CN106077507A - The casting die of a kind of automobile water-cooling motor casing foundry goods and casting technique - Google Patents
The casting die of a kind of automobile water-cooling motor casing foundry goods and casting technique Download PDFInfo
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- CN106077507A CN106077507A CN201610777445.XA CN201610777445A CN106077507A CN 106077507 A CN106077507 A CN 106077507A CN 201610777445 A CN201610777445 A CN 201610777445A CN 106077507 A CN106077507 A CN 106077507A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/22—Moulds for peculiarly-shaped castings
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Abstract
The invention discloses the casting die of a kind of automobile water-cooling motor casing foundry goods, including upper die and lower die, steel core it is also equipped with below upper mold, four positioning seats it are longitudinally provided with in lower mold, positioning seat is uniformly distributed along steel core axis, a pair first active edges moulds and a pair second active edges moulds it are also equipped with in lower mold, core assembly it is also equipped with between upper die and lower die, core assembly includes core, the shape of core is identical with the water channel shape in motor casing, along core axis, four strip location are uniformly installed, core is located by connecting with strip by multiple contiguous blocks, strip locating slot is all offered on each positioning seat, each strip location is installed in a strip locating slot.In the present invention, using the casting technique that low pressure casting combines with gravitational casting, and arrange negative pressure ventilation device at locating slot, efficiently solve consecutive solidification and the core exhausting problem of foundry goods, motor casing casting yield is greatly improved.
Description
Technical field
The present invention relates to casting technology field, particularly relate to the casting die of a kind of new-energy automobile water cooling motor housing foundry goods
And casting technique.
Background technology
Refering to shown in Fig. 1 to Fig. 3, new-energy automobile water cooling motor housing, with spiral (or Z-shaped) cooling water channel
Aluminum casting, it is the important spare part of new-energy automobile.In commercial production, the current domestic general employing of described motor casing is common
Low-pressure casting process produces, consecutive solidification molding from top to bottom.The chemical composition of described water cooling unit shell material is: Si:6.5-
7.5;Fe :≤0.12;Cu :≤0.1;Mn :≤0.05;Zn≤0.05;Ti:0.08-0.20.Described water-cooled casing mechanical performance
Requirement is: tensile strength >=290MPa, elongation percentage >=3%, Brinell hardness >=80.Requiring pressure 0.5MPa, pressurize 5Min is without letting out
Leakage.
Due to described water cooling motor housing complicated structure, outside has multi-turn reinforcement face 1, and foundry goods outer wall also sets up
Having square boss 5 and hole for hoist 6, there is isolated installation base in internal spirally (or Z-shaped) water channel 8, the outside of existing, so that casting
There is bigger Wall-Thickness Difference in part, and there will be hot-spot, cause easily occur at cast inner wall, top and boss shrinkage cavity,
, there is spiral (or Z-shaped) water channel 8 due to internal during casting in shrinkage porosite phenomenon, water channel 8 is by precoated sand molding, and core body is in cast
Shi Rongyi shifts, and causes water channel 8 positional precision low, uniform wall thickness, and often occurs when pouring into a mould causing owing to sand mold is got angry
Gas hole defect, even resulting in foundry goods cannot molding.Thus, the qualification rate of described water cooling motor housing is relatively low, there is shrinkage cavity, pore etc.
Casting flaw;Manufactured goods are it occur frequently that pressure testing leakage problem, and qualification rate is less than 50%.Therefore, it is impossible to ensure new-energy automobile water
The serviceability of cooling motor casing and output demand, once having a strong impact on the industrialization process of China's new-energy automobile.
Summary of the invention
The first object of the present invention is the technical problem in the presence of solution prior art, thus provides a kind of structure to close
Reason, during water channel cast, positional precision is high, water channel position uniform wall thickness, the automobile water-cooling motor casing foundry goods that casting yield is higher
Casting die.
The second object of the present invention is to provide a kind of casting die according to above-mentioned automobile water-cooling motor casing foundry goods to produce casting
The casting technique of part.
In order to realize the first object of the present invention, the technical solution adopted in the present invention is as follows:
The casting die of a kind of automobile water-cooling motor casing foundry goods of the present invention, including upper die and lower die, also installs below described upper mold
Having steel core, described lower mold is longitudinally provided with four positioning seats, four described positioning seats are uniformly distributed along described steel core axis, institute
Stating and be also equipped with a pair first active edges moulds and a pair second active edges moulds in lower mold, a pair first active edges are touched and a pair second
Active edges is touched and is uniformly distributed along described steel core axis, and any one first active edges mould or the second active edges mould are arranged at one group
Between adjacent positioning seat, being also equipped with core assembly between described upper die and lower die, described core assembly includes core, described
The shape of core is identical with the water channel shape in motor casing, is uniformly provided with four strip location along described core axis, described
Core is located by connecting with strip by multiple contiguous blocks, and each described positioning seat all offers strip locating slot, each described
Strip location is installed in a strip locating slot.
Further, with motor casing outer wall boss and the first active edges mould of corresponding section, hole for hoist position or a pair second
On active edges mould, water cooling plant is installed.
Further, each described strip locating slot is all connected with negative pressure ventilation device.
Further, the upper mold above described core assembly is further opened with multiple insulated feeder, described boss and lifting
Insulated feeder above hole offers five venting plugs, and remaining insulated feeder offers a venting plug, and each insulation emits
Thermal insulation layer it is provided with in Kou.
Further, described core assembly surface is coated with one layer of water based paint.
In order to realize the second object of the present invention, the technical solution adopted in the present invention is as follows:
The casting technique of a kind of automobile water-cooling motor casing foundry goods, comprises the following steps:
S1, coremaking, smelting metal;
S2, casting die matched moulds pre-treatment and join core close touch;
S3, to casting die casting metal, and pressurize;
S4, the dead head of cleaning foundry goods;
S5, the core removed in foundry goods water channel and coating;
The processing of S6, sand export and welding, and casting of appearance of cast is cleared up, polishes;
S7, foundry goods is carried out heat treatment;
S8, foundry goods is carried out ball blast;
Further, in described step S1, melting is to use continuous way natural gas fusing stove, is molten into by the aluminium ingot of corresponding material
Aluminum liquid, then carry out going bad, refine, go out aluminum temperature and control in the range of 735-745 DEG C.
Further, described step S2 method particularly includes: mold temperature is baked to 280-320 DEG C, the baking of cast gate temperature
To more than 350 DEG C, and uniformly Bian Mo and on loose core spraying releasing agent, then carry out joining core, finally in core is placed into mould
Matched moulds is poured into a mould.
Further, in described step S3, cast be by temperature the aluminum liquid of 685-700 DEG C sequentially pass through in a mold with
Lower step:
S31, under the pressure of 400mbar, keep 15~17s;
S32, under the pressure of 400mbar, keep1~2s;
S33, under the pressure of 750mbar, keep 6~8s;
S34, under the pressure of 750mbar, pressurize 400~900s.
Further, in described step S4, horizontal saw mill and CUT is used to remove dead head;Described step S5
In, use dither shakeout sand cores of castings and core surface coating to be removed;In described step S6, Boring machine processing is used to go out
Sand mouth, uses argon arc welding welding;In described step S7, heat treatment is that solution treatment adds the process of complete artificial aging;Described step
In S8, use the stainless shot of φ 0.6mm that cast outer surface is carried out Shot Blasting.
Compared with prior art, it is an advantage of the current invention that: by arranging four positioning seats in lower mold, and positioning seat
Steel core axis in upper mold is uniformly distributed, and is additionally provided with a pair first active edges moulds and a pair second active edges in lower mold
Mould, any one first active edges mould or the second active edges mould are arranged between adjacent two positioning seats, and upper die and lower die
Between be also equipped with core assembly, the shape of core is identical with the water channel shape in motor casing, and is uniformly provided with on core
Four longitudinally disposed strip location, each positioning seat is mounted on strip locating slot, and described strip location and installation is each
In strip locating slot.By this device, when producing, core assembly can be fixed by four positioning seats, it is ensured that core assembly
Position, and the profile of motor casing foundry goods is fixed to four direction by two the first active edges moulds and two the second active edges moulds
Position, strip is located through contiguous block and is connected with core, after casting solidification, has cleared up core, the sky formed at core contiguous block
Chamber uses argon arc welding welding, and core forms the water channel in foundry goods.Water-cooled chassis cavity one side arranges theory according to technological requirement and adds
Work amount, draw taper is set to 0.5 degree, and foundry goods top arranges insulated feeder, must be provided with venting plug in rising head, uses low die casting
Make the casting technique combined with gravitational casting, and negative pressure ventilation device is set at locating slot, efficiently solve the suitable of foundry goods
Sequence solidification and core exhausting problem, motor casing casting yield is greatly improved.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
In having technology to describe, the required accompanying drawing used is briefly described, it should be apparent that, the accompanying drawing in describing below is only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to
Other accompanying drawing is obtained according to these accompanying drawings.
Fig. 1 is the main schematic diagram of water cooling motor housing of the present invention;
Fig. 2 is the A-A sectional view of Fig. 1;
Fig. 3 is the top view of Fig. 1;
Fig. 4 is spiral sand core structure schematic diagram of the present invention;
Fig. 5 is the casting die structure chart of the automobile water-cooling motor casing foundry goods of the present invention;
Fig. 6 is the structure chart of the first active edges mould in the present invention;
Fig. 7 is upper die structure figure in the present invention;
Fig. 8 is motor casing foundry goods and insulated feeder structure chart in the present invention;
Fig. 9 is the schematic flow sheet of casting technique of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawings the preferred embodiments of the present invention are described in detail, so that advantages and features of the invention energy
It is easier to be readily appreciated by one skilled in the art, thus protection scope of the present invention is made apparent clear and definite defining.
Refering to shown in Fig. 4, Fig. 5, the casting die of a kind of automobile water-cooling motor casing foundry goods that the present invention provides, including upper mold 3-
1 and lower mold 3-2, it is also equipped with steel core 4 below upper mold 3-1, lower mold 3-2 is longitudinally provided with four positioning seats 10, four location
Seat 10 is uniformly distributed along steel core 4 axis, and lower mold 3-2 is also equipped with a pair first active edges mould 2-1 and a pair second active edges
Mould 2-2, the first active edges mould 2-1 and a pair second active edges mould 2-2 formation " ten " font four die sinkings all around, a pair first
Active edges touches 2-1 and a pair second active edges are touched 2-2 and are uniformly distributed along steel core 4 axis, any one first active edges mould 2-1 or
Second active edges mould 2-2 is arranged between one group of adjacent positioning seat;First active edges mould 2-1, a pair second active edges moulds
2-2, upper mold 3-1, lower mold 3-2, steel core 4 all can use 45# cast steel to make.Sand it is also equipped with between upper mold 3-1 and lower mold 3-2
Core assembly, core assembly includes core 9, and the shape of core 9 is identical with water channel 8 shape in motor casing, and shape can be spiral
Shape or Z-type, be uniformly provided with four strip location 11 along core 9 axis, and core 9 is fixed with strip by multiple contiguous blocks 13
Position 11 connects;Preferably, strip positions and uses cylinder 13 to be connected between 11 and spiral core 9, ensures institute to greatest extent
State the welding performance of foundry goods sand export.All offering strip locating slot 19 on each positioning seat 10, each strip location is respectively mounted
In a strip locating slot 19.Strip location 11 highlights cast outer surface, by locking limit mould, can realize spiral core upper and lower
Fixing of direction.
By arranging four positioning seats 10 in lower mold 3-2, and steel core 4 axis that positioning seat 10 is in upper mold 3-1 is equal
Even distribution, and in lower mold 3-2, it is additionally provided with a pair first active edges mould 2-1 and a pair second active edges mould 2-2, any one
First active edges mould 2-1 or the second active edges mould 2-2 is arranged between adjacent two positioning seats 10, and upper mold 3-1 and lower mold
Being also equipped with core assembly between 3-2, the shape of core 9 is identical with the water channel shape in motor casing, and uniformly pacifies on core 9
Equipped with four longitudinally disposed strip location 11, each positioning seat 10 being mounted on strip locating slot 19, described strip positions
11 are arranged in each strip locating slot 19.By this device, when producing, core assembly can be solid by four positioning seats 10
Fixed, it is ensured that the position of core assembly, and the profile of motor casing foundry goods is movable by two the first active edges mould 2-1 and two second
Four direction is positioned by limit mould 2-2, and strip location 11 is connected with core 9 by contiguous block 13, after casting solidification, has cleared up sand
After, strip positions and can be processed into flow box installation cavity at 11, and core 9 forms the water channel 8 in foundry goods, the sky at contiguous block 13
Chamber forms water channel and the passage of flow box installation cavity.The casting section thickness of water channel position is uniform, decreases Shrinkage cavity rate, motor
Shell casting yield is greatly improved.
In the present invention, each strip locating slot 19 is all connected with negative pressure ventilation device 12, is used for extracting core by delivery in hot weather
Raw gas.Refering to shown in Fig. 6, with motor casing outer wall boss 5 and the first active edges mould 2-1 of corresponding section, hole for hoist 6 position
Or on a pair second active edges mould 2-2, water cooling plant 7 is installed.Owing to the outer surface of described foundry goods thickness large part arranges water-cooled dress
Put 7, accelerate the cooling of this position, it is to avoid shrinkage cavity defect.The wall thickness of water cooling plant 7 can be 6-8mm.
Refering to shown in Fig. 7, Fig. 8, upper mold 3-1 above core assembly is further opened with multiple insulated feeder 17, boss 5 He
Insulated feeder 17 above hole for hoist 6 offers five venting plugs 20, and remaining insulated feeder 17 offers a venting plug 20,
And each insulated feeder 17 is provided with thermal insulation layer 18, make foundry goods realize by upper and lower two ends and carry out feeding to centre.
In the present embodiment, the insulated feeder 17 of foundry goods upper end is divided into two kinds: φ 90*80mm rising head, is positioned at boss 5 and hangs
Dress top, hole 6, at totally 3;φ 75*70mm rising head, is located along other positions of circumference uniform distribution, at totally 8;Insulated feeder 17 is band
There is the insulated feeder of insulating layer of asbestos.Venting plug specification can be φ 16*20mm.
Preferably, core cavity is monolateral arranges theoretical allowance according to technological requirement, from core cavity top toward placing an order
0.5 ° of limit draw taper.Core assembly surface is coated with one layer of water based paint, prevents the sand in core bonding with foundry goods.Specifically
, spray running gate system including sprue 14, cross gate 15, ingate 16, steel core 4 and bed die 3-2 are set to
Die joint on.
This technical scheme is to ensure that casting quality, avoids the effective measures of described casting flaw, but is not limited thereto.
Described height, diameter all can do concrete adjustment according to being actually needed.But the present invention does not advocate that described height, diameter are less than described
The scope of size.
Refering to shown in Fig. 9, the present invention also provides for the casting technique of a kind of automobile water-cooling motor casing foundry goods, including carrying out successively
Following steps:
S1, coremaking, smelting metal;
S2, casting die matched moulds pre-treatment and join core close touch;
S3, to casting die casting metal, and pressurize;
S4, the dead head of cleaning foundry goods;
S5, the core removed in foundry goods water channel and coating;
The processing of S6, sand export and welding, and casting of appearance of cast is cleared up, polishes;
S7, foundry goods is carried out heat treatment;
S8, foundry goods is carried out ball blast;
In a preferred embodiment of the invention, in step S1, melting is to use continuous way natural gas fusing stove, by corresponding material
Aluminium ingot is molten into aluminum liquid, then carry out going bad, refine, go out aluminum temperature and control735-745℃In the range of.Refining agent can be purity
It is the argon of 99.99%, and Effictive nuisancelless slag-cleaning agent;Alterant used can be al-sr alloy.
Step S2 method particularly includes: mold temperature is baked to 280-320 DEG C, cast gate temperature be baked to more than 350 DEG C, and
Uniformly Bian Mo and on loose core spraying releasing agent, then carry out joining core in core is placed into mould, last matched moulds is poured into a mould.Coating is
Send 39# and 34# of Rake company with the use of.
In step S3, cast is that at the aluminum liquid of 685-700 DEG C temperature sequentially passed through following steps:
S31, under the pressure of 400mbar, keep 15~17s;
S32, under the pressure of 400mbar, keep 1~2s;
S33, under the pressure of 750mbar, keep 6~8s;
S34, under the pressure of 750mbar, pressurize 400~900s.
In step S4, horizontal saw mill and CUT is used to remove dead head.
In step S5, sand removal, is by nonheat-treated foundry goods, uses dither shakeout by sand cores of castings and core table
The shatter removing of coating materials.
In step S6, use Boring machine processing sand export, use argon arc welding welding.
In step S7, heat treatment is that solution treatment adds the process of complete artificial aging.
In step S8, use the stainless shot of φ 0.6mm that cast outer surface is carried out Shot Blasting.
In another preferred embodiment of the invention, the argon arc welding after bore hole of the foundry goods after step S5, and right
Casting of appearance of cast is polished, and is then passed through heat treatment, and the foundry goods after heat treatment carries out stainless steel throwing pill process, by the electricity after ball blast
Casing foundry goods is put in storage.
By the technical scheme given above it is understood that casting die of the present invention, due to described foundry goods thickness large part
Outer surface arranges water cooling plant 7, and silk hole carries out bottom outlet precasting, accelerates the cooling of this position, it is to avoid shrinkage cavity defect.Inner chamber reduces machine
Tool allowance, so that machined surface is positioned in foundry goods compacted zone, it is to avoid what embedded SMA actuators reduction of area hole caused suppresses gas leakage.On
End arranges insulated feeder 17, strengthen the feeding capacity to whole foundry goods, it is to avoid shrinkage cavity and the feeding deficiency on foundry goods top cause
The shrinkage cavity of foundry goods stage casing.Under the conditions of the casting technique that the present invention is advocated, the qualification rate of described water cooling motor housing is made to be carried by 50%
Height, to more than 96%, significantly reduces pressure testing leakage problem, it is achieved thereby that the purpose of the present invention.
The above, the only detailed description of the invention of the present invention, but protection scope of the present invention is not limited thereto, and any
The change obtained without creative work or replacement, all should contain within protection scope of the present invention.Therefore, the present invention
Protection domain should be as the criterion with the protection domain that claims are limited.
Claims (10)
1. the casting die of an automobile water-cooling motor casing foundry goods, it is characterised in that: include upper die and lower die, below described upper mold also
Being provided with steel core, described lower mold is longitudinally provided with four positioning seats, four described positioning seats uniformly divide along described steel core axis
Cloth, described lower mold is also equipped with a pair first active edges moulds and a pair second active edges moulds, and a pair first active edges are touched and one
Touching the second active edges and be uniformly distributed along described steel core axis, any one first active edges mould or the second active edges mould are respectively provided with
Between one group of adjacent positioning seat, being also equipped with core assembly between described upper die and lower die, described core assembly includes sand
Core, the shape of described core is identical with the water channel shape in motor casing, is uniformly provided with four strips along described core axis fixed
Position, described core is located by connecting with strip by multiple contiguous blocks, each described positioning seat all offers strip locating slot, often
Individual described strip location is installed in a strip locating slot.
The casting die of automobile water-cooling motor casing foundry goods the most according to claim 1, it is characterised in that: convex with motor casing outer wall
On platform and the first active edges mould of corresponding section, hole for hoist position or a pair second active edges moulds, water cooling plant is installed.
The casting die of automobile water-cooling motor casing foundry goods the most according to claim 2, it is characterised in that: each described strip is fixed
Position groove is all connected with negative pressure ventilation device.
The casting die of automobile water-cooling motor casing foundry goods the most according to claim 3, it is characterised in that: on described core assembly
Being further opened with multiple insulated feeder in the upper mold of side, the insulated feeder above described boss and hole for hoist offers five aerofluxuss
Plug, remaining insulated feeder offers a venting plug, and is provided with thermal insulation layer in each insulated feeder.
The casting die of automobile water-cooling motor casing foundry goods the most according to claim 4, it is characterised in that: described core assembly table
Face is coated with one layer of water based paint.
6. the casting technique of an automobile water-cooling motor casing foundry goods, it is characterised in that comprise the following steps:
S1, coremaking, smelting metal;
S2, casting die matched moulds pre-treatment and join core close touch;
S3, to casting die casting metal, and pressurize;
S4, the dead head of cleaning foundry goods;
S5, the core removed in foundry goods water channel and coating;
The processing of S6, sand export and welding, and casting of appearance of cast is cleared up, polishes;
S7, foundry goods is carried out heat treatment;
S8, foundry goods is carried out ball blast.
The casting technique of automobile water-cooling motor casing foundry goods the most according to claim 6, it is characterised in that: described step S1
In, melting is to use continuous way natural gas fusing stove, and the aluminium ingot of corresponding material is molten into aluminum liquid, then carry out going bad, refine, go out
Aluminum temperature controls in the range of 735-745 DEG C.
The casting technique of automobile water-cooling motor casing foundry goods the most according to claim 6, it is characterised in that described step S2 has
Body method is: mold temperature is baked to 280-320 DEG C, cast gate temperature be baked to more than 350 DEG C, and uniformly Bian Mo and on take out
Core spraying releasing agent, then carry out joining core in core is placed into mould, last matched moulds is to be cast.
The casting technique of automobile water-cooling motor casing foundry goods the most according to claim 6, it is characterised in that described step S3
In, cast is that at the aluminum liquid of 685-700 DEG C temperature sequentially passed through following steps in a mold:
S31, under the pressure of 400mbar, keep 15~17s;
S32, under the pressure of 400mbar, keep1~2s;
S33, under the pressure of 750mbar, keep 6~8s;
S34, under the pressure of 750mbar, pressurize 400~900s.
The casting technique of automobile water-cooling motor casing foundry goods the most according to claim 6, it is characterised in that described step S4
In, use horizontal saw mill and CUT to remove dead head;In described step S5, use dither shakeout by foundry goods
Core and core surface coating are removed;In described step S6, use Boring machine processing sand export, use argon arc welding welding;Described step
In rapid S7, heat treatment is that solution treatment adds the process of complete artificial aging;In described step S8, use the stainless shot of φ 0.6mm
Cast outer surface is carried out Shot Blasting.
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CN113828730A (en) * | 2020-06-08 | 2021-12-24 | 东元电机股份有限公司 | Closed water-cooling frame manufacturing method and closed water-cooling frame thereof |
CN111644596A (en) * | 2020-07-08 | 2020-09-11 | 纳似韦科技(苏州)有限公司 | Casting method of integral water-cooled motor shell with prefabricated spiral water channel |
CN112658228A (en) * | 2020-12-30 | 2021-04-16 | 江苏文灿压铸有限公司 | Low-pressure casting process of motor casing of new energy automobile |
CN112658228B (en) * | 2020-12-30 | 2022-04-15 | 江苏文灿压铸有限公司 | Low-pressure casting process of motor casing of new energy automobile |
CN112893782A (en) * | 2021-01-20 | 2021-06-04 | 湖北长鑫源汽车实业有限公司 | Flywheel housing processing technology |
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CN113864505A (en) * | 2021-09-28 | 2021-12-31 | 常州通合新材料科技有限公司 | Lower shell of electric valve, mold and production process thereof |
CN117444176A (en) * | 2023-12-26 | 2024-01-26 | 北京航空航天大学宁波创新研究院 | Low-pressure casting die for aluminum alloy motor shell and using method thereof |
CN118513507A (en) * | 2024-07-23 | 2024-08-20 | 宁波百易东和汽车部件有限公司 | Shell mould and casting method |
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