CN102723675B - Instrument box wiring fixture - Google Patents
Instrument box wiring fixture Download PDFInfo
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- CN102723675B CN102723675B CN201210198225.3A CN201210198225A CN102723675B CN 102723675 B CN102723675 B CN 102723675B CN 201210198225 A CN201210198225 A CN 201210198225A CN 102723675 B CN102723675 B CN 102723675B
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- 238000000034 method Methods 0.000 abstract description 8
- 239000002699 waste material Substances 0.000 abstract 1
- 238000009429 electrical wiring Methods 0.000 description 23
- 238000010586 diagram Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明涉及电气柜技术领域,尤其涉及一种仪表箱配线工装。 The invention relates to the technical field of electrical cabinets, in particular to an instrument box wiring tool. the
背景技术 Background technique
目前,工作人员在对仪表箱进行配线时,需要在仪表箱门开启的情况下,在仪表箱狭小空间内按照仪表箱内箱门电器、端子排和箱内电器的辐射状分布完成相应的配线和接线操作(也就是将仪表箱门上的箱门电器、端子排和箱内网板上的箱内电器通过导线电连接在一起),由于常用的KYN28A-12电气柜中仪表箱距离地面1.9m(含砧板),操作人员需要在操作梯上进行相关的配线和接线操作,并且由于仪表箱门上的箱内电器数量较多,配线时需要使仪表箱门保持开启状态,但是由于仪表箱门是通过合页铰接在仪表箱箱体上的,因而仪表箱门的开启位置是无法固定的,导致配线时门板晃动,影响操作。并且端子排上的接线端数量多分布密集,从而箱门电器和箱内电器与端子排之间的连接导线就分布在一个狭小的空间内,且连接导线的分布错综复杂,使得工作人员安装连接导线过程难度大、失误率高、耗时长,进而降低了仪表箱的装配效率和电连接准确性,而且由于高空作业的危险系数较高,从而也增加了配线过程的难度和安全隐患。 At present, when wiring the instrument box, the staff need to complete the corresponding wiring in the narrow space of the instrument box according to the radial distribution of the door electrical appliances, terminal blocks and electrical appliances inside the instrument box when the instrument box door is open. Wiring and wiring operations (that is, connecting the door electrical appliances on the instrument box door, the terminal block and the electrical appliances in the box on the net board inside the box through wires), due to the distance between the instrument box in the commonly used KYN28A-12 electrical cabinet The ground is 1.9m (including the chopping board). Operators need to perform related wiring and wiring operations on the operation ladder, and because there are a large number of electrical appliances in the box on the instrument box door, the instrument box door must be kept open when wiring. However, since the instrument box door is hinged on the instrument box body through hinges, the opening position of the instrument box door cannot be fixed, causing the door panel to shake during wiring, which affects the operation. Moreover, the number of terminals on the terminal block is densely distributed, so that the connecting wires between the door electrical appliances and the electrical appliances in the box and the terminal block are distributed in a narrow space, and the distribution of the connecting wires is intricate, which makes the staff install the connecting wires The process is difficult, has a high error rate, and takes a long time, which in turn reduces the assembly efficiency and electrical connection accuracy of the instrument box. Moreover, due to the high risk factor of working at heights, it also increases the difficulty and safety hazards of the wiring process. the
发明内容 Contents of the invention
本发明提出了一种仪表箱配线工装,旨在解决现有技术中仪表箱的配线过程费时费力且失误率高的问题。 The invention provides an instrument box wiring tool, which aims to solve the problems of time-consuming and labor-intensive wiring process of the instrument box and high error rate in the prior art. the
本发明的仪表箱配线工装的技术方案如下: The technical scheme of the instrument box wiring tooling of the present invention is as follows:
一种仪表箱配线工装,包括基座,所述基座上立设有按照仪表箱内箱门电器、端子排和箱内电器的排布方式呈辐射状分布在基座上的门板固定架、端子排操作平台和箱内电器固定架,所述门板固定架可拆固定在基座上,并在门板固定架上设有用于可拆固定仪表箱门的门板连接结构以及用于供导线接入以将箱门电器连入箱体电路中的箱门电器配线端面,所述箱内电器固定架固定或一体连接在基座上,并在箱内电器固定架上设有用于可拆固定箱内电器的箱内电器连接结构以及用于供导线接入以将箱内电器连入箱体电路中的箱内电器配线端面,所述端子排处于所述箱门电器配线端面与箱内电器配线端面之间的夹角空间内。 An instrument box wiring tool, including a base, on which there are door panel fixing frames radially distributed on the base according to the arrangement of the box door electrical appliances, terminal blocks and electrical appliances in the box , the terminal block operation platform and the electrical fixing frame in the box. The door panel fixing frame is detachably fixed on the base, and the door panel fixing frame is provided with a door panel connection structure for detachable fixing of the instrument box door and for wire connection. In order to connect the box door electrical appliance into the box door electrical wiring end surface of the box body circuit, the electrical fixing frame in the box is fixed or integrally connected to the base, and the electrical fixing frame in the box is equipped with a detachable fixing bracket. The connection structure of the electrical appliances in the box and the wiring end face of the electrical appliances in the box for connecting the electrical wires in the box to the circuit of the box body. In the angled space between the end faces of the internal electrical wiring.
所述门板固定架通过基座上设置的锁紧机构可拆固定在基座上,所述锁紧机构包括基座上活动装配的用于插入门板固定架上开设的销孔内以锁定门板固定架位置的锁销,所述锁销与基座在上下方向限位配合。 The door panel fixing frame is detachably fixed on the base through a locking mechanism provided on the base, and the locking mechanism includes a movable assembly on the base for inserting into a pin hole provided on the door panel fixing frame to lock the door panel and fix it. The lock pin at the position of the frame, the lock pin and the base are limited in the up and down direction. the
所述门板连接结构为门板固定架的至少两侧铰接的门板锁扣。 The door panel connection structure is a door panel latch hinged on at least two sides of the door panel fixing frame. the
所述箱内电器固定架为具有网状安装孔的网格板,所述箱内电器连接结构为所述箱内电器固定架上的网格安装孔。 The electrical fixing frame in the box is a grid plate with mesh installation holes, and the electrical connection structure in the box is the grid installation holes on the electrical fixing bracket in the box. the
所述门板固定架上固定有吊环。 A suspension ring is fixed on the door panel fixing frame. the
所述门板固定架的箱门电器配线端面和箱内电器固定架的箱内电器配线端面的高度一致,所述端子排操作平台的台面低于所述箱内电器配线端面和箱门电器配线端面。 The height of the electrical wiring end surface of the box door of the door panel fixing frame is the same as that of the electrical wiring end surface of the box inside the electrical appliance fixing frame, and the table top of the terminal block operation platform is lower than the electrical wiring end surface of the box and the box door. Electrical wiring end face. the
所述箱门电器配线端面与箱内电器配线端面之间的夹角处于270度至360度之间。 The included angle between the electrical wiring end surface of the box door and the electrical wiring end surface inside the box is between 270° and 360°. the
所述门板固定架、端子排操作平台和箱内电器固定架呈T形辐射状分布,箱门电器配线端面与箱内电器配线端面具有270度夹角。 The door panel fixing frame, the terminal block operating platform and the electrical fixing frame in the box are distributed radially in a T shape, and the electrical wiring end surface of the box door and the electrical wiring end surface in the box have an included angle of 270 degrees. the
本发明通过基座上可拆固定的门板固定架上设置的门板连接结构来可拆固定仪表箱门,通过基座上固定或一体连接的箱内电器固定架上设置的箱内电器连接结构来可拆固定箱内电器,并通过在门板固定架的箱门电器配线端面和箱内电器固定架的箱内电器配线端面之间设置的端子排操作平台来安放端子排操作平台,在使用时,工作人员可以根据需要设定所述箱内电器配线端面与箱门电器配线端面之间的间距,从而使工作人员能够在开放的环境中进行相关的配线工作,降低了仪表箱装配过程中的配线难度,提高了配线电路连接的可靠性和准确性,进而解决了现有技术中仪表箱的配线过程费时费力且失误率高的问题。 The invention detachably fixes the instrument box door through the door panel connection structure set on the detachable and fixed door panel fixing frame on the base, and through the in-box electrical appliance connection structure set on the box electrical appliance fixing frame fixed on the base or integrally connected. The electrical appliances in the box can be detachably fixed, and the terminal block operating platform is placed between the electrical wiring end face of the door panel fixing frame and the electrical wiring end face of the electrical fixing frame inside the box. , the staff can set the distance between the electrical wiring end face of the box and the electrical wiring end face of the box door according to the needs, so that the staff can carry out related wiring work in an open environment, reducing the cost of the instrument box. The difficulty of wiring in the assembly process improves the reliability and accuracy of the wiring circuit connection, thereby solving the problems of time-consuming, laborious and high error rate in the wiring process of the instrument box in the prior art. the
附图说明 Description of drawings
图1是本发明的实施例的结构示意图; Fig. 1 is the structural representation of the embodiment of the present invention;
图2是图1中门板固定架的结构示意图; Fig. 2 is a schematic structural view of the door panel fixing frame in Fig. 1;
图3是图1中锁紧机构的结构示意图。 Fig. 3 is a structural schematic diagram of the locking mechanism in Fig. 1 .
具体实施方式 Detailed ways
本发明的仪表箱配线工装的实施例:如图1和图3所示,该仪表箱配线工装由基座1、门板固定架2、端子排操作平台3和箱内电器固定架4构成,其中,门板固定架2是通过钣金件焊接而成的矩形框架,并在门板固定架2上固定有吊环5,门板固定架2的相邻两侧设有用于可拆固定仪表箱门的门板连接结构6,门板固定架2立设在基座1上,并通过基座1上设置的锁紧机构7可拆固定在基座1上,该锁紧机构7包括基座1上活动装配的锁销,且锁销与基座1在上下方向限位配合;箱内电器固定架4为具有网状安装孔的网格板,箱内电器固定架4上的网格孔构成了用于可拆固定箱内电器的箱内电器连接结构,箱内电器固定架4立设在基座1上,并与基座1一体连接。门板固定架2上设有用于供导线接入以将箱门电器8连入箱体电路中的箱门电器配线端面2-1,箱内电器固定架4上设有用于供导线接入以将箱内电器9连入箱体电路中的箱内电器配线端面4-1,门板固定架2的箱门电器配线端面2-1和箱内电器固定架4的箱内电器配线端面2-1之间具有270度的夹角,该夹角空间内具有用于供工作人员完成相应配线工作的配线区域,而操作平台3就处于该配线区域内;箱内电器配线端面4-1与箱门电器配线端面2-1高度一致,该端子排操作平台3的台面低于箱内电器配线端面4-1与箱门电器配线端面2-1,也就是门板固定架2、箱内电器固定架4和端子排操作平台3呈T字辐射状分布在基座1上。 Embodiment of the instrument box wiring tooling of the present invention: as shown in Figure 1 and Figure 3, the instrument box wiring tooling is composed of a base 1, a door panel fixing frame 2, a terminal row operating platform 3 and an electrical appliance fixing frame 4 in the box , wherein, the door panel fixing frame 2 is a rectangular frame welded by sheet metal parts, and a suspension ring 5 is fixed on the door panel fixing frame 2, and the adjacent two sides of the door panel fixing frame 2 are provided with detachable and fixed instrument box doors. The door panel connection structure 6, the door panel fixing frame 2 is erected on the base 1, and is detachably fixed on the base 1 by the locking mechanism 7 provided on the base 1. The locking mechanism 7 includes a movable assembly on the base 1 The lock pin, and the lock pin and the base 1 are limited in the up and down direction; the electrical appliance fixing frame 4 in the box is a grid plate with mesh mounting holes, and the grid holes on the electrical appliance fixing bracket 4 in the box constitute a The in-box electrical connection structure for detachably fixing the in-box electrical appliances, the in-box electrical appliance fixing frame 4 is erected on the base 1, and is integrally connected with the base 1. The door panel fixing frame 2 is provided with the box door appliance wiring end face 2-1 for connecting the box door appliance 8 in the box body circuit for wire access, and the box interior appliance fixing frame 4 is provided with for wire access and Connect the electrical appliances 9 in the box to the electrical wiring end face 4-1 in the box, the electrical wiring end face 2-1 of the door panel fixing frame 2 and the electrical wiring end face of the electrical fixing frame 4 in the box There is an included angle of 270 degrees between 2-1, and there is a wiring area for the staff to complete the corresponding wiring work in the space of the included angle, and the operation platform 3 is located in the wiring area; the electrical wiring in the box The height of the end face 4-1 is the same as that of the electrical wiring end face 2-1 of the box door, and the table top of the operating platform 3 of the terminal block is lower than the end face 4-1 of the electrical wiring inside the box and the end face 2-1 of the electrical wiring of the box door, that is, the door panel The fixing frame 2 , the fixing frame 4 of electrical appliances in the box and the operating platform 3 of the terminal block are distributed on the base 1 in a T-shaped radial shape. the
本发明在使用时,先将从仪表箱上拆下的仪表箱门通过门板连接结构6可拆固定在门板固定架2上,然后将可拆固定有仪表箱门12的门板固定架2吊装在基座1上,并通过锁紧结构将门板固定架2可拆固定在基座1上,接着将箱内电器9通过箱内电器9连接结构可拆固定在箱内电器9固定架4上,再然后按照预定的箱体电路配线图进行相关的配线操作,配线完成后,将门板固定架2、端子排11和箱内电器9一起吊装在仪表箱的箱体内,从而完成整个配线操作。 When the present invention is in use, the instrument box door removed from the instrument box is detachably fixed on the door panel fixing frame 2 through the door panel connection structure 6, and then the door panel fixing frame 2 detachably fixed with the instrument box door 12 is hoisted on the on the base 1, and the door panel fixing frame 2 is detachably fixed on the base 1 through the locking structure, and then the electrical appliance 9 in the box is detachably fixed on the fixing frame 4 of the electrical appliance 9 in the box through the connecting structure of the electrical appliance 9 in the box, Then carry out relevant wiring operations according to the predetermined box circuit wiring diagram. After the wiring is completed, the door panel fixing frame 2, the terminal block 11 and the electrical appliances 9 in the box are hoisted together in the box of the instrument box, thereby completing the entire wiring. line operation. the
本发明采用开放式结构进行相关的配线操作,使得箱内电器9、端子排11和箱门电器8之间的已经预留了较大的空间,降低了配线操作的难度,提高了配线效率;而本发明可将仪表箱门12固定通过门板固定架2可拆固定在基座1上,并使其和端子排11的放置位置与箱内电器9保持一致,工人可坐着配线,避免了工人在高台操作的潜在危险,降低了劳动强度;本发明可实现导线预置功能,在仪表箱内欠料时可以根据配线图提前配线,由于采用开放结构可精确测量所需导线的长度,节省了配线材料的消耗。 The present invention adopts an open structure to carry out relevant wiring operations, so that a relatively large space has been reserved between the electrical appliances 9 in the box, the terminal block 11 and the electrical appliance 8 of the box door, which reduces the difficulty of wiring operations and improves the wiring efficiency. line efficiency; and the present invention can fix the instrument box door 12 on the base 1 through the door panel fixing frame 2 detachable and fix it on the base 1, and make it and the placement position of the terminal block 11 consistent with the electrical appliances 9 in the box, so that workers can sit and configure wire, which avoids the potential danger of workers operating on a high platform and reduces labor intensity; the invention can realize the wire preset function, and can be wired in advance according to the wiring diagram when there is a lack of material in the instrument box. The length of the required wire saves the consumption of wiring materials. the
在上述实施例中,箱门电器配线端面与箱内电器配线端面之间的夹角为270度,在其他实施例中,该夹角也可以为处于270度至360度之间的角度,也就是门板固定架、箱内电器固定架和端子排操作平台也可以呈星形或其他形状辐射状分布在基座上。 In the above-mentioned embodiment, the angle between the end surface of the electrical wiring of the box door and the end surface of the electrical wiring in the box is 270 degrees. In other embodiments, the angle can also be between 270 degrees and 360 degrees. , that is, the door panel fixing frame, the electrical appliance fixing frame in the box and the terminal block operating platform can also be distributed radially on the base in a star shape or other shapes. the
在上述实施例中,箱内电器固定架一体连接在基座上,在其他实施例中,箱内电器固定架也可以通过螺栓连接、焊接等方式固定在基座上。 In the above-mentioned embodiments, the electrical fixture in the box is integrally connected to the base. In other embodiments, the electrical fixture in the box may also be fixed on the base by means of bolt connection, welding, or the like. the
Claims (8)
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CN201210198225.3A CN102723675B (en) | 2012-06-15 | 2012-06-15 | Instrument box wiring fixture |
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CN201210198225.3A CN102723675B (en) | 2012-06-15 | 2012-06-15 | Instrument box wiring fixture |
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CN102723675B true CN102723675B (en) | 2015-03-25 |
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CN105470840B (en) * | 2015-12-01 | 2018-11-20 | 国家电网公司 | Switch cabinet instrument room electrical power wiring assembly |
CN106786218B (en) * | 2016-12-28 | 2018-06-19 | 国家电网公司 | Wiring auxiliary tool on the inside of a kind of transformer station secondary system connecting terminal block |
CN107471168A (en) * | 2017-09-22 | 2017-12-15 | 国家电网公司 | Door-plate assembles and wiring work platform and method of work |
CN110581454B (en) * | 2019-08-12 | 2021-07-02 | 上海平高天灵开关有限公司 | A switchgear instrument box wiring tooling vehicle |
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CN201230177Y (en) * | 2008-06-17 | 2009-04-29 | 上海瑞讯通讯服务有限公司 | Wiring box |
CN202025988U (en) * | 2011-01-28 | 2011-11-02 | 三明亿力森达电气设备有限公司 | Combined electricity meter box |
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JPH10239116A (en) * | 1997-02-27 | 1998-09-11 | Hazama Gumi Ltd | Meter box unit |
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CN200956497Y (en) * | 2006-09-22 | 2007-10-03 | 林俊成 | A power supply box with voltage stabilizing function |
CN101282626A (en) * | 2007-04-02 | 2008-10-08 | 万家盛 | Box body assembling structure |
CN201230177Y (en) * | 2008-06-17 | 2009-04-29 | 上海瑞讯通讯服务有限公司 | Wiring box |
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Effective date of registration: 20151230 Address after: South East of Pingdingshan city in Henan province 467001 No. 22 Patentee after: Pinggao Group Co., Ltd. Patentee after: Henan high General Electric Co., Ltd. Address before: South East of Pingdingshan city in Henan province 467001 No. 22 Patentee before: Pinggao Group Co., Ltd. |