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CN103358211A - Power tool - Google Patents

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Publication number
CN103358211A
CN103358211A CN 201310050891 CN201310050891A CN103358211A CN 103358211 A CN103358211 A CN 103358211A CN 201310050891 CN201310050891 CN 201310050891 CN 201310050891 A CN201310050891 A CN 201310050891A CN 103358211 A CN103358211 A CN 103358211A
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Prior art keywords
base
leg
spherical
groove
fan guide
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CN 201310050891
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Chinese (zh)
Inventor
田所直树
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Koki Holdings Co Ltd
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Hitachi Koki Co Ltd
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Publication of CN103358211A publication Critical patent/CN103358211A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B23/00Portable grinding machines, e.g. hand-guided; Accessories therefor
    • B24B23/04Portable grinding machines, e.g. hand-guided; Accessories therefor with oscillating grinding tools; Accessories therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

本发明涉及一种动力工具。第一凹槽和凸出接合部以及第二凹槽和凸出接合部分别设置在风扇引导部和一个端部之间以及底座板和另一个端部之间,分别使风扇引导部和腿部的一个端部可摇摆地相互紧靠并使底座板和腿部的另一个端部可摇摆地相互紧靠,并且限制腿部相对于风扇引导部和底座板沿水平方向的偏移而允许腿部相对于风扇引导部和底座的摇摆。在底座的轨道运动过程中,腿部可以几乎没有阻力的摇摆而不涉及弹性变形,并且与现有技术不同的是引起弹性变形的压力不施加到腿部。

Figure 201310050891

The present invention relates to a power tool. The first groove and protruding joint and the second groove and protruding joint are provided between the fan guide and one end and between the base plate and the other end, respectively, so that the fan guide and the leg One end of one end of the swingable buttress against each other and the other end of the base plate and the leg are swingably close to each other, and the deflection of the leg relative to the fan guide and the base plate in the horizontal direction is limited to allow the leg the rocking of the fan guide and the base. During the orbital movement of the base, the legs can sway with little resistance without involving elastic deformation, and unlike the prior art, the pressure causing the elastic deformation is not applied to the legs.

Figure 201310050891

Description

动力工具power tool

相关申请的交叉参考Cross References to Related Applications

本申请要求2012年3月28日提交的日本专利申请No.2012-074260的优先权,其内容在此通过参考被引入本申请。This application claims priority from Japanese Patent Application No. 2012-074260 filed on Mar. 28, 2012, the contents of which are hereby incorporated by reference into this application.

技术领域technical field

本发明涉及一种动力工具,其设置有具有驱动源的主体部分、设置在驱动源中的旋转轴以及随着旋转轴的旋转相对于主体部分沿水平方向以大约圆周运动地移动的底座,并且动力工具利用由底座保持的抛光片进行研磨工作。The present invention relates to a power tool provided with a main body portion having a drive source, a rotary shaft provided in the drive source, and a base that moves in a horizontal direction relative to the main body portion in an approximately circular motion with rotation of the rotary shaft, and Power tools perform abrasive work using a polishing pad held by a base.

背景技术Background technique

常规地,动力工具用于有效地研磨并使木材等的表面平滑,动力工具包括所谓的轨道式打磨机,其设置有具有驱动源的主体部分、设置在驱动源中的旋转轴以及随着旋转轴的旋转(进行轨道运动)相对于主体部分沿水平方向进行大约圆周运动的底座。另外,底座被设计为保持抛光纸(抛光片)。因此,当使用者握住主体部分的把手以旋转地驱动所述驱动源并将抛光纸按压到木材等的表面上时,底座相对于主体部分进行轨道运动以有效地研磨并平滑木材等的表面。Conventionally, a power tool is used to effectively grind and smooth the surface of wood, etc., and the power tool includes a so-called orbital sander provided with a main body portion having a driving source, a rotating shaft provided in the driving source, and a The rotation of the shaft (performing an orbital motion) relative to the base portion of the base makes approximately a circular motion in a horizontal direction. In addition, the base is designed to hold polishing paper (polishing sheet). Therefore, when the user holds the handle of the main body to rotationally drive the drive source and press the polishing paper onto the surface of wood or the like, the base orbits relative to the main body to effectively grind and smooth the surface of wood or the like .

这种轨道式打磨机(动力工具),例如已经知道公开的日本专利申请公布No.2008-100302(专利文件1)中所描述的电动工具。在专利文件1中所描述的电动工具(动力工具)中,马达(驱动源)被容纳在壳体(主体部分)中,滚珠轴承被设置在马达的马达轴(旋转轴)的远端部从而偏离马达轴的轴向中心。此外,设置有保持抛光纸的垫子的底座与轴承固定,多个挠性腿部(柱子)设置在壳体和底座之间并围绕滚珠轴承。这些腿部限制底座相对于壳体的相对旋转并允许底座相对于围绕滚珠轴承定中心的壳体的摇摆动作,使得底座(抛光纸)随着马达轴的旋转进行轨道运动。Such an orbital sander (power tool), for example, is known as a power tool described in Laid-Open Japanese Patent Application Publication No. 2008-100302 (Patent Document 1). In the electric tool (power tool) described in Patent Document 1, a motor (drive source) is accommodated in a housing (main body portion), and a ball bearing is provided at a distal end portion of a motor shaft (rotation shaft) of the motor so that Offset from the axial center of the motor shaft. In addition, a base provided with a pad holding the polishing paper is fixed to the bearing, and a plurality of flexible legs (pillars) are provided between the housing and the base and surround the ball bearing. These legs limit the relative rotation of the base relative to the housing and allow rocking motion of the base relative to the housing centered around ball bearings so that the base (polishing paper) orbits as the motor shaft rotates.

然而,根据上述专利文件1中描述的动力工具,由于各个柱子的一端被固定到主体部分且其另一端被固定到底座,所以每次当底座相对于主体部分进行轨道运动时,即,每次当使用动力工具时,各个柱子重复弹性变形,例如延伸和收缩。因此,当各个柱子由于长期使用动力工具而变坏时,在某些情况下,在各个柱子上发生断裂,这导致必须维护,例如更换。尤其是,在动力工具被频繁使用在环境温度低的地点的情况下,不仅各个柱子的损坏加快而缩短维护周期,而且各个柱子也变硬而难于弹性变形。结果,增加了底座的操作阻力,这可能会导致研磨性能降低的问题。However, according to the power tool described in the above Patent Document 1, since one end of each post is fixed to the main body portion and the other end is fixed to the base, each time the base orbits relative to the main body, that is, every time When powered tools are used, the individual posts are repeatedly elastically deformed, such as extending and contracting. Therefore, when each post deteriorates due to long-term use of the power tool, in some cases, breakage occurs on each post, which necessitates maintenance such as replacement. Especially, in the case where the power tool is frequently used in a place where the ambient temperature is low, not only the damage of each post is quickened to shorten the maintenance period, but also each post becomes hard and difficult to be elastically deformed. As a result, the operating resistance of the base increases, which may cause a problem of reduced grinding performance.

发明内容Contents of the invention

本发明的目的在于提供一种能够防止底座的操作阻力增加并延长柱子的维护周期的动力工具。An object of the present invention is to provide a power tool capable of preventing an increase in operational resistance of a base and prolonging a maintenance cycle of a column.

根据一个实施例,动力工具包括:具有驱动源的主体部分;设置在驱动源中的旋转轴;以及随着旋转轴的旋转相对于主体部分沿水平方向以大约圆周运动地移动的底座,动力工具利用由底座保持的抛光片进行研磨工作。动力工具的特征在于,柱子设置在主体部分和底座之间;并且凹槽和凸出接合部分别设置在主体部分和柱子的一个端部之间以及底座和柱子的另一个端部之间,分别使主体部分和一个端部可摇摆地相互紧靠并使底座和另一个端部可摇摆地相互紧靠,并限制柱子相对于主体部分和底座沿水平方向的偏移而允许柱子相对于主体部分和底座的摇摆。According to one embodiment, a power tool includes: a main body portion having a driving source; a rotating shaft provided in the driving source; and a base that moves in an approximately circular motion in a horizontal direction relative to the main body portion as the rotating shaft rotates, the power tool Abrasive work is performed with a polishing pad held by a base. The power tool is characterized in that the post is provided between the main body portion and the base; and the groove and the protruding joint are respectively provided between the main body portion and one end of the post and between the base and the other end of the post, respectively having the main body portion and one end portion swingably abutted against each other and the base portion and the other end portion being rockably abutted against each other, and restricting horizontal deflection of the post relative to the main portion and base portion while allowing the post relative to the main portion and the rocking of the base.

根据本发明,在底座的轨道运动过程中,柱子几乎没有阻力的摆动而不涉及任何弹性变形。因此,现有技术中使柱子弹性变形的压力(负荷)没有施加到柱子,并且可防止底座的操作阻力的增加并可延长柱子的寿命以延长维护周期。According to the invention, during the orbital movement of the base, the column oscillates with little resistance and does not involve any elastic deformation. Therefore, the pressure (load) that elastically deforms the column in the related art is not applied to the column, and an increase in the operation resistance of the base can be prevented and the life of the column can be extended to prolong the maintenance cycle.

附图说明Description of drawings

图1是示出根据本发明第一实施例的轨道式打磨机的立体图;1 is a perspective view showing an orbital sander according to a first embodiment of the present invention;

图2是从图1中箭头A的一侧来观察的沿着轨道式打磨机的纵向截取的轨道式打磨机的部分截面图;Fig. 2 is a partial sectional view of the orbital sander taken along the longitudinal direction of the orbital sander viewed from the side of arrow A in Fig. 1;

图3是以放大方式示出的图2中虚线环绕的部分B的部分截面图;Fig. 3 is a partial cross-sectional view of a portion B surrounded by a dotted line in Fig. 2 shown in an enlarged manner;

图4A是用于说明腿部的操作状态的操作说明图;FIG. 4A is an operation explanatory diagram for explaining an operation state of a leg;

图4B是用于说明腿部的操作状态的操作说明图;FIG. 4B is an operation explanatory diagram for explaining an operation state of a leg;

图5是示出根据第二实施例的并对应于图3的腿部及其周围结构的部分截面图;5 is a partial cross-sectional view showing a leg portion and its surrounding structure according to a second embodiment and corresponding to FIG. 3;

图6是示出根据第三实施例的并对应于图3的腿部及其周围结构的部分截面图;和FIG. 6 is a partial sectional view showing a leg portion and its surrounding structure according to a third embodiment and corresponding to FIG. 3; and

图7是示出根据第四实施例的并对应于图3的腿部及其周围结构的部分截面图。Fig. 7 is a partial sectional view showing a leg portion and its surrounding structure according to a fourth embodiment and corresponding to Fig. 3 .

具体实施方式Detailed ways

下面将参照附图详细地说明本发明第一实施例。Hereinafter, a first embodiment of the present invention will be described in detail with reference to the accompanying drawings.

图1是示出根据本发明第一实施例的轨道式打磨机的立体图,图2是从图1中箭头A的一侧来观察的沿着轨道式打磨机的纵向截取的轨道式打磨机的部分截面图,图3是以放大方式示出的图2中虚线环绕的部分B的部分截面图,并且图4A和4B是用于说明腿部的操作状态的操作说明图。Fig. 1 is a perspective view showing an orbital sander according to a first embodiment of the present invention, and Fig. 2 is a perspective view of the orbital sander taken along the longitudinal direction of the orbital sander viewed from the side of arrow A in Fig. 1 Partial sectional views, FIG. 3 is a partial sectional view of a portion B surrounded by a dotted line in FIG. 2 shown in an enlarged manner, and FIGS. 4A and 4B are operation explanatory views for explaining an operating state of the legs.

如图1和图2所示,作为动力工具的轨道式打磨机10设置有打磨机主体20和底座30。打磨机主体20设置有沿轨道式打磨机10的纵向可被分成左侧部和右侧部(图1中的远侧部和近侧部)的壳体21,壳体21由树脂材料(例如塑料)形成从而具有中空形。As shown in FIGS. 1 and 2 , an orbital sander 10 as a power tool is provided with a sander main body 20 and a base 30 . The sander main body 20 is provided with a housing 21 that can be divided into left and right sides (distal and proximal in FIG. 1 ) along the longitudinal direction of the orbital sander 10, and the housing 21 is made of a resin material such plastic) formed to have a hollow shape.

壳体21设置有马达壳体部21a和握紧部21b。处于直立位置的用作驱动源的马达22容纳在马达壳体部21a的内部,用于将轨道式打磨机10关闭和打开的操作开关11设置在握紧部21b上。制动按钮12(见图1)设置在握紧部21b上的操作开关11的附近。于是,通过按压处于操作开关11已经被操作为打开的状态的制动按钮12,实现操作开关11不被操作为关闭的持续操作状态。The housing 21 is provided with a motor housing portion 21a and a grip portion 21b. A motor 22 serving as a drive source in an upright position is accommodated inside the motor housing portion 21a, and an operation switch 11 for turning the orbital sander 10 off and on is provided on the grip portion 21b. A brake button 12 (see FIG. 1 ) is provided in the vicinity of the operation switch 11 on the grip portion 21b. Then, by pressing the stop button 12 in a state where the operation switch 11 has been operated to be on, a continuous operation state in which the operation switch 11 is not operated to be off is realized.

在此,为了容易理解壳体21的内部结构,在图2中省略了用于电连接操作开关11和马达22的电线、电源线13、抛光纸14和夹子15(见图1)等的图示。Here, in order to easily understand the internal structure of the housing 21, the electric wires for electrically connecting the operation switch 11 and the motor 22, the power cord 13, the polishing paper 14 and the clip 15 (see FIG. 1 ), etc. are omitted in FIG. 2 . Show.

由树脂材料(例如塑料)形成的具有预定形状的风扇引导部23设置在壳体21内靠近底座30。风扇引导部23固定在壳体21的内部,沿马达22下面的向下方向延伸的旋转轴22a穿过风扇引导部23的大约中心部分。马达22的旋转轴22a由附接到风扇引导部23的第一径向轴承B1旋转地支撑,冷却风扇24被固定到沿轴向位于第一径向轴承B1的下面的旋转轴22a的远端侧,从而与旋转轴22a整体地旋转。在此,打磨机主体20由壳体21和风扇引导部23组成,壳体21和风扇引导部23构成本发明的主体部分。A fan guide 23 having a predetermined shape formed of a resin material such as plastic is provided inside the housing 21 near the base 30 . A fan guide 23 is fixed inside the housing 21 , and a rotation shaft 22 a extending in a downward direction below the motor 22 passes through an approximately center portion of the fan guide 23 . The rotary shaft 22a of the motor 22 is rotatably supported by the first radial bearing B1 attached to the fan guide 23, and the cooling fan 24 is fixed to the distal end of the rotary shaft 22a axially below the first radial bearing B1. side, thereby rotating integrally with the rotating shaft 22a. Here, the grinder main body 20 is composed of a housing 21 and a fan guide 23, and the housing 21 and the fan guide 23 constitute the main body of the present invention.

冷却风扇24通过粉末引导部25旋转地容纳在风扇引导部23的内部,除了冷却马达22的冷却功能之外,冷却风扇24还设有粉末收集功能以收集在研磨工作过程中产生的研磨粉末(未示出)。多个冷却片24a设置在冷却风扇24的马达22侧,并且多个粉末收集片24b设置在冷却风扇24的底座30侧从而面向粉末引导部25的排气口25a。因此,外部空气随着冷却风扇24的旋转可被供给入马达22,并且研磨粉末通过排气口25a可被供给入粉末收集包26(见图1)的内部。在此,粉末收集包26例如由具有允许空气通过而不允许粉末通过的网孔尺寸的布形成。The cooling fan 24 is rotatably accommodated in the inside of the fan guide part 23 by the powder guide part 25. In addition to the cooling function of the cooling motor 22, the cooling fan 24 is also provided with a powder collection function to collect the grinding powder ( not shown). A plurality of cooling fins 24 a are provided on the motor 22 side of the cooling fan 24 , and a plurality of powder collecting fins 24 b are provided on the base 30 side of the cooling fan 24 so as to face the exhaust port 25 a of the powder guide 25 . Therefore, external air can be supplied into the motor 22 with the rotation of the cooling fan 24, and ground powder can be supplied into the inside of the powder collection bag 26 (see FIG. 1) through the exhaust port 25a. Here, the powder collecting bag 26 is formed, for example, from a cloth having a mesh size that allows air to pass through but not powder to pass through.

偏心构件27通过紧固螺钉S固定到沿旋转轴22a的轴向位于冷却风扇24的下面的旋转轴22a的远端侧。偏心构件27被设计成在与旋转轴22a的轴向中心C1离心(偏离)大约1.0mm的位置围绕轴向中心C2进行轨道运动(偏心圆周运动),第二径向轴承B2的内侧附接到形成偏心构件27的构件主体27a。此外,整体地设置在形成底座30的底座板31上的圆柱部31d被固定到第二径向轴承B2的外侧,使得底座30也通过随着旋转轴22a的旋转的偏心构件27的轨道运动而通过第二径向轴承B2进行轨道运动。更具体地说,底座30被设计成随着偏心构件27的运动相对于壳体21和风扇引导部23沿水平方向做大约圆周运动的移动。The eccentric member 27 is fixed by a fastening screw S to the distal end side of the rotary shaft 22a located below the cooling fan 24 in the axial direction of the rotary shaft 22a. The eccentric member 27 is designed to perform orbital motion (eccentric circular motion) around the axial center C2 at a position eccentric (deviated) by about 1.0 mm from the axial center C1 of the rotary shaft 22a, and the inner side of the second radial bearing B2 is attached to A member main body 27a of the eccentric member 27 is formed. In addition, the cylindrical portion 31d integrally provided on the base plate 31 forming the base 30 is fixed to the outside of the second radial bearing B2 so that the base 30 is also orbitally moved by the eccentric member 27 following the rotation of the rotation shaft 22a. The orbital movement is performed by the second radial bearing B2. More specifically, the base 30 is designed to move approximately in a circular motion in the horizontal direction relative to the housing 21 and the fan guide 23 with the movement of the eccentric member 27 .

重物27b部分地设置在构件主体27a的周围,从而消除(抵消)底座30的轨道运动造成的沿水平方向的振动。具体地,如图2所示,当底座30移到图2中的右侧,重物27b移到图2中的左侧。因此,通过以这种方式消除在操作轨道式打磨机10过程中沿水平方向的振动,可以防止工人沿水平方向握住的握紧部21b的运动。The weight 27b is partially provided around the member main body 27a so as to eliminate (negate) the vibration in the horizontal direction caused by the orbital motion of the base 30 . Specifically, as shown in FIG. 2, when the base 30 moves to the right in FIG. 2, the weight 27b moves to the left in FIG. Therefore, by eliminating vibration in the horizontal direction during operation of the orbital sander 10 in this manner, it is possible to prevent the movement of the grip portion 21b held by the worker in the horizontal direction.

底座30由铝材料制成的底座板31和橡胶材料制成的海绵状垫子32组成,用作抛光片的抛光纸14(见图1)与垫子32附接。当抛光纸14被附接到垫子32时,沿轨道式打磨机10的纵向的抛光纸14的两个端部均折回到底座板31的侧面并且它们通过与底座板31附接的夹子15被固定。在此,抛光纸14中还形成孔以与形成在底座板31和垫子32中的粉末收集孔(未示出)重合。因此,在研磨工作过程中产生的研磨粉末通过形成在抛光纸14中的孔、粉末收集孔和粉末引导部25(排气口25a)被收集在粉末收集包26中。The base 30 is composed of a base plate 31 made of an aluminum material and a sponge-like pad 32 made of a rubber material to which a polishing paper 14 (see FIG. 1 ) serving as a polishing sheet is attached. When the polishing paper 14 is attached to the pad 32, both ends of the polishing paper 14 in the longitudinal direction of the orbital sander 10 are folded back to the sides of the base plate 31 and they are secured by the clips 15 attached to the base plate 31. fixed. Here, holes are also formed in the polishing paper 14 to coincide with powder collecting holes (not shown) formed in the base plate 31 and the pad 32 . Therefore, grinding powder generated during the grinding work is collected in the powder collecting bag 26 through the holes formed in the polishing paper 14, the powder collecting holes, and the powder guide 25 (exhaust port 25a).

在形成打磨机主体20的风扇引导部23和形成底座30的底座板31之间一共设置四个腿部(柱子)40。虽然在图2中仅示出两个腿部,但是每个腿部40均由弹性材料(例如橡胶)以大约柱状形成,并且它们沿风扇引导部23和底座板31的水平方向以预定的间隔设置在前、后、左和右的位置,从而使马达22的旋转轴22a介入。在此,由于各个腿部40和其周围结构彼此完全相同,所以将参照图3具体说明一个腿部40和其周围结构。A total of four leg portions (pillars) 40 are provided between the fan guide portion 23 forming the sander main body 20 and the base plate 31 forming the base 30 . Although only two legs are shown in FIG. 2 , each leg 40 is formed in an approximately columnar shape from an elastic material such as rubber, and they are spaced at predetermined intervals along the horizontal direction of the fan guide 23 and the base plate 31. It is provided at front, rear, left and right positions so that the rotation shaft 22a of the motor 22 intervenes. Here, since the respective leg portions 40 and their surrounding structures are completely identical to each other, one leg portion 40 and its surrounding structures will be specifically described with reference to FIG. 3 .

如图3所示,第一凹槽和凸出接合部(凹槽和凸出接合部)50设置在风扇引导部23的底侧表面23a和腿部40的一个端部40a(图3中的上侧)之间。第一凹槽和凸出接合部50由柱状构件51和球形凹槽部52组成,其中柱状构件51整体形成从而从底侧表面23a朝向底座板31沿旋转轴22a的轴向延伸,球形凹槽部52形成为从腿部40的一个端部40a朝向其另一个端部40b凹陷。球形凸出部51a整体地设置在柱状构件51的远端,球形凸出部51a紧靠在球形凹槽部52。因此,腿部40相对于风扇引导部23的摇摆是允许的,并且腿部40相对于风扇引导部23的轴向偏移,即,腿部40相对于风扇引导部23沿水平方向的相对运动(偏移)是被限制的。As shown in FIG. 3 , a first groove and protrusion engaging portion (groove and protrusion engaging portion) 50 is provided on the bottom side surface 23a of the fan guide portion 23 and one end portion 40a of the leg portion 40 (in FIG. 3 . upper side). The first groove and protrusion engaging portion 50 is composed of a columnar member 51 integrally formed so as to extend in the axial direction of the rotation shaft 22a from the bottom side surface 23a toward the base plate 31, and a spherical groove portion 52. The portion 52 is formed to be recessed from one end portion 40a of the leg portion 40 toward the other end portion 40b thereof. A spherical protrusion 51 a is integrally provided at the distal end of the cylindrical member 51 , and the spherical protrusion 51 a abuts against the spherical groove portion 52 . Therefore, the swing of the leg 40 relative to the fan guide 23 is allowed, and the axial offset of the leg 40 relative to the fan guide 23 , that is, the relative movement of the leg 40 in the horizontal direction relative to the fan guide 23 (Offset) is restricted.

球形凸出部51a的半径R1被设置成略微小于球形凹槽部52a的半径R2(R1<R2)。因此,球形凸出部51a的远端与球形凹槽部52的底部点接触。通过这种方式将球形凸出部51a和球形凹槽部52相互点接触,在底座30的轨道运动过程中,腿部40可以平滑地摇摆而几乎没有阻力。在此,包括球形凸出部51a的柱状构件51的高度被设置成大于球形凹槽部52的深度。以这种方式,在腿部40相对于风扇引导部23的摇摆动作中,防止了腿部40的一个端部40a和底侧表面23a之间的接触,使得底座30可以平滑地进行轨道运动。The radius R1 of the spherical convex portion 51a is set to be slightly smaller than the radius R2 of the spherical concave portion 52a (R1<R2). Therefore, the distal end of the spherical protrusion 51 a is in point contact with the bottom of the spherical groove portion 52 . In this way, the spherical convex portion 51a and the spherical groove portion 52 are in point contact with each other, during the orbital movement of the base 30, the leg portion 40 can be smoothly swung with little resistance. Here, the height of the columnar member 51 including the spherical protrusion 51 a is set to be greater than the depth of the spherical groove portion 52 . In this way, in the rocking action of the leg 40 relative to the fan guide 23 , contact between the one end 40 a of the leg 40 and the bottom side surface 23 a is prevented, so that the base 30 can orbit smoothly.

环形第一围壁23b整体地设置在风扇引导部23的柱状构件51的周围从而围绕柱状构件51。腿部40的沿其纵向的一个端部40a以非接触状态被容纳在第一围壁23b中,并且第一围壁23b自底侧表面23a的高度被设为h1。通过以这种方式将第一围壁23a的高度设为h1,腿部40沿其纵向的大约1/3被第一围壁23b覆盖。结果,即使腿部40出于任何原因很大程度地发生弹性变形,也防止腿部40从第一围壁23b冲出。The annular first surrounding wall 23 b is integrally provided around the columnar member 51 of the fan guide 23 so as to surround the columnar member 51 . One end portion 40a of the leg portion 40 in its longitudinal direction is accommodated in the first surrounding wall 23b in a non-contact state, and the height of the first surrounding wall 23b from the bottom side surface 23a is set to h1. By setting the height of the first surrounding wall 23a to h1 in this way, about 1/3 of the leg portion 40 in its longitudinal direction is covered by the first surrounding wall 23b. As a result, even if the leg 40 is largely elastically deformed for any reason, the leg 40 is prevented from rushing out of the first surrounding wall 23b.

朝向第一围壁23b的远端(图3中的下侧)逐渐变细的锥形表面23c形成在第一围壁23b的径向内侧。锥形表面23c的倾斜角被设为α°,并且倾斜角α°被设置成与在腿部40摇摆时腿部40的最大倾斜角相等。以这种方式,当组装轨道式打磨机10时,腿部40的一个端部40a容易地被容纳在第一围壁23b中。此外,可防止在腿部40的摇摆动作过程中腿部40和第一围壁23b之间的接触,使得底座30可以平滑地进行轨道运动(见图4)。A tapered surface 23c tapered toward the distal end (lower side in FIG. 3) of the first surrounding wall 23b is formed on the radially inner side of the first surrounding wall 23b. The inclination angle of the tapered surface 23 c is set to α°, and the inclination angle α° is set to be equal to the maximum inclination angle of the leg 40 when the leg 40 swings. In this way, when the orbital sander 10 is assembled, the one end 40a of the leg 40 is easily accommodated in the first surrounding wall 23b. In addition, contact between the leg 40 and the first surrounding wall 23b can be prevented during the rocking motion of the leg 40, so that the base 30 can orbit smoothly (see FIG. 4).

第二凹槽和凸出接合部(凹槽和凸出接合部)60设置在底座板31的风扇引导侧表面31a和腿部40的另一个端部40b(图3中的下侧)之间。第二凹槽和凸出接合部60由柱状构件61和球形凹槽部62组成,其中柱状构件61整体地设置从而沿旋转轴22a的轴向从风扇引导侧表面31a朝向风扇引导部23延伸,球形凹槽部62形成为从腿部40的另一个端部40b朝向其一个端部40a凹陷。球形凸出部61a整体地设置在柱状构件61的远端,并且球形凸出部61a紧靠在球形凹槽部62。因此,腿部40相对于底座板31的摇摆是允许的,并且腿部40相对于底座板31的轴向偏移,即,腿部40相对于底座板31沿水平方向的相对运动(偏移)是被限制的。The second groove and protrusion joint (groove and protrusion joint) 60 is provided between the fan guide side surface 31 a of the base plate 31 and the other end 40 b (the lower side in FIG. 3 ) of the leg 40 . The second groove and protrusion engaging portion 60 is composed of a cylindrical member 61 integrally provided so as to extend from the fan guide side surface 31a toward the fan guide portion 23 in the axial direction of the rotation shaft 22a, and a spherical groove portion 62, The spherical groove portion 62 is formed to be recessed from the other end portion 40b of the leg portion 40 toward the one end portion 40a thereof. The spherical protrusion 61 a is integrally provided at the distal end of the columnar member 61 , and the spherical protrusion 61 a abuts against the spherical groove portion 62 . Therefore, the swing of the leg 40 with respect to the base plate 31 is allowed, and the axial offset of the leg 40 with respect to the base plate 31, that is, the relative movement (the offset) of the leg 40 in the horizontal direction with respect to the base plate 31 ) is restricted.

球形凸出部61a的半径R1被设置成略微小于球形凹槽部62的半径R2(R1<R2)。因此,球形凸出部61a的远端与球形凹槽部62的底部相互点接触。通过以这种方式将球形凸出部61a和球形凹槽部62相互点接触,在底座30的轨道运动过程中,腿部40可以平滑地摇摆几乎没有阻力。在此,包括球形凸出部61a的柱状构件61的高度被设置成大于球形凹槽部62的深度。以这种方式,在腿部40相对于底座板31的摇摆动作中,可防止腿部40的另一个端部40b和风扇引导侧表面31a之间的接触,使得底座30可以平滑地进行轨道运动。The radius R1 of the spherical convex portion 61 a is set to be slightly smaller than the radius R2 of the spherical concave portion 62 ( R1 < R2 ). Therefore, the distal ends of the spherical protrusions 61 a and the bottoms of the spherical grooves 62 are in point contact with each other. By making the spherical protrusion 61 a and the spherical groove 62 point-contact each other in this way, the leg 40 can smoothly swing with little resistance during the orbital movement of the base 30 . Here, the height of the columnar member 61 including the spherical protrusion 61 a is set larger than the depth of the spherical groove portion 62 . In this way, in the rocking motion of the leg 40 relative to the base plate 31, contact between the other end 40b of the leg 40 and the fan guide side surface 31a is prevented, so that the base 30 can orbit smoothly. .

环形第二围壁31b整体地设置在底座板31的柱状构件61的周围从而围绕柱状构件61。腿部40的沿其纵向的另一个端部40b以非接触状态容纳在第二围壁31b中,并且第二围壁31b自风扇引导侧表面31a的高度被设为h2(h2<h1)。通过以这种方式将第二围壁31b的高度设为h2,腿部40沿其纵向的大约1/4被第二围壁31b覆盖。结果,即使腿部40出于任何原因很大程度地发生弹性变形,也防止腿部40从第二围壁31b冲出。The annular second surrounding wall 31 b is integrally provided around the columnar member 61 of the base plate 31 so as to surround the columnar member 61 . The other end portion 40b of the leg portion 40 in its longitudinal direction is accommodated in the second surrounding wall 31b in a non-contact state, and the height of the second surrounding wall 31b from the fan guide side surface 31a is set to h2 (h2<h1). By setting the height of the second surrounding wall 31b to h2 in this way, about 1/4 of the leg portion 40 in its longitudinal direction is covered by the second surrounding wall 31b. As a result, even if the leg portion 40 is largely elastically deformed for any reason, the leg portion 40 is prevented from rushing out from the second surrounding wall 31b.

在此,第一围壁23b的高度h1和第二围壁31b的高度h2可被分别任意地设置。例如,它们可以被设置为具有与上述说明相反的大小关系。然而,在高度h1和h2的设定中,理想的是在第一围壁23b和第二围壁31b之间形成预定的间隙(尺寸大约是腿部40沿纵向的1/4),从而吸收在轨道式打磨机10的操作中底座30相对于风扇引导部23的轻微位移。Here, the height h1 of the first surrounding wall 23b and the height h2 of the second surrounding wall 31b may be set arbitrarily, respectively. For example, they may be set to have a size relationship opposite to that described above. However, in setting the heights h1 and h2, it is desirable to form a predetermined gap (about 1/4 the size of the leg portion 40 in the longitudinal direction) between the first surrounding wall 23b and the second surrounding wall 31b so as to absorb Slight displacement of base 30 relative to fan guide 23 during operation of orbital sander 10 .

朝向第二围壁31b的远端(图3中的上侧)逐渐变细的锥形表面31c形成在第二围壁31b的径向内侧。锥形表面31c的倾斜角被设为α°,并且倾斜角α°被设置成与腿部40摇摆时腿部40的最大倾斜角相等。以这种方式,当组装轨道式打磨机10时,腿部40的另一个端部40b容易地被容纳在第二围壁31b中。此外,可防止在腿部40的摇摆动作过程中腿部40和第二围壁31b之间的接触,使得底座30可以平滑地进行轨道运动(见图4)。A tapered surface 31c tapered toward the distal end (upper side in FIG. 3 ) of the second surrounding wall 31b is formed on the radially inner side of the second surrounding wall 31b. The inclination angle of the tapered surface 31c is set to α°, and the inclination angle α° is set to be equal to the maximum inclination angle of the leg 40 when the leg 40 swings. In this way, the other end portion 40b of the leg portion 40 is easily accommodated in the second surrounding wall 31b when the orbital sander 10 is assembled. In addition, contact between the leg 40 and the second surrounding wall 31b can be prevented during the rocking action of the leg 40, so that the base 30 can orbit smoothly (see FIG. 4).

接下来,将参照附图具体说明以上述方式形成的轨道式打磨机10的动作,尤其是在底座30的轨道运动过程中腿部40的摇摆动作。Next, the action of the orbital sander 10 formed in the above manner, especially the swing action of the leg 40 during the orbital movement of the base 30 will be described in detail with reference to the accompanying drawings.

如图2所示,首先,当工人握住轨道式打磨机10的握紧部21b并在该状态下打开操作开关11时,驱动电流供给马达22。然后,旋转轴22a关于轴向中心C1旋转,偏心构件27随着旋转而关于轴向中心C2进行轨道运动。结果,底座30(底座板31)通过第二径向轴承B2也进行轨道运动,使得附接到垫子32的抛光纸14(见图1)也进行轨道运动。此后,通过将抛光纸14按压到木材等的表面上,表面被按压的部分可被有效地磨平滑。As shown in FIG. 2 , first, when a worker holds the grip portion 21 b of the orbital sander 10 and turns on the operation switch 11 in this state, a drive current is supplied to the motor 22 . Then, the rotary shaft 22a rotates about the axial center C1, and the eccentric member 27 orbits about the axial center C2 along with the rotation. As a result, the base 30 (base plate 31 ) also orbits through the second radial bearing B2, so that the polishing paper 14 (see FIG. 1 ) attached to the pad 32 also orbits. Thereafter, by pressing the polishing paper 14 onto the surface of wood or the like, the pressed portion of the surface can be effectively smoothed.

此时,如图4A和图4B中的箭头SW1和SW2所示,底座30相对于风扇引导部23进行轨道运动,并且腿部40进行摇摆动作,从而随着底座30的轨道运动而在最大倾斜角α°(见图3)的范围内在柱状构件51和61上进行枢转。在此,由于图4A和图4B为平面视图,它们仅表示沿腿部40的左和右方向(箭头SW1和SW2)的摇摆动作,但是腿部40实际上也沿图4A和图4B中的深度方向摇摆。At this time, as shown by arrows SW1 and SW2 in FIG. 4A and FIG. 4B , the base 30 orbits relative to the fan guide 23, and the legs 40 perform a rocking motion, thereby tilting at the maximum along with the orbital movement of the base 30. Pivoting is performed on the columnar members 51 and 61 within the range of an angle α° (see FIG. 3 ). Here, since FIG. 4A and FIG. 4B are plan views, they only represent the swinging action along the left and right directions (arrows SW1 and SW2) of the leg 40, but the leg 40 actually also moves along the left and right directions in FIG. 4A and FIG. 4B. Depth swings.

在腿部40的摇摆动作中,由于腿部40由橡胶制成,所以其与塑料制成的柱状构件51和铝制成的柱状构件61点接触,并且不弹性变形,腿部40很少可能过早地磨损或恶化,并且轨道式打磨机10的操作阻力不发生增加。因此,与现有技术相比,延长了腿部40的寿命,并且对于轨道式打磨机10的维护,只需要对第一凹槽和凸出接合部50以及第二凹槽和凸出接合部60进行定期加润滑油(润滑)。此外,由于腿部40由橡胶制成,轨道式打磨机10的运行噪音可被降低,同时吸收形成轨道式打磨机10的部分的尺寸误差。然而,在可能形成精确而几乎没有尺寸误差发生的部分时,例如,腿部40可以由硬塑料或铝(高硬度构件)制成,而不采用橡胶。In the rocking action of the leg 40, since the leg 40 is made of rubber, it is in point contact with the columnar member 51 made of plastic and the columnar member 61 made of aluminum, and is not elastically deformed, and it is seldom possible for the leg 40 to Premature wear or deterioration occurs without an increase in the operational resistance of the orbital sander 10 . Thus, the life of the legs 40 is extended as compared to the prior art, and only the first groove and male interface 50 and the second groove and male interface 50 are required for maintenance of the orbital sander 10. 60 for regular lubricating oil (lubrication). Furthermore, since the legs 40 are made of rubber, the running noise of the orbital sander 10 can be reduced while absorbing dimensional errors of the parts forming the orbital sander 10 . However, when it is possible to form a portion precisely with little dimensional error, for example, the leg portion 40 may be made of hard plastic or aluminum (a high-hardness member) instead of rubber.

如上述详细说明,根据第一实施例的轨道式打磨机10,第一凹槽和凸出接合部50以及第二凹槽和凸出接合部60分别设置在风扇引导部23和一个端部40a之间以及底座板31和另一个端部40b之间,第一凹槽和凸出接合部50以及第二凹槽和凸出接合部60使风扇引导部23和腿部40的一个端部40a可摇摆地相互紧靠并使底座板31和腿部40的另一个端部40b可摇摆地相互紧靠,并且限制腿部40相对于风扇引导部23和底座板31沿水平方向的偏移而允许腿部40相对于风扇引导部23和底座板31的摇摆。结果,在底座30的轨道运动过程中,腿部40可以几乎没有阻力地摇摆而不涉及任何弹性变形。因此,由于不像现有技术,造成弹性变形的压力(负荷)不被施加到腿部40,所以可防止底座30操作阻力的增加,并且腿部40的寿命可被延长以延长维护周期。As described above in detail, according to the orbital sander 10 of the first embodiment, the first groove and protrusion engaging portion 50 and the second groove and protrusion engaging portion 60 are provided on the fan guide portion 23 and the one end portion 40a, respectively. Between the base plate 31 and the other end 40b, the first groove and protrusion joint 50 and the second groove and protrusion joint 60 make the fan guide 23 and the one end 40a of the leg 40 The base plate 31 and the other end portion 40b of the leg portion 40 are swingably abutted against each other and the other end portion 40b of the leg portion 40 is swingably abutted against each other, and the deviation of the leg portion 40 relative to the fan guide portion 23 and the base plate 31 in the horizontal direction is restricted. Rocking of the leg portion 40 relative to the fan guide portion 23 and the base plate 31 is allowed. As a result, during the orbital movement of the base 30, the legs 40 can sway with little resistance without involving any elastic deformation. Therefore, since pressure (load) causing elastic deformation is not applied to the legs 40 unlike the related art, an increase in operation resistance of the base 30 can be prevented, and the life of the legs 40 can be extended to prolong the maintenance cycle.

另外,根据第一实施例的轨道式打磨机10,第一凹槽和凸出接合部50以及第二凹槽和凸出接合部60由分别设置在风扇引导部23和底座板31上的球形凸出部51a和61a和分别设置在一个端部40a和另一个端部40b的球形凹槽部52和62组成。此外,球形凸出部51a和61a的半径R1被设置成小于球形凹槽部52和62的半径R2(R1<R2)。因此,风扇引导部23和腿部40可相互点接触,并且底座板31和腿部40可相互点接触,使得腿部可平滑地摆动。In addition, according to the orbital sander 10 of the first embodiment, the first groove and protrusion engaging portion 50 and the second groove and protrusion engaging portion 60 are composed of spherical balls provided on the fan guide 23 and the base plate 31 , respectively. The protruding portions 51a and 61a are composed of spherical groove portions 52 and 62 provided at one end portion 40a and the other end portion 40b, respectively. In addition, the radius R1 of the spherical protrusions 51 a and 61 a is set smaller than the radius R2 of the spherical grooves 52 and 62 ( R1 < R2 ). Therefore, the fan guide 23 and the leg 40 can point-contact each other, and the base plate 31 and the leg 40 can point-contact each other, so that the legs can swing smoothly.

接下来,将参照附图具体说明本发明的第二实施例。顺便地说,具有与上述第一实施例的部分相同功能的部分由相同的附图标记表示并省略对其的详细说明。图5是示出根据第二实施例并对应于图3的腿部及其周围结构的部分截面图。Next, a second embodiment of the present invention will be specifically described with reference to the drawings. Incidentally, portions having the same functions as those of the above-described first embodiment are denoted by the same reference numerals and detailed descriptions thereof are omitted. Fig. 5 is a partial sectional view showing a leg portion and its surrounding structure according to a second embodiment and corresponding to Fig. 3 .

如图5所示,根据第二实施例的轨道式打磨机(动力工具)70在腿部及其周围结构上不同于根据第一实施例的轨道式打磨机10。具体地,轨道式打磨机70的第一凹槽和凸出接合部(凹槽和凸出接合部)80由具有半径R3的钢球81和具有半径R3并设置在腿部(柱子)100的一个端部100a的球形凹槽部82组成。另外,轨道式打磨机70的第二凹槽和凸出接合部(凹槽和凸出接合部)90由具有半径R3的钢球91和具有半径R3并设置在腿部100的另一个端部100b的球形凹槽部92组成。As shown in FIG. 5, an orbital sander (power tool) 70 according to the second embodiment differs from the orbital sander 10 according to the first embodiment in the structure of the legs and their surroundings. Specifically, the first groove and protrusion joint (groove and protrusion joint) 80 of the orbital sander 70 is composed of a steel ball 81 having a radius R3 and a steel ball having a radius R3 and disposed on a leg (post) 100. One end portion 100a is composed of a spherical groove portion 82. In addition, the second groove and protrusion joint (groove and protrusion joint) 90 of the orbital sander 70 is formed of a steel ball 91 having a radius R3 and having a radius R3 and provided at the other end of the leg 100. The spherical groove portion 92 of 100b is composed.

在此,各个钢球81和91构成在本发明中的球形凸出部,并且各个钢球81和91分别与形成在风扇引导部(主体部分)71的底侧表面71a中的接合凹槽部71b和形成在底座板72的风扇引导侧表面72a的接合凹槽部72b附接。Here, the respective steel balls 81 and 91 constitute spherical protrusions in the present invention, and the respective steel balls 81 and 91 respectively engage with engaging groove portions formed in the bottom side surface 71a of the fan guide portion (main body portion) 71 71b and the engagement groove portion 72b formed in the fan guide side surface 72a of the base plate 72 are attached.

各个钢球81和91的大约一半分别朝向腿部100凸出,并且它们进入腿部100的各个球形凹槽部82和92以与它们滑动接触。顺便地说,各个球形凹槽部82和92的深度被设置成小于各个钢球81和91的半径R3。以这种方式,在腿部100的摇摆动作中,防止了一个端部100a和底侧表面71a之间的接触以及另一个端部100b和风扇引导侧表面72a之间的接触。About half of the respective steel balls 81 and 91 protrude toward the leg 100 , respectively, and they enter the respective spherical groove portions 82 and 92 of the leg 100 to be in sliding contact therewith. Incidentally, the depth of each spherical groove portion 82 and 92 is set to be smaller than the radius R3 of each steel ball 81 and 91 . In this way, in the rocking action of the leg portion 100 , contact between one end portion 100 a and the bottom side surface 71 a and contact between the other end portion 100 b and the fan guide side surface 72 a are prevented.

在第一凹槽和凸出接合部80以及第二凹槽和凸出接合部90中,不像第一实施例,通过具有相同半径R3的球形表面,腿部100和各个钢球81和91被设置为可摇摆地相互紧靠(进行滑动接触)。因此,与第一实施例相比,腿部100的咯咯响可被进一步抑制。然而,期望的是足够的润滑油施加到滑动接触部分以便防止腿部100的磨损并实现底座30的平滑的轨道运动。In the first groove and protrusion joint 80 and the second groove and protrusion joint 90, unlike the first embodiment, the legs 100 and the respective steel balls 81 and 91 are formed by spherical surfaces having the same radius R3. are arranged to abut against each other (sliding contact) in a swingable manner. Therefore, the rattling of the legs 100 can be further suppressed compared to the first embodiment. However, it is desirable that sufficient lubricating oil is applied to the sliding contact portion in order to prevent wear of the leg 100 and to achieve smooth orbital movement of the base 30 .

根据第二实施例的轨道式打磨机70设置有环形第一围壁71c,其具有从风扇引导部71的底侧表面71a凸出的高度h3;并且还设置有环形第二围壁72c,其具有从底座板72的风扇引导侧表面72a凸出的高度h4(h4<h3)。然而,第一围壁71c和第二围壁72c的高度h3和h4像第一实施例(见图3)那样可被任意设置。The orbital sander 70 according to the second embodiment is provided with an annular first surrounding wall 71c having a height h3 projected from the bottom side surface 71a of the fan guide 71; and is also provided with an annular second surrounding wall 72c which There is a height h4 projected from the fan guide side surface 72 a of the base plate 72 ( h4 < h3 ). However, the heights h3 and h4 of the first surrounding wall 71c and the second surrounding wall 72c can be arbitrarily set like the first embodiment (see FIG. 3 ).

在第一和第二围壁71c和72c和腿部100之间形成大于第一实施例中的间隙的环形间隙G1。结果,在腿部100的摇摆动作中,即使腿部100的倾斜角达到最大倾斜角α°,也可防止第一和第二围壁71c和72c和腿部100之间的接触。因此,不设置在第一实施例中设置的在第一围壁和第二围壁的径向内侧上的锥形表面。An annular gap G1 larger than that in the first embodiment is formed between the first and second surrounding walls 71c and 72c and the leg portion 100 . As a result, in the rocking action of the leg 100, even if the inclination angle of the leg 100 reaches the maximum inclination angle α°, contact between the first and second surrounding walls 71c and 72c and the leg 100 is prevented. Therefore, the tapered surfaces on the radially inner sides of the first and second surrounding walls provided in the first embodiment are not provided.

如上述具体说明,除了由在上述第一实施例中的“点接触”所获得的功能效果,在根据第二实施例的轨道式打磨机70中,可以获得与第一实施例中的功能效果相似的功能效果。另外,由于各个钢球81和91用在第二实施例中的第一凹槽和凸出接合部80以及第二凹槽和凸出接合部90,通过采用JIS(日本工业标准)等所限定的多用途钢球作为各个钢球81和91,可实现轨道式打磨机70的成本降低。As specifically explained above, in addition to the functional effect obtained by the "point contact" in the first embodiment described above, in the orbital sander 70 according to the second embodiment, the same functional effect as in the first embodiment can be obtained. Similar functional effects. In addition, since the respective steel balls 81 and 91 are used in the first groove and protrusion joint 80 and the second groove and protrusion joint 90 in the second embodiment, by adopting JIS (Japanese Industrial Standards) or the like, the Multi-purpose steel balls are used as the respective steel balls 81 and 91, so that the cost of the orbital sander 70 can be reduced.

接下来,将参照附图详细说明本发明的第三实施例。顺便地说,具有与上述第一实施例的部分相同功能的部分由相同的附图标记表示并省略对其的详细说明。图6是示出根据第三实施例并对应于图3的腿部及其周围结构的部分截面图。Next, a third embodiment of the present invention will be described in detail with reference to the drawings. Incidentally, portions having the same functions as those of the above-described first embodiment are denoted by the same reference numerals and detailed descriptions thereof are omitted. Fig. 6 is a partial sectional view showing a leg portion and its surrounding structure according to a third embodiment and corresponding to Fig. 3 .

如图6所示,根据第三实施例的轨道式打磨机(动力工具)110在腿部及其周围结构不同于根据第一实施例的轨道式打磨机。具体地,在第一凹槽和凸出接合部(凹槽和凸出接合部)120以及第二凹槽和凸出接合部(凹槽和凸出接合部)130中的凹槽和凸起的关系与第一实施例中的凹槽和凸起的关系倒置。换句话说,具有半径R4的球形凸出部121和131被整体地设置到腿部(柱子)140的一个端部140a和另一个端部140b,从而朝向风扇引导部(主体部分)111和底座板112凸出。在此,在第三实施例中,腿部140由铝制成。As shown in FIG. 6, an orbital sander (power tool) 110 according to the third embodiment differs from the orbital sander according to the first embodiment in the structure of the legs and their surroundings. Specifically, the grooves and protrusions in the first groove and protrusion joint (groove and protrusion joint) 120 and the second groove and protrusion joint (groove and protrusion joint) 130 The relationship of is inverted from that of the grooves and protrusions in the first embodiment. In other words, the spherical protrusions 121 and 131 having a radius R4 are integrally provided to one end 140a and the other end 140b of the leg (pillar) 140 so as to face the fan guide (main body) 111 and the base The plate 112 protrudes. Here, in the third embodiment, the leg portion 140 is made of aluminum.

球形凸出部121进入并滑动接触的具有半径R4的球形凹槽部122设置在风扇引导部111的底侧表面111a。在此,球形凸出部121和球形凹槽部122形成第一凹槽和凸出接合部120。另一方面,挠性橡胶座113位于底座板112的风扇引导侧表面112a上,并且球形凸出部131进入并滑动接触的具有半径R4的球形凹槽部132设置在橡胶座113的风扇引导侧表面113a。在此,球形凸出部131和球形凹槽部132形成第二凹槽和凸出接合部130。顺便地说,当可以形成的部分精确而几乎没有尺寸误差发生时,可以采用这样的结构:取消橡胶座113并在底座板112中形成球形凹槽部以便球形凸出部131进入球形凹槽部以进行滑动接触。A spherical groove portion 122 having a radius R4 into which the spherical protrusion 121 enters and slidably contacts is provided on the bottom side surface 111 a of the fan guide portion 111 . Here, the spherical protrusion portion 121 and the spherical groove portion 122 form the first groove and protrusion engaging portion 120 . On the other hand, a flexible rubber seat 113 is located on the fan guide side surface 112a of the base plate 112, and a spherical groove portion 132 having a radius R4 into which the spherical protrusion 131 enters and slides is provided on the fan guide side of the rubber seat 113. Surface 113a. Here, the spherical protrusion portion 131 and the spherical groove portion 132 form the second groove and protrusion engaging portion 130 . By the way, when the part that can be formed is accurate and almost no dimensional error occurs, a structure may be employed in which the rubber seat 113 is eliminated and a spherical recessed portion is formed in the base plate 112 so that the spherical protrusion 131 enters the spherical recessed portion for sliding contact.

在此,在腿部140的摇摆动作中,防止了腿部140的一个端部140a和底侧表面111a之间的接触以及腿部140的另一个端部140b和橡胶座113的风扇引导侧表面113a之间的接触。在第一凹槽和凸出接合部120以及第二凹槽和凸出接合部130中,由于通过具有相同半径R4的球形表面,腿部140和球形凹槽部122和132被设置为可摇摆地相互紧靠(进行滑动接触),像第二实施例那样,腿部140的咯咯响可被进一步抑制。然而,期望的是足够的润滑油施加到滑动接触部分以便防止橡胶座113和风扇引导部111的磨损并实现底座30的平滑轨道运动。Here, in the rocking action of the leg 140, the contact between the one end 140a of the leg 140 and the bottom side surface 111a and the other end 140b of the leg 140 and the fan guide side surface of the rubber mount 113 are prevented. Contact between 113a. In the first groove and protrusion joint portion 120 and the second groove and protrusion joint portion 130, the leg portion 140 and the spherical groove portions 122 and 132 are provided to be rockable due to passing through spherical surfaces having the same radius R4 The rattling of the legs 140 can be further suppressed as in the second embodiment. However, it is desirable that sufficient lubricating oil is applied to the sliding contact portion in order to prevent wear of the rubber seat 113 and the fan guide 111 and to achieve smooth orbital movement of the base 30 .

根据第三实施例的轨道式打磨机110设置有环形第一围壁111b,其具有从风扇引导部111的底侧表面111a凸出的高度h5。此外,具有高度h6的环形第二围壁112b设置在轨道式打磨机110的底座板112上,从而从橡胶座113的风扇引导侧表面113a凸出(h6<h5)。然而,第一围壁111b和第二围壁112b的高度h5和h6像第一实施例(见图3)那样可被任意设置。The orbital sander 110 according to the third embodiment is provided with an annular first surrounding wall 111 b having a height h5 protruding from the bottom side surface 111 a of the fan guide 111 . In addition, an annular second surrounding wall 112b having a height h6 is provided on the base plate 112 of the orbital sander 110 so as to protrude from the fan guide side surface 113a of the rubber mount 113 (h6<h5). However, the heights h5 and h6 of the first surrounding wall 111b and the second surrounding wall 112b can be arbitrarily set like the first embodiment (see FIG. 3 ).

像第二实施例那样,在第一和第二围壁111b和112b和腿部140之间形成大于第一实施例中的间隙的环形间隙G2。因此,随着腿部140的摇摆动作,即使腿部140的倾斜角达到最大倾斜角α°,也可防止第一和第二围壁111b和112b和腿部140之间的接触。因此,在第三实施例中,像第二实施例那样,不设置在第一围壁和第二围壁的径向内侧上的锥形表面。Like the second embodiment, an annular gap G2 larger than that in the first embodiment is formed between the first and second surrounding walls 111b and 112b and the leg portion 140 . Accordingly, contact between the first and second surrounding walls 111b and 112b and the leg 140 can be prevented even if the inclination angle of the leg 140 reaches the maximum inclination angle α° following the rocking action of the leg 140 . Therefore, in the third embodiment, like the second embodiment, the tapered surfaces on the radially inner sides of the first surrounding wall and the second surrounding wall are not provided.

如上述具体说明,在根据第三实施例的轨道式打磨机110中,除了由在上述第一实施例中的“点接触”所获得的功能效果,可以获得与第一实施例中相似的功能效果。As specifically described above, in the orbital sander 110 according to the third embodiment, except for the functional effect obtained by the "point contact" in the above-mentioned first embodiment, similar functions to those in the first embodiment can be obtained Effect.

接下来,将参照附图具体说明本发明的第四实施例。顺便地说,具有与上述第一实施例的部分相同功能的部分由相同的附图标记表示并省略对其的详细说明。图7是示出根据第四实施例并对应于图3的腿部及其周围结构的部分截面图。Next, a fourth embodiment of the present invention will be specifically described with reference to the drawings. Incidentally, portions having the same functions as those of the above-described first embodiment are denoted by the same reference numerals and detailed descriptions thereof are omitted. Fig. 7 is a partial sectional view showing a leg portion and its surrounding structure according to a fourth embodiment and corresponding to Fig. 3 .

如图7所示,根据第四实施例的轨道式打磨机(动力工具)150在腿部及其周围结构不同于根据第一实施例的轨道式打磨机。具体地,轨道式打磨机150的第一凹槽和凸出接合部(凹槽和凸出接合部)160由具有角度β°而设置在风扇引导部(主体部分)151上的圆锥凸出部161和具有角度γ°而设置在腿部(柱子)170的一个端部170a的圆锥凹槽部162组成(γ°>β°)。此外,轨道式打磨机150的第二凹槽和凸出接合部(凹槽和凸出接合部)180由具有角度β°而设置在底座板152上的圆锥凸出部181和具有角度γ°而设置在腿部170的另一个端部170b的圆锥凹槽部182组成。As shown in FIG. 7, an orbital sander (power tool) 150 according to the fourth embodiment differs from the orbital sander according to the first embodiment in the structure of the legs and their surroundings. Specifically, the first groove and protrusion joint (groove and protrusion joint) 160 of the orbital sander 150 is formed by a conical protrusion provided on the fan guide (main body portion) 151 with an angle β°. 161 and a conical groove portion 162 provided at one end portion 170a of the leg portion (pillar) 170 with an angle γ° (γ°>β°). In addition, the second groove and protrusion joint (groove and protrusion joint) 180 of the orbital sander 150 is composed of a conical protrusion 181 provided on the base plate 152 having an angle β° and a conical protrusion 181 having an angle γ°. And the conical groove part 182 provided on the other end part 170b of the leg part 170 is formed.

圆锥凸出部161自风扇引导部151的底侧表面151a的高度被设置成大于圆锥凹槽部162自腿部170的一个端部170a的深度。此外,圆锥凸出部181自底座板152的风扇引导侧表面152a的高度被设置成大于圆锥凹槽部182自腿部170的另一个端部170b的深度。以这种方式,在腿部170的摇摆动作中,防止了一个端部170a和底侧表面151a之间的接触以及另一个端部170b和风扇引导侧表面152a之间的接触。The height of the conical protrusion portion 161 from the bottom side surface 151 a of the fan guide portion 151 is set larger than the depth of the conical recess portion 162 from one end portion 170 a of the leg portion 170 . In addition, the height of the conical protrusion portion 181 from the fan guide side surface 152 a of the base plate 152 is set larger than the depth of the conical recess portion 182 from the other end portion 170 b of the leg portion 170 . In this way, in the rocking action of the leg portion 170 , contact between the one end portion 170 a and the bottom side surface 151 a and contact between the other end portion 170 b and the fan guide side surface 152 a are prevented.

然而,腿部170不限于由橡胶制成,它可以由硬度高于橡胶硬度的硬塑料或铝制成。在这种情况下,为了降低由于腿部170摇摆动作的运行噪音,像第三实施例的轨道式打磨机110(见图6)那样,橡胶座可设置在底座板152上。在这种情况下,圆锥凸出部可以整体地设置在橡胶座上或由铝制成的圆锥凸出部可以放置在橡胶座上。However, the leg portion 170 is not limited to being made of rubber, and it may be made of hard plastic or aluminum whose hardness is higher than that of rubber. In this case, in order to reduce the running noise due to the rocking action of the legs 170, rubber mounts may be provided on the base plate 152 like the orbital sander 110 of the third embodiment (see FIG. 6). In this case, the conical protrusion may be integrally provided on the rubber seat or the conical protrusion made of aluminum may be placed on the rubber seat.

如上述具体说明,在根据第四实施例的轨道式打磨机150中,由于圆锥凸出部161和181的远端部几乎与圆锥凹槽部162和182的底部部分点接触,可以实现与上述第一实施例相似的功能效果。As specifically described above, in the orbital sander 150 according to the fourth embodiment, since the distal end portions of the conical protrusions 161 and 181 are almost in point contact with the bottom portions of the conical recesses 162 and 182, the above-mentioned Similar functional effects to the first embodiment.

理所当然地,本发明不限于上述各个实施例,在本发明的主旨内,可以进行各种修改和变化。在上述各个实施例中,已经示出第一围壁23b,71c和111b设置在风扇引导部23,71,111和151上以及第二围壁31b,72c和112b设置在底座板31,72,112和152上的结构,但是本发明不限于此。例如,如果可以增加腿部的硬度,那么腿部不会弹性变形且不会从各个围壁冲出,并且可取消各个围壁。在这种情况下,可以简化风扇引导部和底座板的结构,且轨道式打磨机的制造成本可被降低。It is a matter of course that the present invention is not limited to the respective embodiments described above, and various modifications and changes can be made within the gist of the present invention. In the above embodiments, it has been shown that the first surrounding walls 23b, 71c and 111b are provided on the fan guides 23, 71, 111 and 151 and the second surrounding walls 31b, 72c and 112b are provided on the base plates 31, 72, 112 and 152, but the present invention is not limited thereto. For example, if the stiffness of the legs can be increased, the legs will not be elastically deformed and not punched out from the respective walls, and the respective walls can be eliminated. In this case, the structures of the fan guide and the base plate can be simplified, and the manufacturing cost of the orbital sander can be reduced.

Claims (3)

1.一种动力工具,包括:具有驱动源的主体部分;设置在驱动源中的旋转轴;以及随着旋转轴的旋转沿水平方向相对于主体部分以大约圆周运动地移动的底座,所述动力工具通过由底座保持的抛光片进行研磨工作,1. A power tool comprising: a main body portion having a driving source; a rotating shaft provided in the driving source; and a base that moves relative to the main body portion in an approximately circular motion in a horizontal direction as the rotating shaft rotates, the The power tool does the grinding work with a polishing disc held by the base, 其特征在于,柱子设置在主体部分和底座之间;和characterized in that the post is disposed between the body portion and the base; and 凹槽和凸出接合部分别设置在主体部分和柱子的一个端部之间以及底座和柱子的另一个端部之间,分别使主体部分和一个端部可摇摆地相互紧靠并使底座和另一个端部可摇摆地相互紧靠,并限制柱子相对于主体部分和底座沿水平方向的偏移而允许柱子相对于主体部分和底座的摇摆。Grooves and protruding joints are respectively provided between the main body portion and one end of the post and between the base and the other end of the post, respectively making the main body portion and the one end swingably abut each other and the base and the post. The other end portions are swingably abutting against each other and limit horizontal deflection of the column relative to the body portion and base while allowing rocking of the column relative to the body portion and base. 2.根据权利要求1所述的动力工具,2. A power tool according to claim 1, 其特征在于,凹槽和凸出接合部由分别设置在主体部分和底座上的球形凸出部或球形凹槽部和分别设置在一个端部和另一个端部上的球形凹槽部或球形凸出部组成。It is characterized in that the groove and the convex joint are composed of spherical protrusions or spherical grooves respectively provided on the body part and the base and spherical grooves or spherical grooves respectively provided on one end and the other end. Composition of protrusions. 3.根据权利要求2所述的动力工具,3. A power tool according to claim 2, 其特征在于,球形凸出部的半径被设置成小于球形凹槽部的半径。It is characterized in that the radius of the spherical protrusion is set smaller than the radius of the spherical groove.
CN 201310050891 2012-03-28 2013-02-08 Power tool Pending CN103358211A (en)

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EP4263129A1 (en) * 2020-12-17 2023-10-25 3M Innovative Properties Company Sanding system with damping feature
EP4144481B1 (en) * 2021-09-01 2024-11-20 X'Pole Precision Tools Inc. Sanding disc stabilizing structure of orbital sander

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US3577687A (en) * 1969-05-29 1971-05-04 Roy J Champayne Rubbing machine with thrust-transmitting members
US3793776A (en) * 1972-07-21 1974-02-26 Black & Decker Mfg Co Double insulated portable sander
US4475316A (en) * 1983-11-28 1984-10-09 The Singer Company Platen attachment for in-line sander
JP3634995B2 (en) * 1999-12-07 2005-03-30 株式会社マキタ Sanda
DE10342152A1 (en) * 2003-09-12 2005-04-07 Robert Bosch Gmbh Device for reducing the vibration of an orbital sander
JP4819623B2 (en) * 2006-08-31 2011-11-24 株式会社マキタ Sanda
JP2008100302A (en) 2006-10-18 2008-05-01 Hitachi Koki Co Ltd Electric tool
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Application publication date: 20131023