CN107010282B - Automatic weighing, sorting and boxing equipment and method thereof - Google Patents
Automatic weighing, sorting and boxing equipment and method thereof Download PDFInfo
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- CN107010282B CN107010282B CN201710271018.9A CN201710271018A CN107010282B CN 107010282 B CN107010282 B CN 107010282B CN 201710271018 A CN201710271018 A CN 201710271018A CN 107010282 B CN107010282 B CN 107010282B
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- numerical control
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- sliding table
- control sliding
- weighing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
- B65B35/38—Arranging and feeding articles in groups by grippers by suction-operated grippers
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- Container Filling Or Packaging Operations (AREA)
Abstract
The invention discloses automatic weighing, sequencing and boxing equipment which comprises a mechanical platform, a flowing water belt, a first rail, a second rail, a first grabbing device, a second grabbing device, a controller and terminal equipment, wherein the flowing water belt is connected with the mechanical platform; the method comprises the following steps: step 1, conveying a product box by a running water belt; step 2, weighing a product box; step 3, sorting the product boxes; step 4, detecting the number of the product boxes; and 5, boxing the product box. The invention realizes the full automation of weighing, sequencing and boxing without human intervention, greatly reduces the cost, obviously improves the production efficiency, really realizes the intelligent and unmanned production, and has strong popularization value in the same industry and even the same production industry.
Description
Technical Field
The invention relates to automatic weighing, sequencing and boxing equipment and a method thereof, in particular to automatic weighing, sequencing and boxing equipment for a POS machine and a method thereof.
Background
The POS machine has a unique identification number, namely a serial number, and in the production process, the procedures of weighing, sorting, boxing, scanning the serial number one by one, checking and confirming, marking, sealing and the like are carried out. In the weight test work of the POS machine, most of the POS machine is placed on an electronic scale by a manual picking and placing method, and after whether the weight of the POS machine is qualified or not is judged by naked eyes, the POS machine is manually sorted and boxed. Due to the fact that manual quality is uneven or energy is limited, mistakes are often made or the user wears the luggage, a large amount of POS machine finished products are accumulated, the POS machine finished products are wrongly packaged, even products are wrongly sent to a customer, and the like, and great economic loss is caused. In addition, the weighing and sorting work needs to be in butt joint with an intelligent manufacturing and production management system, standard equipment on the market is not suitable, the requirement of an automatic production line is difficult to meet, the operation is troublesome, and the use is limited.
In view of the above, the present inventors have specially designed an automatic weighing, sorting and boxing apparatus, and have developed this disclosure.
Disclosure of Invention
The invention aims to provide automatic weighing, sequencing and boxing equipment, which is used for replacing manual operation, realizing the functions of automatic weighing, sequencing, boxing and the like of a POS machine, improving the production power, reducing the economic loss, and being convenient to use and wide in application.
The second purpose of the invention is to provide an automatic weighing, sorting and boxing method, which automatically realizes the functions of automatic weighing, sorting, boxing and the like of a POS machine, integrates the machine and the electricity into a whole, and really realizes intelligent and unmanned production.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
the utility model provides an automatic weighing sequencing vanning equipment, including mechanical platform, the flowing water area, first track, the second track, first grabbing device, the second grabbing device, controller and terminal equipment, the flowing water area is connected with mechanical platform, first track and second track all set up in mechanical platform's both sides and first track are located the orbital top of second, first grabbing device and second grabbing device activity respectively set up on first track is located the second track, mechanical platform is equipped with the district of weighing along length direction in proper order, sequencing district and packing district, be equipped with the weighing device in the district of weighing, be equipped with packing plant in the packing district, the controller connects the flowing water area respectively, first grabbing device, second grabbing device and terminal equipment, weighing device and packing plant connect terminal equipment respectively.
First grabbing device includes first crossbeam, the gliding first X axle servo motor of first X axle numerical control slip table and drive first X axle numerical control slip table along X axle direction, be equipped with first Y axle numerical control slip table and drive the gliding first Y axle servo motor of first Y axle numerical control slip table along Y axle direction on the first track, first crossbeam is connected with first Y axle numerical control slip table, be equipped with first Z axle numerical control slip table on the first X axle numerical control slip table and drive first Z axle numerical control slip table along the gliding first Z axle servo motor of Z axle direction, be equipped with first subassembly of snatching on the first Z axle numerical control slip table, first X axle servo motor, first Y axle servo motor and first Z axle servo motor are connected respectively to the controller.
The first grabbing component comprises a suction device and a clamping device, the suction device comprises an air cylinder and a sponge sucking disc, the air cylinder is connected with the sponge sucking disc, the clamping device comprises a stepping motor and a clamping component, the stepping motor is connected with the clamping component, and the air cylinder and the stepping motor are respectively connected with a controller.
The second grabbing device comprises a first cross beam, a second X-axis numerical control sliding table and a second X-axis servo motor driving the second X-axis numerical control sliding table to slide along the X-axis direction, a second Y-axis numerical control sliding table and a second Y-axis servo motor driving the second Y-axis numerical control sliding table to slide along the Y-axis direction are arranged on the second track, the second cross beam is connected with the second Y-axis numerical control sliding table, a second Z-axis numerical control sliding table and a second Z-axis servo motor driving the second Z-axis numerical control sliding table to slide along the Z-axis direction are arranged on the second X-axis numerical control sliding table, a second grabbing assembly is arranged on the second Z-axis numerical control sliding table, and the controller is respectively connected with the second X-axis servo motor, the second Y-axis servo motor and the second Z-axis servo motor.
The second grabbing component is a suction nozzle.
The water flowing belt comprises a material feeding flowing belt and a material discharging flowing belt, and the material feeding flowing belt and the material discharging flowing belt are both connected with the mechanical platform.
The packaging device is a packaging line which is vertically connected with the tail end of the mechanical platform, and the length of the first track extends to the wide edge of the packaging line.
The automatic weighing, sorting and boxing equipment further comprises an executing device, the executing device is arranged on the first grabbing device and connected with the controller, the executing device comprises a driving motor and a telescopic mechanism, and the driving motor is connected with the telescopic mechanism.
The automatic weighing, sorting and boxing equipment further comprises a server and an automatic scanner, and the server and the automatic scanner are respectively connected with the terminal equipment.
An automatic weighing, sorting and boxing method comprises the following steps:
step 1, conveying a product box to a mechanical platform by a flow belt;
step 2, the first grabbing device grabs the product box to a weighing area, the weighing device weighs the product box, if the weight of the product box meets the requirement, the step 3 is executed, and if the weight of the product box does not meet the requirement, the product box is rechecked;
step 3, the first grabbing device grabs the product boxes to the sorting area, and the second grabbing device sorts the product boxes according to the product serial numbers (please explain how to sort the product boxes according to the product serial numbers);
and 5, the first grabbing device grabs the product box to a packaging area, and the packaging device boxes the product box.
After the scheme is adopted, the automatic weighing, sorting and boxing device is simple to operate, convenient to use and wide in application range, realizes the whole-process automation of weighing, sorting and boxing, has no human intervention, greatly reduces the cost, remarkably improves the production efficiency, truly realizes intelligent and unmanned production, can be butted with an intelligent manufacturing and production management system, and has strong popularization value in the same industry and even the same type of production industry.
The invention is further described with reference to the following figures and detailed description.
Drawings
FIG. 1 is a schematic diagram of the present invention;
FIG. 2 is a schematic structural view of the present invention;
fig. 3 is an enlarged view of the present invention at a.
Description of the reference symbols
The automatic packaging machine comprises a mechanical platform 1, a feeding running water belt 11, a discharging running water belt 12, a first rail 2, a second rail 3, a first grabbing device 4, an air cylinder 41, a sponge sucker 42, a stepping motor 43, a clamping assembly 44, a second grabbing device 5, a weighing device 6, a packaging line 7, a sequencing area 8, a controller 9 and a terminal device 10.
Detailed Description
As shown in fig. 1 to 3, the automatic weighing, sorting and boxing apparatus disclosed by the present invention includes a mechanical platform 1, a water flowing belt, a first rail 2, a second rail 3, a first gripping device 4, a second gripping device 5, a controller 9 and a terminal device 10, wherein the water flowing belt is connected to the mechanical platform 1, the first rail 2 and the second rail 3 are both disposed on two sides of the mechanical platform 1, the first rail 2 is located above the second rail 3, the first gripping device 4 and the second gripping device 5 are respectively movably disposed on the first rail 2 and the second rail 3, the mechanical platform 1 is sequentially provided with a weighing area, a sorting area 8 and a packaging area along a length direction, a weighing device 6 is disposed in the weighing area, the weighing device 6 may be an electronic scale, a packaging device is disposed in the packaging area, the controller 9 is respectively connected to the water flowing belt, the first gripping device 4, the second gripping device 5 and the terminal device 10, and the weighing device 6 and the packaging device are respectively connected to the terminal device 10. The terminal device 10 may be a PC personal computer.
In order to make the grabbing of the equipment more intelligent, the first grabbing device 4 comprises a first cross beam, a first X-axis numerical control sliding table and a first X-axis servo motor for driving the first X-axis numerical control sliding table to slide along the X-axis direction, a first Y-axis numerical control sliding table and a first Y-axis servo motor for driving the first Y-axis numerical control sliding table to slide along the Y-axis direction are arranged on the first track 2, the first cross beam is connected with the first Y-axis numerical control sliding table, a first Z-axis numerical control sliding table and a first Z-axis servo motor for driving the first Z-axis numerical control sliding table to slide along the Z-axis direction are arranged on the first X-axis numerical control sliding table, a first grabbing assembly is arranged on the first Z-axis numerical control sliding table, and the controller 9 is respectively connected with the first X-axis servo motor, the first Y-axis servo motor and the first Z-axis servo motor, so as to realize the grabbing of the products in the X-axis direction, the Y-axis direction and the Z-axis direction.
In this embodiment, first subassembly of snatching includes suction means and clamping device, and suction means includes cylinder 41 and sponge sucking disc 42, and sponge sucking disc 42 is connected to cylinder 41, and clamping device includes step motor 43 and clamping component 44, and step motor 43 connects clamping component 44, and cylinder 41 and step motor 43 connect controller 9 respectively, can realize once absorbing a plurality of products simultaneously, can accomplish adjustably according to production needs, absorb not unidimensional product.
Meanwhile, the second grabbing device 5 comprises a first cross beam, a second X-axis numerical control sliding table and a second X-axis servo motor driving the second X-axis numerical control sliding table to slide along the X-axis direction, a second Y-axis numerical control sliding table and a second Y-axis servo motor driving the second Y-axis numerical control sliding table to slide along the Y-axis direction are arranged on the second track 3, the second cross beam is connected with the second Y-axis numerical control sliding table, a second Z-axis numerical control sliding table and a second Z-axis servo motor driving the second Z-axis numerical control sliding table to slide along the Z-axis direction are arranged on the second X-axis numerical control sliding table, a second grabbing assembly is arranged on the second Z-axis numerical control sliding table, and the controller 9 is respectively connected with the second X-axis servo motor, the second Y-axis servo motor and the second Z-axis servo motor. The second gripper assembly is preferably a suction nozzle.
In order to further improve the production efficiency, the flow belt comprises a material conveying flow belt 11 and a material discharging flow belt 12, and the material conveying flow belt 11 and the material discharging flow belt 12 are both connected with the mechanical platform 1, so that the material conveying and the material discharging are separated, and qualified products and defective products are convenient to collect.
The packing plant of this embodiment is a packing line 7, and the terminal of mechanical platform 1 is connected perpendicularly to packing line 7, and the length of first track 2 extends to the broadside of packing line 7, compact structure, and intelligence is convenient.
Furthermore, the automatic weighing, sorting and boxing equipment further comprises an executing device, the executing device is arranged on the first grabbing device 4 and connected with the controller 9, the executing device comprises a driving motor and a telescopic mechanism, and the driving motor is connected with the telescopic mechanism. The driving motor drives the telescopic mechanism to realize folding and positioning of the product box, so that boxing is facilitated.
Furthermore, the automatic weighing, sorting and boxing equipment further comprises an automatic box sealing machine, and the automatic box sealing machine is connected with the controller 9 so as to realize automatic box sealing.
Further, the automatic weighing, sorting and boxing device further comprises a printing device, and the printing device is connected with the terminal device 10 to realize automatic printing.
The automatic weighing, sorting and boxing device further comprises a server and an automatic scanner, wherein the server and the automatic scanner are respectively connected with the terminal device 10.
The invention also discloses an automatic weighing, sorting and boxing method, which comprises the following steps:
step 1, conveying a product box to a mechanical platform by a flow belt;
step 2, the first grabbing device grabs the product box to a weighing area, the weighing device weighs the product box, if the weight of the product box meets the requirement, the step 3 is executed, and if the weight of the product box does not meet the requirement, the product box is rechecked;
step 3, the first grabbing device grabs the product boxes to a sorting area, and the second grabbing device sorts the product boxes according to the serial numbers of the products, specifically, the product boxes can be sorted according to the last bit of the serial numbers, one group with tail numbers of 0-4 and the other group with tail numbers of 5-9;
and 5, the first grabbing device grabs the product box to a packaging area, and the packaging device boxes the product box.
The invention has simple operation, convenient use and wide application, realizes the whole process automation of weighing, sequencing and boxing without human intervention, greatly reduces the cost, obviously improves the production efficiency, really realizes intelligent and unmanned production, can be butted with an intelligent manufacturing production management system, and has strong popularization value in the same industry and even the same type production industry.
The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications thereof by those skilled in the art should be considered as not departing from the scope of the present invention.
Claims (7)
1. The utility model provides an automatic weighing sequencing vanning equipment which characterized in that: the equipment comprises a mechanical platform, a flowing water belt, a first rail, a second rail, a first grabbing device, a second grabbing device, a controller and terminal equipment, wherein the flowing water belt is connected with the mechanical platform, the first rail and the second rail are arranged on two sides of the mechanical platform, the first rail is positioned above the second rail, the first grabbing device and the second grabbing device are respectively and movably arranged on the first rail and the second rail, the mechanical platform is sequentially provided with a weighing area, a sorting area and a packaging area along the length direction, the weighing area is internally provided with the weighing device, the packaging area is internally provided with the packaging device, the controller is respectively connected with the flowing water belt, the first grabbing device, the second grabbing device and the terminal equipment, and the weighing device and the packaging device are respectively connected with the terminal equipment;
the first grabbing device comprises a first cross beam, a first X-axis numerical control sliding table and a first X-axis servo motor for driving the first X-axis numerical control sliding table to slide along the X-axis direction, a first Y-axis numerical control sliding table and a first Y-axis servo motor for driving the first Y-axis numerical control sliding table to slide along the Y-axis direction are arranged on the first track, the first cross beam is connected with the first Y-axis numerical control sliding table, a first Z-axis numerical control sliding table and a first Z-axis servo motor for driving the first Z-axis numerical control sliding table to slide along the Z-axis direction are arranged on the first X-axis numerical control sliding table, a first grabbing assembly is arranged on the first Z-axis numerical control sliding table, and the controller is respectively connected with the first X-axis servo motor, the first Y-axis servo motor and the first Z-axis servo motor;
the automatic weighing, sequencing and boxing equipment further comprises an executing device, the executing device is arranged on the first grabbing device and connected with the controller, the executing device comprises a driving motor and a telescopic mechanism, and the driving motor is connected with the telescopic mechanism;
the automatic weighing, sorting and boxing equipment also comprises a server and an automatic scanner, wherein the server and the automatic scanner are respectively connected with the terminal equipment;
the weighing, sorting and boxing method of the equipment comprises the following steps:
step 1, conveying a product box to a mechanical platform by a running belt;
step 2, the first grabbing device grabs the product box to a weighing area, the weighing device weighs the product box, if the weight of the product box meets the requirement, the next step is executed, and if the weight of the product box does not meet the requirement, the product box is rechecked;
step 3, the first grabbing device grabs the product boxes to a sorting area, and the second grabbing device sorts the product boxes according to the product serial numbers;
step 4, detecting the number of the product boxes until the boxing requirement is met;
and 5, grabbing the product box to a packaging area by the first grabbing device, and boxing the product box by the packaging device.
2. An automatic weighing, sequencing and boxing apparatus as claimed in claim 1, wherein: the first grabbing assembly comprises a suction device and a clamping device, the suction device comprises an air cylinder and a sponge sucker, the air cylinder is connected with the sponge sucker, the clamping device comprises a stepping motor and a clamping assembly, the stepping motor is connected with the clamping assembly, and the air cylinder and the stepping motor are respectively connected with a controller.
3. The automatic weighing, sorting and boxing apparatus of claim 1, wherein: the second grabbing device comprises a first cross beam, a second X-axis numerical control sliding table and a second X-axis servo motor driving the second X-axis numerical control sliding table to slide along the X-axis direction, a second Y-axis numerical control sliding table and a second Y-axis servo motor driving the second Y-axis numerical control sliding table to slide along the Y-axis direction are arranged on the second track, the second cross beam is connected with the second Y-axis numerical control sliding table, a second Z-axis numerical control sliding table and a second Z-axis servo motor driving the second Z-axis numerical control sliding table to slide along the Z-axis direction are arranged on the second X-axis numerical control sliding table, a second grabbing assembly is arranged on the second Z-axis numerical control sliding table, and the controller is respectively connected with the second X-axis servo motor, the second Y-axis servo motor and the second Z-axis servo motor.
4. An automatic weighing, sorting and boxing apparatus as claimed in claim 3, wherein: the second grabbing component is a suction nozzle.
5. An automatic weighing, sequencing and boxing apparatus as claimed in claim 1, wherein: the water flowing belt comprises a material feeding flowing belt and a material discharging flowing belt, and the material feeding flowing belt and the material discharging flowing belt are both connected with the mechanical platform.
6. An automatic weighing, sequencing and boxing apparatus as claimed in claim 1, wherein: the packaging device is a packaging line which is vertically connected with the tail end of the mechanical platform, and the length of the first track extends to the wide edge of the packaging line.
7. The automatic weighing, sorting and boxing apparatus of claim 1, wherein: the system also comprises a server and an automatic scanner, wherein the server and the automatic scanner are respectively connected with the terminal equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710271018.9A CN107010282B (en) | 2017-04-24 | 2017-04-24 | Automatic weighing, sorting and boxing equipment and method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710271018.9A CN107010282B (en) | 2017-04-24 | 2017-04-24 | Automatic weighing, sorting and boxing equipment and method thereof |
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| CN107010282A CN107010282A (en) | 2017-08-04 |
| CN107010282B true CN107010282B (en) | 2023-02-17 |
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| CN201710271018.9A Active CN107010282B (en) | 2017-04-24 | 2017-04-24 | Automatic weighing, sorting and boxing equipment and method thereof |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN201186351Y (en) * | 2008-05-13 | 2009-01-28 | 天通吉成机器技术有限公司 | Intelligent arrangement apparatus |
| AU2009209009A1 (en) * | 2008-02-01 | 2009-08-06 | Meadwestvaco Packaging Systems, Llc | Twin packaging line and metering system |
| CN104154981A (en) * | 2014-08-26 | 2014-11-19 | 昆山迈致治具科技有限公司 | Automatic weighing system |
| CN105403476A (en) * | 2015-12-23 | 2016-03-16 | 济南兰光机电技术有限公司 | Multiple-cavity weighting-method water-vapor permeability testing system and testing method |
| CN105501999A (en) * | 2015-11-23 | 2016-04-20 | 天能电池(芜湖)有限公司 | Arranging and circulating device for storage batteries |
| CN205634180U (en) * | 2016-03-23 | 2016-10-12 | 湖州中辰建设有限公司 | Glass for building device of casing |
| CN206050195U (en) * | 2016-08-15 | 2017-03-29 | 广东东博自动化设备有限公司 | A kind of full automatic weighing barcode scanning machine |
| CN206827043U (en) * | 2017-04-24 | 2018-01-02 | 宏泰集团（厦门）有限公司 | A kind of automatic sequence boxing apparatus of weighing |
-
2017
- 2017-04-24 CN CN201710271018.9A patent/CN107010282B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU2009209009A1 (en) * | 2008-02-01 | 2009-08-06 | Meadwestvaco Packaging Systems, Llc | Twin packaging line and metering system |
| CN201186351Y (en) * | 2008-05-13 | 2009-01-28 | 天通吉成机器技术有限公司 | Intelligent arrangement apparatus |
| CN104154981A (en) * | 2014-08-26 | 2014-11-19 | 昆山迈致治具科技有限公司 | Automatic weighing system |
| CN105501999A (en) * | 2015-11-23 | 2016-04-20 | 天能电池(芜湖)有限公司 | Arranging and circulating device for storage batteries |
| CN105403476A (en) * | 2015-12-23 | 2016-03-16 | 济南兰光机电技术有限公司 | Multiple-cavity weighting-method water-vapor permeability testing system and testing method |
| CN205634180U (en) * | 2016-03-23 | 2016-10-12 | 湖州中辰建设有限公司 | Glass for building device of casing |
| CN206050195U (en) * | 2016-08-15 | 2017-03-29 | 广东东博自动化设备有限公司 | A kind of full automatic weighing barcode scanning machine |
| CN206827043U (en) * | 2017-04-24 | 2018-01-02 | 宏泰集团（厦门）有限公司 | A kind of automatic sequence boxing apparatus of weighing |
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