CN101629403B - Universal stirring pumping perfusion vehicle for high-low elastic modulus cement emulsified asphalt mortar - Google Patents
Universal stirring pumping perfusion vehicle for high-low elastic modulus cement emulsified asphalt mortar Download PDFInfo
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- CN101629403B CN101629403B CN2009101444850A CN200910144485A CN101629403B CN 101629403 B CN101629403 B CN 101629403B CN 2009101444850 A CN2009101444850 A CN 2009101444850A CN 200910144485 A CN200910144485 A CN 200910144485A CN 101629403 B CN101629403 B CN 101629403B
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- vehicle
- tank body
- agitator tank
- stirring
- pumping
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- 238000003756 stirring Methods 0.000 title claims abstract description 39
- 238000005086 pumping Methods 0.000 title claims abstract description 33
- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 21
- 230000010412 perfusion Effects 0.000 title claims abstract description 16
- 239000010426 asphalt Substances 0.000 title claims abstract description 15
- 239000004568 cement Substances 0.000 title claims abstract description 15
- 239000011344 liquid material Substances 0.000 claims abstract description 21
- 238000003860 storage Methods 0.000 claims abstract description 8
- 238000007599 discharging Methods 0.000 claims description 13
- 238000005303 weighing Methods 0.000 claims description 13
- 239000002253 acid Substances 0.000 claims description 10
- 238000005336 cracking Methods 0.000 claims description 10
- 239000003129 oil well Substances 0.000 claims description 10
- 239000000725 suspension Substances 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000010276 construction Methods 0.000 abstract description 14
- 239000000463 material Substances 0.000 abstract description 8
- 230000007613 environmental effect Effects 0.000 abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 239000006052 feed supplement Substances 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention discloses a universal stirring pumping perfusion vehicle for high and low elastic modulus cement emulsified asphalt mortar, which comprises a vehicle-mounted container frame, wherein a stirring tank is arranged in the vehicle-mounted container frame, a liquid material and dry material feeding system is connected outside the stirring tank, and an on-line perfusion trolley is connected outside the stirring tank through a pumping feeding system; the liquid material and dry material feeding system comprises a dry material bin and a liquid material storage tank, wherein the dry material bin is connected into the cylindrical tank body of the stirring tank through a screw conveyor, and the liquid material storage tank is connected into the cylindrical tank body of the stirring tank through a conveying pipeline with a control valve; the pumping feeding system comprises a mortar pump, the mortar pump is respectively connected with a feeding pipeline and a feeding pipeline, a discharge hole with a discharge valve is arranged at the bottom of the stirring tank of the pouring truck, and the discharge valve is externally connected with a discharge pipeline with a manual butterfly valve. The invention adopts a large-capacity design, realizes automatic feeding and metering, meets the construction requirements, and has the advantages of uniform batching and stirring, energy saving and environmental protection.
Description
Technical field
The present invention relates to high-speed railway construction water mud emulsified asphalt slurry and stir perfusion equipment, specifically is high and low elasticity model cement emulsified asphalt general stirring pumping oil well cracking acid pumping truck.
Background technology
The container form is adopted in the design of the rubber-tyred mortar stirring and pouring vehicle of present domestic use, by a flat car transportation, design has dry mash feeding system, liquid material feeding system, small amount of liquid material holding vessel, metering system, stirring system and mortar to topple over system on the car, and other is equipped with 2～3 mortar transfer jars.There is following deficiency in this car: (1) feed aspect: car body is not equipped with the feed bin of enough volumes, needs crane and the continuous feed supplement of other equipment, and working procedure is various, can not adapt to present tight needs of Line for Passenger Transportation non-fragment orbit construction period.Need crane to cooperate material loading during construction; Vehicle can only be parked in fixedly near the construction feed point, and is more to the quantity demand of fixing material loading point; When constructing on sidewalk, dry mash and liquid material heater car need be followed simultaneously, and vehicle is too many, and it is big to take construction area; The ability that carries construction material is little, can only carry the small amount of liquid material, needs constantly feed in car.(2) stirring, perfusion aspect: car body design agitator tank volume is little, and has only one, and emulsified asphalt slurry production capacity is low; Mortar product need be transported on the circuit with crane or transit wagon and pour into.On especially big bridge during operation, need the transfer jar winched on the bridge and transport, influence construction ability.Labor strength is big, and operating efficiency can not satisfy modern construction needs.Metering device is influenced by car body imbalance and systematic error, and a spot of Admixture actual metered is inaccurate.
Summary of the invention
The purpose of this invention is to provide a kind of high and low elasticity model cement emulsified asphalt general stirring pumping oil well cracking acid pumping truck, adopt big Capacity design, realized automatic charging and metering, satisfied construction requirement, batching stirs, energy-conserving and environment-protective.
Technical scheme of the present invention is as follows:
High and low elasticity model cement emulsified asphalt general stirring pumping oil well cracking acid pumping truck, include the vehicle-mounted container framework, be provided with agitator tank in the described vehicle-mounted container framework, agitator tank is externally connected with liquid material, siccative feeding system, agitator tank bottom connects wired perfusion dolly of going up by the pumping feeding system, pours into dolly on the line and is made up of traveling vehicle frame and the little agitator tank that is installed on the traveling vehicle frame; Described agitator tank includes the tubular tank body that fixedly installs in the vehicle-mounted container framework, be installed with at least three hangers on the described tubular tank body lateral wall, being connected with suspension rod between hanger and the described framework, fixedlys connected with hanger by LOAD CELLS in the lower end of suspension rod; Described tubular tank body bottom surface is provided with discharging opening, the cooperation of discharging opening place is equipped with discharge valve, stretched into shaft in the described tubular tank body, there is motor the top of shaft, shaft of motor and shaft are in transmission connection, the shaft lower end is installed with turbine stirrer, described turbine stirrer be several turbo blades of arranging by annular with and the fixedly connected annular slab in upper end constitute; Be distributed with several vertical baffle plates on the described tubular tank body inside wall, described shaft middle part is installed with cross bar, be installed with several on the cross bar and force stirring vane, have vertical air vent in the described shaft, have horizontal gas outlet on the sidewall of shaft, and connect with described air vent; Described liquid material, siccative feeding system include siccative feed bin, liquid material storage tank, described siccative feed bin is linked into by helical conveyor in the tubular tank body of agitator tank, and described liquid material storage tank is linked into by delivery pump and the conveyance conduit that has a by-pass valve control in the tubular tank body of agitator tank and carries out Weighing; Described pumping feeding system includes mortar pump, mortar pump is connected with feed pipe, feeding pipeline respectively, the discharging opening of the tubular tank body of described agitator tank is connected by connecting hose with the feed pipe that pneumatic operated valve is housed, feeding pipeline is linked in the little agitator tank of perfusion dolly on the line, the discharging opening that has discharge valve is arranged at little agitator tank bottom, and discharge valve is connecting the discharge pipe that has Hand-operated butterfly valve outward.
Top board is stamped at described container framework top, and the railway carriage or compartment plate is installed all around, and the corner of described container framework is separately installed with piston rod jacking cylinder up, and the top of piston rod is connected with top board; The upper edge of container framework is hinged with the Active foot plate that can open laterally, and the edge in the Active foot plate outside is hinged with the side coaming plate, is installed with railing on the coaming plate of side.
Described by-pass valve control is an operated pneumatic valve, the tubular tank body top of described agitator tank is equipped with the stirring motor, the tubular tank body hangs in the vehicle-mounted container framework by LOAD CELLS is arranged, LOAD CELLS transfers signals to weighing instrument, weighing instrument is input to industrial control computer with signal again, the output interface of industrial control computer is connected to the PLC programmable logic controller, and PLC programmable logic controller output is by the described electromagnetic valve of signal controlling, stirring motor, weighing instrument, stuff level switch.
The present invention adopts and strengthens the volume design, increases pumping installations, and per tour can be finished the transportation of 300 meters non-fragment orbit cement emulsified asphalt mortars, stirring, pumping, perfusion work.Can satisfy roadbed and especially big bridge construction simultaneously.And main car and burden charging carriage two cars dock simple, only need the 150m that once can construct is at least docked in power supply, the butt joint of dry mash carrier pipe.
The present invention satisfies the needs of multiple stirring technique and prescription, and a tractor serves several purposes can satisfy the needs of the step feeding stirring technique of introducing the production domesticization prescription, also can satisfy the needs that other prescriptions (as the A prescription) adopt dry mash technology simultaneously.Can satisfy the needs of low-elasticity-modulus prescription mortar construction, also can satisfy the needs of high-elastic mould prescription mortar construction.
The converter technique of mixer drive system of the present invention and the mechanics of communication of electric-control system have realized energy-conservation, and feeding system and wastewater collection system are beneficial to environmental protection automatically.Carry purging system, comprising clear water, cleaning equipment and dirty water collecting tank.Make things convenient on the one hand cleaning (sewage can be taken back the batching base and handle) behind the worker, reduce construction pollution on the other hand, help environmental protection.
Cement of the present invention, sand when high-elastic (be dry mash) adopt helical conveyor to carry, and water, mulseal, P emulsion adopt vertical centrifugal pump to carry.P emulsion, water (during low the bullet) consumption is less, in order to guarantee measuring accuracy, has adopted the metering of branch metering device.Adopt automatic gauge during weighing, realized from material loading, be stirred to the automation of conveying, saved personnel, reduced labour intensity, improved efficiency of construction greatly.
Cement emulsified asphalt mortar stirring pumping oil well cracking acid pumping truck of the present invention is made up of oil well cracking acid pumping truck three parts on truck with grout mixer and water tank, burden charging carriage, the line, is divided into nine big systems: support and enclose case system, cement, sand (or dry mash) feeding system, liquid material feeding system, metering, branch metering (during low the bullet) and stirring system, electric-control system, temperature control system, pumping filling system, leveling system and purging system.Set injected volume, the mixing time of various materials earlier on computers according to the prescription of selecting for use; the feeding sequence of stipulating by prescription is implemented to stir after feeding intake, mix up corresponding motor speed then; mixing time has arrived the rear stirrer autostop; discharge port is opened discharging automatically; start mortar pump, carry out cement emulsified asphalt mortar pumping perfusion.
Description of drawings
Fig. 1 is an overall structure schematic diagram of the present invention.
Fig. 2 is a partial structurtes schematic diagram of the present invention.
Fig. 3 is the structural representation of agitator tank of the present invention.
Fig. 4 is the structural representation of perfusion dolly on the line of the present invention.
The specific embodiment
Referring to accompanying drawing, high and low elasticity model cement emulsified asphalt general stirring pumping oil well cracking acid pumping truck, include vehicle-mounted container framework 1, be provided with agitator tank 2 in the vehicle-mounted container framework 1, agitator tank 2 is externally connected with liquid material feeding system 11, siccative feeding system 12, agitator tank 2 bottoms connect wired perfusion dolly 4 of going up by pumping feeding system 3, and perfusion dolly 4 is made up of traveling vehicle frame 5 and the little agitator tank 6 that is installed on the traveling vehicle frame on the line; Agitator tank comprises the tubular tank body 13 that fixedly installs in the vehicle-mounted container framework 1, be installed with at least three hangers 14 on tubular tank body 13 lateral walls, being connected with suspension rod 15 between hanger 14 and the vehicle-mounted container framework 1, fixedlys connected with hanger 14 by LOAD CELLS 16 in the lower end of suspension rod 15; Tubular tank body 13 bottom surfaces are provided with discharging opening, the cooperation of discharging opening place is equipped with discharge valve 17, stretched into shaft 18 in the described tubular tank body 13, there is motor 19 top of shaft 18, shaft of motor and shaft are in transmission connection, the shaft lower end is installed with turbine stirrer 20, turbine stirrer 20 are several turbo blades of arranging by annular with and the fixedly connected annular slab in upper end constitute; Be distributed with several vertical baffle plates 21 on described tubular tank body 13 inside walls, shaft 18 middle parts are installed with cross bar 22, be installed with several on the cross bar 22 and force stirring vane 23, have vertical air vent in the shaft, have horizontal gas outlet on the sidewall of shaft, and connect with air vent; Liquid material, siccative feeding system 11,12 include siccative feed bin 7, liquid material storage tank 8, siccative feed bin 7 is linked into by helical conveyor 9 in the tubular tank body of agitator tank 2, and liquid material storage tank 8 is linked into by delivery pump 24 and the conveyance conduit that has a by-pass valve control in the tubular tank body 13 of agitator tank 2 and carries out Weighing; Described pumping feeding system includes mortar pump 10, mortar pump 10 is connected with feed pipe respectively, feeding pipeline, the discharging opening of the tubular tank body of agitator tank is connected by connecting hose with the feed pipe that pneumatic operated valve is housed, feeding pipeline is linked in the little agitator tank 26 of perfusion dolly 4 on the line, line perfusion dolly 4 includes frame 25, be installed with little agitator tank 26 in the frame 25, in the little agitator tank 26 shaft 27 is arranged, shaft 27 is connected with the stirring motor 28 that is fixed in frame, there is road wheel 29 below of frame 25, road wheel 29 is to have the roller of support bar and its lower end to constitute, be connected by chain drive between the roller of road wheel 29 and the movable motor 30, be installed with gasoline engine generator 31 on the frame 25, gasoline engine generator 31 is respectively stirring motor 28, movable motor 30 power supplies; The discharging opening of little agitator tank 26 bottoms is equipped with discharge valve 32, and discharge valve 32 is externally connected with the discharge pipe that has Hand-operated butterfly valve.Top board is stamped at vehicle-mounted container framework 1 top, and the railway carriage or compartment plate is installed all around, and the corner of vehicle-mounted container framework 1 is separately installed with piston rod jacking cylinder up, and the top of piston rod is connected with top board; The upper edge of vehicle-mounted container framework 1 is hinged with the Active foot plate that can open laterally, and the edge in the Active foot plate outside is hinged with the side coaming plate, is installed with railing on the coaming plate of side.By-pass valve control is an operated pneumatic valve, the tubular tank body top of described agitator tank is equipped with the stirring motor, the tubular tank body hangs in the vehicle-mounted container framework by LOAD CELLS is arranged, LOAD CELLS transfers signals to weighing instrument, weighing instrument is input to industrial control computer with signal again, the output interface of industrial control computer is connected to the PLC programmable logic controller, and PLC programmable logic controller output is by the described electromagnetic valve of signal controlling, stirring motor, weighing instrument, stuff level switch.
Claims (3)
1. high and low elasticity model cement emulsified asphalt general stirring pumping oil well cracking acid pumping truck, include the vehicle-mounted container framework, it is characterized in that: be provided with agitator tank in the described vehicle-mounted container framework, agitator tank is externally connected with liquid material, siccative feeding system, agitator tank bottom connects wired perfusion dolly of going up by the pumping feeding system, pours into dolly on the line and is made up of traveling vehicle frame and the little agitator tank that is installed on the traveling vehicle frame; Described agitator tank includes the tubular tank body that fixedly installs in the vehicle-mounted container framework, be installed with at least three hangers on the described tubular tank body lateral wall, being connected with suspension rod between hanger and the described vehicle-mounted container framework, fixedlys connected with hanger by LOAD CELLS in the lower end of suspension rod; Described tubular tank body bottom surface is provided with discharging opening, the cooperation of discharging opening place is equipped with discharge valve, stretched into shaft in the described tubular tank body, there is motor the top of shaft, shaft of motor and shaft are in transmission connection, the shaft lower end is installed with turbine stirrer, described turbine stirrer be several turbo blades of arranging by annular with and the fixedly connected annular slab in upper end constitute; Be distributed with several vertical baffle plates on the described tubular tank body inside wall, described shaft middle part is installed with cross bar, be installed with several on the cross bar and force stirring vane, have vertical air vent in the described shaft, have horizontal gas outlet on the sidewall of shaft, and connect with described air vent; Described liquid material, siccative feeding system include siccative feed bin, liquid material storage tank, described siccative feed bin is linked into by helical conveyor in the tubular tank body of agitator tank, and described liquid material storage tank is linked into by delivery pump and the conveyance conduit that has a by-pass valve control in the tubular tank body of agitator tank and carries out Weighing; Described pumping feeding system includes mortar pump, mortar pump is connected with feed pipe, feeding pipeline respectively, the discharging opening of the tubular tank body of described agitator tank is connected by connecting hose with the feed pipe that pneumatic operated valve is housed, feeding pipeline is linked in the little agitator tank of perfusion dolly on the line, the discharging opening that has discharge valve is arranged at little agitator tank bottom, and discharge valve is connecting the discharge pipe that has Hand-operated butterfly valve outward.
2. high and low elasticity model cement emulsified asphalt general stirring pumping oil well cracking acid pumping truck according to claim 1, it is characterized in that: described vehicle-mounted container frame roof is stamped top board, the railway carriage or compartment plate is installed all around, the corner of described vehicle-mounted container framework is separately installed with piston rod jacking cylinder up, and the top of piston rod is connected with top board; The upper edge of vehicle-mounted container framework is hinged with the Active foot plate that can open laterally, and the edge in the Active foot plate outside is hinged with the side coaming plate, is installed with railing on the coaming plate of side.
3. height according to claim 1, low-elasticity-modulus cement emulsified asphalt mortar general stirring pumping oil well cracking acid pumping truck, it is characterized in that: described by-pass valve control is an operated pneumatic valve, the tubular tank body top of described agitator tank is equipped with the stirring motor, the tubular tank body hangs in the vehicle-mounted container framework by the suspension rod that has LOAD CELLS, LOAD CELLS transfers signals to weighing instrument, weighing instrument is input to industrial control computer with signal again, the output interface of industrial control computer is connected to the PLC programmable logic controller, and PLC programmable logic controller output is by the signal controlling electromagnetic valve, stir motor, weighing instrument, stuff level switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101444850A CN101629403B (en) | 2009-08-13 | 2009-08-13 | Universal stirring pumping perfusion vehicle for high-low elastic modulus cement emulsified asphalt mortar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101444850A CN101629403B (en) | 2009-08-13 | 2009-08-13 | Universal stirring pumping perfusion vehicle for high-low elastic modulus cement emulsified asphalt mortar |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101629403A CN101629403A (en) | 2010-01-20 |
| CN101629403B true CN101629403B (en) | 2011-11-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009101444850A Expired - Fee Related CN101629403B (en) | 2009-08-13 | 2009-08-13 | Universal stirring pumping perfusion vehicle for high-low elastic modulus cement emulsified asphalt mortar |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES2621516T3 (en) * | 2010-09-15 | 2017-07-04 | Knape Gruppe Holding Gmbh | Device for road construction work |
| WO2014023022A1 (en) * | 2012-08-10 | 2014-02-13 | 中铁四局集团机电设备安装有限公司 | High speed railway cement-emulsified asphalt mortar agitating, pumping and pouring vehicle |
| CN104325555B (en) * | 2014-11-13 | 2016-07-13 | 中铁四局集团有限公司 | On-line multifunctional operation equipment for ballastless track slab filling layer |
| CN106758588A (en) * | 2017-01-03 | 2017-05-31 | 中铁机械装备研究设计院(成都)有限公司 | A kind of template self-compacting concrete device for casting of CRTS III and pouring construction operational method |
| CN117550537B (en) * | 2024-01-10 | 2024-04-09 | 抚顺隆烨化工有限公司 | Perfusion equipment for preparing composite oil phase for emulsion explosive |
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- 2009-08-13 CN CN2009101444850A patent/CN101629403B/en not_active Expired - Fee Related
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| CN101629403A (en) | 2010-01-20 |
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Granted publication date: 20111130 Termination date: 20160813 |
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