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CN108033986B - Method for preparing steviosin - Google Patents

Method for preparing steviosin Download PDF

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CN108033986B
CN108033986B CN201810121890.XA CN201810121890A CN108033986B CN 108033986 B CN108033986 B CN 108033986B CN 201810121890 A CN201810121890 A CN 201810121890A CN 108033986 B CN108033986 B CN 108033986B
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steviosin
stevia rebaudiana
extracting
extraction
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CN108033986A (en
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赵永强
贾洪涛
姜兆兴
马亚琼
张树元
徐旭
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Inner Mongolia Changhui Biotechnology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07HSUGARS; DERIVATIVES THEREOF; NUCLEOSIDES; NUCLEOTIDES; NUCLEIC ACIDS
    • C07H15/00Compounds containing hydrocarbon or substituted hydrocarbon radicals directly attached to hetero atoms of saccharide radicals
    • C07H15/20Carbocyclic rings
    • C07H15/24Condensed ring systems having three or more rings
    • C07H15/256Polyterpene radicals
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07HSUGARS; DERIVATIVES THEREOF; NUCLEOSIDES; NUCLEOTIDES; NUCLEIC ACIDS
    • C07H1/00Processes for the preparation of sugar derivatives
    • C07H1/06Separation; Purification
    • C07H1/08Separation; Purification from natural products

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Abstract

The invention relates to a preparation method for extracting high-purity stevia rebaudiana from stevia rebaudiana. The method disclosed by the invention is simple in steps, the defect of water resource consumption caused by a large amount of water used in the traditional stevioside extraction method is avoided, the defects that a large amount of organic solvent or inorganic salt is used in the existing method, the subsequent impurity removal process is increased, the loss rate is high are also avoided, the production cost is further reduced, and the excellent extraction rate is obtained while the product purity is improved. The purity of the steviosin product prepared by the method is more than 98.5%, and the extraction rate is as high as more than 13.95%.

Description

Method for preparing steviosin
Technical Field
The invention relates to a preparation method of stevioside, in particular to a preparation method for extracting high-purity stevia rebaudiana from stevia rebaudiana.
Background
Steviosin, also known as stevioside and stevioside, is a natural, high-sweetness, low-calorie, non-cariogenic, safe and non-toxic sweetener, and is widely applied to products in the forms of food beverages, oral liquids, buccal tablets, chewing gums and the like. The steviosin is extracted from stevia rebaudiana Bertoni (stevia rebaudiana Bertoni) belonging to Compositae family. Among the glycosides contained in stevia rebaudiana Bertoni, the glycosides which are high in content and economically valuable include stevioside, rebaudioside A, rebaudioside C, and the like, and stevioside is a generic name for the above various sweet glycosides. The annual demand of steviosin worldwide exceeds 1 million tons, and the demand thereof is increasing at a rate of 30% per year; the annual output of China is 3000 tons, more than 80 percent of the annual output is exported to Japan, Korea, United states and other countries, and the market development requirements can not be met far. Therefore, the research and development of the steviosin extraction process are vigorously carried out, the development of the steviosin industry in China is driven, and the method has very important practical significance for pulling the national economy of China.
The stevia rebaudiana leaves contain a large amount of nonpolar substances such as oil, chlorophyll, essential oil and the like, and also contain a large amount of water-soluble substances such as protein, organic acid, tannin, saponin, pigment, inorganic salt and the like, and the existence of the substances has great influence on the extraction of the stevioside. The traditional method for extracting the stevioside usually uses a large amount of water for soaking and extracting, so that a large amount of water resource is consumed, and a stevioside product with higher purity cannot be obtained due to the interference of other components. In recent years, research on methods for preparing steviosin has been increasing, and various improvements in extraction, purification, impurity removal, modification, and the like have been proposed.
For example, CN107474086A discloses a method for preparing stevioside, which comprises the steps of pressurized countercurrent water extraction, activated carbon column or resin column decoloration and deodorization, industrial preparative chromatographic separation, plate-frame filtration and spray drying, wherein the purity of the product can reach more than 90%.
CN107118243A discloses an industrial preparation method of stevioside, which comprises the following steps: repeatedly soaking stevia rebaudiana leaf in acetic acid solution to obtain extractive solution, filtering, loading onto adsorption column, eluting with 0.5-1.0% sodium hydroxide, eluting with ethanol to obtain eluate, recovering ethanol, decolorizing with water to obtain sugar solution, decolorizing with decolorizing resin, and spray drying to obtain stevioside product with total glycoside content of above 88.9%, wherein RA component is above 52.7%.
CN106146574A discloses a method for compounding stevioside in stevia rebaudiana leaves by microwave-ultrasound, which comprises the following steps: washing stevia rebaudiana leaves, soaking in absolute ethyl alcohol, drying to obtain stevia rebaudiana leaf powder, adding water and a complex enzyme, uniformly mixing, performing microwave heating, performing ultrasonic treatment to obtain an extracting solution and filter residues, uniformly stirring the filter residues and diethyl ether, performing centrifugal separation, combining supernatant liquid and the extracting solution to obtain a total extracting solution, uniformly mixing an iron trichloride solution, a calcium hydroxide solution, a polyacrylamide solution and the total extracting solution to obtain a mixed solution, mixing the mixed solution with an aluminum sulfate solution, performing supercritical extraction, adsorbing the extracted solution by using macroporous resin, performing reduced pressure distillation, concentrating and drying to obtain a stevioside crude product, dissolving the stevioside crude product in water, adding attapulgite, refining, performing centrifugal concentration and drying to obtain the stevioside, wherein the purity can reach over 94.1%.
These methods have significant advantages over conventional extraction methods, but have certain obstacles in industrial production due to poor selectivity, loss rate, cost, poor continuous operability, or excessive loss rate. Therefore, aiming at the defects of the method for preparing the steviosin in the prior art, the invention aims to provide the method for preparing the steviosin, which has the advantages of simple process, high production efficiency and simple and convenient operation.
Disclosure of Invention
The invention provides a preparation method for extracting stevioside from stevia rebaudiana, which comprises the following steps:
(1) placing stevia rebaudiana leaf in an extraction tank, adding water 1-3 times of the weight of the raw materials, adding 1.0-3.0% of biological enzyme and stevioside 0.1-0.5% of the weight of the raw materials, extracting at normal temperature for 0.5-2h, and filtering to obtain an extracting solution;
(2) adding calcium carbonate powder in the same amount as the stevia rebaudiana raw material into the extracting solution, stirring, centrifuging, standing, and filtering to obtain a treatment solution;
(3) separating the treatment liquid in the step (2) by simulated moving bed chromatography to obtain a steviosin component;
(4) and (4) concentrating, centrifuging and drying the steviosin component in the step (3) to obtain the steviosin product.
Wherein, the biological enzyme in the step (1) is preferably 1.0-3.0% of pectinase and/or hemicellulase, and more preferably a mixture of 1:1 of pectinase and hemicellulase.
Wherein, in the step (4), the adsorbent filled by the simulated moving bed chromatography is silica gel, and the eluent is 15% ethanol solution; the flow rate of the adsorption area is 1-2 BV/h; the flow rate of an elution area is 1-3 BV/h; the switching time is 500-800 s; controlling the temperature to be 20-30 ℃; the pressure is controlled between 0.15MPa and 0.45 MPa;
the purity of the steviosin product prepared by the method is more than 98.5%, and the extraction rate is as high as more than 13.95%.
The method disclosed by the invention is simple in steps, the defect of water resource consumption caused by a large amount of water used in the traditional stevioside extraction method is avoided, the defects that a large amount of organic solvent or inorganic salt is used in the existing method, the subsequent impurity removal process is increased, the loss rate is high are also avoided, the production cost is further reduced, and the excellent extraction rate is obtained while the product purity is improved.
As indicated in the background art, stevia leaves contain a large amount of nonpolar substances such as oil, chlorophyll and essential oil, and also contain a large amount of water-soluble substances such as protein, organic acid, tannin, saponin, pigment and inorganic salt, and the presence of the substances has great influence on the extraction of the stevioside. The prior art carries out extensive research on the extraction, purification and refining of the steviosin, provides extraction schemes such as enzymolysis, ultrasonic extraction, microwave extraction, ultrahigh pressure extraction, supercritical extraction and the like, and also provides purification and refining methods such as flocculation, macroporous resin separation, membrane separation, recrystallization and the like. The inventor of the application conducts a large number of experiments on the basis of the prior art, and finds that a small amount of stevioside is added during extraction during the experiment, so that the extraction rate can be greatly improved, and an unexpected effect is obtained by adopting a calcium carbonate impurity removal method. The experimental results provided below are used to demonstrate the significant beneficial effects of the preparation method of the present invention. The method for measuring the purity and extraction rate of the stevioside in the product is a method known in the field.
Experimental materials: stevia rebaudiana, 15% ethanol, pectinase, hemicellulase, calcium carbonate, diethyl ether, aluminum sulfate, ferric trichloride, calcium hydroxide, polyacrylamide and 65% ethanol
The method comprises the following steps: according to the method of example 1, 100g of stevia is taken as a raw material.
Comparative method 1: CN106146574A the method of example 1, wherein 100g of stevia rebaudiana is taken as raw material.
Control method 2: CN107474086A, the method of example 1, 100g stevia rebaudiana Bertoni is taken as raw material.
Control method 3: placing 100g of stevia rebaudiana leaves in an extraction tank, adding water 2 times the weight of the raw materials, adding a mixture (1: 1) of pectinase and hemicellulase with the weight of 2.0% and stevioside with the weight of 0.2%, extracting for 1h at normal temperature, and filtering to obtain an extracting solution; removing impurities from the extracting solution through a primary membrane, and concentrating through a secondary membrane to obtain a treatment solution; and (3) separating the treated liquid by virtue of a simulated moving bed chromatography, wherein an adsorbent filled in the simulated moving bed chromatography is silica gel, an eluent is 15% ethanol solution, the flow rate of the eluent in an adsorption area is 1BV/h, the flow rate of the eluent in an elution area is 2BV/h, the switching time is 700s, the temperature is controlled at 30 ℃, and the pressure is controlled at 0.3MPa, so as to obtain a steviosin component, concentrating, centrifuging and drying to obtain a steviosin product.
Control method 4: placing 100g of stevia rebaudiana leaf in an extraction tank, adding water 2 times the weight of the raw materials, adding a mixture (1: 1) of pectinase and hemicellulase 2.0 wt%, extracting at normal temperature for 1h, and filtering to obtain an extract; adding calcium carbonate powder in the same amount as the stevia rebaudiana raw material into the extracting solution, stirring, centrifuging, standing, and filtering to obtain a treatment solution; and (3) separating the treated liquid by virtue of a simulated moving bed chromatography, wherein an adsorbent filled in the simulated moving bed chromatography is silica gel, an eluent is 15% ethanol solution, the flow rate of the eluent in an adsorption area is 1BV/h, the flow rate of the eluent in an elution area is 2BV/h, the switching time is 700s, the temperature is controlled at 30 ℃, and the pressure is controlled at 0.3MPa, so as to obtain a steviosin component, concentrating, centrifuging and drying to obtain a steviosin product.
Control method 5: placing 100g of stevia rebaudiana leaves in an extraction tank, adding water 2 times of the weight of the raw materials, and obtaining an extracting solution by adopting a three-stage continuous countercurrent extraction method; adding calcium carbonate powder in the same amount as the stevia rebaudiana raw material into the extracting solution, stirring, centrifuging, standing, and filtering to obtain a treatment solution; and (3) separating the treated liquid by virtue of a simulated moving bed chromatography, wherein an adsorbent filled in the simulated moving bed chromatography is silica gel, an eluent is 15% ethanol solution, the flow rate of the eluent in an adsorption area is 1BV/h, the flow rate of the eluent in an elution area is 2BV/h, the switching time is 700s, the temperature is controlled at 30 ℃, and the pressure is controlled at 0.3MPa, so as to obtain a steviosin component, and concentrating, centrifuging and drying to obtain the steviosin product.
The results of the experiments are shown in the following table.
Figure DEST_PATH_IMAGE002A
Therefore, the method provided by the invention has the advantages of outstanding beneficial effects, high product purity and high extraction rate. The comparison method 3 adopts a membrane treatment purification method, and achieves the effect similar to that of the method, but the membrane treatment method has complex cleaning process, prolongs the whole production period, greatly increases the production cost, is not as simple and easy as the method of the application, and is beneficial to industrialized mass production.
Detailed Description
The present invention will be described in more detail with reference to the following embodiments.
Example 1
Placing stevia rebaudiana leaves in an extraction tank, adding water 2 times the weight of the raw materials, adding a mixture (1: 1) of pectinase and hemicellulase 2.0 wt% and stevioside 0.2 wt%, extracting at normal temperature for 1h, and filtering to obtain an extract; adding calcium carbonate powder in the same amount as the stevia rebaudiana raw material into the extracting solution, stirring, centrifuging, standing, and filtering to obtain a treatment solution; and (3) separating the treated liquid by virtue of a simulated moving bed chromatography, wherein an adsorbent filled in the simulated moving bed chromatography is silica gel, an eluent is 15% ethanol solution, the flow rate of the eluent in an adsorption area is 1BV/h, the flow rate of the eluent in an elution area is 2BV/h, the switching time is 700s, the temperature is controlled at 30 ℃, and the pressure is controlled at 0.3MPa, so as to obtain a steviosin component, and concentrating, centrifuging and drying to obtain the steviosin product. The purity of the steviosin product reaches 99.3%, and the extraction rate reaches 14.01%.
Example 2
Placing stevia rebaudiana leaves in an extraction tank, adding water which is 3 times of the weight of the raw materials, adding 3.0 weight percent of pectinase and 0.1 weight percent of stevioside, extracting for 1 hour at normal temperature, and filtering to obtain an extracting solution; adding calcium carbonate powder in the same amount as the stevia rebaudiana raw material into the extracting solution, stirring, centrifuging, standing, and filtering to obtain a treatment solution; and (3) separating the treated liquid by virtue of a simulated moving bed chromatography, wherein an adsorbent filled in the simulated moving bed chromatography is silica gel, an eluent is 15% ethanol solution, the flow rate of the eluent in an adsorption area is 2BV/h, the flow rate of the eluent in an elution area is 3BV/h, the switching time is 700s, the temperature is controlled at 25 ℃, and the pressure is controlled at 0.35MPa, so as to obtain a steviosin component, and concentrating, centrifuging and drying to obtain the steviosin product. The purity of the steviosin product reaches 98.8%, and the extraction rate reaches 13.99%.
Example 3
Placing stevia rebaudiana leaves in an extraction tank, adding water which is 1 time of the weight of the raw materials, adding 2.5 weight percent of pectinase and 0.35 weight percent of stevioside, extracting for 2 hours at normal temperature, and filtering to obtain an extracting solution; adding calcium carbonate powder in the same amount as the stevia rebaudiana raw material into the extracting solution, stirring, centrifuging, standing, and filtering to obtain a treatment solution; and (3) separating the treated liquid by virtue of a simulated moving bed chromatography, wherein an adsorbent filled in the simulated moving bed chromatography is silica gel, an eluent is 15% ethanol solution, the flow rate of the eluent in an adsorption area is 1BV/h, the flow rate of the eluent in an elution area is 1BV/h, the switching time is 700s, the temperature is controlled at 30 ℃, and the pressure is controlled at 0.3MPa, so as to obtain a steviosin component, and concentrating, centrifuging and drying to obtain the steviosin product. The purity of the steviosin product reaches 99.1%, and the extraction rate reaches 14.02%.

Claims (5)

1. A method for extracting steviosin from sweet stevia comprises the following steps:
(1) placing stevia rebaudiana leaf in an extraction tank, adding water 1-3 times of the weight of the raw materials, adding 1.0-3.0% of biological enzyme and stevioside 0.1-0.5% of the weight of the raw materials, extracting at normal temperature for 0.5-2h, and filtering to obtain an extracting solution;
(2) adding calcium carbonate powder in the same amount as the stevia rebaudiana raw material into the extracting solution, stirring, centrifuging, standing, and filtering to obtain a treatment solution;
(3) separating the treatment liquid in the step (2) by simulated moving bed chromatography to obtain a steviosin component;
(4) and (4) concentrating, centrifuging and drying the steviosin component in the step (3) to obtain a steviosin product.
2. The method according to claim 1, wherein the biological enzyme in the step (1) is 1.0-3.0% of pectinase and/or hemicellulase.
3. The method according to claim 2, wherein the biological enzyme is a 1:1 mixture of pectinase and hemicellulase.
4. The process according to claim 1, wherein in the step (4), the adsorbent packed by the simulated moving bed chromatography is silica gel, and the eluent is 15% ethanol solution; the flow rate of the adsorption area is 1-2 BV/h; the flow rate of an elution area is 1-3 BV/h; the switching time is 500-800 s; controlling the temperature to be 20-30 ℃; the pressure is controlled between 0.15MPa and 0.45 MPa.
5. The preparation method of claim 1, wherein the obtained steviosin product has a purity of above 98.5% and an extraction rate of above 13.95%.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ATE97910T1 (en) * 1987-07-21 1993-12-15 Roger H Giovanetto PROCESS FOR OBTAINING STEVIOIDES FROM VEGETABLE RAW MATERIAL.
CN101095500B (en) * 2006-06-26 2011-05-04 王德骥 Technology of producing stevioside
CN105418703A (en) * 2015-12-12 2016-03-23 常州大学 Method for extracting and purifying stevioside from stevia rebaudiana
CN106046075A (en) * 2016-06-17 2016-10-26 蚌埠市华东生物科技有限公司 Method for extracting stevioside from stevia rebaudiana leaves
CN106146574B (en) * 2016-06-17 2018-10-12 蚌埠市华东生物科技有限公司 A kind of method that microwave-ULTRASONIC COMPLEX extracts steviol glycoside in stevioside leaf

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