CN102783902A - Automatic slag-discharging juicer and slag-discharging juicing method thereof - Google Patents
Automatic slag-discharging juicer and slag-discharging juicing method thereof Download PDFInfo
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- CN102783902A CN102783902A CN2012102611373A CN201210261137A CN102783902A CN 102783902 A CN102783902 A CN 102783902A CN 2012102611373 A CN2012102611373 A CN 2012102611373A CN 201210261137 A CN201210261137 A CN 201210261137A CN 102783902 A CN102783902 A CN 102783902A
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- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000007599 discharging Methods 0.000 title abstract 4
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims abstract description 81
- 235000015203 fruit juice Nutrition 0.000 claims abstract description 22
- 230000033001 locomotion Effects 0.000 claims abstract description 7
- 239000002893 slag Substances 0.000 claims description 44
- 235000013399 edible fruits Nutrition 0.000 claims description 14
- 230000001737 promoting effect Effects 0.000 claims description 3
- 235000013305 food Nutrition 0.000 abstract description 3
- 238000003754 machining Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 3
- 230000009467 reduction Effects 0.000 abstract description 2
- 239000013049 sediment Substances 0.000 abstract 11
- 238000009826 distribution Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 230000008569 process Effects 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- BGOFCVIGEYGEOF-UJPOAAIJSA-N helicin Chemical compound O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@H]1OC1=CC=CC=C1C=O BGOFCVIGEYGEOF-UJPOAAIJSA-N 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 235000013311 vegetables Nutrition 0.000 description 2
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 240000005373 Panax quinquefolius Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 235000005911 diet Nutrition 0.000 description 1
- 230000037213 diet Effects 0.000 description 1
- 235000012055 fruits and vegetables Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Food-Manufacturing Devices (AREA)
Abstract
The invention relates to the field of food processing, in particular to an automatic slag-discharging juicer and a slag-discharging juicing method thereof. The utility model provides an automatic arrange sediment juice extractor, includes frame, upper cover, and the upper cover is equipped with the feed inlet, and wherein, automatic arrange sediment juice extractor still includes and holds juice chamber, pomace discharge port, fruit juice discharge port, motor, blade disc frame and cover locate the outside sediment frame that separates of blade disc frame, blade disc frame and separate and be equipped with between the sediment frame with separate the sediment frame relative motion arrange the sediment structure, the motor passes through reduction gears respectively with arrange sediment structure, separate the sediment frame and be connected, arrange the difference in rotation speed between sediment structure and the sediment frame and be 5-45 rpm. The structure is stable, the cutter head is matched with the filter screen to realize small slip, and continuous juicing and residue discharge are realized; avoided the pomace to store up the processing that influences the machine to the material, need not to shut down and wash the pomace, also greatly reduced the pomace store up the vibration and the noise that the uneven production of machine during operation that causes of distribution, this row's sediment structure sustainable work, machining efficiency and juice rate height and wash portably.
Description
Technical field
The present invention relates to food processing field, be specifically related to a kind of automatic discharge juice extractor and deslagging juice press method thereof.
Background technology
The Along with people's growth in the living standard; Various small household appliances are come into every family successively, and mixer, egg-whisk, juice extractor etc., juice extractor are a kind of small household appliances that are used for squeezing fruits and vegetables group foods such as various fruit juice, vegetables; Powerful; Can be used for making various beverage made of fruits or vegetables, satisfy the needs of consumer's health diet, easy to use.
Existing high speed juice extractor all is to adopt centrifugal force to carry out slag, juice separation; Extract fruit juice; Mainly be divided into common high speed juice extractor and get rid of two types in juice machine, but the operation principle of two kinds of juice extractors has all determined to be difficult to separately the shortcoming that overcomes, causing all has very big defective in producing and using.
As shown in Figure 1; The motor 50 of common high speed juice extractor is connected with filter screen 20; During work, fruit moves downward and gets in the charging aperture, and fruit is got rid of to filter screen 20 inwalls by centrifugal force by cutterhead 10 chopping backs; Fruit juice is filtered to collection in the Sheng juice chamber 30 through the aperture of filter screen 20, and is discharged by fruit juice outlet 60; And pomace moves upward along filter screen 20, breaks away from filter screen 20 at last and discharges through pomace outlet 40, and this type of juice extractor is called again throws slag formula juice extractor at a high speed.Filled arrows is the moving line of pomace among the figure; Hollow arrow is the moving line of fruit juice.But; The cutting speed of cutterhead 10 is very high, and the centrifugal force that produces after the chopping fruit is very big, and the speed that fruit is thrown out of is also very fast; Behind filter screen 20 walls of running into inclination in the process that throws away; Inclination filter screen 20 will produce a component that makes progress to pomace, and with the pomace filter screen 20 of dishing out rapidly, whole pomace rests on time on the filter screen 20 probably about 0.1 second.The fruit juice that the so short time causes pomace to contain can't fully be filtered by filter screen 20 and throw away, so the crushing juice rate of common high speed juice extractor is relatively low.
As shown in Figure 2, the motor 50 that gets rid of the juice machine is connected with cutterhead 10, cutterhead 10 rotation at a high speed; Filter screen 20 low speed rotation; During work, fruit moves downward the entering charging aperture, and fruit is got rid of to filter screen 20 inwalls by centrifugal force by cutterhead 10 chopping backs; Fruit juice is upwards thrown away after through the slit of filter screen 20 to containing in the juice chamber 30 and is collected, and is discharged by fruit juice outlet 40; Because filter screen 20 adopts the cylinder tubbiness, sidewall is vertical, and pomace 60 will rest on filter screen 20 inwalls always, just is removed up to shutting down.Figure hollow core arrow is the moving line of fruit juice.Because pomace 60 bears action of centrifugal force in machine in the whole process of squeezing the juice always, the fruit juice that pomace 60 contains will be thrown away fully, and time of on filter screen 20, stopping of pomace 60 is infinity in theory.Because filter screen 20 exactly likes a cage, this type of juice extractor is called cage storage slag formula juice extractor again.The low problem of common high speed juice extractor crushing juice rate, the other problems of having derived have again been solved though get rid of the juice machine.At first, because pomace 60 constantly accumulates filter screen 20 in, along with the increase of cumulative thickness, the resistance that fruit juice is thrown out of is also increasing, thus its crushing juice rate is not for we imagine so high; Secondly, because pomace 60 can't be evenly distributed on filter screen 20 inwalls in the process of squeezing the juice, thereby can produce certain out-of-balance force, the filter screen 20 that causes rotating produces vibration and noise, to the service life of machine and user's experience very big influence being arranged all.
Summary of the invention
The technical problem that the present invention solves provides a kind of automatic discharge juice extractor, and its Stability Analysis of Structures cooperates and realizes little slip, continues to squeeze the juice, continues deslagging, and its working (machining) efficiency and crushing juice rate are high, and convenience for washing.
For solving the problems of the technologies described above; The technical scheme that the present invention adopts is: a kind of automatic discharge juice extractor; Comprise support, loam cake, on cover and be provided with charging aperture, wherein; The automatic discharge juice extractor also comprises to be contained juice chamber, pomace outlet, fruit juice outlet, motor, cutterhead frame and is sheathed on the outside separated slag frame of cutterhead frame; Said cutterhead frame and being provided with between the slag frame and deslagging structure at a distance from the relative motion of slag frame, motor via reducer structure are respectively with the deslagging structure, is connected at a distance from the slag frame, and the speed discrepancy between said deslagging structure and the separated slag frame is 5-45rpm.
Further, the speed discrepancy between described deslagging structure and the separated slag frame is 20-30rpm.
Further, be provided with gap d, 0＜d≤1.5mm between the outer wall of described deslagging structure and the separated inwall of slag frame.Preferably, 0.5≤d≤1mm.This gap d can have influence on crushing juice rate and vibrating noise, too little mutual friction, the increase resistance and generation vibration of causing easily in gap; But the gap is more little, and the long-term pomace thickness that stops is thin more, and crushing juice rate is high more.Be provided with above-mentioned gap d, guaranteed that effectively crushing juice rate has reduced vibrating noise.
Further, described deslagging structure is identical with cutterhead frame rotating speed.When the cutterhead frame rotated, the deslagging structure was with same rotational speed and scrape and discharge the pomace that is attached on the slag frame.Described deslagging structure is one-body molded with the cutterhead frame or be fixedly connected.
Further, described deslagging structure is for promoting the rib that pomace moves downward.The bar number of rib is at least one.Rib can be merely one or several separate rib of inclination for being obliquely installed, and also can be a spiral helicine independent rib; No matter how version designs; When the cutterhead frame rotated, rib rotated simultaneously, and the movement locus of rib is a helical form; And the direction of spiral is scraped pomace and moves downward, and finally is discharged from.
A kind of deslagging juice press method may further comprise the steps:
A, fruit get in the automatic discharge juice extractor from charging aperture, open motor, driven by motor deslagging structure and separated slag frame output different rotating speed;
After B, fruit were shredded by the cutterhead on the cutterhead frame, fruit juice was collected through behind the slit of slag frame, upwards getting rid of to containing the juice chamber, discharges from the fruit juice outlet; Pomace is got rid of to behind slag frame inwall, and elapsed time T is scraped downwards by the deslagging structure, discharges from the pomace outlet.
0.3s≤T among the described step B≤6s.Preferably, 0.6s≤T≤2s.Pomace determines crushing juice rate at the time of staying T on the slag frame, and has influence on the vibration and the noise of complete machine, so pomace is crucial parameter at the time of staying T on the slag frame.The pomace time of staying, T was long more, and crushing juice rate is high more, and the probability that produces vibration, noise is also big more.Through the cooperation of speed discrepancy and the setting of gap d, make that being provided with of time of staying T is reasonable, guaranteed that crushing juice rate has reduced vibrating noise.
Compared with prior art; Beneficial effect is: automatic discharge juice extractor of the present invention also comprises to be contained juice chamber, pomace outlet, fruit juice outlet, motor, cutterhead frame and is sheathed on the outside separated slag frame of cutterhead frame; Be provided with deslagging structure between said cutterhead frame and the separated slag frame with separated slag frame relative motion; The motor via reducer structure is connected with deslagging structure, separated slag frame respectively, and the speed discrepancy between said deslagging structure and the separated slag frame is 5-45rpm.Its Stability Analysis of Structures, cutterhead cooperate the little slip of realization with filter screen, continue to squeeze the juice, continue deslagging; Having avoided pomace to accumulate influences the processing of machine to material; Need not to shut down the cleaning pomace; Also greatly reduce pomace and accumulate vibrations and the noise that produces when skewness causes machine works, the sustainable work of this deslagging structure, working (machining) efficiency and crushing juice rate are high and clean easy.
Description of drawings
Fig. 1 is existing common high speed juice extractor overall structure sketch map;
Fig. 2 is the existing juice machine overall structure sketch map that gets rid of;
Fig. 3 is an overall structure sketch map of the present invention;
Fig. 4 is first group of datagram of the present invention;
Fig. 5 is off-limits datagram;
Fig. 6 is second group of datagram of the present invention;
Fig. 7 is the 3rd a group of datagram of the present invention;
Fig. 8 is the 4th a group of datagram of the present invention;
Fig. 9 is the 5th a group of datagram of the present invention.
The specific embodiment
As shown in Figure 3; A kind of automatic discharge juice extractor; Comprise support, loam cake, on cover and be provided with charging aperture 70, wherein; The automatic discharge juice extractor also comprises the separated slag frame 20 of containing juice chamber 90, pomace outlet 50, fruit juice outlet 60, motor 40, cutterhead frame 10 and being sheathed on cutterhead frame 10 outsides; Respectively with deslagging structure 30, is connected at a distance from slag frame 20, the speed discrepancy between said deslagging structure 30 and the separated slag frame 20 is 5-45rpm through reducing gear 80 for said cutterhead frame 10 and being provided with between the slag frame 20 and deslagging structure 30 at a distance from 20 relative motions of slag frame, motor 40.
Further, the speed discrepancy between described deslagging structure 30 and the separated slag frame 20 is 20-30rpm.
Further, be provided with gap d, 0＜d≤1.5mm between the outer wall of described deslagging structure 30 and the separated inwall of slag frame 20.Be preferably 0.5≤d≤1mm.This gap d can have influence on crushing juice rate and vibrating noise, too little mutual friction, the increase resistance and generation vibration of causing easily in gap; But the gap is more little, and the long-term pomace thickness that stops is thin more, and crushing juice rate is high more.Be provided with above-mentioned gap d, guaranteed that effectively crushing juice rate has reduced vibrating noise.
Further, described deslagging structure 30 is identical with cutterhead frame 10 rotating speeds.When cutterhead frame 10 rotated, deslagging structure 30 was with same rotational speed and scrape and discharge the pomace that is attached on slag frame 20.Described deslagging structure 30 and cutterhead frame 10 are one-body molded or be fixedly connected.
Further, described deslagging structure 30 is for promoting the rib that pomace moves downward.The bar number of rib is at least one.Rib can be merely one or several separate rib of inclination for being obliquely installed, and also can be a spiral helicine independent rib; No matter how version designs; When cutterhead frame 10 rotated, rib rotated simultaneously, and the movement locus of rib is a helical form; And the direction of spiral is scraped pomace and moves downward, and finally is discharged from.
A kind of deslagging juice press method may further comprise the steps:
A, fruit get in the automatic discharge juice extractor from charging aperture 70, open motor 40, and motor 40 drives deslagging structure 30 and exports different rotating speed at a distance from slag frame 20;
After B, fruit were shredded by the cutterhead on the cutterhead frame 10, fruit juice was collected through behind the slit of slag frame 20, upwards getting rid of to containing juice chamber 90, discharges from fruit juice outlet 60; Pomace is got rid of to behind slag frame 20 inwalls, and elapsed time T is scraped downwards by deslagging structure 30, discharges from pomace outlet 50.
Further, 0.3s≤T≤6s among the described step B.Be preferably 0.6s≤T≤2s.Pomace determines crushing juice rate at the time of staying T on slag frame 20, and has influence on the vibration and the noise of complete machine, so pomace is crucial parameter at the time of staying T on slag frame 20.The pomace time of staying, T was long more, and crushing juice rate is high more, and the probability that produces vibration, noise is also big more.Through the cooperation of speed discrepancy and the setting of gap d, make that being provided with of time of staying T is reasonable, guaranteed that crushing juice rate has reduced vibrating noise.
As shown in Figure 4; Realize little slip through two very little gearratios of gap of reducing gear 80 outputs,, all will bring the significantly variation of slip owing in whole drive system, change the number of teeth of certain link arbitrarily; And the output speed that needs usually all must be in the scope of 2000-4500rpm (output speed is too high finds out vibration easily; It is low then unfavorable to the cutting of fruit to cross, and crushing juice rate also can reduce), so increased the difficulty of the little slip that realizes that this is specific.Generally about 15000-20000rpm, what choose here is the motor of 15000rpm to the rotating speed of motor output, adopts the mode that belt slows down to realize that obtained two very approaching gearratios through double reduction, speed discrepancy is about 26rpm.
As shown in Figure 5, if a tooth of increase, any belt wheel that adds deduct less, slip will have very big variation.Slip as a result will become 130rpm to 21 teeth to increase by 1 such as the number of teeth of belt wheel 71, exceed selected scope.
Shown in Fig. 6-9, be the comparison reasonable parameter of calculation, but realize that the Reasonable Parameters of this little speed discrepancy is not limited only to this.
The above only is a preferred implementation of the present invention, should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the principle of the invention, can do the improvement of some suitable actual conditions to the technical scheme of invention.Therefore, protection scope of the present invention is not limited thereto, and those of skill in the art are any to be included within protection domain of the present invention based on non-material change on the technical scheme of the present invention.
Claims (10)
1. automatic discharge juice extractor; Comprise support, loam cake; On cover and be provided with charging aperture (70); It is characterized in that: the automatic discharge juice extractor also comprises to be contained juice chamber (90), pomace outlet (50), fruit juice outlet (60), motor (40), cutterhead frame (10) and is sheathed on the outside separated slag frame (20) of cutterhead frame (10); Be provided with deslagging structure (30) between said cutterhead frame (10) and the separated slag frame (20) with separated slag frame (20) relative motion; Motor (40) is connected with deslagging structure (30), separated slag frame (20) respectively through reducing gear (80), and the speed discrepancy between said deslagging structure (30) and the separated slag frame (20) is 5-45rpm.
2. a kind of automatic discharge juice extractor according to claim 1 is characterized in that: the speed discrepancy between described deslagging structure (30) and the separated slag frame (20) is 20-30rpm.
3. a kind of automatic discharge juice extractor according to claim 1 is characterized in that: be provided with gap d, 0＜d≤1.5mm between the outer wall of described deslagging structure (30) and the separated inwall of slag frame (20).
4. a kind of automatic discharge juice extractor according to claim 3 is characterized in that: 0.5≤d≤1mm.
5. a kind of automatic discharge juice extractor according to claim 1 is characterized in that: described deslagging structure (30) is identical with cutterhead frame (10) rotating speed.
6. a kind of automatic discharge juice extractor according to claim 5 is characterized in that: described deslagging structure (30) is one-body molded with cutterhead frame (10) or be fixedly connected.
7. a kind of automatic discharge juice extractor according to claim 1 is characterized in that: described deslagging structure (30) is for promoting the rib that pomace moves downward.
8. deslagging juice press method is characterized in that comprising may further comprise the steps the juice press method of the arbitrary described automatic discharge juice extractor of claim 1-7:
A, fruit get in the automatic discharge juice extractor from charging aperture (70), open motor (40), and motor (40) drives deslagging structure (30) and exports different rotating speed at a distance from slag frame (20);
After B, fruit were shredded by the cutterhead on the cutterhead frame (10), fruit juice was collected through behind the slit of slag frame (20), upwards getting rid of to containing juice chamber (90), discharges from fruit juice outlet (60); Pomace is got rid of to behind slag frame (20) inwall, and elapsed time T is scraped downwards by deslagging structure (30), discharges from pomace outlet (50).
9. a kind of deslagging juice press method according to claim 1 is characterized in that: 0.3s≤T among the described step B≤6s.
10. a kind of deslagging juice press method according to claim 9 is characterized in that: 0.6s≤T≤2s.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012102611373A CN102783902A (en) | 2012-07-26 | 2012-07-26 | Automatic slag-discharging juicer and slag-discharging juicing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012102611373A CN102783902A (en) | 2012-07-26 | 2012-07-26 | Automatic slag-discharging juicer and slag-discharging juicing method thereof |
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| CN102783902A true CN102783902A (en) | 2012-11-21 |
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| CN2012102611373A Pending CN102783902A (en) | 2012-07-26 | 2012-07-26 | Automatic slag-discharging juicer and slag-discharging juicing method thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103479202A (en) * | 2013-09-10 | 2014-01-01 | 常熟市微尘电器有限公司 | Universal juice extractor |
| CN107997561A (en) * | 2017-11-30 | 2018-05-08 | 重庆星湖茶酒厂 | Pressing device for fruit |
| CN108641842A (en) * | 2018-06-25 | 2018-10-12 | 贵州贵果王实业有限公司 | A kind of pomace of red pitaya wine preparation and wine separator |
| CN110617675A (en) * | 2019-10-17 | 2019-12-27 | 康芬生物科技(上海)有限公司 | Fresh bean dreg drying treatment device and processing technology |
| CN111743428A (en) * | 2019-03-27 | 2020-10-09 | 九阳股份有限公司 | Automatic slag discharging method of food processing machine |
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| CN102028392A (en) * | 2010-11-23 | 2011-04-27 | 美的集团有限公司 | Juice extractor |
| CN201987253U (en) * | 2011-03-24 | 2011-09-28 | 比亚迪股份有限公司 | Juicer |
| CN202234694U (en) * | 2011-08-08 | 2012-05-30 | 九阳股份有限公司 | Automatic residue-eliminating juice extractor |
| CN202874932U (en) * | 2012-07-26 | 2013-04-17 | 美的集团股份有限公司 | Automatic residue discharging juicer |
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2012
- 2012-07-26 CN CN2012102611373A patent/CN102783902A/en active Pending
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| CN1376438A (en) * | 2001-12-31 | 2002-10-30 | 赵树清 | Full-automatic fruit-vegetable juice squeezer |
| KR20090125374A (en) * | 2008-06-02 | 2009-12-07 | 김홍배 | Juicer apparatus including multistage filtration basket |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103479202A (en) * | 2013-09-10 | 2014-01-01 | 常熟市微尘电器有限公司 | Universal juice extractor |
| CN107997561A (en) * | 2017-11-30 | 2018-05-08 | 重庆星湖茶酒厂 | Pressing device for fruit |
| CN108641842A (en) * | 2018-06-25 | 2018-10-12 | 贵州贵果王实业有限公司 | A kind of pomace of red pitaya wine preparation and wine separator |
| CN111743428A (en) * | 2019-03-27 | 2020-10-09 | 九阳股份有限公司 | Automatic slag discharging method of food processing machine |
| CN110617675A (en) * | 2019-10-17 | 2019-12-27 | 康芬生物科技(上海)有限公司 | Fresh bean dreg drying treatment device and processing technology |
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Address after: 528311 Guangdong, Foshan, Beijiao, the United States, the United States and the United States on the avenue of the United States, the headquarters of the United States building B floor, District, 26-28 Applicant after: MIDEA GROUP Co.,Ltd. Address before: 528311 Beijiao, Foshan, Shunde District, the town of Guangdong, the United States Avenue, No. 6 Applicant before: Midea Group |
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Application publication date: 20121121 |