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CN109014087A - A kind of cast steel ingot mould and its manufacture craft - Google Patents

A kind of cast steel ingot mould and its manufacture craft Download PDF

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Publication number
CN109014087A
CN109014087A CN201811072265.7A CN201811072265A CN109014087A CN 109014087 A CN109014087 A CN 109014087A CN 201811072265 A CN201811072265 A CN 201811072265A CN 109014087 A CN109014087 A CN 109014087A
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CN
China
Prior art keywords
mould
ingot mould
core
mold
steel ingot
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Pending
Application number
CN201811072265.7A
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Chinese (zh)
Inventor
周传月
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Individual
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Individual
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Priority to CN201811072265.7A priority Critical patent/CN109014087A/en
Publication of CN109014087A publication Critical patent/CN109014087A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D7/00Casting ingots, e.g. from ferrous metals
    • B22D7/06Ingot moulds or their manufacture
    • B22D7/066Manufacturing, repairing or reinforcing ingot moulds
    • B22D7/068Manufacturing, repairing or reinforcing ingot moulds characterised by the materials used therefor
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/002Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/08Ferrous alloys, e.g. steel alloys containing nickel
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/14Ferrous alloys, e.g. steel alloys containing titanium or zirconium

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Mold Materials And Core Materials (AREA)

Abstract

The present invention provides a kind of ingot mould and its manufacture craft, it includes steel ingot mould body and lifting lug;The lifting lug is symmetrically disposed on the outer wall of steel ingot mould body two sides and is integrally formed with steel ingot mould body;The steel ingot mould body be equipped with inner cavity and be connected with the inner cavity it is suitable for reading, the inner cavity be in up big and down small pyramidal structure and the lumenal cross-section be rounded square, longitudinal section is trapezoidal;The upper end suitable for reading is equipped with riser, and the riser is in groove structure;Ingot mould body bottom portion offers mould bottom outlet, and the mould bottom outlet is connected with inner cavity.Ingot mould of the invention is cast using mild steel, this mild steel has the characteristics that high temperature resistant, resistance to rapid heat cycle, high tenacity, without phase-change, and is heat-treated using high temperature normalizing, to obtain the stable ingot mould of quality, the Service Life of Ingot Mold produced is long, can reach 240~400 times.

Description

A kind of cast steel ingot mould and its manufacture craft
Technical field
The invention of this reality is related to steel ingot casting technology field more particularly to a kind of cast steel ingot mould and its manufacture craft.
Background technique
Ingot mould is casting steel ingot mold in steelmaking process, at present most of ingot mould be all cylinder iron cast and At, this casting technique duration of pouring is long, and production efficiency is low, large labor intensity, and the Service Life of Ingot Mold fluctuation of production is larger, Generally at 60~80 times.Also, the substance of the ingot mould of existing steel mill production arrives between several hundred tons at several hundred kilograms, steel ingot Consume larger, at high cost, productivity effect is low, to influence steel development.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of ingot mould cast using mild steel, the cast steel ingot moulds Have the characteristics that high temperature resistant, resistance to rapid heat cycle, high tenacity, without phase-change, and producing after being heat-treated using high temperature normalizing Ingot mould quality is stablized, and the service life is long, can reach 240~400 times.
In order to solve the above technical problem, the present invention provides a kind of ingot moulds, it includes steel ingot mould body and lifting lug;Institute Lifting lug is stated to be symmetrically disposed on the outer wall of steel ingot mould body two sides and be integrally formed with steel ingot mould body;The steel ingot calligraphy or painting model Body be equipped with inner cavity and be connected with the inner cavity it is suitable for reading, the inner cavity be in up big and down small pyramidal structure and the inner cavity it is transversal Face is rounded square, longitudinal section is trapezoidal;The upper end suitable for reading is equipped with riser, and the riser is in groove structure;Steel ingot mould body Bottom offers mould bottom outlet, and the mould bottom outlet is connected with inner cavity.
Further, the inner chamber bottom surface forms an inversed taper platform shape, and inner chamber bottom surface size is 255mm × 255mm.
Further, the size suitable for reading be 300mm × 300mm, the Riser Dimensions size be 363mm × 363mm。
A kind of cast steel ingot mould manufacture craft, includes the following steps;
S1, production mold, make principal mode mold and core box according to detail drawing, carve out principal mode mould by digital-controlled carving machine Tool and core mould, wherein the principal mode mold is divided into half mold tool and lower half mold tool, and core mould is divided into upper core box under Core box;
S2, molding and core making;
Using box moulding, which includes cope and drag box, by the lower half of the step S1 principal mode mold made Pattern tool is placed on level table, and drag box is fixed in lower mold half, inserts water-glass sand into sandbox, and by glass Sand rammer is real, the hardening of after-blow carbon dioxide gas, form lower half mould;The upper half mold tool of principal mode mold is placed in level table On, cope is fixed in upper mold half, inserts water-glass sand into sandbox, and glass sand rammer is real, after-blow titanium dioxide Carbon air hardening, half mould in formation;
Using core mould coremaking, the step S1 upper core box made and lower core box lid are closed and fixed, is filled out using resin sand Full inner cavity, takes out sand core, and repair deflashing after solidification, in sand core surface dip-coating alcohol-base paint, final sand core is made in drying;
S3, lower core mould assembling, the corresponding position that the step S2 sand core made is placed in lower half mould is welded, then by upper half mould It is assembled on lower half mould, and clamps fixation;Later casting mold overturn so that riser part upward, type chamber is connected with buccal portion is emitted It is logical, obtain casting and pouring chamber;
S4, smelting and pouring, to the intracavitary pour steel of casting and pouring, wherein melting uses 3 tons of intermediate frequency furnace meltings, molten steel At 1540~1570 DEG C, the duration of pouring is controlled between 40s~50s for pouring temperature control, can be prepared by cast steel ingot mould;
The ingot mould carbon steel chemical component table produced through the above way is as follows:
S5, shake out, shake out in 24 hours after casting, the temperature of ingot mould is no more than 500 DEG C after shake out;
S6, ball blast finishing, band temperature cutting riser and removal cast gate;When finishing, burr is removed, removes cast gate superelevation portion Point, soldering processing is carried out to repairable surface, planing or grinding process are carried out to fleshiness etc..
Ingot mould of the invention is cast using mild steel, and this mild steel has high temperature resistant, resistance to rapid heat cycle, high-ductility Property, without phase-change the features such as, and be heat-treated using high temperature normalizing, to obtain the stable ingot mould of quality, the ingot mould produced Long service life can reach 240~400 times.
Detailed description of the invention
Fig. 1 is invention ingot mould overall structure diagram.
Fig. 2 is invention ingot mould schematic cross-sectional view;
Fig. 3 is invention ingot mould overlooking structure diagram (removal lifting lug).
In figure: steel ingot mould body 1, lifting lug 2, inner cavity 3, suitable for reading 4, riser 5, inner chamber bottom surface 6, mould bottom outlet 7.
Specific embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings.
As shown in Figure 1 to Figure 3, present invention discloses a kind of ingot moulds, it includes steel ingot mould body 1 and lifting lug 2.Lifting lug 1 is symmetrically disposed on the outer wall of about 1 two sides of steel ingot mould body and is integrally formed with steel ingot mould body 1;Steel ingot mould body 1 is set Suitable for reading 4 for having inner cavity 3 and being connected with inner cavity 3, inner cavity 3 are fillet in up big and down small pyramidal structure and 3 cross section of inner cavity Rectangular, longitudinal section is trapezoidal.4 upper end suitable for reading is equipped with riser 5, and riser 5 is in groove structure.1 bottom of steel ingot mould body offers mould Bottom outlet 7, mould bottom outlet 7 are connected in inverted conical shape and with inner cavity 3.
Preferably, inner chamber bottom surface 6 forms an inversed taper platform shape, and 6 size of inner chamber bottom surface is 255mm × 255mm.
Preferably, 4 size suitable for reading is 300mm × 300mm, and 5 size of riser is 363mm × 363mm.
Embodiment 1
A kind of ingot mould manufacture craft of the embodiment of the present invention, includes the following steps;
S1, production mold, make principal mode mold and core box according to detail drawing, carve out principal mode mould by digital-controlled carving machine Tool and core mould, wherein the principal mode mold is divided into half mold tool and lower half mold tool, and core mould is divided into upper core box under Core box, principal mode mold and core box are carved using wooden or metal material;
S2, molding and core making;Using box moulding, which includes cope and drag box, the master that step S1 is made The lower half mold tool of pattern tool is placed on level table, and drag box is fixed in lower mold half, water glass is inserted into sandbox Glass sand, and glass sand rammer is real, the hardening of after-blow carbon dioxide gas, form lower half mould;The upper half mold tool of principal mode mold is put It is placed on level table, cope is fixed in upper mold half, water-glass sand is inserted into sandbox, and glass sand rammer is real, The hardening of after-blow carbon dioxide gas, half mould in formation;
Using core mould coremaking, the step S1 upper core box made and lower core box lid are closed and fixed, is filled out using resin sand Full inner cavity, takes out sand core, and repair deflashing after solidification, in sand core surface dip-coating alcohol-base paint, final sand core is made in drying;
S3, lower core mould assembling, the corresponding position that the step S2 sand core made is placed in lower half mould is welded, then by upper half mould It is assembled on lower half mould, and clamps fixation;Later casting mold overturn so that riser part upward, type chamber is connected with buccal portion is emitted It is logical, obtain casting and pouring chamber;
S4, smelting and pouring, to the intracavitary pour steel of casting and pouring, wherein pour steel is mild steel, and melting uses 3 tons Intermediate frequency furnace melting, at 1560 DEG C, the duration of pouring is controlled between 45s, can be prepared by cast iron steel ingot for the pouring temperature control of molten steel Mould;
The ingot mould carbon steel chemical component table produced through the above way is as follows:
S5, shake out, 24 hours shake outs after casting, the temperature of ingot mould is no more than 500 DEG C after shake out;
S6, ball blast finishing, band temperature cutting riser and removal cast gate;When finishing, burr is removed, removes cast gate superelevation portion Point, soldering processing is carried out to repairable surface, plane or grinding process are carried out to fleshiness etc..
In step S2, lifting lug is lying into cope, the lifting lug using rod iron through blanking, bending and surface rust protection processing at It is assembled in after reason in the sandbox that drag box and drag box are formed, which is R50.
Embodiment 2
A kind of ingot mould manufacture craft of the embodiment of the present invention, includes the following steps;
S1, production mold, make principal mode mold and core box according to detail drawing, carve out principal mode mould by digital-controlled carving machine Tool and core mould, wherein the principal mode mold is divided into half mold tool and lower half mold tool, and core mould is divided into upper core box under Core box, principal mode mold and core box are carved using wooden or metal material.
S2, molding and core making;Using box moulding, which includes cope and drag box, the master that step S1 is made The lower half mold tool of pattern tool is placed on level table, and drag box is fixed in lower mold half, water glass is inserted into sandbox Glass sand, and glass sand rammer is real, the hardening of after-blow carbon dioxide gas, form lower half mould;The upper half mold tool of principal mode mold is put It is placed on level table, cope is fixed in upper mold half, water-glass sand is inserted into sandbox, and glass sand rammer is real, The hardening of after-blow carbon dioxide gas, half mould in formation.
Using core mould coremaking, the step S1 upper core box made and lower core box lid are closed and fixed, is filled out using resin sand Full inner cavity, takes out sand core, and repair deflashing after solidification, in sand core surface dip-coating alcohol-base paint, final sand core is made in drying.
S3, lower core mould assembling, the corresponding position that the step S2 sand core made is placed in lower half mould is welded, then by upper half mould It is assembled on lower half mould, and clamps fixation;Later casting mold overturn so that riser part upward, type chamber is connected with buccal portion is emitted It is logical, obtain casting and pouring chamber.
S4, smelting and pouring, to the intracavitary pour steel of casting and pouring, wherein pour steel is mild steel, and melting uses 3 tons Intermediate frequency furnace melting, 1540, the duration of pouring is controlled between 50s, can be prepared by cast iron steel ingot mould for the pouring temperature control of molten steel;
S5, shake out, 24 hours shake outs after casting, the temperature of ingot mould is no more than 500 DEG C after shake out;
S6, ball blast finishing, band temperature cutting riser and removal cast gate;When finishing, burr is removed, removes cast gate superelevation portion Point, soldering processing is carried out to repairable surface, plane or grinding process are carried out to fleshiness etc..
Embodiment 3
A kind of ingot mould manufacture craft of the embodiment of the present invention, includes the following steps;
S1, production mold, make principal mode mold and core box according to detail drawing, carve out principal mode mould by digital-controlled carving machine Tool and core mould, wherein the principal mode mold is divided into half mold tool and lower half mold tool, and core mould is divided into upper core box under Core box, principal mode mold and core box are carved using wooden or metal material.
S2, molding and core making;Using box moulding, which includes cope and drag box, the master that step S1 is made The lower half mold tool of pattern tool is placed on level table, and drag box is fixed in lower mold half, water glass is inserted into sandbox Glass sand, and glass sand rammer is real, the hardening of after-blow carbon dioxide gas, form lower half mould;The upper half mold tool of principal mode mold is put It is placed on level table, cope is fixed in upper mold half, water-glass sand is inserted into sandbox, and glass sand rammer is real, The hardening of after-blow carbon dioxide gas, half mould in formation.
Using core mould coremaking, the step S1 upper core box made and lower core box lid are closed and fixed, is filled out using resin sand Full inner cavity, takes out sand core, and repair deflashing after solidification, in sand core surface dip-coating alcohol-base paint, final sand core is made in drying.
S3, lower core mould assembling, the corresponding position that the step S2 sand core made is placed in lower half mould is welded, then by upper half mould It is assembled on lower half mould, and clamps fixation;Later casting mold overturn so that riser part upward, type chamber is connected with buccal portion is emitted It is logical, obtain casting and pouring chamber.
S4, smelting and pouring, to the intracavitary pour steel of casting and pouring, wherein melting uses 3 tons of intermediate frequency furnace meltings, molten steel At 1570 DEG C, the duration of pouring is controlled between 40s for pouring temperature control, can be prepared by cast iron steel ingot mould;
S5, shake out, 24 hours shake outs after casting, the temperature of ingot mould is no more than 500 DEG C after shake out;
S6, ball blast finishing, band temperature cutting riser and removal cast gate;When finishing, burr is removed, removes cast gate superelevation portion Point, soldering processing is carried out to repairable surface, plane or grinding process are carried out to fleshiness etc.
Ingot mould of the invention is cast using mild steel, and this mild steel has high temperature resistant, resistance to rapid heat cycle, high-ductility Property, without phase-change the features such as, and be heat-treated using high temperature normalizing, to obtain the stable ingot mould of quality, the ingot mould produced Long service life can reach 240~400 times.
The foregoing is merely this patent preferred embodiments, not limit this patent range, all using specification and attached Equivalent structure or equivalent flow shift made by figure content is directly or indirectly used in other relevant technical fields, belongs to The scope of this patent.

Claims (5)

1. a kind of cast steel ingot mould, it is characterised in that: it includes steel ingot mould body and lifting lug;The lifting lug is symmetrically disposed on It is integrally formed on the outer wall of steel ingot mould body two sides and with steel ingot mould body;The steel ingot mould body be equipped with inner cavity and with institute State inner cavity be connected it is suitable for reading, the inner cavity in up big and down small pyramidal structure and the lumenal cross-section be rounded square, longitudinal section It is trapezoidal;The upper end suitable for reading is equipped with riser, and the riser is in groove structure;Ingot mould body bottom portion offers mould bottom outlet, institute Mould bottom outlet is stated to be connected with inner cavity.
2. a kind of cast steel ingot mould as described in claim 1, it is characterised in that: the inner chamber bottom surface forms an inversed taper platform Shape, inner chamber bottom surface size are 255mm × 255mm.
3. a kind of cast steel ingot mould as described in claim 1, it is characterised in that: the size suitable for reading be 300mm × 300mm, the Riser Dimensions size are 363mm × 363mm.
4. a kind of manufacture craft of cast steel ingot mould described in a kind of manufacturing claims 1, it is characterised in that: including walking as follows Suddenly;
S1, production mold, make principal mode mold and core box according to detail drawing, by digital-controlled carving machine carve out principal mode mold and Core mould, wherein the principal mode mold is divided into half mold tool and lower half mold tool, and core mould is divided into upper core box and lower core Box;
S2, molding and core making;
Using box moulding, which includes cope and drag box, by the lower half mold of the step S1 principal mode mold made Tool is placed on level table, and drag box is fixed in lower mold half, inserts water-glass sand into sandbox, and by glass sand rammer In fact, after-blow carbon dioxide gas hardening, forms lower half mould;The upper half mold tool of principal mode mold is placed on level table, it will Cope is fixed in upper mold half, inserts water-glass sand into sandbox, and glass sand rammer is real, after-blow carbon dioxide gas it is hard Change, half mould in formation;
Using core mould coremaking, the step S1 upper core box made and lower core box lid are closed and fixed, filled up using resin sand interior Chamber takes out sand core, and repairs deflashing after solidification, in sand core surface dip-coating alcohol-base paint, final sand core is made in drying;
S3, lower core mould assembling, the corresponding position that the step S2 sand core made is placed in lower half mould is welded, then assembles upper half mould Onto lower half mould, and clamp fixation;Later casting mold overturn so that riser part upward, type chamber is connected with buccal portion is emitted, and obtains To casting and pouring chamber;
S4, smelting and pouring, to the intracavitary pour steel of casting and pouring, wherein melting uses 3 tons of intermediate frequency furnace meltings, the casting of molten steel At 1540~1570 DEG C, the duration of pouring is controlled between 40s~50s for temperature control, can be prepared by cast iron steel ingot mould;
S5, shake out, 24 hours shake outs after casting, the temperature of ingot mould is no more than 500 DEG C after shake out;
S6, ball blast finishing, band temperature cutting riser and removal cast gate;When finishing, burr is removed, removes cast gate superelevation part, Soldering processing is carried out to repairable surface, plane or grinding process are carried out to fleshiness etc..
5. the manufacture craft of cast steel ingot mould as claimed in claim 4, it is characterised in that: in the step S2, in cope In be lying into lifting lug, which is assembled in drag box and drag box after blanking, bending and surface rust protection working process using rod iron In the sandbox of formation.
CN201811072265.7A 2018-09-14 2018-09-14 A kind of cast steel ingot mould and its manufacture craft Pending CN109014087A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811072265.7A CN109014087A (en) 2018-09-14 2018-09-14 A kind of cast steel ingot mould and its manufacture craft

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811072265.7A CN109014087A (en) 2018-09-14 2018-09-14 A kind of cast steel ingot mould and its manufacture craft

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Publication Number Publication Date
CN109014087A true CN109014087A (en) 2018-12-18

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109604540A (en) * 2019-02-14 2019-04-12 焦作市迈科冶金机械有限公司 A kind of ferrosilicon or ferrochrome pig moulding machine and its ingot mould alloy

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR433935A (en) * 1911-07-21 1912-01-19 Henri Oelschlaeger Manufacturing process for molds in cast steel characterized by a new molding system
CA1203965A (en) * 1983-02-28 1986-05-06 Harold M. Bowman Ingot mold and method
CN1759953A (en) * 2005-10-27 2006-04-19 贾林夫 Molding method for manufacturing ingot mold through vacuseal molding machine
CN101274356A (en) * 2008-05-16 2008-10-01 山西太钢不锈钢股份有限公司 Dead-melted steel ingot and mold and casting method thereof
CN201192725Y (en) * 2008-05-16 2009-02-11 山西太钢不锈钢股份有限公司 Mould for pouring steel ingot
CN101658902A (en) * 2009-09-27 2010-03-03 上海宝钢铸造有限公司 Method for increasing concentricity of inner and outer walls of ingot mold
CN208991713U (en) * 2018-09-14 2019-06-18 周传月 A kind of cast steel ingot mould

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR433935A (en) * 1911-07-21 1912-01-19 Henri Oelschlaeger Manufacturing process for molds in cast steel characterized by a new molding system
CA1203965A (en) * 1983-02-28 1986-05-06 Harold M. Bowman Ingot mold and method
CN1759953A (en) * 2005-10-27 2006-04-19 贾林夫 Molding method for manufacturing ingot mold through vacuseal molding machine
CN101274356A (en) * 2008-05-16 2008-10-01 山西太钢不锈钢股份有限公司 Dead-melted steel ingot and mold and casting method thereof
CN201192725Y (en) * 2008-05-16 2009-02-11 山西太钢不锈钢股份有限公司 Mould for pouring steel ingot
CN101658902A (en) * 2009-09-27 2010-03-03 上海宝钢铸造有限公司 Method for increasing concentricity of inner and outer walls of ingot mold
CN208991713U (en) * 2018-09-14 2019-06-18 周传月 A kind of cast steel ingot mould

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109604540A (en) * 2019-02-14 2019-04-12 焦作市迈科冶金机械有限公司 A kind of ferrosilicon or ferrochrome pig moulding machine and its ingot mould alloy
CN109604540B (en) * 2019-02-14 2020-06-26 焦作市迈科冶金机械有限公司 Ferrosilicon or ferrochromium ingot casting machine

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