Intelligent steel plate manufacturing and producing machine tool
Technical Field
The invention is a divisional application, and the application number of a parent case is as follows: 2017101028281. the invention relates to industrial manufacturing equipment, in particular to assembly line equipment for realizing plate collection.
Background
In the existing plate shearing production line, the plate is sheared at a high speed in a plate shearing machine and output. The plate shearing efficiency is high, the output speed is high, and the plate cannot be collected without damage. The panel falls freely by gravity and is collected without the need for ground. Causing impact deformation to the edges of the sheet and a reduction in the surface quality of the sheet.
Disclosure of Invention
The invention aims to provide an intelligent steel plate manufacturing and producing machine tool, which realizes automatic complete equipment for collecting and stacking plates, and has high grabbing efficiency of a manipulator, stable operation and low noise; the intelligent steel plate manufacturing and producing machine tool conveys plates to the roller conveying line through the conveying belt, the roller conveying line conveys the plates to the left station collecting mechanism and the right station collecting mechanism respectively, and the plates are grabbed by the truss type mechanical arm and then stacked on the oil pressure lifting platform.
An intelligent steel plate manufacturing and producing machine tool, comprising: the device comprises a conveying belt for conveying a plate, a left station collecting mechanism positioned on the left side of the conveying belt, a right station collecting mechanism positioned on the right side of the conveying belt, a roller conveying line for realizing transverse conveying of the plate, a truss type mechanical arm for grabbing the plate, and an oil pressure lifting table for receiving the plate;
the roller conveying line is positioned at the tail end of the conveying belt, and two ends of the roller conveying line are provided with collecting mechanisms; the number of the collecting mechanisms is two, and the collecting mechanisms comprise a left station collecting mechanism and a right station collecting mechanism; the collecting mechanism comprises a truss type mechanical arm and an oil pressure lifting platform, and the oil pressure lifting platform is positioned at the lower part of the truss type mechanical arm;
the roller conveying line comprises: the device comprises a conveying line support, a middle section roller, a left section roller, a right section roller, a middle section motor, a left section motor, a right section motor, a receiving platform for receiving the plate and a roller for transmitting the plate, wherein the middle section roller, the left section roller and the right section roller are movably connected to the conveying line support, and the middle section motor, the left section motor and the right section motor are fixedly connected to the conveying line support; the middle section motor is connected to the middle section roller through chain transmission, the left section motor is connected to the left section roller through chain transmission, and the right section motor is connected to the right section roller through chain transmission; the left section of roller is positioned on the left side of the middle section of roller, and the right section of roller is positioned on the right side of the middle section of roller; the receiving table is located below the middle roller, and the roller is located between the middle roller and the conveyor belt.
Preferably, the receiving station comprises: the device comprises a slope, a lifting plate, a lifting cylinder, a first guide pillar, a first guide sleeve, a baffle and a fixed plate, wherein the fixed plate is fixedly connected to the conveying line support, and the slope is fixedly connected to the lifting plate; the cylinder body of the lifting cylinder is fixedly connected to the fixed plate, the first guide sleeve is fixedly connected to the fixed plate, the first guide pillar is movably connected to the first guide sleeve, and one end of the first guide pillar is fixedly connected to the lifting plate; the tail end of a piston rod of the lifting cylinder is fixedly connected with the lifting plate; the baffle is fixedly connected with the lifting plate; the ramps are in an inclined arrangement.
Preferably, the truss robot includes: the manipulator comprises a vacuum chuck, a vertical sliding plate, a vertical cylinder, a horizontal cylinder, a manipulator support, a horizontal sliding plate, a horizontal guide rail and a vertical guide rail, wherein the horizontal guide rail is horizontally arranged on the manipulator support; the cylinder body of the vertical cylinder is fixedly connected with the horizontal sliding plate, the vertical guide rail is movably connected with the horizontal sliding plate, the tail end of a piston rod of the vertical cylinder is fixedly connected with the vertical sliding plate, and the tail end of the vertical guide rail is fixedly connected with the vertical sliding plate; the vacuum chuck is fixedly connected to the lower part of the vertical sliding plate.
Compared with the prior art, the intelligent steel plate manufacturing and producing machine tool has the following positive effects and beneficial effects:
the plate is output from the plate shearing machine and then is transmitted to the roller conveying line through the conveying belt, and due to the fact that the plate is high in output speed, in order to achieve high-speed collection of the plate, the left station collecting mechanism and the right station collecting mechanism are arranged to improve collecting efficiency. After the plates reach the left station collecting mechanism and the right station collecting mechanism, the truss type mechanical arm is used for grabbing and carrying the plates and stacking the plates on the oil pressure lifting platform, so that the plates are collected and arranged.
The roller conveying line is located at the tail end of the conveying belt, the plate is output from the conveying belt and then slides onto the receiving table through the rollers, the plate is borne by the slope, and the height of the slope is reduced under the driving of the lifting cylinder. The plate falls on the middle section roller, and is driven by the middle section motor to be conveyed to the left section roller side or the right section roller side. If the plate reaches the left roller, the left section motor drives the left roller to rotate, so that the plate reaches the lower part of the truss type mechanical arm. And the vacuum sucker sucks the plate and moves the plate to the oil pressure lifting platform.
Because the production efficiency of the plate materials output from the plate shearing machine is higher, the intelligent steel plate manufacturing and producing machine tool realizes unmanned and automatic collection and stacking of the plate materials by utilizing two sets of collecting mechanisms to be matched with one conveying belt, and the matching of the working efficiency is achieved.
The middle section roller, the left section roller and the right section roller are movably connected with the conveying line support, and the middle section motor, the left section motor and the right section motor are fixedly connected with the conveying line support. The middle section motor is connected with the middle section roller through chain transmission, the middle section motor drive the middle section roller rotates, the middle section motor is used for realizing the directional transmission of the plate material, namely: the middle section roller needs to convey the plate material to the left section roller or the right section roller. The left section motor is connected to the left section roller through chain transmission and drives the left section roller to rotate. For example, after the sheet material reaches the middle section roller, the middle section motor drives the sheet material to move towards the left section roller, and the left section roller drives the sheet material to move continuously to reach the lower part of the truss type mechanical arm. Likewise, the slab may be delivered to the right.
The receiving table is used for receiving the plate in a high-speed moving state, preventing the plate from directly impacting the middle section roller from a high-speed moving state, protecting the plate from deformation, protecting the middle section roller and prolonging the service life of the middle section roller.
At the beginning, the piston rod of the lifting cylinder is in an extending state, and the height of the slope is higher than that of the middle section roller. And after the plate is output from the conveying belt, the plate passes through the roller and reaches the slope. Due to the inclined arrangement of the slope, the further movement and the speed reduction of the plate along the slope are facilitated. And stopping the movement after the plate material touches the baffle. And then, the piston rod of the lifting cylinder retracts, the height of the slope is reduced, the slope is positioned at the lower part of the middle section roller, and the plate is positioned at the upper part of the middle section roller. And conveying the plate by the middle section roller.
Drawings
FIGS. 1 and 2 are schematic structural views of an intelligent steel plate manufacturing machine tool of the invention;
FIG. 3 is a schematic structural diagram of a truss type manipulator of the intelligent steel plate manufacturing machine tool of the invention;
FIG. 4 is a schematic structural diagram of a roller conveyor line of the intelligent steel plate manufacturing machine tool of the invention;
fig. 5 is a schematic structural diagram of a receiving table of the intelligent steel plate manufacturing machine tool of the invention.
1 conveyer belt, 2 left side station collection mechanism, 3 right side station collection mechanism, 4 roller transfer chain, 5 sheet materials, 6 truss-like manipulators, 7 oil pressure elevating platform, 8 middle section rollers, 9 left side section rollers, 10 right side section rollers, 11 middle section motors, 12 left side section motors, 13 right side section motors, 14 accept the platform, 15 gyro wheels, 16 slopes, 17 lifter plate, 18 lift cylinder, 19 a guide pillar, 20 a guide pin bushing, 21 baffle, 22 vacuum chuck, 23 vertical slide, 24 vertical cylinder, 25 horizontal cylinder, 26 manipulator support, 27 horizontal slide, 28 horizontal guide rail, 29 vertical guide rail, 30 transfer chain support.
Detailed Description
The present invention will be described in further detail below, but without limiting the invention in any way, with reference to the following figures, wherein like reference numerals represent like elements. As described above, the invention provides an intelligent steel plate manufacturing and production machine tool, which is used for providing an automatic complete set of equipment for realizing plate collection and stacking for the mechanical manufacturing industry, and the manipulator has high grabbing efficiency and low noise and runs stably; the intelligent steel plate manufacturing and producing machine tool conveys plates to the roller conveying line through the conveying belt, the roller conveying line conveys the plates to the left station collecting mechanism and the right station collecting mechanism respectively, and the plates are grabbed by the truss type mechanical arm and then stacked on the oil pressure lifting platform.
Fig. 1 and 2 are schematic structural views of an intelligent steel plate manufacturing and production machine tool of the invention, fig. 3 is a schematic structural view of a truss type manipulator of the intelligent steel plate manufacturing and production machine tool of the invention, fig. 4 is a schematic structural view of a roller conveyor line of the intelligent steel plate manufacturing and production machine tool of the invention, and fig. 5 is a schematic structural view of a receiving table of the intelligent steel plate manufacturing and production machine tool of the invention.
The invention discloses an intelligent steel plate manufacturing and producing machine tool, which comprises:
the device comprises a conveying belt 1 for conveying a plate 5, a left station collecting mechanism 2 positioned on the left side of the conveying belt 1, a right station collecting mechanism 3 positioned on the right side of the conveying belt 1, a roller conveying line 4 for realizing transverse conveying of the plate 5, a truss type mechanical arm 6 for grabbing the plate 5, and an oil pressure lifting platform 7 for receiving the plate 5;
the roller conveying line 4 is positioned at the tail end of the conveyor belt 1, and collecting mechanisms are arranged at two ends of the roller conveying line 4; the number of the collecting mechanisms is two, and the collecting mechanisms comprise a left station collecting mechanism 2 and a right station collecting mechanism 3; the collecting mechanism comprises a truss type mechanical arm 6 and an oil pressure lifting platform 7, and the oil pressure lifting platform 7 is positioned at the lower part of the truss type mechanical arm 6;
roller transfer chain 4 includes: the conveying line comprises a conveying line support 30, a middle section roller 8, a left section roller 9, a right section roller 10, a middle section motor 11, a left section motor 12, a right section motor 13, a receiving platform 14 for receiving the plate 5 and a roller 15 for transmitting the plate 5, wherein the middle section roller 8, the left section roller 9 and the right section roller 10 are movably connected to the conveying line support 30, and the middle section motor 11, the left section motor 12 and the right section motor 13 are fixedly connected to the conveying line support 30; the middle section motor 11 is connected with the middle section roller 8 through chain transmission, the left section motor 12 is connected with the left section roller 9 through chain transmission, and the right section motor 13 is connected with the right section roller 10 through chain transmission; the left roller 9 is positioned at the left side of the middle roller 8, and the right roller 10 is positioned at the right side of the middle roller 8; the receiving station 14 is located below the middle roller 8 and the roller 15 is located between the middle roller 8 and the conveyor belt 1.
More specifically, the receiving station 14 comprises: the device comprises a slope 16, a lifting plate 17, a lifting cylinder 18, a first guide pillar 19, a first guide sleeve 20, a baffle 21 and a fixing plate 31, wherein the fixing plate 31 is fixedly connected to a conveying line support 30, and the slope 16 is fixedly connected to the lifting plate 17; the cylinder body of the lifting cylinder 18 is fixedly connected to the fixing plate 31, the first guide sleeve 20 is fixedly connected to the fixing plate 31, the first guide pillar 19 is movably connected to the first guide sleeve 20, and one end of the first guide pillar 19 is fixedly connected to the lifting plate 17; the tail end of a piston rod of the lifting cylinder 18 is fixedly connected with the lifting plate 17; the baffle 21 is fixedly connected with the lifting plate 17; the ramp 16 is arranged in an inclined arrangement.
More specifically, the truss robot 6 includes: the device comprises a vacuum chuck 22, a vertical sliding plate 23, a vertical cylinder 24, a horizontal cylinder 25, a manipulator support 26, a horizontal sliding plate 27, a horizontal guide rail 28 and a vertical guide rail 29, wherein the horizontal guide rail 28 is horizontally arranged on the manipulator support 26, a cylinder body of the horizontal cylinder 25 is fixedly connected to the manipulator support 26, the horizontal sliding plate 27 is movably connected to the horizontal guide rail 28, and the tail end of a piston rod of the horizontal cylinder 25 is fixedly connected to the horizontal sliding plate 27; the cylinder body of the vertical cylinder 24 is fixedly connected to the horizontal sliding plate 27, the vertical guide rail 29 is movably connected to the horizontal sliding plate 27, the tail end of the piston rod of the vertical cylinder 24 is fixedly connected to the vertical sliding plate 23, and the tail end of the vertical guide rail 29 is fixedly connected to the vertical sliding plate 23; the vacuum chuck 22 is attached to the lower portion of the vertical slide plate 23.
The working principle and the working process of the intelligent steel plate manufacturing and producing machine tool of the invention are further described in the following with reference to fig. 1 to 5:
the plate 5 is output from the plate shearing machine and then is transmitted to the roller conveying line 4 through the conveying belt 1, and due to the fact that the plate 5 is high in output speed, in order to achieve high-speed collection of the plate 5, the left station collecting mechanism 2 and the right station collecting mechanism 3 are arranged to improve collecting efficiency. After the plate 5 reaches the left station collecting mechanism 2 and the right station collecting mechanism 3, the truss type mechanical arm 6 is used for grabbing and carrying, and the plate is stacked on the oil pressure lifting platform 7, so that the plate 5 is collected and arranged.
The roller conveying line 4 is located at the tail end of the conveying belt 1, the plate 5 is output from the conveying belt 1, slides onto the receiving table 14 through the roller 15, the plate 5 is carried by the slope 16, and the slope 16 is driven by the lifting cylinder 18 to be lowered in height. The sheet 5 falls on the middle section roller 8, and the middle section motor 11 drives the sheet 5 to be conveyed to the left section roller 9 side or the right section roller 10 side. If the sheet 5 reaches the left roller 9, the left section motor 12 drives the left roller 9 to rotate, so that the sheet 5 reaches the lower part of the truss type manipulator 6. The vacuum chuck 22 sucks the sheet 5 and moves the sheet 5 onto the oil hydraulic lifting table 7.
Because the production efficiency of the plate 5 output from the plate shearing machine is high, the intelligent steel plate manufacturing and producing machine tool realizes unmanned and automatic collection and stacking of the plate 5 by matching two sets of collecting mechanisms with one conveying belt 1, and achieves matching of working efficiency.
Middle section roller 8, left section roller 9, right section roller 10 swing joint in transfer chain support 30, middle section motor 11, left section motor 12, right section motor 13 link firmly in transfer chain support 30. The middle section motor 11 is connected with the middle section roller 8 through chain transmission, the middle section motor 11 drives the middle section roller 11 to rotate, and the middle section motor 11 is used for realizing the directional transmission of the plate 5, namely: the middle roller 8 needs to feed the panel 5 to the left roller 9 or the right roller 10. The left section motor 12 is connected to the left section roller 9 through chain transmission, and drives the left section roller 9 to rotate. For example, after the sheet 5 reaches the middle roller 8, the middle motor 11 drives the sheet 5 to move toward the left roller 9, and the left roller 9 drives the sheet 5 to move continuously to reach the lower part of the truss-type manipulator 6. Likewise, the slab 5 can also be conveyed to the right.
The receiving table 14 is used for receiving the plate 5 in a high-speed moving state, preventing the plate 5 from directly impacting the middle section roller 8 from a high-speed moving state, protecting the plate 5 from deformation, protecting the middle section roller 8, and prolonging the service life of the middle section roller 8.
At the beginning, the piston rod of the lifting cylinder 18 is in an extended state, and the slope 16 is higher than the middle roller 8. After the sheet 5 is delivered from the conveyor 1, it passes over the rollers 15 and onto the ramp 16. Due to the inclined arrangement of the ramps 16, further movement and deceleration of the slab 5 along the ramps 16 is facilitated. And stopping the movement after the plate 5 touches the baffle 21. Then, the piston rod of the lift cylinder 18 is retracted and the height of the ramp 16 is lowered, the ramp 16 being located at the lower portion of the middle roller 8 and the slab 5 being located at the upper portion of the middle roller 8. The sheet 5 is conveyed by the intermediate rollers 8.
Finally, it should be noted that the above embodiments are merely representative examples of the intelligent steel plate manufacturing and production machine tool of the present invention. It is obvious that the invention is not limited to the above-described embodiments, but that many variations are possible. Any simple modification, equivalent change and modification made to the above embodiments in accordance with the technical spirit of the present invention should be considered to be within the scope of the present invention.