the present embodiment may be the same as the wire drilling machine 640 of the reinforcing plate fixing frame.
In a specific embodiment, the mark bonding mechanism 700 includes a bonding portion 710 and a driving portion 720, the driving portion 720 is disposed above the second conveyor line 200, the bonding portion 710 is disposed on the driving portion 720, and the driving portion 720 drives the bonding portion 710 to move above the second conveyor line 200. The bonding part 710 stores an air conditioner energy efficiency mark or other marks, and the driving part 720 drives the bonding part 710 to move in various directions, so that the bonding part 710 can realize mark bonding at different positions of the air conditioner main body.
Further, the lifting and conveying mechanism 500 includes a lifting and transferring frame 510, a grabbing mechanism 520 and a transferring mechanism 530, the lifting and transferring frame 510 is disposed on one side of the second conveying line 200, the transferring mechanism 530 is disposed on the lifting and transferring frame 510, the grabbing mechanism is used for grabbing a top cover assembly, and the transferring mechanism 530 controls the grabbing mechanism 520 to move between the first conveying line 100 and the second conveying line 200.
In a more specific embodiment, the grasping mechanism 520 may be a suction cup or an air clamp, and the transferring driving mechanism 530 may include a lifting mechanism 4103, a rotating mechanism, and a translating mechanism, and after the grasping mechanism 520 grasps the top cover assembly, the transferring driving mechanism 530 drives the grasping mechanism 520 to move and make the grasping mechanism 520 approach the air conditioner main body. Meanwhile, the transferring driving mechanism 530 can also drive the grabbing mechanism 520 to rotate, so that the top cover assembly is better matched with the air conditioner main body. When the grabbing mechanism 520 moves in place, the grabbing mechanism 520 is loosened, so that the top cover assembly falls on the air conditioner main body, and preliminary matching of the top cover assembly and the air conditioner main body is completed.
As shown in fig. 3, the present invention further provides an air conditioner top cover assembling method implemented by using the air conditioner top cover assembling system, wherein the assembling method comprises the following steps:
s100, placing a top cover on the first conveying line 100, placing a decorative strip on the top cover, conveying the top cover to the decorative strip pressing mechanism 300, and pressing the decorative strip on the top cover by the decorative strip pressing mechanism 300.
S200, the top cover is conveyed to the reinforcing plate mounting mechanism 400, and the reinforcing plate mounting mechanism 400 fixes the reinforcing plate on the top cover; more specifically, the reinforcing plate mounting mechanism 400 fixes the reinforcing plate to the top cover by screws.
S300, the first vision device 810 identifies the position of the air-conditioning body on the second conveyor line 200, and the lifting and conveying mechanism 500 conveys the top cover from the first conveyor line 100 to the air-conditioning body; before the lifting and conveying mechanism 500 conveys the top cover, the control system controls the lifting and conveying mechanism 500 to move according to the position of the air conditioner main body fed back by the first visual device 810, so that the top cover can be accurately placed on the air conditioner main body.
S400, the second vision device 820 judges whether the placement position of the top cover is wrong, and if so, an alarm is given; if not, the top cover and the air conditioner main body enter the top cover fixing mechanism 600, and the top cover fixing mechanism 600 fixes the top cover on the air conditioner main body through screws.
S500, conveying the air conditioner main body to a third vision device 830, judging whether the position of a fixing screw of the top cover has deviation by the third vision device 830, and if yes, sending an alarm; if not, the air conditioner main body is conveyed to the mark bonding mechanism 700. The mounting screws of the top cover need to fall on a plurality of fixed positions, if the positions are deviated, the air conditioner top cover can be shifted or even fall off in the long-term use process, and therefore the position of the top cover fixing screws is judged through the third vision device 830, and the top cover can be firmly mounted.
And S600, adhering the mark on the air conditioner main body by the mark adhering mechanism 700 to finish assembly.
The method not only can automatically assemble the air conditioner top cover assembly, but also can judge whether the mounting position of the top cover assembly deviates or not and judge whether the position of a top cover screw deviates or not through a visual device in the assembling process, and an alarm is given when the deviation occurs. Therefore, the method can ensure the production yield of products.
The relative arrangement of the components and steps, the numerical expressions, and numerical values set forth in these embodiments do not limit the scope of the present application unless specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as exemplary only and not as limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be discussed further in subsequent figures. In the description of the present application, it is to be understood that the directions or positional relationships indicated by the directional terms such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal" and "top, bottom", etc., are generally based on the directions or positional relationships shown in the drawings, and are for convenience of description and simplicity of description only, and in the case of not making a reverse description, these directional terms do not indicate and imply that the device or element being referred to must have a particular orientation or be constructed and operated in a particular orientation, and therefore should not be construed as limiting the scope of the present application; the terms "inner and outer" refer to the inner and outer relative to the profile of the respective component itself.
For ease of description, spatially relative terms such as "over 8230 \ 8230;,"' over 8230;, \8230; upper surface "," above ", etc. may be used herein to describe the spatial relationship of one device or feature to another device or feature as shown in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary terms "at 8230; \8230; 'above" may include both orientations "at 8230; \8230;' above 8230; 'at 8230;' below 8230;" above ". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
It should be noted that the terms "first", "second", and the like are used to define the components, and are only used for convenience of distinguishing the corresponding components, and the terms have no special meanings unless otherwise stated, so that the scope of the present application is not to be construed as being limited. The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (11)
1. An air conditioner roof assembly system, comprising:
the air conditioner comprises a first conveying line and a second conveying line which are in the same conveying direction, wherein the second conveying line is positioned on one side of the first conveying line, the first conveying line is used for conveying a top cover assembly, and the second conveying line is used for conveying an air conditioner main body;
along the conveying direction of the first conveying line, one side of the first conveying line is provided with a decorative strip pressing mechanism, a reinforcing plate mounting mechanism and a lifting conveying mechanism; a top cover fixing mechanism and a mark bonding mechanism are arranged on one side of the second conveying line; the lift conveyance mechanism conveys a cap assembly from the first conveyor line onto the second conveyor line.
2. An air conditioner top cover assembling system as set forth in claim 1, wherein:
a first visual device, a second visual device and a third visual device are arranged on the second conveying line, the first visual device is positioned at the upstream of the lifting and conveying mechanism along the conveying direction of the second conveying line, and the first visual device is electrically connected with the lifting and conveying mechanism; the second vision device is positioned between the lifting and conveying mechanism and the top cover fixing mechanism, and the third vision device is positioned between the top cover fixing mechanism and the mark bonding mechanism.
3. An air conditioner roof assembly system as set forth in claim 2 wherein:
the first visual device, the second visual device and the third visual device are identical in structure and comprise a supporting frame and a visual lens, the supporting frame stretches across the second conveying line, and the visual lens is arranged on the supporting frame and faces the second conveying line.
4. An air conditioner top cover assembling system as set forth in claim 2, wherein:
the decorative strip pressing mechanism comprises a pressing rack, a pressing plate and a pressing motor; the pressing machine frame stretches across the first conveying line, the pressing motor is fixed to the pressing machine frame, the pressing plate is arranged at the output end of the pressing motor, and the pressing motor drives the pressing plate to move up and down above the first conveying line.
5. An air conditioner roof assembly system as set forth in claim 4 wherein:
the pressing machine frame is provided with a guide rod, one end of the guide rod penetrates through the pressing machine frame, and the other end of the guide rod is fixedly connected with the pressing disc.
6. An air conditioner roof assembly system as set forth in claim 2 wherein:
the reinforcing plate mounting mechanism comprises a reinforcing plate feeding machine and a reinforcing plate fixing machine; the reinforcing plate feeding machine is arranged at the upstream of the reinforcing plate fixing machine along the conveying direction of the first conveying line, the reinforcing plate feeding machine comprises a feeding frame, a lifting mechanism and a suction mechanism, the feeding frame spans over the first conveying line, and the lifting mechanism is arranged on the feeding frame and can move on the feeding frame; the suction mechanism is arranged on the lifting mechanism, the lifting mechanism drives the suction mechanism to move up and down above the first conveying line, and the suction mechanism comprises an electromagnetic suction head.
7. An air conditioner top cover assembling system as set forth in claim 6, wherein:
the reinforcing plate fixing machine comprises a lifting cylinder and a wire drilling machine, the lifting cylinder is arranged above the first conveying line, the wire drilling machine is fixed at the output end of the lifting cylinder, and the lifting cylinder drives the wire drilling machine to move up and down above the first conveying line.
8. An air conditioner roof assembly system as set forth in claim 2 wherein:
the top cover fixing structure comprises a top cover fixing rack, the top cover fixing rack stretches across the second conveying line, a cross rod is arranged on the top cover fixing rack, and the cross rod can move in the top cover fixing rack along the conveying direction of the second conveying line; the wire drilling machine is characterized in that a sliding block capable of moving along the length direction of the cross rod is arranged on the cross rod, a lifting device is arranged on the sliding block, and a wire drilling machine is fixed on the lifting device.
9. An air conditioner top cover assembling system as set forth in claim 2, wherein:
sign bonding mechanism includes bonding portion and drive division, the drive division sets up second transfer chain top, bonding portion sets up on the drive division, the drive division drive bonding portion is in second transfer chain top removes.
10. An air conditioner roof assembly system according to any one of claims 2 to 9 wherein:
promote conveying mechanism including promoting the transportation frame, snatch the mechanism and transport actuating mechanism, it is in to promote the transportation frame setting one side of second transfer chain, it sets up to transport actuating mechanism promote in the transportation frame, it is used for snatching the top cap subassembly to snatch the structure, it controls to transport actuating mechanism snatch the mechanism and be in first transfer chain with move between the second transfer chain.
11. An air conditioner roof assembly method, characterized in that the method is completed by using the air conditioner roof assembly system of any one of claims 2-10, and the assembly method comprises the following steps:
placing a top cover on the first conveying line, placing a decorative strip on the top cover, conveying the top cover to the decorative strip pressing mechanism, and pressing the decorative strip on the top cover by the decorative strip pressing mechanism;
the top cover is conveyed to the reinforcing plate mounting mechanism, and the reinforcing plate mounting mechanism fixes the reinforcing plate on the top cover;
the first vision device identifies the position of the air conditioner body on the second conveying line, and the lifting and conveying mechanism conveys the top cover from the first conveying line to the air conditioner body;
the second vision device judges whether the placement position of the top cover is wrong or not, and if so, an alarm is given; if not, the top cover and the air conditioner main body enter the top cover fixing mechanism, and the top cover fixing mechanism fixes the top cover on the air conditioner main body through screws;
the air conditioner main body is conveyed to the third visual device, the third visual device judges whether the position of a fixing screw of the top cover has deviation or not, and if yes, an alarm is sent out; if not, the air conditioner main body is conveyed to the mark bonding mechanism;
the mark bonding mechanism bonds marks on the air conditioner main body to complete assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210753342.5A CN115194465A (en) | 2022-06-29 | 2022-06-29 | Air conditioner top cover assembling system and assembling method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210753342.5A CN115194465A (en) | 2022-06-29 | 2022-06-29 | Air conditioner top cover assembling system and assembling method |
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| CN202210753342.5A Pending CN115194465A (en) | 2022-06-29 | 2022-06-29 | Air conditioner top cover assembling system and assembling method |
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