CN101752017B - Modularization construction method for nuclear power station nuclear island - Google Patents
Modularization construction method for nuclear power station nuclear island Download PDFInfo
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Abstract
The invention discloses a modularization construction method for a nuclear power station nuclear island, comprising the following steps: a modularization design step, carrying out the modularization design on an upstream engineering design of the nuclear power station nuclear island so as to divide and/or combine a plurality of units in the nuclear power station nuclear island into a plurality of modules and connecting units among the modules and between the modules and the outside; a module prefabrication step, prefabricating each module in a workshop manufacturing manner; a workshop building step, building workshops of a nuclear island building by an open-top construction method; and a module installation step, installing the prefabricated modules at the pre-designed positions of the workshops. The invention greatly improves the prefabrication rate of workshop manufacture of the nuclear power station nuclear island engineering, improves the construction quality of the nuclear island engineering, accelerates the engineering progress and achieves the purpose of reducing the whole construction cost.
Description
The application be the applying date be September 27 in 2007 day, to be called " modular construction method that is used for nuclear island of nuclear power station ", application number be dividing an application of 200710162906.3 patented claim.
Technical field
The present invention relates to the Nuclear Power Station field, relate in particular to the construction of million kilowatt and above large nuclear power station.
Background technology
Having gone into operation or building in the nuclear island engineering-built of nuclear power station unit at present domestic, is to adopt tradition to build civil engineering and installation enterprise schema, be least unit, build according to predefined sequence of construction with parts or equipment monomer generally.It has that long construction period, work high above the ground are many, Engineering Quality Control is than shortcomings such as complicacies.
In the prior art, adopted the following technological means to attempt to overcome these shortcomings.
1) batch production manufacturing technology
To introduce the batch production manufacturing is to build one of advanced construction method of peace engineering building the peace field, also is the important step before building that peace is on-the-spot and installing, its core be exactly with build the peace engineering prefabricated and on-the-spot install strictly be divided into two independently process accomplish.In the preform region (or other factory), concentrate processing prefabricated needed items at the scene, transport on-the-spot the installation after the arrangement numbering to according to construction drawing.It has following characteristics: promptly shortened the time of on-the-spot installation, guaranteed construction quality again; Production run realizes mechanization/robotization, helps enhancing productivity, and reduces labor intensity; The mechanization degree of prefabricated process improves, and can save the part labour; Workman's action can Focus, is beneficial to the raising operant level, can let the low workman of technical merit under standardization, accomplish bigger, the technical stronger prefabricated processing tasks of difficulty simultaneously; Make many on-the-spot work high above the ground become grading operation, help the reduction of safe construction and construction costs; Minimizing and civil engineering or other relevant speciality crossed construction time have shortened the construction period, have accelerated construction speed; Reduce climatic influences such as weather, help the reduction of erection time; Reduce material consumption, be beneficial to waste recovery; Be beneficial to constant product quality and raising.
But present batch production is manufactured on to build in the peace engineering construction and only is mainly used in single better simply engineering constructions such as pipeline and steel construction.
2) the parallel operating technique of engineering
The parallel form of construction work of engineering is meant that multiple spot at the construction field (site) constructed by a plurality of operation team simultaneously, and it makes full use of workplace, so that the reduction of erection time.
But tradition is built civil engineering, and parallel construction is not optimized to engineering with installation enterprise schema itself, and therefore, the parallel construction of present engineering only can be used in the small-scale project installation, can not be applied in the whole nuclear island engineering-built.And operation team can not realize specialized production, is unfavorable for improving constructor's method of operating and construction equipment, is unfavorable for improving construction quality and labour productivity; Operation team and workman thereof can not work continuously; Unit interval drops into the construction stock number and is doubled and redoubled the also corresponding increase of on-the-spot temporary facilities; Working-yard tissue, complex management.
3) the nuclear power top construction technique that stands clear
Nuclear power stands clear the top construction technique once in (CANDU6) the type PHWR engineering-built construction of three phases of Qinshan nuclear power plant, in order to solve the nuclear island construction operating technique that an inner main equipment transportation of nuclear island and an installation in position difficult problem are adopted.This The Application of Technology make the transportation of nuclear island internal unit and material many a kind of mode select the use of this construction method relies on large-scale/ultra-large type transporting and hoisting/hoisting machinery.
But, because this technology only solves the transportation and the installation in position problem of a small amount of main equipment, make the efficient of large-scale/ultra-large type transporting and hoisting/hoisting machinery not to be not fully exerted, not remarkable in effect aspect the reduction of erection time yet.
In a word, because tradition is built the restriction of civil engineering and installation enterprise schema itself, the application of above-mentioned these technological means in Nuclear Power Station can only be local.Therefore, just need a kind of Nuclear Power Station method, can in the construction of nuclear power station, make full use of above-mentioned technological means.
Summary of the invention
The objective of the invention is to overcome defective of the prior art, and a kind of modular construction method that is used for nuclear island of nuclear power station is provided.This method comprises the steps:
The modular design step is carried out modular design to the engineering design of the nuclear island of nuclear power station upper reaches, a plurality of unit in the nuclear island of nuclear power station are cut apart and/or be combined between a plurality of modules, the module and the linkage unit between module and the outside;
The prefabricated step of module is carried out prefabricated with the batch production manufacture to each module;
The factory building construction step is built the factory building of nuclear island building to open top method form of construction work;
Module installation step is mounted to said prefabricated module the predetermined design position of said factory building.
Preferably; In described modular design step; Further comprise each module is carried out on-the-spot detailed design and module manufacturing step and process design; And all to design its component processing and component composition technology in advance for each module, simultaneously the manufacturing assembling sequence and the mode of determination module each several part.
Preferably, said factory building comprises multilayer, and the staggered circulation of said factory building construction step and module installation step is carried out, for each layer: at first carry out the factory building construction step, comprise the fundamental aspect of building current layer; Carry out module installation step then, comprise the module that belongs to current layer is installed.
Preferably, for each layer, said factory building construction step also comprises at least a portion body of wall of building current layer, as the basis that said module is installed.
In one embodiment, said module comprises construction module and EM equipment module.Construction module comprises one or more in following each generic module: the bar construction module of the steel construction module that is made up of steel plate and shaped steel, subsidiary interim support shuttering, stainless steel lining module etc.; EM equipment module comprises one or more in following each generic module: the mechanical module etc. that by pipeline or pipeline and a pipeline module that is configured to, with equipment is the subsidiary section of tubing of core and other items.
Preferably, in the prefabricated step of said module, said module is to carry out in away from the prefabricated workshop of build on-site and/or near the preform region build on-site prefabricatedly, and wherein, at least a portion module is carried out prefabricated in prefabricated workshop.
Preferably, the prefabricated step of said module also comprises:
Structure according to module is that module is selected the control reference point;
In said prefabricated workshop and/or preform region be that module is set up level control net, the parameter of this level control net is to come from the actual location data of this module in nuclear island factory building;
Wherein, control the general layout of said module based on the precalculated position of said control reference point in this level control net.
In one embodiment, said prefabricated workshop has the lifting allocation and transportation device that covers whole prefabricated workshop basically, for example runs on the bridge crane on the track; Said prefabricated workshop has a plurality of assemblings zone, and each assembling area arrangements has lifting allocation and transportation device, the for example single leg transfer gantry on electronic cantilever crane of fixed column type or the orbit separately.Said a plurality of assemblings zone can comprise static equipment module assembling zone, moving EM equipment module assembling zone and/or steel construction module assembling zone.Said static equipment module assembling zone comprises the platform that is used for the module assembling, and this platform can have various forms, as can being to set up by sleeper, and the upper berth steel plate; Said moving EM equipment module assembling zone comprises the platform that is used for the module assembling, and this platform can have various forms, as can being to set up the upper berth steel plate by the shaped steel welding.Said steel construction module assembling zone comprises the platform that is used for the module assembling, and this platform can have various forms, and as being to set up some buttresses, top utilizes the formed steel construction body composition module parts mounting platform of steel construction module itself.
Preferably, in said module installation step, at least a portion module is utilized ultra-large type hoisting device installation in position.
Preferably; This method also comprises the modular debugging step; Be used for prefabricated module is debugged; Said modular debugging step was carried out before module installation step at least in part, and said modular debugging step is carried out in said prefabricated workshop and/or preform region at least in part.
Beneficial effect of the present invention is described below.
The present invention aims to provide the overall method of construction of a kind of nuclear island of nuclear power station engineering, and it can be eliminated because of limitation in the association area and the caused all kinds of problems of shortcoming basically.Pass through technique scheme; Nuclear island of nuclear power station engineering modularization operating technique provided by the invention and application process; Can improve prefabricated rate, raising nuclear island engineering-built construction quality that the batch production of nuclear island of nuclear power station engineering is made greatly, for nuclear power station engineering-built modular construction The Application of Technology plays positive popularizing action.Nuclear power station engineering-built modular construction technology with civil engineerings a large amount of in the nuclear island building course, install the crossings on different level construction operation move in the industrial premises or the ground grading place in carry out; Improved operating environment; Reduce on-the-spot work high above the ground time and intensity, improved security level.Adopt the module of batch production to build according to this operating technique method and can effectively improve Engineering Quality Control; Guarantee product (module) before dispatching from the factory, can both accomplish the inspection with the test; Deviation that each module is produced in manufacture process and the built in problem that possibly exist solve in the workshop; Thereby reduce the work on the spot amount, guarantee the nuclear island build guality, speed up the work.Specialized, mechanization production has reduced working strength of workers, for the nuclear island engineering-built cycle shortens the condition of having created.Appliance computer three-dimensional model technology can be in technology preparatory stage and work progress be assessed the order of module and interface etc. in advance; Can optimize nuclear island through the P3 project management technique and build the construction logic, reduce redundant operation, the target advance of taking the same project data of P3 multiple users share, coordinated management, remote engineering simultaneously carries out realizing the various modes project managements such as strange land manufacturing of module through mode such as network and merging or teletransmission.Open top method construction based on nuclear island and can improve construction condition effectively, the minimizing project is built the interim floor area of phase, makes construction once invest reduction.Nuclear island is opened the raising of top method construction and construction machinery level; Make the nuclear island construction time erecting equipment and material the entering route multiple choices can be arranged; The construction sequence of construction can further be optimized; Modular construction based on civil engineering/installation is parallel can effectively be shortened the nuclear island of nuclear power station engineering-built time; And the employing of P3 technology makes construction management and layout only need limiting factors such as emphasis consideration cost, field condition to select the modularization mode of construction that make in strange land (scene), on-the-spot civil engineering/installation walks abreast flexibly, to reach the purpose that the integral constructing expense reduces.
Description of drawings
Fig. 1 is the general illustration of the inventive method;
Fig. 2 is that the nuclear island factory building module is built logic sequence among the embodiment;
Fig. 3 is a module groups process of assembling among the embodiment;
Fig. 4 shows an exemplary prefabricated workshop;
Fig. 5 schematically shows the assembling process of typical EM equipment module in prefabricated workshop shown in Figure 4;
Fig. 6 schematically shows out the local delamination and the segmented mode of nuclear island building of nuclear power plant building structure.
Embodiment
First and second is taken turns in the nuclear island of nuclear power station engineering-built each item operating technique and construction management mode and experience and carries out analysis-by-synthesis to the present invention is directed to China; Overcoming on the long construction period of building nuclear island of nuclear power station engineering-built pattern, the on-the-spot basis of dropping into shortcomings such as huge, the on-the-spot Temporary Infrastructure construction investments of resource such as manpower, construction machinery are huge; The notion of utilization modular construction; Through upper reaches engineering design being proposed modular concept and modular design demand, construct theory and operating technique of tradition optimized and refined in the engineering-built construction stage.And introduce P3 project management technique, electronic 3-D model technology, nuclear power stand clear top construction technique, batch production manufacturing philosophy; The parallel construction organization mode of utilization building installation engineering; To build stage procedures such as peace job design, civil engineering, installation, debugging and carry out degree of depth ground intersection, and make up, optimize formation operating technique a kind of advanced person, brand-new and execution management method therefor again.
This modular mode of construction is similar to " playing with building blocks "; Promptly; In prefabricated workshop or the in-situ precast zone module is carried out, be transported to the working-yard, utilize the ultra-large type hoisting device module to be overlapped singly (installation in position) then by definite construction plan time.Because number of modules makes up by its function, so operations such as the many equipment monomers in them, single system debugging can be accomplished the debugging work load that minimizing is on-the-spot in workshop or in-situ precast zone.And the large scale structure module can directly isolate a lot of zones with nuclear island factory building; Can be organized by isolated zones of different at these and to carry out civil engineering separately, install or operation such as debugging and being independent of each other; In whole nuclear island engineering-built scope, realize traditional civil engineering, installation, the parallel working of debugging depth of implements intersection, thereby shortened the nuclear island engineering-built duration widely.
Below in conjunction with accompanying drawing and with exemplary embodiment the present invention is elaborated.
Fig. 1 shows the general illustration of the inventive method.It comprises: the modular design step; Modular design is carried out in upper reaches engineering design; The a plurality of unit in the nuclear island of nuclear power station are cut apart and/or are combined between a plurality of modules, the module and the linkage unit between module and the outside; In this modular design step, normally the equipment that possibly form module in this nuclear island of nuclear power station, material items are screened out, to be combined as above-mentioned module and linkage unit; The prefabricated step of module is carried out prefabricated with the batch production manufacture to each module; The factory building construction step is prepared the factory building of nuclear island building to open top method form of construction work; Module installation step is mounted to said prefabricated module the predetermined design position of said factory building.
In the modular design step, engineering design modularization in the upper reaches is built with convenient enforcement modular construction.This upper reaches engineering design comes from engineering design unit usually, and it possibly itself be exactly modular.At this moment, can keep this modular design constant, perhaps carry out little modification, so that make it be applicable to certain working-yard.This upper reaches engineering design itself also possibly be a non-modular designs, then needs this non-modular designs is carried out above-mentioned modular design.
The modular construction of nuclear island engineering generally includes two generic modules: construction module and EM equipment module.Construction module can be used as the part of mill construction, comprises combinations such as wall, floor.EM equipment module is normally divided by the function of system, concentrates in together identical equipment of function and pipeline etc., and increases necessary supporting construction (can be formal, also can be that remove interim completions to be installed back) formation and make up.In one embodiment, construction module comprises one or more in following each generic module: the bar construction module of the steel construction module that is made up of steel plate and shaped steel, subsidiary interim support shuttering, stainless steel lining module etc.; EM equipment module comprises one or more in following each generic module: the mechanical module etc. that by pipeline or pipeline and a pipeline module that is configured to, with equipment is the subsidiary section of tubing of core and other items.And comprise between each generic module or with the relevant interface of outside relation: the link position of pipeline, electric wiring, ventilating duct, hardware, size, connected mode, several materials of web member specification, controlling dimension relation etc.
Fig. 2 has shown the modular construction of nuclear island engineering in one embodiment; Wherein show the schematic steel construction module and the EM equipment module of nuclear island engineering, and illustrate the location logic relation (stain at place, end that is connected to the straight line of each module has roughly been represented the installation site of this module) of each module in the nuclear island modularization is built.Fig. 2 has also shown module construction sequence and process in the nuclear island of nuclear power station engineering modularization construction work clearly.
The title of the module that Fig. 2 is related and some parameters are listed in table 1.
Table 1
| Sequence number | Module title and numbering | Unit | Module weight (ton) |
| 1 | 1# steel construction module | Individual | 54.11 |
| 2 | 1# pipeline module | Individual | 21 |
| 3 | 1# valve/EM equipment module | Individual | 3.2 |
| 4 | 2# steel construction module | Individual | 57.5 |
| 5 | 2# pipeline module | Individual | 21 |
| 6 | 2# valve/EM equipment module | Individual | 17.4 |
| 7 | 3# steel construction module | Individual | 52.4 |
| 8 | 3# pipeline module | Individual | 21 |
| 9 | 3# valve/EM equipment module | Individual | 3.2 |
| 10 | 4# steel construction module | Individual | 56.9 |
| 11 | 4# pipeline module | Individual | 21 |
| 12 | 4# valve/EM equipment module | Individual | 10 |
| 13 | 5# steel construction module | Individual | 53.3 |
| 14 | 5# pipeline module | Individual | 21 |
| 15 | 5# valve/EM equipment module | Individual | 10.7 |
| 16 | 6# steel construction module | Individual | 51.1 |
| 17 | 6# pipeline module | Individual | 21 |
| 18 | 6# valve/EM equipment module | Individual | 3.2 |
In the prefabricated step of module, be to make each module shown in Fig. 2 and table 1 with the batch production manufacture.That is to say, in the method for the invention, module be carry out in away from the prefabricated workshop of build on-site and/or near the preform region build on-site prefabricated.
In practical operation, carry out module prefabricated before, preferably carry out technological design earlier to the manufacturing of each concrete module, cook up the required operation of manufacturing of accomplishing this module; The job sheet of establishment per pass operation, the order and the requirement of examination and test of products method of regulation construction method, technical requirement, work step; To all kinds module demand, increase the design of auxiliary mould and mold and carriage; Technology to stages such as manufacturing, assembling, debugging, on-the-spot installations is carried out integral arrangement.The work of above step and content is realized that by the designer of the construction side Site Design department in each stage the nuclear island engineering always side of construction is responsible for coordinating and interface management.
Carry out module prefabricated before, also to prepare prefabricated workshop usually.Fig. 4 shows an exemplary prefabricated workshop.Assembling and the test that is used for module shown in Figure 4 is applicable to the assembling of the EM equipment module below the weight 40t.Fig. 4 (a) is the overall pattern in this prefabricated workshop, and is as shown in the figure, and this workshop is a single span workshop, axis size 96m * 21m, floor area 2044m
2Fig. 4 (b) shows the interior zone in this workshop and divides, and this workshop is divided as lower area: EM equipment module is assembled between district, material storage area, tubule processing district, assembly welding processing district, tool storage, the interim storage area of instrument, office, dressing cubicle.Wherein, in this workshop, 1-4 number the assembling district is static equipment module assembling district, and 5-7 number the assembling district is moving EM equipment module assembling district.Fig. 4 (c) is the inside panorama sketch in this workshop.Fig. 4 (d) is the inside general view in this workshop.Shown in Fig. 4 (d), 2 bridge cranes are arranged in this workshop, run on the same track; Each assembling district arranges 1 fixed column type electric slewing crane, totally 7.Fig. 4 (e) shows the 4 static equipment modules assembling district in this workshop, and static equipment module groups assembling platform adopts sleeper to set up, the upper berth steel plate, and levelness is carried out assembly working after being adjusted to installation requirement.Fig. 4 (f) shows the moving EM equipment module assembling district in this workshop, and moving EM equipment module assembly platform adopts the shaped steel welding to set up, the upper berth steel plate, and levelness is carried out assembly working after being adjusted to installation requirement.
How nuclear island of nuclear power station engineering modularization construction solves and controls basic building block manufacturing, the Knockdown block from module; Until the deviation that the process that module correctly is installed to the nuclear island of nuclear power station design attitude produces, be the successful key point of nuclear island engineering modularization construction.In the present invention; Carry out module prefabricated before; Usually also to set up level control net between a kind of modular cart; Its parameters selection module is in the plane and the altitude figures of nuclear island factory building physical location, and this level control net is to measure the horizontal control survey of setting up and the general name of vertical control survey for the module manufacturing.When setting up this level control net; At first reference point is controlled in the basic structure of analysis module, selection; With each prefabricated module is object; By the data of this module in the nuclear island factory building physical location, select a coordinate points that meets the accurate positional parameter of each module manufacturing for making the initial point of measuring, this point should comprise planimetric coordinates value and elevation coordinate figure.The parameter of control reference point is to change along with the difference of Prefabricated block.Like this; In the module fabrication phase; Between modular cart, be that object is set up this module production control net with the module that will make in the predefined region, in surveying the district, select a series of reference mark, on each reference mark, set up surface mark and survey signal with the formation closed polygon; Thereby constitute level control net; To control the general layout of this module, guarantee this module in actual nuclear island factory building and the relative position deviation between each structures axis meet the requirements, and satisfy in the module manufacture process that accurately submodule, module are made and be assembled into to measurement and positioning and setting-out needs, module by design drawing and codes and standards requirement in the level control net between modular cart.Like this module make in the workshop, assembling and on-the-spot construction all be in the identical level hierarchy of control by the identical standard parallel expansion, can effectively eliminate the overproof deviation that produces in manufacturing and the installation.
After prefabricated workshop and level control net was set up, it was prefabricated just can to carry out module.It is the assembling process of a kind of EM equipment module that has pipeline and formed steel construction in prefabricated workshop shown in Figure 4 of main body that Fig. 5 schematically shows with equipment.The general view of this EM equipment module shown in Fig. 5 (0), module physical dimension: 10.10m * 2.56m * 3.66m; Module weight: 42.794t; The equipment that module comprises has 1 filtrator, 3 ion-exchangers and plurality of conduits and metal construction.。Fig. 5 (1)-(11) show the assembling process (order shown in arrow among the figure) of this module.The first step: shown in Fig. 5 (1), set up assembly platform and lay steel plate, put in the assembling zone establish module assembling reference point and the platform size unwrapping wire (the reference point assignment X=289.1M of this module, Y=278.6M, EL.=98.6M).Second step: shown in Fig. 5 (2), on platform, accomplish the assembling of module bottom structure.The 3rd step: shown in Fig. 5 (3), installation module shielding steel plate and support thereof on the module bottom structure.The 4th step: shown in Fig. 5 (4), mounting filtering device and exchanger device and accomplish accurate adjustment in place on the module bottom structure.The 5th step: shown in Fig. 5 (5), support of pipelines and piping erection on the installation module shielding steel plate.The 6th step: shown in Fig. 5 (6), the installation module side is to structure and door frame structure I stage on the module bottom structure.The 7th step: shown in Fig. 5 (7), accomplish support of pipelines installation on the modular door framed structure.The 8th step: shown in Fig. 5 (8), accomplish all piping erection on the EM equipment module.The 9th step: shown in Fig. 5 (9), accomplish module side and install to structure and door frame structure II stage.The tenth step: shown in Fig. 5 (10), modular door and annex thereof are installed.The 11 step: shown in Fig. 5 (11), accomplish module assembling and handling and dispatch from the factory, send on-the-spot the installation.
Particularly, after the module assembled, just can be module be carried out tests such as pipeline pressure test, equipment debugging in prefabricated workshop.
Usually, nuclear island factory building and auxiliary plant comprise multilayer.The staggered usually circulation of factory building construction step and module installation step is carried out, that is, fundamental aspect and one deck body of wall of the intact current layer of every construction as the basis that said module is installed, are just installed the module that belongs to current layer then.
Fig. 6 schematically shows out the local delamination and the segmented mode of nuclear island building of nuclear power plant building structure.Factory building below in conjunction with Fig. 2, Fig. 6 describe in the inventive method is built and the module installation.In one embodiment, carry out as follows:
(1) the on-the-spot preparation can be prepared the place by building contractor and civil engineering subcontractor, comprises the factory building basic unit of the road, place and the nuclear island building that are used for module transportation/assembling.Factory building basic unit normally is made up of thick whole raft foundation, in this step, also should accomplish one deck wall construction usually, makes nuclear island factory building possess the basis that module is installed.
(2) according to an illustrative examples; The spray steel at nuclear island factory building absolute altitude EL+132.57M place and pipeline, equipment and the valve on top are divided into 18 modules (parameter is seen table 1); Accomplish the element precast (steel construction, pipeline section and pipeline support) of each module in prefabricated factory, and be transported to on-the-spot each module of assembling place preparation assembling.
(3) module assembling; According to an illustrative examples; 18 modules at nuclear island factory building absolute altitude EL+132.57M place can be divided into respectively 6 groups relatively independent, steel construction module, pipeline module, the valve/EM equipment module of extremely similar even identical structure are arranged.The assembling process of having showed 1 pack module among Fig. 3 arranges at first that in this stage assembling support (or platform) sets up the SURVEYING CONTROL NETWORK network, assembles the assembling of steel construction module formation upper pipe module then and uses platform, accomplishes the assembling of valve/EM equipment module at last.
(4) circulation that all kinds module is installed in the repeating step (3) and the concreting of fundamental aspect: repeat the operation cycle in 1-4 step among above-mentioned Fig. 3, this cyclic process lasts till 18 module assembling end-of-jobs at nuclear island factory building absolute altitude EL+132.57M place.
(5) module is installed; According to an illustrative examples; 18 modules of absolute altitude EL+132.57M are installed, hang in design attitude (as shown in Figure 6) with large-scale hanging device, module position is accurately adjusted and fixed like the module groups that the 4th diagram assembling among Fig. 3 is accomplished.
In the method for the invention, in the prefabricated step of module, also can utilize the electronic 3-D model technology.The utilization of this three-dimensional model technology can show the relevant position of all kinds of installation entities more intuitively, and engineering construction design, construction construction, the commissioning test installed for Nuclear Power Station provide visual help.The electronic 3-D model technology has then been utilized powerful operation calculating that computing machine possesses and storage capacity, visual effect and support nuclear island engineering-built construction data storehouse to realize three-dimensional modeling dataization more intuitively; It promptly has the three-dimensional model original advantages and possesses model related data I/O function again, can be applied to each aspect of engineering-built quickly and easily.
Modular construction method of the present invention can use P3 planning management software to plan integral constructing logic and the construction plan of nuclear island of nuclear power station engineering and it is carried out progress control control; Make the strange land manufacturing management pattern that the diversification of arranging the job location also can be taked module according to each stage module, guarantee that all working is unified in the control of a common schedule.
In a word, modular construction of the present invention is a kind of form of construction work that is different from a kind of advanced person of tradition construction.The present technique scheme will can be applicable in the construction and construction of national nuclear power station of new generation; Its advantage is on the basis of installing based on the traditional core power station; Through deeply analyzing construction method and organization and administration thereof such as traditional architecture, installation; Rely on the present information ladder of management; With job design, civil engineering that Nuclear Power Station is installed install, the operation in each stage such as on-the-spot installation, field adjustable carries out reasonable, orderly combination, optimization, forms operating technique a kind of advanced person, brand-new and execution management method therefor.
Claims (7)
1. a modular construction method that is used for nuclear island of nuclear power station comprises the steps:
The modular design step is carried out modular design to the engineering design of the nuclear island of nuclear power station upper reaches, a plurality of unit in the nuclear island of nuclear power station are cut apart and/or be combined between a plurality of modules, the module and the linkage unit between module and the outside;
The prefabricated step of module, with the batch production manufacture each module is carried out prefabricated, wherein said module be carry out in away from the prefabricated workshop of build on-site and/or near the preform region build on-site prefabricated;
The factory building construction step is built the factory building of nuclear island building to open top method form of construction work;
Module installation step is mounted to the predetermined design position of said factory building with prefabricated said module,
Wherein said prefabricated workshop has the lifting allocation and transportation device that covers whole prefabricated workshop; And said prefabricated workshop has a plurality of assemblings zone; Each assembling area arrangements has lifting allocation and transportation device separately; Said a plurality of assemblings zone comprises static equipment module assembling zone, moving EM equipment module assembling zone and/or steel construction module assembling zone
Said static equipment module assembling zone comprises the platform that is used for the module assembling, and this platform is set up by sleeper, the upper berth steel plate;
Said moving EM equipment module assembling zone comprises the platform that is used for the module assembling, and this platform is set up the upper berth steel plate by the shaped steel welding;
Said steel construction module assembling zone comprises the platform that is used for the module assembling, and this platform is through setting up some buttresses, and top utilizes the formed steel construction body of steel construction module itself to constitute.
2. modular construction method according to claim 1; It is characterized in that; In described modular design step; Further comprise each module is carried out on-the-spot detailed design and module manufacturing step and process design, and all will design its component processing and component composition technology in advance, simultaneously the manufacturing assembling sequence and the mode of determination module each several part for each module.
3. modular construction method according to claim 1 is characterized in that said factory building comprises multilayer, and the staggered circulation of said factory building construction step and module installation step is carried out, for each layer:
At first carry out the factory building construction step, comprise the fundamental aspect of building current layer;
Carry out module installation step then, comprise the module that belongs to current layer is installed.
4. modular construction method according to claim 3 is characterized in that, for each layer, said factory building construction step also comprises at least a portion body of wall of building current layer, as the basis that said module is installed.
5. modular construction method according to claim 1 is characterized in that said module comprises construction module and EM equipment module.
6. modular construction method according to claim 1 is characterized in that, the prefabricated step of said module also comprises:
Structure according to module is that module is selected the control reference point;
In said prefabricated workshop and/or preform region be that module is set up level control net, the parameter of this level control net is to come from the actual location data of this module in nuclear island factory building;
Wherein, control the general layout of said module based on the precalculated position of said control reference point in this level control net.
7. modular construction method according to claim 1; It is characterized in that; Also comprise the modular debugging step; Be used for prefabricated module is debugged, said modular debugging step was carried out before module installation step at least in part, and said modular debugging step is carried out in said prefabricated workshop and/or preform region at least in part.
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| CN103291075B (en) * | 2013-06-27 | 2016-08-10 | 中广核工程有限公司 | Method of manufacturing large-scale module of nuclear power plant |
| CN103362314B (en) * | 2013-08-05 | 2015-12-09 | 徐州中煤百甲重钢科技有限公司 | Washing coal works modular construction method |
| CN104200021B (en) * | 2014-08-28 | 2018-03-23 | 台山核电合营有限公司 | A kind of analogy method of nuclear island major loop equipment installation |
| CN105665952B (en) * | 2014-11-21 | 2018-06-12 | 中国核工业第五建设有限公司 | The steam generator compartment of nuclear power station and the channel module packaging technology that reloads |
| CN105401732B (en) * | 2016-02-03 | 2018-03-23 | 中国核工业华兴建设有限公司 | A kind of assemble method of nuclear power station large-sized steel construction module |
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| CN1152783A (en) * | 1995-10-18 | 1997-06-25 | 株式会社日立制作所 | Construction method for upper dry well of nuclear reactor shell and assembly unit used for it |
| CN1198242A (en) * | 1995-09-18 | 1998-11-04 | 株式会社日立制作所 | Method for building nuclear power plant and layout thereof |
| CN1250129A (en) * | 1998-09-14 | 2000-04-12 | 东芝株式会社 | Construction working method for nuclear electric power generation installation |
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|---|---|---|---|---|
| CN1198242A (en) * | 1995-09-18 | 1998-11-04 | 株式会社日立制作所 | Method for building nuclear power plant and layout thereof |
| CN1152783A (en) * | 1995-10-18 | 1997-06-25 | 株式会社日立制作所 | Construction method for upper dry well of nuclear reactor shell and assembly unit used for it |
| CN1250129A (en) * | 1998-09-14 | 2000-04-12 | 东芝株式会社 | Construction working method for nuclear electric power generation installation |
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