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CN108639025B - Battery replacement method for electric automobile - Google Patents

Battery replacement method for electric automobile Download PDF

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Publication number
CN108639025B
CN108639025B CN201810501106.8A CN201810501106A CN108639025B CN 108639025 B CN108639025 B CN 108639025B CN 201810501106 A CN201810501106 A CN 201810501106A CN 108639025 B CN108639025 B CN 108639025B
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CN
China
Prior art keywords
battery
tray
trolley
power transmission
cart
Prior art date
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Active
Application number
CN201810501106.8A
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Chinese (zh)
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CN108639025A (en
Inventor
刘付凡
徐旭海
王安沛
梁金山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chongqing Ruilan Automobile Manufacturing Co ltd
Lifan Technology Group Co Ltd
Original Assignee
Lifan Industry Group Co Ltd
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Priority to CN201810501106.8A priority Critical patent/CN108639025B/en
Publication of CN108639025A publication Critical patent/CN108639025A/en
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Publication of CN108639025B publication Critical patent/CN108639025B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60SSERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
    • B60S5/00Servicing, maintaining, repairing, or refitting of vehicles
    • B60S5/06Supplying batteries to, or removing batteries from, vehicles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)

Abstract

The invention discloses a battery replacement method of an electric automobile, which comprises the following steps that a, two independently arranged transfer trolleys are adopted, battery containing stations are arranged on the transfer trolleys, b, after one of the transfer trolleys runs to be connected with an electric automobile to be replaced, an undervoltage battery on the electric automobile to be replaced is detached and placed on the battery containing station of the transfer trolley, and then the transfer trolley containing the undervoltage battery runs to a specified position; c, placing full-charge batteries on a battery containing station of the other transfer trolley, driving the transfer trolley to be connected with the electric vehicle to be replaced, taking down the full-charge batteries on the transfer trolley and installing the full-charge batteries on the electric vehicle to be replaced, and driving the transfer trolley to a specified position; and finishing the battery replacement operation. The battery replacing device has the advantages that the battery can be better transported, the battery replacing efficiency is improved, and the labor intensity of battery replacing is reduced.

Description

Battery replacement method for electric automobile
Technical Field
The invention belongs to the technical field of electric automobiles, and particularly relates to a battery replacement method for an electric automobile.
Background
The electric automobile uses electric power as energy and is a green vehicle. Specifically, the electric vehicle is equipped with a battery, which provides a power source for the electric vehicle. Since the electric energy stored in the battery of the electric vehicle is constant, the distance that the electric vehicle can travel without being charged is limited. In order to make the electric vehicle travel longer, there are some charging stations installed on the road side to provide charging for the electric vehicle. The charging station is similar to a gas station of a common automobile, and when the battery of the electric automobile is consumed or is about to be consumed, the electric automobile can charge the battery in the charging station; when the battery is fully charged, the electric vehicle can continue to run. When the electric vehicle charges the battery in the charging station, the electric vehicle needs to stop for a long time for waiting, and the waiting time is two hours less and seven-eight hours more.
Therefore, the applicant supplements energy for the electric vehicle in a battery replacement mode, and generally adopts two modes to replace the electric vehicle in the process of completing the replacement of the electric vehicle, wherein 1, a fully charged battery of an energy station is transported to the electric vehicle needing to be replaced, the replacement operation is carried out, and then a replaced undercharged battery is transported to the energy station for charging; and 2, driving the electric vehicle needing replacing the battery to an energy station, directly performing battery replacing operation, and charging the replaced underrun battery.
Among the two battery replacement methods, the 1 st battery replacement method is most commonly used, in which a power transmission vehicle for transporting a battery is used in the steps of transporting a fully charged battery to an electric vehicle requiring battery replacement, performing battery replacement operation, and transporting a replaced undercharged battery to an energy station for charging. However, in the prior art, no matter the full-charge battery or the undercharge battery is directly stacked in the vehicle, the position for placing the battery is not fixed, and the full-charge battery and the undercharge battery are easy to mix together. When the power transmission car conveys a fully charged battery to the vicinity of the electric car to be charged, the undercharged battery on the electric car to be charged is usually detached manually, and in order to enable the power transmission battery to transport more batteries, namely, no spare battery containing station exists on the power transmission car, the undercharged battery can only be placed on a temporary battery containing station; and then transferring the full-charge battery on the power transmission vehicle to the electric vehicle to be replaced, and installing. After that, the battery placing station is vacated on the electric power transmission vehicle, and the undercharged battery placed in the temporary battery placing station in advance is transferred to the electric power transmission vehicle.
When the power transmission vehicle is used, the undercharged battery and the fully charged battery need to be transported by manpower, a temporary battery placing station is needed, the steps of taking up and putting down the undercharged battery by operators can be increased, and the full charged battery and the undercharged battery need to be transported together. Therefore, the existing power transmission vehicle has the defects of inconvenient use, low power transmission efficiency and high labor intensity of workers when in use.
Therefore, it is a technical problem to be solved by those skilled in the art how to provide a method for replacing batteries of an electric vehicle, which can better transfer batteries, improve battery replacement efficiency, and reduce labor intensity of battery replacement.
Disclosure of Invention
Aiming at the defects of the prior art, the technical problems to be solved by the invention are as follows: the battery replacing method for the electric automobile can better transfer the battery, improve battery replacing efficiency and reduce labor intensity of battery replacing.
In order to solve the technical problems, the invention adopts the following technical scheme:
the method for replacing the battery of the electric automobile is characterized by comprising the following steps that a, two independently arranged transfer trolleys are adopted, battery containing stations are arranged on the transfer trolleys, b, after one of the transfer trolleys runs to be connected with the electric automobile to be replaced, the under-current battery on the electric automobile to be replaced is detached and placed on the battery containing station of the transfer trolley, and then the transfer trolley containing the under-current battery runs to a specified position; c, placing full-charge batteries on a battery containing station of the other transfer trolley, driving the transfer trolley to be connected with the electric vehicle to be replaced, taking down the full-charge batteries on the transfer trolley and installing the full-charge batteries on the electric vehicle to be replaced, and driving the transfer trolley to a specified position; and finishing the battery replacement operation.
In the technical scheme, the operation steps are adopted, the underbattery detached from the electric vehicle to be charged is directly placed on the transfer trolley, so that the underbattery can be directly transferred to a specified position by the transfer trolley without finding an extra empty space, and the steps of lifting the underbattery from the extra empty space and doing work to waste physical power can be reduced. And the under-charged battery and the fully charged battery are transferred to the electric vehicle to be replaced through the transfer trolley, so that the labor intensity of the whole battery replacement can be reduced, and the battery replacement efficiency is improved.
In the specific embodiment, the step a comprises the steps of placing a battery tray containing fully charged batteries on one transfer trolley, and placing a vacant battery tray on the other transfer trolley; the battery tray is provided with the battery containing station.
Thus, the undercharged battery and the fully charged battery are respectively placed in different battery trays, so that the probability of mixing the undercharged battery and the fully charged battery can be reduced. And, can conveniently carry out follow-up charging operation to the battery that is owed.
As optimization, the step a comprises the steps of placing two transfer trolleys, a battery tray containing full-charge batteries and an empty battery tray on a piece of transportation equipment, and driving the transportation equipment to the position of the electric vehicle to be charged; and taking the two transfer trolleys down from the transportation equipment, and respectively placing the battery trays containing the fully charged batteries and the empty battery trays on the two transfer trolleys.
Like this, such step can conveniently transport two transport dollies, the battery tray that holds full charge battery and the empty battery tray to the electric motor car that waits to trade of difference and trade the electric motor car in order to trade the electric operation to different electric motor cars. One-to-many operations can be accomplished. The whole power supply has stronger maneuverability, is convenient to use, and can improve the power conversion efficiency.
And c, optimizing, wherein the step c comprises the step of driving the transportation equipment to the charging pile and completing the step of charging the undercharged battery.
Like this, adopt transportation equipment to transport the battery to charge and fill, have the function that can charge to the battery because of the battery tray, can conveniently charge to the undercurrent battery to, when accomplishing charging to the undercurrent battery, can save the step of taking out transportation equipment with the battery, make charge efficiency higher, can reduce working strength simultaneously.
As optimization, the following electric vehicle for replacing the electric power is adopted to realize replacement of the electric vehicle to be replaced, and the electric vehicle for replacing the electric power comprises a power transmission vehicle body and is characterized in that two or more battery tray stations are arranged on the power transmission vehicle body, and a battery tray is arranged on each battery tray station; two pallet transferring cart stations are further arranged on the power transmission cart body, and a pallet transferring cart is arranged on each pallet transferring cart station; a battery tray transferring station which can be used for containing a battery tray is arranged on the tray transferring cart; and the width of the pallet transfer cart is smaller than the width of the corresponding vehicle door, and the height of the pallet transfer cart is smaller than the height of the corresponding vehicle door, so that the pallet transfer cart is used for realizing the connection between the power transmission vehicle body and the electric vehicle to be charged.
Like this, one of them tray is transported and is used the shallow can be used for transporting the battery tray that holds full-charge battery to waiting to trade the electric motor car, and another tray is transported and is used the shallow can be used for transporting the battery tray that holds under-charged battery to sending the electric motor car body. The electric vehicle to be charged is linked with the power transmission vehicle by adopting the two pallet transfer carts, the two pallet transfer carts are respectively used for transferring full-charge batteries and under-charge batteries, the labor division is clear, the under-charge batteries are not required to be placed on the ground after being taken down, and the under-charge batteries are directly placed in empty battery pallets on the pallet transfer carts, so that the working steps of lifting the under-charge batteries from the ground by one worker can be reduced, the labor intensity can be effectively reduced, and the charging efficiency is improved. When the battery tray is used, the under-current electric car and the full-charge battery are placed in different battery trays, so that the under-current battery and the full-charge battery cannot be mixed together, and the battery tray has the advantage of convenience in use. Simultaneously, send the trolley and wait to trade between the electric motor car and use the shallow to link up through the tray transfer, the tray transfer uses the shallow can transport the electric motor car of waiting to trade the underbattery, also can transport the underbattery to sending the trolley, and this just can improve whole trade electric efficiency, reduces the working strength who trades the electricity. When the structure is used, a vacant battery tray is left, and full batteries are placed in the rest of the battery trays. Then the whole electric vehicle is driven to the position of the electric vehicle to be charged; and then taking the two pallet transferring trolleys off the power transmission trolley, after an empty battery pallet is placed on one pallet transferring trolley, pushing the pallet to the power transmission trolley, taking down the undercharged battery on the power transmission trolley to be placed in the empty battery pallet, then pushing the pallet transferring trolley containing the undercharged battery to the power transmission trolley, and transferring the battery pallet containing the undercharged battery to the power transmission trolley. The battery tray containing the full-charge battery is taken down from the battery conveying device and placed on another tray transportation cart, then the tray transportation cart containing the full-charge battery is pushed to the electric vehicle to be charged, and then the full-charge battery is replaced on the electric vehicle to be charged. Therefore, when the power supply vehicle is used, the power supply vehicle can run to the position of the electric vehicle to be charged, and the power charging operation can be conveniently carried out on the electric vehicles to be charged at different positions; the battery replacing system has stronger maneuverability, improves the battery replacing efficiency, enables an electric vehicle owner to wait for replacing the battery in situ, and saves time.
As optimization, the pallet transferring cart stations are arranged at the rear end of the rear floor of the power transmission vehicle body side by side along the width direction of the power transmission vehicle body; just electric automobile trades power transmission car for electricity still includes that the tray of one-to-one changes the shallow linking structure of using shallow station setting, shallow linking structure detachable connects between trolley body and ground, just the shallow is transported with the tray and can move to ground through the shallow linking structure that sets up.
In this way, the pallet transferring cart station is provided at the rear end of the rear floor of the power transmission cart body in parallel in the width direction of the power transmission cart body, and the distance for transferring the pallet transferring cart from the back door of the power transmission cart body to the ground can be made shorter. The tray is transferred to the ground by the cart through the cart connection structure. Can conveniently transport the tray and take off from the back of the body door of power transmission car with the shallow, more laborsaving during the operation.
As optimization, shallow linking structure includes two rectangular shape track boards, and track board slidable sets up on the back floor of power transmission car body, and the track board slides the back towards power transmission car body rear end, can make the front end overlap joint of track board on power transmission car body back of the body door frame, and the rear end slope of track board sets up downwards and links up with ground to two slide way boards form the passageway that the walking wheel that supplies tray transportation to push up shallow both sides passes through separately.
The cart connecting structure is simpler in structure and can be disassembled, when the cart connecting structure is used, the cart connecting structure slides towards the rear end of the power transmission cart body to enable the outer end of the cart connecting structure to incline downwards and be connected with the bottom surface, and when the cart connecting structure is not used, the cart connecting structure can be squared and connected with the inside of the power transmission cart body; make whole structure conveniently transport and place inside the power transmission car body.
As optimization, this internal tray that is provided with of power transmission car holds the frame, the tray holds the whole length direction setting that is cuboid structure and length direction along the power transmission car body that is of frame, and holds at the tray and be equipped with more than two battery tray station on the frame up end.
Like this, set up the tray in the inside of power transmission car body and hold the frame, set up battery tray station on the tray holds the frame again, can conveniently assemble again after carrying out the modularization with whole power transmission car, reduce the manufacturing cost of whole power transmission car. And whole tray holds the length direction setting of frame along the length direction of power transmission car body, and the inside space of power transmission car body that can be more abundant utilizes conveniently arranges and holds the frame.
Preferably, the tray containing frame comprises a bearing frame which is of a horizontally arranged rectangular plate-shaped structure; supporting legs are respectively vertically and downwards arranged at four corners of the lower surface of the bearing frame, and the lower ends of the supporting legs are provided with connecting structures and are detachably connected to a rear floor of the power transmission vehicle body; the upper surface of the bearing frame is provided with a tray limiting structure, the tray limiting structure comprises baffle plates which are vertically arranged, the baffle plates are arranged along four edges of the upper surface of the bearing frame, and a section of the edge in any length direction on the upper surface of the bearing frame is an empty section to form a battery tray outlet, and the battery tray outlet is arranged opposite to a side door of the power transmission vehicle body; and the area of the upper surface of the bearing frame corresponding to the inner side of the baffle is larger than or equal to the sum of the areas of the four battery trays in the horizontal direction, and four mutually communicated battery tray stations are formed.
Like this, the supporting legs of the vertical setting on the tray holds the frame is used for dismantling with the rear floor of power transmission car body and links to each other, can make things convenient for like this to hold the frame with whole tray and install on power transmission car rear floor more. And be provided with the baffle at bearing frame upper surface, the baffle can carry out the injecing in the position to bearing the battery tray that the battery tray station position that the frame upper end formed for battery tray can be better keep on battery tray station position. The upper surface of the bearing frame is provided with an empty section at one side opposite to the side door of any side of the power transmission vehicle body and at one end opposite to the side door to form a battery tray outlet, so that the battery tray can be conveniently sent out from the empty section and taken out from the side door of the power transmission vehicle body; and because the four battery tray stations are communicated, the battery tray on any battery tray station can be conveniently taken out from the outlet of the battery tray in a translational sliding mode, so that the purposes of improving the battery replacement efficiency and reducing the labor intensity of battery replacement are achieved.
As optimization, the bearing frame comprises two horizontal cross rods and two horizontal longitudinal rods, the cross rods and the longitudinal rods are connected in the horizontal direction to form a rectangular frame, and a framework which is arranged in a groined shape is further connected inside the rectangular frame formed by the enclosing of the cross rods and the longitudinal rods; the framework comprises two or more transverse framework rods and longitudinal framework rods, and the transverse framework rods are arranged at intervals along the length direction of the longitudinal rod; the longitudinal frame rods are two or more than two and the transverse rods are arranged at intervals in the length direction.
Therefore, the whole bearing frame is formed by connecting the arranged rod pieces, and the bearing frame has the advantage of simple structure. And bear the frame and be the net shape, when can guaranteeing to bear the weight of battery tray, can also reduce its whole quality.
As optimization, a plurality of eyelet bearings which are arranged upwards are arranged at intervals along the length direction of the upper surfaces of the transverse rod, the longitudinal rod, the transverse skeleton rod and the longitudinal skeleton rod.
Like this, can make things convenient for battery tray to slide at the upper surface that bears the frame to more convenient shift battery tray on each battery tray station to the battery tray export and take off it. The battery tray can be conveniently taken out from the battery tray station, and the purpose of reducing the labor intensity of battery replacement is achieved.
As optimization, the tray limiting structure further comprises a turnover baffle plate arranged corresponding to the vacant section, and the lower end of the turnover baffle plate is hinged to the bearing frame and can rotate in the vertical direction; and a turnover baffle locking mechanism is arranged between the turnover baffle and the baffle which is in the same direction as and adjacent to the turnover baffle so that the turnover baffle can be kept in a vertical state.
Therefore, when the turnover baffle is kept in a vertical upward state, the baffle and the turnover baffle can form a closed rectangular frame on the upper surface of the bearing frame, and the battery tray can be better kept on the position of the battery tray station. And when the turnover baffle plate is kept in a vertical downward state, an outlet for taking out the battery tray can be formed.
Preferably, the turnover baffle locking mechanism comprises a first bump arranged on the outer side surface of the baffle, and a horizontal first lock hole is arranged on the first bump; and the outer side face of the turnover baffle is provided with a second convex block, the second convex block is provided with a second lock hole which is horizontally arranged, and when the turnover baffle rotates to a vertical state, the first lock hole and the second lock hole are just opposite to each other and can be connected together through a horizontal bolt.
Therefore, the turnover baffle locking mechanism is simple in structure and convenient to use.
Preferably, auxiliary supporting legs are arranged between the two groups of supporting legs arranged along the length direction of the bearing frame respectively, and the lower ends of the auxiliary supporting legs are abutted and supported on the rear floor of the power transmission vehicle body.
Like this, the structure of whole tray holding frame is more stable, can have better intensity.
As optimization, the length of the supporting leg is greater than or equal to the height of the pallet transferring trolley; and the length of the supporting leg is greater than or equal to the thickness of the battery tray; an empty tray placing station and two empty tray transferring cart stations are arranged in an area corresponding to a rectangle formed by connecting four supporting legs on a rear floor of the power transmission cart body, and empty battery trays are placed on the empty tray placing stations.
Like this, the inside space of utilization power transmission car body that can be abundant to bearing the frame just right power transmission car body back floor region and setting up to empty tray and place station and two tray transfer cart stations, need not extra space in occupying the power transmission car body, make overall structure more reasonable, space utilization is higher.
Preferably, the pallet transfer cart stations are arranged side by side in the width direction of the bearing frame.
Like this, can conveniently arrange the tray more and transport with shallow station, the space in this internal of utilization power transmission car that can be better.
As optimization, the pallet transferring cart is positioned right below the rear end of the bearing frame and opposite to the work station; the empty tray placing station is just opposite to and is positioned right below the front end of the bearing frame.
Thus, when the tray transport cart is used, the tray transport cart can be conveniently taken out from the back door of the power transmission vehicle body, and then the empty battery tray can be taken out from the back door of the power transmission vehicle body.
Preferably, the cart for transporting the tray comprises a cart body, a horizontal rectangular supporting panel is arranged right above the cart body, and vertical upward enclosing plates are arranged along three sides of the upper surface of the supporting panel, so that the supporting panel and the enclosing plates jointly form a box body with an upper end and one side in an open structure, a battery tray transferring station for placing the battery tray is formed in the box body, and the open side of the box body is a battery tray placing end; and a supporting panel vertical translation control mechanism is arranged between the cart body and the supporting panel, and the supporting panel vertical translation control mechanism can drive the supporting panel to translate in the vertical direction, so that the battery tray placing end can be respectively connected with the power transmission cart body and the electric vehicle to be converted.
Like this, the shallow is used in the tray transfer, the vertical translation control mechanism of supporting panel can drive supporting panel translation in vertical direction and can make battery tray put into the end can link up with waiting to trade electric motor car and power transmission car, because of make supporting panel and the battery tray that waits to trade the electric motor car under-run battery can be in same level, and make supporting panel and the battery tray that holds full-charge battery can be in same level, and then can conveniently hold the battery tray that holds full-charge battery and transport to the tray transport and use the shallow, or can conveniently shift under-run battery to empty battery tray on the supporting panel. Therefore, the whole battery replacement efficiency can be improved, and the labor intensity of the whole battery replacement can be reduced. The bounding wall that sets up on support panel can be better make battery tray keep in battery tray application station, improves the security of operation. And, when supporting panel was in vertical minimum position, whole tray is transported and is used shallow's more compact structure, can conveniently deposit tray transport and use shallow, and occupation space is littleer.
Preferably, the coamings are arranged along two length-direction side faces and one width-direction side face of the support panel.
Like this, battery tray puts into the end and is located the one end of support panel length direction, and battery tray's length direction gets into along the length direction of support panel, and the bounding wall is better to battery tray's spacing effect.
Preferably, the coaming comprises a transverse coaming and a folding coaming, wherein the transverse coaming is fixed on one side surface of the supporting panel in the width direction, the two folding coamings are arranged along two side surfaces of the supporting panel in the length direction respectively, the folding coaming comprises a first vertical plate, the first vertical plate is hinged with the side surface of the supporting panel in the length direction, and the lower end of the first vertical plate can vertically rotate by taking the upper end of the first vertical plate as a rotating center; the upper end of the first vertical plate is connected with a horizontal plate which extends horizontally outwards, the upper surface of the horizontal plate is parallel to the upper surface of the supporting panel, and the outer end of the horizontal plate is connected with a second vertical plate which is vertically upwards; and the transverse enclosing plate, the supporting panel, the horizontal plate and the second vertical plate form the box body together.
Therefore, when the folding coaming is in a vertical state, the horizontal plate can form a supporting surface parallel to the upper surface of the supporting panel, the width of the supporting panel can be designed to be smaller during setting and manufacturing, and the supporting surfaces formed by the horizontal plate together form a battery tray transfer station; and when folding bounding wall was in fold condition, can make whole tray transportation use shallow at width direction's size littleer, conveniently deposit it, can conveniently set up tray transportation use shallow station more.
Preferably, the upper surface of the supporting panel is provided with guide rails along the length direction thereof, and the guide rails are two or more and arranged at intervals along the width direction of the supporting panel.
Therefore, the battery tray can be more conveniently slid into the battery tray transferring station from the battery tray placing end, and the battery tray transferring station is more convenient and labor-saving.
Preferably, the guide rail is a fluency strip guide rail.
Therefore, the installation is convenient, the structure is simple, and the guide sliding effect is better.
As optimization, the supporting panel vertical translation control mechanism comprises two lifting control frames which are arranged at intervals along the width direction of the trolley body; the lifting control frame comprises a lifting rod and a driving rod, the middle positions of the lifting rod and the driving rod are hinged together through a horizontally arranged hinge shaft, and the lifting rod and the driving rod are in an X-shaped structure in the vertical direction; the upper end and the lower end of the lifting rod are both in a sliding block structure and are sequentially and correspondingly matched in sliding chutes formed in the supporting panel and the trolley body in a sliding manner; the upper end and the lower end of the driving rod are sequentially and correspondingly hinged to the supporting panel and the trolley body; and still be equipped with actuating mechanism between shallow body and actuating lever, actuating mechanism can promote the actuating lever and use its self lower extreme as the rotation center and carry out vertical rotation.
Therefore, the vertical translation control mechanism of the support panel can drive the support panel to move forwards and upwards along a parabolic track, so that the battery tray placing end can be better connected to an electric vehicle for delivering electricity or an electric vehicle for replacing electricity.
Preferably, the driving mechanism comprises a push rod which is horizontally arranged, and two ends of the push rod respectively form a hinge shaft for connecting the two groups of lifting rods and the driving rod in a hinged manner; and a telescopic mechanism is arranged between the push rod and the cart body, and two ends of the telescopic mechanism are respectively hinged to the push rod and the cart body.
Like this, through a telescopic machanism that sets up alright with respective application of force to the actuating lever for simple structure, two actuating lever atresss are more synchronous, can make the synchronism of two actuating lever atress back movements better, thereby make the supporting panel motion more steady.
Preferably, the telescopic mechanism is a hydraulic cylinder.
Thus, the structure is simpler, and the work is more reliable.
Preferably, the cart body comprises a cart underframe with a rectangular frame structure, universal wheels are arranged at four corners below the cart underframe, a cart handrail is detachably connected to one side of the cart underframe, which is far away from the placing end, the cart handrail is a tubular member with an inverted U-shaped structure, and the lower end of the cart handrail is detachably inserted into the cart underframe.
Like this, can conveniently transport and operate with the shallow to whole tray to it is more laborsaving during the operation.
Preferably, the cart underframe comprises a bottom cross rod and a bottom longitudinal rod, and the two bottom cross rods and the two bottom longitudinal rods are connected to form a rectangular frame; the lower end of the driving rod is hinged to the inner side surface of the bottom longitudinal rod; the lower end of the lifting rod is in sliding fit with the inner side surface of the bottom longitudinal rod.
Like this, when can alleviateing whole tray transportation with shallow quality, the shallow chassis of rectangle frame structure can form holding structure to actuating lever and lifter for whole tray transportation is with shallow highly littleer when the shrink state, and the structure is compacter.
As optimization, still including setting up the joint that charges that the interface that charges that sets up on the inside and one-to-one battery tray of power transmission car body, the end detachable grafting that charges of the joint connect in on the interface charges, the link of the joint that charges links to each other with charging bus, and keep away from on charging bus that the joint one end that charges can extend to the outside of power transmission car body and be used for linking to each other with charging pile.
Therefore, the whole power transmission vehicle can be used as a mobile energy station, when all or part of fully charged batteries in a battery tray on the power transmission vehicle are replaced in the electric vehicle, the batteries in the battery tray are under-charged batteries, and at the moment, one end of a charging bus, which is far away from a charging connector, can be extended to the outside of the power transmission vehicle body and connected with a charging pile so as to charge the under-charged batteries; therefore, the battery can be charged without taking out the battery tray containing the under-charged battery from the trolley body, and the step of taking out the battery tray containing the under-charged battery from the trolley body can be reduced, so that the labor intensity is reduced. In actual operation, batteries in a part of the battery trays need to be charged under most conditions, so that the charging end of the charging connector is detachably connected to the charging interface in an inserting mode, and the batteries in the battery trays needing to be charged can be conveniently charged. So as to facilitate the charging operation and prevent the overshoot of the fully charged battery.
Preferably, the charging bus is arranged along the right side of the width direction of the power transmission vehicle body, and the charging bus can extend out of the power transmission vehicle body from the back door of the power transmission vehicle body.
Like this, can conveniently lay wire to can conveniently pull out the bus that charges from the power transmission car body in the charging process, and connect on filling electric pile.
As optimization, the outer end of the charging bus is connected with a charging pile plug, and the charging pile plug can be connected to the charging pile in an inserting mode.
Like this, can make things convenient for the bus that charges and fill the connection between the electric pile. And also to facilitate disconnection. To make charging safer.
Preferably, the number of the battery trays is four, and each battery tray can hold eight batteries.
Therefore, the battery tray can be conveniently arranged, and wiring can be conveniently carried out; eight batteries are contained in each battery tray, the battery tray exactly corresponds to the battery capacity required by one electric vehicle, the subsequent battery replacement operation can be facilitated, and the probability of mixing of full-charge batteries and under-charge batteries can be effectively reduced.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
FIG. 2 is a schematic view of the internal structure of FIG. 1; (only the tray holding rack, the tray transfer cart, and one battery tray are shown).
Fig. 3 is a top view of fig. 2.
Fig. 4 is a front view of fig. 2.
Fig. 5 is a right side view of fig. 2.
Fig. 6 is a schematic structural view of the pallet transport cart in fig. 1 before being folded.
Fig. 7 is a front view of fig. 6.
Fig. 8 is a schematic structural view of the tray of fig. 6 after being folded by the cart.
Fig. 9 is a schematic view illustrating connection between the battery tray and the charging post in fig. 1.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
In the specific implementation: as shown in fig. 1 to 9, a method for replacing batteries of an electric vehicle is characterized by comprising the following steps of a, adopting two transport trolleys which are independently arranged, wherein battery containing stations are arranged on the transport trolleys, b, driving one of the transport trolleys to be connected with an electric vehicle to be replaced, detaching under-current batteries on the electric vehicle to be replaced and placing the under-current batteries on the battery containing stations of the transport trolleys, and then driving the transport trolley containing the under-current batteries to a specified position; c, placing full-charge batteries on a battery containing station of the other transfer trolley, driving the transfer trolley to be connected with the electric vehicle to be replaced, taking down the full-charge batteries on the transfer trolley and installing the full-charge batteries on the electric vehicle to be replaced, and driving the transfer trolley to a specified position; and finishing the battery replacement operation.
In the technical scheme, the operation steps are adopted, the underbattery detached from the electric vehicle to be charged is directly placed on the transfer trolley, so that the underbattery can be directly transferred to a specified position by the transfer trolley without finding an extra empty space, and the steps of lifting the underbattery from the extra empty space and doing work to waste physical power can be reduced. And the under-charged battery and the fully charged battery are transferred to the electric vehicle to be replaced through the transfer trolley, so that the labor intensity of the whole battery replacement can be reduced, and the battery replacement efficiency is improved.
In the specific embodiment, the step a comprises the steps of placing a battery tray containing fully charged batteries on one transfer trolley, and placing a vacant battery tray on the other transfer trolley; the battery tray is provided with the battery containing station.
Thus, the undercharged battery and the fully charged battery are respectively placed in different battery trays, so that the probability of mixing the undercharged battery and the fully charged battery can be reduced. And, can conveniently carry out follow-up charging operation to the battery that is owed.
In the specific embodiment, the step a comprises the steps of placing two transfer trolleys, a battery tray containing full-charge batteries and an empty battery tray on a piece of transportation equipment, and driving the transportation equipment to the position of the electric vehicle to be charged; and taking the two transfer trolleys down from the transportation equipment, and respectively placing the battery trays containing the fully charged batteries and the empty battery trays on the two transfer trolleys.
Like this, such step can conveniently transport two transport dollies, the battery tray that holds full charge battery and the empty battery tray to the electric motor car that waits to trade of difference and trade the electric motor car in order to trade the electric operation to different electric motor cars. One-to-many operations can be accomplished. The whole power supply has stronger maneuverability, is convenient to use, and can improve the power conversion efficiency.
In this embodiment, step c includes, and the step of driving the transportation device to the charging pile and completing the charging of the undercharged battery.
Like this, adopt transportation equipment to transport the battery to charge and fill, have the function that can charge to the battery because of the battery tray, can conveniently charge to the undercurrent battery to, when accomplishing charging to the undercurrent battery, can save the step of taking out transportation equipment with the battery, make charge efficiency higher, can reduce working strength simultaneously.
In this embodiment, step a includes that the number of fully charged batteries on the battery tray is equal to the number of batteries required for one electric vehicle.
Like this for a battery tray can hold the undervoltage battery of a electric motor car of waiting to trade electricity, and the full charge battery on a tray can satisfy and treats to trade the electric motor car and trade the electricity. More convenient, can reduce and transport the number of times, improve and trade electric efficiency.
In the specific embodiment, the following electric vehicle for replacing the electric power is adopted to realize the replacement of the electric vehicle to be replaced, and the electric vehicle for replacing the electric power comprises a power transmission vehicle body and is characterized in that two or more than two battery tray stations are arranged on the power transmission vehicle body, and a battery tray 1 is arranged on each battery tray station; two pallet transferring cart stations are further arranged on the power transmission cart body, and a pallet transferring cart 2 is arranged on each pallet transferring cart station; a battery tray transferring station which can be used for containing a battery tray is arranged on the tray transferring cart; and the width of the pallet transfer cart is smaller than the width of the corresponding vehicle door, and the height of the pallet transfer cart is smaller than the height of the corresponding vehicle door, so that the pallet transfer cart is used for realizing the connection between the power transmission vehicle body and the electric vehicle to be charged.
Like this, one of them tray is transported and is used the shallow can be used for transporting the battery tray that holds full-charge battery to waiting to trade the electric motor car, and another tray is transported and is used the shallow can be used for transporting the battery tray that holds under-charged battery to sending the electric motor car body. The electric vehicle to be charged is linked with the power transmission vehicle by adopting the two pallet transfer carts, the two pallet transfer carts are respectively used for transferring full-charge batteries and under-charge batteries, the labor division is clear, the under-charge batteries are not required to be placed on the ground after being taken down, and the under-charge batteries are directly placed in empty battery pallets on the pallet transfer carts, so that the working steps of lifting the under-charge batteries from the ground by one worker can be reduced, the labor intensity can be effectively reduced, and the charging efficiency is improved. When the battery tray is used, the under-current electric car and the full-charge battery are placed in different battery trays, so that the under-current battery and the full-charge battery cannot be mixed together, and the battery tray has the advantage of convenience in use. Simultaneously, send the trolley and wait to trade between the electric motor car and use the shallow to link up through the tray transfer, the tray transfer uses the shallow can transport the electric motor car of waiting to trade the underbattery, also can transport the underbattery to sending the trolley, and this just can improve whole trade electric efficiency, reduces the working strength who trades the electricity. When the structure is used, a vacant battery tray is left, and full batteries are placed in the rest of the battery trays. Then the whole electric vehicle is driven to the position of the electric vehicle to be charged; and then taking the two pallet transferring trolleys off the power transmission trolley, after an empty battery pallet is placed on one pallet transferring trolley, pushing the pallet to the power transmission trolley, taking down the undercharged battery on the power transmission trolley to be placed in the empty battery pallet, then pushing the pallet transferring trolley containing the undercharged battery to the power transmission trolley, and transferring the battery pallet containing the undercharged battery to the power transmission trolley. The battery tray containing the full-charge battery is taken down from the battery conveying device and placed on another tray transportation cart, then the tray transportation cart containing the full-charge battery is pushed to the electric vehicle to be charged, and then the full-charge battery is replaced on the electric vehicle to be charged. Therefore, when the power supply vehicle is used, the power supply vehicle can run to the position of the electric vehicle to be charged, and the power charging operation can be conveniently carried out on the electric vehicles to be charged at different positions; the battery replacing system has stronger maneuverability, improves the battery replacing efficiency, enables an electric vehicle owner to wait for replacing the battery in situ, and saves time.
In this specific embodiment, the pallet transferring cart stations are arranged side by side in the width direction of the power transmission cart body at the rear end of the rear floor of the power transmission cart body; just electric automobile trades power transmission car for electricity still includes that the tray of one-to-one changes the shallow linking structure of using shallow station setting, shallow linking structure detachable connects between trolley body and ground, just the shallow is transported with the tray and can move to ground through the shallow linking structure that sets up.
In this way, the pallet transferring cart station is provided at the rear end of the rear floor of the power transmission cart body in parallel in the width direction of the power transmission cart body, and the distance for transferring the pallet transferring cart from the back door of the power transmission cart body to the ground can be made shorter. The tray is transferred to the ground by the cart through the cart connection structure. Can conveniently transport the tray and take off from the back of the body door of power transmission car with the shallow, more laborsaving during the operation.
In this concrete embodiment, shallow linking structure includes two rectangular shape track boards 3, and track board slidable sets up on the back floor of power transmission car body, and track board towards the power transmission car body rear end slip back, can make the front end overlap joint of track board on power transmission car body back of the body door frame, the rear end slope of track board sets up downwards and links up with ground to two slide way boards form the passageway that the walking wheel that supplies the tray to transport with shallow both sides passes through separately.
The cart connecting structure is simpler in structure and can be disassembled, when the cart connecting structure is used, the cart connecting structure slides towards the rear end of the power transmission cart body to enable the outer end of the cart connecting structure to incline downwards and be connected with the bottom surface, and when the cart connecting structure is not used, the cart connecting structure can be squared and connected with the inside of the power transmission cart body; make whole structure conveniently transport and place inside the power transmission car body.
In this specific embodiment, this internal tray that is provided with of power transmission car holds frame 4, the tray holds that the whole cuboid structure and length direction of being of frame set up along the length direction of power transmission car body, and holds at the tray and put up the up end and be equipped with more than two battery tray station.
Like this, set up the tray in the inside of power transmission car body and hold the frame, set up battery tray station on the tray holds the frame again, can conveniently assemble again after carrying out the modularization with whole power transmission car, reduce the manufacturing cost of whole power transmission car. And whole tray holds the length direction setting of frame along the length direction of power transmission car body, and the inside space of power transmission car body that can be more abundant utilizes conveniently arranges and holds the frame.
In this specific embodiment, the tray containing frame includes a bearing frame 5, and the bearing frame is a horizontally arranged rectangular plate-shaped structure; supporting legs 6 are respectively vertically and downwardly arranged at four corners of the lower surface of the bearing frame, and the lower ends of the supporting legs are provided with connecting structures and are detachably connected to a rear floor of the power transmission vehicle body; the upper surface of the bearing frame is provided with a tray limiting structure, the tray limiting structure comprises baffle plates 7 which are vertically arranged, the baffle plates are arranged along four edges of the upper surface of the bearing frame, and a section of the edge in any length direction on the upper surface of the bearing frame is an empty section to form a battery tray outlet, and the battery tray outlet is arranged opposite to the side door of the power transmission vehicle body; and the area of the upper surface of the bearing frame corresponding to the inner side of the baffle is larger than or equal to the sum of the areas of the four battery trays in the horizontal direction, and four mutually communicated battery tray stations are formed.
Like this, the tray holds the frame and links to each other through the rear floor of vertical supporting legs and power transmission car body, can make things convenient for more to hold the frame with whole tray and install on power transmission car rear floor. The baffle plate is arranged on the upper surface of the bearing frame, the baffle plate can limit the position of a battery tray on a battery tray station formed at the upper end of the bearing frame, so that the battery tray can be better kept on the battery tray station, and a vacant section is arranged on one side of the upper surface of the bearing frame, which is opposite to any side door of the power transmission vehicle body, and one end, which is opposite to the side door, of the upper surface of the bearing frame to form a battery tray outlet, so that the battery tray can be conveniently sent out from the vacant section, and then the battery tray is taken out from the side door of the power transmission vehicle body; and because the four battery tray stations are communicated, the battery tray on any battery tray station can be conveniently taken out from the outlet of the battery tray in a translational sliding mode, so that the purposes of improving the battery replacement efficiency and reducing the labor intensity of battery replacement are achieved.
In the specific embodiment, the bearing frame comprises two horizontal cross rods 8 and two horizontal longitudinal rods 9, the cross rods and the longitudinal rods are connected in a horizontal direction to form a rectangular frame, and a framework which is arranged in a groined shape is further connected inside the rectangular frame formed by the enclosing of the cross rods and the longitudinal rods; the framework comprises two or more transverse framework rods 10 and longitudinal framework rods 11, and the transverse framework rods are arranged at intervals along the length direction of the longitudinal rod; the longitudinal frame rods are two or more than two and the transverse rods are arranged at intervals in the length direction.
Therefore, the whole bearing frame is formed by connecting the arranged rod pieces, and the bearing frame has the advantage of simple structure. And bear the frame and be the net shape, when can guaranteeing to bear the weight of battery tray, can also reduce its whole quality.
In this embodiment, a plurality of upwardly disposed bull eye bearings 12 are provided at intervals along the length direction of the upper surfaces of the lateral bar, the longitudinal bar, the lateral frame bar, and the longitudinal frame bar.
Like this, can make things convenient for battery tray to slide at the upper surface that bears the frame to more convenient shift battery tray on each battery tray station to the battery tray export and take off it. The battery tray can be conveniently taken out from the battery tray station, and the purpose of reducing the labor intensity of battery replacement is achieved.
In this specific embodiment, the tray limiting structure further includes a turning baffle 13 disposed corresponding to the empty section, and a lower end of the turning baffle is hinged to the bearing frame and can rotate in a vertical direction; and a turnover baffle locking mechanism is arranged between the turnover baffle and the baffle which is in the same direction as and adjacent to the turnover baffle so that the turnover baffle can be kept in a vertical state.
Therefore, when the turnover baffle is kept in a vertical upward state, the baffle and the turnover baffle can form a closed rectangular frame on the upper surface of the bearing frame, and the battery tray can be better kept on the position of the battery tray station. And when the turnover baffle plate is kept in a vertical downward state, an outlet for taking out the battery tray can be formed.
In this specific embodiment, the lock mechanism of the roll-over damper includes a first protrusion disposed on the outer side surface of the damper, and a first lock hole disposed horizontally on the first protrusion; and the outer side face of the turnover baffle is provided with a second convex block, the second convex block is provided with a second lock hole which is horizontally arranged, and when the turnover baffle rotates to a vertical state, the first lock hole and the second lock hole are just opposite to each other and can be connected together through a horizontal bolt 14.
Therefore, the turnover baffle locking mechanism is simple in structure and convenient to use.
In this specific embodiment, auxiliary supporting legs 15 are further provided between the two sets of supporting legs provided along the length direction of the carriage, and the lower ends of the auxiliary supporting legs are supported on the rear floor of the power transmission vehicle body in an abutting manner.
Like this, the structure of whole tray holding frame is more stable, can have better intensity.
In this specific embodiment, the length of the supporting leg is greater than or equal to the height of the pallet transfer cart; and the length of the supporting leg is greater than or equal to the thickness of the battery tray; an empty tray placing station and two empty tray transferring cart stations are arranged in an area corresponding to a rectangle formed by connecting four supporting legs on a rear floor of the power transmission cart body, and empty battery trays are placed on the empty tray placing stations.
Like this, the inside space of utilization power transmission car body that can be abundant to bearing the frame just right power transmission car body back floor region and setting up to empty tray and place station and two tray transfer cart stations, need not extra space in occupying the power transmission car body, make overall structure more reasonable, space utilization is higher.
In this specific embodiment, the pallet is transported and is shown side by side with the shallow station along the width direction of bearing frame.
Like this, can conveniently arrange the tray more and transport with shallow station, the space in this internal of utilization power transmission car that can be better.
In the specific embodiment, the pallet transferring cart is positioned right below the rear end of the bearing frame and opposite to the station; the empty tray placing station is just opposite to and is positioned right below the front end of the bearing frame.
Thus, when the tray transport cart is used, the tray transport cart can be conveniently taken out from the back door of the power transmission vehicle body, and then the empty battery tray can be taken out from the back door of the power transmission vehicle body.
In this specific embodiment, the cart for transporting trays comprises a cart body, a horizontal rectangular support panel 16 is arranged right above the cart body, and vertical upward enclosing plates 17 are arranged along three sides of the upper surface of the support panel, so that the support panel and the enclosing plates form a box body with an upper end and one side in an open structure, a station for transporting the battery trays for placing the battery trays is formed in the box body, and the open side of the box body is a battery tray placing end; and a supporting panel vertical translation control mechanism is arranged between the cart body and the supporting panel, and the supporting panel vertical translation control mechanism can drive the supporting panel to translate in the vertical direction, so that the battery tray placing end can be respectively connected with the power transmission cart body and the electric vehicle to be converted.
Like this, the shallow is used in the tray transfer, the vertical translation control mechanism of supporting panel can drive supporting panel translation in vertical direction and can make battery tray put into the end can link up with waiting to trade electric motor car and power transmission car, because of make supporting panel and the battery tray that waits to trade the electric motor car under-run battery can be in same level, and make supporting panel and the battery tray that holds full-charge battery can be in same level, and then can conveniently hold the battery tray that holds full-charge battery and transport to the tray transport and use the shallow, or can conveniently shift under-run battery to empty battery tray on the supporting panel. Therefore, the whole battery replacement efficiency can be improved, and the labor intensity of the whole battery replacement can be reduced. The bounding wall that sets up on support panel can be better make battery tray keep in battery tray application station, improves the security of operation.
In this embodiment, the shroud 17 is disposed along both lengthwise sides of the support panel and along one of the widthwise sides.
Like this, battery tray puts into the end and is located the one end of support panel length direction, and battery tray's length direction gets into along the length direction of support panel, and the bounding wall is better to battery tray's spacing effect.
In the specific embodiment, the coaming comprises a transverse coaming 18 and a folding coaming 19, wherein the transverse coaming is fixed on one side surface of the support panel in the width direction, the number of the folding coamings is two, the two folding coamings are respectively arranged along two side surfaces of the support panel in the length direction, the folding coamings comprise first vertical plates 20, the first vertical plates are hinged with the side surfaces of the support panel in the length direction, and the lower ends of the first vertical plates can vertically rotate by taking the upper ends of the first vertical plates as rotating centers; the upper end of the first vertical plate is connected with a horizontal plate 21 which extends horizontally outwards, the upper surface of the horizontal plate is parallel to the upper surface of the supporting panel, and the outer end of the horizontal plate is connected with a second vertical plate 22 which extends vertically upwards; and the transverse enclosing plate, the supporting panel, the horizontal plate and the second vertical plate form the box body together.
Therefore, when the folding coaming is in a vertical state, the horizontal plate can form a supporting surface parallel to the upper surface of the supporting panel, the width of the supporting panel can be designed to be smaller during setting and manufacturing, and the supporting surfaces formed by the horizontal plate together form a battery tray transfer station; and when folding bounding wall was in fold condition, can make whole tray transportation use shallow at width direction's size littleer, conveniently deposit it, can conveniently set up tray transportation use shallow station more.
In this embodiment, the guide rails are disposed on the upper surface of the support panel and along the length direction thereof, and the guide rails are two or more and spaced apart from each other along the width direction of the support panel.
Therefore, the battery tray can be more conveniently slid into the battery tray transferring station from the battery tray placing end, and the battery tray transferring station is more convenient and labor-saving.
In this embodiment, the guide rail is a fluency strip guide rail 23.
Therefore, the installation is convenient, the structure is simple, and the guide sliding effect is better.
In this specific embodiment, the support panel vertical translation control mechanism includes two lifting control frames, and the two lifting control frames are arranged at intervals along the width direction of the cart body; the lifting control frame comprises a lifting rod 24 and a driving rod 25, the middle positions of the lifting rod and the driving rod are hinged together through a hinge shaft which is horizontally arranged, and the lifting rod and the driving rod are in an X-shaped structure in the vertical direction; the upper end and the lower end of the lifting rod are both in a sliding block structure and are sequentially and correspondingly matched in sliding chutes formed in the supporting panel and the trolley body in a sliding manner; the upper end and the lower end of the driving rod are sequentially and correspondingly hinged to the supporting panel and the trolley body; and still be equipped with actuating mechanism between shallow body and actuating lever, actuating mechanism can promote the actuating lever and use its self lower extreme as the rotation center and carry out vertical rotation.
Therefore, the vertical translation control mechanism of the support panel can drive the support panel to move forwards and upwards along a parabolic track, so that the battery tray placing end can be better connected to an electric vehicle for delivering electricity or an electric vehicle for replacing electricity.
In this embodiment, the driving mechanism includes a horizontally disposed push rod 26, and two ends of the push rod respectively form a hinge shaft for connecting the two sets of lifting rods and the driving rod in a hinged manner; and a telescopic mechanism is arranged between the push rod and the cart body, and two ends of the telescopic mechanism are respectively hinged to the push rod and the cart body.
Like this, through a telescopic machanism that sets up alright with respective application of force to the actuating lever for simple structure, two actuating lever atresss are more synchronous, can make the synchronism of two actuating lever atress back movements better, thereby make the supporting panel motion more steady.
In this embodiment, the telescopic mechanism is a hydraulic cylinder 27.
Thus, the structure is simpler, and the work is more reliable.
In this specific embodiment, the cart body includes a cart chassis with a rectangular frame structure, universal wheels 28 are arranged at four corners of the lower portion of the cart chassis, a cart handrail 29 is detachably connected to one side of the cart chassis, which is away from the insertion end, the cart handrail is a tubular member with an inverted U-shaped structure, and the lower end of the cart handrail is detachably inserted into the cart chassis.
Like this, can conveniently transport and operate with the shallow to whole tray to it is more laborsaving during the operation.
In the specific embodiment, the cart underframe comprises a bottom cross bar 30 and a bottom longitudinal bar 31, and the two bottom cross bars and the two bottom longitudinal bars are connected to form a rectangular frame; the lower end of the driving rod is hinged to the inner side surface of the bottom longitudinal rod; the lower end of the lifting rod is in sliding fit with the inner side surface of the bottom longitudinal rod.
Like this, when can alleviateing whole tray transportation with shallow quality, the shallow chassis of rectangle frame structure can form holding structure to actuating lever and lifter for whole tray transportation is with shallow highly littleer when the shrink state, and the structure is compacter.
In this concrete embodiment, still including setting up the joint that charges that sets up the interface that charges on the inside and one-to-one battery tray of power transmission car body, the end detachable grafting of charging of the joint that charges connect in charge on the interface, the link of the joint that charges links to each other with charging bus, and keep away from on charging bus that the joint one end that charges can extend to the outside of power transmission car body and be used for linking to each other with filling electric pile 32.
Therefore, the whole power transmission vehicle can be used as a mobile energy station, when all or part of fully charged batteries in a battery tray on the power transmission vehicle are replaced in the electric vehicle, the batteries in the battery tray are under-charged batteries, and at the moment, one end of a charging bus, which is far away from a charging connector, can be extended to the outside of the power transmission vehicle body and connected with a charging pile so as to charge the under-charged batteries; therefore, the battery can be charged without taking out the battery tray containing the under-charged battery from the trolley body, and the step of taking out the battery tray containing the under-charged battery from the trolley body can be reduced, so that the labor intensity is reduced. In actual operation, batteries in a part of the battery trays need to be charged under most conditions, so that the charging end of the charging connector is detachably connected to the charging interface in an inserting mode, and the batteries in the battery trays needing to be charged can be conveniently charged. So as to facilitate the charging operation and prevent the overshoot of the fully charged battery.
In this specific embodiment, the charging bus is disposed along the right side of the width direction of the power transmission vehicle body, and the charging bus can extend out of the power transmission vehicle body from the back door of the power transmission vehicle body.
Like this, can conveniently lay wire to can conveniently pull out the bus that charges from the power transmission car body in the charging process, and connect on filling electric pile.
In this concrete embodiment, be connected with in charging bus's outer end and fill electric pile plug, it can the plug-in connection on filling electric pile to fill electric pile plug.
Like this, can make things convenient for the bus that charges and fill the connection between the electric pile. And also to facilitate disconnection. To make charging safer.
In this specific embodiment, the number of the battery trays is four, and each battery tray can hold eight batteries.
Therefore, the battery tray can be conveniently arranged, and wiring can be conveniently carried out; eight batteries are contained in each battery tray, the battery tray exactly corresponds to the battery capacity required by one electric vehicle, the subsequent battery replacement operation can be facilitated, and the probability of mixing of full-charge batteries and under-charge batteries can be effectively reduced.

Claims (3)

1. The method for replacing the battery of the electric automobile is characterized by comprising the following steps that a, two independently arranged transfer trolleys are adopted, battery containing stations are arranged on the transfer trolleys, b, after one of the transfer trolleys runs to be connected with the electric automobile to be replaced, the under-current battery on the electric automobile to be replaced is detached and placed on the battery containing station of the transfer trolley, and then the transfer trolley containing the under-current battery runs to a specified position; c, placing full-charge batteries on a battery containing station of the other transfer trolley, driving the transfer trolley to be connected with the electric vehicle to be replaced, taking down the full-charge batteries on the transfer trolley and installing the full-charge batteries on the electric vehicle to be replaced, and driving the transfer trolley to a specified position; completing the battery replacement operation;
step a comprises placing a battery tray containing fully charged batteries on one of the transfer trolleys, and placing a vacant battery tray on the other transfer trolley; the battery tray is provided with the battery containing station;
step a comprises the steps of placing two transfer trolleys, a battery tray containing full batteries and an empty battery tray on a piece of transportation equipment, and driving the transportation equipment to the position of an electric vehicle to be powered; the two transfer trolleys are taken down from the transportation equipment, and the battery tray containing the fully charged battery and the empty battery tray are respectively placed on the two transfer trolleys, so that the battery tray has the function of charging the battery, and the under-charged battery can be conveniently charged;
the method comprises the following steps that the electric vehicle for replacing the electric power is adopted to replace the electric power of the electric vehicle to be replaced, the electric vehicle for replacing the electric power of the electric vehicle comprises an electric power transmission vehicle body, two or more than two battery tray stations are arranged on the electric power transmission vehicle body, and a battery tray (1) is arranged on each battery tray station; two pallet transferring cart stations are also arranged on the power transmission cart body, and a pallet transferring cart (2) is arranged on each pallet transferring cart station; a battery tray transferring station which can be used for containing a battery tray is arranged on the tray transferring cart; the width of the pallet transferring trolley is smaller than the width of the corresponding vehicle door, and the height of the pallet transferring trolley is smaller than the height of the corresponding vehicle door, so that the pallet transferring trolley is used for realizing the connection between the power transmission vehicle body and the electric vehicle to be charged;
the pallet transfer cart station is arranged at the rear end of the rear floor of the power transmission vehicle body side by side along the width direction of the power transmission vehicle body; the power transmission vehicle for replacing the electric power of the electric vehicle further comprises a trolley connecting structure, wherein the trolley connecting structure is arranged on the trolley stations corresponding to the trays in a one-to-one mode, the trolley connecting structure is detachably connected between the trolley body and the ground, and the trolley for transferring the trays can run to the ground through the arranged trolley connecting structure;
the trolley linking structure comprises two strip-shaped track plates (3), the track plates are slidably arranged on a rear floor of the trolley body, and after the track plates slide towards the rear end of the trolley body, the front ends of the track plates can be lapped on a back door frame of the trolley body, the rear ends of the track plates are obliquely and downwards arranged and are linked with the ground, and the two track plates respectively form a channel for walking wheels at two sides of the trolley for tray transportation to pass through;
a tray containing frame (4) is arranged in the power transmission vehicle body, the whole tray containing frame is of a rectangular structure, the length direction of the tray containing frame is arranged along the length direction of the power transmission vehicle body, and more than two battery tray stations are arranged on the upper end face of the tray containing frame;
the tray containing frame comprises a bearing frame (5) which is of a horizontally arranged rectangular plate-shaped structure; supporting legs (6) are respectively vertically and downwardly arranged at four corners of the lower surface of the bearing frame, and the lower ends of the supporting legs are provided with connecting structures and are detachably connected to a rear floor of the power transmission vehicle body; the upper surface of the bearing frame is provided with a tray limiting structure, the tray limiting structure comprises baffle plates (7) which are vertically arranged, the baffle plates are arranged along four edges of the upper surface of the bearing frame, and a section of the edge in any length direction on the upper surface of the bearing frame is an empty section to form a battery tray outlet, and the battery tray outlet is arranged opposite to the side door of the power transmission vehicle body; the area of the upper surface of the bearing frame corresponding to the inner side of the baffle is larger than or equal to the sum of the areas of the four battery trays in the horizontal direction, and four mutually communicated battery tray stations are formed;
step c, driving the transportation equipment to a charging pile, and completing the step of charging the undercharged battery;
the charging connector is arranged in the power transmission vehicle body and corresponds to the charging interface on the battery tray (1) one by one, the charging end of the charging connector is detachably connected to the charging interface in an inserting mode, the connecting end of the charging connector is connected with the charging bus, and one end, far away from the charging connector, of the charging bus can extend to the outside of the power transmission vehicle body and is used for being connected with the charging pile (32);
the charging bus is arranged along the right side of the width direction of the power transmission vehicle body, and the charging bus can extend out of the power transmission vehicle body from the back door of the power transmission vehicle body;
be connected with in the outer end of charging bus and fill the electric pile plug, it can the plug-in connection fill on electric pile to fill electric pile plug.
2. The battery replacement method for the electric automobile according to claim 1, wherein the bearing frame comprises two horizontal cross rods (8) and two horizontal longitudinal rods (9), the cross rods and the longitudinal rods are connected in a horizontal direction to form a rectangular frame, and a framework arranged in a groined shape is further connected inside the rectangular frame enclosed by the cross rods and the longitudinal rods; the framework comprises two or more transverse framework rods (10) and longitudinal framework rods (11), and the transverse framework rods are arranged at intervals along the length direction of the longitudinal rods; the longitudinal frame rods are two or more and are arranged at intervals in the length direction of the transverse rods;
a plurality of eyelet bearings (12) which are arranged upwards are arranged at intervals along the length direction of the upper surfaces of the transverse rod, the longitudinal rod, the transverse skeleton rod and the longitudinal skeleton rod;
the tray limiting structure further comprises a turnover baffle (13) arranged corresponding to the vacant section, and the lower end of the turnover baffle is hinged to the bearing frame and can rotate in the vertical direction; a turnover baffle locking mechanism is arranged between the turnover baffle and the baffle which is in the same direction as and adjacent to the turnover baffle so as to enable the turnover baffle to be kept in a vertical state;
the turnover baffle locking mechanism comprises a first lug arranged on the outer side surface of the baffle, and a first lock hole which is horizontal is arranged on the first lug; a second bump is arranged on the outer side face of the turnover baffle, a second lock hole which is horizontally arranged is arranged on the second bump, and when the turnover baffle rotates to a vertical state, the first lock hole and the second lock hole are oppositely arranged and can be connected together through a horizontal bolt (14);
auxiliary supporting legs (15) are respectively arranged between the two groups of supporting legs arranged along the length direction of the bearing frame, and the lower ends of the auxiliary supporting legs are abutted and supported on the rear floor of the power transmission vehicle body;
the length of the supporting leg is greater than or equal to the height of the pallet transferring trolley; and the length of the supporting leg is greater than or equal to the thickness of the battery tray; an empty tray placing station and two pallet transferring cart stations are arranged in a rectangular corresponding area formed by connecting lines of four supporting legs on a rear floor of a power transmission cart body, and an empty battery tray is placed on the empty tray placing station;
the pallet transfer cart stations are arranged side by side along the width direction of the bearing frame;
the tray transfer cart station is just opposite to the rear end of the bearing frame; the empty tray placing station is just opposite to and is positioned right below the front end of the bearing frame.
3. The battery replacement method for the electric vehicle as claimed in claim 1, wherein the pallet transferring cart comprises a cart body, a horizontal rectangular support panel (16) is arranged right above the cart body, and vertical upward enclosing plates (17) are arranged along three sides of the upper surface of the support panel, so that the support panel and the enclosing plates together form a box body with an upper end and an open structure at one side, a battery pallet transferring station for placing a battery pallet is formed inside the box body, and the open side of the box body is a battery pallet placing end; a support panel vertical translation control mechanism is arranged between the cart body and the support panel, and the support panel vertical translation control mechanism can drive the support panel to translate in the vertical direction, so that the battery tray placing end can be respectively connected with the power transmission cart body and the electric vehicle to be converted;
the coamings (17) are arranged along the side surfaces of two length directions and one width direction of the support panel;
the coaming comprises transverse coamings (18) and folding coamings (19), the transverse coamings are fixed on one side face of the supporting panel in the width direction, the two folding coamings are arranged along two side faces of the supporting panel in the length direction respectively, the folding coamings comprise first vertical plates (20), the first vertical plates are hinged with the side faces of the supporting panel in the length direction, and the lower ends of the first vertical plates can vertically rotate by taking the upper ends of the first vertical plates as rotating centers; the upper end of the first vertical plate is connected with a horizontal plate (21) which extends horizontally outwards, the upper surface of the horizontal plate is parallel to the upper surface of the supporting panel, and the outer end of the horizontal plate is connected with a second vertical plate (22) which is vertically upwards; the transverse enclosing plate, the supporting panel, the horizontal plate and the second vertical plate form the box body together;
the upper surface of the supporting panel is provided with two or more guide rails along the length direction of the supporting panel, and the two or more guide rails are arranged at intervals along the width direction of the supporting panel;
the guide rail is a fluency strip guide rail (23);
the vertical translation control mechanism of the supporting panel comprises two lifting control frames which are arranged at intervals along the width direction of the trolley body; the lifting control frame comprises a lifting rod (24) and a driving rod (25), the middle positions of the lifting rod and the driving rod are hinged together through a hinge shaft which is horizontally arranged, and the lifting rod and the driving rod are in an X-shaped structure in the vertical direction; the upper end and the lower end of the lifting rod are both in a sliding block structure and are sequentially and correspondingly matched in sliding chutes formed in the supporting panel and the trolley body in a sliding manner; the upper end and the lower end of the driving rod are sequentially and correspondingly hinged to the supporting panel and the trolley body; a driving mechanism is arranged between the cart body and the driving rod and can push the driving rod to vertically rotate by taking the lower end of the driving rod as a rotating center;
the driving mechanism comprises a push rod (26) which is horizontally arranged, and two ends of the push rod respectively form a hinge shaft for connecting the two groups of lifting rods and the driving rod in a hinged manner; a telescopic mechanism is arranged between the push rod and the cart body, and two ends of the telescopic mechanism are respectively hinged with the push rod and the cart body;
the telescopic mechanism is a hydraulic cylinder (27);
the trolley body comprises a trolley underframe in a rectangular frame structure, universal wheels (28) are arranged at four corners below the trolley underframe, a trolley handrail (29) is detachably connected to one side, which is far away from the built-in end, of the trolley underframe, the trolley handrail is a tubular component in an inverted U-shaped structure, and the lower end of the trolley handrail is detachably inserted into the trolley underframe;
the trolley chassis comprises a bottom cross rod (30) and a bottom longitudinal rod (31), and the two bottom cross rods and the two bottom longitudinal rods are connected to form a rectangular frame; the lower end of the driving rod is hinged to the inner side surface of the bottom longitudinal rod; the lower end of the lifting rod is in sliding fit with the inner side surface of the bottom longitudinal rod;
the battery tray is four, and each battery tray can hold eight batteries.
CN201810501106.8A 2018-05-23 2018-05-23 Battery replacement method for electric automobile Active CN108639025B (en)

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Application Number Priority Date Filing Date Title
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108706024A (en) * 2018-05-23 2018-10-26 力帆实业(集团)股份有限公司 Pallet transhipment cart
CN113787934B (en) * 2021-11-13 2022-07-05 杭州非德新能源科技有限公司 Battery quick change device of electronic commodity circulation car
CN115071485B (en) * 2022-06-28 2024-09-10 蓝谷智慧(北京)能源科技有限公司 Movable trolley replacing vehicle

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JP2000335256A (en) * 1999-05-31 2000-12-05 Yazaki Ind Chem Co Ltd Mobile carrier
CN102390440A (en) * 2011-09-22 2012-03-28 柳崇禧 Movable automatic power charging and switching station as well as cell rapid replacement method for electric automobile
CN202518238U (en) * 2012-03-27 2012-11-07 山东电力集团公司 Trolley for replacing battery box of electric vehicle
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CN104118403A (en) * 2014-06-25 2014-10-29 许继电气股份有限公司 Limiting lock, box transferring tray using limiting lock and box transferring trolley
CN206049723U (en) * 2016-08-23 2017-03-29 索凌电气有限公司 A kind of lead-acid battery handcart for transporting

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