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CN108130527A - A kind of WC particle enhances composite coating - Google Patents

A kind of WC particle enhances composite coating Download PDF

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Publication number
CN108130527A
CN108130527A CN201611091798.0A CN201611091798A CN108130527A CN 108130527 A CN108130527 A CN 108130527A CN 201611091798 A CN201611091798 A CN 201611091798A CN 108130527 A CN108130527 A CN 108130527A
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particle
coating
wear
powder
composite coating
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CN201611091798.0A
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林艳红
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00Coating starting from inorganic powder
    • C23C24/08Coating starting from inorganic powder by application of heat or pressure and heat
    • C23C24/10Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer
    • C23C24/103Coating with metallic material, i.e. metals or metal alloys, optionally comprising hard particles, e.g. oxides, carbides or nitrides

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Powder Metallurgy (AREA)

Abstract

A kind of WC particle enhances composite coating, and in order to improve the antiwear characteristic of Ti6Al4V titanium alloys, the coating using WC particle as hardening constituent is prepared for using laser deposition in Ti6Al4V titanium alloy surfaces.WC particle reinforced phase even dispersion is distributed in the base, and part fusing has occurred in particle, is distributed from granular center to matrix and is showed different form and component.Due to the refined crystalline strengthening effect of the TiC dispersion-strengthernings and laser deposition matrix of not molten WC particles and generation, the hardness and wearability of base material are improved.Under the conditions of identical fretting wear, the volume wear of base material is 55. 2 times of composite coating.

Description

A kind of WC particle enhances composite coating
Technical field
The present invention relates to a kind of coated material more particularly to a kind of WC particle enhancing composite coatings.
Background technology
Ti6Al4V titanium alloy wear-resisting properties are poor, limit the performance of its performance potential.To improve the wear-resisting of titanium alloy Property, carried out high-temperature carburizing and nitrided surface heat treatment, physical vapour deposition (PVD) and chemical vapor deposition hard wear-resistant layer and wait from The researchs such as son spraying, however face coat and modification technology all Shortcomings are inevitably present in coating structure a certain amount of Loose, micro-crack, hole the defects of, especially binding force is weak between coating and matrix, in contact mechanical stress and thermal stress Interface obscission easily occurs under synergy.
It studies extensively at present and the composite layer of application mainly has carbide ceramics, oxide ceramics, nitride ceramics And metallic compound etc., SiC, TiC, Al2O3、TiB2, the high rigidity ceramic phase such as WC application, obtain the wearability of coating Very big raising.Laser melting and coating technique has been commonly used for preparing metal pottery due to the advantages that energy density is high, heat affected area is small The obdurability of metal and ceramics excellent wear-resisting, corrosion resisting property are organically combined, significantly improve material by porcelain composite coating material Wear-resisting property.But particles fuse and composite coating tearing tendency be greatly presently, there are main problem.Although by optimizing work The methods of skill parameter, can improve problems of crack, but not solve the problems, such as inherently, and control composition graded is demonstrate,proved Bright is a kind of effective means for solving cracking.And laser deposition molding technology is based on laser melting and coating technique and Quick-forming skill Art, can be by accurately controlling the coaxial conveying of two or more material powders to realize material composition, heterogeneous microstructure and performance Gradient distribution, avoid the technologies such as traditional powder metallurgic method, fusion casting, combustion synthesis method prepare coating there are apparent boundaries The shortcomings that face, easily generation spalling damage.
Invention content
The purpose of the invention is to improve the wearability of Ti6Al4V titanium alloys, it is compound to devise a kind of WC particle enhancing Coating.
The technical solution adopted by the present invention to solve the technical problems is:
The raw material for preparing of WC particle enhancing composite coating includes:Size is selected to be closed for the Ti6Al4V of 100mm × 60mm × 30mm For gold as base material, deposition is spherical Ti6Al4V powder (granularity is 44-100 μm) and WC powder with material (granularity is 40-110 μm) Mixed-powder.
WC particle enhancing composite coating preparation process be:Base material oxide layer is polished off with sand paper, is removed with alcohol washes Two kinds of powder are respectively put into two feed bins of powder feeder by substrate surface impurity, by controlling the powder feeding rate of different powder cabins, Each deposition layer component is made to change according to certain rules, it is 20% that the mass fraction of WC increases to last layer from the 0 of first layer.Shaping layer Number is 6 layers, every layer of 1mm, and substrate and powder are dried 5h in 150 DEG C of vacuum driers.Experiment is 5kW power with laser CO2Cross-flow laser, the vacuum degree of inert gas dynamic protection system is up to 10-2Pa fills purity for 99.99% argon gas, and oxygen contains Amount<5×10-5.Laser processing technology parameter be laser power 1800-2100W, focal length 300mm, sweep speed 2-10mm/s, together Axis powder feed rate 3g/min, multi-track overlapping rate 33%, nebulizer gas pressure 0.2MPa, carrier gas flux 3L/min.
WC particle enhancing composite coating detecting step be:Using SSX-550 types scanning electron microscope (SEM) and OLYMPUS- DP71 types light microscope (OM) analyzes the tissue of gradient composite coating.Sample hardness is detected with MVK-300 types microhardness testers, Pressure head is positive rectangular pyramid diamond, and load counterweight is 100g, tests power retention time 20s.Wear test is in SRV-3 fretting wears It is carried out in experimental machine, secondary to mill is GCr15 steel balls, and condition is atmosphere at room temperature dry Sliding Friction Wear.With the wear scar volumes of sample To characterize the wear-resisting property of coating.Base material and sample be respectively adhered on thickness after specimen surface is ground smooth, cleaning during experiment It spends and carries cylinder upper surface center for the experimental machine of 5mm.
Described uses laser deposition molding technique to be prepared for the composite coating using WC particle as reinforced phase.It is microcosmic Fabric analysis finds that WC particle even dispersion is distributed on Ti6Al4V matrixes, and WC particle is presented part and melts state, is closed with titanium The TiC phases of generation are found in the interface of the matrix of gold, show that the two is metallurgical binding.
The microhardness of the WC particle enhancing composite coating is analysis shows that gradient ascendant trend is presented in coating hardness, firmly Degree is maintained between HV390-460.
The WC particle enhancing composite coating is due to not molten WC particle and the TiC dispersion-strengthernings of generation and laser deposition base The refined crystalline strengthening effect of body tissue, base material wearability are significantly improved.Under atmosphere at room temperature DRY SLIDING, coating and The wear volume ratio of base material is 1/55.2.The wear mechanism of coating is peeled off based on abrasive wear along with a small amount of bonding.
The beneficial effects of the invention are as follows:
It is wear-resisting compound as titanium-based using high rigidity, dystectic WC particle in order to improve the wear-resisting property of Ti6Al4V titanium alloys The reinforced phase of coating prepares the coating of good metallurgical binding on substrate surface, realizes that its is micro- by the way that material composition is controlled to form The gradient distribution of tissue is seen, so as to eliminate conventional composite materials macroscopic interface, the continuous transition of base material and coating material is realized, makes Material property changes in gradient.
Specific embodiment
Case study on implementation 1:
The raw material for preparing of WC particle enhancing composite coating includes:Size is selected to be closed for the Ti6Al4V of 100mm × 60mm × 30mm For gold as base material, deposition is spherical Ti6Al4V powder (granularity is 44-100 μm) and WC powder with material (granularity is 40-110 μm) Mixed-powder.WC particle enhancing composite coating preparation process be:Base material oxide layer is polished off with sand paper, is removed with alcohol washes Two kinds of powder are respectively put into two feed bins of powder feeder by substrate surface impurity, by controlling the powder feeding rate of different powder cabins, Each deposition layer component is made to change according to certain rules, it is 20% that the mass fraction of WC increases to last layer from the 0 of first layer.Shaping layer Number is 6 layers, every layer of 1mm, and substrate and powder are dried 5h in 150 DEG C of vacuum driers.Experiment is 5kW power with laser CO2Cross-flow laser, the vacuum degree of inert gas dynamic protection system is up to 10-2Pa fills purity for 99.99% argon gas, and oxygen contains Amount<5×10-5.Laser processing technology parameter be laser power 1800-2100W, focal length 300mm, sweep speed 2-10mm/s, together Axis powder feed rate 3g/min, multi-track overlapping rate 33%, nebulizer gas pressure 0.2MPa, carrier gas flux 3L/min.WC particle enhances compound painting Layer detecting step be:Using SSX-550 types scanning electron microscope (SEM) and OLYMPUS-DP71 types light microscope (OM) analysis ladder Spend the tissue of composite coating.With MVK-300 types microhardness testers detect sample hardness, pressure head be positive rectangular pyramid diamond, load Counterweight is 100g, tests power retention time 20s.Wear test carries out on SRV-3 friction and wear testers, is to mill pair GCr15 steel balls, condition are atmosphere at room temperature dry Sliding Friction Wear.The wear-resisting property of coating is characterized with the wear scar volumes of sample. During experiment by specimen surface grind it is smooth, cleaning after by base material and sample be respectively adhered on thickness be 5mm experimental machine carry circle Cylinder upper surface center.
Case study on implementation 2:
With the increase of WC particle content in mixed-powder, distribution of particles density also accordingly increases in matrix.WC particle is from center Tissue topography to coated substrate gradually changes, in composite coating preparation process, in mixed-powder Ti6Al4V powder by It is low compared with WC particle in fusing point, fusing occurs first and forms molten bath, WC particle can be in titanium under high energy laser beam and molten bath effect Be partly dissolved in alloy melt (because absorb laser energy difference, melt degree and pattern it is different), so as to make W elements and C element is spread into molten bath, forms C layers of richness W richnesses.But since Ti belongs to carbide, it is much larger than with the affinity of C W, Ti and C have blocked the diffusions of W elements with reference to TiC layer is formed quickly, so as to enhance the wetability of particle and matrix, are formed Strong metallurgical combination.Due to the fast hot rapid cooling feature of laser deposition molding technology, high-melting-point WC particle has had little time in molten bath Running down, so as to effectively control the C element and W elements dissolved in molten bath.
Case study on implementation 3:
Gradient rising is presented in microhardness from base material to coating, and base material is about HV330 or so, and coating hardness is maintained at HV390- Between 460, the microhardness stabilization of coating shows that it has uniform mechanical property in same thickness region, is conducive to coating and exists It keeps stablizing when being acted on by external force.It is significantly improved in the microhardness of the coating at matrix 1.5mm distances, it may be possible to by In the coating nearer apart from matrix, since molten bath bottom degree of supercooling is excessive, cause molten bath that strong convection current occurs and makes undissolved WC locally sink to the bottom caused by, the temperature gradient in coating afterwards due to molten bath is gradually reduced, WC particle distribution tend to be equal Uniform dispersion, the hardness of coating gradually enhance with the increase of WC particle amount.The main reason for coating acquisition high rigidity is base The a large amount of WC not being melted of the Dispersed precipitate and TiC of a small amount of generation in body;Particulates reinforcements are in the process for undertaking load In play the role of " skeleton ", assume responsibility for main load, enhance the wear-resisting property of coating.There is preferable wetting with matrix in WC Property, interface bond strength is higher, avoids metal phase and the strong interfacial reaction of ceramic phase, reduces the several of ceramic particle peeling Rate makes the wearability of coating obtain apparent reinforcing.And the plastic deformation of material is then mainly completed by matrix, and WC can be overcome tough The advantages of such coating of the shortcomings that property is poor just combines the obdurability of metal material and ceramic material high rigidity.In addition, laser sinks Product forming is the process of a quick heating and cooling, and the geneva that rapid solidification structure is fine uniform is obtained after sedimentary cooling Body tissue produces refined crystalline strengthening effect.In conclusion the reinforcing of coating mainly has:Reinforcement carrying, matrix grain refinement.
Case study on implementation 4:
In entire wear process, the friction coefficient of base material changes over time more apparent, is presented gradually increased trend, and coating Friction coefficient change over time gently, wear initial stage, the friction coefficient of base material is rapidly increased to 0.85 from 0.5, rubs into stabilization After step section, the friction coefficient of base material is maintained between 0.75-0.85, and (5min) is fast within a short period of time for coating friction coefficient Speed enters the stabilization sub stage, is always held between 0.9-0.95 in this stage, and fluctuates small compared with base material.In identical atmosphere at room temperature Dry friction is slided, load 20N, vibration frequency 10Hz, under the conditions of single direction stroke 1mm, time 0.5h, the volume wear of base material For 0.127mm3, coating volume wear is 0.0023mm3, the volume wear of base material is 55.2 times of coating, shows that coating is resistance to It grinds functional.The worn surface SEM photograph of Ti6Al4V base materials and coating.It can be seen that substrate surface be covered with it is deep mixed Ditch dug with a plow, there are apparent plastic deformation, the strip bright band in polishing scratch is the plasticity that titanium alloy generates under higher contact stress Boundary during extension.Occur more white chip shape or graininess abrasive grain on surface, be the characteristic feature of abrasive wear.
Case study on implementation 5:
Due to Ti6Al4V, processing hardening is more serious in friction process, under subsequent friction and percussion, easily generates Fatigue crack is simultaneously extruded tear, and sheet abrasive dust is formed after disengaging, in addition hard-phase particles of disengaging etc. are in the secondary contact zone of friction Domain forms harder abrasive grain, so as to form apparent ditch dug with a plow.And coating abrasion surface is relatively smooth, is dispersed with tiny draw Trace and some particles to come off, without apparent plastic deformation and peel off, show the feature of abrasive wear.Coat inside and painting Layer is firmly combined with matrix, and WC particle is not easy to fall off in friction process or peels off, and the friction and wear behavior on surface is carried It is high.But there is one layer of adhesion layer on coating, the main component of adhesion layer is Fe and O, it is possible thereby to infer, adhesion layer is to grind By being transferred on coating surface to the material on bull ring during damage, show that face coat has the secondary material to mill in friction process The transfer of material;And the presence of oxygen element shows in wear process along with certain oxidation.

Claims (4)

1. a kind of WC particle enhances composite coating, prepare raw material and include:Size is selected as 100mm × 60mm × 30mm's For Ti6Al4V alloys as base material, deposition is that (granularity is for spherical Ti6Al4V powder (granularity is 44-100 μm) and WC powder with material 40-110 μm) mixed-powder.
2. WC particle according to claim 1 enhances composite coating, it is characterized in that the preparation of WC particle enhancing composite coating Step is:Base material oxide layer is polished off with sand paper, substrate surface impurity is removed with alcohol washes, two kinds of powder is respectively put into and are sent Two feed bins of powder device by controlling the powder feeding rate of different powder cabins, make each deposition layer component change according to certain rules, the matter of WC It is 20% that amount score increases to last layer from the 0 of first layer, and the forming number of plies is 6 layers, every layer of 1mm, by substrate and powder at 150 DEG C 5h is dried in vacuum drier, experiment is 5kW power CO with laser2Cross-flow laser, inert gas dynamic protection system Vacuum degree is up to 10-2Pa fills purity for 99.99% argon gas, oxygen content<5×10-5, laser processing technology parameter is laser work( Rate 1800-2100W, focal length 300mm, sweep speed 2-10mm/s, coaxial powder-feeding speed 3g/min, multi-track overlapping rate 33%, carrier gas Pressure 0.2MPa, carrier gas flux 3L/min.
3. WC particle according to claim 1 enhances composite coating, it is characterized in that the detection of WC particle enhancing composite coating Step is:It is applied using SSX-550 types scanning electron microscope (SEM) and OLYMPUS-DP71 types light microscope (OM) analysis graded composite The tissue of layer detects sample hardness with MVK-300 types microhardness testers, and pressure head is positive rectangular pyramid diamond, and load counterweight is 100g tests power retention time 20s, and wear test carries out on SRV-3 friction and wear testers, and secondary to mill is GCr15 steel balls, Condition is atmosphere at room temperature dry Sliding Friction Wear, characterizes the wear-resisting property of coating with the wear scar volumes of sample, and when experiment will examination Sample surface grinding is smooth, base material and sample are respectively adhered on the experimental machine that thickness is 5mm after cleaning carries cylinder upper surface Center.
4. WC particle according to claim 1 enhances composite coating, it is characterized in that being prepared using laser deposition molding technique Using WC particle as the composite coating of reinforced phase, Analysis on Microstructure finds that WC particle even dispersion is distributed in Ti6Al4V On matrix, WC particle is presented part and melts state, in the TiC phases with finding generation in the interface of the matrix of titanium alloy, shows two Person is metallurgical binding, microhardness analysis shows that coating hardness is presented gradient ascendant trend, hardness be maintained at HV390-460 it Between, due to the refined crystalline strengthening effect of the TiC dispersion-strengthernings and laser deposition matrix of not molten WC particle and generation, base material is wear-resisting Property be significantly improved, under atmosphere at room temperature DRY SLIDING, the wear volume ratio of coating and base material is 1/55.2, coating Wear mechanism based on abrasive wear, peeled off along with a small amount of bond, in order to improve the wearability of Ti6Al4V titanium alloys Can, using the reinforced phase of high rigidity, dystectic WC particle as the wear-resisting composite coating of titanium-based, prepare on substrate surface good The coating of metallurgical binding realizes that the gradient of its microstructure is distributed, so as to eliminate conventional composite by the way that material composition is controlled to form Material macroscopic interface realizes the continuous transition of base material and coating material, material property is made to change in gradient.
CN201611091798.0A 2016-12-01 2016-12-01 A kind of WC particle enhances composite coating Pending CN108130527A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109929986A (en) * 2019-03-08 2019-06-25 安徽信息工程学院 A kind of composite material and preparation method
WO2024255301A1 (en) * 2023-06-12 2024-12-19 佛山桃园先进制造研究院 Tc4 titanium alloy surface composite wear-resistant coating and preparation method therefor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109929986A (en) * 2019-03-08 2019-06-25 安徽信息工程学院 A kind of composite material and preparation method
WO2024255301A1 (en) * 2023-06-12 2024-12-19 佛山桃园先进制造研究院 Tc4 titanium alloy surface composite wear-resistant coating and preparation method therefor

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