CN102853991A - Online automatic detection device for elbow assembly method of air conditioner heat exchanger - Google Patents
Online automatic detection device for elbow assembly method of air conditioner heat exchanger Download PDFInfo
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- CN102853991A CN102853991A CN2012103116049A CN201210311604A CN102853991A CN 102853991 A CN102853991 A CN 102853991A CN 2012103116049 A CN2012103116049 A CN 2012103116049A CN 201210311604 A CN201210311604 A CN 201210311604A CN 102853991 A CN102853991 A CN 102853991A
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- 238000000034 method Methods 0.000 title claims abstract description 62
- 238000001514 detection method Methods 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 claims abstract description 27
- 239000002184 metal Substances 0.000 claims description 11
- 229910052751 metal Inorganic materials 0.000 claims description 11
- 230000001105 regulatory effect Effects 0.000 claims description 8
- 238000004458 analytical method Methods 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 4
- 230000010181 polygamy Effects 0.000 abstract description 3
- 238000010191 image analysis Methods 0.000 abstract 1
- 238000003466 welding Methods 0.000 description 10
- 238000004378 air conditioning Methods 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 230000008439 repair process Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000003507 refrigerant Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 230000009711 regulatory function Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000012163 sequencing technique Methods 0.000 description 1
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Abstract
The invention discloses an on-line automatic detection device for an elbow configuration method of an air conditioner radiator, which comprises a rack, a complete machine control unit, an image collector and an image analysis unit, wherein the complete machine control unit is used for controlling the complete machine to operate; otherwise, the sound and light prompting device gives an alarm. The device can carry out 100% detection to air conditioner radiator on the production line, effectively stops the air conditioner radiator of the mismatch, the hourglass of elbow in the production process and polygamy and gets into automatic weld machine to effective reduction in production cost.
Description
Technical field
The present invention relates to air-conditioning manufacturing technology field, particularly a kind of air-condition heat exchanger elbow is joined the method on-line automatic detection device.
Background technology
Air-condition heat exchanger is one of vitals that forms by air conditioner, is responsible for the heat exchange function of air-conditioning system.What air conditioner was commonly used is fin-tube type heat exchanger, fin-tube type heat exchanger is comprised of copper pipe and fin, generally be copper pipe is through in the fin and forms, and then with the sealing of copper elbow welding, thereby make each copper pipe series connection become a complete loop, make refrigerant therein according to the particular loop trickling, realize exchange heat by the wind-force in the external world.
At present the elbow in the air-condition heat exchanger production run is by human configuration and then is delivered to automatic welding machine by streamline and carries out automatic welding, this kind elbow configuration mode is that the employee allocates into memory by rule of thumb, because the specification of air-condition heat exchanger and of a great variety, different types of loop design correspondence different elbows and is joined method, so also be hung with elbow joins the method normal pictures and checks for the employee in the production scene, nonetheless, the phenomenon of elbow mismatch still happens occasionally in process of production, if the air-condition heat exchanger of elbow mismatch is undiscovered before welding, the flow direction in refrigerant loop will be had a strong impact on, thereby have a strong impact on refrigeration and the heating effect of air-conditioning, the even more serious air-conditioning that will cause can't move.
Do not have special pick-up unit to carry out the detection that elbow is joined method on the production line at present, only rely on workman's experience and the accuracy rate that memory guarantees the elbow configuration, so the phenomenon of elbow mismatch is comparatively serious, repair rate and scrappage are higher.
Therefore, how can the elbow of workman's configuration on the production line be detected, correct with the configuration of the elbow on the air conditioner heat radiator that guarantees the arrival automatic welding machine, be the technical matters that present those skilled in the art need solution badly.
Summary of the invention
In view of this, the purpose of this invention is to provide a kind of air-condition heat exchanger elbow and join the method on-line automatic detection device, be used for the elbow of workman's configuration on the production line is detected, correct with the configuration of the elbow on the air conditioner heat radiator that guarantees the arrival automatic welding machine.
For solving the problems of the technologies described above, the invention provides a kind of air conditioner heat radiator elbow and join the method on-line automatic detection device, be used for the production line of air conditioner heat radiator, comprising:
Frame;
The complete machine control module that is used for the normal operation of control complete machine;
The image collection device, described image collection device links to each other with described complete machine control module, be provided with imageing sensor on the described image collection device, and described image collection device is arranged on the described frame, is used for gathering the elbow configuration image of the air conditioner heat radiator that has disposed elbow;
The image analysing computer unit, described image analysing computer unit links to each other with described complete machine control module, comprise image analyzer and acousto-optic suggestion device, described image analyzer links to each other with described image collection device and stores the standard of elbow on air conditioner heat radiator and joins method, the elbow configuration image that described image analyzer will receive from described image collection device and the standard of its storage are joined method and are analyzed, if it is consistent that the elbow configuration image and the standard that receive are joined method, then qualified by coupled acousto-optic hint device prompting; Otherwise, reported to the police by the acousto-optic hint device.
Preferably, also comprise and link to each other with described image analyzer and be used for showing that the standard of elbow on air conditioner heat radiator that elbow configuration image that described image collection device collects and described image analyzer are stored join the display of the analysis result of method.
Preferably, described frame comprises the first side wall and second sidewall of the production line both sides that can be arranged at respectively air conditioner heat radiator and is arranged at described the first side wall and the second top side wall, and the roof that links to each other with the second sidewall with described the first side wall simultaneously, and described image collection device is arranged on the roof of described frame.
Preferably, be provided with the image collection device governor motor that links to each other with described complete machine control module and be used for regulating described image collection device height between the roof of described image collection device and described frame.
Preferably, also comprise linking to each other with described complete machine control module and being arranged at the position control that is used for regulating the air conditioner heat radiator position on the described frame, described position control comprises the primary importance regulator on the first side wall that is arranged at described frame and is arranged at second place regulator on described the second sidewall.
Preferably, described primary importance regulator and described second place regulator are realized the position adjustments of air conditioner heat radiator by servomotor.
Preferably, also comprise and link to each other with described complete machine control module and be arranged on the first side wall of described frame or the second sidewall metal position sensor for detection of the air conditioner heat radiator position.
Preferably, the sensed position of described metal position sensor is adjustable.
Preferably, also comprise and be arranged at the support platform that being used on described frame the first side wall or the second sidewall place described display.
Preferably, also comprise the light source that is arranged on the described image collection device.
Air conditioner heat radiator elbow provided by the present invention is joined the method on-line automatic detection device, the production line that is used for air conditioner heat radiator, and be arranged at before the automatic welding machine, this automatic detection device comprises frame, be provided with the image collection device on the frame, be provided with imageing sensor on the image collection device, the image that imageing sensor can obtain the image collection device is converted into current signal, the elbow configuration image of the air conditioner heat radiator of elbow has been disposed in the collection of image collection device, and will be transferred to the image analysing computer unit after this image process imageing sensor conversion, the image analysing computer unit comprises image analyzer and acousto-optic suggestion device, the configuration image of the elbow that image analyzer will receive from the image collection device and the standard of elbow on air conditioner heat radiator of its storage are joined method and are analyzed, if it is consistent that the elbow configuration image and the standard that receive are joined method, then qualified by the prompting of acousto-optic hint device; If it is different that the elbow configuration image and the standard that receive are joined method, then reported to the police by the acousto-optic hint device.
This shows, this air conditioner heat radiator elbow is joined the method on-line automatic detection device can carry out to the air conditioner heat radiator on the production line 100% detection, and owing to being by the image analysing computer unit image and the standard configuration method that collects to be analyzed, thereby mispairing, the leakage that can effectively detect elbow in the production run are joined and the polygamy phenomenon, stopping elbow configures problematic air conditioner heat radiator and enters into automatic welding machine and weld, therefore can effectively reduce repair piece and the discard quantity that causes owing to the elbow configuration error, thereby reduce production costs.
Description of drawings
The air conditioner heat radiator elbow that Fig. 1 provides for the embodiment of the invention is joined the scheme of installation of method on-line automatic detection device on the air conditioner heat radiator production line.
Embodiment
Core of the present invention provides a kind of air conditioner heat radiator elbow and joins the method on-line automatic detection device, this on-line automatic detection device by obtain elbow on the air conditioner heat radiator actual join method and join method with the standard of elbow on air conditioner heat radiator be analyzed, the method of joining of elbow of finally judging the air conditioner heat radiator of test-accepting is correct or mistake, and points out.
In order to make those skilled in the art person understand better the present invention program, the present invention is described in further detail below in conjunction with drawings and embodiments.
Please refer to Fig. 1, the air conditioner heat radiator elbow that Fig. 1 provides for the embodiment of the invention is joined the scheme of installation of method on-line automatic detection device on the air conditioner heat radiator production line.
Air conditioner heat radiator elbow provided by the present invention is joined the method on-line automatic detection device, is used for the production line of air conditioner heat radiator, and is positioned at before the automatic welding machine on the air conditioner heat radiator production line, comprising:
Frame A;
The complete machine control module that is used for the normal operation of control complete machine, this complete machine control module are mainly used in controlling above-mentioned air conditioner heat radiator elbow and join the time of all parts action in the method on-line automatic detection device and the sequencing of action;
Image collection device 11 for the elbow configuration image that gathers the air conditioner heat radiator 8 that has disposed elbow, image collection device 11 is arranged on the frame A, and image collection device 11 links to each other with the complete machine control module, control it to the collection of image by the complete machine control module, be provided with imageing sensor on the image collection device 11, the configuration image of elbow on air conditioner heat radiator 8 that imageing sensor is mainly used in that image acquisition device is gathered transforms into current signal and transmits;
The image analysing computer unit, the image analysing computer unit links to each other with the complete machine control module, comprise image analyzer and acousto-optic suggestion device 9, image analyzer links to each other with image collection device 11 and is stored with the standard of elbow on air conditioner heat radiator 8 and joins method, the elbow configuration image that image analyzer will receive from image collection device 11 and the standard of its storage are joined method and are analyzed, if it is consistent that the elbow configuration image and the standard that receive are joined method, then qualified by acousto-optic hint device 9 promptings that link to each other with image analyzer; If it is different that the elbow configuration image and the standard that receive are joined method, then reported to the police by acousto-optic hint device 9.
The acousto-optic hint device 9 that above-mentioned air conditioner heat radiator elbow is joined in the method on-line automatic detection device can be the acousto-optic hint device of the display lamp of three kinds of light of tool red, yellow, and green, can be set to that yellow display lamp is Chang Liang under normal operating condition, green light is qualified warning light, red light is alarm lamp, green indicating lamp glimmers after air conditioner heat radiator 8 is detected as certified products, when air conditioner heat radiator 8 is detected as non-specification product, then red led continues flicker and carries out audible alarm.
The standard of elbow that can store the air conditioner heat radiator 8 of plurality of specifications in the image analyzer is joined method, when detecting, need will the standard corresponding with this kind air conditioner heat radiator to join method and access, and the image that image collection device 11 is collected by image analyzer and this standard are joined method analysis and got final product.This can realize that same pick-up unit detects online to the air conditioner heat radiator 8 of plurality of specifications, improves the versatility that this air conditioner heat radiator elbow is joined the method on-line automatic detection device.
Because this air conditioner heat radiator elbow is joined the method on-line automatic detection device and is installed on the production line of air conditioner heat radiator, thereby can carry out to the air conditioner heat radiator on the production line 100% detection, and owing to being by the image analysing computer unit image and the standard configuration method that is collected by image collection device 11 to be analyzed, thereby can effectively detect the mispairing of elbow in the production run, leakage is joined and the polygamy phenomenon, stopping elbow configures problematic air conditioner heat radiator 8 and enters into automatic welding machine and weld, therefore can effectively reduce repair piece and the discard quantity that causes owing to the elbow configuration error, thereby reduce production costs.
In order further to optimize the technical scheme in above-described embodiment, air conditioner heat radiator elbow in the present embodiment is joined the method on-line automatic detection device and is also comprised and link to each other with image analyzer and be used for the display 7 that the standard of elbow on air conditioner heat radiator that elbow configuration image that show image collector 11 collects and image analyzer store joined the analysis result of method, if the air conditioner heat radiator that is so detecting 8 existing problems, just can demonstrate intuitively the position of elbow mismatch at display 7, thereby can help the staff fast the mismatch position of elbow to be processed, for example, if the air conditioner heat radiator that is detecting 8 existing problems, on display 7, can mark out in-problem position with red circle so, and show that NG disposes problem with the elbow of reminding this air conditioner heat radiator 8 of staff, if the air conditioner heat radiator that is detecting 8 is no problem, show PASS at display 7 screens so, no problem with the elbow configuration of this air conditioner heat radiator 8 of prompting staff.
At present, air conditioner heat radiator 8 on the air conditioner heat radiator streamline all is upright placement, thereby elbow is located in the top of this air conditioner heat radiator 8, in order easily the elbow on the air conditioner heat radiator 8 to be detected online, the roof 1 that frame A in the present embodiment specifically comprises the first side wall 2 that can be separately positioned on air conditioner heat radiator production line both sides and the second sidewall 3 and is arranged at the first side wall 2 and the top of the second sidewall 3 and links to each other with the second sidewall 3 with the first side wall 2 simultaneously, image collection device 11 is arranged on the roof 1 of frame A.Can make like this image collection device 11 obtain the more clearly configuration image of elbow.
In order to make the distance between image collection device 11 and the air conditioner heat radiator 8 realize adjustable, to obtain the configuration image of elbow on air conditioner heat radiator 8 of optimum efficiency, preferably between the roof 1 of image collection device 11 and frame A, be provided with for the image collection device governor motor 10 of regulating image collection device 11 height in the present embodiment, image collection device governor motor 10 links to each other with the complete machine control module, the complete machine control module is controlled the height of 10 pairs of image collection devices 11 of this image collection device governor motor and is regulated, thereby obtains the configuration image of elbow on air conditioner heat radiator 8 of optimum efficiency.
When the air conditioner heat radiator 8 that elbow is installed moves to the air conditioner heat radiator elbow and joins the position of method on-line automatic detection device, the complete machine control module can be controlled the configuration image of 11 pairs of elbows of image collection device on this heating radiator and gather, but the optimum position of 11 pairs of image acquisition of image collection device may be departed from the position of air conditioner heat radiator 8 sometimes, thereby need to regulate the position of air conditioner heat radiator 8, for this reason, be provided with position control B on the frame A in the present embodiment, this position control B is controlled by the complete machine control module, and this position control B specifically comprises primary importance regulator 4 on the first side wall 2 that is arranged at above-mentioned frame A and the second place regulator 5 on the second sidewall 3, primary importance regulator 4 can promote air conditioner heat radiator 8 left with second place regulator 5 or move right, thereby make air conditioner heat radiator 8 be in the optimal acquisition position of elbow configuration image, as shown in fig. 1, primary importance regulator 4 and second place regulator 5 can adopt pneumatic or surge and control, but the pneumatic or mode of surging also need arrange special hydraulic pump and air lift pump, in order to realize easily regulatory function, the primary importance regulator 4 in the present embodiment and second place regulator 5 all adopt servomotor to control.
When the position of air conditioner heat radiator 8 need to be regulated, the complete machine control module can control primary importance regulator 4 and second place regulator 5 moves, air conditioner heat radiator 8 is moved left or to the right, when moving to the optimal acquisition position of elbow configuration image, complete machine control module control primary importance regulator 4 and 5 stop motions of second place regulator, and control image collection device 11 carries out image acquisition.
In order to guarantee that further air conditioner heat radiator 8 is in the optimum position of image acquisition, the present embodiment also is provided with metal position sensor 12 for detection of the position of air conditioner heat radiator 8 at the first side wall 2 of frame A or the second sidewall 3, this metal position sensor 12 links to each other with the complete machine control module, and air conditioner heat radiator 8 contacts with metal position sensor 12 when air conditioner heat radiator 8 just is in the optimum position of image acquisition, like this when carrying out the position adjustments of air conditioner heat radiator 8, when air conditioner heat radiator 8 just contacts with metal position sensor 12, the complete machine control module is namely controlled primary importance regulator 4 and 5 stop motions of second place regulator, thereby guarantees that air conditioner heat radiator 8 is in the optimum position of image acquisition.
In the middle of the process that air-conditioning is produced, its heating radiator of the air-conditioning of different size generally also is not identical, thereby the optimized image collection position of air conditioner heat radiator 8 also is different in its online process that detects, the versatility of joining the method on-line automatic detection device in order to strengthen this air conditioner heat radiator elbow, the position of the metal position sensor 12 in the present embodiment is adjustable, being metal position sensor 12 can realize move left and right in the chamber that the first side wall 2 of frame and the second sidewall 3 and roof 1 form, thereby the image acquisition demand that adapts to the air conditioner heat radiator 8 of different size, metal position sensor 12 in the present embodiment can by pneumatic or its realization side-to-side movement of control of surging, can also adopt servomotor to control its move left and right certainly.
For the structure that makes whole device is compacter, on the first side wall 2 of frame A or the second sidewall 3, also be provided with support platform 6 in the present embodiment, this support platform 6 is used for placing display 7.
In order further to improve the collection effect of 11 pairs of images of image collection device, also be provided with light source at image collection device 11 in the present embodiment, the fixed light source of having debugged when the angle of this light source can be installation, it also can be the angle tunable light source that links to each other with the complete machine control module, by the complete machine control module angle of light source is regulated, to obtain best image acquisition effect.
Abovely air conditioner heat radiator elbow provided by the present invention is joined the method on-line automatic detection device be described in detail.Used specific case herein principle of the present invention and embodiment are set forth, the explanation of above embodiment just is used for helping to understand method of the present invention and core concept thereof.Should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the principle of the invention, can also carry out some improvement and modification to the present invention, these improvement and modification also fall in the protection domain of claim of the present invention.
Claims (10)
1. an air conditioner heat radiator elbow is joined the method on-line automatic detection device, is used for the production line of air conditioner heat radiator, it is characterized in that, comprising:
Frame (A);
The complete machine control module that is used for the normal operation of control complete machine;
Image collection device (11), described image collection device (11) links to each other with described complete machine control module, be provided with imageing sensor on the described image collection device (11), and described image collection device (11) is arranged on the described frame (A), is used for gathering the elbow configuration image of the air conditioner heat radiator that has disposed elbow;
The image analysing computer unit, described image analysing computer unit links to each other with described complete machine control module, comprise image analyzer and acousto-optic suggestion device (9), described image analyzer links to each other with described image collection device (11) and stores the standard of elbow on air conditioner heat radiator and joins method, the elbow configuration image that described image analyzer will receive from described image collection device (11) and the standard of its storage are joined method and are analyzed, if it is consistent that the elbow configuration image and the standard that receive are joined method, then qualified by coupled acousto-optic hint device (9) prompting; Otherwise, reported to the police by acousto-optic hint device (9).
2. air conditioner heat radiator elbow according to claim 1 is joined the method on-line automatic detection device, it is characterized in that, also comprise linking to each other with described image analyzer and being used for showing that the standard of elbow on air conditioner heat radiator that elbow configuration image that described image collection device collects and described image analyzer are stored join the display (7) of the analysis result of method.
3. air conditioner heat radiator elbow according to claim 1 is joined the method on-line automatic detection device, it is characterized in that, described frame (A) comprises the first side wall (2) and second sidewall (3) of the production line both sides that can be arranged at respectively air conditioner heat radiator and is arranged at described the first side wall (2) and the second sidewall (3) top, and the roof (1) that links to each other with the second sidewall (3) with described the first side wall (2) simultaneously, and described image collection device (11) is arranged on the roof (1) of described frame (A).
4. air conditioner heat radiator elbow according to claim 3 is joined the method on-line automatic detection device, it is characterized in that, be provided with the image collection device governor motor (10) that links to each other with described complete machine control module and be used for regulating described image collection device (11) height between the roof (1) of described image collection device (11) and described frame (A).
5. air conditioner heat radiator elbow according to claim 3 is joined the method on-line automatic detection device, it is characterized in that, also comprise linking to each other with described complete machine control module and being arranged at the upper position control (B) that is used for regulating air conditioner heat radiator (8) position of described frame (A), described position control (B) comprises the primary importance regulator (4) on the first side wall (2) that is arranged at described frame (A) and is arranged at second place regulator (5) on described the second sidewall (3).
6. air conditioner heat radiator elbow according to claim 5 is joined the method on-line automatic detection device, it is characterized in that, described primary importance regulator (4) and described second place regulator (5) are realized the position adjustments of air conditioner heat radiator (8) by servomotor.
7. air conditioner heat radiator elbow according to claim 5 is joined the method on-line automatic detection device, it is characterized in that, also comprise the first side wall (2) or the upper metal position sensor (12) for detection of air conditioner heat radiator (8) position of the second sidewall (3) that link to each other with described complete machine control module and be arranged at described frame (A).
8. air conditioner heat radiator elbow according to claim 7 is joined the method on-line automatic detection device, it is characterized in that, the sensed position of described metal position sensor (12) is adjustable.
9. air conditioner heat radiator elbow according to claim 3 is joined the method on-line automatic detection device, it is characterized in that, also comprise the support platform (6) that is used for placing described display (7) on the first side wall (2) that is arranged at described frame (A) or the second sidewall (3).
10. air conditioner heat radiator elbow according to claim 3 is joined the method on-line automatic detection device, it is characterized in that, also comprises the light source that is arranged on the described image collection device (11).
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Cited By (1)
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CN116909241A (en) * | 2023-09-14 | 2023-10-20 | 中科合肥技术创新工程院 | Digital full-automatic production line control system of intelligent radiator |
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