CN103437060B - Weaving method of warp knitting seamless medical shorts - Google Patents
Weaving method of warp knitting seamless medical shorts Download PDFInfo
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- CN103437060B CN103437060B CN201310403251.XA CN201310403251A CN103437060B CN 103437060 B CN103437060 B CN 103437060B CN 201310403251 A CN201310403251 A CN 201310403251A CN 103437060 B CN103437060 B CN 103437060B
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Abstract
The invention relates to a weaving method of a pair of warp knitting seamless medical shorts. The weaving method is characterized by comprising the following steps: weaving the lower hems of the shorts on the front and back needle beds by two middle guide bars, respectively, respectively weaving waists of the shorts by two guide bars of each of the front and back needle beds, and respectively weaving the body of the shorts by two guide bars of each of the front and back needle beds; weaving a ring from the guide bars of the front needle bed to the back needle bed of the two middle guide bars and weaving a ring from the guide bars of the back needle bed to the front needle bed of the two middle guide bars so as to sew the crotch; and weaving a ring from the guide bars of the front needle bed to the back needle bed and weaving a ring from the guide bars of the back needle bed to the front needle bed so as to sew the waist and side seams of the main body of the shorts. According to the weaving method provided by the invention, the crotch and the side seams weaved are immediately connected, and the medical shorts are weaved by adopting a special machine configuration and a drawing-in way by guide needles, so that warp knitting seamless fabrics with structural effect and functional effect are realized. The crotch and the side seams of the shorts are connected by means of local tissue change. The pair of shorts is weaved and formed at one time, so that the production efficiency is improved.
Description
Technical field
The present invention relates to a kind of warp-knitted fabric braid method, especially a kind of weaving method through compiling seamless medical pants, belongs to textile technology field.
Background technology
Seamless medical pants refer to the one-shot forming in process of production of the waist of trousers, buttocks, crotch, without the need to the mesh fabric of rear road sewing processing.Usually have two kinds of production methods, one is through volume method, and one is weft-knitted method.Utilize sley bar to form eyed structure effect through volume method, the company's of utilization limit technique forms crotch, latasuture connects.Weft knitting method is based on dense organization on braided structure, and crotch carries out the sewing of rear road after needing to have woven trouser legs again, adds operation.
Medical pants are the disposable fabrics being applied to medical field, all have particular/special requirement to its production cost, comfortable ventilating performance and fabric construction, and the raw material of daily seamless fabric production and application and technique, can not meet the requirement of this type of purposes fabric.Therefore, need to invent a kind of production method to meet the demand of the seamless pants fabric of medical field.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of weaving method through compiling seamless medical pants is provided, instant connection during latasuture braiding can be realized, and there is comfortable, ventilative, fit function.
According to technical scheme provided by the invention, a kind of through compiling seamless medical pants, these pants comprise waist of trousers portion, trousers body portion and lower hem, feature is: described trousers body portion comprises front and back two panels, be latasuture suturing part between the front and back two panels in trousers body portion, the lower end in trousers body portion is two leg openings, and between two leg openings, the joint of trousers body portion front and rear panel is crotch suturing part, the edge of leg openings is that trouser legs receive edge, and trouser legs receive edge and crotch suturing part composition lower hem; Described trousers body portion transversely arranges multiple tracks elastic part.
Described pants are weaved on double rib warp loom, ten are used sley bar when weaving, before and after needle-bar each five sley bar, be respectively the sley bar GB1 being positioned at front needle-bar, the sley bar GB2, sley bar GB3, sley bar GB4, the sley bar GB5 that are arranged in order and be positioned at sley bar GB6, sley bar GB7, sley bar GB8, sley bar GB9, the sley bar GB10 of rear needle-bar; It is characterized in that, braiding process is:
(1) to wait that the size weaving pants is as reference, is divided into waist of trousers woven extent, trousers body woven extent and crotch woven extent by the sley point on sley bar GB1 ~ GB10; Sley point on sley bar GB1, the sley bar GB4 of described waist of trousers woven extent, sley bar GB7 and sley bar GB10 is for weaving waist of trousers portion; Sley point on sley bar GB2, the sley bar GB3 of described trousers body woven extent, sley bar GB8 and sley bar GB9 is for weaving trousers body portion, latasuture suturing part and lower hem; Sley point on sley bar GB2, the sley bar GB3 of described crotch woven extent, sley bar GB8, sley bar GB9, sley bar GB5 and sley bar GB6 is for weaving lower hem;
(2) sley point on sley bar GB1 and sley bar GB10 all completely wears body yarn in waist of trousers woven extent; Sley point on sley bar GB2, sley bar GB3, sley bar GB8 and sley bar GB9 adopts the mode of wearing the empty pin of a pin to wear body yarn in trousers body woven extent, and sley bar GB2 threads a needle and empty needle position and sley bar GB3 on to thread a needle and the position of empty needle is crisscross arranged, sley bar GB8 threading a needle and the position of empty needle and sley bar GB9 thread a needle is crisscross arranged with the position of empty needle; Sley point on sley bar GB2, sley bar GB3, sley bar GB8 and sley bar GB9 completely wears body yarn in crotch woven extent; Sley point on sley bar GB4 and sley bar GB7 completely wears ELASTANE YARNS in waist of trousers woven extent, and the sley point on sley bar GB5 and sley bar GB6 completely wears ELASTANE YARNS in crotch woven extent;
(3) braiding in waist of trousers portion: in waist of trousers woven extent, front needle-bar sley bar GB1 and sley bar GB4 is for weaving the anter in waist of trousers portion, and the sley bar GB7 of rear needle-bar and sley bar GB10 is for weaving the rear panel in waist of trousers portion;
Wherein, sley point on sley bar GB1 is in front needle-bar braiding lopping, sley point on sley bar GB10 is in rear needle-bar braiding lopping, on sley bar GB1, the pad yarn of sley point is organized as: 0-0-0-0/2-2-2-2//, on sley bar GB10, the pad yarn of sley point is organized as: 0-0-0-0/2-2-2-2//, be organized as a circulation with a pad yarn, sley bar GB1 and GB10 repeats several pad yarn tissues respectively and is woven to required size to opposite side by the side in waist of trousers portion;
Sley point on sley bar GB4 and sley bar GB7 is woven to the connecting sewing of opposite side by the connecting sewing of front and rear panel side, waist of trousers portion respectively; When weaving the connecting sewing of side, sley point on sley bar GB4 is in rear needle-bar braiding lopping, sley point on sley bar GB7 is in front needle-bar braiding lopping, on sley bar GB4, the pad yarn of sley point is organized as: 1-1-1-0/0-0-0-1//, on sley bar GB7, the pad yarn of sley point is organized as: 1-0-0-0/0-1-1-1//, sley bar GB4 and GB7 repeats 4 pad yarn tissues respectively, completes the connecting sewing of front and rear panel side, waist of trousers portion; Then the sley point on sley bar GB4 is in front needle-bar braiding lopping, sley point on sley bar GB7 is in rear needle-bar braiding lopping, on sley bar GB4, the pad yarn of sley point is organized as: 1-0-0-0/0-1-1-1//, on sley bar GB7, the pad yarn of sley point is organized as: 1-1-1-0/0-0-0-1//, sley bar GB4 and GB7 repeats several pad yarn tissues respectively to required size, completes the braiding in waist of trousers portion; Then the sley point on sley bar GB4 is in rear needle-bar braiding lopping, sley point on sley bar GB7 is in front needle-bar braiding lopping, on sley bar GB4, the pad yarn of sley point is organized as: 1-1-1-0/0-0-0-1//, on sley bar GB7, the pad yarn of sley point is organized as: 1-0-0-0/0-1-1-1//, sley bar GB4 and GB7 repeats 4 pad yarn tissues respectively, completes the connecting sewing of waist of trousers portion front and rear panel opposite side;
(4) braiding in trousers body portion: in trousers body woven extent, front needle-bar sley bar GB2 and sley bar GB3 is for weaving the anter in trousers body portion, and the sley bar GB8 of rear needle-bar and sley bar GB9 is for weaving the rear panel in trousers body portion; Sley point on sley bar GB2, GB3, GB8 and GB9 is woven to the latasuture suturing part of opposite side by the latasuture suturing part of front and rear panel side, trousers body portion respectively;
When weaving the latasuture suturing part of side, sley point on sley bar GB2 and GB3 is respectively in rear needle-bar braiding lopping, sley point on sley bar GB8 and GB9 is respectively in front needle-bar braiding lopping, on sley bar GB2, the pad yarn of sley point is organized as: 2-2-2-3/2-2-2-1/1-1-1-0/1-1-1-2//, on sley bar GB3, the pad yarn of sley point is organized as: 1-1-1-0/1-1-1-2/2-2-2-3/2-2-2-1//, on sley bar GB8, the pad yarn of sley point is organized as: 1-0-0-0/1-2-2-2/2-3-3-3/2-1-1-1//, on sley bar GB9, the pad yarn of sley point is organized as: 2-3-3-3/2-1-1-1/1-0-0-0/1-2-2-2//, sley bar GB2, GB3, GB8 and GB9 repeats 2 pad yarn tissues respectively, complete the braiding of the latasuture suturing part of front and rear panel side, trousers body portion, then the sley point on sley bar GB2 and GB3 is respectively in front needle-bar braiding lopping, sley point on sley bar GB8 and GB9 is respectively in rear needle-bar braiding lopping, on sley bar GB2, the pad yarn of sley point is organized as: 2-3-3-3/2-1-1-1/1-0-0-0/1-2-2-2//, on sley bar GB3, the pad yarn of sley point is organized as: 1-0-0-0/1-2-2-2/2-3-3-3/2-1-1-1//, on sley bar GB8, the pad yarn of sley point is organized as: 1-1-1-0/1-1-1-2/2-2-2-3/2-2-2-1//, on sley bar GB9, the pad yarn of sley point is organized as: 2-2-2-3/2-2-2-1/1-1-1-0/1-1-1-2//, sley bar GB2, GB3, GB8 and GB9 repeats several pad yarn tissues respectively to required size, complete the braiding in trousers body portion, then the sley point on sley bar GB2 and GB3 is in rear needle-bar braiding lopping, sley point on sley bar GB8 and GB9 is in front needle-bar braiding lopping, on sley bar GB2, the pad yarn of sley point is organized as: 2-2-2-3/2-2-2-1/1-1-1-0/1-1-1-2//, on sley bar GB3, the pad yarn of sley point is organized as: 1-1-1-0/1-1-1-2/2-2-2-3/2-2-2-1//, on sley bar GB8, the pad yarn of sley point is organized as: 1-0-0-0/1-2-2-2/2-3-3-3/2-1-1-1//, on sley bar GB9, the pad yarn of sley point is organized as: 2-3-3-3/2-1-1-1/1-0-0-0/1-2-2-2//, sley bar GB2, GB3, GB8 and GB9 repeats 2 pad yarn tissues respectively, complete the braiding of the latasuture suturing part of trousers body portion front and rear panel opposite side,
(5) braiding of lower hem: in crotch woven extent, front needle-bar sley bar GB2, GB3, GB5 are for weaving the anter of lower hem, and rear needle-bar sley bar GB6, GB8 and GB9 are for weaving the rear panel of lower hem; Sley point on sley bar GB2, GB3, GB5, GB6, GB8 and GB9 is received edge, crotch suturing part by the junction of lower hem front and rear panel side, trouser legs through side, is received edge through the trouser legs of opposite side more respectively, and the junction to opposite side weaves;
Wherein, sley bar GB2, GB3, GB8 is consistent with braiding trousers body portion with the braiding process of GB9;
When the trouser legs weaving lower hem side receive edge, sley point on sley bar GB5 is in front needle-bar braiding lopping, sley point on sley bar GB6 is in rear needle-bar braiding lopping, on sley bar GB5, the pad yarn of sley point is organized as: 1-0-0-0/0-1-1-1//, on sley bar GB6, the pad yarn of sley point is organized as: 1-1-1-0/0-0-0-1//and, sley bar GB5 and GB6 repeats to pad yarn respectively and organizes to the side trouser legs completing required size and receive edge; Then the sley point on sley bar GB5 is in rear needle-bar braiding lopping, sley point on sley bar GB6 is in front needle-bar braiding lopping, on sley bar GB5, the pad yarn of sley point is organized as: 1-1-1-0/0-0-0-1//, on sley bar GB6, the pad yarn of sley point is organized as: 1-0-0-0/0-1-1-1//and, sley bar GB5 and GB6 repeats to pad yarn respectively and organizes crotch suturing part to completing required size; Then the sley point on sley bar GB5 is in front needle-bar braiding lopping, sley point on sley bar GB6 is in rear needle-bar braiding lopping, on sley bar GB5, the pad yarn of sley point is organized as: 1-0-0-0/0-1-1-1//, on sley bar GB6, the pad yarn of sley point is organized as: 1-1-1-0/0-0-0-1//, sley bar GB5 and GB6 repeat respectively pad yarn organize to complete required size opposite side trouser legs receive edge.
2 ~ 3 road elastic part woven extent are established in the position corresponding to upper elasticity portion of trousers body portion in described trousers body woven extent, in elastic part woven extent, front needle-bar sley bar GB4 is for weaving the elastic part on trousers body portion anter, and rear needle-bar sley bar GB7 is for weaving the elastic part in trousers body portion rear panel; Sley point on sley bar GB4 and GB7 is woven to the latasuture suturing part of opposite side by latasuture suturing part (c) of front and rear panel side, trousers body portion respectively; When weaving elastic part, on sley bar GB4 with GB7, the braiding process of sley point is consistent with braiding waist of trousers portion.
Sley point on described sley bar GB4 and sley bar GB7 completely wears ELASTANE YARNS in waist of trousers woven extent and elastic part woven extent.
Described ELASTANE YARNS is terylene elastic wrap yarn.
Described body yarn is POLYESTER HIGH ELASTIC YARN.
The width of described waist of trousers woven extent is consistent along the width in human height direction with waist of trousers portion.
The width of described trousers body woven extent is consistent along the width in human height direction with trousers body portion.
The width of described crotch woven extent is consistent along the width in human height direction with lower hem.
The width of described elastic part woven extent is consistent along the width in human height direction with elastic part.
The invention has the advantages that: (1) achieves instant connection when crotch, latasuture braiding, and ventilative mesh effect can be formed, technique suitably adds elastic wrap yarn in waist, stern, crotch, solves the problem that medical pants have again fit function while comfortable concurrently; (2) adopt special machines configurations and sley point to pass mode, weave medical pants, realize having concurrently structure effect and functional effect through compiling seamless fabric; (3) utilize local organization to change, complete pants crotch and latasuture connection, braiding once-forming, thus improve production efficiency; (4) pants main body decorative pattern uses terylene woven to form mesh by 4 sley bars, uses elastic wrap yarns to weave waists, main body locally and crotch tissues, makes a distinction between the important and the lesser one, clear layer by 4 sley bars, improves the comfort property of dress while reducing costs.
Accompanying drawing explanation
Fig. 1 is the lateral plan of guide bar of warp knitting machine used herein.
Fig. 2 is the schematic diagram through compiling seamless medical pants of the present invention.
Fig. 3 is the figure that entrys of the sley bar sley point through compiling warp knitting machine when seamless medical pants are weaved of the present invention, and wherein, each vertical line or point represent a sley point, and vertical line represents this sley point threading, and point represents this sley point not threading.
Detailed description of the invention
Below in conjunction with concrete accompanying drawing, the invention will be further described.
As shown in Figure 2, of the present inventionly comprise waist of trousers portion a and trousers body portion b through compiling seamless medical pants, trousers body portion b comprises front and back two panels, be latasuture suturing part c between the front and back two panels of trousers body portion b, the lower end of trousers body portion b is two leg openings, between two leg openings, the joint of trousers body portion b front and rear panel is crotch suturing part e, and the edge of leg openings is that trouser legs receive edge d, and trouser legs are received edge d and crotch suturing part e and formed lower hem g; Described trousers body portion b transversely arranges multiple tracks elastic part f.
Of the present invention is E12(per inch 12 pin through compiling seamless medical pants in plane No.) double rib warp loom on produce, type is HCR16-EK-130, and double rib warp loom comprises front needle-bar and rear needle-bar, has 12 sley bars; As shown in Figure 1, ten are used sley bar in production process of the present invention, before and after needle-bar each five sley bar, be respectively the sley bar GB1 being positioned at front needle-bar, the sley bar GB2, sley bar GB3, sley bar GB4, the sley bar GB5 that are arranged in order and be positioned at sley bar GB6, sley bar GB7, sley bar GB8, sley bar GB9, the sley bar GB10 of rear needle-bar; The needle gap of knitting needle on double rib warp loom needle-bar from heading to tail direction to contiguous needles is numbered, and knitting needle needle gap number consecutively is 0,1,2,3 ..., adopt this numbering to represent sley point pad yarn movement locus in embodiments of the present invention;
Concrete braiding process is:
(1) as shown in Figure 3, to wait that the size weaving pants is as reference, is divided into waist of trousers woven extent h, trousers body woven extent k and crotch woven extent j by the sley point on sley bar GB1 ~ GB10;
Sley point on sley bar GB1, the sley bar GB4 of described waist of trousers woven extent h, sley bar GB7 and sley bar GB10 is for weaving waist of trousers portion a; The width of waist of trousers woven extent h is consistent along the width in human height direction with waist of trousers portion a;
Sley point on sley bar GB2, the sley bar GB3 of described trousers body woven extent k, sley bar GB8 and sley bar GB9 is for weaving trousers body portion b, latasuture suturing part c and lower hem g; The width of trousers body woven extent k is consistent along the width in human height direction with trousers body portion b;
Sley point on sley bar GB2, the sley bar GB3 of described crotch woven extent j, sley bar GB8, sley bar GB9, sley bar GB5 and sley bar GB6 is for weaving lower hem g; The width of crotch woven extent j is consistent along the width in human height direction with lower hem g;
2 ~ 3 road elastic part woven extent i are established in the position corresponding to trousers body portion b upper elasticity portion f in described trousers body woven extent k, and the sley point on the sley bar GB4 of elastic part woven extent i and sley bar GB7 is for weaving elastic part f; The width of elastic part woven extent i is consistent along the width in human height direction with elastic part f;
(2) sley point as shown in Figure 3, on sley bar GB1 and sley bar GB10 all completely wears 70D POLYESTER HIGH ELASTIC YARN at waist of trousers woven extent h; Sley point on sley bar GB2, sley bar GB3, sley bar GB8 and sley bar GB9 adopts the mode of wearing the empty pin of a pin to wear 70D POLYESTER HIGH ELASTIC YARN at trousers body woven extent k, and sley bar GB2 threads a needle and empty needle position and sley bar GB3 on to thread a needle and the position of empty needle is crisscross arranged, sley bar GB8 threading a needle and the position of empty needle and sley bar GB9 thread a needle is crisscross arranged with the position of empty needle; Sley point on sley bar GB2, sley bar GB3, sley bar GB8 and sley bar GB9 completely wears 70D POLYESTER HIGH ELASTIC YARN at crotch woven extent j; Sley point on sley bar GB4 and sley bar GB7 completely wears terylene elastic wrap yarn at waist of trousers woven extent h and elastic part woven extent i, and the sley point on sley bar GB5 and sley bar GB6 completely wears terylene elastic wrap yarn at crotch woven extent j;
(3) braiding of waist of trousers portion a: at waist of trousers woven extent h, front needle-bar sley bar GB1 and sley bar GB4 is for weaving the anter of waist of trousers portion a, and the sley bar GB7 of rear needle-bar and sley bar GB10 is for weaving the rear panel of waist of trousers portion a;
Wherein, sley point on sley bar GB1 is in front needle-bar braiding lopping, sley point on sley bar GB10 is in rear needle-bar braiding lopping, on sley bar GB1, the pad yarn of sley point is organized as: 0-0-0-0/2-2-2-2//, on sley bar GB10, the pad yarn of sley point is organized as: 0-0-0-0/2-2-2-2//, be organized as a circulation with a pad yarn, sley bar GB1 and GB10 repeats 258 pad yarn tissues respectively and is woven to required size to opposite side by the side of waist of trousers portion a;
Sley point on sley bar GB4 and sley bar GB7 is woven to the connecting sewing of opposite side by the connecting sewing of waist of trousers portion a front and rear panel side respectively; When weaving the connecting sewing of side, sley point on sley bar GB4 is in rear needle-bar braiding lopping, sley point on sley bar GB7 is in front needle-bar braiding lopping, on sley bar GB4, the pad yarn of sley point is organized as: 1-1-1-0/0-0-0-1//, on sley bar GB7, the pad yarn of sley point is organized as: 1-0-0-0/0-1-1-1//, sley bar GB4 and GB7 repeats 4 pad yarn tissues respectively, completes the connecting sewing of waist of trousers portion a front and rear panel side; Then the sley point on sley bar GB4 is in front needle-bar braiding lopping, sley point on sley bar GB7 is in rear needle-bar braiding lopping, on sley bar GB4, the pad yarn of sley point is organized as: 1-0-0-0/0-1-1-1//, on sley bar GB7, the pad yarn of sley point is organized as: 1-1-1-0/0-0-0-1//, sley bar GB4 and GB7 repeats 250 pad yarn tissues respectively to required size, completes the braiding of waist of trousers portion a; Then the sley point on sley bar GB4 is in rear needle-bar braiding lopping, sley point on sley bar GB7 is in front needle-bar braiding lopping, on sley bar GB4, the pad yarn of sley point is organized as: 1-1-1-0/0-0-0-1//, on sley bar GB7, the pad yarn of sley point is organized as: 1-0-0-0/0-1-1-1//, sley bar GB4 and GB7 repeats 4 pad yarn tissues respectively, completes the connecting sewing of waist of trousers portion a front and rear panel opposite side;
(4) braiding of trousers body portion b: at trousers body woven extent k, front needle-bar sley bar GB2 and sley bar GB3 is for weaving the anter of trousers body portion b, and the sley bar GB8 of rear needle-bar and sley bar GB9 is for weaving the rear panel of trousers body portion b; Sley point on sley bar GB2, GB3, GB8 and GB9 is woven to the latasuture suturing part c of opposite side by the latasuture suturing part c of trousers body portion b front and rear panel side respectively;
When weaving the latasuture suturing part c of side, sley point on sley bar GB2 and GB3 is respectively in rear needle-bar braiding lopping, sley point on sley bar GB8 and GB9 is respectively in front needle-bar braiding lopping, on sley bar GB2, the pad yarn of sley point is organized as: 2-2-2-3/2-2-2-1/1-1-1-0/1-1-1-2//, on sley bar GB3, the pad yarn of sley point is organized as: 1-1-1-0/1-1-1-2/2-2-2-3/2-2-2-1//, on sley bar GB8, the pad yarn of sley point is organized as: 1-0-0-0/1-2-2-2/2-3-3-3/2-1-1-1//, on sley bar GB9, the pad yarn of sley point is organized as: 2-3-3-3/2-1-1-1/1-0-0-0/1-2-2-2//, sley bar GB2, GB3, GB8 and GB9 repeats 2 pad yarn tissues respectively, complete the braiding of the latasuture suturing part c of trousers body portion b front and rear panel side, then the sley point on sley bar GB2 and GB3 is respectively in front needle-bar braiding lopping, sley point on sley bar GB8 and GB9 is respectively in rear needle-bar braiding lopping, on sley bar GB2, the pad yarn of sley point is organized as: 2-3-3-3/2-1-1-1/1-0-0-0/1-2-2-2//, on sley bar GB3, the pad yarn of sley point is organized as: 1-0-0-0/1-2-2-2/2-3-3-3/2-1-1-1//, on sley bar GB8, the pad yarn of sley point is organized as: 1-1-1-0/1-1-1-2/2-2-2-3/2-2-2-1//, on sley bar GB9, the pad yarn of sley point is organized as: 2-2-2-3/2-2-2-1/1-1-1-0/1-1-1-2//, sley bar GB2, GB3, GB8 and GB9 repeats 125 pad yarn tissues respectively to required size, complete the braiding of trousers body portion b, then the sley point on sley bar GB2 and GB3 is in rear needle-bar braiding lopping, sley point on sley bar GB8 and GB9 is in front needle-bar braiding lopping, on sley bar GB2, the pad yarn of sley point is organized as: 2-2-2-3/2-2-2-1/1-1-1-0/1-1-1-2//, on sley bar GB3, the pad yarn of sley point is organized as: 1-1-1-0/1-1-1-2/2-2-2-3/2-2-2-1//, on sley bar GB8, the pad yarn of sley point is organized as: 1-0-0-0/1-2-2-2/2-3-3-3/2-1-1-1//, on sley bar GB9, the pad yarn of sley point is organized as: 2-3-3-3/2-1-1-1/1-0-0-0/1-2-2-2//, sley bar GB2, GB3, GB8 and GB9 repeats 2 pad yarn tissues respectively, complete the braiding of the latasuture suturing part c of trousers body portion b front and rear panel opposite side,
(5) braiding of elastic part f: at elastic part woven extent i, front needle-bar sley bar GB4 is for weaving the elastic part f on trousers body portion b anter, and rear needle-bar sley bar GB7 is for weaving the elastic part f in trousers body portion b rear panel; Sley point on sley bar GB4 and GB7 is woven to the latasuture suturing part c of opposite side by the latasuture suturing part c of trousers body portion b front and rear panel side respectively; When weaving elastic part f, on sley bar GB4 with GB7, the braiding process of sley point is consistent with braiding waist of trousers portion a;
(6) braiding of lower hem g: at crotch woven extent j, front needle-bar sley bar GB2, GB3, GB5 are for weaving the anter of lower hem g, and rear needle-bar sley bar GB6, GB8 and GB9 are for weaving the rear panel of lower hem g; Sley point on sley bar GB2, GB3, GB5, GB6, GB8 and GB9 is received edge d, crotch suturing part e by the junction of lower hem g front and rear panel side, trouser legs through side, is received edge d through the trouser legs of opposite side more respectively, and the junction to opposite side weaves;
Wherein, sley bar GB2, GB3, GB8 is consistent with braiding trousers body portion b with the braiding process of GB9;
When the trouser legs weaving lower hem g side receive edge d, sley point on sley bar GB5 is in front needle-bar braiding lopping, sley point on sley bar GB6 is in rear needle-bar braiding lopping, on sley bar GB5, the pad yarn of sley point is organized as: 1-0-0-0/0-1-1-1//, on sley bar GB6, the pad yarn of sley point is organized as: 1-1-1-0/0-0-0-1//and, sley bar GB5 and GB6 repeats 111 pad yarns respectively and organizes to the side trouser legs completing required size and receive edge d; Then the sley point on sley bar GB5 is in rear needle-bar braiding lopping, sley point on sley bar GB6 is in front needle-bar braiding lopping, on sley bar GB5, the pad yarn of sley point is organized as: 1-1-1-0/0-0-0-1//, on sley bar GB6, the pad yarn of sley point is organized as: 1-0-0-0/0-1-1-1//and, sley bar GB5 and GB6 repeats 36 pad yarns respectively and organizes crotch suturing part e to completing required size; Then the sley point on sley bar GB5 is in front needle-bar braiding lopping, sley point on sley bar GB6 is in rear needle-bar braiding lopping, on sley bar GB5, the pad yarn of sley point is organized as: 1-0-0-0/0-1-1-1//, on sley bar GB6, the pad yarn of sley point is organized as: 1-1-1-0/0-0-0-1//, sley bar GB5 and GB6 repeat respectively 111 pad yarns organize to complete required size opposite side trouser legs receive edge d.
As follows according to the technique information that above-mentioned braiding process is final:
Comb GB1:0-0-0-0/2-2-2-2//× 258, front needle-bar ground;
Front needle-bar ground comb GB2:(2-2-2-3/2-2-2-1/1-1-1-0/1-1-1-2) × 2/ (2-2-2-3/2-2-2-1/1-1-1-0/1-1-1-2) × 2/, (2-3-3-3/2-1-1-1/1-0-0-0/1-2-2-2) × 125//;
Front needle-bar ground comb GB3:(1-1-1-0/1-1-1-2/2-2-2-3/2-2-2-1) × 2/ (1-1-1-0/1-1-1-2/2-2-2-3/2-2-2-1) × 2/, (1-0-0-0/1-2-2-2/2-3-3-3/2-1-1-1) × 125//;
Front needle-bar ground comb GB4:(1-1-1-0/0-0-0-1) × 4/ (1-0-0-0/0-1-1-1) × 250/ (1-1-1-0/0-0-0-1) × 4//;
Front needle-bar ground comb GB5:(1-0-0-0/0-1-1-1) × 111/ (1-1-1-0/0-0-0-1) × 36/ (1-0-0-0/0-1-1-1) × 111//;
Rear needle-bar ground comb GB6:(1-1-1-0/0-0-0-1) × 111/ (1-1-1-0/0-0-0-1) × 36/ (1-1-1-0/0-0-0-1) × 111//;
Rear needle-bar ground comb GB7:(1-0-0-0/0-1-1-1) × 4/ (1-1-1-0/0-0-0-1) × 250/ (1-0-0-0/0-1-1-1) × 4//;
Rear needle-bar ground comb GB8:(1-0-0-0/1-2-2-2/2-3-3-3/2-1-1-1) × 2/ (1-0-0-0/1-2-2-2/2-3-3-3/2-1-1-1) × 2/, (1-1-1-0/1-1-1-2/2-2-2-3/2-2-2-1) × 125//;
Rear needle-bar ground comb GB9:(2-3-3-3/2-1-1-1/1-0-0-0/1-2-2-2) × 2/ (2-2-2-3/2-2-2-1/1-1-1-0/1-1-1-2) × 125/ (2-3-3-3/2-1-1-1/1-0-0-0/1-2-2-2) × 2//;
Comb GB10:0-0-0-0/2-2-2-2//× 258, rear needle-bar ground.
In weaving process of the present invention, when front and back needle-bar sley bar is respectively at front and back needle-bar braiding lopping, can the front and rear panel of each self-forming pants, when current needle-bar sley bar is in rear needle-bar braiding lopping, rear needle-bar sley bar in front needle-bar braiding lopping, the front and rear panel of pants is formed and connects; The present invention adopts special machines configurations and special process, uses the yarn of two kinds of raw materials and sley bar to move and cooperatively interacts, form seamless medical pants fabric.Elastomeric yarn material knitting waist, trousers body local, crotch, improve the fitness of pants; Spun polyester thread braiding waist inlaid thread, trousers body main body, main body adopts mesh tissue, reduces costs, improves fabric fastness and the comfortableness of medical pants.The seamless medical pants productivity ratio of this method braiding is high, level outstanding, excellent spring, mesh-structured evenly, good, the low production cost of fabric air-permeability performance, thus be that new vitality is injected in medical market, greatly expand Application Areas and the product competitiveness in seamless fabric market.
Claims (9)
1. one kind through compiling the weaving method of seamless medical pants, described pants are weaved on double rib warp loom, ten are used sley bar when weaving, before and after needle-bar each five sley bar, be respectively the sley bar GB1 being positioned at front needle-bar, the sley bar GB2, sley bar GB3, sley bar GB4, the sley bar GB5 that are arranged in order and be positioned at sley bar GB6, sley bar GB7, sley bar GB8, sley bar GB9, the sley bar GB10 of rear needle-bar; It is characterized in that, braiding process is:
(1) to wait that the size weaving pants is as reference, is divided into waist of trousers woven extent (h), trousers body woven extent (k) and crotch woven extent (j) by the sley point on sley bar GB1 ~ GB10; Sley point on sley bar GB1, the sley bar GB4 of described waist of trousers woven extent (h), sley bar GB7 and sley bar GB10 is for weaving waist of trousers portion (a); Sley point on sley bar GB2, the sley bar GB3 of described trousers body woven extent (k), sley bar GB8 and sley bar GB9 is for weaving trousers body portion (b) and latasuture suturing part (c); Sley point on sley bar GB2, the sley bar GB3 of described crotch woven extent (j), sley bar GB8, sley bar GB9, sley bar GB5 and sley bar GB6 is for weaving lower hem (g);
(2) sley point on sley bar GB1 and sley bar GB10 all completely wears body yarn at waist of trousers woven extent (h); Sley point on sley bar GB2, sley bar GB3, sley bar GB8 and sley bar GB9 adopts the mode of wearing the empty pin of a pin to wear body yarn at trousers body woven extent (k), and sley bar GB2 threads a needle and empty needle position and sley bar GB3 on to thread a needle and the position of empty needle is crisscross arranged, sley bar GB8 threading a needle and the position of empty needle and sley bar GB9 thread a needle is crisscross arranged with the position of empty needle; Sley point on sley bar GB2, sley bar GB3, sley bar GB8 and sley bar GB9 completely wears body yarn at crotch woven extent (j); Sley point on sley bar GB4 and sley bar GB7 completely wears ELASTANE YARNS at waist of trousers woven extent (h), and the sley point on sley bar GB5 and sley bar GB6 completely wears ELASTANE YARNS at crotch woven extent (j);
(3) braiding of waist of trousers portion (a): at waist of trousers woven extent (h), front needle-bar sley bar GB1 and sley bar GB4 is for weaving the anter of waist of trousers portion (a), and the sley bar GB7 of rear needle-bar and sley bar GB10 is for weaving the rear panel of waist of trousers portion (a);
Wherein, sley point on sley bar GB1 is in front needle-bar braiding lopping, sley point on sley bar GB10 is in rear needle-bar braiding lopping, on sley bar GB1, the pad yarn of sley point is organized as: 0-0-0-0/2-2-2-2//, on sley bar GB10, the pad yarn of sley point is organized as: 0-0-0-0/2-2-2-2//, be organized as a circulation with a pad yarn, sley bar GB1 and GB10 repeats several pad yarn tissues respectively and is woven to required size to opposite side by the side of waist of trousers portion (a);
Sley point on sley bar GB4 and sley bar GB7 is woven to the connecting sewing of opposite side by the connecting sewing of waist of trousers portion (a) front and rear panel side respectively; When weaving the connecting sewing of side, sley point on sley bar GB4 is in rear needle-bar braiding lopping, sley point on sley bar GB7 is in front needle-bar braiding lopping, on sley bar GB4, the pad yarn of sley point is organized as: 1-1-1-0/0-0-0-1//, on sley bar GB7, the pad yarn of sley point is organized as: 1-0-0-0/0-1-1-1//, sley bar GB4 and GB7 repeats 4 pad yarn tissues respectively, completes the connecting sewing of waist of trousers portion (a) front and rear panel side; Then the sley point on sley bar GB4 is in front needle-bar braiding lopping, sley point on sley bar GB7 is in rear needle-bar braiding lopping, on sley bar GB4, the pad yarn of sley point is organized as: 1-0-0-0/0-1-1-1//, on sley bar GB7, the pad yarn of sley point is organized as: 1-1-1-0/0-0-0-1//, sley bar GB4 and GB7 repeats several pad yarn tissues respectively to required size, completes the braiding of waist of trousers portion (a); Then the sley point on sley bar GB4 is in rear needle-bar braiding lopping, sley point on sley bar GB7 is in front needle-bar braiding lopping, on sley bar GB4, the pad yarn of sley point is organized as: 1-1-1-0/0-0-0-1//, on sley bar GB7, the pad yarn of sley point is organized as: 1-0-0-0/0-1-1-1//, sley bar GB4 and GB7 repeats 4 pad yarn tissues respectively, completes the connecting sewing of waist of trousers portion (a) front and rear panel opposite side;
(4) braiding of trousers body portion (b): at trousers body woven extent (k), front needle-bar sley bar GB2 and sley bar GB3 is for weaving the anter of trousers body portion (b), and the sley bar GB8 of rear needle-bar and sley bar GB9 is for weaving the rear panel of trousers body portion (b); Sley point on sley bar GB2, GB3, GB8 and GB9 is woven to latasuture suturing part (c) of opposite side by latasuture suturing part (c) of trousers body portion (b) front and rear panel side respectively;
When weaving latasuture suturing part (c) of side, sley point on sley bar GB2 and GB3 is respectively in rear needle-bar braiding lopping, sley point on sley bar GB8 and GB9 is respectively in front needle-bar braiding lopping, on sley bar GB2, the pad yarn of sley point is organized as: 2-2-2-3/2-2-2-1/1-1-1-0/1-1-1-2//, on sley bar GB3, the pad yarn of sley point is organized as: 1-1-1-0/1-1-1-2/2-2-2-3/2-2-2-1//, on sley bar GB8, the pad yarn of sley point is organized as: 1-0-0-0/1-2-2-2/2-3-3-3/2-1-1-1//, on sley bar GB9, the pad yarn of sley point is organized as: 2-3-3-3/2-1-1-1/1-0-0-0/1-2-2-2//, sley bar GB2, GB3, GB8 and GB9 repeats 2 pad yarn tissues respectively, complete the braiding of latasuture suturing part (c) of trousers body portion (b) front and rear panel side, then the sley point on sley bar GB2 and GB3 is respectively in front needle-bar braiding lopping, sley point on sley bar GB8 and GB9 is respectively in rear needle-bar braiding lopping, on sley bar GB2, the pad yarn of sley point is organized as: 2-3-3-3/2-1-1-1/1-0-0-0/1-2-2-2//, on sley bar GB3, the pad yarn of sley point is organized as: 1-0-0-0/1-2-2-2/2-3-3-3/2-1-1-1//, on sley bar GB8, the pad yarn of sley point is organized as: 1-1-1-0/1-1-1-2/2-2-2-3/2-2-2-1//, on sley bar GB9, the pad yarn of sley point is organized as: 2-2-2-3/2-2-2-1/1-1-1-0/1-1-1-2//, sley bar GB2, GB3, GB8 and GB9 repeats several pad yarn tissues respectively to required size, complete the braiding of trousers body portion (b), then the sley point on sley bar GB2 and GB3 is in rear needle-bar braiding lopping, sley point on sley bar GB8 and GB9 is in front needle-bar braiding lopping, on sley bar GB2, the pad yarn of sley point is organized as: 2-2-2-3/2-2-2-1/1-1-1-0/1-1-1-2//, on sley bar GB3, the pad yarn of sley point is organized as: 1-1-1-0/1-1-1-2/2-2-2-3/2-2-2-1//, on sley bar GB8, the pad yarn of sley point is organized as: 1-0-0-0/1-2-2-2/2-3-3-3/2-1-1-1//, on sley bar GB9, the pad yarn of sley point is organized as: 2-3-3-3/2-1-1-1/1-0-0-0/1-2-2-2//, sley bar GB2, GB3, GB8 and GB9 repeats 2 pad yarn tissues respectively, complete the braiding of latasuture suturing part (c) of trousers body portion (b) front and rear panel opposite side,
(5) braiding of lower hem (g): at crotch woven extent (j), front needle-bar sley bar GB2, GB3, GB5 are for weaving the anter of lower hem (g), and rear needle-bar sley bar GB6, GB8 and GB9 are for weaving the rear panel of lower hem (g); Sley point on sley bar GB2, GB3, GB5, GB6, GB8 and GB9 is received edge (d), crotch suturing part (e) by the junction of lower hem (g) front and rear panel side, trouser legs through side, is received edge (d) through the trouser legs of opposite side more respectively, and the junction to opposite side weaves;
Wherein, sley bar GB2, GB3, GB8 is consistent with braiding trousers body portion (b) with the braiding process of GB9;
When the trouser legs weaving lower hem (g) side receive edge (d), sley point on sley bar GB5 is in front needle-bar braiding lopping, sley point on sley bar GB6 is in rear needle-bar braiding lopping, on sley bar GB5, the pad yarn of sley point is organized as: 1-0-0-0/0-1-1-1//, on sley bar GB6, the pad yarn of sley point is organized as: 1-1-1-0/0-0-0-1//and, sley bar GB5 and GB6 repeats to pad yarn respectively and organizes to the side trouser legs completing required size and receive edge (d); Then the sley point on sley bar GB5 is in rear needle-bar braiding lopping, sley point on sley bar GB6 is in front needle-bar braiding lopping, on sley bar GB5, the pad yarn of sley point is organized as: 1-1-1-0/0-0-0-1//, on sley bar GB6, the pad yarn of sley point is organized as: 1-0-0-0/0-1-1-1//and, sley bar GB5 and GB6 repeats to pad yarn respectively and organizes crotch suturing part (e) to completing required size; Then the sley point on sley bar GB5 is in front needle-bar braiding lopping, sley point on sley bar GB6 is in rear needle-bar braiding lopping, on sley bar GB5, the pad yarn of sley point is organized as: 1-0-0-0/0-1-1-1//, on sley bar GB6, the pad yarn of sley point is organized as: 1-1-1-0/0-0-0-1//, sley bar GB5 and GB6 repeat respectively pad yarn organize to complete required size opposite side trouser legs receive edge (d).
2. as claimed in claim 1 through compiling the weaving method of seamless medical pants, it is characterized in that: 2 ~ 3 road elastic part woven extent are established (i) in the position corresponding to trousers body portion (b) upper elasticity portion (f) in described trousers body woven extent (k), in elastic part woven extent (i), front needle-bar sley bar GB4 is for weaving the elastic part (f) on trousers body portion (b) anter, and rear needle-bar sley bar GB7 is for weaving the elastic part (f) in trousers body portion (b) rear panel; Sley point on sley bar GB4 and GB7 is woven to latasuture suturing part (c) of opposite side by latasuture suturing part (c) of trousers body portion (b) front and rear panel side respectively; When weaving elastic part (f), on sley bar GB4 with GB7, the braiding process of sley point is consistent with braiding waist of trousers portion (a).
3. as claimed in claim 2 through compiling the weaving method of seamless medical pants, it is characterized in that: the sley point on described sley bar GB4 and sley bar GB7 (i) completely wears ELASTANE YARNS at waist of trousers woven extent (h) and elastic part woven extent.
4. the weaving method through compiling seamless medical pants as described in claim 1 or 3, is characterized in that: described ELASTANE YARNS is terylene elastic wrap yarn.
5. as claimed in claim 1 through compiling the weaving method of seamless medical pants, it is characterized in that: described body yarn is POLYESTER HIGH ELASTIC YARN.
6. as claimed in claim 1 through compiling the weaving method of seamless medical pants, it is characterized in that: the width of described waist of trousers woven extent (h) is consistent along the width in human height direction with waist of trousers portion (a).
7. as claimed in claim 1 through compiling the weaving method of seamless medical pants, it is characterized in that: the width of described trousers body woven extent (k) is consistent along the width in human height direction with trousers body portion (b).
8. as claimed in claim 1 through compiling the weaving method of seamless medical pants, it is characterized in that: the width of described crotch woven extent (j) is consistent along the width in human height direction with lower hem (g).
9., as the weaving method through compiling seamless medical pants that claim 2 is stated, it is characterized in that: described elastic part woven extent width is (i) consistent along the width in human height direction with elastic part (f).
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| CN101686733A (en) * | 2007-07-02 | 2010-03-31 | 泰蒂克斯公司 | A warp-knitted pant having U-shaped crotch |
| CN201563647U (en) * | 2009-11-27 | 2010-09-01 | 浙江棒杰数码针织品股份有限公司 | Seamless riding pants |
| CN202286356U (en) * | 2011-09-22 | 2012-07-04 | 浙江美邦纺织有限公司 | Novel seamless boxer |
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| JPS62104901A (en) * | 1985-10-25 | 1987-05-15 | 日本マイヤ−株式会社 | Non-stitched shorts by warp knitting and its production |
| US7631363B2 (en) * | 2006-02-14 | 2009-12-15 | Whites Manufacturing Ltd. | Split skin dry-suit |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101686733A (en) * | 2007-07-02 | 2010-03-31 | 泰蒂克斯公司 | A warp-knitted pant having U-shaped crotch |
| CN201563647U (en) * | 2009-11-27 | 2010-09-01 | 浙江棒杰数码针织品股份有限公司 | Seamless riding pants |
| CN202286356U (en) * | 2011-09-22 | 2012-07-04 | 浙江美邦纺织有限公司 | Novel seamless boxer |
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Address after: 214253, Jiangsu, Wuxi province Yixing new town on the north side of the golden highway Patentee after: Jiangsu Hua Yi Knitting Co., Ltd. Address before: 214253, Jiangsu, Wuxi Yixing new town industrial concentration zone Patentee before: YIXING HUAYI KNITTING Co.,Ltd. |