Summary of the invention
There are the problems referred to above for existing aluminium plating film composite prod, the object of the present invention is to provide pre-treatment water-based glue of a kind of vacuum aluminized film base material and preparation method thereof, this pre-treatment water-based glue mainly is the water soluble acrylic acid ester polymer, the performance of gained aluminium plating film not only increases the thickness of aluminium coated, but also has improved stripping strength.Innovative point of the present invention is: plastic film substrate (PET, OPP and CPP etc.) surface tension is very low, and is very weak with the adhesive power of water-base cement.Acrylic ester polymer provided by the invention is by selecting suitable emulsification system, so that the acrylic ester emulsion good stability, particle diameter is even, solid content high (reaching 55%); In polymerization process, use in a large number soft monomer, not only increase the adhesive power of product, because polymer chain flexibility group is many, coating is not easy be full of cracks, can be used for online coating; And the function monomer that adds also can increase polar group except playing the crosslinked action by valence link in the acrylate polymeric chain, to strengthen coating to the cohesive force of base material and more firmly the Al adsorption particulate play great role.
After being coated with this pre-treatment water-based glue, not only can significantly improve the aluminium lamination stripping strength of aluminized complex film, can also resist wet environment simultaneously, prevent that this product is affected by high humidity environment and the phenomenon that stripping strength declines to a great extent occurs.In addition, aluminum layer thickness can be brought up to 500 dusts from 350 dusts of routine, even the level of 680 dusts, and not affect the stripping strength of aluminized complex film, improve the barrier property of packing film, prolong the quality guaranteed period of content, and fragrance protectiveness be good.
A kind of pre-treatment water-based glue of vacuum aluminized film base material, described pre-treatment water-based glue is made by the raw material of following parts by weight: 50 parts of monomer mixtures, 0.02~0.05 part of initiator, 0.005~0.01 part of seed emulsifying agent, 0.2~0.4 part of blending emulsifiers, 1~5 part of outside cross-linking agent, 44.7~48.6 parts of deionized waters.
Further technical scheme is that described initiator is ammonium persulphate; Described seed emulsifying agent is sodium vinyl sulfonate; Described outside cross-linking agent is polyimide.
Further technical scheme is that described blending emulsifiers is made by the raw material of following weight ratio: alkyl alcohol polyethers sulfosuccinic acid monoesters sodium salt ︰ alkyl alcohol polyether thiourea hydrochlorate=1 ︰, 0.8~1 ︰ 1.2.
Further technical scheme is that described monomer mixture is made by the raw material of following weight percent: acrylate 50~60%, vinyl acetic monomer 1~5%, vinylformic acid 8~12%, methyl methacrylate 25~35%.
Further technical scheme is that described acrylate is one or both arbitrary combination of ethyl acrylate, butyl acrylate.
Further technical scheme is that the solid content of the pre-treatment water-based glue of described vacuum aluminized film base material is 50~55%.
A kind of preparation method of pre-treatment water-based glue of above-mentioned vacuum aluminized film base material, concrete steps comprise:
The first step, the preparation of raw material:
1) preparation of monomer mixture: according to the weight percent of the monomer mixture raw material methyl methacrylate mix and blend 1h with 50~60% acrylate, 1~5% vinyl acetic monomer, 8~12% vinylformic acid and 25~35%, make 50 parts of monomer mixtures;
2) preparation of polyreaction emulsifier solution: with 0.2~0.4 part of blending emulsifiers, add the polyreaction emulsifier solution that deionized water and stirring is hybridly prepared into 6 parts;
3) preparation of initiator solution: with 0.02~0.05 part of initiator, add deionized water and stirring and be hybridly prepared into 6 parts initiator solution;
Second step, seeding polymerization:
To remain in deionized water, 0.005~0.01 part of seed emulsifying agent, 5 parts of monomer mixtures adding reactors and stir, when temperature is raised to 40 ℃, feed rate with 0.3~1 part/h adds initiator solution, keeps 70 ℃ of constant temperature when temperature is raised to 70 ℃; When Pressure Drop when-0.01~0MPa, seeding polymerization finishes, and stops to pump into initiator solution, obtains seed latex;
The 3rd step, letex polymerization:
Being continuously pumped into simultaneously 6 parts of polyreaction emulsifier solutions, 45 parts of monomer mixtures and remaining initiator solution in the described seed latex stirs, be warming up to 78~80 ℃, along with intensification still internal pressure raises, pump is complete simultaneously first to control 6 parts of polyreaction emulsifier solutions and 45 parts of monomer mixtures, pump is complete behind the initiator solution, and reaction finishes when Pressure Drop to 0~0.01MPa;
Add 1~5 part of outside cross-linking agent after temperature is down to 25~30 ℃, stirs 0.5h, discharge filters, and makes the pre-treatment water-based glue of described vacuum aluminized film base material.
Further technical scheme is, it is 5~8h that described in described the 3rd step letex polymerization is continuously pumped into the time.
Further technical scheme is that described stirring velocity is 80~100 rev/mins.
After testing, the performance index of the pre-treatment water-based glue of vacuum aluminized film base material of the present invention are table 1.
The performance index of the pre-treatment water-based glue of table 1 vacuum aluminized film base material of the present invention
The aluminized complex film of the pre-treatment water-based glue of table 2 use vacuum aluminized film base material of the present invention and the stripping strength contrast of conventional aluminized complex film
Beneficial effect of the present invention: film surface is through chemical treatment, and the sticking power of film and aluminium lamination is high, and stripping strength reaches 4N/15mm; As in the table 2, with the contrast of the stripping strength of conventional aluminized complex film as seen, improve a lot.Simultaneously, increase aluminum layer thickness, the stripping strength of aluminized complex film does not obviously descend.And the emulsion solid content that the present invention makes is large, fast drying, and energy consumption is low.This water-base cement (emulsion) applies aluminized complex film also needs to prolong effective period of food quality applicable to milk powder, coffee, snacks etc. packing, and fragrance protectiveness is good, and good barrier property, water-tolerant, temperature tolerance are good.
Embodiment
Below in conjunction with specific embodiment water-based pre-treating adhesive of the present invention and preparation method thereof is described further, but is not limitation of the present invention, in the scope that the present invention protects, also comprise other embodiment.
Embodiment one
1. preparation of raw material: ethyl acrylate 25kg, vinyl acetic monomer 2kg, vinylformic acid 6kg and methyl methacrylate 17kg are mixed, stir 1h, make monomer mixture; Be prepared into ammonium persulfate solution with stirring in the ammonium persulphate 20g adding 6kg deionized water; With alkyl alcohol polyethers sulfo group succinic acid monoester sodium salt 91g, 109g is soluble in water for alkyl alcohol polyether thiourea hydrochlorate, adds water to 6kg again, carries out cold dispersion 0.5h, makes the polyreaction emulsifier solution.
2. seeding polymerization: with deionized water 33.68kg, sodium vinyl sulfonate 10g, the envelope still, vacuumize, suck the 5kg monomer mixture as the seed monomer, it is 100 rev/mins that stirring velocity is set, open and stir, heat up 40 ℃, pump into initiator ammonium persulfate solution with the feed rate of 0.3kg/h, be warming up to 70 ℃ of constant temperature; When Pressure Drop during to-0.01MPa, seeding polymerization finishes, and obtains seed latex.
3. letex polymerization: in seed latex, be continuously pumped into simultaneously polyreaction emulsifier solution, remaining monomer mixture and remaining initiator solution, be warming up to 80 ℃, the still internal pressure raises, it is 5h that setting pumps into the time, pump is complete simultaneously first for control polyreaction emulsifying agent and monomer mixture, pump is complete behind the initiator, and when Pressure Drop during to 0MPa, reaction finishes.Be cooled to 30 ℃, add polyimide 4kg, stir 0.5h, discharge filters, and the solid content that obtains is 54% acrylate copolymer emulsion, is the pre-treatment water-based glue of described vacuum aluminized film base material.After testing, the performance index of this glue are listed table 3 in.
The performance index of this pre-treatment water-based glue of table 3
Embodiment two
1. preparation of raw material: with ethyl acrylate 18kg, butyl acrylate 9.0kg, vinyl acetic monomer 1.5kg, vinylformic acid 6kg and methyl methacrylate 15.5kg are mixed, stir 1h, make monomer mixture; Be prepared into ammonium persulfate solution with stirring among the ammonium persulphate 20g adding deionized water 6kg; With alkyl alcohol polyethers sulfo group succinic acid monoester sodium salt 200g, 180g is soluble in water for alkyl alcohol polyether thiourea hydrochlorate, adds water to 6kg, carries out cold dispersion 0.5h, makes the polyreaction emulsifier solution.
2. seeding polymerization: with deionized water 35.59kg, sodium vinyl sulfonate 10g, the envelope still, vacuumize, suck the 5kg monomer mixture as the seed monomer, it is 100 rev/mins that stirring velocity is set, open and stir, heat up 40 ℃, pump into initiator ammonium persulfate solution with the feed rate of 0.6kg/h, be warming up to 70 ℃ of constant temperature; When Pressure Drop during to 0MPa, seeding polymerization finishes, and obtains seed latex.
3. letex polymerization: in seed latex, be continuously pumped into simultaneously polyreaction emulsifier solution, remaining monomer mixture and remaining initiator solution, be warming up to 80 ℃, the still internal pressure raises, it is 6.5h that setting pumps into the time, pump is complete simultaneously first for control polyreaction emulsifying agent and monomer mixture, pump is complete behind the initiator, and when Pressure Drop during to 0.01MPa, reaction finishes.Be cooled to 30 ℃, add polyimide 2kg, stir 0.5h, discharge filters, and the solid content that obtains is 52% acrylate copolymer emulsion, i.e. the pre-treatment water-based glue of vacuum aluminized film base material.After testing, the performance index of this glue are listed table 4 in.
The performance index of this pre-treatment water-based glue of table 4
Embodiment three
1. preparation of raw material: ethyl acrylate 17.5kg, butyl acrylate 10.0kg, vinyl acetic monomer 2.5kg, vinylformic acid 5.25kg and methyl methacrylate 14.25kg are mixed, stir 1h, make monomer mixture; Be prepared into ammonium persulfate solution with stirring among the ammonium persulphate 50g adding deionized water 6kg; With alkyl alcohol polyethers sulfo group succinic acid monoester sodium salt 200g, 200g is soluble in water for alkyl alcohol polyether thiourea hydrochlorate, adds water to 6kg, carries out cold dispersion 0.5h, makes the polyreaction emulsifier solution.
2. seeding polymerization: with deionized water 36.04kg, sodium vinyl sulfonate 10g, the envelope still, vacuumize, suck the 5kg monomer mixture as the seed monomer, it is 100 rev/mins that stirring velocity is set, open and stir, heat up 40 ℃, pump into initiator ammonium persulfate solution with the feed rate of 0.6kg/h, be warming up to 70 ℃ of constant temperature; When Pressure Drop during to-0.005MPa, seeding polymerization finishes, and obtains seed latex.
3. letex polymerization: in seed latex, be continuously pumped into simultaneously polyreaction emulsifier solution, remaining monomer mixture and remaining initiator solution, be warming up to 80 ℃, the still internal pressure raises, it is 8h that setting pumps into the time, pump is complete simultaneously first for control polyreaction emulsifying agent and monomer mixture, pump is complete behind the initiator, and when Pressure Drop during to 0.01MPa, reaction finishes.Be cooled to 30 ℃, add polyimide 1.5kg, stir 0.5h, discharge filters, and the solid content that obtains is 52% acrylate copolymer emulsion, i.e. the pre-treatment water-based glue of vacuum aluminized film base material.After testing, the performance index of this glue are listed table 5 in.
The performance index of this pre-treatment water-based glue of table 5
Embodiment four
1. preparation of raw material: ethyl acrylate 20kg, butyl acrylate 10kg, vinyl acetic monomer 1.5kg, vinylformic acid 5kg and methyl methacrylate 13.5kg are mixed, stir 1h, make monomer mixture; Be prepared into ammonium persulfate solution with stirring among the ammonium persulphate 40g adding deionized water 6kg; With alkyl alcohol polyethers sulfo group succinic acid monoester sodium salt 150g, 150g is soluble in water for alkyl alcohol polyether thiourea hydrochlorate, adds water to 6kg, carries out cold dispersion 0.5h, makes the polyreaction emulsifier solution.
2. seeding polymerization: with deionized water 34.15kg, sodium vinyl sulfonate 7.5g, the envelope still, vacuumize, suck the 5kg monomer mixture as the seed monomer, it is 90 rev/mins that stirring velocity is set, open and stir, heat up 40 ℃, pump into initiator ammonium persulfate solution with the feed rate of 0.6kg/h, be warming up to 70 ℃ of constant temperature; When Pressure Drop during to 0MPa, seeding polymerization finishes, and obtains seed latex.
3. letex polymerization: in seed latex, be continuously pumped into simultaneously polyreaction emulsifier solution, remaining monomer mixture and remaining initiator solution, be warming up to 80 ℃, the still internal pressure raises, it is 7h that setting pumps into the time, pump is complete simultaneously first for control polyreaction emulsifying agent and monomer mixture, pump is complete behind the initiator, and when Pressure Drop during to 0MPa, reaction finishes.Be cooled to 30 ℃, add polyimide 3.5kg, stir 0.5h, discharge filters, and the solid content that obtains is 53.% acrylate copolymer emulsion, i.e. the pre-treatment water-based glue of vacuum aluminized film base material.After testing, the performance index of this glue are listed table 6 in.
The performance index of this pre-treatment water-based glue of table 6
Embodiment five
1. preparation of raw material: ethyl acrylate 10kg, butyl acrylate 17.5kg, vinyl acetic monomer 2.5kg, vinylformic acid 5.5kg and methyl methacrylate 14.5kg are mixed, stir 1h, make monomer mixture; Be prepared into ammonium persulfate solution with stirring among the ammonium persulphate 30g adding deionized water 6kg; With alkyl alcohol polyethers sulfo group succinic acid monoester sodium salt 120g, 130g is soluble in water for the alkyl alcohol polyethers, adds water to 6kg, carries out cold dispersion 0.5h, makes the polyreaction emulsifier solution.
2. seeding polymerization: with deionized water 34.21kg, sodium vinyl sulfonate 8g, the envelope still, vacuumize, it is 80 minutes that suction 5kg monomer mixture arranges stirring velocity as the seed monomer, opens and stirs, heat up 40 ℃, pump into initiator ammonium persulfate solution with the feed rate of 0.6kg/h, be warming up to 70 ℃ of constant temperature; When Pressure Drop during to-0.005MPa, seeding polymerization finishes, and obtains seed latex.
3. letex polymerization: in seed latex, be continuously pumped into simultaneously polyreaction emulsifier solution, remaining monomer mixture and remaining initiator solution, be warming up to 80 ℃, the still internal pressure raises, it is 6h that setting pumps into the time, pump is complete simultaneously first for control polyreaction emulsifying agent and monomer mixture, pump is complete behind the initiator, and when Pressure Drop during to 0.005MPa, reaction finishes.Be cooled to 30 ℃, add polyimide 3.5kg, stir 0.5h, discharge filters, and the solid content that obtains is 53.5%. acrylate copolymer emulsion, i.e. the pre-treatment water-based glue of vacuum aluminized film base material.After testing, the performance index of this glue are listed table 7 in.
The performance index of this pre-treatment water-based glue of table 7
Embodiment six
1. preparation of raw material: ethyl acrylate 17.5kg, butyl acrylate 12.5kg, vinyl acetic monomer 2kg, vinylformic acid 4kg and methyl methacrylate 14kg are mixed, stir 1h, make monomer mixture; Be prepared into ammonium persulfate solution with stirring among the ammonium persulphate 40g adding deionized water 6kg; With alkyl alcohol polyethers sulfo group succinic acid monoester sodium salt 200g, 160g is soluble in water for alkyl alcohol polyether thiourea hydrochlorate, adds water to 6kg, carries out cold dispersion 0.5h, makes the polyreaction emulsifier solution.
2. seeding polymerization: with deionized water 33.59kg, sodium vinyl sulfonate 6.5g, the envelope still, vacuumize, it is 100 rev/mins that suction 5kg monomer mixture arranges stirring velocity as the seed monomer, opens and stirs, heat up 40 ℃, pump into initiator ammonium persulfate solution with the feed rate of 0.6kg/h, be warming up to 70 ℃ of constant temperature; When Pressure Drop during to-0.01MPa, seeding polymerization finishes, and obtains seed latex.
3. letex polymerization: in seed latex, be continuously pumped into simultaneously polyreaction emulsifier solution, remaining monomer mixture and remaining initiator solution, be warming up to 80 ℃, the still internal pressure raises, it is 7h that setting pumps into the time, pump is complete simultaneously first for control polyreaction emulsifying agent and monomer mixture, pump is complete behind the initiator, and when Pressure Drop during to 0.01MPa, reaction finishes.Be cooled to 30 ℃, add polyimide 4kg, stir 0.5h, discharge filters, and the solid content that obtains is 54% acrylate copolymer emulsion, i.e. the pre-treatment water-based glue of vacuum aluminized film base material.After testing, the performance index of this glue are listed table 8 in.
The performance index of this pre-treatment water-based glue of table 8
Embodiment seven
1. preparation of raw material: butyl acrylate 27.5kg, vinyl acetic monomer 2.5kg, vinylformic acid 5kg and methyl methacrylate 15kg are mixed, stir 1h, make monomer mixture; Be prepared into ammonium persulfate solution with stirring among the ammonium persulphate 50g adding deionized water 6kg; With alkyl alcohol polyethers sulfo group succinic acid monoester sodium salt 150g, 150g is soluble in water for alkyl alcohol polyether thiourea hydrochlorate, adds water to 6kg, carries out cold dispersion 0.5h, makes the polyreaction emulsifier solution.
2. seeding polymerization: with deionized water 33.1.kg, sodium vinyl sulfonate 10g, the envelope still, vacuumize, suck the 5kg monomer mixture as the seed monomer, it is 100 rev/mins that stirring velocity is set, open and stir, heat up 40 ℃, pump into initiator ammonium persulfate solution with the feed rate of 0.6kg/h, be warming up to 70 ℃ of constant temperature; When Pressure Drop during to-0.005MPa, seeding polymerization finishes, and obtains seed latex.
3. letex polymerization: in seed latex, be continuously pumped into simultaneously polyreaction emulsifier solution, remaining monomer mixture and remaining initiator solution, be warming up to 80 ℃, the still internal pressure raises, it is 7.h that setting pumps into the time, pump is complete simultaneously first for control polyreaction emulsifying agent and monomer mixture, pump is complete behind the initiator, and when Pressure Drop during to 0MPa, reaction finishes.Be cooled to 30 ℃, add polyimide 4.5kg, stir 0.5h, discharge filters, and the solid content that obtains is 54.5% acrylate copolymer emulsion, i.e. the pre-treatment water-based glue of vacuum aluminized film base material.After testing, the performance index of this glue are listed table 9 in.
The performance index of this pre-treatment water-based glue of table 9