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CN108340633B - Adhesive-fixed laminated crack-stop section bar - Google Patents

Adhesive-fixed laminated crack-stop section bar Download PDF

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Publication number
CN108340633B
CN108340633B CN201810205433.9A CN201810205433A CN108340633B CN 108340633 B CN108340633 B CN 108340633B CN 201810205433 A CN201810205433 A CN 201810205433A CN 108340633 B CN108340633 B CN 108340633B
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China
Prior art keywords
crack
layer
layer part
stopping
strip
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CN201810205433.9A
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CN108340633A (en
Inventor
姜峰
栾晓圣
张涛
查旭明
郭必成
张丽彬
徐佳禄
尹纪博
王珂
曹亮
王福增
言兰
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Huaqiao University
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Huaqiao University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/02Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0004Cutting, tearing or severing, e.g. bursting; Cutter details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0008Electrical discharge treatment, e.g. corona, plasma treatment; wave energy or particle radiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/03Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers with respect to the orientation of features
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/756Refurbishable, i.e. marks or scratches can be removed

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Thermal Sciences (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention discloses a bonding and fixing laminated crack-stopping section, which comprises a plurality of single-layer parts with crack-stopping structures, wherein one surface of the top and bottom of each single-layer part is provided with the crack-stopping structures, the single-layer parts are staggered, overlapped and fixedly connected at a preset angle to form the crack-stopping section, and the staggered superposition of the single-layer parts is realized through the selective ply bonding of 3D printing. It has the following advantages: the crack-stopping structure material can prevent crack growth in a specific direction, and has firm fixation and high processing efficiency.

Description

Adhesive-fixed laminated crack-stop section bar
Technical Field
The invention relates to the field of materials, in particular to a crack stop profile for bonding, fixing and laminating.
Background
Fracture is the primary form of catastrophic failure of a component, the root cause of which is the formation and propagation of cracks from the original defects of the material (profile). The mechanisms of crack initiation and propagation can be largely divided into three categories: crack growth under cyclic loading, crack growth under high temperature creep conditions, and crack growth under stress corrosion. The sudden nature of crack failure makes it a culprit for many major accidents. Thus, a great deal of research is devoted to the prevention and repair of microcracks in components, and the current research is mainly focused on three aspects:
(1) existing crack repair aspects include forming a hard surface alloy layer by mechanical impact, thereby improving the fatigue resistance of the metal surface, as disclosed in patent CN 201610359455.1; the surface microcracks are closed by laser treatment, as disclosed in patent CN 101239432A; the pulse discharge treatment dulls the microcrack tip, reduces stress concentration and prevents crack propagation, as disclosed in patent CN105429203 a; or a composite treatment technique of three techniques, such as patent CN98125434.9, discloses a method for composite treatment of microcracks using mechanical impact and laser impact.
(2) In the aspect of development of the crack-arresting material, microcapsules are arranged in the material, and when cracks propagate to the microcapsules, substances such as repairing agents, curing agents and the like are released, as disclosed in patent CN200710029991.6, so that further propagation of the cracks is prevented; the high-temperature bonding phase is arranged in the material, when the temperature reaches a certain level, the bonding phase melts and fills the microcracks generated, so as to prevent the microcracks from further expansion, as disclosed in patent CN201310526168.1, and the method is more effective in controlling high-temperature creep failure; a crack blocking layer is arranged inside the material to control the expansion of cracks in the material, and the crack blocking layer has a self-repairing function, such as the technology disclosed in patent CN 200980113311.6.
(3) In the aspect of design of the crack-arresting parts, the local reinforcement of stress concentration parts of the components is used for limiting the generation and the expansion of cracks, as disclosed in the patent CN201510981219.9 and the patent CN 201210040846.
The existing crack-stopping materials all need to change the basic structure of the materials greatly, so that the original physical and mechanical properties (such as strength reduction, heat conduction performance reduction and the like) of the materials are affected, and the manufacturing cost of the materials is high.
Disclosure of Invention
The invention provides a bonding and fixing laminated crack stop profile, which overcomes the defects of prevention and repair of microcracks in members in the background art.
One of the adopted technical schemes for solving the technical problems is as follows:
the laminated crack-stopping section comprises a plurality of layers of single-layer parts with crack-stopping structures, wherein one surface of the top and bottom double surfaces of each single-layer part is provided with the crack-stopping structures, the single-layer parts are staggered, overlapped and fixedly connected at a preset angle to form the crack-stopping section, and the staggered superposition of the single-layer parts is realized through the selective ply bonding of 3D printing.
Preferably, the crack-stopper structure comprises a plurality of strip-shaped bulges which are convexly arranged on the surface containing the crack-stopper structure and are arranged in the same direction, and the strip-shaped bulges of the crack-stopper structure are arranged in parallel.
Preferably, the single layer portion is in the top and bottom double sides: the first surface is provided with the crack stopper structure, the second surface is not provided with the crack stopper structure, and the arrangement of the first surface and the second surface of the multilayer single-layer part of the crack stopper profile is in the same direction.
Preferably, the thickness of the single layer part is 0.01-1 mm; the strip-shaped protrusions of the crack-stopping structure cross the length or width direction of the whole single-layer part, the distance between every two adjacent strip-shaped protrusions is 0.01-0.1 mm, and the height of each strip-shaped protrusion accounts for 50% -80% of the thickness of the single-layer part.
Preferably, the strip-shaped protrusion is a D-shaped strip-shaped protrusion.
Preferably, the D-shaped strip-shaped protrusion has a plane and an arc surface connecting the plane, and the plane is fixedly connected to the single layer portion.
Preferably, the staggered angle of the strip-shaped protrusions of every two adjacent single-layer parts in the multi-layer single-layer part is 45-90 degrees.
The second technical scheme adopted for solving the technical problems is as follows:
the manufacturing method of the adhesive-fixed laminated crack-stop section comprises the following steps:
step 1, conveying raw materials to a cutting mechanism, cutting a first single-layer part on the raw materials by the cutting mechanism, and cutting and forming a crack-stopping structure on the first single-layer part, wherein the first single-layer part forms a last single-layer part, and the last single-layer part descends;
step 2, continuously conveying the raw materials to a cutting mechanism, cutting another single-layer part on the raw materials by the cutting mechanism, and cutting and forming a crack-stopping structure on the other single-layer part, wherein the other single-layer part layer is leaned against the previous single-layer part;
and 3, rolling the other single-layer part by a press roller to enable the single-layer parts close to each other to be overlapped and fixed, wherein the other single-layer part forms the last single-layer part, and the overlapped and fixed single-layer parts descend and continue to execute the step 2 until the crack-stopping profile is processed.
The third technical scheme adopted for solving the technical problems is as follows:
the processing equipment for bonding and fixing the laminated crack-arrest profiles comprises a frame, a lifting mechanism, a pressing roller and a cutting mechanism, wherein the lifting mechanism is provided with a lifting table capable of lifting; the frame is provided with a platform, and the platform is provided with a through hole penetrating up and down; the cutting mechanism is arranged on the frame, the cutting mechanism cuts and forms a single layer part on the raw material conveyed to the platform, and the cut single layer part is corresponding to Ji Tongkong; the lifting mechanism is arranged on the frame, a lifting table of the lifting mechanism is positioned right below the through hole, and the lifting table drives a single layer on the lifting mechanism to descend; the press roller can be movably connected on the platform and presses the single-layer parts stacked together on the lifting platform through the press roller to be fixed together through staggered stacking of multiple single-layer parts.
Compared with the background technology, the technical proposal has the following advantages:
the multi-layer crack-stopping structure comprises a plurality of layers of single-layer parts with crack-stopping structures, wherein one surface of each single-layer part is provided with the crack-stopping structures, the multi-layer single-layer parts are fixedly connected in a staggered mode at a preset angle to form a crack-stopping profile, the staggered superposition of the multi-layer single-layer parts is realized through selective ply bonding of 3D printing, the crack of the materials of the crack-stopping structures can be prevented from expanding in a specific direction, the staggered superposition of the multi-layer single-layer parts is realized through selective ply bonding of 3D printing, the fixedly connection is firm, and the processing efficiency is high.
The crack-stopping structure comprises a plurality of strip-shaped bulges which are convexly arranged on the surface containing the crack-stopping structure and are arranged in the same direction, and the strip-shaped bulges of the crack-stopping structure are arranged in parallel, so that the effect of preventing the expansion of cracks in a specific direction is better.
The first surface and the second surface of the multi-layer single-layer part of the laminated crack stop section are arranged in the same direction, the lamination and the fixation are convenient, the connection strength between the layers is enhanced, and the effect of preventing the crack from expanding is further improved.
The strip-shaped bulges are D-shaped strip-shaped bulges, so that the effect of preventing crack propagation is further improved.
The thickness of the single layer part is 0.01-1 mm, the height of the strip-shaped protrusions accounts for 50-80% of the thickness of the single layer part, the strip-shaped protrusions transversely penetrate through the length or width direction of the whole single layer part, the distance between every two adjacent strip-shaped protrusions is 0.01-0.1 mm, the strength of the single layer part is enhanced, and the effect of preventing crack growth is further improved.
The manufacturing method of the adhesive-fixed laminated crack-stop section comprises the following steps: the raw materials are conveyed to a cutting mechanism, the cutting mechanism cuts a first single-layer part on the raw materials, a crack-stopping structure is formed on the first single-layer part in a cutting mode, the first single-layer part forms a last single-layer part, and the last single-layer part descends; the raw material is continuously conveyed to a cutting mechanism, the cutting mechanism cuts another single-layer part on the raw material, the other single-layer part is cut to form a crack-stopping structure, and the other single-layer part layer is leaned against the previous single-layer part; the press roller rolls on the other single layer part so that the single layer parts of the layers close together are overlapped and fixed, the other single layer part forms the last single layer part, the overlapped and fixed single layer parts descend and continue to execute the step 2 until the crack-stopping section is processed, the processing is convenient and quick, and the production cost is low.
The processing equipment comprises a frame, a lifting mechanism, a compression roller and a cutting mechanism, wherein the lifting mechanism is provided with a lifting table capable of lifting; the frame is provided with a platform, and the platform is provided with a through hole penetrating up and down; the cutting mechanism is arranged on the frame, the cutting mechanism cuts and forms a single layer part on the raw material conveyed to the platform, and the cut single layer part is corresponding to Ji Tongkong; the lifting mechanism is arranged on the frame, a lifting table of the lifting mechanism is positioned right below the through hole, and the lifting table drives a single layer on the lifting mechanism to descend; the press roller can be movably connected onto the platform, and the single-layer parts stacked on the lifting platform are fixed together by staggered stacking of multiple layers of single-layer parts through the press roller, so that the press roller is reasonable in layout, compact in structure, convenient and rapid to process and low in production cost.
Drawings
The invention is further described below with reference to the drawings and examples.
FIG. 1 is a front view of a single layer portion of one embodiment showing crack growth after uniaxial tensile testing.
FIG. 2 is a photograph of the back of a crack growth after uniaxial tensile testing of a single layer portion of one embodiment.
Fig. 3 is a schematic diagram of a process for forming a crack-arrest profile with bonded and fixed stacks by interlacing, overlapping and fixedly connecting two single-layer parts in a specific embodiment.
Fig. 4 is a schematic diagram of a process for forming a crack-arrest profile with bonded and fixed stacks by interlacing and fixedly connecting two single-layer parts in another embodiment.
Fig. 5 is a schematic structural view of a processing apparatus for adhesively securing laminated crack stop profiles.
Detailed Description
The laminated crack stop profile is adhesively secured, see fig. 1 to 4, comprising a plurality of single layer sections 10 comprising a crack stop structure, each of the single layer sections being on both sides of the top and bottom: the first surface is provided with the crack-stopping structure, the second surface is not provided with the crack-stopping structure, and the arrangement of the first surface and the second surface of the multilayer single-layer part of the crack-stopping profile is in the same direction; the crack-stopping structure comprises a plurality of strip-shaped bulges 11 which are convexly arranged on the surface containing the crack-stopping structure and are arranged in the same direction, and the strip-shaped bulges 11 of the crack-stopping structure are arranged in parallel. The multi-layer single-layer part 10 is fixedly connected with a preset angle in a staggered manner to form the crack-arrest profile, and the staggered stacking of the multi-layer single-layer part is realized through selective ply bonding of 3D printing. According to the requirement, the stress can be eliminated by adopting a heat treatment technology after the superposition and the fixation, and the heat treatment technology comprises the following steps: quenching at 200 ℃ followed by low temperature annealing, such as annealing for 4 hours.
Preferably, the thickness of the single layer portion 10 is 0.01 to 1mm; the strip-shaped protrusions 11 of the crack-stopping structure cross the length or width direction of the whole single-layer part, the distance between every two adjacent strip-shaped protrusions 11 is 0.01-0.1 mm, and the height of each strip-shaped protrusion 11 accounts for 50% -80% of the thickness of the single-layer part. Preferably, the strip-shaped protrusion is a D-shaped strip-shaped protrusion, the D-shaped strip-shaped protrusion is provided with a plane and an arc surface for connecting the plane, and the plane is fixedly connected with the single-layer part.
Fig. 1 and 2 are pictures obtained by performing uniaxial tensile test on a single layer portion in this embodiment, obtaining propagation of cracks, and observing the propagation with a scanning electron microscope. The picture shows that the crack is on the propagation path, the crack is extended to a certain extent in the vertical direction of the propagation path, the rapid propagation of the crack is prevented, and the closing phenomenon of the crack tip is generated.
Preferably, the staggered angle of the strip-shaped protrusions of every two adjacent single-layer parts in the multi-layer single-layer part is 45-90 degrees.
In one embodiment: the staggered angle of the strip-shaped protrusions of every two adjacent single-layer parts in the multi-layer single-layer part is 90 degrees, as shown in fig. 3.
In another embodiment: the staggered angle of the strip-shaped protrusions of every two adjacent single-layer parts in the multi-layer single-layer part is 45 degrees, as shown in fig. 4.
The manufacturing method of the adhesive-fixed laminated crack-stop section comprises the following steps:
step 1, conveying raw materials to a cutting mechanism, cutting a first single-layer part on the raw materials by the cutting mechanism, and cutting and forming a crack-stopping structure on the first single-layer part, wherein the first single-layer part forms a last single-layer part, and the last single-layer part descends;
step 2, continuously conveying the raw materials to a cutting mechanism, cutting another single-layer part on the raw materials by the cutting mechanism, and cutting and forming a crack-stopping structure on the other single-layer part, wherein the other single-layer part layer is leaned against the previous single-layer part;
and 3, rolling the other single-layer part by a press roller to enable the single-layer parts close to each other to be overlapped and fixed, wherein the other single-layer part forms the last single-layer part, and the overlapped and fixed single-layer parts descend and continue to execute the step 2 until the crack-stopping profile is processed.
In this embodiment, the selective ply bonding by 3D printing is for example: the bottom layer of the raw material is provided with an adhesive material, and a crack-stopping structure is processed on the top layer of the single-layer part; the press roller is, for example, a press roller which can emit higher temperature, and the bonding material is melted and bonded and fixed with the overlapped multi-layer single layer part in the rolling process of the press roller.
Referring to fig. 5, the processing device for bonding and fixing laminated crack-stop profiles comprises a frame, a lifting mechanism, a press roll 2 and a cutting mechanism 1, wherein the lifting mechanism is provided with a lifting table 5 capable of lifting; the frame is provided with a platform, and the platform is provided with a through hole penetrating up and down; the cutting mechanism is arranged on the frame, the cutting mechanism cuts and forms a single layer part on the raw material 6 conveyed to the platform, the single layer part is cut to form a crack-stopping structure 3, and the cut single layer part is opposite to the cut single layer part Ji Tongkong; the lifting mechanism is arranged on the frame, a lifting table 5 of the lifting mechanism is positioned right below the through hole, and the lifting table drives a single layer on the lifting table to descend; the press roller 2 is movably connected on the platform and presses the single-layer parts 4 stacked together on the lifting platform through the press roller to be fixed together in a staggered stacking mode of a plurality of single-layer parts. In this embodiment, the raw material 6 is discharged in a rolling manner, and the other side of the frame is also received in a rolling manner to form a receiving portion 7. The cutting mechanism is, for example, a laser 1.
The foregoing description is only illustrative of the preferred embodiments of the present invention, and therefore should not be taken as limiting the scope of the invention, for all changes and modifications that come within the meaning and range of equivalency of the claims and specification are therefore intended to be embraced therein.

Claims (5)

1. The crack arrest section bar of bonding fixed range upon range of, its characterized in that: the multi-layer single-layer part comprises a plurality of single-layer parts with crack-stopping structures, wherein one surface of the top and bottom of each single-layer part is provided with the crack-stopping structures, the multi-layer single-layer parts are staggered, overlapped and fixedly connected at a preset angle to form a crack-stopping section, and the staggered superposition of the multi-layer single-layer parts is realized through selective ply bonding of 3D printing; the crack-stopping structure comprises a plurality of strip-shaped bulges which are convexly arranged on the surface containing the crack-stopping structure and are arranged in the same direction, and the strip-shaped bulges of the crack-stopping structure are arranged in parallel; the single layer part is arranged on the top and bottom sides: the first surface is provided with the crack-stopping structure, the second surface is not provided with the crack-stopping structure, and the arrangement of the first surface and the second surface of the multi-layer single-layer part of the crack-stopping profile is in the same direction; the strip-shaped bulge is a D-shaped strip-shaped bulge; the D-shaped strip-shaped bulge is provided with a plane and an arc surface for connecting the plane, and the plane is fixedly connected with the single-layer part.
2. The adhesively-bonded laminated crack stop profile according to claim 1, wherein: the thickness of the single layer part is 0.01-1 mm; the strip-shaped protrusions of the crack-stopping structure cross the length or width direction of the whole single-layer part, the distance between every two adjacent strip-shaped protrusions is 0.01-0.1 mm, and the height of each strip-shaped protrusion accounts for 50% -80% of the thickness of the single-layer part.
3. The adhesively-bonded laminated crack stop profile according to claim 1, wherein: the staggered angle of the strip-shaped protrusions of every two adjacent single-layer parts in the multi-layer single-layer part is 45-90 degrees.
4. The method for manufacturing the adhesive-fixed laminated crack-stopper profile according to claim 1, characterized in that: comprising the following steps:
step 1, conveying raw materials to a cutting mechanism, cutting a first single-layer part on the raw materials by the cutting mechanism, and cutting a formed crack-stopping structure on the first single-layer part, wherein the first single-layer part forms a last single-layer part, and the last single-layer part descends;
step 2, continuously conveying the raw materials to a cutting mechanism, cutting another single-layer part on the raw materials by the cutting mechanism, and cutting and forming a crack-stopping structure on the other single-layer part, wherein the other single-layer part layer is leaned against the previous single-layer part;
and 3, rolling the other single-layer part by a press roller to enable the single-layer parts close to each other to be overlapped and fixed, wherein the other single-layer part forms the last single-layer part, the overlapped and fixed single-layer parts descend, and the step 2 is continuously carried out until the crack-stopping profile is processed.
5. The processing apparatus for adhesively securing laminated crack stop profiles of claim 1, wherein: comprises a frame, a lifting mechanism, a compression roller and a cutting mechanism, wherein the lifting mechanism is provided with a lifting table capable of lifting; the frame is provided with a platform, and the platform is provided with a through hole penetrating up and down; the cutting mechanism is arranged on the frame, the cutting mechanism cuts and forms a single layer part on the raw material conveyed to the platform, and the cut single layer part is corresponding to Ji Tongkong; the lifting mechanism is arranged on the frame, a lifting table of the lifting mechanism is positioned right below the through hole, and the lifting table drives a single layer on the lifting mechanism to descend; the press roller can be movably connected on the platform and presses the single-layer parts which are overlapped on the lifting platform through the press roller, and the single-layer parts are fixed together through staggered overlapping of a plurality of layers of single-layer parts.
CN201810205433.9A 2018-03-13 2018-03-13 Adhesive-fixed laminated crack-stop section bar Active CN108340633B (en)

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CN109316860B (en) * 2018-12-17 2024-05-31 中山尚诚环保科技有限公司 Filter screen, filter device and manufacturing method of filter screen

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CN208101222U (en) * 2018-03-13 2018-11-16 华侨大学 A kind of crack arrest profile for the stacking that is adhesively fixed

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CN105729806A (en) * 2016-04-03 2016-07-06 吉林大学 3D device for laminated manufacturing of powder and 3D printing method
CN106586640A (en) * 2016-12-23 2017-04-26 际华三五零二职业装有限公司 Crack-stopper layer material slice positioning press-bonding and wrapping belt take-up and pay-off device of sheathing machine
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