CN109365937A - A kind of engine commutator and varistor laser soldering device and method - Google Patents
A kind of engine commutator and varistor laser soldering device and method Download PDFInfo
- Publication number
- CN109365937A CN109365937A CN201811504879.8A CN201811504879A CN109365937A CN 109365937 A CN109365937 A CN 109365937A CN 201811504879 A CN201811504879 A CN 201811504879A CN 109365937 A CN109365937 A CN 109365937A
- Authority
- CN
- China
- Prior art keywords
- laser
- commutator
- varistor
- welding
- engine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/005—Soldering by means of radiant energy
- B23K1/0056—Soldering by means of radiant energy soldering by means of beams, e.g. lasers, E.B.
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Manufacture Of Motors, Generators (AREA)
- Motor Or Generator Current Collectors (AREA)
Abstract
The present invention is suitable for technical field of laser welding.The present invention discloses a kind of engine commutator and varistor laser soldering device and method, wherein engine commutator and varistor laser soldering device include the laser preheating mechanism heated to commutator terminal and the laser spray welding mechanism to preheating commutator terminal injection soldered ball, and coordinate the controller of laser preheating mechanism and the work of laser spray welding mechanism.The terminal on thermally conductive faster commutator is heated by laser preheating mechanism when use, again to the soldered ball of terminal and the injection fusing of varistor pad, since commutator terminal is by preheating, the temperature of soldered ball can be reduced, it can be infiltrated with terminal, varistor pad cannot be made to separate with ceramic base again, reduce welding procedure difficulty.Simultaneously because the quality error of each ball is small, and solder joint is uniformly distributed, and can be prevented each quality of welding spot unevenness from rotor being caused to rotate force unbalance using laser spray welding, be prolonged the service life.
Description
Technical field
The present invention relates to a kind of welding technology field, in particular to a kind of engine commutator and varistor and varistor
Laser soldering device and method.
Background technique
In process of production, commutator needs are welded existing motor with the coil on rotor, are changed under normal conditions
To device setting on rotor shaft, on having commutator one end be equipped with varistor, the varistor be equipped with for connect changes
To the silver pad of device and coil.
Two kinds of welding manners are generallyd use at present, the first uses artificial soldering iron mode, and when welding needs using scaling powder,
It is stained with solder with soldering iron to be welded, since silver pad and commutator terminal are different materials, heating conduction is different, silver
Pad heating conduction is poor, and commutator is thermally conductive very fast, when being welded using same higher temperature (welding energy), be easy to cause silver
Pad is separated with ceramic base, and insufficient using commutator welding temperature when lower temperature welding, is easy to appear not prison welding.Simultaneously
Each solder joint is different with tin amount when human weld, so that being distributed in armature spindle ambient quality difference, gravity occurs and is located at axle center
In addition, noise is generated when use, and influences service life.When welding using scaling powder, also need to carry out after the completion of welding clear
It washes, causes environmental pollution, increase process, influence production efficiency.
Second of use laser tin silk welding manner carries out laser photograph to the tin silk by rotating tin silk in bond pad locations
It penetrates, is welded, also due to varistor and commutator are different materials, heating conduction is different, silver on varistor
Matter pad heating conduction is poor, and commutator is thermally conductive very fast, when welding using same higher temperature (welding energy), be easy to cause pressure
The quick silver pad of resistance is separated with plate, and insufficient using commutator welding temperature when lower temperature welding, is easy to appear welding not
Firm phenomenon.When laser solder weldering simultaneously, it is also easy the coil being reflected on rotor in laser irradiation process, burns out coil insulation
Layer, causes coil short.
Summary of the invention
The invention mainly solves the technical problem of providing a kind of engine commutator and varistor laser soldering device and
Method, wherein engine commutator and varistor laser soldering device, which can prevent each quality of welding spot to be unevenly distributed, leads to rotor
Force unbalance improves product quality and service life.
To solve the above-mentioned problems, the present invention provides a kind of engine commutator and varistor laser soldering device.The electricity
Machine commutator and varistor laser soldering device include the laser preheating mechanism heated to commutator terminal and to pre-add
The laser spray welding mechanism of hot commutator terminal injection soldered ball, and coordinate the control of laser preheating mechanism and the work of laser spray welding mechanism
Device processed.
It further says, the engine commutator and varistor laser soldering device further include carrying out to commutator face
The removing surface mechanism of cleaning.
It further says, the removing surface mechanism includes the drive of cleaning brush and driving cleaning brush and commutator rotation connection
Dynamic component.
It further says, the removing surface mechanism further includes the blowing to the commutator removal clast after cleaning brush cleaning
Mechanism, the blower which is equipped with tuyere and connect with tuyere.
It further says, the engine commutator and the receipts that varistor laser soldering device further includes that clast is collected
Collecting mechanism, which includes the collector equipped with collecting chamber and the negative pressure collection port set on collector, and is received with negative pressure
The negative pressure packaging member of Ji Kou connection.
The present invention also provides a kind of engine commutators and varistor laser soldering device.The engine commutator and pressure-sensitive electricity
Resistance laser soldering device includes the laser of laser spray welding mechanism and variable power, and control laser spray welding mechanism and variable function
The controller of the laser co-ordination of rate.
It further says, the engine commutator and varistor laser soldering device further include carrying out to commutator face
The removing surface mechanism of cleaning.
It further says, the removing surface mechanism includes the drive of cleaning brush and driving cleaning brush and commutator rotation connection
Dynamic component.
It further says, the removing surface mechanism further includes the blowing to the commutator removal clast after cleaning brush cleaning
Mechanism, the blower which is equipped with tuyere and connect with tuyere.
It further says, the engine commutator and the receipts that varistor laser soldering device further includes that clast is collected
Collecting mechanism, which includes the collector equipped with collecting chamber and the negative pressure collection port set on collector, and is received with negative pressure
The negative pressure packaging member of Ji Kou connection.
The present invention also provides a kind of engine commutators and varistor method for laser welding, including,
First time surfacing step, first irradiating the first soldered ball with the first energy laser makes to be irradiated the first weldering by the first energy laser
Ball fusing, and spray the first soldered ball of the fusing to pad solder joint, it is connect with pad；
Second of surfacing step, irradiating the second soldered ball to the second energy laser of first time surfacing position makes by the second energy
The second melt solder balls of laser irradiation, and make the second soldered ball of the fusing to commutator terminal solder joint spray, make commutator terminal with
Solder joint or the pad connection that first soldered ball is formed, wherein energy of the energy of first energy laser less than the second energy laser
Amount.
It further says, the temperature of first melt solder balls is higher than the fusion temperature of the second soldered ball temperature.
It further says, the engine commutator and varistor method for laser welding further include before welding to commutator
The removing surface step that surface is cleared up.
It further says, the removing surface step includes that will connect in cleaning brush and engine commutator and varistor surface
Touching, rotary electric machine commutator and varistor or cleaning brush form cleaning brush with varistor surface with engine commutator and rub
Contact is wiped, until engine commutator is separated with varistor surface oxide layer.
It further says, the removing surface step further includes being blown with gas engine commutator and varistor surface
Gas cleans out oxide layer clast, completes removing surface.
The present invention also provides a kind of engine commutators and varistor method for laser welding, including,
First it is preheated with first laser irradiation commutator solder terminal, makes the commutator terminal temperature irradiated by first laser
Degree increases；
Soldered ball with the irradiation of the second energy laser for welding again makes the melt solder balls irradiated by the second energy laser, and
It sprays the soldered ball of the fusing to commutator terminal, connect terminal with pad.
The engine commutator and varistor method for laser welding further include carrying out clearly to commutator face before welding
The cleanup step of reason.
It further says, the energy of the energy of first energy laser less than the second energy laser.
It further says, the temperature of the first melt solder balls of the fusing is higher than the fusion temperature of the second soldered ball temperature.
It further says, the removing surface step includes that will connect in cleaning brush and engine commutator and varistor surface
Touching, rotary electric machine commutator and varistor or cleaning brush form cleaning brush with varistor surface with engine commutator and rub
Contact is wiped, until engine commutator is separated with varistor surface oxide layer.
It further says, the removing surface step further includes being blown with gas engine commutator and varistor surface
Gas cleans out oxide layer clast, completes removing surface.
Engine commutator of the present invention and varistor laser soldering device and method, wherein engine commutator and varistor
Laser soldering device includes the laser preheating mechanism heated to commutator terminal and welds to preheating commutator terminal injection
The laser spray welding mechanism of ball, and coordinate the controller of laser preheating mechanism and the work of laser spray welding mechanism, or spray including laser
The laser of welding mechanism and variable power, and control the control of the laser co-ordination of laser spray welding mechanism and variable power
Device.The terminal on thermally conductive faster commutator is heated by laser preheating mechanism when use, then to terminal and pressure-sensitive electricity
The soldered ball for hindering silver pad injection fusing, since commutator terminal is by preheating, energy dissipation is slower when welding, and can reduce
The temperature of soldered ball, to can not infiltrate with terminal when avoiding temperature lower, pad is separated with ceramic base when temperature is higher, reduces weldering
Technology difficulty is connect, welding effect is improved.Simultaneously because the quality error of each ball is small, and solder joint is uniformly distributed in rotor shaft week
It encloses, when using laser spray welding, each quality of welding spot can be prevented, which to be unevenly distributed, leads to rotor force unbalance, extends and uses the longevity
Life.Laser tin ball bonding flux-free is used simultaneously, is cleaned, is improved efficiency, while also can be reduced ring after not needing welding
Border pollution.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the attached drawing in description illustrates only the present invention
Some embodiments, therefore be not construed as the restriction to range, for those of ordinary skill in the art, do not paying
Under the premise of creative work, it can also be obtained according to these attached drawings other relevant attached drawings.
Fig. 1 is engine commutator and varistor laser soldering device first embodiment schematic illustration.
Fig. 2 is engine commutator and varistor laser soldering device first embodiment schematic illustration.
Fig. 3 is engine commutator and varistor method for laser welding first embodiment flow diagram.
Fig. 4 is engine commutator and varistor method for laser welding second embodiment flow diagram.
Below with reference to embodiment, and referring to attached drawing, the realization, the function and the advantages of the object of the present invention are made furtherly
It is bright.
The embodiments will be further described with reference to the accompanying drawings for the realization, the function and the advantages of the object of the present invention.
Specific embodiment
In order to illustrate more clearly of technical solution of the present invention, combined with specific embodiments below and figure is to right of the invention
It is required that being described in further detail, it is to be understood that the following drawings illustrates only certain embodiments of the present invention, therefore not
It should be considered as the restriction to range, the modification of anyone limited times made within the scope of the invention as claimed, still at this
Within the scope of the claims of invention.
It is to be appreciated that in the description of the present invention, it should be noted that the orientation of the instructions such as term " on ", "lower"
Or positional relationship be based on the orientation or positional relationship shown in the drawings or the invention product using when the orientation usually put
Or positional relationship, it is merely for convenience of description of the present invention and simplification of the description, rather than the device or element of indication or suggestion meaning
It must have a particular orientation, be constructed and operated in a specific orientation, therefore be not considered as limiting the invention.In addition,
Term " first ", " second " etc. are only used for distinguishing description, are not understood to indicate or imply relative importance.
As shown in Figure 1, the present invention provides a kind of engine commutator and varistor laser soldering device embodiment.
The engine commutator and varistor laser soldering device include: that the laser heated to commutator terminal preheats
Mechanism 1 and the laser spray welding mechanism 2 that soldered ball is sprayed to preheating commutator terminal, and coordinate laser preheating mechanism 1 and laser
The controller 3 that surfacing mechanism 2 works.
Specifically, the laser preheating mechanism heats object using laser mode, it is such as existing using the prior art
Some lasers are heated.The laser spray welding mechanism is not that this programme improves main points, can be using the prior art come real
It is existing, details are not described herein its principles and structure.The controller can be using Programmable logical controllers such as single-chip microcontroller or MCU
The control process of device, the controller can control purpose by the control software realization of write-in according to function accordingly, control
Process or software be not this programme improve main points, realized using the prior art, no longer specifically repeat herein its working principle and
Structure.
When work, under the control of controller 3, first heated by 1 commutator terminal of laser preheating mechanism, the temperature of heating
Degree is determined according to the data of material property and test acquisition, then the weldering that will be melted by laser heating by laser spray welding mechanism 2
Ball is ejected on the commutator terminal of heating, and the soldered ball of the heating can form infiltration with commutator terminal and be combined, the soldered ball of heating
In flow-like, in the appropriate situation of soldered ball, also infiltration can be formed with the pad being located at below commutator terminal and be combined, so that
Pad is electrically connected with the formation of commutator terminal.
Since commutator terminal is by preheating, energy dissipation is slower when welding, and the temperature of soldered ball can be reduced, to keep away
Exempt from not infiltrating with terminal when temperature is lower, pad is separated with ceramic base when temperature is higher, i.e., can with terminal infiltrate and
It separates pad with ceramic base, reduces welding procedure difficulty.Simultaneously because the quality error of each soldered ball is small, and solder joint uniformly divides
It is distributed in around rotor shaft, when using laser spray welding, each quality of welding spot can be prevented, which to be unevenly distributed, causes rotor stress uneven
Weighing apparatus, prolongs the service life.
Simultaneously because soldered ball does not need scaling powder, do not need to clear up scaling powder after the completion of welding yet, improves and produce
Product production efficiency, it is more environmentally-friendly.
In the present embodiment, it can be equipped with the removing surface mechanism (attached drawing cleared up commutator face as needed
Do not indicate), since there may be oxide layer or dusts before welding for commutator face, can will be commutated by removing surface mechanism
Device terminal surfaces oxide layer or dust removal, it is more stable and reliable after welding in this way.The removing surface mechanism includes that cleaning brush is (attached
Figure do not indicate) and driving cleaning brush and commutator be rotatablely connected driving part (attached drawing does not indicate), the driving part
To be that motor is also possible to other component, driving cleaning brush is rotated around commutator, can also be fixed with cleaning brush, driving commutation
Device rotation, is specifically implemented using which kind of mode as needed.
The removing surface mechanism can also include the blower mechanism to the commutator removal clast after cleaning brush cleaning, should
The blower that blower mechanism is equipped with tuyere and connect with tuyere, the clast cleared up by the blower mechanism from commutator face are clear
Reason is clean.The blower can be realized using the prior art, be repeated no more.
The engine commutator and varistor laser soldering device can also include the collecting mechanism that clast is collected,
Clast is avoided to pollute environment.The collecting mechanism includes being equipped with the collector of collecting chamber and being set to collector to collect equipped with negative pressure
Mouthful, and the negative pressure packaging member being connect with negative pressure collection port.The negative pressure packaging member can be with vacuum pump or fan etc..Work
When, the clast of commutator face is blown afloat by the blower mechanism, the clast that negative pressure will be blown afloat is generated under collecting mechanism effect
It is drawn into collecting chamber, can be dispelled to avoid cleared of debris, pollute environment.
The present invention also provides a kind of engine commutators and varistor laser soldering device as shown in Figure 2.The motor commutation
Device and varistor laser soldering device include the laser 4 of laser spray welding mechanism 2 and variable power, and control laser spray welding
The controller 3 of 4 co-ordination of laser of mechanism 2 and variable power, other structures apply a structure using above-mentioned, specifically no longer superfluous
It states.
The laser 4 of the variable power refers to can export different laser function respectively according to welding material characteristic difference
The soldered ball temperature that rate, i.e. surfacing spray twice is different, wherein the soldered ball temperature sprayed each time is higher, when unit irradiation time
When, the first time power of soldered ball laser irradiation is larger, and the temperature of second of soldered ball laser irradiation is lower than for the first time, because for the first time
Higher to soldered ball temperature requirement when soldered ball is ejected on pad, second of soldered ball sprays on parallel operation end, thermally conductive fast, Ke Yiti
High soldered ball temperature, this can make the electrical connection of soldered ball formation twice, realize welding.When due to requiring low pad to welding temperature
Using lower laser output power, the temperature of soldered ball is reduced, to connection can be infiltrated with pad and make the weldering of silvery
Disk is separated with ceramic base；Output power higher laser is used at second, is infiltrated second of soldered ball and commutator terminal and is connected
It connects while the solder joint formed with first time soldered ball is connect, i.e., can be infiltrated with terminal and separate pad with ceramic base, dropped
Low welding procedure difficulty.Simultaneously because the quality error of each soldered ball is small, and solder joint is uniformly distributed in around rotor shaft, is used
When laser spray welding, each quality of welding spot can be prevented, which to be unevenly distributed, leads to rotor force unbalance, prolongs the service life.
In the present embodiment, it can be equipped with the removing surface mechanism (attached drawing cleared up commutator face as needed
Do not indicate), since there may be oxide layer or dusts before welding for commutator face, can will be commutated by removing surface mechanism
Device terminal surfaces oxide layer or dust removal, it is more stable and reliable after welding in this way.The removing surface mechanism includes that cleaning brush is (attached
Figure do not indicate) and driving cleaning brush and commutator be rotatablely connected driving part (attached drawing does not indicate), the driving part
To be that motor is also possible to other component, driving cleaning brush is rotated around commutator, can also be fixed with cleaning brush, driving commutation
Device rotation, is specifically implemented using which kind of mode as needed.
The removing surface mechanism can also include the blower mechanism to the commutator removal clast after cleaning brush cleaning, should
The blower that blower mechanism is equipped with tuyere and connect with tuyere, the clast cleared up by the blower mechanism from commutator face are clear
Reason is clean.The blower can be realized using the prior art, be repeated no more.
The engine commutator and varistor laser soldering device can also include the collecting mechanism that clast is collected,
Clast is avoided to pollute environment.The collecting mechanism includes being equipped with the collector of collecting chamber and being set to collector to collect equipped with negative pressure
Mouthful, and the negative pressure packaging member being connect with negative pressure collection port.The negative pressure packaging member can be with vacuum pump or fan etc..Work
When, the clast of commutator face is blown afloat by the blower mechanism, the clast that negative pressure will be blown afloat is generated under collecting mechanism effect
It is drawn into collecting chamber, can be dispelled to avoid cleared of debris, pollute environment.
As shown in figure 3, the present invention also provides a kind of engine commutators and varistor method for laser welding embodiment process
Schematic diagram, including,
Step S10, first time surfacing step, first irradiating the first soldered ball with the first energy laser makes to be shone by the first energy laser
The first melt solder balls are penetrated, and spray the first soldered ball of the fusing to pad solder joint, are connect with pad；
Step S11, second of surfacing step are welded in first time surfacing step, then with the second energy laser irradiation second
Ball makes to irradiate the second melt solder balls by the second energy laser, and sprays the second soldered ball of the fusing to commutator terminal solder joint,
It connect solder joint that commutator terminal and the first soldered ball are formed or pad, wherein the energy of first energy laser is less than
The energy of two energy lasers.
Specifically, the temperature of first melt solder balls is higher than the fusion temperature of the second melt solder balls.Due to surfacing two
The soldered ball temperature of secondary ejection is different, wherein the soldered ball temperature sprayed each time is higher, when unit irradiation time, first time soldered ball
The power of laser irradiation is larger, and the temperature of second of soldered ball laser irradiation is lower than for the first time, because first time soldered ball is ejected into weldering
When on disk, to soldered ball temperature requirement compared with cannot be excessively high；Second of soldered ball sprays on parallel operation end, thermally conductive fast, and soldered ball can be improved
Temperature, this can make the electrical connection of soldered ball formation twice, realize welding.
The temperature of first time soldered ball is low when due to requiring low pad to welding temperature, can be infiltrated with pad connection and
The pad of silvery will not be made to separate with ceramic base；Second of soldered ball temperature is high, and pad and pottery can be infiltrated and made with terminal
The separation of porcelain base, reduces welding procedure difficulty.Simultaneously because the quality error of each soldered ball is small, and solder joint is uniformly distributed in rotor and turns
Around axis, when using laser spray welding, each quality of welding spot can be prevented, which to be unevenly distributed, leads to rotor force unbalance, extends and uses
Service life.
As needed, the removing surface step includes that will connect in cleaning brush and engine commutator and varistor surface
Touching, rotary electric machine commutator and varistor or cleaning brush form cleaning brush with varistor surface with engine commutator and rub
Contact is wiped, until engine commutator is separated with varistor surface oxide layer.
When due to only clearing up by cleaning brush, it is only capable of removing the oxide layer on its surface, what is generated in removal process is broken
Bits can not be cleared up, and be liable to stick to commutator, especially in commutator terminal surfaces, influence welding stability.The surface
Cleanup step further includes being blown with gas to engine commutator and varistor surface, and oxide layer clast is cleaned out, is completed
Removing surface.
As shown in figure 4, the present invention also provides a kind of engine commutators and varistor method for laser welding, including,
Step S21 first preheats it with the first energy laser irradiation commutator solder terminal, makes by first laser irradiation
Commutator terminal temperature increases；
Step S22, then the soldered ball with the irradiation of the second energy laser for welding, make the soldered ball irradiated by the second energy laser
Fusing, and spray the soldered ball of the fusing to commutator terminal, it connect terminal with pad.
Specifically, the energy of first energy laser is less than the energy of the second energy laser, i.e., under unit power,
One energy laser power is less than the second energy laser power.The temperature of first melt solder balls of the fusing is higher than the second soldered ball temperature
The fusion temperature of degree.
Weldering is sprayed due to first using the first energy laser to preheat thermally conductive faster commutator terminal, then to terminal
Ball, soldered ball temperature at this time can be adapted to pad, and when so both can be lower because of temperature, welding leaching can not be formed with terminal
Profit, and can be infiltrated with pad solder, while silver pad will not be caused to separate with ceramic base.Can with terminal infiltrate and
Pad can be made to separate with ceramic base, reduce welding procedure difficulty.Simultaneously because the quality error of each soldered ball is small, and solder joint is uniform
It is distributed in around rotor shaft, when using laser spray welding, each quality of welding spot can be prevented, which to be unevenly distributed, leads to rotor stress not
Balance, prolongs the service life.
As needed, the removing surface step includes that will connect in cleaning brush and engine commutator and varistor surface
Touching, rotary electric machine commutator and varistor or cleaning brush form cleaning brush with varistor surface with engine commutator and rub
Contact is wiped, until engine commutator is separated with varistor surface oxide layer.
The engine commutator and varistor method for laser welding further include carrying out clearly to commutator face before welding
The cleanup step of reason.The removing surface step includes that will contact in cleaning brush with engine commutator with varistor surface, is rotated
Engine commutator and varistor or cleaning brush make cleaning brush and engine commutator and varistor surface form CONTACT WITH FRICTION,
Until engine commutator is separated with varistor surface oxide layer.
When due to only clearing up by cleaning brush, it is only capable of removing the oxide layer on its surface, what is generated in removal process is broken
Bits can not be cleared up, and be liable to stick to commutator, especially in commutator terminal surfaces, influence welding stability.The surface
Cleanup step further includes being blown with gas to engine commutator and varistor surface, and oxide layer clast is cleaned out, is completed
Removing surface.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although with reference to the foregoing embodiments
Invention is explained in detail, those skilled in the art should understand that: it still can be to aforementioned each implementation
Technical solution documented by example is modified or equivalent replacement of some of the technical features, and these are modified or replace
It changes, and also departs from the spirit and scope of the technical scheme of various embodiments of the present invention the essence of corresponding technical solution.
Claims (10)
1. engine commutator and varistor laser soldering device, which is characterized in that including laser spray welding mechanism and variable power
Laser, and control laser spray welding mechanism and variable power laser co-ordination controller.
2. engine commutator and varistor laser soldering device according to claim 1, which is characterized in that the motor changes
It further include the removing surface mechanism cleared up commutator face to device and varistor laser soldering device.
3. engine commutator and varistor laser soldering device according to claim 1, which is characterized in that the surface is clear
Reason mechanism includes the driving part of cleaning brush and driving cleaning brush and commutator rotation connection.
4. engine commutator and varistor laser soldering device according to claim 3, which is characterized in that the surface is clear
Reason mechanism further includes the blower mechanism to the commutator removal clast after cleaning brush cleaning, which is equipped with tuyere and and wind
The blower of mouth connection.
5. engine commutator and varistor laser soldering device according to claim 2, which is characterized in that the motor changes
To device and the also described engine commutator of varistor laser soldering device and varistor laser soldering device further include clast into
The collecting mechanism that row is collected, the collecting mechanism include the collector equipped with collecting chamber and negative pressure collection port set on collector, with
And the negative pressure packaging member being connect with negative pressure collection port.
6. a kind of engine commutator and varistor method for laser welding, including,
First it is preheated with first laser irradiation commutator solder terminal, makes the commutator terminal temperature liter irradiated by first laser
It is high；
Soldered ball with the irradiation of the second energy laser for welding again, makes the melt solder balls irradiated by the second energy laser, and make this
The soldered ball of fusing is sprayed to commutator terminal, connect terminal with pad.
7. engine commutator and varistor method for laser welding according to claim 6, which is characterized in that first weldering
The temperature of ball fusing is higher than the fusion temperature of the second soldered ball.
8. engine commutator and varistor method for laser welding according to claim 7, which is characterized in that the motor changes
It further include the removing surface step cleared up before welding commutator face to device and varistor method for laser welding.
9. engine commutator and varistor method for laser welding according to claim 8, which is characterized in that the surface is clear
Reason step includes that will contact in cleaning brush with engine commutator surface, and rotary electric machine commutator or cleaning brush make cleaning brush and electricity
Machine commutator face forms CONTACT WITH FRICTION, until engine commutator surface oxide layer separates.
10. engine commutator and varistor method for laser welding according to claim 9, which is characterized in that the surface
Cleanup step further includes being blown with gas to engine commutator surface, and oxide layer clast is cleaned out, removing surface is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811504879.8A CN109365937B (en) | 2018-12-10 | 2018-12-10 | Laser welding device and method for motor commutator and piezoresistor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811504879.8A CN109365937B (en) | 2018-12-10 | 2018-12-10 | Laser welding device and method for motor commutator and piezoresistor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109365937A true CN109365937A (en) | 2019-02-22 |
| CN109365937B CN109365937B (en) | 2023-01-20 |
Family
ID=65373042
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811504879.8A Active CN109365937B (en) | 2018-12-10 | 2018-12-10 | Laser welding device and method for motor commutator and piezoresistor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109365937B (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6399746A (en) * | 1986-10-16 | 1988-05-02 | Ishizuka Denshi Kk | Manufacture of motor rotor and heating device employed therefor |
| JPH04134173U (en) * | 1991-05-31 | 1992-12-14 | アスモ株式会社 | Commutator with surge absorption element and rotor using the same |
| JP2008271743A (en) * | 2007-04-24 | 2008-11-06 | Minebea Motor Manufacturing Corp | Commutator motor and method of manufacturing the same |
| CN202804500U (en) * | 2012-07-18 | 2013-03-20 | 深圳市东瑞焊接设备股份有限公司 | Welding device with cleaning mechanism |
| CN106270877A (en) * | 2016-09-28 | 2017-01-04 | 深圳市艾贝特电子科技有限公司 | Based on FPC golden finger laser soldering apparatus and welding method |
| CN106271062A (en) * | 2016-09-29 | 2017-01-04 | 深圳市艾贝特电子科技有限公司 | Laser spray welding mouth, spray welding unit and method |
| CN106670609A (en) * | 2016-12-29 | 2017-05-17 | 平湖波科激光有限公司 | Laser device for solar cell welding |
| CN206356688U (en) * | 2016-12-30 | 2017-07-28 | 深圳市赛马精密科技有限公司 | Novel high-frequency senses tin soldering equipment |
| CN207806913U (en) * | 2018-01-26 | 2018-09-04 | 上海涵树实业有限公司 | A kind of laser welding welding slag cleaning plant |
| CN210648894U (en) * | 2018-12-10 | 2020-06-02 | 深圳市艾贝特电子科技有限公司 | Laser welding device for motor commutator and piezoresistor |
-
2018
- 2018-12-10 CN CN201811504879.8A patent/CN109365937B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6399746A (en) * | 1986-10-16 | 1988-05-02 | Ishizuka Denshi Kk | Manufacture of motor rotor and heating device employed therefor |
| JPH04134173U (en) * | 1991-05-31 | 1992-12-14 | アスモ株式会社 | Commutator with surge absorption element and rotor using the same |
| JP2008271743A (en) * | 2007-04-24 | 2008-11-06 | Minebea Motor Manufacturing Corp | Commutator motor and method of manufacturing the same |
| CN202804500U (en) * | 2012-07-18 | 2013-03-20 | 深圳市东瑞焊接设备股份有限公司 | Welding device with cleaning mechanism |
| CN106270877A (en) * | 2016-09-28 | 2017-01-04 | 深圳市艾贝特电子科技有限公司 | Based on FPC golden finger laser soldering apparatus and welding method |
| CN106271062A (en) * | 2016-09-29 | 2017-01-04 | 深圳市艾贝特电子科技有限公司 | Laser spray welding mouth, spray welding unit and method |
| CN106670609A (en) * | 2016-12-29 | 2017-05-17 | 平湖波科激光有限公司 | Laser device for solar cell welding |
| CN206356688U (en) * | 2016-12-30 | 2017-07-28 | 深圳市赛马精密科技有限公司 | Novel high-frequency senses tin soldering equipment |
| CN207806913U (en) * | 2018-01-26 | 2018-09-04 | 上海涵树实业有限公司 | A kind of laser welding welding slag cleaning plant |
| CN210648894U (en) * | 2018-12-10 | 2020-06-02 | 深圳市艾贝特电子科技有限公司 | Laser welding device for motor commutator and piezoresistor |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109365937B (en) | 2023-01-20 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109396585A (en) | A kind of engine commutator laser soldering device and method | |
| CN101829824B (en) | Combination heating brazing method of resistance heating and ultrasonic vibration for precision components | |
| CN205764324U (en) | A kind of sense preheating laser braze welding and prepare the device of abrasive particle grinding wheel | |
| CN109365937A (en) | A kind of engine commutator and varistor laser soldering device and method | |
| CN111203604A (en) | Brazing method of CVD diamond micro milling cutter | |
| CN210648895U (en) | Laser welding device for motor commutator | |
| CN210648894U (en) | Laser welding device for motor commutator and piezoresistor | |
| CN206711813U (en) | A kind of automatically cleaning contact apparatus of disconnecting switch | |
| CN106239025A (en) | A kind of based on the overlap cleaning plant rotating tungsten electrode arc heating | |
| CN113560130A (en) | Circular cutting sectional type low-carbon coated glass processing device for building | |
| CN102122681A (en) | Method for connecting solar battery sheets | |
| CN209349677U (en) | A kind of efficient diode mash welder | |
| CN111390327B (en) | Automatic line for tin-dipped wiping soldering flux | |
| TW201918318A (en) | Electrode switchable welding device with electrode cleaning and resistance spot welding device capable of performing more spot welding processes in a batch-type resistance spot welding operation | |
| CN113677182A (en) | A chip feeder head device with cleaning function | |
| CN206811361U (en) | A kind of seamless welding device | |
| CN220388179U (en) | QFP, SOP class components and parts pin removes Jin Tangxi device | |
| CN112536258B (en) | Integrated circuit board recycling and cleaning equipment | |
| JP2007189015A (en) | Component compression-bonding method | |
| CN102770226A (en) | Thermode cleaning method | |
| CN108381000A (en) | Ultrasonic welding-aid electric soldering iron | |
| CN222349135U (en) | A seamless pipe cladding cleaning device | |
| CN214816227U (en) | Electric welding machine is used in tower section of thick bamboo production convenient to get rid of surperficial welding slag | |
| CN220240479U (en) | Battery spot welding fixture | |
| CN216780229U (en) | Quick bonding tool for wax mould tree group |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |