[go: up one dir, main page]
More Web Proxy on the site http://driver.im/

CN109554824A - 一种耐磨擦拭巾及其制造方法 - Google Patents

一种耐磨擦拭巾及其制造方法 Download PDF

Info

Publication number
CN109554824A
CN109554824A CN201910036152.XA CN201910036152A CN109554824A CN 109554824 A CN109554824 A CN 109554824A CN 201910036152 A CN201910036152 A CN 201910036152A CN 109554824 A CN109554824 A CN 109554824A
Authority
CN
China
Prior art keywords
meltblown
cleaning
wear
fiber
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910036152.XA
Other languages
English (en)
Inventor
郑庆中
何顺新
武丹聘
谢继华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xiamen Yanjan New Material Co Ltd
Original Assignee
Xiamen Yanjan New Material Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xiamen Yanjan New Material Co Ltd filed Critical Xiamen Yanjan New Material Co Ltd
Priority to CN201910036152.XA priority Critical patent/CN109554824A/zh
Publication of CN109554824A publication Critical patent/CN109554824A/zh
Priority to US17/267,848 priority patent/US20210172103A1/en
Priority to PL19910058.7T priority patent/PL3913125T3/pl
Priority to PCT/CN2019/087396 priority patent/WO2020147228A1/zh
Priority to ES19910058T priority patent/ES2965296T3/es
Priority to EP19910058.7A priority patent/EP3913125B1/en
Priority to JP2021025112A priority patent/JP2021154114A/ja
Priority to US18/217,638 priority patent/US20230340708A1/en
Pending legal-status Critical Current

Links

Classifications

    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
    • A47K10/00—Body-drying implements; Toilet paper; Holders therefor
    • A47K10/02—Towels
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4374—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece using different kinds of webs, e.g. by layering webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022—Non-woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B32B5/265—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary characterised by one fibrous or filamentary layer being a non-woven fabric layer
    • B32B5/266—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary characterised by one fibrous or filamentary layer being a non-woven fabric layer next to one or more non-woven fabric layers
    • B32B5/268—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary characterised by one fibrous or filamentary layer being a non-woven fabric layer next to one or more non-woven fabric layers characterised by at least one non-woven fabric layer that is a melt-blown fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B32B5/265—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary characterised by one fibrous or filamentary layer being a non-woven fabric layer
    • B32B5/271—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary characterised by one fibrous or filamentary layer being a non-woven fabric layer characterised by separate non-woven fabric layers that comprise chemically different strands or fibre material
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/04—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres having existing or potential cohesive properties, e.g. natural fibres, prestretched or fibrillated artificial fibres
    • D04H1/26—Wood pulp
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/425—Cellulose series
    • D04H1/4258—Regenerated cellulose series
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
    • D04H1/43825—Composite fibres
    • D04H1/43828—Composite fibres sheath-core
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/542—Adhesive fibres
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/559—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving the fibres being within layered webs
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/56—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving in association with fibre formation, e.g. immediately following extrusion of staple fibres
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
    • D04H1/593—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives to layered webs
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
    • D04H1/60—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in dry state, e.g. thermo-activatable agents in solid or molten state, and heat being applied subsequently
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/14—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
    • D04H3/147—Composite yarns or filaments
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/14—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
    • D04H3/153—Mixed yarns or filaments
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H5/00—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
    • D04H5/04—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by applying or incorporating chemical or thermo-activatable bonding agents in solid or liquid form
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H5/00—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
    • D04H5/06—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by welding-together thermoplastic fibres, filaments, or yarns
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/03—3 layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/20—All layers being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0253—Polyolefin fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B32B2262/062—Cellulose fibres, e.g. cotton
    • B32B2262/065—Lignocellulosic fibres, e.g. jute, sisal, hemp, flax, bamboo
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/12—Conjugate fibres, e.g. core/sheath or side-by-side
    • B32B2262/124—Non-woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/14—Mixture of at least two fibres made of different materials
    • B32B2262/144—Non-woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554—Wear resistance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2555/00—Personal care
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00—Formation of filaments, threads, or the like
    • D01D5/08—Melt spinning methods
    • D01D5/098—Melt spinning methods with simultaneous stretching
    • D01D5/0985—Melt spinning methods with simultaneous stretching by means of a flowing gas (e.g. melt-blowing)
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00—Formation of filaments, threads, or the like
    • D01D5/28—Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
    • D01D5/30—Conjugate filaments; Spinnerette packs therefor

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Nonwoven Fabrics (AREA)
  • Cleaning Implements For Floors, Carpets, Furniture, Walls, And The Like (AREA)
  • Laminated Bodies (AREA)

Abstract

本发明公开了一种耐磨擦拭巾，所述耐磨擦拭巾的上、下两层为熔喷纤维网，中间层为木浆纤维网，其中，所述熔喷纤维网含有纤维表面为高熔点树脂的熔喷纤维和纤维表面含有低熔点树脂的熔喷纤维，所述低熔点树脂的熔点与高熔点树脂的熔点之差≥20℃，且所述纤维表面含有低熔点树脂的熔喷纤维与所述熔喷纤维网的总纤维的数量百分比大于5%，所述熔喷纤维网的熔喷纤维有穿插于木浆纤维中，本发明还公开了一种耐磨擦拭巾的制造方法，可用于制造本发明的耐磨擦拭巾，所述耐磨擦拭巾既增加了擦拭巾的整体强度，又增加了擦拭巾的耐磨擦性能，使得在擦拭过程中，不会出现表面起毛、起绒现象。

Description

一种耐磨擦拭巾及其制造方法
技术领域
本发明涉及擦拭巾技术领域，尤其涉及应用于个人护理、婴幼儿护理用的一种表面耐磨、防起毛的耐磨擦拭巾及其制造方法。
背景技术
擦拭巾由于携带及收纳相当的方便，且使用便利，因此受到广大消费者的喜爱。在日常生活中常常需要用到擦拭巾，例如当父母替婴儿更换尿布时，或是餐厅用餐时，或是化妆护理皮肤时。可见，擦拭巾在个人护理、婴幼儿护理方面应用越来越广泛。
擦拭巾可以是水刺无纺布制品，也可以是纺粘无纺布制品。较传统的布类擦拭巾，其生产方法方便，价格低廉，并且干湿均可使用。
中国发明专利申请号为93118457.6公开了一种耐磨纤维无纺织复合结构物，它由下列两组份组成 (1）具有第一外表面、第二外表面和里部的熔喷纤维基体，和（2）至少一种结合进熔喷纤维基体中使熔喷纤维在无纺织结构的每个外表面附近的浓度至少为约60%（重量），且熔喷纤维在里部的浓度小于约40%（重量）的其它纤维材料。这种擦拭布提供了有用的强度和低掉绒特性以及比相同级分的均匀混合物耐磨性大至少约25%的耐磨性。该擦拭布通过表面的熔喷纤维形成的熔喷层较致密，从而在一定程度上防止了里部其他纤维材料在使用过程中掉落出来，但是熔喷纤维多为熔点较高的热塑性树脂形成，在形成固结的熔喷层时，主要是通过热轧辊后在高温下将熔喷纤维熔融后，再在一定压力作用下形成热轧点，从而将熔喷纤维固结在一起，由于热轧点之外的其余部位的熔喷纤维之间是没有粘连的，所以在使用时，多次摩擦后使得没有粘连的熔喷纤维容易起毛，影响表面层的致密性，从而使得中间层的其他纤维掉出影响使用寿命。
发明内容
本发明的目的在于提供一种耐磨与防止起毛的耐磨擦拭巾及其制造方法，克服现有产品及生产方法的缺陷。
为实现上述目的，本发明的解决技术方案为：
一种耐磨擦拭巾，所述耐磨擦拭巾的上、下两层为熔喷纤维网，中间层为木浆纤维网，其中，所述熔喷纤维网含有纤维表面为高熔点树脂的熔喷纤维和纤维表面含有低熔点树脂的熔喷纤维，所述低熔点树脂的熔点与高熔点树脂的熔点之差≥20℃，且所述纤维表面含有低熔点树脂的熔喷纤维与所述熔喷纤维网的总纤维的数量百分比大于5%，所述熔喷纤维网的熔喷纤维有穿插于木浆纤维中。
所述纤维表面含有低熔点树脂的熔喷纤维为单组份低熔点熔喷纤维、双组份熔喷纤维或两者相混合。
所述双组份熔喷纤维为双组份皮芯型熔喷纤维、双组份橘瓣型熔喷纤维或双组份并列型熔喷纤维。
所述纤维表面含有低熔点树脂的熔喷纤维与所述熔喷纤维网的总纤维的数量百分比为30%～70%。
所述木浆纤维网的重量占耐磨擦拭巾总重量的百分比大于50%。
所述木浆纤维网的重量占耐磨擦拭巾总重量的百分比为65%-80%。
所述木浆纤维网含有热熔胶粘物质。
一种耐磨擦拭巾的制造方法，包括下列步骤：
（1）木浆通过开松辊开松打散，并在辅助气流的作用下通过喷管形成木浆纤维网；
（2）采用熔喷法工艺，将两种熔点之差≥20℃的热塑性树脂分别加热，熔融后进入纺丝箱，在纺丝箱内利用高温、高速热气流将从喷丝板中喷出的热塑性树脂的溶体细流吹散成纤维直径≤10μm的纤维束，从而伴随热气流形成熔喷纤维网，其中，所述熔喷纤维中含有纤维表面为高熔点树脂的熔喷纤维和纤维表面含有低熔点树脂的熔喷纤维，且所述纤维表面含有低熔点树脂的熔喷纤维与所述熔喷纤维网的总纤维的数量百分比大于5%，然后形成的熔喷纤维网在木浆纤维网的两个侧面处相交汇，形成两侧是熔喷纤维网，中间为木浆纤维网的多层结构纤维网；
（3）所述多层结构纤维网通过加热装置将纤维网固结在一起，形成上、下两层为含有纤维表面为高熔点树脂的熔喷纤维和纤维表面含有低熔点树脂的熔喷纤维的熔喷纤维网，中间层为木浆纤维网的耐磨擦拭巾。
所述喷丝板上含有双组份喷丝孔。
所述喷丝板上的双组份喷丝孔为皮芯型、橘瓣型或并列型。
所述加热装置为热风烘箱、热轧辊或两者相结合。
所述步骤（1）中，木浆通过开松辊，将其开松打散，并与热熔胶粘物质混合后在辅助气流的作用下通过喷管形成含有热熔胶粘物质的木浆纤维网。
采用上述技术方案后，可应用本发明的耐磨擦拭巾制造方法制得本发明的耐磨擦拭巾，由于本发明的耐磨擦拭巾的熔喷纤维网含有纤维表面为高熔点树脂的熔喷纤维和纤维表面含有低熔点树脂的熔喷纤维，且所述纤维表面含有低熔点树脂的熔喷纤维与所述熔喷纤维网的总纤维的数量百分比大于5%，在制造过程中，纤维表面含有低熔点树脂的熔喷纤维在加热装置中纤维表面低熔点树脂熔融，使得纤维之间会粘连在一起，既增加了擦拭巾的整体强度，又增加了擦拭巾的耐磨擦性能，使得在擦拭过程中，不会出现表面起毛、起绒现象；同时熔喷纤维层的纤维纤度小，排布致密，且纤维之间有相互粘连，更加防止了中间层木浆短纤维的掉落。
附图说明
图1 为本发明实施例1中耐磨擦拭巾的制造示意图；
图2为本发明实施例1的耐磨擦拭巾的剖面图；
图3 为本发明实施例2中耐磨擦拭巾的制造示意图；
图4 为本发明实施例2的耐磨擦拭巾的剖面图；
图5A为本发明的皮芯型熔喷纤维的截面图；
图5B为本发明的双组份并列型熔喷纤维的截面图；
图5C为本发明的双组份橘瓣型熔喷纤维的截面图；
图6 为本发明实施例3的耐磨擦拭巾的制造示意图；
图7为本发明实例例3的耐磨擦拭巾的剖面图。
【符号说明】
【实施例1】
木浆11 木浆纤维网12
熔喷纤维网13、14
多层结构纤维网15 耐磨擦拭巾16
开松辊A1 喷管B1
喷丝板C1、C1’
【实施例2】
木浆21 木浆纤维网22
熔喷纤维网23、24
多层结构纤维网25 耐磨擦拭巾26
开松辊A2 喷管B2
喷丝板C2、C2’ 热轧辊E2
皮芯型熔喷纤维27 双组份并列型熔喷纤维28
双组份橘瓣型熔喷纤维29
芯层树脂27a 皮层树脂27b
其中一种树脂28b、29b
另一种树脂28a、29a
【实施例3】
木浆31 热熔胶粘物质32
木浆纤维网33
熔喷纤维网34、35
多层结构纤维网36 耐磨擦拭巾37
开松辊A3 喷管B3
喷丝板C3、C3’ 热风烘箱D3
热轧辊E3。
具体实施方式
为了进一步解释本发明的技术方案，下面通过具体实施例来对本发明进行详细阐述。
实施例1
如图1所示，本发明揭示了一种耐磨擦拭巾的制造方法，包括下列步骤：
（1）木浆11通过开松辊A1开松打散后，在辅助气流的作用下通过喷管B1形成木浆纤维网12。
（2）采用熔喷法工艺，将高熔点热塑性树脂（如：聚丙烯PP）和低熔点热塑性树脂（如：高密度聚乙烯HDPE）分别加热，熔融后进入纺丝箱，在纺丝箱内利用高温、高速热气流将从喷丝板C1、C1’中喷出的热塑性树脂的溶体细流吹散成纤维直径≤10μm的纤维束，从而伴随热气流形成熔喷纤维网13、14，其中，所述熔喷纤维网13、14包含由高熔点热塑性树脂PP形成的纤维表面为高熔点树脂的熔喷纤维和由低熔点热塑性树脂HDPE形成的纤维表面含有低熔点树脂的单组份熔喷纤维，即单组份低熔点熔喷纤维，并且纤维表面含有低熔点树脂的单组份熔喷纤维与所述熔喷纤维网13、14的总纤维的数量百分比为40%，所述高熔点树脂的熔点与低熔点树脂的熔点之差≥20℃，；然后形成的熔喷纤维网13、14在木浆纤维网12的两个侧面处相交汇，形成两侧是熔喷纤维网13、14，中间为木浆纤维网12的多层结构纤维网15。
（3）所述多层结构纤维网15通过热风烘箱D1将纤维网固结在一起，形成上、下两层为熔喷纤维网13、14，中间层为木浆纤维网13的擦拭巾16。
如图2所示，本发明还揭示了一种可应用上述耐磨擦拭巾的制造方法制成的耐磨擦拭巾，其为层状结构，所述耐磨擦拭巾16的上、下两层为熔喷纤维网13、14，中间层为木浆纤维网12，所述熔喷纤维网13、14包含由高熔点热塑性树脂PP形成的纤维表面为高熔点树脂的熔喷纤维和由低熔点热塑性树脂HDPE形成的纤维表面含有低熔点树脂的单组份熔喷纤维，所述高熔点树脂的熔点与低熔点树脂的熔点之差≥20℃，纤维表面含有低熔点树脂的单组份熔喷纤维与所述熔喷纤维网13、14的总纤维的数量百分比为40%，所述熔喷纤维网13、14的熔喷纤维穿插于木浆纤维网12中。
耐磨性检测
参照标准GB/T13775-92《棉、麻、绢丝机织物耐磨试验方法》
检测仪器：YG(B)401E型马丁代尔耐磨仪
测试使用材料：
标准垫料：平方米重量为750±50g/m2, 厚度为3±0.5 mm，直径为140mm的标准毡。
试样背面材料：厚度为3±0.5 mm，密度为0.04g/cm3, 直径为38±2mm的聚氨酯泡沫塑料。
取样器：取样直径140mm的圆盘取样器，用于取样尺寸为φ140mm的下层磨料。
取样器：取样直径38mm的圆盘取样器，用于取样尺寸为φ38mm的上层磨料。
样品预处理：将测试样品置于室温下24H。
测试步骤：
1）检测仪器各个部件，确保仪器使用正常。
2）用直径144mm的取样器取φ140mm的下层磨料并将其覆盖在标准垫料上，然后在下层磨料上放置装样压锤，旋紧圆环夹，使磨料固定在试样台上。
3）用直径38mm的取样器取φ38mm的上层磨料的试样，通过取样器将试样装入重量200gA型摩擦头金属夹头内，金属夹与摩擦头之间衬垫一块直径38mm的聚氨酯泡沫塑料。
4）置试样夹头于摩擦平台上使芯轴穿过轴承插在试样夹头上，然后加上395g砝码（395g砝码重量+200g金属夹头重量产生的负荷为583.1CN）。
5）打开仪器开关，将转速设为50转/分钟、转数设定为60转。设定结束后，点击“启动”按钮，仪器开始运转，仪器设定的测试次数结束后，仪器停止。查看下层磨料的起毛状况。
6） 耐磨性判定：参照耐磨性评级图片，进行耐磨性程度确认。
测试项目 市售擦拭巾1 市售擦拭巾2 本发明的耐磨擦拭巾
耐磨等级 3 4 2
由上表可以看出，本发明的耐磨擦拭巾16由于熔喷纤维网13、14含有纤维表面含有低熔点树脂的单组份熔喷纤维，纤维表面含有低熔点树脂的单组份熔喷纤维与所述熔喷纤维网13、14的总纤维的数量百分比为40%，在喷丝过程中，通过喷丝孔的排布形成纤维表面为高熔点树脂的熔喷纤维和纤维表面含有低熔点树脂的单组份熔喷纤维共混在一起，并且在熔喷纤维网13、14和木浆纤维网12通过热风烘箱D1时，在热风的作用下，熔喷纤维网13、14中的纤维表面含有低熔点树脂的单组份熔喷纤维表面开始熔融，使得熔喷纤维之间会粘连在一起，从而将多层结构纤维网15固结在一起形成所述耐磨擦拭巾16，这样既增加了擦拭巾的整体强度，又增加了擦拭巾的耐磨擦性能，使得在擦拭过程中，不会出现表面起毛、起绒现象；同时熔喷纤维网13、14的纤维纤度小，排布致密，且纤维之间有相互粘连，更加防止了中间层木浆短纤维的掉落。
实施例2
如图3所示，本发明揭示了一种耐磨擦拭巾的制造方法，包括下列步骤：
（1）木浆21通过开松辊A2开松打散后，在辅助气流的作用下通过喷管B2形成木浆纤维网22。
（2）采用熔喷法工艺，将高熔点热塑性树脂和低熔点热塑性树脂分别加热，熔融后进入纺丝箱，在纺丝箱内利用高温、高速热气流将从喷丝板C2、C2’中喷出的热塑性树脂的溶体细流吹散成纤维直径≤10μm的纤维束，从而伴随热气流形成熔喷纤维网23、24，其中，所述喷丝板C2、C2’上的喷丝孔含有双组份喷丝孔，所述喷丝板C2、C2’上的双组份喷丝孔为皮芯型、橘瓣型或并列型，通过双组份喷丝孔的熔喷纤维网23、24含有纤维表面为高熔点树脂的熔喷纤维和纤维表面含有低熔点树脂的双组份熔喷纤维，如图5A至图5C所示，所述双组份熔喷纤维可以为皮芯型熔喷纤维27、双组份橘瓣型熔喷纤维28或双组份并列型熔喷纤维29，且所述皮芯型熔喷纤维27中皮层树脂27b的熔点与芯层树脂27a的熔点之差≥20℃，双组份橘瓣型熔喷纤维28和双组份并列型熔喷纤维29的其中一种树脂28b、29b的熔点与另一种树脂28a、29a的熔点之差≥20℃，并且双组份熔喷纤维与所述熔喷纤维网23、24的总纤维的数量百分比为50%。然后形成的熔喷纤维网23、24在木浆纤维网22的两个侧面处相交汇，形成两侧是含有双组份熔喷纤维的熔喷纤维网23、24，中间为木浆纤维网22的多层结构纤维网25。
（3）所述多层结构纤维网25通过一对啮合的热轧辊E2将纤维网固结在一起，形成上、下两层为含有双组份熔喷纤维的熔喷纤维网23、24，中间层为木浆纤维网22的耐磨擦拭巾26。
如图4所示，本发明还揭示了一种可应用上述耐磨擦拭巾的制造方法制成的耐磨擦拭巾，其为层状结构，所述耐磨擦拭巾26的上、下两层为熔喷纤维网23、24，中间层为木浆纤维网22，所述熔喷纤维网23、24含有纤维表面为高熔点树脂的熔喷纤维和纤维表面含有低熔点树脂的双组份熔喷纤维，所述高熔点树脂的熔点与低熔点树脂的熔点之差≥20℃，所述纤维表面含有低熔点树脂的双组份熔喷纤维可以为双组份皮芯型熔喷纤维27、双组份橘瓣型熔喷纤维28或双组份并列型熔喷纤维29，双组份熔喷纤维与所述熔喷纤维网23、24的总纤维的数量百分比为50%，所述熔喷纤维网23、24的熔喷纤维穿插于木浆纤维网22中。
采用上述方案后，由于在喷丝过程中，通过双组份喷丝孔的排布可以将纤维表面为高熔点树脂的熔喷纤维和纤维表面含有低熔点树脂的双组份熔喷纤维在形成熔喷纤维时就共混在一起，并且在木浆纤维网12及熔喷纤维网13、14通过热轧辊时，热轧区域可以在热轧压力作用下形成熔融的热轧点，而非热轧区域由于温度的作用，熔喷纤维网13、14中的双组份熔喷纤维表面的低熔点树脂开始熔融，使得熔喷纤维之间会粘连在一起，从而将多层结构纤维网25固结在一起形成所述耐磨擦拭巾26，这样既增加了擦拭巾的耐磨擦性能，使得在擦拭过程中，不会出现表面起毛、起绒现象；同时也增加了擦拭巾的整体强度，有利于多次擦拭。
实施例3
如图6所示，本发明揭示了一种耐磨擦拭巾的制造方法，包括下列步骤：
（1）木浆31通过开松辊A3开松打散，并与热熔胶粘物质32混合后在辅助气流的作用下通过喷管B3形成含有热熔胶粘物质的木浆纤维网33。
（2）采用熔喷法工艺，将高熔点热塑性树脂和低熔点热塑性树脂分别加热，熔融后进入纺丝箱，在纺丝箱内利用高温、高速热气流将从喷丝板C3、C3’中喷出的热塑性树脂的溶体细流吹散成纤维直径≤10μm的纤维束，伴随热气流形成的熔喷纤维网34、35，其中，所述熔喷纤维网34、35包含纤维表面为高熔点树脂的熔喷纤维和纤维表面含有低熔点树脂的熔喷纤维，所述纤维表面含有低熔点树脂的熔喷纤维即单组份低熔点熔喷纤维和双组份熔喷纤维，并且该纤维表面含有低熔点树脂的熔喷纤维与所述熔喷纤维网34、35的总纤维的数量百分比为20%，低熔点树脂的熔点与高熔点树脂的熔点之差≥20℃；然后将形成的熔喷纤维网34、35在含有热熔胶粘物质的木浆纤维网33的两个侧面处相交汇，形成两侧是熔喷纤维网34、35，中间为含有热熔胶粘物质的木浆纤维网33的多层结构纤维网36。
（3）所述多层纤维网36通过热风烘箱D3和一对啮合的热轧辊E3将纤维网固结在一起，形成上、下两层为含有单组份低熔点熔喷纤维和双组份熔喷纤维的熔喷纤维网34、35，中间层为含有热熔胶粘物质32的木浆纤维网33的耐磨擦拭巾37。
如图7所示，本发明还揭示了一种可应用上述耐磨擦拭巾的制造方法制成的耐磨擦拭巾，其为层状结构，所述耐磨擦拭巾37的上、下两层为熔喷纤维网34、35，中间层为含有热熔胶粘物质32的木浆纤维网33，所述熔喷纤维网34、35包含纤维表面为高熔点树脂的熔喷纤维和纤维表面含有低熔点树脂的单组份熔喷纤维，所述高熔点树脂的熔点与低熔点树脂的熔点之差≥20℃，所述单组份熔喷纤维即可为单组份低熔点熔喷纤维和双组份熔喷纤维，并且该单组份低熔点熔喷纤维与所述熔喷纤维网34、35的总纤维的数量百分比为20%，所述熔喷纤维网34、35的熔喷纤维穿插于木浆纤维网33中。
采用上述方案后，由于中间层的木浆纤维网33中添加有热熔胶粘物质32，在热风烘箱D3中热熔胶粘物质32表面开始熔融，在一定程度上将中间层的木浆短纤固定，使得木浆短纤难以移动，从而防止所形成的擦拭巾在使用时不会出现“掉毛”的现象，从而减少擦拭巾的表面起毛，增加了耐磨性能。

Claims (12)

1.一种耐磨擦拭巾，其特征在于：所述耐磨擦拭巾的上、下两层为熔喷纤维网，中间层为木浆纤维网，其中，所述熔喷纤维网含有纤维表面为高熔点树脂的熔喷纤维和纤维表面含有低熔点树脂的熔喷纤维，所述低熔点树脂的熔点与高熔点树脂的熔点之差≥20℃，且所述纤维表面含有低熔点树脂的熔喷纤维与所述熔喷纤维网的总纤维的数量百分比大于5%，所述熔喷纤维网的熔喷纤维有穿插于木浆纤维中。
2.如权利要求1所述一种耐磨擦拭巾，其特征在于：所述纤维表面含有低熔点树脂的熔喷纤维为单组份低熔点熔喷纤维、双组份熔喷纤维或两者相混合。
3.如权利要求2所述一种耐磨擦拭巾，其特征在于：所述双组份熔喷纤维为双组份皮芯型熔喷纤维、双组份橘瓣型熔喷纤维或双组份并列型熔喷纤维。
4.如权利要求1所述一种耐磨擦拭巾，其特征在于：所述纤维表面含有低熔点树脂的熔喷纤维与所述熔喷纤维网的总纤维的数量百分比为30%～70%。
5.如权利要求1所述一种耐磨擦拭巾，其特征在于：所述木浆纤维网的重量占耐磨擦拭巾总重量的百分比大于50%。
6.如权利要求1所述一种耐磨擦拭巾，其特征在于：所述木浆纤维网的重量占耐磨擦拭巾总重量的百分比为65%-80%。
7.如权利要求1所述一种耐磨擦拭巾，其特征在于：所述木浆纤维网含有热熔胶粘物质。
8.一种如权利要求1所述耐磨擦拭巾的制造方法，其特征在于，包括下列步骤：
（1）木浆通过开松辊开松打散，并在辅助气流的作用下通过喷管形成木浆纤维网；
（2）采用熔喷法工艺，将两种熔点之差≥20℃的热塑性树脂分别加热，熔融后进入纺丝箱，在纺丝箱内利用高温、高速热气流将从喷丝板中喷出的热塑性树脂的溶体细流吹散成纤维直径≤1.0μm的纤维束，从而伴随热气流形成熔喷纤维网，其中，所述熔喷纤维中含有纤维表面为高熔点树脂的熔喷纤维和纤维表面含有低熔点树脂的熔喷纤维，且所述纤维表面含有低熔点树脂的熔喷纤维与所述熔喷纤维网的总纤维的数量百分比大于5%，然后形成的熔喷纤维网在木浆纤维网的两个侧面处相交汇，形成两侧是熔喷纤维网，中间为木浆纤维网的多层结构纤维网；
（3）所述多层结构纤维网通过加热装置将纤维网固结在一起，形成上、下两层为含有纤维表面为高熔点树脂的熔喷纤维和纤维表面含有低熔点树脂的熔喷纤维的熔喷纤维网，中间层为木浆纤维网的耐磨擦拭巾。
9.如权利要求8所述一种耐磨擦拭巾的制造方法，其特征在于：所述喷丝板上含有双组份喷丝孔。
10.如权利要求9所述一种耐磨擦拭巾的制造方法，其特征在于：所述喷丝板上的双组份喷丝孔为皮芯型、橘瓣型或并列型。
11.如权利要求8所述一种耐磨擦拭巾的制造方法，其特征在于：所述加热装置为热风烘箱、热轧辊或两者相结合。
12.如权利要求8所述一种耐磨擦拭巾的制造方法，其特征在于：所述步骤（1）中，木浆通过开松辊，将其开松打散，并与热熔胶粘物质混合后在辅助气流的作用下通过喷管形成含有热熔胶粘物质的木浆纤维网。
CN201910036152.XA 2019-01-15 2019-01-15 一种耐磨擦拭巾及其制造方法 Pending CN109554824A (zh)

Priority Applications (8)

Application Number Priority Date Filing Date Title
CN201910036152.XA CN109554824A (zh) 2019-01-15 2019-01-15 一种耐磨擦拭巾及其制造方法
US17/267,848 US20210172103A1 (en) 2019-01-15 2019-05-17 Abrasion resistant wipe and manufacturing method therefor
PL19910058.7T PL3913125T3 (pl) 2019-01-15 2019-05-17 Odporna na ścieranie chusteczka oraz sposób jej wytwarzania
PCT/CN2019/087396 WO2020147228A1 (zh) 2019-01-15 2019-05-17 一种耐磨擦拭巾及其制造方法
ES19910058T ES2965296T3 (es) 2019-01-15 2019-05-17 Toallita resistente a la abrasión y método para fabricarla
EP19910058.7A EP3913125B1 (en) 2019-01-15 2019-05-17 Wear-resistant wipe and manufacturing method therefor
JP2021025112A JP2021154114A (ja) 2019-01-15 2021-02-19 耐摩耗性ワイプとその製造方法
US18/217,638 US20230340708A1 (en) 2019-01-15 2023-07-03 Abrasion resistant wipe and manufacturing method therefor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910036152.XA CN109554824A (zh) 2019-01-15 2019-01-15 一种耐磨擦拭巾及其制造方法

Publications (1)

Publication Number Publication Date
CN109554824A true CN109554824A (zh) 2019-04-02

Family

ID=65873130

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910036152.XA Pending CN109554824A (zh) 2019-01-15 2019-01-15 一种耐磨擦拭巾及其制造方法

Country Status (7)

Country Link
US (2) US20210172103A1 (zh)
EP (1) EP3913125B1 (zh)
JP (1) JP2021154114A (zh)
CN (1) CN109554824A (zh)
ES (1) ES2965296T3 (zh)
PL (1) PL3913125T3 (zh)
WO (1) WO2020147228A1 (zh)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020147231A1 (zh) * 2019-01-15 2020-07-23 厦门延江新材料股份有限公司 一种擦拭巾及其制造方法
WO2020147228A1 (zh) * 2019-01-15 2020-07-23 厦门延江新材料股份有限公司 一种耐磨擦拭巾及其制造方法
CN111603312A (zh) * 2020-06-03 2020-09-01 广州市兴世机械制造有限公司 一次性卫生用品用吸收体及其成型方法和成型装置
CN112779677A (zh) * 2021-01-11 2021-05-11 厦门延江新材料股份有限公司 一种复合擦拭巾及其制造方法
WO2023000642A1 (zh) * 2021-07-19 2023-01-26 厦门延江新材料股份有限公司 一种可降解复合无纺布及其制造方法
CN115891306A (zh) * 2023-01-29 2023-04-04 山东希瑞新材料有限公司 一种防掉屑高吸水性擦拭材料及其制备方法

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2024152299A1 (en) 2023-01-19 2024-07-25 The Procter & Gamble Company Methods for making three-dimensional webs

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1087392A (zh) * 1992-10-05 1994-06-01 金伯利-克拉克公司 耐磨纤维无纺织复合结构物
JPH1148381A (ja) * 1997-08-05 1999-02-23 Daiwabo Co Ltd ワイパー用積層物およびその製造方法
US20030200991A1 (en) * 2002-04-29 2003-10-30 Kimberly-Clark Worldwide, Inc. Dual texture absorbent nonwoven web
CN101563392A (zh) * 2006-12-15 2009-10-21 金伯利-克拉克环球有限公司 用于形成纤维的生物可降解聚酯
US20100227138A1 (en) * 2009-03-03 2010-09-09 William Ouellette Multiple Layer Absorbent Substrate and Method of Formation
JP2015000277A (ja) * 2013-06-18 2015-01-05 ダイワボウホールディングス株式会社 ワイパー及びその製造方法
CN108642721A (zh) * 2018-07-17 2018-10-12 郑州豫力新材料科技有限公司 纺粘浆粕非织造布

Family Cites Families (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3981650A (en) * 1975-01-16 1976-09-21 Beloit Corporation Melt blowing intermixed filaments of two different polymers
JP3005654B2 (ja) * 1994-03-24 2000-01-31 ハビックス株式会社 抗菌性不織布の製造方法
JP3657415B2 (ja) * 1998-01-07 2005-06-08 日本バイリーン株式会社 不織布及びその製造方法
US6177370B1 (en) * 1998-09-29 2001-01-23 Kimberly-Clark Worldwide, Inc. Fabric
US6773531B2 (en) * 2001-05-21 2004-08-10 E. I. Du Pont De Nemours And Company Process and apparatus for making multi-layered, multi-component filaments
US20030114067A1 (en) * 2001-12-18 2003-06-19 Matela David Michael Coform nonwoven web and method of making same
US7994079B2 (en) * 2002-12-17 2011-08-09 Kimberly-Clark Worldwide, Inc. Meltblown scrubbing product
US20050148261A1 (en) * 2003-12-30 2005-07-07 Kimberly-Clark Worldwide, Inc. Nonwoven webs having reduced lint and slough
US7521386B2 (en) * 2004-02-07 2009-04-21 Milliken & Company Moldable heat shield
US20110045261A1 (en) * 2008-02-18 2011-02-24 Sellars Absorbent Materials, Inc. Laminate non-woven sheet with high-strength, melt-blown fiber exterior layers
JP5489793B2 (ja) * 2010-03-12 2014-05-14 Ｊｎｃ株式会社 メルトブローン繊維集合体
KR101319183B1 (ko) * 2011-08-02 2013-10-18 도레이첨단소재 주식회사 개선된 특성을 갖는 복합방사 장섬유 스펀본드 다층 부직포 및 그 제조방법
CN103147228B (zh) * 2013-03-18 2015-04-29 浙江金三发非织造布有限公司 纺丝成网木浆纸水刺复合非织造布的生产工艺
US10369246B2 (en) * 2013-06-14 2019-08-06 Krp U.S., Llc Absorbent articles having pockets and related methods therefor
JP6450145B2 (ja) * 2014-10-30 2019-01-09 日本製紙クレシア株式会社 対人ワイピング用不織布シート
EP3317445B1 (en) * 2015-06-30 2020-12-23 The Procter and Gamble Company Enhanced co-formed/meltblown fibrous web structure and method for manufacturing
CN109072030B (zh) * 2016-04-08 2021-02-02 H.B.富乐公司 高内聚强度聚烯烃构造粘合剂
CN108221177A (zh) * 2018-01-30 2018-06-29 杭州诚品实业有限公司 一种三层复合非织造材料及其生产设备、生产方法和应用
CN109554824A (zh) * 2019-01-15 2019-04-02 厦门延江新材料股份有限公司 一种耐磨擦拭巾及其制造方法

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1087392A (zh) * 1992-10-05 1994-06-01 金伯利-克拉克公司 耐磨纤维无纺织复合结构物
JPH1148381A (ja) * 1997-08-05 1999-02-23 Daiwabo Co Ltd ワイパー用積層物およびその製造方法
US20030200991A1 (en) * 2002-04-29 2003-10-30 Kimberly-Clark Worldwide, Inc. Dual texture absorbent nonwoven web
CN101563392A (zh) * 2006-12-15 2009-10-21 金伯利-克拉克环球有限公司 用于形成纤维的生物可降解聚酯
US20100227138A1 (en) * 2009-03-03 2010-09-09 William Ouellette Multiple Layer Absorbent Substrate and Method of Formation
JP2015000277A (ja) * 2013-06-18 2015-01-05 ダイワボウホールディングス株式会社 ワイパー及びその製造方法
CN108642721A (zh) * 2018-07-17 2018-10-12 郑州豫力新材料科技有限公司 纺粘浆粕非织造布

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020147231A1 (zh) * 2019-01-15 2020-07-23 厦门延江新材料股份有限公司 一种擦拭巾及其制造方法
WO2020147228A1 (zh) * 2019-01-15 2020-07-23 厦门延江新材料股份有限公司 一种耐磨擦拭巾及其制造方法
CN111603312A (zh) * 2020-06-03 2020-09-01 广州市兴世机械制造有限公司 一次性卫生用品用吸收体及其成型方法和成型装置
CN111603312B (zh) * 2020-06-03 2022-04-01 广州市兴世机械制造有限公司 一次性卫生用品用吸收体及其成型装置
CN112779677A (zh) * 2021-01-11 2021-05-11 厦门延江新材料股份有限公司 一种复合擦拭巾及其制造方法
WO2022148453A1 (zh) * 2021-01-11 2022-07-14 厦门延江新材料股份有限公司 一种复合擦拭巾及其制造方法
WO2023000642A1 (zh) * 2021-07-19 2023-01-26 厦门延江新材料股份有限公司 一种可降解复合无纺布及其制造方法
CN115891306A (zh) * 2023-01-29 2023-04-04 山东希瑞新材料有限公司 一种防掉屑高吸水性擦拭材料及其制备方法

Also Published As

Publication number Publication date
EP3913125C0 (en) 2023-08-30
US20230340708A1 (en) 2023-10-26
ES2965296T3 (es) 2024-04-12
JP2021154114A (ja) 2021-10-07
PL3913125T3 (pl) 2024-02-26
US20210172103A1 (en) 2021-06-10
EP3913125B1 (en) 2023-08-30
EP3913125A1 (en) 2021-11-24
WO2020147228A1 (zh) 2020-07-23
EP3913125A4 (en) 2022-09-28

Similar Documents

Publication Publication Date Title
CN109554824A (zh) 一种耐磨擦拭巾及其制造方法
Kalebek et al. Fiber selection for the production of nonwovens
CN109629118A (zh) 一种擦拭巾及其制造方法
KR102240743B1 (ko) 맞춤형 액체 위킹 능력을 가진 부직포 셀룰로오스 섬유 직물
CN109667063A (zh) 一种擦拭巾及其制造方法
CN101530628B (zh) 复合导流层材料及其制备方法
CN109680406A (zh) 一种吸水擦拭巾及其制造方法
CN109594194A (zh) 一种擦拭巾及其制造方法
RU2668755C2 (ru) Объемный нетканый материал
KR102240773B1 (ko) 증가된 보수성과 낮은 평량을 가지는 부직포 셀룰로오스 섬유 직물
CN109554829A (zh) 一种纺粘擦拭巾及其制造方法
CN112779677A (zh) 一种复合擦拭巾及其制造方法
MXPA06012054A (es) Fibras, telas no tejidas y articulos que contienen nanofibras producidas a partir de polimeros con una alta temperatura de transicion vitrea.
KR102240780B1 (ko) 섬유 직경 분포를 갖는 부직포 셀룰로오스 섬유 직물
CN209722449U (zh) 一种耐磨擦拭巾
WO2023000641A1 (zh) 一种纺粘复合擦拭无纺布及其制造方法
WO2023000640A1 (zh) 一种复合擦拭无纺布及其制造方法
CN113550068A (zh) 一种超柔复合擦拭无纺布及其制造方法
CN209722451U (zh) 一种擦拭巾
CN209722450U (zh) 一种擦拭巾
CN209702994U (zh) 一种擦拭巾
Wilson Development of the nonwovens industry
CN209702993U (zh) 一种吸水擦拭巾
CN215328668U (zh) 一种复合擦拭巾
CN209890845U (zh) 一种纺粘擦拭巾

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination