CN107186114A - A kind of electric cooker collet automatic production line - Google Patents
A kind of electric cooker collet automatic production line Download PDFInfo
- Publication number
- CN107186114A CN107186114A CN201710283457.1A CN201710283457A CN107186114A CN 107186114 A CN107186114 A CN 107186114A CN 201710283457 A CN201710283457 A CN 201710283457A CN 107186114 A CN107186114 A CN 107186114A
- Authority
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- China
- Prior art keywords
- automatic
- collet
- production line
- electric cooker
- manipulator
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/18—Making hollow objects characterised by the use of the objects vessels, e.g. tubs, vats, tanks, sinks, or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Micro-Organisms Or Cultivation Processes Thereof (AREA)
- Commercial Cooking Devices (AREA)
Abstract
The present invention relates to automatic production line, and in particular to a kind of electric cooker collet automatic production line.The automatic production line is used for robot automation and generates electric cooker collet, and the automatic production line includes:One Automatic-drawing process;A pair of automatic trimmings press seam process, and the automatic trimming pressure seam process connects the Automatic-drawing process;One automatic press process, and a control device, using a kind of electric cooker collet automatic production line, whole process by automatic charging, transmission, punching press electric cooker collet, stretch shaping automation mechanized operation, full-automatic feeding and the workpiece transfer of electric cooker electric cooker collet automatic stamping production line, and automatic output operation are realized, production efficiency is improved, reduces cost, reduces artificial participate in, and can be according to the different supporting setting production lines of production requirement, flexibility is high.
Description
Technical field
The present invention relates to automatic production line, and in particular to a kind of electric cooker collet automatic production line.
Background technology
In the prior art, the collet production line of electric cooker be all by the way of artificial feeding, feeding, blowing, it is necessary to
Substantial amounts of workman carries out production collet, so that cause the automaticity of whole production line low, overall low production efficiency, and in life
Easily there is the peril of worker injuries during production.
The content of the invention
In order to effectively solve the above problems, the present invention provides a kind of electric cooker collet automatic production line.
The concrete technical scheme of the present invention is as follows:A kind of electric cooker collet automatic production line, the automatic production line
Electric cooker collet is generated for robot automation, the automatic production line includes:
A pair of embryo materials put the oil the Automatic-drawing process of stretched operation;
A pair of embryo materials carry out the automatic trimming pressure seam process of trimming, pressure seam operation, and the automatic trimming presses seam work
Sequence connects the Automatic-drawing process;
One automatic press process, the Automatic-drawing process connects the automatic trimming pressure seam process;
And a control device, the control device is used for the operation for controlling the full-automatic production line.
Further, the Automatic-drawing process includes automatic charging machine, automatic oiling machine, automatic stretching-machine, pushed away automatically
Go out machine and first and second manipulator, the automatic charging machine draws embryo material by first manipulator and connects the automatic basting
Machine;
The automatic oiling machine connects the automatic stretching-machine by second manipulator.
Further, automatic trimming pressure seam process include the first swing arm manipulator, automatic trimming pressure seam special plane,
And a rim charge feeding device, the first swing arm manipulator control collet movement is put on the automatic trimming pressure seam special plane,
Rim charge feeding device described in one is set on the automatic trimming pressure seam special plane side.
Further, the automatic press process includes rushing bottom plate mould, punch press and the second swing arm manipulator, the punching
Set on bed and bottom plate mould is rushed described in one, the second swing arm manipulator control collet movement is put on the punch press.
Further, the automatic production line also includes bottom plate collection special plane, and the bottom plate, which collects special plane, includes one
3rd manipulator, the 3rd manipulator is arranged on the punch press the week side of boss.
Further, the 3rd manipulator is a Composite sucker manipulator.
Further, the 3rd manipulator is a robot palletizer.
Further, first and second manipulator is a configurating PVC rubber vacuum sucker on a robotic arm.
A kind of electric cooker collet automatic production line, the automatic production line is used to coordinate a kind of electric cooker collet
Full-automatic production method, the automatic production method comprises the following steps:
(1) automatic charging machine moves and adjusts embryo material, positioning embryo material position;
(2) automatic oiling machine carries out operation of putting the oil to embryo material, and the lifting transmission of automatic oiling machine uses the hard axis rails of 30MM,
It is driven with TBI ball screws, embryo material surface is through operation of putting the oil, and pasta thickness is 3-5MM;
(3) first manipulators capture embryo material, and mobile embryo material is put into automatic stretching-machine, and the automatic stretching-machine is one
120T Rapid stretchings hydraulic press carries out stretched operation to embryo material, and then automatic kickoff mechanism is released on embryo material to conveyer belt, and embryo material enters
Enter automatic trimming pressure seam process;
The automatic stretching-machine uses 8-10MPA fluid pressure for power source;
(4) first swing arm manipulators draw collet from conveyer belt, and mobile collet is special to automatic trimming pressure seam
Machine, the automatic trimming pressure seam special plane starts, and completes the trimming of unnecessary rim charge, pressure and stops, defeated by the embryo material of above-mentioned steps
Deliver to the automatic press process;
The trimming speed of the automatic trimming pressure seam special plane is 20-80MM/S;
(5) embryo material enters the automatic press process, and the second swing arm manipulator, which is drawn, completes the collet that seam is pressed in trimming, will
Bottom plate mould is rushed to be placed on punch press, embryo material be placed on it is described rush on bottom plate mould, the punch press use 8MPA fluid pressure
For power source, the lifting speed that is lowered back to of main shaft is 65-85MM/S, completes the automatic press process of embryo material;
(6) the 3rd manipulators draw the collet and bottom plate completed, and mobile collet, which is put, is transported to bleeding point to conveyer belt, will
The bottom plate layering is stacked to the bottom plate, and the bottom plate collects special plane and completes sorting bottom plate and collet.
Usefulness of the present invention:Using the electric cooker collet automatic production line, whole process by automatic charging, pass
Give, punching press electric cooker collet, the automation mechanized operation for stretching shaping, among connected applications to electric cooker electric cooker collet production line,
Realize full-automatic feeding and the workpiece transfer of electric cooker electric cooker collet automatic stamping production line, and automatic output behaviour
Make, raising production efficiency, reduction cost, reduction are manually participated in, and existing electric cooker electric cooker collet is solved well and is produced
During, Traditional Man transfer mode is too high due to artificial participation, production cost height, efficiency caused by automaticity is low
Lowly, personnel labor intensity is excessive, industrial accident takes place frequently and the low technical problem of product qualification rate, and can be according to difference
The supporting setting production line of production requirement, flexibility is high.
Brief description of the drawings
Fig. 1 is automatic production line overall structure diagram described in one embodiment of the invention;
Fig. 2 is the top view of automatic production line described in one embodiment of the invention;
Fig. 3 is the process flow diagram of electric cooker collet full-automatic production method described in one embodiment of the invention.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples
The present invention is explained in further detail.It should be appreciated that specific embodiment described herein is used only for explaining the present invention, and
It is not used in the restriction present invention.
On the contrary, the present invention covers any replacement done in the spirit and scope of the present invention being defined by the claims, repaiied
Change, equivalent method and scheme.Further, in order that the public has a better understanding to the present invention, below to the thin of the present invention
It is detailed to describe some specific detail sections in section description.Part without these details for a person skilled in the art
Description can also understand the present invention completely.
As shown in Figure 1, 2, it is the overall structure diagram and top view of one embodiment of invention, this embodiment offers one
Electric cooker collet automatic production line is planted, the automatic production line is used for robot automation and generates electric cooker collet, described
Automatic production line includes:One Automatic-drawing process 1;One automatic trimming pressure seam process 2, the automatic trimming presses seam process
The 2 connection Automatic-drawing processes 1;One automatic press process 3, and a control device, the control device are described for controlling
The operation of full-automatic production line, produces electric cooker collet, there is provided production effect for full name automation with the automatic production line
Rate.
The Automatic-drawing process 1 includes automatic charging machine 101, automatic oiling machine 102, automatic stretching-machine 103, pushed away automatically
Go out the manipulator of machine 104 and first and second, the machine of above-mentioned correspondence process is set gradually on a production line, the automatic charging machine
101 by embryo material adjustment position and draw blank by first manipulator and enter the automatic oiling machine 102, and progress is put the oil behaviour
Make;
After aforesaid operations, second manipulator captures embryo material, and embryo material movement is put into the automatic stretching-machine 103
In, adjustment position determines station, carries out stretched operation.
After aforesaid operations, the automatic kickoff mechanism 104 releases embryo material, and embryo material is sent on conveyer belt, by embryo material
It is delivered to the automatic trimming pressure seam process 2;
The automatic trimming pressure seam process 2 includes the first swing arm manipulator, automatic trimming pressure seam special plane and a rim charge
Feeding device, the first swing arm manipulator is used to move and position the embryo material on automatic trimming pressure seam special plane
Position;
The first swing arm manipulator draws collet from the conveyer belt, and mobile collet is directly placed into and described cut automatically
Seam special plane is pressed on side, when the swing arm manipulator leaves, and the automatic trimming pressure seam special plane starts, and completes cutting for unnecessary rim charge
Side, the action for pressing seam, the rim charge feeding device grip rim charge, and rim charge is taken away into the automatic trimming pressure seam special plane,
The automatic trimming pressure seam special plane is stopped, and the embryo material by above-mentioned steps is transported to the automatic press process 3.
The automatic press process 3 includes rushing bottom plate mould, punch press and the second swing arm manipulator, described to rush bottom plate mould
On the punch press, the stamping procedure for completing electric cooker collet;
The second swing arm manipulator, which is drawn, completes the collet that seam is pressed in trimming, and the mobile collet is directly placed into the punching
Bottom plate mould, described rush is provided with bottom plate heat emission hole on bottom plate mould, the second swing arm manipulator leaves punch press, starts described
Punch press is worked, and bottom plate is separated with collet punching, while by the collet punch forming, being rushed when described described in the separation of bottom plate mould
During punch press, the punch press is stopped;
The automatic production line also includes an automatic collecting process 4, and the automatic collecting process is collected including a bottom plate
Special plane, specifically, the bottom plate, which collects special plane, includes the 3rd manipulator, the 3rd manipulator is a Composite sucker manipulator,
3rd manipulator draws the collet and bottom plate completed, and mobile collet, which is put, is transported to bleeding point to conveyer belt, by the bottom
Plate layering is stacked to the bottom plate, after the quantity for stacking full default, and the bottom plate collects special plane and turns to next collection
Point, moves in circles, and completes sorting bottom plate and collet.
First and second manipulator is a configurating PVC rubber vacuum sucker on a robotic arm, and work is carried out for drawing workpiece
Transmission between sequence, it is ensured that stable transmission of the workpiece between different processes.
As shown in figure 3, being the process flow diagram of electric cooker collet full-automatic production method of the present invention, in the present invention
Second embodiment in, a kind of electric cooker collet full-automatic production method, for coordinating a kind of electric cooker collet full-automatic
Production line, the full-automatic production line includes:
(1) automatic charging machine 101 moves and adjusts embryo material, positioning embryo material position;
(2) automatic oiling machine 102 carries out operation of putting the oil to embryo material, and the lifting transmission of automatic oiling machine 102 is hard using 30MM
Axis rail, is driven with TBI ball screws, and embryo material surface is through operation of putting the oil, and pasta thickness is 3MM;
(3) first manipulators capture embryo material, and mobile embryo material is put into automatic stretching-machine 103, the automatic stretching-machine 103
Stretched operation is carried out to embryo material for a 120T Rapid stretchings hydraulic press, then automatic kickoff mechanism 104 is released on embryo material to conveyer belt,
Embryo material enters automatic trimming pressure seam process 2;
The automatic stretching-machine 103 uses 9MPA fluid pressure for power source;
(4) first swing arm manipulators draw collet from conveyer belt, and mobile collet is special to automatic trimming pressure seam
Machine, the automatic trimming pressure seam special plane starts, and completes the trimming of unnecessary rim charge, pressure and stops, defeated by the embryo material of above-mentioned steps
Deliver to the automatic press process 3;
The trimming speed of the automatic trimming pressure seam special plane is 20MM/S;
(5) embryo material enters the automatic press process 3, and the second swing arm manipulator, which is drawn, completes the collet that seam is pressed in trimming,
Bottom plate mould will be rushed to be placed on punch press, embryo material be placed on it is described rush on bottom plate mould, the punch press use 8MPA liquid pressure
Power is power source, and the lifting speed that is lowered back to of main shaft is 65MM/S, completes the automatic press process 3 of embryo material;
(6) the 3rd manipulators draw the collet and bottom plate completed, and mobile collet, which is put, is transported to bleeding point to conveyer belt, will
The bottom plate layering is stacked to the bottom plate, and the bottom plate collects special plane and completes sorting bottom plate and collet.
Whole process by automatic charging, transmission, stretching, punching press, sorting automation mechanized operation, connected applications to electric cooker bottom
Among reincarnation producing line, production efficiency is improved, cost is reduced, reduces artificial participation, existing electric cooker collet is solved well
In production process, Traditional Man transfer mode is too high due to artificial participation, caused by automaticity is low production cost it is high,
Inefficiency, personnel labor intensity are excessive, industrial accident takes place frequently and the low technical problem of product qualification rate, and can basis
The supporting setting production line of different production requirements, flexibility is high.
For the ordinary skill in the art, according to the teachings of the present invention, do not depart from the present invention principle with
In the case of spirit, changes, modifications, replacement and the modification carried out to embodiment still fall within protection scope of the present invention it
It is interior.
Claims (9)
1. a kind of electric cooker collet automatic production line, it is characterised in that the automatic production line is used for robot automation
Electric cooker collet is generated, the automatic production line includes:
A pair of embryo materials put the oil the Automatic-drawing process of stretched operation;
A pair of embryo materials carry out the automatic trimming pressure seam process of trimming, pressure seam operation, and the automatic trimming pressure seam process connects
Connect the Automatic-drawing process;
One automatic press process, the Automatic-drawing process connects the automatic trimming pressure seam process;
And a control device, the control device is used for the operation for controlling the full-automatic production line.
2. a kind of electric cooker collet automatic production line as claimed in claim 1, it is characterised in that the Automatic-drawing process bag
Include automatic charging machine, automatic oiling machine, automatic stretching-machine, automatic kickoff mechanism and first and second manipulator, the automatic charging machine
Embryo material is drawn by first manipulator and connects the automatic oiling machine;
The automatic oiling machine connects the automatic stretching-machine by second manipulator.
3. a kind of electric cooker collet automatic production line as claimed in claim 1, it is characterised in that the automatic trimming presses seam
Process includes the first swing arm manipulator, automatic trimming pressure seam special plane and a rim charge feeding device, the first swing arm manipulator
Control collet movement is put on the automatic trimming pressure seam special plane, is set on the automatic trimming pressure seam special plane side described in one
Rim charge feeding device.
4. a kind of electric cooker collet automatic production line as claimed in claim 1, it is characterised in that the automatic press process bag
Include to rush on bottom plate mould, punch press and the second swing arm manipulator, the punch press to set and bottom plate mould is rushed described in one, second pendulum
The movement of arm manipulator control collet is put on the punch press.
5. a kind of electric cooker collet automatic production line as claimed in claim 1, it is characterised in that the automatic production line is also
Special plane is collected including a bottom plate, the bottom plate, which collects special plane, includes one the 3rd manipulator, and the 3rd manipulator is arranged on described
Punch press the week side of boss.
6. a kind of electric cooker collet automatic production line as claimed in claim 5, it is characterised in that the 3rd manipulator is one
Composite sucker manipulator.
7. a kind of electric cooker collet automatic production line as claimed in claim 5, it is characterised in that the 3rd manipulator is one
Robot palletizer.
8. a kind of electric cooker collet automatic production line as claimed in claim 2, it is characterised in that first and second manipulator
For a configurating PVC rubber vacuum sucker on a robotic arm.
9. a kind of electric cooker collet automatic production line, it is characterised in that the automatic production line is used to coordinate production as weighed
Profit requires a kind of one of any electric cooker collet full-automatic production methods of 1-8, and the automatic production method includes following
Step:
(1) automatic charging machine moves and adjusts embryo material, positioning embryo material position;
(2) automatic oiling machine carries out operation of putting the oil to embryo material, and the lifting transmission of automatic oiling machine uses the hard axis rails of 30MM, matched somebody with somebody
TBI ball screws are driven, and embryo material surface is through operation of putting the oil, and pasta thickness is 3-5MM;
(3) first manipulators capture embryo material, and mobile embryo material is put into automatic stretching-machine, and the automatic stretching-machine is that a 120T is fast
Speed stretching hydraulic press carries out stretched operation to embryo material, and then automatic kickoff mechanism is released on embryo material to conveyer belt, and embryo material enters automatic
Seam process is pressed in trimming;
The automatic stretching-machine uses 8-10MPA fluid pressure for power source;
(4) first swing arm manipulators draw collet from conveyer belt, and mobile collet presses seam special plane, institute to the automatic trimming
State automatic trimming pressure seam special plane to start, complete the trimming of unnecessary rim charge, pressure and stop, the embryo material by above-mentioned steps is transported to institute
State automatic press process;
The trimming speed of the automatic trimming pressure seam special plane is 20-80MM/S;
(5) embryo material enters the automatic press process, and the second swing arm manipulator, which is drawn, completes the collet that seam is pressed in trimming, will rush bottom
Board mold is placed on punch press, embryo material be placed on it is described rush on bottom plate mould, the punch press uses 8MPA fluid pressure to be
Power source, the lifting speed that is lowered back to of main shaft is 65-85MM/S, completes the automatic press process of embryo material;
(6) the 3rd manipulators draw the collet and bottom plate completed, and mobile collet, which is put, is transported to bleeding point to conveyer belt, will be described
Bottom plate layering is stacked to the bottom plate, and the bottom plate collects special plane and completes sorting bottom plate and collet.
Priority Applications (1)
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CN201710283457.1A CN107186114A (en) | 2017-04-26 | 2017-04-26 | A kind of electric cooker collet automatic production line |
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CN201710283457.1A CN107186114A (en) | 2017-04-26 | 2017-04-26 | A kind of electric cooker collet automatic production line |
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CN107186114A true CN107186114A (en) | 2017-09-22 |
Family
ID=59873510
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CN201710283457.1A Pending CN107186114A (en) | 2017-04-26 | 2017-04-26 | A kind of electric cooker collet automatic production line |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107497931A (en) * | 2017-09-29 | 2017-12-22 | 河南伟锦新能源科技有限公司 | A kind of aluminium sheet smallpox punching is molded automatic production line |
CN107755565A (en) * | 2017-11-21 | 2018-03-06 | 广州启盈机电设备有限公司 | One kind automation electric cooker production line and its technique |
CN108067537A (en) * | 2017-12-29 | 2018-05-25 | 玖玖智能(深圳)有限公司 | A kind of bead cutter |
CN109773636A (en) * | 2019-03-07 | 2019-05-21 | 佛山市艾乐博机器人科技有限公司 | Compound pot egative film automatic forming line |
CN110687880A (en) * | 2019-10-17 | 2020-01-14 | 邢台戈兰厨具有限公司 | Control method and processing system of spinning pot |
CN111940631A (en) * | 2020-08-29 | 2020-11-17 | 浙江赤诚工贸有限公司 | Continuous production equipment for pots and working method |
CN113843348A (en) * | 2021-09-28 | 2021-12-28 | 太原理工大学 | Anchor net is strutted and is equipped and supporting blanking mechanism with unmanned preparation of tray |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107497931A (en) * | 2017-09-29 | 2017-12-22 | 河南伟锦新能源科技有限公司 | A kind of aluminium sheet smallpox punching is molded automatic production line |
CN107755565A (en) * | 2017-11-21 | 2018-03-06 | 广州启盈机电设备有限公司 | One kind automation electric cooker production line and its technique |
CN108067537A (en) * | 2017-12-29 | 2018-05-25 | 玖玖智能(深圳)有限公司 | A kind of bead cutter |
CN109773636A (en) * | 2019-03-07 | 2019-05-21 | 佛山市艾乐博机器人科技有限公司 | Compound pot egative film automatic forming line |
CN110687880A (en) * | 2019-10-17 | 2020-01-14 | 邢台戈兰厨具有限公司 | Control method and processing system of spinning pot |
CN111940631A (en) * | 2020-08-29 | 2020-11-17 | 浙江赤诚工贸有限公司 | Continuous production equipment for pots and working method |
CN113843348A (en) * | 2021-09-28 | 2021-12-28 | 太原理工大学 | Anchor net is strutted and is equipped and supporting blanking mechanism with unmanned preparation of tray |
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