CN103358211A - Power tool - Google Patents
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- CN103358211A CN103358211A CN 201310050891 CN201310050891A CN103358211A CN 103358211 A CN103358211 A CN 103358211A CN 201310050891 CN201310050891 CN 201310050891 CN 201310050891 A CN201310050891 A CN 201310050891A CN 103358211 A CN103358211 A CN 103358211A
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- 238000005498 polishing Methods 0.000 claims description 17
- 230000005489 elastic deformation Effects 0.000 abstract description 5
- 239000000843 powder Substances 0.000 description 14
- 229910000831 Steel Inorganic materials 0.000 description 11
- 239000010959 steel Substances 0.000 description 11
- 238000001816 cooling Methods 0.000 description 10
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 6
- 239000004033 plastic Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 239000002023 wood Substances 0.000 description 4
- 239000010687 lubricating oil Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B23/00—Portable grinding machines, e.g. hand-guided; Accessories therefor
- B24B23/04—Portable grinding machines, e.g. hand-guided; Accessories therefor with oscillating grinding tools; Accessories therefor
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- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明涉及一种动力工具。第一凹槽和凸出接合部以及第二凹槽和凸出接合部分别设置在风扇引导部和一个端部之间以及底座板和另一个端部之间,分别使风扇引导部和腿部的一个端部可摇摆地相互紧靠并使底座板和腿部的另一个端部可摇摆地相互紧靠,并且限制腿部相对于风扇引导部和底座板沿水平方向的偏移而允许腿部相对于风扇引导部和底座的摇摆。在底座的轨道运动过程中,腿部可以几乎没有阻力的摇摆而不涉及弹性变形,并且与现有技术不同的是引起弹性变形的压力不施加到腿部。
The present invention relates to a power tool. The first groove and protruding joint and the second groove and protruding joint are provided between the fan guide and one end and between the base plate and the other end, respectively, so that the fan guide and the leg One end of one end of the swingable buttress against each other and the other end of the base plate and the leg are swingably close to each other, and the deflection of the leg relative to the fan guide and the base plate in the horizontal direction is limited to allow the leg the rocking of the fan guide and the base. During the orbital movement of the base, the legs can sway with little resistance without involving elastic deformation, and unlike the prior art, the pressure causing the elastic deformation is not applied to the legs.
Description
相关申请的交叉参考Cross References to Related Applications
本申请要求2012年3月28日提交的日本专利申请No.2012-074260的优先权,其内容在此通过参考被引入本申请。This application claims priority from Japanese Patent Application No. 2012-074260 filed on Mar. 28, 2012, the contents of which are hereby incorporated by reference into this application.
技术领域technical field
本发明涉及一种动力工具,其设置有具有驱动源的主体部分、设置在驱动源中的旋转轴以及随着旋转轴的旋转相对于主体部分沿水平方向以大约圆周运动地移动的底座,并且动力工具利用由底座保持的抛光片进行研磨工作。The present invention relates to a power tool provided with a main body portion having a drive source, a rotary shaft provided in the drive source, and a base that moves in a horizontal direction relative to the main body portion in an approximately circular motion with rotation of the rotary shaft, and Power tools perform abrasive work using a polishing pad held by a base.
背景技术Background technique
常规地,动力工具用于有效地研磨并使木材等的表面平滑,动力工具包括所谓的轨道式打磨机,其设置有具有驱动源的主体部分、设置在驱动源中的旋转轴以及随着旋转轴的旋转(进行轨道运动)相对于主体部分沿水平方向进行大约圆周运动的底座。另外,底座被设计为保持抛光纸(抛光片)。因此,当使用者握住主体部分的把手以旋转地驱动所述驱动源并将抛光纸按压到木材等的表面上时,底座相对于主体部分进行轨道运动以有效地研磨并平滑木材等的表面。Conventionally, a power tool is used to effectively grind and smooth the surface of wood, etc., and the power tool includes a so-called orbital sander provided with a main body portion having a driving source, a rotating shaft provided in the driving source, and a The rotation of the shaft (performing an orbital motion) relative to the base portion of the base makes approximately a circular motion in a horizontal direction. In addition, the base is designed to hold polishing paper (polishing sheet). Therefore, when the user holds the handle of the main body to rotationally drive the drive source and press the polishing paper onto the surface of wood or the like, the base orbits relative to the main body to effectively grind and smooth the surface of wood or the like .
这种轨道式打磨机(动力工具),例如已经知道公开的日本专利申请公布No.2008-100302(专利文件1)中所描述的电动工具。在专利文件1中所描述的电动工具(动力工具)中,马达(驱动源)被容纳在壳体(主体部分)中,滚珠轴承被设置在马达的马达轴(旋转轴)的远端部从而偏离马达轴的轴向中心。此外,设置有保持抛光纸的垫子的底座与轴承固定,多个挠性腿部(柱子)设置在壳体和底座之间并围绕滚珠轴承。这些腿部限制底座相对于壳体的相对旋转并允许底座相对于围绕滚珠轴承定中心的壳体的摇摆动作,使得底座(抛光纸)随着马达轴的旋转进行轨道运动。Such an orbital sander (power tool), for example, is known as a power tool described in Laid-Open Japanese Patent Application Publication No. 2008-100302 (Patent Document 1). In the electric tool (power tool) described in
然而,根据上述专利文件1中描述的动力工具,由于各个柱子的一端被固定到主体部分且其另一端被固定到底座,所以每次当底座相对于主体部分进行轨道运动时,即,每次当使用动力工具时,各个柱子重复弹性变形,例如延伸和收缩。因此,当各个柱子由于长期使用动力工具而变坏时,在某些情况下,在各个柱子上发生断裂,这导致必须维护,例如更换。尤其是,在动力工具被频繁使用在环境温度低的地点的情况下,不仅各个柱子的损坏加快而缩短维护周期,而且各个柱子也变硬而难于弹性变形。结果,增加了底座的操作阻力,这可能会导致研磨性能降低的问题。However, according to the power tool described in the
发明内容Contents of the invention
本发明的目的在于提供一种能够防止底座的操作阻力增加并延长柱子的维护周期的动力工具。An object of the present invention is to provide a power tool capable of preventing an increase in operational resistance of a base and prolonging a maintenance cycle of a column.
根据一个实施例,动力工具包括:具有驱动源的主体部分;设置在驱动源中的旋转轴;以及随着旋转轴的旋转相对于主体部分沿水平方向以大约圆周运动地移动的底座,动力工具利用由底座保持的抛光片进行研磨工作。动力工具的特征在于,柱子设置在主体部分和底座之间;并且凹槽和凸出接合部分别设置在主体部分和柱子的一个端部之间以及底座和柱子的另一个端部之间,分别使主体部分和一个端部可摇摆地相互紧靠并使底座和另一个端部可摇摆地相互紧靠,并限制柱子相对于主体部分和底座沿水平方向的偏移而允许柱子相对于主体部分和底座的摇摆。According to one embodiment, a power tool includes: a main body portion having a driving source; a rotating shaft provided in the driving source; and a base that moves in an approximately circular motion in a horizontal direction relative to the main body portion as the rotating shaft rotates, the power tool Abrasive work is performed with a polishing pad held by a base. The power tool is characterized in that the post is provided between the main body portion and the base; and the groove and the protruding joint are respectively provided between the main body portion and one end of the post and between the base and the other end of the post, respectively having the main body portion and one end portion swingably abutted against each other and the base portion and the other end portion being rockably abutted against each other, and restricting horizontal deflection of the post relative to the main portion and base portion while allowing the post relative to the main portion and the rocking of the base.
根据本发明,在底座的轨道运动过程中,柱子几乎没有阻力的摆动而不涉及任何弹性变形。因此,现有技术中使柱子弹性变形的压力(负荷)没有施加到柱子,并且可防止底座的操作阻力的增加并可延长柱子的寿命以延长维护周期。According to the invention, during the orbital movement of the base, the column oscillates with little resistance and does not involve any elastic deformation. Therefore, the pressure (load) that elastically deforms the column in the related art is not applied to the column, and an increase in the operation resistance of the base can be prevented and the life of the column can be extended to prolong the maintenance cycle.
附图说明Description of drawings
图1是示出根据本发明第一实施例的轨道式打磨机的立体图;1 is a perspective view showing an orbital sander according to a first embodiment of the present invention;
图2是从图1中箭头A的一侧来观察的沿着轨道式打磨机的纵向截取的轨道式打磨机的部分截面图;Fig. 2 is a partial sectional view of the orbital sander taken along the longitudinal direction of the orbital sander viewed from the side of arrow A in Fig. 1;
图3是以放大方式示出的图2中虚线环绕的部分B的部分截面图;Fig. 3 is a partial cross-sectional view of a portion B surrounded by a dotted line in Fig. 2 shown in an enlarged manner;
图4A是用于说明腿部的操作状态的操作说明图;FIG. 4A is an operation explanatory diagram for explaining an operation state of a leg;
图4B是用于说明腿部的操作状态的操作说明图;FIG. 4B is an operation explanatory diagram for explaining an operation state of a leg;
图5是示出根据第二实施例的并对应于图3的腿部及其周围结构的部分截面图;5 is a partial cross-sectional view showing a leg portion and its surrounding structure according to a second embodiment and corresponding to FIG. 3;
图6是示出根据第三实施例的并对应于图3的腿部及其周围结构的部分截面图;和FIG. 6 is a partial sectional view showing a leg portion and its surrounding structure according to a third embodiment and corresponding to FIG. 3; and
图7是示出根据第四实施例的并对应于图3的腿部及其周围结构的部分截面图。Fig. 7 is a partial sectional view showing a leg portion and its surrounding structure according to a fourth embodiment and corresponding to Fig. 3 .
具体实施方式Detailed ways
下面将参照附图详细地说明本发明第一实施例。Hereinafter, a first embodiment of the present invention will be described in detail with reference to the accompanying drawings.
图1是示出根据本发明第一实施例的轨道式打磨机的立体图,图2是从图1中箭头A的一侧来观察的沿着轨道式打磨机的纵向截取的轨道式打磨机的部分截面图,图3是以放大方式示出的图2中虚线环绕的部分B的部分截面图,并且图4A和4B是用于说明腿部的操作状态的操作说明图。Fig. 1 is a perspective view showing an orbital sander according to a first embodiment of the present invention, and Fig. 2 is a perspective view of the orbital sander taken along the longitudinal direction of the orbital sander viewed from the side of arrow A in Fig. 1 Partial sectional views, FIG. 3 is a partial sectional view of a portion B surrounded by a dotted line in FIG. 2 shown in an enlarged manner, and FIGS. 4A and 4B are operation explanatory views for explaining an operating state of the legs.
如图1和图2所示,作为动力工具的轨道式打磨机10设置有打磨机主体20和底座30。打磨机主体20设置有沿轨道式打磨机10的纵向可被分成左侧部和右侧部(图1中的远侧部和近侧部)的壳体21,壳体21由树脂材料(例如塑料)形成从而具有中空形。As shown in FIGS. 1 and 2 , an
壳体21设置有马达壳体部21a和握紧部21b。处于直立位置的用作驱动源的马达22容纳在马达壳体部21a的内部,用于将轨道式打磨机10关闭和打开的操作开关11设置在握紧部21b上。制动按钮12(见图1)设置在握紧部21b上的操作开关11的附近。于是,通过按压处于操作开关11已经被操作为打开的状态的制动按钮12,实现操作开关11不被操作为关闭的持续操作状态。The
在此,为了容易理解壳体21的内部结构,在图2中省略了用于电连接操作开关11和马达22的电线、电源线13、抛光纸14和夹子15(见图1)等的图示。Here, in order to easily understand the internal structure of the
由树脂材料(例如塑料)形成的具有预定形状的风扇引导部23设置在壳体21内靠近底座30。风扇引导部23固定在壳体21的内部,沿马达22下面的向下方向延伸的旋转轴22a穿过风扇引导部23的大约中心部分。马达22的旋转轴22a由附接到风扇引导部23的第一径向轴承B1旋转地支撑,冷却风扇24被固定到沿轴向位于第一径向轴承B1的下面的旋转轴22a的远端侧,从而与旋转轴22a整体地旋转。在此,打磨机主体20由壳体21和风扇引导部23组成,壳体21和风扇引导部23构成本发明的主体部分。A
冷却风扇24通过粉末引导部25旋转地容纳在风扇引导部23的内部,除了冷却马达22的冷却功能之外,冷却风扇24还设有粉末收集功能以收集在研磨工作过程中产生的研磨粉末(未示出)。多个冷却片24a设置在冷却风扇24的马达22侧,并且多个粉末收集片24b设置在冷却风扇24的底座30侧从而面向粉末引导部25的排气口25a。因此,外部空气随着冷却风扇24的旋转可被供给入马达22,并且研磨粉末通过排气口25a可被供给入粉末收集包26(见图1)的内部。在此,粉末收集包26例如由具有允许空气通过而不允许粉末通过的网孔尺寸的布形成。The cooling
偏心构件27通过紧固螺钉S固定到沿旋转轴22a的轴向位于冷却风扇24的下面的旋转轴22a的远端侧。偏心构件27被设计成在与旋转轴22a的轴向中心C1离心(偏离)大约1.0mm的位置围绕轴向中心C2进行轨道运动(偏心圆周运动),第二径向轴承B2的内侧附接到形成偏心构件27的构件主体27a。此外,整体地设置在形成底座30的底座板31上的圆柱部31d被固定到第二径向轴承B2的外侧,使得底座30也通过随着旋转轴22a的旋转的偏心构件27的轨道运动而通过第二径向轴承B2进行轨道运动。更具体地说,底座30被设计成随着偏心构件27的运动相对于壳体21和风扇引导部23沿水平方向做大约圆周运动的移动。The
重物27b部分地设置在构件主体27a的周围,从而消除(抵消)底座30的轨道运动造成的沿水平方向的振动。具体地,如图2所示,当底座30移到图2中的右侧,重物27b移到图2中的左侧。因此,通过以这种方式消除在操作轨道式打磨机10过程中沿水平方向的振动,可以防止工人沿水平方向握住的握紧部21b的运动。The
底座30由铝材料制成的底座板31和橡胶材料制成的海绵状垫子32组成,用作抛光片的抛光纸14(见图1)与垫子32附接。当抛光纸14被附接到垫子32时,沿轨道式打磨机10的纵向的抛光纸14的两个端部均折回到底座板31的侧面并且它们通过与底座板31附接的夹子15被固定。在此,抛光纸14中还形成孔以与形成在底座板31和垫子32中的粉末收集孔(未示出)重合。因此,在研磨工作过程中产生的研磨粉末通过形成在抛光纸14中的孔、粉末收集孔和粉末引导部25(排气口25a)被收集在粉末收集包26中。The
在形成打磨机主体20的风扇引导部23和形成底座30的底座板31之间一共设置四个腿部(柱子)40。虽然在图2中仅示出两个腿部,但是每个腿部40均由弹性材料(例如橡胶)以大约柱状形成,并且它们沿风扇引导部23和底座板31的水平方向以预定的间隔设置在前、后、左和右的位置,从而使马达22的旋转轴22a介入。在此,由于各个腿部40和其周围结构彼此完全相同,所以将参照图3具体说明一个腿部40和其周围结构。A total of four leg portions (pillars) 40 are provided between the
如图3所示,第一凹槽和凸出接合部(凹槽和凸出接合部)50设置在风扇引导部23的底侧表面23a和腿部40的一个端部40a(图3中的上侧)之间。第一凹槽和凸出接合部50由柱状构件51和球形凹槽部52组成,其中柱状构件51整体形成从而从底侧表面23a朝向底座板31沿旋转轴22a的轴向延伸,球形凹槽部52形成为从腿部40的一个端部40a朝向其另一个端部40b凹陷。球形凸出部51a整体地设置在柱状构件51的远端,球形凸出部51a紧靠在球形凹槽部52。因此,腿部40相对于风扇引导部23的摇摆是允许的,并且腿部40相对于风扇引导部23的轴向偏移,即,腿部40相对于风扇引导部23沿水平方向的相对运动(偏移)是被限制的。As shown in FIG. 3 , a first groove and protrusion engaging portion (groove and protrusion engaging portion) 50 is provided on the
球形凸出部51a的半径R1被设置成略微小于球形凹槽部52a的半径R2(R1<R2)。因此,球形凸出部51a的远端与球形凹槽部52的底部点接触。通过这种方式将球形凸出部51a和球形凹槽部52相互点接触,在底座30的轨道运动过程中,腿部40可以平滑地摇摆而几乎没有阻力。在此,包括球形凸出部51a的柱状构件51的高度被设置成大于球形凹槽部52的深度。以这种方式,在腿部40相对于风扇引导部23的摇摆动作中,防止了腿部40的一个端部40a和底侧表面23a之间的接触,使得底座30可以平滑地进行轨道运动。The radius R1 of the spherical
环形第一围壁23b整体地设置在风扇引导部23的柱状构件51的周围从而围绕柱状构件51。腿部40的沿其纵向的一个端部40a以非接触状态被容纳在第一围壁23b中,并且第一围壁23b自底侧表面23a的高度被设为h1。通过以这种方式将第一围壁23a的高度设为h1,腿部40沿其纵向的大约1/3被第一围壁23b覆盖。结果,即使腿部40出于任何原因很大程度地发生弹性变形,也防止腿部40从第一围壁23b冲出。The annular first surrounding
朝向第一围壁23b的远端(图3中的下侧)逐渐变细的锥形表面23c形成在第一围壁23b的径向内侧。锥形表面23c的倾斜角被设为α°,并且倾斜角α°被设置成与在腿部40摇摆时腿部40的最大倾斜角相等。以这种方式,当组装轨道式打磨机10时,腿部40的一个端部40a容易地被容纳在第一围壁23b中。此外,可防止在腿部40的摇摆动作过程中腿部40和第一围壁23b之间的接触,使得底座30可以平滑地进行轨道运动(见图4)。A
第二凹槽和凸出接合部(凹槽和凸出接合部)60设置在底座板31的风扇引导侧表面31a和腿部40的另一个端部40b(图3中的下侧)之间。第二凹槽和凸出接合部60由柱状构件61和球形凹槽部62组成,其中柱状构件61整体地设置从而沿旋转轴22a的轴向从风扇引导侧表面31a朝向风扇引导部23延伸,球形凹槽部62形成为从腿部40的另一个端部40b朝向其一个端部40a凹陷。球形凸出部61a整体地设置在柱状构件61的远端,并且球形凸出部61a紧靠在球形凹槽部62。因此,腿部40相对于底座板31的摇摆是允许的,并且腿部40相对于底座板31的轴向偏移,即,腿部40相对于底座板31沿水平方向的相对运动(偏移)是被限制的。The second groove and protrusion joint (groove and protrusion joint) 60 is provided between the fan guide side surface 31 a of the
球形凸出部61a的半径R1被设置成略微小于球形凹槽部62的半径R2(R1<R2)。因此,球形凸出部61a的远端与球形凹槽部62的底部相互点接触。通过以这种方式将球形凸出部61a和球形凹槽部62相互点接触,在底座30的轨道运动过程中,腿部40可以平滑地摇摆几乎没有阻力。在此,包括球形凸出部61a的柱状构件61的高度被设置成大于球形凹槽部62的深度。以这种方式,在腿部40相对于底座板31的摇摆动作中,可防止腿部40的另一个端部40b和风扇引导侧表面31a之间的接触,使得底座30可以平滑地进行轨道运动。The radius R1 of the spherical convex portion 61 a is set to be slightly smaller than the radius R2 of the spherical concave portion 62 ( R1 < R2 ). Therefore, the distal ends of the spherical protrusions 61 a and the bottoms of the
环形第二围壁31b整体地设置在底座板31的柱状构件61的周围从而围绕柱状构件61。腿部40的沿其纵向的另一个端部40b以非接触状态容纳在第二围壁31b中,并且第二围壁31b自风扇引导侧表面31a的高度被设为h2(h2<h1)。通过以这种方式将第二围壁31b的高度设为h2,腿部40沿其纵向的大约1/4被第二围壁31b覆盖。结果,即使腿部40出于任何原因很大程度地发生弹性变形,也防止腿部40从第二围壁31b冲出。The annular
在此,第一围壁23b的高度h1和第二围壁31b的高度h2可被分别任意地设置。例如,它们可以被设置为具有与上述说明相反的大小关系。然而,在高度h1和h2的设定中,理想的是在第一围壁23b和第二围壁31b之间形成预定的间隙(尺寸大约是腿部40沿纵向的1/4),从而吸收在轨道式打磨机10的操作中底座30相对于风扇引导部23的轻微位移。Here, the height h1 of the first surrounding
朝向第二围壁31b的远端(图3中的上侧)逐渐变细的锥形表面31c形成在第二围壁31b的径向内侧。锥形表面31c的倾斜角被设为α°,并且倾斜角α°被设置成与腿部40摇摆时腿部40的最大倾斜角相等。以这种方式,当组装轨道式打磨机10时,腿部40的另一个端部40b容易地被容纳在第二围壁31b中。此外,可防止在腿部40的摇摆动作过程中腿部40和第二围壁31b之间的接触,使得底座30可以平滑地进行轨道运动(见图4)。A
接下来,将参照附图具体说明以上述方式形成的轨道式打磨机10的动作,尤其是在底座30的轨道运动过程中腿部40的摇摆动作。Next, the action of the
如图2所示,首先,当工人握住轨道式打磨机10的握紧部21b并在该状态下打开操作开关11时,驱动电流供给马达22。然后,旋转轴22a关于轴向中心C1旋转,偏心构件27随着旋转而关于轴向中心C2进行轨道运动。结果,底座30(底座板31)通过第二径向轴承B2也进行轨道运动,使得附接到垫子32的抛光纸14(见图1)也进行轨道运动。此后,通过将抛光纸14按压到木材等的表面上,表面被按压的部分可被有效地磨平滑。As shown in FIG. 2 , first, when a worker holds the grip portion 21 b of the
此时,如图4A和图4B中的箭头SW1和SW2所示,底座30相对于风扇引导部23进行轨道运动,并且腿部40进行摇摆动作,从而随着底座30的轨道运动而在最大倾斜角α°(见图3)的范围内在柱状构件51和61上进行枢转。在此,由于图4A和图4B为平面视图,它们仅表示沿腿部40的左和右方向(箭头SW1和SW2)的摇摆动作,但是腿部40实际上也沿图4A和图4B中的深度方向摇摆。At this time, as shown by arrows SW1 and SW2 in FIG. 4A and FIG. 4B , the base 30 orbits relative to the
在腿部40的摇摆动作中,由于腿部40由橡胶制成,所以其与塑料制成的柱状构件51和铝制成的柱状构件61点接触,并且不弹性变形,腿部40很少可能过早地磨损或恶化,并且轨道式打磨机10的操作阻力不发生增加。因此,与现有技术相比,延长了腿部40的寿命,并且对于轨道式打磨机10的维护,只需要对第一凹槽和凸出接合部50以及第二凹槽和凸出接合部60进行定期加润滑油(润滑)。此外,由于腿部40由橡胶制成,轨道式打磨机10的运行噪音可被降低,同时吸收形成轨道式打磨机10的部分的尺寸误差。然而,在可能形成精确而几乎没有尺寸误差发生的部分时,例如,腿部40可以由硬塑料或铝(高硬度构件)制成,而不采用橡胶。In the rocking action of the
如上述详细说明,根据第一实施例的轨道式打磨机10,第一凹槽和凸出接合部50以及第二凹槽和凸出接合部60分别设置在风扇引导部23和一个端部40a之间以及底座板31和另一个端部40b之间,第一凹槽和凸出接合部50以及第二凹槽和凸出接合部60使风扇引导部23和腿部40的一个端部40a可摇摆地相互紧靠并使底座板31和腿部40的另一个端部40b可摇摆地相互紧靠,并且限制腿部40相对于风扇引导部23和底座板31沿水平方向的偏移而允许腿部40相对于风扇引导部23和底座板31的摇摆。结果,在底座30的轨道运动过程中,腿部40可以几乎没有阻力地摇摆而不涉及任何弹性变形。因此,由于不像现有技术,造成弹性变形的压力(负荷)不被施加到腿部40,所以可防止底座30操作阻力的增加,并且腿部40的寿命可被延长以延长维护周期。As described above in detail, according to the
另外,根据第一实施例的轨道式打磨机10,第一凹槽和凸出接合部50以及第二凹槽和凸出接合部60由分别设置在风扇引导部23和底座板31上的球形凸出部51a和61a和分别设置在一个端部40a和另一个端部40b的球形凹槽部52和62组成。此外,球形凸出部51a和61a的半径R1被设置成小于球形凹槽部52和62的半径R2(R1<R2)。因此,风扇引导部23和腿部40可相互点接触,并且底座板31和腿部40可相互点接触,使得腿部可平滑地摆动。In addition, according to the
接下来,将参照附图具体说明本发明的第二实施例。顺便地说,具有与上述第一实施例的部分相同功能的部分由相同的附图标记表示并省略对其的详细说明。图5是示出根据第二实施例并对应于图3的腿部及其周围结构的部分截面图。Next, a second embodiment of the present invention will be specifically described with reference to the drawings. Incidentally, portions having the same functions as those of the above-described first embodiment are denoted by the same reference numerals and detailed descriptions thereof are omitted. Fig. 5 is a partial sectional view showing a leg portion and its surrounding structure according to a second embodiment and corresponding to Fig. 3 .
如图5所示,根据第二实施例的轨道式打磨机(动力工具)70在腿部及其周围结构上不同于根据第一实施例的轨道式打磨机10。具体地,轨道式打磨机70的第一凹槽和凸出接合部(凹槽和凸出接合部)80由具有半径R3的钢球81和具有半径R3并设置在腿部(柱子)100的一个端部100a的球形凹槽部82组成。另外,轨道式打磨机70的第二凹槽和凸出接合部(凹槽和凸出接合部)90由具有半径R3的钢球91和具有半径R3并设置在腿部100的另一个端部100b的球形凹槽部92组成。As shown in FIG. 5, an orbital sander (power tool) 70 according to the second embodiment differs from the
在此,各个钢球81和91构成在本发明中的球形凸出部,并且各个钢球81和91分别与形成在风扇引导部(主体部分)71的底侧表面71a中的接合凹槽部71b和形成在底座板72的风扇引导侧表面72a的接合凹槽部72b附接。Here, the respective steel balls 81 and 91 constitute spherical protrusions in the present invention, and the respective steel balls 81 and 91 respectively engage with engaging groove portions formed in the bottom side surface 71a of the fan guide portion (main body portion) 71 71b and the engagement groove portion 72b formed in the fan guide side surface 72a of the base plate 72 are attached.
各个钢球81和91的大约一半分别朝向腿部100凸出,并且它们进入腿部100的各个球形凹槽部82和92以与它们滑动接触。顺便地说,各个球形凹槽部82和92的深度被设置成小于各个钢球81和91的半径R3。以这种方式,在腿部100的摇摆动作中,防止了一个端部100a和底侧表面71a之间的接触以及另一个端部100b和风扇引导侧表面72a之间的接触。About half of the respective steel balls 81 and 91 protrude toward the leg 100 , respectively, and they enter the respective spherical groove portions 82 and 92 of the leg 100 to be in sliding contact therewith. Incidentally, the depth of each spherical groove portion 82 and 92 is set to be smaller than the radius R3 of each steel ball 81 and 91 . In this way, in the rocking action of the leg portion 100 , contact between one end portion 100 a and the bottom side surface 71 a and contact between the other end portion 100 b and the fan guide side surface 72 a are prevented.
在第一凹槽和凸出接合部80以及第二凹槽和凸出接合部90中,不像第一实施例,通过具有相同半径R3的球形表面,腿部100和各个钢球81和91被设置为可摇摆地相互紧靠(进行滑动接触)。因此,与第一实施例相比,腿部100的咯咯响可被进一步抑制。然而,期望的是足够的润滑油施加到滑动接触部分以便防止腿部100的磨损并实现底座30的平滑的轨道运动。In the first groove and protrusion joint 80 and the second groove and protrusion joint 90, unlike the first embodiment, the legs 100 and the respective steel balls 81 and 91 are formed by spherical surfaces having the same radius R3. are arranged to abut against each other (sliding contact) in a swingable manner. Therefore, the rattling of the legs 100 can be further suppressed compared to the first embodiment. However, it is desirable that sufficient lubricating oil is applied to the sliding contact portion in order to prevent wear of the leg 100 and to achieve smooth orbital movement of the
根据第二实施例的轨道式打磨机70设置有环形第一围壁71c,其具有从风扇引导部71的底侧表面71a凸出的高度h3;并且还设置有环形第二围壁72c,其具有从底座板72的风扇引导侧表面72a凸出的高度h4(h4<h3)。然而,第一围壁71c和第二围壁72c的高度h3和h4像第一实施例(见图3)那样可被任意设置。The orbital sander 70 according to the second embodiment is provided with an annular first surrounding wall 71c having a height h3 projected from the bottom side surface 71a of the fan guide 71; and is also provided with an annular second surrounding wall 72c which There is a height h4 projected from the fan guide side surface 72 a of the base plate 72 ( h4 < h3 ). However, the heights h3 and h4 of the first surrounding wall 71c and the second surrounding wall 72c can be arbitrarily set like the first embodiment (see FIG. 3 ).
在第一和第二围壁71c和72c和腿部100之间形成大于第一实施例中的间隙的环形间隙G1。结果,在腿部100的摇摆动作中,即使腿部100的倾斜角达到最大倾斜角α°,也可防止第一和第二围壁71c和72c和腿部100之间的接触。因此,不设置在第一实施例中设置的在第一围壁和第二围壁的径向内侧上的锥形表面。An annular gap G1 larger than that in the first embodiment is formed between the first and second surrounding walls 71c and 72c and the leg portion 100 . As a result, in the rocking action of the leg 100, even if the inclination angle of the leg 100 reaches the maximum inclination angle α°, contact between the first and second surrounding walls 71c and 72c and the leg 100 is prevented. Therefore, the tapered surfaces on the radially inner sides of the first and second surrounding walls provided in the first embodiment are not provided.
如上述具体说明,除了由在上述第一实施例中的“点接触”所获得的功能效果,在根据第二实施例的轨道式打磨机70中,可以获得与第一实施例中的功能效果相似的功能效果。另外,由于各个钢球81和91用在第二实施例中的第一凹槽和凸出接合部80以及第二凹槽和凸出接合部90,通过采用JIS(日本工业标准)等所限定的多用途钢球作为各个钢球81和91,可实现轨道式打磨机70的成本降低。As specifically explained above, in addition to the functional effect obtained by the "point contact" in the first embodiment described above, in the orbital sander 70 according to the second embodiment, the same functional effect as in the first embodiment can be obtained. Similar functional effects. In addition, since the respective steel balls 81 and 91 are used in the first groove and protrusion joint 80 and the second groove and protrusion joint 90 in the second embodiment, by adopting JIS (Japanese Industrial Standards) or the like, the Multi-purpose steel balls are used as the respective steel balls 81 and 91, so that the cost of the orbital sander 70 can be reduced.
接下来,将参照附图详细说明本发明的第三实施例。顺便地说,具有与上述第一实施例的部分相同功能的部分由相同的附图标记表示并省略对其的详细说明。图6是示出根据第三实施例并对应于图3的腿部及其周围结构的部分截面图。Next, a third embodiment of the present invention will be described in detail with reference to the drawings. Incidentally, portions having the same functions as those of the above-described first embodiment are denoted by the same reference numerals and detailed descriptions thereof are omitted. Fig. 6 is a partial sectional view showing a leg portion and its surrounding structure according to a third embodiment and corresponding to Fig. 3 .
如图6所示,根据第三实施例的轨道式打磨机(动力工具)110在腿部及其周围结构不同于根据第一实施例的轨道式打磨机。具体地,在第一凹槽和凸出接合部(凹槽和凸出接合部)120以及第二凹槽和凸出接合部(凹槽和凸出接合部)130中的凹槽和凸起的关系与第一实施例中的凹槽和凸起的关系倒置。换句话说,具有半径R4的球形凸出部121和131被整体地设置到腿部(柱子)140的一个端部140a和另一个端部140b,从而朝向风扇引导部(主体部分)111和底座板112凸出。在此,在第三实施例中,腿部140由铝制成。As shown in FIG. 6, an orbital sander (power tool) 110 according to the third embodiment differs from the orbital sander according to the first embodiment in the structure of the legs and their surroundings. Specifically, the grooves and protrusions in the first groove and protrusion joint (groove and protrusion joint) 120 and the second groove and protrusion joint (groove and protrusion joint) 130 The relationship of is inverted from that of the grooves and protrusions in the first embodiment. In other words, the
球形凸出部121进入并滑动接触的具有半径R4的球形凹槽部122设置在风扇引导部111的底侧表面111a。在此,球形凸出部121和球形凹槽部122形成第一凹槽和凸出接合部120。另一方面,挠性橡胶座113位于底座板112的风扇引导侧表面112a上,并且球形凸出部131进入并滑动接触的具有半径R4的球形凹槽部132设置在橡胶座113的风扇引导侧表面113a。在此,球形凸出部131和球形凹槽部132形成第二凹槽和凸出接合部130。顺便地说,当可以形成的部分精确而几乎没有尺寸误差发生时,可以采用这样的结构:取消橡胶座113并在底座板112中形成球形凹槽部以便球形凸出部131进入球形凹槽部以进行滑动接触。A
在此,在腿部140的摇摆动作中,防止了腿部140的一个端部140a和底侧表面111a之间的接触以及腿部140的另一个端部140b和橡胶座113的风扇引导侧表面113a之间的接触。在第一凹槽和凸出接合部120以及第二凹槽和凸出接合部130中,由于通过具有相同半径R4的球形表面,腿部140和球形凹槽部122和132被设置为可摇摆地相互紧靠(进行滑动接触),像第二实施例那样,腿部140的咯咯响可被进一步抑制。然而,期望的是足够的润滑油施加到滑动接触部分以便防止橡胶座113和风扇引导部111的磨损并实现底座30的平滑轨道运动。Here, in the rocking action of the
根据第三实施例的轨道式打磨机110设置有环形第一围壁111b,其具有从风扇引导部111的底侧表面111a凸出的高度h5。此外,具有高度h6的环形第二围壁112b设置在轨道式打磨机110的底座板112上,从而从橡胶座113的风扇引导侧表面113a凸出(h6<h5)。然而,第一围壁111b和第二围壁112b的高度h5和h6像第一实施例(见图3)那样可被任意设置。The
像第二实施例那样,在第一和第二围壁111b和112b和腿部140之间形成大于第一实施例中的间隙的环形间隙G2。因此,随着腿部140的摇摆动作,即使腿部140的倾斜角达到最大倾斜角α°,也可防止第一和第二围壁111b和112b和腿部140之间的接触。因此,在第三实施例中,像第二实施例那样,不设置在第一围壁和第二围壁的径向内侧上的锥形表面。Like the second embodiment, an annular gap G2 larger than that in the first embodiment is formed between the first and second surrounding
如上述具体说明,在根据第三实施例的轨道式打磨机110中,除了由在上述第一实施例中的“点接触”所获得的功能效果,可以获得与第一实施例中相似的功能效果。As specifically described above, in the
接下来,将参照附图具体说明本发明的第四实施例。顺便地说,具有与上述第一实施例的部分相同功能的部分由相同的附图标记表示并省略对其的详细说明。图7是示出根据第四实施例并对应于图3的腿部及其周围结构的部分截面图。Next, a fourth embodiment of the present invention will be specifically described with reference to the drawings. Incidentally, portions having the same functions as those of the above-described first embodiment are denoted by the same reference numerals and detailed descriptions thereof are omitted. Fig. 7 is a partial sectional view showing a leg portion and its surrounding structure according to a fourth embodiment and corresponding to Fig. 3 .
如图7所示,根据第四实施例的轨道式打磨机(动力工具)150在腿部及其周围结构不同于根据第一实施例的轨道式打磨机。具体地,轨道式打磨机150的第一凹槽和凸出接合部(凹槽和凸出接合部)160由具有角度β°而设置在风扇引导部(主体部分)151上的圆锥凸出部161和具有角度γ°而设置在腿部(柱子)170的一个端部170a的圆锥凹槽部162组成(γ°>β°)。此外,轨道式打磨机150的第二凹槽和凸出接合部(凹槽和凸出接合部)180由具有角度β°而设置在底座板152上的圆锥凸出部181和具有角度γ°而设置在腿部170的另一个端部170b的圆锥凹槽部182组成。As shown in FIG. 7, an orbital sander (power tool) 150 according to the fourth embodiment differs from the orbital sander according to the first embodiment in the structure of the legs and their surroundings. Specifically, the first groove and protrusion joint (groove and protrusion joint) 160 of the
圆锥凸出部161自风扇引导部151的底侧表面151a的高度被设置成大于圆锥凹槽部162自腿部170的一个端部170a的深度。此外,圆锥凸出部181自底座板152的风扇引导侧表面152a的高度被设置成大于圆锥凹槽部182自腿部170的另一个端部170b的深度。以这种方式,在腿部170的摇摆动作中,防止了一个端部170a和底侧表面151a之间的接触以及另一个端部170b和风扇引导侧表面152a之间的接触。The height of the
然而,腿部170不限于由橡胶制成,它可以由硬度高于橡胶硬度的硬塑料或铝制成。在这种情况下,为了降低由于腿部170摇摆动作的运行噪音,像第三实施例的轨道式打磨机110(见图6)那样,橡胶座可设置在底座板152上。在这种情况下,圆锥凸出部可以整体地设置在橡胶座上或由铝制成的圆锥凸出部可以放置在橡胶座上。However, the
如上述具体说明,在根据第四实施例的轨道式打磨机150中,由于圆锥凸出部161和181的远端部几乎与圆锥凹槽部162和182的底部部分点接触,可以实现与上述第一实施例相似的功能效果。As specifically described above, in the
理所当然地,本发明不限于上述各个实施例,在本发明的主旨内,可以进行各种修改和变化。在上述各个实施例中,已经示出第一围壁23b,71c和111b设置在风扇引导部23,71,111和151上以及第二围壁31b,72c和112b设置在底座板31,72,112和152上的结构,但是本发明不限于此。例如,如果可以增加腿部的硬度,那么腿部不会弹性变形且不会从各个围壁冲出,并且可取消各个围壁。在这种情况下,可以简化风扇引导部和底座板的结构,且轨道式打磨机的制造成本可被降低。It is a matter of course that the present invention is not limited to the respective embodiments described above, and various modifications and changes can be made within the gist of the present invention. In the above embodiments, it has been shown that the first surrounding
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JP2012074260A JP2013202734A (en) | 2012-03-28 | 2012-03-28 | Power tool |
JP2012-074260 | 2012-03-28 |
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JP (1) | JP2013202734A (en) |
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EP4263129A1 (en) * | 2020-12-17 | 2023-10-25 | 3M Innovative Properties Company | Sanding system with damping feature |
EP4144481B1 (en) * | 2021-09-01 | 2024-11-20 | X'Pole Precision Tools Inc. | Sanding disc stabilizing structure of orbital sander |
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US3577687A (en) * | 1969-05-29 | 1971-05-04 | Roy J Champayne | Rubbing machine with thrust-transmitting members |
US3793776A (en) * | 1972-07-21 | 1974-02-26 | Black & Decker Mfg Co | Double insulated portable sander |
US4475316A (en) * | 1983-11-28 | 1984-10-09 | The Singer Company | Platen attachment for in-line sander |
JP3634995B2 (en) * | 1999-12-07 | 2005-03-30 | 株式会社マキタ | Sanda |
DE10342152A1 (en) * | 2003-09-12 | 2005-04-07 | Robert Bosch Gmbh | Device for reducing the vibration of an orbital sander |
JP4819623B2 (en) * | 2006-08-31 | 2011-11-24 | 株式会社マキタ | Sanda |
JP2008100302A (en) | 2006-10-18 | 2008-05-01 | Hitachi Koki Co Ltd | Electric tool |
DE202009011312U1 (en) * | 2009-08-11 | 2010-12-23 | C. & E. Fein Gmbh | Hand tool with an oscillation drive |
JP2012074260A (en) | 2010-09-29 | 2012-04-12 | Sanyo Electric Co Ltd | Microwave oven |
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