CN104153114A - Method for producing elastic jacquard spacer fabric by a double-needle-bar warp knitting machine - Google Patents
Method for producing elastic jacquard spacer fabric by a double-needle-bar warp knitting machine Download PDFInfo
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- CN104153114A CN104153114A CN201410349090.5A CN201410349090A CN104153114A CN 104153114 A CN104153114 A CN 104153114A CN 201410349090 A CN201410349090 A CN 201410349090A CN 104153114 A CN104153114 A CN 104153114A
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Abstract
The invention discloses a method for producing elastic jacquard spacer fabric by a double-needle-bar warp knitting machine. The method includes that a spacing yarn guide bar and a jacquard guide bar are arranged in the middle; ground bars are arranged on the outer sides of the spacing yarn guide bar and the jacquard guide bar; elastic guide bars are arranged on the outer sides of the ground bars; according to different purposes of the to-be-produced spacer fabric, the distance between warp knitting machine needle bars is configured correspondingly; yarns include spacing yarns, jacquard yarns, surface yarns and elastic yarns, and according to difference of surface structures of the spacer fabric, the surface yarns and the elastic yarns with corresponding linear density are selected; the jacquard surface is designed through CAD (computer-added design) software; the surface yarns and the elastic yarns are matched to be knitted into the upper surface layer and the lower surface layer of the spacer fabric, the jacquard yarns are knitted on the surface of the spacer fabric to form single-color or double-color jacquard effect according to design in the step (4), and the spacing yarns are knitted into a middle spacer layer of the spacer fabric. The elastic jacquard spacer fabric produced by the method is good in elasticity and has single-color or double-color jacquard effect.
Description
Technical field:
The invention belongs to fabric weaving field, particularly a kind of double rib warp loom is produced the method for elastic jacquard space fabric.
Background technology:
The characteristics such as warp-knitting jacquard space fabric not only possesses superior incompressible, ventilative, moisture absorption, it is wet to lead, sound insulation, damping, heat conduction, and Novel jacquard technology has not only been beautified product appearance but also enriched product category, thereby at present a lot of footwear materials all adopt warp-knitting jacquard space fabric with, clothes, seat, case and bag product.
The import type of producing warp-knitting jacquard space fabric has RDPJ4/1, RDPJ5/1, RDPJ7/1, and home-made model comprises GE2296, ZMY7/1 etc.These types are furnished with 1 Jacquard jacquard guide bar, and 1～2 interval yarn yarn guiding chase comb, and other is common ground sley bar.Because jacquard double needle-bar machine does not all configure elasticity sley bar, therefore little, the structure of warp-knitting jacquard space fabric elasticity deficiency, the deformability of these productions of machinery is not compacted, and in use procedure, comfortableness and aesthetic property are all affected.And, there is certain technical difficulty because manufacture the double rib warp loom of high plane No., so the woven jacquard weave space fabric of existing double rib warp loom style is partially rough, be difficult to produce more closely knit space fabric.
Existing domestic and international warp-knitting jacquard space fabric warp knitting machine all configures 1 Jacquard jacquard guide bar, be difficult to produce double-colored (or polychrome) jacquard weave space fabric, the warp-knitting jacquard space fabric color that such type is produced is single, jacquard weave function limitation, aesthetic property deficiency, the space fabric kind of producing is abundant not.
In sum, the warp-knitted spacer fabric using at present is not integrated in one aesthetic property, elasticity, comfort level, variety diversity, can not meet people's demand.
The information that is disclosed in this background technology part is only intended to increase the understanding to general background of the present invention, and should not be regarded as admitting or imply that in any form this information structure has been the known prior art of persons skilled in the art.
Summary of the invention:
The object of the present invention is to provide a kind of double rib warp loom to produce the method for elastic jacquard space fabric, thereby overcome above-mentioned defect of the prior art.
For achieving the above object, the invention provides a kind of method of double rib warp loom production elastic jacquard space fabric, the steps include:
(1) sley bar configuration: in warp knitting machine sley bar comprise interval yarn yarn guiding chase comb, Jacquard sley bar, sley bar, elasticity sley bar; Described interval yarn yarn guiding chase comb, Jacquard sley bar are arranged on centre position; Described ground sley bar is arranged at described interval yarn yarn guiding chase comb, Jacquard sley bar outside; Described elasticity sley bar is arranged at sley bar outside, described ground;
(2) configuration is spaced: according to the different purposes of the space fabric of producing, correspondingly configure the distance of warp knitting machine needle bed;
(3) yarn is prepared: yarn comprises interval yarn, jacquard weave yarn, veil, elastomeric yarn, according to the difference of space fabric surface structure, selects veil and the elastomeric yarn of corresponding line density;
(4) CAD design: by CAD Software for Design Jacquard jacquard weave face;
(5) looming weaving: described interval yarn yarn guiding chase comb penetrates interval yarn, and described Jacquard sley bar penetrates jacquard weave yarn, and described ground sley bar penetrates veil, and described elasticity sley bar penetrates elastomeric yarn; Veil matches with elastomeric yarn and weaves the upper and lower surface top layer of space fabric, and jacquard weave yarn forms monochrome or double-color jacquard effect according to the design in (4) step at space fabric one surface weave, the middle ware interlayer of interval yarn braiding space fabric.
Preferably, in technique scheme, in the time of needs double-color jacquard effect, select the jacquard weave yarn of different colours to penetrate in corresponding Jacquard sley bar.
Preferably, in technique scheme, the space fabric of production comprises footwear material, clothes, case and bag, seat.
Preferably, in technique scheme, warp knitting machine needle bed spacer is generally 1.5mm～12mm.
Preferably, in technique scheme, interval yarn is selected but is not limited only to the one in terylene, polyamide fibre, polypropylene filament or multifilament.
Preferably, in technique scheme, veil, gauze broche line selection are used but are not limited only to the one in terylene, polyamide fibre, polypropylene filament yarn.
Preferably, in technique scheme, elastomeric yarn is selected but is not limited only to spandex filament.
Preferably, in technique scheme, space fabric surface structure is elasticity plain weave or elastic net structure.
Preferably, in technique scheme, when space fabric surface structure is elasticity plain weave, conventionally select line density be the spandex yarn of 22dtex～78dtex as elastomeric yarn, selecting line density is that the terylene of 22dtex～78dtex or polyamide fibre or polypropylene filament yarn are as veil, jacquard weave yarn.
Preferably, in technique scheme, when space fabric surface structure is elastic net, conventionally select line density be the spandex yarn of 133dtex～933dtex as elastomeric yarn, selecting line density is that the terylene of 44dtex～110dtex or polyamide fibre or polypropylene filament yarn are as veil, jacquard weave yarn.
Preferably, in technique scheme, the method for producing space fabric also comprises space fabric dyeing and finishing step, and the grey cloth weaving is carried out to kiering, sizing, dyes as required, and carries out multiple sizing.
Compared with prior art, the present invention has following beneficial effect:
Adopt new sley bar configuration mode, utilize the good percentage elongation of spandex yarn and elasticity advantage, knit out good springiness, take comfortable, closely knit warp-knitted spacer fabric compacts; On corresponding Jacquard sley bar, penetrate the dyed yarn of different colours, can produce have contrast effect through compiling elastic jacquard space fabric; By changing the machine configuration of spacing, can produce multi-purpose warp-knitted spacer fabric simultaneously.
Brief description of the drawings:
Accompanying drawing 1 is combed double rib warp loom sley bar configuration schematic diagram for the present invention 7;
Accompanying drawing 2 for the present invention adopt 7 comb double rib warp looms braidings through compiling the monochromatic jacquard weave space fabric of elasticity schematic diagram;
Accompanying drawing 3 is combed double rib warp loom sley bar configuration schematic diagram for the present invention 8;
Accompanying drawing 4 for the present invention adopt 8 comb double rib warp looms braidings through compiling elasticity double-color jacquard space fabric schematic diagram;
Main description of reference numerals:
GB1, GB7-elasticity sley bar, GB2, GB3, GB6-ground sley bar, GB4-interval yarn yarn guiding chase comb, JB5.1, JB5.2, JB6.1, JB6.2-Jacquard sley bar, needle-bar, 9-mesh, 10-thin tissue after 1-plain weave, the little mesh tissue of 2-toe-cap, 3-bound edge, the thick tissue of 4-, the little mesh tissue in 5-footwear side, 6-bound edge, the front needle-bar of 7-, 8-.
Detailed description of the invention:
Below the specific embodiment of the present invention is described in detail, but is to be understood that protection scope of the present invention is not subject to the restriction of detailed description of the invention.
Unless separately there is other clearly to represent, otherwise in whole description and claims, term " comprises " or its conversion was stated being understood to include as " comprising " or " including " etc. element or part, and do not get rid of other element or other part.
The method of 1 one kind of 7 monochromatic jacquard weave space fabric of comb double rib warp loom production elasticity of embodiment the steps include:
(1) sley bar configuration: as shown in Figure 1, GB1 and GB7 are elasticity sley bar, GB2, GB3, GB6 are ground sley bar, and JB5.1, JB5.2 are Jacquard sley bar, and GB4 is interval yarn yarn guiding chase comb, as shown in Figure 1;
(2) configuration is spaced: space fabric is for brassiere fabric, and the distance arranging between front needle-bar 7 and rear needle-bar 8 is 2.5mm;
(3) yarn is prepared: space fabric top layer (non-jacquard weave face top layer) structure is elasticity plain weave structure, selects the chinlon filament of 30dtex polyester monofilament, 78dtex, the spandex yarn of 44dtex;
(4) CAD design: by CAD software, design monochromatic Jacquard jacquard weave face, as shown in Figure 2;
(5) looming weaving: elasticity sley bar GB1, GB7 completely penetrate the spandex yarn of 44dtex, ground sley bar GB2, GB3, GB6 completely penetrate the chinlon filament of 78dtex, and GB2, GB3, GB6 match with GB1, GB7 and weave the upper and lower surface top layer of space fabric; Jacquard sley bar JB5.1, JB5.2 employing one has penetrated the chinlon filament of homochromy 78dtex, the jacquard structures such as JB5.1, JB5.2 braided mesh 9, thin tissue 10, thick tissue 4; Interval yarn yarn guiding chase comb GB4 completely penetrates the polyester monofilament of 30dtex, the middle ware interlayer of GB4 braiding space fabric; The pad yarn of each sley bar is digital as follows:
(6) fabric finishing: the grey cloth weaving is carried out to kiering, sizing, dye as required, and carry out multiple sizing.
The method of 2 one kind of 8 comb double rib warp loom production elasticity double-color jacquard space fabric of embodiment the steps include:
(1) sley bar configuration: as shown in Figure 3, GB1 and GB7 are elasticity sley bar, GB2, GB3, GB6 are ground sley bar, and JB5.1, JB5.2, JB6.1, JB6.2 are Jacquard sley bar, and GB4 is interval yarn yarn guiding chase comb, as shown in Figure 3;
(2) configuration is spaced: space fabric is for footwear face material, and the distance arranging between front needle-bar 7 and rear needle-bar 8 is 3.5mm;
(3) yarn is prepared: space fabric top layer (non-jacquard weave face top layer) structure is elasticity plain weave structure, selects the polyester monofilament of 30dtex, the chinlon filament of 78dtex, the A look chinlon filament of 78dtex, the B look chinlon filament of 78dtex, the spandex yarn of 44dtex;
(4) CAD design: by CAD software, design double-colored Jacquard jacquard weave face, as shown in Figure 4;
(5) looming weaving: elasticity sley bar GB1, GB7 completely penetrate the spandex yarn of 44dtex, ground sley bar GB2, GB3, GB6 completely penetrate the chinlon filament of 78dtex, and GB2, GB3, GB6 match with GB1, GB7 and weave the upper and lower surface top layer of space fabric, Jacquard sley bar JB5.1 employing one has penetrated the chinlon filament of A look 78dtex, JB5.2 has adopted a chinlon filament that penetrates A look 78dtex, jacquard comb JB6.1 employing one has penetrated the chinlon filament of B look 78dtex, JB6.2 has adopted a chinlon filament that penetrates B look 78dtex, JB5.1, JB5.2 adopts A look chinlon filament braiding plain weave 1, JB6.1, JB6.2 adopts the little mesh tissue 2 of B look chinlon filament braiding toe-cap, JB5.1, JB5.2 adopts A look chinlon filament to carry out bound edge 3 to the little mesh of toe-cap, JB6.1, JB6.2 adopts B look chinlon filament to form thick tissue 4, form Shoes material structure stably, JB6.1, JB6.2 adopts the little mesh tissue 5 in B look chinlon filament opanken side, JB5.1, JB5.2 carries out bound edge 6 with A look chinlon filament to the little mesh tissue 5 in footwear side, increase the gas permeability of prism, interval yarn yarn guiding chase comb GB4 completely penetrates the polyester monofilament of 30dtex, the middle ware interlayer of GB4 braiding space fabric, the pad yarn of each sley bar is digital as follows:
(6) fabric finishing: the grey cloth weaving is carried out to kiering, sizing, dye as required, and carry out multiple sizing.
Interval jacquard weave space fabric good springiness, response rate that the method is produced are high, have double-color jacquard effect, and fabric compacts closely knit, and feel is fine, and comfortableness is high.
The aforementioned description to concrete exemplary of the present invention is in order to illustrate and the object of illustration.These descriptions not want the present invention to be defined as disclosed precise forms, and obviously, according to above-mentioned instruction, can much change and change.Exemplary embodiment is selected and the object described is to explain certain principles of the present invention and practical application thereof, thereby made those skilled in the art can realize and utilize various exemplary of the present invention and various selection and change.Scope of the present invention is intended to be limited by claims and equivalents thereof.
Claims (10)
1. double rib warp loom is produced a method for elastic jacquard space fabric, the steps include:
(1) sley bar configuration: in warp knitting machine sley bar comprise interval yarn yarn guiding chase comb, Jacquard sley bar, sley bar, elasticity sley bar; Described interval yarn yarn guiding chase comb, Jacquard sley bar are arranged on centre position; Described ground sley bar is arranged at described interval yarn yarn guiding chase comb, Jacquard sley bar outside; Described elasticity sley bar is arranged at sley bar outside, described ground;
(2) configuration is spaced: according to the different purposes of the space fabric of producing, correspondingly configure the distance of warp knitting machine needle bed;
(3) yarn is prepared: yarn comprises interval yarn, jacquard weave yarn, veil, elastomeric yarn, according to the difference of space fabric surface structure, selects veil and the elastomeric yarn of corresponding line density;
(4) CAD design: by CAD Software for Design Jacquard jacquard weave space fabric surface;
(5) looming weaving: described interval yarn yarn guiding chase comb penetrates interval yarn, and described Jacquard sley bar penetrates jacquard weave yarn, and described ground sley bar penetrates veil, and described elasticity sley bar penetrates elastomeric yarn; Veil matches with elastomeric yarn and weaves the upper and lower surface top layer of space fabric, and jacquard weave yarn forms monochrome or double-color jacquard effect according to the design in (4) step at space fabric one surface weave, the middle ware interlayer of interval yarn braiding space fabric.
2. method according to claim 1, is characterized in that: the space fabric of described production comprises footwear material, clothes, case and bag, seat.
3. method according to claim 1 and 2, is characterized in that: described warp knitting machine needle bed spacer is 1.5mm～12mm.
4. method according to claim 1, is characterized in that: described interval yarn is selected but is not limited only to the one in terylene, polyamide fibre, polypropylene filament or multifilament.
5. method according to claim 1, is characterized in that: described veil, gauze broche line selection are used but be not limited only to the one in terylene, polyamide fibre, polypropylene filament yarn.
6. method according to claim 1, is characterized in that: described elastomeric yarn is selected but is not limited only to spandex filament, but is not limited only to spandex yarn.
7. method according to claim 1, is characterized in that: described space fabric surface structure is elasticity plain weave or elastic net structure.
8. according to the method described in claim 1 or 5 or 6 or 7, it is characterized in that: when described space fabric surface structure is elasticity plain weave, select line density be the spandex yarn of 22dtex～78dtex as elastomeric yarn, selecting line density is that the terylene of 22dtex～78dtex or polyamide fibre or polypropylene filament yarn are as veil.
9. according to the method described in claim 1 or 5 or 6 or 7, it is characterized in that: when described space fabric surface structure is elastic net, select line density be the spandex yarn of 133dtex～933dtex as elastomeric yarn, selecting line density is that the terylene of 44dtex～110dtex or polyamide fibre or polypropylene filament yarn are as veil.
10. method according to claim 1, is characterized in that: in the time of needs double-color jacquard effect, select the jacquard weave yarn of different colours to penetrate in corresponding Jacquard sley bar.
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