CN108813476B - Potato product forming equipment - Google Patents
Potato product forming equipment Download PDFInfo
- Publication number
- CN108813476B CN108813476B CN201810678331.9A CN201810678331A CN108813476B CN 108813476 B CN108813476 B CN 108813476B CN 201810678331 A CN201810678331 A CN 201810678331A CN 108813476 B CN108813476 B CN 108813476B
- Authority
- CN
- China
- Prior art keywords
- roller
- die
- water
- feeding
- feed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 235000013573 potato product Nutrition 0.000 title claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 37
- 238000007723 die pressing method Methods 0.000 claims abstract description 29
- 241000251468 Actinopterygii Species 0.000 claims abstract description 24
- 238000000465 moulding Methods 0.000 claims abstract description 20
- 235000002595 Solanum tuberosum Nutrition 0.000 claims abstract description 18
- 244000061456 Solanum tuberosum Species 0.000 claims abstract description 18
- 238000000748 compression moulding Methods 0.000 claims abstract description 17
- 238000003825 pressing Methods 0.000 claims abstract description 13
- -1 polytetrafluoroethylene Polymers 0.000 claims abstract description 8
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims abstract description 8
- 239000004810 polytetrafluoroethylene Substances 0.000 claims abstract description 8
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 230000008878 coupling Effects 0.000 claims abstract description 4
- 238000010168 coupling process Methods 0.000 claims abstract description 4
- 238000005859 coupling reaction Methods 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 47
- 230000009467 reduction Effects 0.000 claims description 28
- 238000004140 cleaning Methods 0.000 claims description 7
- 239000004677 Nylon Substances 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 6
- 229920001778 nylon Polymers 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 230000001680 brushing effect Effects 0.000 claims description 4
- 238000003801 milling Methods 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 4
- 230000002035 prolonged effect Effects 0.000 claims 1
- 239000007921 spray Substances 0.000 description 19
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 235000012015 potatoes Nutrition 0.000 description 1
- 238000004537 pulping Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/10—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops
- A23L19/12—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops of potatoes
- A23L19/13—Mashed potato products
- A23L19/135—Preformed edible shells filled with mashed potatoes; Stuffed mashed potato products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
Landscapes
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention provides potato product potato fish molding equipment, which comprises: frame (1), mould pressing chamber preceding curb plate (2), mould pressing chamber posterior lateral plate (3), curb plate coupling rod (4), compression molding part and feeder hopper (11) are constituteed, and compression molding part is fixed on frame (1), includes: the left die pressing roller (7) and the right die pressing roller (8), the left feeding roller (5) and the right feeding roller (6), the left hairbrush roller (9) and the right hairbrush roller (10) are respectively driven by a driving component through a chain and a gear transmission, are respectively fixed on a front side plate (2) of a die pressing cavity and a rear side plate (3) of the die pressing cavity through spherical bearing seats, are fixed on a frame (1) after being assembled through a side plate connecting rod (4), are arranged above the left die pressing roller (7) and the right die pressing roller (8), are provided with a pair of left feeding roller (5) and right feeding roller (6), synchronously rotate in opposite directions and are spaced at certain distance, are made of polytetrafluoroethylene materials, and are used for turning smooth grooves on cylindrical surfaces.
Description
Technical Field
The invention relates to the technical field of product processing by taking fresh potatoes as raw materials, in particular to processing and forming equipment for potato products, namely potato fish.
Background
Taking fresh potato (raw potato) as a raw material, cleaning and peeling the potato, pulping, performing color protection (preventing browning) treatment, and mixing the pulp with a proper amount of flour and other auxiliary materials to prepare dough; the dough with proper hardness is processed into a product with two ends slightly pointed and a middle cylindrical shape (similar to fish), which is called potato fish. In the traditional potato fish processing and manufacturing process, the fish is manually manufactured by operators, the production efficiency is low, the labor intensity is high, and the appearance quality of the product is poor; the size and specification of the product are difficult to be consistent, and the subsequent processing quality is affected. However, the prior art molding of potato fish does not have special mechanical molding equipment.
Disclosure of Invention
In order to solve the technical problems of low production efficiency, high labor intensity, inconsistent product specifications and the like in the manual molding process of the potato fish in the prior art, the invention provides processing molding equipment of potato products, namely the potato fish.
The invention aims to provide potato product forming equipment, which comprises the following components: frame (1), mould pressing chamber preceding curb plate (2), mould pressing chamber posterior lateral plate (3), curb plate coupling rod (4), compression molding part and feeder hopper (11) are constituteed, compression molding part is fixed on frame (1), includes: left moulding-die roller (7) and right moulding-die roller (8), left feed roller (5) and right feed roller (6), left brush roller (9) and right brush roller (10) are driven respectively through chain and gear drive by drive unit, left feed roller (5) and right feed roller (6), left moulding-die roller (7) and right moulding-die roller (8), left brush roller (9) and right brush roller (10) are fixed on mould pressing chamber front side board (2) and mould pressing chamber posterior side board (3) respectively through spherical bearing seat, mould pressing chamber front side board (2) with mould pressing chamber posterior side board (3) are fixed on frame (1) after assembling together through curb plate connecting rod (4), accomplish material transportation, compression molding, mould clearance series action, reach potato products's shaping purpose, the top of left moulding-die roller (7) and right moulding-die roller (8) disposes a pair of left feed roller (5) and right feed roller (6), left feed roller (5) and right feed roller (6) synchronous rotation in opposite directions to form certain distance to the left side face and right feed roller (6), smooth milling roller (6) are carried on the smooth cylinder face of milling face of the face of a mill.
Preferably, the feed hopper (11) is divided into a plurality of feed channels, and the feed channels are used for conveying the feed materials to the feed areas of the left die roller (7) and the right die roller (8) so as to realize the material supply before molding; the left feed roller (5) and the right feed roller (6) have grooves on their surfaces, thus constituting an attachment surface.
Preferably, the left die roller (7) and the right die roller (8) are surface-milled with half-mould holes of a certain shape, such as a potato fish shape.
Preferably, the chain comprises: a large I-stage reduction sprocket (12), a large II-stage reduction sprocket (28), a large III-stage sprocket (29) and a large IV-stage sprocket (30), the gears comprising: the left die pressing roller (7) and the right die pressing roller (8) rotate under the action of the I-stage large speed reduction chain wheel (12), and are driven by the first meshing gear (13) to ensure synchronous opposite rotation, so that filling, compression molding and demolding separation of materials are performed.
Preferably, the device further comprises a discharge hopper (14), and the products separated from the left die roller (7) and the right die roller (8) are guided out of the machine body after being received by the discharge hopper (14).
Preferably, the automatic feeding device further comprises a gear motor (15), an intermediate shaft (16), a level I speed reduction (24), a level II speed reduction (25), a level III speed reduction (26) and a level IV speed reduction (27), wherein the gear motor (15) drives the left die roller (7) through chain sprocket transmission after the level I speed reduction (24), the left die roller (7) and the right die roller (8) respectively drive the left brush roller (9) and the right brush roller (10) to rotate through the sprocket and the chain, the left brush roller (9) drives the left feed roller (5) to rotate through the intermediate shaft (16) and the sprocket chain in a level III speed reduction (26) and a level IV speed reduction (27), and drives the right feed roller (6) to synchronously rotate in opposite directions through a second meshing gear (17).
Preferably, a series of nylon brushes with moderate hardness are planted on the surfaces of the left brush roller (9) and the right brush roller (10), and move in opposite directions with the left brush roller (9) and the right brush roller (10), so that nylon filaments can conveniently penetrate into die holes to brush the concave surfaces of the die rollers, residual materials on the surfaces are cleaned, the brushing probability of the brushes to the die holes is increased, and the left brush roller (9) and the right brush roller (10) are made of polytetrafluoroethylene materials.
Preferably, the device is further provided with a first water spray pipe (18) and a second water spray pipe (19), a left water spray disk (20) and a right water spray disk (21), a water inlet pipe valve (22) and a water discharge pipe (23), wherein the first water spray pipe (18) and the second water spray pipe (19) are respectively arranged below the left die pressing roller (7) and the right die pressing roller (8) and beside the left brush roller (9) and the right brush roller (10), the left water spray disk (20) and the right water spray disk (21) and the water discharge pipe (23) are arranged below the first water spray pipe (18) and the second water spray disk (19), and the water inlet pipe valve (22) is used for controlling the switch of the first water spray pipe (18) and the second water spray pipe (19), so that when a forming working gap, namely, opening is stopped, the device is opened, the left water spray disk (7) and the right die pressing roller (8), and the left brush roller (9) and the right brush roller (10) are rotated, the surfaces of the left die pressing roller (7) and the right roller (8) are cleaned, and the water spray disk (20) are cleaned respectively, and the water spray disk (20) is cleaned respectively after the water spray pipe (20) is cleaned.
Preferably, the number of the feeding channels of the feeding hopper (11) is 6, and the die hole structures of the left die roller (7) and the right die roller (8) are 6 rows, namely, 6 potato products are molded simultaneously.
Preferably, the lengths of the left die roller (7) and the right die roller (8) can be lengthened, and the number of rows of die holes can be increased; simultaneously, the widths of the feed hopper (11), the left feed roller (5) and the right feed roller (6), the left brush roller (9) and the right brush roller (10) are increased, namely, the number of simultaneous compression molding is increased by increasing the number of feed channels.
The potato product forming equipment provided by the invention has the following beneficial effects:
1. adopting mechanical compression molding technology and process, and making a pair of rollers with half-body mold holes in the shape of fish on the cylindrical surfaces rotate in opposite directions, and feeding the dough (material) into a filling area from above; the half mould holes are matched with each other correspondingly and meshed together after filling materials to form an integral potato fish; along with the separation of the mold roll rotation engagement surface from the mold hole, the fish in the hole is separated from the mold hole due to the gravity effect, so that the purpose of molding the fish is achieved. The die roller is made of polytetrafluoroethylene materials, and the smooth die hole surface is not easy to adhere to materials due to hydrophilicity, so that fish and fish are prevented from being broken, the die holes are convenient to clean, and the molding rate is improved.
2. In order to reduce the breakage of the potato fish during molding, a brush roller is arranged below the side of the mold roller. A series of nylon brushes are planted on the surface of the brush roller made of polytetrafluoroethylene materials, the hardness of the brushes is moderate, nylon filaments can conveniently penetrate into die holes to brush and wipe the concave surfaces of the brush roller, and residual materials on the surfaces are cleaned.
3. A pair of feed rolls are disposed above the mold rolls in order to enhance the molding rate of the potato fish. The feeding rollers rotate synchronously in opposite directions and are spaced at certain distance to form clamping and conveying of materials (rod-shaped dough); the feeding amount of the material is slightly larger than the material amount for molding the fish, so that the material forms a certain surplus in the feeding area of the mold pressing roller. A smooth groove is turned and milled on the cylindrical surface of a feeding roller made of polytetrafluoroethylene materials, so that the adhesive force of the feeding roller is increased, and the feeding capability is improved.
4. In order to improve the adaptability of the equipment to materials, a water spraying pipe is respectively arranged below the die roller and beside the brush roller, and a water receiving disc and a water draining pipe fitting are arranged below the water spraying pipe. The water spraying pipe hole is aligned with the contact part of the hairbrush and the die roller, a water inlet valve is opened when a forming working gap (stopping feeding) is formed, the surface of the die hole of the die roller and the hairbrush are sprayed with spraying water by means of rotation of the die roller and the hairbrush roller, and residual adhesion matters in the die hole are cleaned, so that the rapid cleaning and finishing of the die roller are realized.
The above, as well as additional objectives, advantages, and features of the present invention will become apparent to those skilled in the art from the following detailed description of a specific embodiment of the present invention when read in conjunction with the accompanying drawings.
Drawings
Some specific embodiments of the invention will be described in detail hereinafter by way of example and not by way of limitation with reference to the accompanying drawings. The same reference numbers will be used throughout the drawings to refer to the same or like parts or portions. It will be appreciated by those skilled in the art that the drawings are not necessarily drawn to scale. The objects and features of the present invention will become more apparent in view of the following description taken in conjunction with the accompanying drawings in which:
FIG. 1 is a schematic cross-sectional view of a potato product forming apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic side view of a potato product forming apparatus according to an embodiment of the present invention;
FIG. 3 is a schematic front view of a potato product forming apparatus according to an embodiment of the present invention;
FIG. 4 is a schematic rear view of a potato product forming apparatus according to an embodiment of the present invention;
FIG. 5 is a schematic view of a feed roll structure of a potato product forming apparatus according to an embodiment of the present invention;
fig. 6 is a schematic view of a mold roll structure of a potato product forming apparatus according to an embodiment of the present invention.
Reference numerals illustrate:
1-a frame; 2-a front side plate of the mould pressing cavity; 3-a mould pressing cavity rear side plate; 4-side plate coupling bars; 5-left feed roll; 6-right feed roll; 7-left die roll; 8-right die roll; 9-left brush roller; 10-right brush roller; 11-feeding hopper; 12-I level speed reducing large chain wheel; 13-a first meshing gear; 14-discharging a hopper; 15-a speed reducing motor; 16-an intermediate shaft; 17-a second meshing gear; 18-a first sprinkler pipe; 19-a second sprinkler pipe; 20-a left water receiving disc; 21-a right water pan; 22-a water inlet pipe valve; 23-drainage pipe; stage 24-I deceleration; stage 25-II deceleration; 26-III level deceleration; a 27-IV level of deceleration; 28-II stage reduction large chain wheel; 29-III class large sprocket; 30-IV grade big chain wheel.
Detailed Description
The following detailed description of the invention is, therefore, not to be taken in a limiting sense, and is set forth in the appended drawings.
As shown in fig. 1 and 2, the device of the present invention is composed of a frame 1, a front side plate 2 of a molding cavity, a rear side plate 3 of the molding cavity, a side plate connecting rod 4, a molding part and a feed hopper 11. The compression molding part is fixed on the frame 1, and comprises: the left die roller 7, the right die roller 8, the left feeding roller 5, the right feeding roller 6, the left hairbrush roller 9 and the right hairbrush roller 10 are respectively driven by driving components through chain and gear transmission, the left feeding roller 5, the right feeding roller 6, the left die roller 7, the right die roller 8, the left hairbrush roller 9 and the right hairbrush roller 10 are respectively fixed on a front side plate 2 of a die cavity and a rear side plate 3 of the die cavity through spherical bearing seats, and the front side plate 2 of the die cavity and the rear side plate 3 of the die cavity are assembled together through a side plate connecting rod 4 and then fixed on the frame 1; the material conveying, compression molding, mold cleaning and other serial actions are completed, and the molding purpose of the potato fish is achieved.
As can be seen from the structure of fig. 1, the compression molded part comprises: left and right die rolls 7 and 8, left and right feed rolls 5 and 6, left and right brush rolls 9 and 10, as shown in fig. 5, the left and right feed rolls 5 and 6 convey rod-shaped materials along the feed channels to the feed areas of the left and right die rolls 7 and 8 under the assistance of a feed hopper 11 and IV-level decelerations 27 divided into several channels, thereby realizing material supply before molding; grooves on the surfaces of the left feeding roller 5 and the right feeding roller 6 form an attaching surface, materials in a feeding groove channel are clamped and conveyed downwards, filling of the materials in a die cavity is guaranteed, and forming efficiency is improved. As shown in fig. 6, the left die roller 7 and the right die roller 8 with fish-shaped die holes on the surfaces are rotated under the action of the I-stage large speed reduction chain wheel 12, and are driven by the first meshing gear 13 to ensure synchronous opposite rotation, so that filling, compression molding and demolding separation of materials are performed; the product separated from the mold roll is received by the discharge hopper 14 and is directed out of the machine.
In order to ensure the normal operation of the device, as shown in fig. 3 and 4, a gear motor 15 is driven by a chain sprocket to perform I-stage speed reduction 24 and then drive the left die roller 7 to rotate; the left die roller 7 and the right die roller 8 respectively perform II-stage speed reduction 25 through a chain wheel and a chain and drive the left brush roller 9 and the right brush roller 10 to rotate, and brushes planted on the surfaces of the rollers move opposite to the left die roller and the right die roller, so that the brushing probability of the brushes on die holes is increased; the left brush roller 9 carries out III-level speed reduction 26 and IV-level speed reduction 27 through the intermediate shaft 16 and the chain wheel chain, drives the left feeding roller 5 on the left side to rotate, and drives the right feeding roller 6 to synchronously rotate in opposite directions through the second meshing gear 17. In the structural design, the I-IV reduction ratio is properly configured, the feeding speed of the material is determined according to the number and the size of die holes on the molding roller, the molding speed, the area of a feeding channel and other parameters, and finally the rotating speed of the feeding roller is determined.
As shown in fig. 1 and 2, the apparatus of the present invention is provided with auxiliary components such as a first water spout 18 and a second water spout 19, a left water pan 20 and a right water pan 21, a water inlet pipe valve 22, and a water outlet pipe 23. When materials are sticky and certain residues are formed in the die holes of the left die roller 7 and the right die roller 8, feeding can be stopped temporarily, the water inlet pipe valve 22 is opened, the first water spray pipe 18 and the second water spray pipe 19 spray water to clean the die hole surfaces of the left die roller 7 and the right die roller 8, the left brush roller 9 and the right brush roller 10 perform corresponding brushing cleaning work, and cleaning water is discharged out of the machine body through the drain pipe 23 after being respectively collected by the left water receiving disc 20 and the right water receiving disc 21, so that the purpose of quickly cleaning the die holes is achieved.
In order to improve the production yield, the lengths of the left die roller 7 and the right die roller 8 can be lengthened, and the number of rows of die holes can be increased; meanwhile, the widths of the parts such as the feeding hopper 11, the left feeding roller 5, the right feeding roller 6, the left hairbrush roller 9, the right hairbrush roller 10 and the like are increased, namely, the number of feeding channels is increased, and the number of simultaneous compression molding is increased, so that the productivity is improved. The device is shown in a 6-channel and 6-row die hole structure, namely, 6 potato fish are molded simultaneously. The die roller is made of polytetrafluoroethylene materials, and the smooth die hole surface is not easy to adhere to materials due to hydrophilicity, so that fish and fish are prevented from being broken, the die holes are convenient to clean, and the molding rate is improved.
The foregoing has described in detail the technical solutions provided by the embodiments of the present invention, and specific examples have been applied to illustrate the principles and implementations of the embodiments of the present invention, where the above description of the embodiments is only suitable for helping to understand the principles of the embodiments of the present invention; while the invention has been described with respect to embodiments and applications, those skilled in the art will appreciate that the invention is not limited to such.
Claims (9)
1. A potato product forming apparatus comprising: frame (1), mould pressing chamber preceding curb plate (2), mould pressing chamber posterior lateral plate (3), curb plate coupling rod (4), compression molding part and feeder hopper (11) are constituteed, compression molding part is fixed on frame (1), includes: the left die pressing roller (7) and the right die pressing roller (8), the left feeding roller (5) and the right feeding roller (6), the left hairbrush roller (9) and the right hairbrush roller (10) are respectively driven by a driving component through a chain and a gear transmission, the left feeding roller (5) and the right feeding roller (6), the left die pressing roller (7) and the right die pressing roller (8), the left hairbrush roller (9) and the right hairbrush roller (10) are respectively fixed on a front side plate (2) of a die pressing cavity and a rear side plate (3) of the die pressing cavity through spherical bearing seats, the front side plate (2) of the die pressing cavity and the rear side plate (3) of the die pressing cavity are assembled together through a side plate connecting rod (4) and then are fixed on a frame (1), material conveying, die pressing and die cleaning are completed, a series of actions are achieved, a pair of left feeding roller (5) and right feeding roller (6) are arranged above the left feeding roller (7) and the right feeding roller (6), the left feeding roller (5) and the right feeding roller (6) are synchronously rotated in opposite directions, a certain distance is kept between the left feeding roller (6) and the right feeding roller (6) are formed by milling smooth surfaces, and the smooth feeding roller (5) is formed by milling materials; the left die roller (7) and the right die roller (8) are made of polytetrafluoroethylene materials;
wherein the feed hopper (11) is divided into a plurality of feed channels, and is conveyed to the feed areas of the left die roller (7) and the right die roller (8) along the feed channels, so that the material supply before molding is realized; the left feed roller (5) and the right feed roller (6) have grooves on their surfaces, thus constituting an attachment surface.
2. A potato product forming apparatus as claimed in claim 1, wherein: half-mould holes in the shape of a potato fish are milled on the surfaces of the left mould roller (7) and the right mould roller (8).
3. A potato product forming apparatus as claimed in claim 1, wherein: the chain comprises: a large I-stage reduction sprocket (12), a large II-stage reduction sprocket (28), a large III-stage sprocket (29) and a large IV-stage sprocket (30), the gears comprising: the left die pressing roller (7) and the right die pressing roller (8) rotate under the action of the I-stage large speed reduction chain wheel (12), and are driven by the first meshing gear (13) to ensure synchronous opposite rotation, so that filling, compression molding and demolding separation of materials are performed.
4. A potato product forming apparatus as claimed in claim 1, wherein: the device also comprises a discharge hopper (14), and products separated from the left die roller (7) and the right die roller (8) are guided out of the machine body after being received by the discharge hopper (14).
5. A potato product forming apparatus as claimed in claim 3, wherein: still include gear motor (15), jackshaft (16), I level speed reduction (24), II level speed reduction (25), III level speed reduction (26) and IV level speed reduction (27), gear motor (15) are through chain sprocket drive, carry out I level speed reduction (24) back drive left moulding-die roller (7), left moulding-die roller (7) and right moulding-die roller (8) carry out II level speed reduction (25) and drive left brush roller (9) and right brush roller (10) rotation through sprocket and chain respectively, left brush roller (9) are through jackshaft (16) and sprocket chain carry out III level speed reduction (26) and IV level speed reduction (27), drive left feed roller (5) are rotatory to drive right feed roller (6) synchronous looks rotation through second meshing gear (17).
6. A potato product forming apparatus as claimed in claim 1, wherein: a series of nylon brushes with moderate hardness are planted on the surfaces of the left brush roller (9) and the right brush roller (10), and move in opposite directions with the left brush roller (9) and the right brush roller (10), so that nylon filaments can conveniently penetrate into die holes to brush the concave surfaces of the die rollers, residual materials on the surfaces are cleaned, the brushing probability of the brushes to the die holes is increased, and the left brush roller (9) and the right brush roller (10) are made of polytetrafluoroethylene materials.
7. A potato product forming apparatus as claimed in claim 1, wherein: the novel water-jet machine is characterized in that a first water-jet pipe (18) and a second water-jet pipe (19), a left water-jet plate (20) and a right water-jet plate (21), a water inlet pipe valve (22) and a water outlet pipe (23) are further arranged, the first water-jet pipe (18) and the second water-jet pipe (19) are respectively arranged below the left die-pressing roller (7) and the right die-pressing roller (8) and beside the left brush roller (9) and the right brush roller (10), the left water-jet plate (20) and the right water-jet plate (21) and the water outlet pipe (23) are respectively arranged below the first water-jet pipe (18) and the second water-jet plate (19), and the water inlet pipe valve (22) is used for controlling the switch of the first water-jet pipe (18) and the second water-jet pipe (19), so that when a forming working gap, namely, the feeding is started, the left die-pressing roller (7) and the right die-pressing roller (8) and the left brush roller (9) and the right brush roller (10) are respectively rotated, the left die-hole surfaces of the left die-pressing roller (7) and the right die-pressing roller (8) and the water-jet roller (10) are respectively cleaned, and the water-jet pipe (23) are respectively cleaned, and the water-jet pipe (20) is respectively cleaned.
8. A potato product forming apparatus as claimed in claim 1, wherein: the number of the feeding channels of the feeding hopper (11) is 6, and the die hole structures of the left die roller (7) and the right die roller (8) are 6 rows, namely 6 potato products are formed by compression molding at the same time.
9. Potato product forming apparatus according to any of claims 1-8, characterized in that: the lengths of the left die roller (7) and the right die roller (8) can be prolonged, and the number of rows of die holes can be increased; simultaneously, the widths of the feed hopper (11), the left feed roller (5) and the right feed roller (6), the left brush roller (9) and the right brush roller (10) are increased, namely, the number of simultaneous compression molding is increased by increasing the number of feed channels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810678331.9A CN108813476B (en) | 2018-06-27 | 2018-06-27 | Potato product forming equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810678331.9A CN108813476B (en) | 2018-06-27 | 2018-06-27 | Potato product forming equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108813476A CN108813476A (en) | 2018-11-16 |
| CN108813476B true CN108813476B (en) | 2024-04-16 |
Family
ID=64139071
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810678331.9A Active CN108813476B (en) | 2018-06-27 | 2018-06-27 | Potato product forming equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108813476B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109682869A (en) * | 2018-11-28 | 2019-04-26 | 安徽机电职业技术学院 | A kind of grain's moisture teller |
Citations (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR933058A (en) * | 1946-08-29 | 1948-04-09 | Constant stripping device for cards, especially cotton cards | |
| US4362754A (en) * | 1979-09-14 | 1982-12-07 | Werner Lehara, Inc. | Method of forming shaped potato products |
| CN1270777A (en) * | 2000-03-03 | 2000-10-25 | 何文选 | Machine-formed round food with stuffing and its production process and equipment |
| CN1329686A (en) * | 1998-12-04 | 2002-01-02 | Hcd卫生组合材料发展有限公司 | Method and device for producing structured voluminous non-woven web of film |
| TWM287589U (en) * | 2005-06-17 | 2006-02-21 | Chuen-Yi Jiang | High-consistency food forming machine |
| CN101186051A (en) * | 2007-12-18 | 2008-05-28 | 河南德润锅炉有限公司 | Extrusion pressing mould plate component and its stalk rail tank compression molding forming device, and molding machine |
| JP2011167863A (en) * | 2010-02-16 | 2011-09-01 | Hitachi Maxell Ltd | Method for manufacturing stamper, resist master, the stamper and molding |
| CN204409533U (en) * | 2015-01-08 | 2015-06-24 | 托克托县宏昌机械制造有限公司 | Multistage brush potato washer |
| CN204622660U (en) * | 2015-04-27 | 2015-09-09 | 四川制药制剂有限公司 | A kind of modifying device of powder compressing machine |
| CN205498336U (en) * | 2016-03-08 | 2016-08-24 | 苏州迪恩斯纺织服饰有限公司 | Roller cleaning equipment |
| CN106000965A (en) * | 2016-06-21 | 2016-10-12 | 南京力源轨道交通装备有限公司 | Turning and cleaning device for track mold |
| CN106937753A (en) * | 2017-05-05 | 2017-07-11 | 连云港瑞洋牧业有限公司 | The device of forage grass of fermented is produced using bacterium bag waste material |
| CN206472737U (en) * | 2017-01-17 | 2017-09-08 | 大连瑞驰企业集团有限公司 | Rotation is cut device in a kind of fish processing |
| CN107570656A (en) * | 2017-10-11 | 2018-01-12 | 海盐华阳五金有限公司 | A kind of Brush type screw mold nib cleaning equipment |
| CN209573118U (en) * | 2018-06-27 | 2019-11-05 | 中国机械工业集团有限公司 | A kind of potato products molding equipment |
-
2018
- 2018-06-27 CN CN201810678331.9A patent/CN108813476B/en active Active
Patent Citations (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR933058A (en) * | 1946-08-29 | 1948-04-09 | Constant stripping device for cards, especially cotton cards | |
| US4362754A (en) * | 1979-09-14 | 1982-12-07 | Werner Lehara, Inc. | Method of forming shaped potato products |
| CN1329686A (en) * | 1998-12-04 | 2002-01-02 | Hcd卫生组合材料发展有限公司 | Method and device for producing structured voluminous non-woven web of film |
| CN1270777A (en) * | 2000-03-03 | 2000-10-25 | 何文选 | Machine-formed round food with stuffing and its production process and equipment |
| TWM287589U (en) * | 2005-06-17 | 2006-02-21 | Chuen-Yi Jiang | High-consistency food forming machine |
| CN101186051A (en) * | 2007-12-18 | 2008-05-28 | 河南德润锅炉有限公司 | Extrusion pressing mould plate component and its stalk rail tank compression molding forming device, and molding machine |
| JP2011167863A (en) * | 2010-02-16 | 2011-09-01 | Hitachi Maxell Ltd | Method for manufacturing stamper, resist master, the stamper and molding |
| CN204409533U (en) * | 2015-01-08 | 2015-06-24 | 托克托县宏昌机械制造有限公司 | Multistage brush potato washer |
| CN204622660U (en) * | 2015-04-27 | 2015-09-09 | 四川制药制剂有限公司 | A kind of modifying device of powder compressing machine |
| CN205498336U (en) * | 2016-03-08 | 2016-08-24 | 苏州迪恩斯纺织服饰有限公司 | Roller cleaning equipment |
| CN106000965A (en) * | 2016-06-21 | 2016-10-12 | 南京力源轨道交通装备有限公司 | Turning and cleaning device for track mold |
| CN206472737U (en) * | 2017-01-17 | 2017-09-08 | 大连瑞驰企业集团有限公司 | Rotation is cut device in a kind of fish processing |
| CN106937753A (en) * | 2017-05-05 | 2017-07-11 | 连云港瑞洋牧业有限公司 | The device of forage grass of fermented is produced using bacterium bag waste material |
| CN107570656A (en) * | 2017-10-11 | 2018-01-12 | 海盐华阳五金有限公司 | A kind of Brush type screw mold nib cleaning equipment |
| CN209573118U (en) * | 2018-06-27 | 2019-11-05 | 中国机械工业集团有限公司 | A kind of potato products molding equipment |
Non-Patent Citations (1)
| Title |
|---|
| 洋芋鱼鱼成型机结构优化与性能试验;卢天齐;《农业工程》;20200520(第第5期期);第96-99页 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108813476A (en) | 2018-11-16 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108813476B (en) | Potato product forming equipment | |
| CN211532539U (en) | Cake blank forming machine with replaceable mold | |
| CN112450458B (en) | Automatic sugarcane peeling, cutting, juicing and crushing integrated machine | |
| CN102771525A (en) | Cake surface sesame scattering machine | |
| CN209171287U (en) | A kind of moon cake processing quantitative segmenting device of dough | |
| CN209898113U (en) | Noodle press convenient to clean | |
| CN209573118U (en) | A kind of potato products molding equipment | |
| CN111802577A (en) | One-step forming processing technology of refined corn noodles | |
| CN215354870U (en) | Gelatin raw materials automatic cutout belt cleaning device | |
| CN209806977U (en) | Noodle production machine | |
| CN210610832U (en) | Flour scattering device for noodle processing equipment | |
| CN210184343U (en) | Wheaten food processing equipment | |
| CN204217756U (en) | A kind of archenteron-scrapping machine automatically | |
| CN112568460A (en) | Preparation method of moisturizing aloe gel | |
| CN111230663A (en) | Bodhi seed peeling and cleaning equipment | |
| CN104489018A (en) | Biscuit forming machine | |
| CN221931146U (en) | Dough cutting machine for cake making | |
| CN106386916A (en) | Fully automatic circular single cake making machine and method for processing circular single cakes by using fully automatic circular single making machine | |
| JP3207601U (en) | Iron making system | |
| CN219069380U (en) | Cleaning machine that auricularia polytricha processing was used | |
| CN210492517U (en) | Improvement type fresh pepper peeling device that comes unstuck | |
| CN204653705U (en) | Roller brush type Chinese torreya cleaning machine in a kind of | |
| CN210546572U (en) | Chinese-medicinal material buffing machine | |
| CN215842851U (en) | Distiller's yeast granulator | |
| CN215684511U (en) | Imitative manual knot ball face machine of pinching |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |