CN109827768A - A kind of pulse valve fault detection method and system - Google Patents
A kind of pulse valve fault detection method and system Download PDFInfo
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- CN109827768A CN109827768A CN201910152178.0A CN201910152178A CN109827768A CN 109827768 A CN109827768 A CN 109827768A CN 201910152178 A CN201910152178 A CN 201910152178A CN 109827768 A CN109827768 A CN 109827768A
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- pulse valve
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Abstract
The invention discloses a kind of pulse valve fault detection method and systems, belong to deduster field, include the following steps: gas storage packet and pipeline pressure value M after acquisition deduster Unit n-th pulse valve deashing, n >=1；Calculate Mn+ M/q+1, and result is assigned to Mn, M in formulanFor the value being calculated after last round of deduster Unit n-th pulse valve deashing by S2, q is the work times of each unit of deduster, and q >=1；Obtain pressure value P when gas storage packet and pipeline pressure after deduster Unit n-th pulse valve deashing are restored to storage staten；According to the pressure value M of acquisition, the value M of calculatingn, pressure value PnPulse valve working curve is drawn with the value P of setting.The present invention solves manual inspection cannot find the pulse valve to break down in time, to influence the problem of administering dust pollution.
Description
Technical field
The present invention relates to deduster field, in particular to a kind of pulse valve fault detection method and system.
Background technique
Currently, the working condition of pulse valve for duster needs when administering the dust pollution of the industries such as building materials, chemical metallurgy
It is found the problem by manual inspection, it is not only time-consuming and laborious, but also the pulse valve to break down cannot be found in time, to influence to control
Manage effect.
Summary of the invention
The purpose of the present invention is to provide a kind of pulse valve fault detection method and systems, and solving manual inspection cannot be timely
It was found that the pulse valve to break down, to influence the problem of administering dust pollution.
In order to achieve the above object, on the one hand, the present invention uses a kind of pulse valve fault detection method, include the following steps:
S1, gas storage packet and pipeline pressure value M after deduster Unit n-th pulse valve deashing, n >=1 are obtained；
S2, M is calculatedn+ M/q+1, and result is assigned to Mn, M in formulanIt is clear for last round of deduster Unit n-th pulse valve
The value being calculated after ash by S2, q are the work times of each unit of deduster, and q >=1；
S3, pressure when gas storage packet and pipeline pressure after deduster Unit n-th pulse valve deashing are restored to storage state is obtained
Force value Pn；
S4, according to the pressure value M of acquisition, the value M of calculatingn, pressure value PnPulse valve working curve is drawn with the value P of setting.
Preferably, before the S1 further include:
S0, gas storage packet and pipeline pressure P before deduster works are obtained0, and be compared with the P value of setting, if 0.9≤P0:
P≤1.1 then execute S1.
Preferably, the S0 further include:
If P0: P≤0.9 then checks whether pressure regulator valve modulated pressure reaches setting value or whether pipeline leaks.
Second aspect, the present invention use a kind of pulse valve fault detection system, including pressure sensor, pulse valve, gas storage
Packet, pipeline, pressure regulator valve and host computer；The pipeline includes horizontal pipe and vertical pipeline, the nozzle of the vertical pipeline and institute
State the air inlet connection in the middle part of horizontal pipe pipe shaft；The horizontal pipe pipe shaft is provided with aperture, for installing the pulse valve；
The gas outlet of the gas storage packet is connect with the air inlet in the middle part of the vertical pipeline pipe shaft；The gas outlet of the pressure regulator valve with it is described
The air inlet of gas storage packet connects；The pressure sensor is mounted on the pipe shaft of the vertical pipeline, and the pressure sensor connects
Connect the host computer.
Preferably, the aperture on the horizontal pipe is uniformly distributed on the horizontal pipe.
Compared with traditional manual inspection, the invention has the following advantages:
It can not be needed existing with the pressure value for the gas storage packet and pipeline that real time inspection pressure sensor detects by host computer
Field can detect whether pulse valve breaks down, and effectively improve working efficiency, reduce working strength；
It can find the pulse valve to break down in time by host computer, after the pulse valve of failure is repaired in time,
The service life that deduster can be extended, reduces cost；
The numerical value of pressure sensor detection is more accurate compared to artificial detection.
Detailed description of the invention
With reference to the accompanying drawing, specific embodiments of the present invention will be described in detail:
Fig. 1 is pulse valve fault detection method flow diagram；
Fig. 2 is pressue-graph when pulse valve works normally；
Pressue-graph when Fig. 3 is the first abnormal work of pulse valve；
Pressue-graph when Fig. 4 is second of abnormal work of pulse valve；
Pressue-graph when Fig. 5 is the third abnormal work of pulse valve；
Pressue-graph when Fig. 6 is the 4th kind of abnormal work of pulse valve；
Fig. 7 is the pulse valve fault detection system schematic diagram that embodiment one provides；
Fig. 8 is the pulse valve fault detection system schematic diagram that embodiment two provides；
Fig. 9 is the pulse valve fault detection system schematic diagram that embodiment three provides.
Specific embodiment
In order to further explain feature of the invention, reference should be made to the following detailed description and accompanying drawings of the present invention.Institute
Attached drawing is only for reference and purposes of discussion, is not used to limit protection scope of the present invention.
On the one hand, as shown in Figure 1, the present invention uses a kind of pulse valve fault detection method, include the following steps:
S1, gas storage packet and pipeline pressure value M after deduster Unit n-th pulse valve deashing, n >=1 are obtained；
S2, M is calculatedn+ M/q+1, and result is assigned to Mn, M in formulanIt is clear for last round of deduster Unit n-th pulse valve
The value being calculated after ash by S2, q are the work times of each unit of deduster, and q >=1；
S3, pressure when gas storage packet and pipeline pressure after deduster Unit n-th pulse valve deashing are restored to storage state is obtained
Force value Pn；
S4, according to the pressure value M of acquisition, the value M of calculatingn, pressure value PnPulse valve working curve is drawn with the value P of setting.
Specifically, deduster successively works since first unit, according to the pressure value M of acquisition, the value of calculating
Mn, pressure value PnPulse valve working curve is drawn with the value P of setting, that is, can determine whether the working condition of pulse valve.Below according to pulse
The working curve formed under valve different working condition is illustrated:
As shown in Fig. 2, 0.8≤M:M ought be met simultaneouslyn≤ 1.2 and 0.9≤Pn: when P≤1.1, the curve is formed, this clock pulse
It rushes valve and is in normal operating conditions.
It should be noted that value P is set according to production needs, and it is not limited to some particular value.
As shown in figure 3, working as M:MnWhen >=1.2, the curve is formed, indicates that deduster Unit n-th deashing tolerance is excessive, at this time
Need to adjust supply gas pressure or adjustment pulse valve film by pressure regulator valve, if deashing tolerance is still excessive after adjustment, to failure
Pressure regulator valve or pulse valve replaced or repaired.
It should be noted that then this takes turns the deduster cell operation number when pulse valve is in the abnormal operation
It is not counted in q, and does not calculate Mn, and with the M of last round of calculatingnInstead of.
As shown in figure 4, working as M:MnWhen≤0.8, the curve is formed, indicates the deduster pulse valve of Unit n-th failure or non-work
Make, needs to check current PRF valve electric-control system and pulse valve film at this time, the component of failure is replaced or repaired.
As shown in figure 5, working as Pn: when P >=1.1, the curve is formed, indicates that current supply gas pressure is excessive, needs to adjust at this time
Supply gas pressure.
As shown in fig. 6, working as Pn: when P≤0.9, form the curve, indicate the pulse valve film gas leakage of deduster Unit n-th or
Supplement gas source is less than normal, and needing to check whether there is pulse valve at this time, there are foreign matter or failures, and foreign matter is then cleared up in time if it exists, if therefore
Barrier is then replaced or is repaired.
Preferably, before S1 further include:
S0, gas storage packet and pipeline pressure P before deduster works are obtained0, and be compared with the P value of setting, if 0.9≤P0:
P≤1.1 then execute S1.
Preferably, S0 further include:
If P0: P≤0.9 then checks whether pressure regulator valve modulated pressure reaches setting value or whether pipeline leaks.
It should be noted that needing to check the supply gas pressure P of system before deduster work0It is whether normal, if abnormal, i.e. P0:
P≤0.9 then illustrates that pressure regulator valve modulated pressure is not up to setting value or pipe leakage, needs to arrange staff at this time and tie up
Shield, after abnormal conditions exclusion, deduster is started to work.
Second aspect, the present invention use a kind of pulse valve fault detection system, including pressure sensor 1, pulse valve 2, storage
Gas bag 3, pipeline 4, pressure regulator valve 5 and host computer；Pipeline 4 includes horizontal pipe 4a and vertical pipeline 4b, the nozzle of vertical pipeline 4b
It is connect with the air inlet in the middle part of horizontal pipe 4a pipe shaft；Horizontal pipe 4a pipe shaft is provided with aperture, for installing pulse valve 2；Storage
The gas outlet of gas bag 3 is connect with the air inlet in the middle part of vertical pipeline 4b pipe shaft；The gas outlet of pressure regulator valve 5 and the air inlet of gas storage packet 3
Mouth connection；Pressure sensor 1 is mounted on the pipe shaft of vertical pipeline 4b, and pressure sensor 1 connects the host computer.
Embodiment one
As shown in fig. 7, deduster uses eight cellular constructions, gas storage packet 3 and pipeline 4 are detected using a pressure sensor 1
Pressure.
It should be noted that deduster is only illustrated using eight cellular constructions in the present embodiment, deduster unit number
It is not limited to Unit eight.
Embodiment two
As shown in figure 8, deduster use partitioned organization, i.e., each pressure sensor 1 detect belonging to subregion gas storage packet 3 and
The pressure of pipeline 4.
It should be noted that the present embodiment uses the structure of two subregions, each subregion is only to solve using eight cellular constructions
Explanation is released, the number of partitions of deduster is not limited to two, and deduster unit number is not limited to Unit eight.
Embodiment three
As shown in figure 9, deduster detects the pressure of gas storage packet 3 and pipeline 4 using 4 pressure sensors 1.
It should be noted that in conjunction with fault detection method above-mentioned, the pressure value M and P of the structure detectionnFor 4 pressure
In the pressure value that sensor 1 detects, after removing the smallest pressure value of fluctuating change, the arithmetic mean of remaining 3 pressure values
Value.
In addition, the present embodiment is only to illustrate using 4 pressure sensors 1, the quantity of pressure sensor 1 is not limited to 4
It is a, according to the requirement to detection accuracy, the pressure sensor 1 of respective numbers can be set.
Host computer receives the pressure value that pressure sensor 1 detects, and pressure value is fitted to working curve, works as pressure sensing
The pressure value M and pressure value M that device 1 detectsnIt compares, deviation is more than or equal to 20%, or when the pressure value P of the detection of pressure sensor 1n
Compared with the pressure value P of setting, when deviation is more than or equal to 20%, host computer issues fault cues, and staff can be according to song
The working condition of line understanding pulse valve 2.
Preferably, the aperture on horizontal pipe 4a is uniformly distributed on horizontal pipe 4a.
It should be noted that since aperture is uniformly distributed on horizontal pipe 4a, when pulse valve 2 works, it is ensured that
The uniform force of entire horizontal pipe 4a, the pressure value for detecting pressure sensor 1 are more accurate.
In addition, in the third embodiment, in order to improve the accuracy of detection, pressure sensor 1 will not only be mounted on vertical pipe
On the pipe shaft of road 4b, to be also mounted on the pipe shaft of horizontal pipe 4a.
The present invention passes through the pressure value of pressure sensor real-time detection deduster gas storage packet and pipeline, and is transferred to upper
Pressure value is fitted to working curve by machine, host computer, and staff is allow remotely to understand pulse valve according to working curve
Working condition, so that the pulse valve to break down cannot be found in time by solving manual inspection, to influence to administer dust pollution
The problem of.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all in spirit of the invention and
Within principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (5)
1. a kind of pulse valve fault detection method, which comprises the steps of:
S1, gas storage packet and pipeline pressure value M after deduster Unit n-th pulse valve deashing, n >=1 are obtained；
S2, M is calculatedn+ M/q+1, and result is assigned to Mn, M in formulanAfter last round of deduster Unit n-th pulse valve deashing
The value being calculated by S2, q are the work times of each unit of deduster, and q >=1；
S3, pressure value when gas storage packet and pipeline pressure after deduster Unit n-th pulse valve deashing are restored to storage state is obtained
Pn；
S4, according to the pressure value M of acquisition, the value M of calculatingn, pressure value PnPulse valve working curve is drawn with the value P of setting.
2. the method according to claim 1, wherein before the S1 further include:
S0, gas storage packet and pipeline pressure P before deduster works are obtained0, and be compared with the value P of setting, if 0.9≤P0:P≤
1.1, then execute S1.
3. according to the method described in claim 2, it is characterized in that, the S0 further include:
If P0: P≤0.9 then checks whether pressure regulator valve modulated pressure reaches setting value or whether pipeline leaks.
4. a kind of pulse valve fault detection system, which is characterized in that including pressure sensor (1), pulse valve (2), gas storage packet
(3), pipeline (4), pressure regulator valve (5) and host computer；The pipeline (4) includes horizontal pipe (4a) and vertical pipeline (4b), described
The nozzle of vertical pipeline (4b) is connect with the air inlet in the middle part of the horizontal pipe (4a) pipe shaft；Horizontal pipe (4a) pipe shaft
It is provided with aperture, for installing the pulse valve (5)；The gas outlet of the gas storage packet (3) and the vertical pipeline (4b) pipe shaft
The air inlet at middle part connects；The gas outlet of the pressure regulator valve (5) is connect with the air inlet of the gas storage packet (3)；The pressure passes
Sensor (1) is mounted on the pipe shaft of the vertical pipeline (4b), and the pressure sensor (1) connects the host computer.
5. pulse valve fault detection system according to claim 4, which is characterized in that small on the horizontal pipe (4a)
Hole is uniformly distributed on the horizontal pipe (4a).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910152178.0A CN109827768A (en) | 2019-02-28 | 2019-02-28 | A kind of pulse valve fault detection method and system |
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| CN201910152178.0A CN109827768A (en) | 2019-02-28 | 2019-02-28 | A kind of pulse valve fault detection method and system |
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ID=66864886
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110613992A (en) * | 2019-09-27 | 2019-12-27 | 合肥中亚环保科技有限公司 | Intelligent fault judgment method for pulse ash removal valve of bag type dust collector |
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| CN1587951A (en) * | 2004-08-18 | 2005-03-02 | 武汉天澄环保科技股份有限公司 | Pulse valve performance detecting device and method |
| CN101876594A (en) * | 2009-04-28 | 2010-11-03 | 上海袋式除尘配件有限公司 | Method for detecting performance of pulse valve |
| CN103446825A (en) * | 2013-09-09 | 2013-12-18 | 鞍钢集团矿业公司 | System and method for detecting fault of pulse valve of bag-type dust collector |
| CN106404367A (en) * | 2016-08-31 | 2017-02-15 | 苏州协昌环保科技股份有限公司 | Electromagnetic pulse valve detection method and system |
| CN109011889A (en) * | 2018-01-23 | 2018-12-18 | 苏州协昌环保科技股份有限公司 | Intelligent self-checking deashing device and its air box pressure variation is divided to be associated with determination method with pulse valve working condition |
| CN209446280U (en) * | 2019-02-28 | 2019-09-27 | 合肥中亚环保科技有限公司 | A kind of pulse valve fault detection system |
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2019
- 2019-02-28 CN CN201910152178.0A patent/CN109827768A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1587951A (en) * | 2004-08-18 | 2005-03-02 | 武汉天澄环保科技股份有限公司 | Pulse valve performance detecting device and method |
| CN101876594A (en) * | 2009-04-28 | 2010-11-03 | 上海袋式除尘配件有限公司 | Method for detecting performance of pulse valve |
| CN103446825A (en) * | 2013-09-09 | 2013-12-18 | 鞍钢集团矿业公司 | System and method for detecting fault of pulse valve of bag-type dust collector |
| CN106404367A (en) * | 2016-08-31 | 2017-02-15 | 苏州协昌环保科技股份有限公司 | Electromagnetic pulse valve detection method and system |
| CN109011889A (en) * | 2018-01-23 | 2018-12-18 | 苏州协昌环保科技股份有限公司 | Intelligent self-checking deashing device and its air box pressure variation is divided to be associated with determination method with pulse valve working condition |
| CN209446280U (en) * | 2019-02-28 | 2019-09-27 | 合肥中亚环保科技有限公司 | A kind of pulse valve fault detection system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110613992A (en) * | 2019-09-27 | 2019-12-27 | 合肥中亚环保科技有限公司 | Intelligent fault judgment method for pulse ash removal valve of bag type dust collector |
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