CN109065697B - Annular thermoelectric power generation device - Google Patents
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- H10N10/00—Thermoelectric devices comprising a junction of dissimilar materials, i.e. devices exhibiting Seebeck or Peltier effects
- H10N10/80—Constructional details
- H10N10/81—Structural details of the junction
- H10N10/817—Structural details of the junction the junction being non-separable, e.g. being cemented, sintered or soldered
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N10/00—Thermoelectric devices comprising a junction of dissimilar materials, i.e. devices exhibiting Seebeck or Peltier effects
- H10N10/10—Thermoelectric devices comprising a junction of dissimilar materials, i.e. devices exhibiting Seebeck or Peltier effects operating with only the Peltier or Seebeck effects
- H10N10/17—Thermoelectric devices comprising a junction of dissimilar materials, i.e. devices exhibiting Seebeck or Peltier effects operating with only the Peltier or Seebeck effects characterised by the structure or configuration of the cell or thermocouple forming the device
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Abstract
Description
技术领域technical field
本发明涉及一种非平面热源热电发电器件,具体涉及一种环形热电发电器件,属于热电发电技术领域。The invention relates to a non-planar heat source thermoelectric power generation device, in particular to a ring-shaped thermoelectric power generation device, and belongs to the technical field of thermoelectric power generation.
背景技术Background technique
热电发电技术利用半导体材料的赛贝克效应直接将热能转换为电能,具有系统体积小、结构紧凑、无活动部件、免维护、无噪音、无排放、可靠性高及寿命长等特点,在深空探测电源及特种军用电源上获得了重要应用,在太阳能光电-热电复合发电、工业余废热——特别是汽车尾气废热回收热电发电方面具有广阔的应用前景和潜在的经济社会效益,有可能成为当今世界能源危机解决方案的重要组成部分(T.M.Tritt,Thermoelectricmaterials-Holey and unholey semiconductors,Science 283:804,1999)。Thermoelectric power generation technology uses the Seebeck effect of semiconductor materials to directly convert thermal energy into electrical energy. It has the characteristics of small system size, compact structure, no moving parts, no maintenance, no noise, no emissions, high reliability and long life. It has obtained important applications in detection power supply and special military power supply, and has broad application prospects and potential economic and social benefits in solar photovoltaic-thermoelectric composite power generation, industrial waste heat, especially automobile exhaust waste heat recovery thermoelectric power generation, and may become today's An important part of the solution to the world energy crisis (T.M.Tritt, Thermoelectric materials-Holey and unholey semiconductors, Science 283:804, 1999).
热电发电器件是热电发电系统的关键部件,通常由多个p/n型半导体热电元件构成。由于热电材料的赛贝克系数很小,单个热电元件的输出电压低,为了获得足够高的电压以便于实际使用,往往利用金属或合金电极将一个p型热电元件和一个n型热电元件连接成热电单偶(或者叫π形热电元件),再将多个热电单偶按照导电串联、导热并联的结构连接起来组成热电器件。Thermoelectric power generation devices are key components of thermoelectric power generation systems, and are usually composed of multiple p/n-type semiconductor thermoelectric elements. Due to the small Seebeck coefficient of thermoelectric materials, the output voltage of a single thermoelectric element is low. In order to obtain a high enough voltage for practical use, a p-type thermoelectric element and an n-type thermoelectric element are often connected to form a thermoelectric element using metal or alloy electrodes. Monocouple (or called π-shaped thermoelectric element), and then connect a plurality of thermoelectric monocouples according to the structure of electrical conductivity in series and thermal conductivity in parallel to form a thermoelectric device.
常见的热电发电器件为由多个π形热电元件组成的平面结构,参见图1中(a)。在该结构中,p型和n型热电元件以导电串联和导热并联的方式集成在电绝缘而热传导良好的平行的陶瓷板间,这种结构的热电器件适用于平面热源,即热流方向垂直于陶瓷板。A common thermoelectric power generation device is a planar structure composed of multiple π-shaped thermoelectric elements, see Fig. 1(a). In this structure, p-type and n-type thermoelectric elements are integrated between parallel ceramic plates with electrical insulation and good thermal conductivity in the manner of electrical series connection and thermal conductivity in parallel. ceramic plate.
但是,当热源为非平面时,这种传统的平板式模块热电器件就不再适用,例如汽车、飞行器尾气排放管道等,其圆弧形表面不仅不利于平板式模块器件的安装,更不利于热量向热电器件传输以建立温差,对热电器件的热电转换效率造成极大的影响。针对这个问题,专利US2012/0174567A1、CN201420052870、CN201410846352、CN201410846295、CN201410626515、CN201410626099、CN201410039382和CN201420052870等公开了以环形热电发电器件集成的热电发电器结构(图1中(b)),依据设计结构不同,热源可以从径向和轴向与热电元件进行热交换,与传统由π型器件集成的发电器相比,明显提高了热交换效率。However, when the heat source is non-planar, such traditional flat-plate modular thermoelectric devices are no longer applicable, such as automobiles, aircraft exhaust pipes, etc. The arc-shaped surface is not only unfavorable for the installation of flat-plate modular devices, but also unfavorable. Heat is transferred to the thermoelectric device to establish a temperature difference, which greatly affects the thermoelectric conversion efficiency of the thermoelectric device. In response to this problem, patents US2012/0174567A1, CN201420052870, CN201410846352, CN201410846295, CN201410626515, CN201410626099, CN201410039382 and CN201420052870 disclose the integrated structure of generators (thermoelectric devices in Fig. The heat source can exchange heat with the thermoelectric element from the radial and axial directions, which significantly improves the heat exchange efficiency compared with the traditional generator integrated by the π-type device.
尽管现有环形热电发电器件的概念很好的满足了尾气排放管道的应用要求,但是其实际应用依然存在一些问题。现有环形热电发电器件能够适合于直径较小的管状热源,而当热源直径较大时,大尺寸块体的热电材料制备技术、元件加工技术和器件集成等制约了其实际应用。对于那些直径足够大而又允许进行改进设计的热源,可以沿热源圆周设计加工平面采用平板热电器件进行热量回收发电;但是,对于那些空间有限而又不允许改进设计的热源,如无人机尾喷管的废热,特别是当尾喷管部分为锥形结构时(图2),现有的平板热电器件和环形热电发电器件都不能有效地进行尾气废热回收温差发电,需要研发新型结构的热电发电器件。Although the concept of the existing annular thermoelectric power generation device satisfies the application requirements of the exhaust pipe well, there are still some problems in its practical application. Existing annular thermoelectric power generation devices are suitable for tubular heat sources with small diameters, but when the diameters of heat sources are large, large-sized block thermoelectric material preparation technology, component processing technology and device integration restrict their practical application. For those heat sources whose diameters are large enough to allow for improved design, flat-plate thermoelectric devices can be used along the circumferential design and processing plane of the heat source for heat recovery and power generation; however, for those heat sources with limited space that do not allow for improved design, such as the tail of a drone The waste heat of the nozzle, especially when the tail nozzle part is a conical structure (Fig. 2), the existing flat-plate thermoelectric devices and annular thermoelectric power generation devices cannot effectively recover the waste heat from the exhaust gas for thermoelectric power generation, and it is necessary to develop a new structure of thermoelectric power generation. power generation device.
发明内容SUMMARY OF THE INVENTION
针对上述问题,本发明的目的在于一种环形热电发电器件,所述环形热电发电器件呈非闭环状态,包括交替环形分布的p型热电元件和n型热电元件、用于连接相邻p型热电元件和n型热电元件组成热电对的内环电极、以及用于连接相邻热电对中处于相邻位置的P型热电元件和n型热电元件的外环电极。In view of the above problems, the purpose of the present invention is to provide a ring-shaped thermoelectric power generation device, the annular thermoelectric power generation device is in a non-closed loop state, and includes p-type thermoelectric elements and n-type thermoelectric elements alternately distributed in a ring shape, for connecting adjacent p-type thermoelectric elements The element and the n-type thermoelectric element constitute the inner ring electrode of the thermoelectric pair, and the outer ring electrode for connecting the p-type thermoelectric element and the n-type thermoelectric element in adjacent positions in the adjacent thermoelectric pair.
本发明的环形热电发电器件可以利用多个p型、n型热电元件环绕非平面热源,以小平面贴合大平面,便于热量的传输与器件的安置,可根据热源直径尺寸大小的不同而调节环形器件热电对数目,或改变其热电元件截面尺寸,从而满足实际应用的需求,提高器件的发电效率与输出功率密度,并有效地回收特殊形状热源的废热并进行热电发电。The annular thermoelectric power generation device of the present invention can use a plurality of p-type and n-type thermoelectric elements to surround a non-planar heat source, and fit a small plane to a large plane, which is convenient for heat transfer and device placement, and can be adjusted according to the diameter of the heat source. The number of thermoelectric pairs in the ring device, or the cross-sectional size of its thermoelectric element can be changed, so as to meet the needs of practical applications, improve the power generation efficiency and output power density of the device, and effectively recover the waste heat of the special-shaped heat source and generate thermoelectric power.
较佳地,所述内环电极与p型热电元件和n型热电元件之间还包括焊接层,和/或所述外环电极与p型热电元件和n型热电元件之间还包括焊接层,所述焊接层的材料为锡、金、银、铜、镍、钛及其合金中的至少一种。Preferably, a welding layer is further included between the inner ring electrode and the p-type thermoelectric element and the n-type thermoelectric element, and/or a welding layer is also included between the outer ring electrode and the p-type thermoelectric element and the n-type thermoelectric element. , the material of the welding layer is at least one of tin, gold, silver, copper, nickel, titanium and alloys thereof.
较佳地,所述焊接层与p型热电元件和n型热电元件之间还包括阻挡层,所述阻挡层的材料为Ni、Fe、Ti、Mo和Nb中的至少一种。Preferably, a barrier layer is further included between the solder layer and the p-type thermoelectric element and the n-type thermoelectric element, and the material of the barrier layer is at least one of Ni, Fe, Ti, Mo and Nb.
较佳地,所述热电对的材料为碲化铋基热电材料、碲化铅基热电材料、过渡金属氧化物热电材料、半哈斯勒热电材料、方钴矿基热电材料、锗硅基热电材料、铜基化合物热电材料中的至少一种。Preferably, the material of the thermoelectric pair is bismuth telluride-based thermoelectric material, lead telluride-based thermoelectric material, transition metal oxide thermoelectric material, semi-Hassler thermoelectric material, skutterudite-based thermoelectric material, germanium-silicon-based thermoelectric material. At least one of a material and a copper-based compound thermoelectric material.
较佳地,所述p型热电元件和/或n型热电元件的尺寸为长×宽×高=(3~5)mm×(3~5)mm×(2~5)mm。Preferably, the size of the p-type thermoelectric element and/or the n-type thermoelectric element is length×width×height=(3~5)mm×(3~5)mm×(2~5)mm.
较佳地,所述内环电极和外环电极沿相邻p型热电元件和n型热电元件之间中线的方向存在折角。Preferably, the inner ring electrode and the outer ring electrode have a folded angle along the direction of the center line between adjacent p-type thermoelectric elements and n-type thermoelectric elements.
较佳地,所述内环电极的折角为150~175度,所述外环电极的折角为150~175度。折角是为了制备方便。Preferably, the folding angle of the inner ring electrode is 150-175 degrees, and the folding angle of the outer ring electrode is 150-175 degrees. The folded corners are for ease of preparation.
较佳地,所述内环电极和外环电极的材料选自铜、铁、镍、铬、钴、钛、钼、钨、铌单质及其合金中的至少一种。Preferably, the materials of the inner ring electrode and the outer ring electrode are selected from at least one of copper, iron, nickel, chromium, cobalt, titanium, molybdenum, tungsten, niobium and alloys thereof.
较佳地,所述p型热电元件和n型热电元件的结构为正方体、长方体、或斜方体,所述斜方体的倾斜角度由热源的锥度决定。Preferably, the structure of the p-type thermoelectric element and the n-type thermoelectric element is a cube, a rectangular parallelepiped, or a rhomboid, and the inclination angle of the rhomboid is determined by the taper of the heat source.
较佳地,所述p型热电元件、n型热电元件的尺寸相同,所述环形热电发电器件的内径与所述p型热电元件、n型热电元件的截面边长的比>10。Preferably, the p-type thermoelectric element and the n-type thermoelectric element have the same size, and the ratio of the inner diameter of the annular thermoelectric power generation device to the cross-sectional side length of the p-type thermoelectric element and the n-type thermoelectric element is >10.
附图说明Description of drawings
图1为现有技术的平板型热电器件(a)和环型热电器件(b);Fig. 1 is a flat-plate thermoelectric device (a) and a ring-type thermoelectric device (b) in the prior art;
图2为特殊形状的热源;Figure 2 shows the special shape of the heat source;
图3为本发明实施例1中锥形热源适用的环形热电发电器件的三维结构示意图;3 is a schematic diagram of the three-dimensional structure of a ring-shaped thermoelectric power generation device suitable for a conical heat source in Example 1 of the present invention;
图4为本发明实施例1中锥形热源适用的环形热电发电器件的斜方体热电元件元件三维结构示意图;4 is a schematic diagram of a three-dimensional structure of a rhombohedral thermoelectric element of an annular thermoelectric power generation device suitable for a conical heat source in Example 1 of the present invention;
图5为本发明实施例2中环形热电发电器件的三维结构示意图;5 is a schematic diagram of the three-dimensional structure of the annular thermoelectric power generation device in Example 2 of the present invention;
图6为本发明实施例2中环形热电发电器件的热电单偶示意图;6 is a schematic diagram of a thermoelectric monocouple of the annular thermoelectric power generation device in Example 2 of the present invention;
图7为本发明制备环形热电发电器件流程示意图。FIG. 7 is a schematic flow chart of the preparation of the annular thermoelectric power generation device according to the present invention.
具体实施方式Detailed ways
以下通过下述实施方式进一步说明本发明,应理解,下述实施方式仅用于说明本发明,而非限制本发明。The present invention is further described below through the following embodiments, and it should be understood that the following embodiments are only used to illustrate the present invention, but not to limit the present invention.
为了克服现有热电器件的缺陷,本发明提供了一种具有新型结构的环形热电发电器件以有效地回收特殊结构热源的废热进行温差发电。In order to overcome the defects of the existing thermoelectric devices, the present invention provides a ring-shaped thermoelectric power generation device with a novel structure to effectively recover the waste heat of a heat source with a special structure for thermoelectric power generation.
在本发明一实施方式中,环形热电发电器件呈非闭环状态,其结构包括:多个交替环绕分布的方体或斜方体的p型热电元件、n型热电元件、和用于连接所述p型热电元件和n型热电元件的电极。其中,电极分为内环电极和外环电极。其中,内环电极和外环电极在沿p型热电元件和n型热电元件之间中线的方向(即,内环电极和外环电极的长度方向的中间)存在折角。其中,p型热电元件、n型热电元件交替环绕热源,并由所述内环电极和外环电极依次交替连接所述p型热电元件、n型热电元件,形成导电串联、导热并联结构。In an embodiment of the present invention, the annular thermoelectric power generation device is in a non-closed loop state, and its structure includes: a plurality of p-type thermoelectric elements, n-type thermoelectric elements, and n-type thermoelectric elements for connecting the Electrodes of p-type thermoelectric element and n-type thermoelectric element. Among them, the electrodes are divided into inner ring electrodes and outer ring electrodes. Wherein, the inner ring electrode and the outer ring electrode have a bent angle along the direction along the center line between the p-type thermoelectric element and the n-type thermoelectric element (ie, the middle of the length direction of the inner ring electrode and the outer ring electrode). The p-type thermoelectric element and the n-type thermoelectric element alternately surround the heat source, and the p-type thermoelectric element and the n-type thermoelectric element are alternately connected by the inner ring electrode and the outer ring electrode in turn to form an electrically conductive series and thermally conductive parallel structure.
在可选的实施方式中,环形热电发电器件还包括阻挡层和焊接层。在可选的实施方式中,内环电极与p型热电元件和n型热电元件之间还包括焊接层,所述焊接层的材料可为锡、金、银、铜、镍、钛及其合金中的至少一种,厚度可为50~150μm。在可选的实施方式中,外环电极与p型热电元件和n型热电元件之间还包括焊接层,所述焊接层的材料可为锡、金、银、铜、镍、钛及其合金中的至少一种,厚度可为50~150μm。在可选的实施方式中,焊接层与p型热电元件和n型热电元件之间还包括阻挡层,所述阻挡层的材料可为Ni、Fe、Ti、Mo和Nb中的至少一种,厚度可为20~150mm。In an optional embodiment, the annular thermoelectric power generation device further includes a barrier layer and a solder layer. In an optional embodiment, a welding layer is further included between the inner ring electrode and the p-type thermoelectric element and the n-type thermoelectric element, and the material of the welding layer can be tin, gold, silver, copper, nickel, titanium and alloys thereof At least one of them may have a thickness of 50-150 μm. In an optional embodiment, a welding layer is further included between the outer ring electrode and the p-type thermoelectric element and the n-type thermoelectric element, and the material of the welding layer can be tin, gold, silver, copper, nickel, titanium and alloys thereof At least one of them may have a thickness of 50-150 μm. In an optional embodiment, a barrier layer is further included between the solder layer and the p-type thermoelectric element and the n-type thermoelectric element, and the material of the barrier layer can be at least one of Ni, Fe, Ti, Mo and Nb, Thickness can be 20 ~ 150mm.
在可选的实施方式中,构成所述的环形热电发电器件的p型热电元件、n型热电元件的热电材料包括:碲化铋(Bi2Te3)基热电材料、碲化铅(PbTe)基热电材料、过渡金属氧化物热电材料、半哈斯勒(Half-Heusler)热电材料、方钴矿(Skutterudite)基热电材料、锗硅(SiGe)基热电材料、铜基化合物热电材料(如铜-硫、铜-硒、黝铜矿等)及其掺杂复合的热电材料以及由其构成的多段热电材料,可以根据热源温度选用。In an optional embodiment, the thermoelectric materials of the p-type thermoelectric element and the n-type thermoelectric element constituting the annular thermoelectric power generation device include: bismuth telluride (Bi 2 Te 3 ) based thermoelectric material, lead telluride (PbTe) based thermoelectric materials, transition metal oxide thermoelectric materials, half-Heusler thermoelectric materials, skutterudite based thermoelectric materials, silicon germanium (SiGe) based thermoelectric materials, copper-based compound thermoelectric materials (such as copper -Sulfur, copper-selenium, tetrahedrite, etc.) and their doped composite thermoelectric materials and multi-stage thermoelectric materials composed of them can be selected according to the temperature of the heat source.
在可选的实施方式中,环形热电发电器件的电极分为内环电极和外环电极,所述内环电极和外环电极呈现一定的折角,根据所述环形发电器件的直径和所述热电元件的尺寸和数量来决定折角的大小,以利于所述电极和所述热电元件紧贴热源。一般,内环电极的折角为150~175度,外环电极的折角为150~175度。电极的材料包括铜、铁、镍、铬、钴、钛、钼、钨、铌等金属及其合金和复合材料。In an optional embodiment, the electrodes of the annular thermoelectric power generation device are divided into an inner ring electrode and an outer ring electrode. The size and number of the elements determine the size of the folded angle, so that the electrodes and the thermoelectric elements can be in close contact with the heat source. Generally, the folding angle of the inner ring electrode is 150-175 degrees, and the folding angle of the outer ring electrode is 150-175 degrees. The materials of the electrodes include metals such as copper, iron, nickel, chromium, cobalt, titanium, molybdenum, tungsten, niobium and their alloys and composite materials.
在可选的实施方式中,p型热电元件和n型热电元件的结构可为正方体、长方体、或斜方体。当p型热电元件和n型热电元件为斜方体时(参见图4),该斜方体p型热电元件和斜方体n型热电元件的倾斜角度由热源的锥度决定,且p型热电元件和n型热电元件耦合成对出现,如图6所示。In an alternative embodiment, the structure of the p-type thermoelectric element and the n-type thermoelectric element may be a cube, a rectangular parallelepiped, or a rhombus. When the p-type thermoelectric element and the n-type thermoelectric element are rhomboid (see FIG. 4 ), the inclination angle of the rhombic p-type thermoelectric element and the rhombic n-type thermoelectric element is determined by the taper of the heat source, and the p-type thermoelectric element is The element and n-type thermoelectric element are coupled in pairs, as shown in Figure 6.
在可选的实施方式中,p型热电元件、n型热电元件的截面尺寸相同,所述p型热电元件、n型热电元件的高度相等。p型热电元件和n型热电元件交替环绕成环,且呈相互串联连接的结构,从而形成单环多对的串联热电器件。In an optional embodiment, the cross-sectional dimensions of the p-type thermoelectric elements and the n-type thermoelectric elements are the same, and the heights of the p-type thermoelectric elements and the n-type thermoelectric elements are the same. The p-type thermoelectric elements and the n-type thermoelectric elements are alternately surrounded in a ring and are connected in series to each other, thereby forming a single-ring and multiple-pair series thermoelectric device.
在可选的实施方式中,环形热电发电器件的内径与所述p型热电元件、n型热电元件的长度比大于10。其中,p型热电元件、n型热电元件的截面指的是与内环电极和外环电极相连接的面,其形状一般为正方形。一般而言,环形热电发电器件的内环为高温端,外环为低温端。In an optional embodiment, the ratio of the inner diameter of the annular thermoelectric power generation device to the length of the p-type thermoelectric element and the n-type thermoelectric element is greater than 10. The cross section of the p-type thermoelectric element and the n-type thermoelectric element refers to the surface connected to the inner ring electrode and the outer ring electrode, and the shape is generally square. Generally speaking, the inner ring of the annular thermoelectric power generation device is the high temperature end, and the outer ring is the low temperature end.
作为一个环形热电发电器件的结构示例,如图3所示,环形热电发电器件包括:多对立柱式的p型热电元件、n型热电元件2,在环外侧连接每对所述p型热电元件和n型热电元件的外环导流电极1,在环内侧以与外环导流电极交错的形式连接相邻对的所述p型热电元件和n型热电元件的内环导流电极3。As an example of the structure of a ring-shaped thermoelectric power generation device, as shown in FIG. 3 , the ring-shaped thermoelectric power generation device includes: a plurality of pairs of column-type p-type thermoelectric elements and n-type
本发明中,环形热电发电器件呈非闭环状态,包括交替环形分布的p型热电元件和n型热电元件、用于连接相邻p型热电元件和n型热电元件组成热电对的内环电极、以及用于连接相邻热电对中处于相邻位置的P型热电元件和n型热电元件的外环电极,可以有效地回收特殊形状热源的废热并进行热电发电。以下示例性地说明环形热电发电器件的制备方法,如图7所示。制备环形热电发电器件的模具,包括:凸形底座、与所述凸形底座相互配合的环形托盘、夹紧环和压环。In the present invention, the annular thermoelectric power generation device is in a non-closed loop state, and includes p-type thermoelectric elements and n-type thermoelectric elements alternately distributed in an annular shape, an inner ring electrode for connecting adjacent p-type thermoelectric elements and n-type thermoelectric elements to form a thermoelectric pair, And the outer ring electrodes used to connect the P-type thermoelectric elements and the n-type thermoelectric elements in adjacent positions in the adjacent thermoelectric pairs can effectively recover the waste heat of the special-shaped heat source and generate thermoelectric power. The manufacturing method of the annular thermoelectric power generation device is exemplarily described below, as shown in FIG. 7 . A mold for preparing an annular thermoelectric power generation device includes a convex base, an annular tray cooperating with the convex base, a clamping ring and a pressing ring.
在p型热电元件和n型热电元件的两个端面上制备助焊剂和焊片。在可选的实施方式中,p/n型热电元件的尺寸为长×宽×高=(3~5mm)×(3~5mm)×(2~5mm)。焊片的材料包括:锡、金、银、铜、镍、钛及其合金;所述焊片的厚度为50~150m。在可选的实施方式中,组成所述p型、n型热电元件的热电材料包括:碲化铋(Bi2Te3)基热电材料、碲化铅(PbTe)基热电材料、过渡金属氧化物热电材料、半哈斯勒(Half-Heusler)热电材料、方钴矿(Skutterudite)基热电材料、锗硅(SiGe)基热电材料、铜基化合物热电材料(如铜-硫、铜-硒、黝铜矿等)及其掺杂复合的热电材料以及由其构成的多段热电材料。此外,在涂覆助焊剂之前在p型热电元件和n型热电元件的两个端面上还可添加阻挡层,阻挡层的材料可为Ni、Fe、Ti、Mo和Nb中的至少一种,厚度可为20~150μm。Flux and solder tabs were prepared on both end faces of the p-type thermoelectric element and the n-type thermoelectric element. In an optional embodiment, the size of the p/n type thermoelectric element is length×width×height=(3˜5mm)×(3˜5mm)×(2˜5mm). The material of the soldering piece includes: tin, gold, silver, copper, nickel, titanium and alloys thereof; the thickness of the soldering piece is 50-150m. In an optional embodiment, the thermoelectric materials composing the p-type and n-type thermoelectric elements include: bismuth telluride (Bi 2 Te 3 ) based thermoelectric materials, lead telluride (PbTe) based thermoelectric materials, transition metal oxides Thermoelectric materials, Half-Heusler thermoelectric materials, Skutterudite-based thermoelectric materials, SiGe-based thermoelectric materials, copper-based compound thermoelectric materials (such as copper-sulfur, copper-selenium, copper ore, etc.) and its doped composite thermoelectric materials and multi-stage thermoelectric materials composed of them. In addition, a barrier layer can be added on the two end faces of the p-type thermoelectric element and the n-type thermoelectric element before the flux is applied, and the material of the barrier layer can be at least one of Ni, Fe, Ti, Mo and Nb, The thickness may be 20-150 μm.
将环形托盘放置在凸形底座上。其中,凸形底座的凸台的形状和尺寸与热源的形状和尺寸一致。凸形底座选用的材料包括强度和导热性良好的铸铁、普通钢、合金钢、不锈钢、铝及其合金和石墨等。其中,环形托盘与所述凸形底座相互配合,所述环形托盘选用的材料包括强度和导热性良好的铸铁、普通钢、合金钢、不锈钢、铝及其合金和石墨等。Place the ring tray on the convex base. The shape and size of the boss of the convex base are consistent with the shape and size of the heat source. The materials selected for the convex base include cast iron, ordinary steel, alloy steel, stainless steel, aluminum and its alloys, and graphite with good strength and thermal conductivity. Wherein, the annular tray cooperates with the convex base, and the materials selected for the annular tray include cast iron, ordinary steel, alloy steel, stainless steel, aluminum and its alloys, and graphite with good strength and thermal conductivity.
让内环电极紧靠所述凸形底座的凸台并均匀分布在所述环形托盘上,将p型热电元件、n型热电元件的端面按p型/n型/P型交替紧靠所述内环电极并均匀分布在所述环形托盘上。Let the inner ring electrode be close to the boss of the convex base and evenly distribute it on the ring tray, and the end faces of the p-type thermoelectric element and the n-type thermoelectric element are alternately close to the above-mentioned p-type/n-type/p-type The inner ring electrodes are evenly distributed on the ring tray.
将外环电极紧靠所述p型热电元件、n型热电元件另一端面并与所述内环电极错开均匀分布所述环形托盘上。根据本发明,所述内环电极、外环电极采用的材料包括:电极材料包括铜、铁、镍、铬、钴、钛、钼、钨、铌等金属及其合金和复合材料;所述内环电极、外环电极根据环形热电器件直径的大小呈现一定的折角,所述折角范围为:150~175°。The outer ring electrodes are abutted against the other end faces of the p-type thermoelectric elements and the n-type thermoelectric elements and are evenly distributed on the annular tray at a distance from the inner ring electrodes. According to the present invention, the materials used for the inner ring electrode and the outer ring electrode include: electrode materials include metals such as copper, iron, nickel, chromium, cobalt, titanium, molybdenum, tungsten, niobium, and their alloys and composite materials; The ring electrode and the outer ring electrode present a certain fold angle according to the diameter of the annular thermoelectric device, and the fold angle ranges from 150° to 175°.
将夹紧环从凸台底座的边缘推向外环电极,使夹紧环压紧所述外环环电极、p型热电元件和n型热电元件、和内环电极,完成环形热电发电器件的组装。在可选的实施方式中,紧环的外环上部有倒角,角度为25~75°;优选地,所述夹紧环分为3~8瓣。在可选的实施方式中,将压环放置在所述夹紧环上,利用压环的重力完成环形热电发电器件的组装。Push the clamping ring from the edge of the boss base to the outer ring electrode, so that the clamping ring presses the outer ring ring electrode, the p-type thermoelectric element, the n-type thermoelectric element, and the inner ring electrode to complete the ring thermoelectric power generation device. assembled. In an optional embodiment, the upper part of the outer ring of the tightening ring is chamfered, and the angle is 25-75°; preferably, the clamping ring is divided into 3-8 petals. In an optional embodiment, the pressing ring is placed on the clamping ring, and the assembly of the annular thermoelectric power generation device is completed by the gravity of the pressing ring.
加热焊片,得到所述环形热电发电器件。其中,加热的方式可为电阻加热或感应加热。The solder tab is heated to obtain the annular thermoelectric power generation device. The heating method may be resistance heating or induction heating.
作为一个环形热电发电器件制备方法的示例,包括:(1)在p型热电元件、n型热电元件的上下端面涂上一层助焊剂,并利用助焊剂的粘性粘贴面积大小相近的焊片,完成在p型热电元件、n型热电元件的端面上制备助焊剂和焊片;(2)将环形托盘放置于凸形底座上;(3)让内环电极紧靠所述凸形底座的凸台并均匀分布在所述环形托盘上,所述p型热电元件、n型热电元件端面按p型热电元件、n型交替紧靠所述内环电极并均匀分布在所述环形托盘上,外环电极紧靠所述p型热电元件、n型热电元件另一端面并与所述内环电极错开均匀分布所述环形托盘上;(4)将分瓣的夹紧环从所述凸台底座边缘推向所述外环电极,并将压环放置在所述夹紧环上,利用所述压环的重力使夹紧环压紧所述内环电极、p型热电元件、n型热电元件和外环电极,完成环形热电器件的组装;(5)加热焊片连接所述内环电极、p型热电元件、n型热电元件和外环电极,完成环形热电器件的焊接集成;(6)冷却到室温,取下压环,卸去夹紧环,托起环形托盘,得到所述环形热电发电器件。As an example of the preparation method of a ring-shaped thermoelectric power generation device, it includes: (1) Coating a layer of flux on the upper and lower end surfaces of the p-type thermoelectric element and the n-type thermoelectric element, and using the adhesiveness of the flux to paste solder sheets with similar areas, Complete the preparation of flux and solder tabs on the end faces of the p-type thermoelectric element and the n-type thermoelectric element; (2) place the ring tray on the convex base; (3) make the inner ring electrode abut against the convex base of the convex base The end faces of the p-type thermoelectric elements and the n-type thermoelectric elements are alternately abutted against the inner ring electrodes and evenly distributed on the annular tray according to the p-type thermoelectric elements and the n-type thermoelectric elements and are evenly distributed on the annular tray. The ring electrode is close to the other end face of the p-type thermoelectric element and the n-type thermoelectric element and is staggered from the inner ring electrode and evenly distributed on the annular tray; (4) The split clamping ring is removed from the boss base The edge is pushed to the outer ring electrode, and the pressing ring is placed on the clamping ring, and the clamping ring is pressed against the inner ring electrode, p-type thermoelectric element and n-type thermoelectric element by the gravity of the pressing ring and the outer ring electrode to complete the assembly of the annular thermoelectric device; (5) the heating pad connects the inner ring electrode, the p-type thermoelectric element, the n-type thermoelectric element and the outer ring electrode to complete the welding integration of the annular thermoelectric device; (6) After cooling to room temperature, the pressing ring is removed, the clamping ring is removed, and the annular tray is lifted to obtain the annular thermoelectric power generation device.
下面进一步例举实施例以详细说明本发明。同样应理解,以下实施例只用于对本发明进行进一步说明,不能理解为对本发明保护范围的限制,本领域的技术人员根据本发明的上述内容作出的一些非本质的改进和调整均属于本发明的保护范围。下述示例具体的工艺参数等也仅是合适范围中的一个示例,即本领域技术人员可以通过本文的说明做合适的范围内选择,而并非要限定于下文示例的具体数值。The following further examples are given to illustrate the present invention in detail. It should also be understood that the following examples are only used to further illustrate the present invention, and should not be construed as limiting the protection scope of the present invention. Some non-essential improvements and adjustments made by those skilled in the art according to the above content of the present invention belong to the present invention. scope of protection. The specific process parameters and the like in the following examples are only an example of a suitable range, that is, those skilled in the art can make selections within the suitable range through the description herein, and are not intended to be limited to the specific numerical values exemplified below.
实施例1Example 1
本实施例是根据温度为~500℃的无人机尾气管道(图2)锥管部分设计的环形热电发电器件;This embodiment is an annular thermoelectric power generation device designed according to the tapered pipe portion of the UAV exhaust pipe (Fig. 2) with a temperature of ~500°C;
本实施例环形热电发电器件的热电材料采用填充方钴矿材料,n型为Yb0.3Co4Sb12,p型为Ce0.9Fe4Sb12,导流电极(内环电极和外环电极)选用材料为镍片,电极与热电材料之间通过焊料(材料为银铜合金焊片)进行连接,焊料形成焊接层厚度为100μm;The thermoelectric material of the annular thermoelectric power generation device in this embodiment is filled with skutterudite material, the n-type is Yb 0.3 Co 4 Sb 12 , the p-type is Ce 0.9 Fe 4 Sb 12 , and the current conducting electrodes (inner ring electrode and outer ring electrode) are selected The material is nickel sheet, and the electrode and the thermoelectric material are connected by solder (the material is silver-copper alloy solder sheet), and the thickness of the solder layer formed by the solder is 100 μm;
本实施例环形热电发电器件的结构形式如图3所示,本实施例环形热电发电器件的内环面为高温端,外环面为低温端;The structure of the annular thermoelectric power generation device in this embodiment is shown in FIG. 3 , the inner annular surface of the annular thermoelectric power generation device in this embodiment is the high temperature end, and the outer annular surface is the low temperature end;
本实施例环形热电发电器件总共由21个p/n热电对构成,其内径为52mm,其中p型热电元件、n型热电元件电元件斜方体(图4),倾斜角为114.65°,截面尺寸为3×3mm,厚度为2mm;The annular thermoelectric power generation device in this embodiment is composed of 21 p/n thermoelectric pairs in total, and its inner diameter is 52 mm. Among them, the p-type thermoelectric element and the n-type thermoelectric element are rhombus (Fig. 4), and the inclination angle is 114.65°. The size is 3×3mm and the thickness is 2mm;
本实施例环形热电发电器件的内环电极长度为6.5mm,折角为170度;外环电极长度为7mm,折角为170度;The length of the inner ring electrode of the annular thermoelectric power generation device in this embodiment is 6.5 mm, and the folding angle is 170 degrees; the length of the outer ring electrode is 7 mm, and the folding angle is 170 degrees;
本实施例环形热电发电器件集成时,p型、n型热电元件沿径向交替排列,利用焊料将其沿内环电极、外环电极进行连接。When the annular thermoelectric power generation device in this embodiment is integrated, the p-type and n-type thermoelectric elements are alternately arranged in the radial direction, and are connected along the inner ring electrode and the outer ring electrode by solder.
实施例2Example 2
本实施例是根据温度为~500℃、直径为Φ56.6的无人机尾气管道热源(图2)直管部分而设计的环形热电发电器件;This embodiment is an annular thermoelectric power generation device designed according to the straight pipe portion of the UAV exhaust pipe heat source (Fig. 2) with a temperature of ~500°C and a diameter of Φ56.6;
本实施例环形热电发电器件选用的热电材料和电极与实施例1相同;The thermoelectric materials and electrodes selected for the annular thermoelectric power generation device in this embodiment are the same as those in Embodiment 1;
本实施例环形热电发电器件的结构形式如图5所示,本实施例环形热电发电器件的内环面为高温端,外环面为低温端;The structure of the annular thermoelectric power generation device in this embodiment is shown in FIG. 5 , the inner annular surface of the annular thermoelectric power generation device in this embodiment is the high temperature end, and the outer annular surface is the low temperature end;
直管是锥管的特例,相当于倾斜角等于90°,本实施例环形热电发电器件的热电元件由斜方体变为正方体。根据设计计算,本实施例环形热电发电器件总共由22个p型热电元件、n型热电元件电对组成,其内径长度为56.6mm,其中p型热电元件、n型热电元件电元件截面尺寸为3×3mm,厚度为2.5mm;The straight tube is a special case of the tapered tube, which is equivalent to the inclination angle equal to 90°. According to the design calculation, the annular thermoelectric power generation device in this embodiment is composed of 22 p-type thermoelectric elements and n-type thermoelectric element pairs in total, and the inner diameter length is 56.6 mm. The cross-sectional dimensions of the p-type thermoelectric element and the n-type thermoelectric element are 3×3mm, the thickness is 2.5mm;
本实施例环形热电发电器件的内环电极和外环电极折角为173.75°(图6),长度分别为6.5mm、7mm;The bending angle of the inner ring electrode and the outer ring electrode of the annular thermoelectric power generation device of this embodiment is 173.75° (Fig. 6), and the lengths are respectively 6.5mm and 7mm;
本实施例环形热电发电器件集成时,p型热电元件、n型热电元件沿径向交替排列,利用焊料将其与内环电极、外环电极进行连接。When the annular thermoelectric power generation device is integrated in this embodiment, the p-type thermoelectric elements and the n-type thermoelectric elements are alternately arranged in the radial direction, and are connected with the inner ring electrode and the outer ring electrode by solder.
实施例3Example 3
本实施例针对外壁温度为~500℃、外径为Φ56.6mm管状热源(图2):This embodiment is aimed at a tubular heat source with an outer wall temperature of ~500°C and an outer diameter of Φ56.6mm (Fig. 2):
(1)热电元件制备(1) Preparation of thermoelectric elements
采用填充方钴矿热电材料,n型为Yb0.3Co4Sb12,p型为Ce0.9Fe4Sb12。首先,合成制备填充方钴矿粉体,然后烧结成块体材料,切成2.5mm厚的片,并在其上下两面制备阻挡层(材料为Ti,厚度为~150mm)和助焊层,再切成3×3×2.5mm大小的粒子,最后涂上助焊剂并粘贴银铜合金焊片(厚度100μm),备用;Using filled skutterudite thermoelectric material, the n-type is Yb 0.3 Co 4 Sb 12 , and the p-type is Ce 0.9 Fe 4 Sb 12 . First, the filled skutterudite powder was synthesized and prepared, then sintered into a bulk material, cut into 2.5mm thick slices, and a barrier layer (the material was Ti, with a thickness of ~150mm) and a flux layer were prepared on the upper and lower sides of the material, and then Cut into 3×3×2.5mm particles, and finally apply flux and paste silver-copper alloy solder sheets (thickness 100μm) for use;
(2)焊接模具(2) Welding mold
热源的外径就是环形器件内径,相应地,凸形底座凸台部分的直径也为Φ56.6mm,高度10mm,而下部底座直径可设计加工为Φ72mm,高度10mm;环形托盘外环直径为Φ74mm,高度4mm;夹紧环内环直径为Φ63.2mm,被分为6瓣,并编号,以上零件采用高强度石墨加工。压环与夹紧环相配合,所用材料为304不锈钢;The outer diameter of the heat source is the inner diameter of the annular device. Correspondingly, the diameter of the boss part of the convex base is also Φ56.6mm and the height is 10mm, while the diameter of the lower base can be designed and processed as Φ72mm and the height is 10mm; the diameter of the outer ring of the annular tray is Φ74mm, The height is 4mm; the diameter of the inner ring of the clamping ring is Φ63.2mm, which is divided into 6 petals and numbered. The above parts are processed with high-strength graphite. The pressure ring is matched with the clamping ring, and the material used is 304 stainless steel;
(3)环形器件组装(3) Ring device assembly
内环外环电极都选用0.3mm镍片加工,内环电极尺寸为3×6.5×0.3mm,外环电极尺寸为3×7×0.3mm,并压折角,内环电极折角为173.75°,外环电极折角为172.36°;将环形托盘放置于凸形底座上;将内环电极紧贴凸形底座的凸台并均匀放置在环形托盘上,将p/n型填充方钴矿热电元件按p/n型交替端面紧靠内环电极并均匀放置在环形托盘上,外环电极紧靠p/n型填充方钴矿热电元件另一端面并与内环电极错开均匀放置在环形托盘上;将分瓣的夹紧环从凸台底座边缘推向外环电极,并将压环放置述夹紧环上,利用压环的重力使夹紧环压紧内环电极、p/n型热电元件和外环电极,完成环形热电器件的组装;The inner and outer ring electrodes are all made of 0.3mm nickel sheets. The inner ring electrode size is 3×6.5×0.3mm, and the outer ring electrode size is 3×7×0.3mm. The folding angle of the ring electrode is 172.36°; the ring tray is placed on the convex base; the inner ring electrode is close to the boss of the convex base and evenly placed on the ring tray, and the p/n type filled skutterudite thermoelectric element is pressed p /n-type alternate end faces are close to the inner ring electrode and are evenly placed on the annular tray, and the outer ring electrode is close to the other end face of the p/n-type filled skutterudite thermoelectric element and is evenly placed on the annular tray staggered from the inner ring electrode; The split clamping ring is pushed from the edge of the boss base to the outer ring electrode, and the pressure ring is placed on the clamping ring, and the clamping ring is pressed against the inner ring electrode, the p/n type thermoelectric element and the inner ring electrode by the gravity of the pressure ring. The outer ring electrode completes the assembly of the ring thermoelectric device;
(4)环形器件焊接集成(4) Ring device welding integration
将组装好的环形填充方钴矿热电器件连同模具放置在热压炉中,抽真空,充氩气,升温到~670℃,加压到~12KN,保温~40分钟,热焊片连接所述内环电极、p/n型热电元件和外环电极,完成环形热电器件的焊接集成;然后断电降温到50℃以下,撤压,取出器件及模具,取下压环,卸去夹紧环,托起环形托盘,得到填充方钴矿环形热电发电器件。Place the assembled annular filled skutterudite thermoelectric device together with the mold in a hot-pressing furnace, evacuate, fill with argon, heat up to ~670°C, pressurize to ~12KN, hold for ~40 minutes, and connect the hot welding piece to the The inner ring electrode, p/n type thermoelectric element and outer ring electrode complete the welding and integration of the ring thermoelectric device; then power off and cool down to below 50 °C, remove the pressure, take out the device and mold, remove the pressure ring, and remove the clamping ring , hold up the annular tray, and obtain the annular thermoelectric power generation device filled with skutterudite.
实施例4Example 4
本实施例针对外壁温度为~250℃、外径为Φ56.6mm管状热源(图2):This embodiment is aimed at a tubular heat source with an outer wall temperature of ~250°C and an outer diameter of Φ56.6mm (Figure 2):
(1)热电元件制备(1) Preparation of thermoelectric elements
采用碲化铋基热电材料,n型为Bi2Sb2.7Te0.3,p型为Bi0.5Sb1.5Te3。由区熔晶棒切割成2.5mm厚的片,并在其上下两面制备Ni层作为阻挡层和助焊层(厚度为~20μm),再切成3×3×2.5mm大小的粒子,最后涂上助焊剂并粘贴铅锡合金焊片(厚度为100μm),备用;A bismuth telluride-based thermoelectric material is used, and the n-type is Bi 2 Sb 2.7 Te 0.3 , and the p-type is Bi 0.5 Sb 1.5 Te 3 . The fused crystal rod was cut into 2.5mm thick pieces, and Ni layers were prepared on the upper and lower sides as a barrier layer and a flux layer (thickness of ~20μm), and then cut into 3 × 3 × 2.5 mm particles, and finally coated with Apply flux and paste lead-tin alloy solder sheet (thickness is 100μm), spare;
(2)焊接模具(2) Welding mold
凸形底座、环形托盘、加紧环尺寸同实施例1,材料为铝合金。压环尺寸、材料同实施例1;The dimensions of the convex base, the annular tray, and the tightening ring are the same as those of Embodiment 1, and the material is aluminum alloy. The size and material of the pressure ring are the same as those in Example 1;
(3)环形器件组装(3) Ring device assembly
内环外环电极都选用0.3mm铜片,其尺寸、折角同实施例1;环形器件的组装步骤同实施例1;The inner ring and outer ring electrodes are made of 0.3mm copper sheets, and their dimensions and folding angles are the same as those in Example 1; the assembly steps of the ring device are the same as those in Example 1;
(4)环形器件焊接集成(4) Ring device welding integration
在加热平台空气中进行,升温到~300℃,保温~30秒钟,热焊熔化片连接所述内环电极、p/n型热电元件和外环电极,完成环形热电器件的焊接集成;然后断电降温到室温,取下压环,卸去夹紧环,托起环形托盘,得到碲化铋基环形热电发电器件。In the air of the heating platform, the temperature is raised to ~300°C, and the temperature is maintained for ~30 seconds, and the inner ring electrode, the p/n type thermoelectric element and the outer ring electrode are thermally welded and melted to complete the welding integration of the ring thermoelectric device; then Power off and cool down to room temperature, remove the pressing ring, remove the clamping ring, and hold up the ring tray to obtain a bismuth telluride-based ring thermoelectric power generation device.
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