CN106896785A - A kind of organic synthesis automatic control system based on BIM - Google Patents
A kind of organic synthesis automatic control system based on BIM Download PDFInfo
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- CN106896785A CN106896785A CN201510951364.2A CN201510951364A CN106896785A CN 106896785 A CN106896785 A CN 106896785A CN 201510951364 A CN201510951364 A CN 201510951364A CN 106896785 A CN106896785 A CN 106896785A
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- 238000003786 synthesis reaction Methods 0.000 title claims abstract description 34
- 238000006243 chemical reaction Methods 0.000 claims abstract description 11
- 238000000746 purification Methods 0.000 claims abstract description 8
- 238000012372 quality testing Methods 0.000 claims abstract description 8
- 238000013500 data storage Methods 0.000 claims abstract description 6
- 238000001035 drying Methods 0.000 claims description 3
- 238000001704 evaporation Methods 0.000 claims description 3
- 230000008020 evaporation Effects 0.000 claims description 3
- 238000004817 gas chromatography Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 238000010295 mobile communication Methods 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 239000000047 product Substances 0.000 abstract description 7
- 230000015572 biosynthetic process Effects 0.000 abstract description 5
- 230000001186 cumulative effect Effects 0.000 abstract description 3
- 239000012467 final product Substances 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 3
- 230000002194 synthesizing effect Effects 0.000 abstract description 3
- 238000001311 chemical methods and process Methods 0.000 abstract description 2
- 238000003860 storage Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 18
- 230000008569 process Effects 0.000 description 14
- 238000012544 monitoring process Methods 0.000 description 9
- 238000007726 management method Methods 0.000 description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 6
- 238000013461 design Methods 0.000 description 6
- 239000001301 oxygen Substances 0.000 description 6
- 229910052760 oxygen Inorganic materials 0.000 description 6
- 238000010276 construction Methods 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012800 visualization Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000013178 mathematical model Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000013439 planning Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 230000000153 supplemental effect Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Testing And Monitoring For Control Systems (AREA)
Abstract
The invention belongs to chemical process automatic control technology field, disclose a kind of organic synthesis automatic control system based on BIM, including the synthetic reaction equipment, purification device, quality testing instrument, master control system and the power module that are sequentially connected, wherein, master control system output end is also associated with BIM three-dimensional model informations component, BIM data storages and BIM mobile devices.The present invention monitors the true production process of whole organic synthesis by setting up threedimensional model, including the parameter such as synthesis temperature, time, pressure, synthetic product quality properties, and equipment running status, fault alarm, Cumulative Elapsed Time；The data that will be detected are contrasted with the data for being set storage, Intelligent adjustment synthesizes the state-variable of automatic control system running, it is easy to the guidance of control and the production run to synthesizing final product quality, meanwhile, the BIM mobile devices of outfit are easy to staff to the timely maintenance of equipment and failture evacuation.
Description
Technical field
The invention belongs to chemical process automatic control technology field, and in particular to a kind of organic synthesis automatic control system based on BIM.
Background technology
BIM（Building
Information Modeling, BIM）Be the every spool information data using construction-engineering project as the basis of model, carry out the foundation of BUILDINGS MODELS；BIM is after CAD（CAD）After technology, appear in the another important Computer Applied Technology of engineering construction industry, technology sexual revolution of building trade will be triggered, the technology utilizes digital modeling software, improve Project design, the efficiency built and manage, based on 3-D technology, can by engineering life cycle management with 3D model displays out, the management data information in i.e. individual stage is integrally incorporated among model, when accurately complete data are imported in a model, judgement can be accurately analyzed it, job costs is saved and is improved efficiency, and significant economic benefit can be brought to relevant enterprise.In addition, shared and transmitted in the lifecycle process in the stages such as planning, design, construction, operation management in construction project, make engineers and technicians that various architecture informations and equipment and instrument state are made with correct understanding and efficiently reply, for design team, unit in charge of construction and including building unit of operation including each side construction bodies provides cooperate basis, improve production efficiency, it is cost-effective and shortening the duration in terms of play a significant role；BIM technology is introduced in the design phase, and develops the design application for project specialty, be the forward position of current architectural design and engineering field Monitoring and Controlling.
The means that the technological process monitoring fields such as current organic synthesis are generally used are the two dimension robot control system(RCS)s such as DCS, that is scattered control system, it is a multi-level computer system with communication network as tie being made up of process control level and process monitoring level, and its basic thought is decentralised control, centralized operation, differentiated control, flexible configuration, configuration convenience；But the control system is based on two dimensional model and needs multistage staff to be coordinated, it is impossible to meet the intelligent and integration Management requirement of present complex industrial production；At the same time, the use cost of staff in the market also more and more higher is added, and the use of machinery and management cost are more and more lower, then how the intelligent management problem of machinery just to be arisen at the historic moment being transformed into the management of personnel.Prior art：A kind of process for making control system and method, patent announcement number：CN104109729A, on October 22nd, 2014 is open, using following scheme：A kind of process for making control system and method, described process for making control system include data acquisition module, Drawing of Curve module, showing interface module, data memory module, by acquired data values, and are saved in database；During inquiry, with heat (batch) number as querying condition, system can draw curve according to the heat (batch) number of input；System can show oxygen rifle height and oxygen flow data message Verbose Listing on the right side of interface；The adjustable time shaft time point interval of curve, convenient inquiry；Invention energy is directly perceived, complete, clearly indicate oxygen rifle height and oxygen flow data, and by both with time shaft synchronization, all data are associated display, so cause technologist when oxygen rifle height and oxygen flow data are analyzed, the defect in technology controlling and process in production process can accurately be found, to avoid the generation of Similar Problems in production process afterwards, but the technology is unable to the real-time display system technological work process of 3 D stereo, occur to get information about failure scene after abnormal failure and overhauling in time.
The content of the invention
The purpose of the present invention is the disadvantages mentioned above for overcoming prior art, a kind of organic synthesis automatic control system based on BIM is provided, the automatic control system is built upon on three-dimensional visible mathematical model, it is to realize whole organic synthesis intelligent opening, the core of on-line real-time measuremen control, the robot control system(RCS) course of work of the present invention is realized Based Intelligent Control and monitoring operation three-dimensional visualization is presented.
To achieve these goals, the technical solution adopted in the present invention is：A kind of organic synthesis automatic control system based on BIM, including the synthetic reaction equipment, purification device, quality testing instrument, master control system and the power module that are sequentially connected, wherein, the master control system output end is also associated with BIM three-dimensional model informations component, BIM data storages and BIM mobile devices.
A kind of above-mentioned organic synthesis automatic control system based on BIM, described synthetic reaction equipment is reactor.
A kind of above-mentioned organic synthesis automatic control system based on BIM, described purification device includes evaporation concentration equipment, chromatographic column, drying equipment.
A kind of above-mentioned organic synthesis automatic control system based on BIM, described quality testing instrument includes gas-chromatography, liquid chromatogram, mass spectrograph, NMR.
A kind of above-mentioned organic synthesis automatic control system based on BIM, described master control system is direct digital controller.
A kind of above-mentioned organic synthesis automatic control system based on BIM, described BIM three-dimensional model informations component is computer terminal.
A kind of above-mentioned organic synthesis automatic control system based on BIM, described BIM mobile devices are mobile communication equipment.
Beneficial effects of the present invention：Production process by setting up threedimensional model monitoring and the whole organic synthesis of Based Intelligent Control of the invention,Including synthesis temperature,Time,Pressure,Synthesis target product quality,And equipment running status,Fault alarm,The parameters such as Cumulative Elapsed Time,Simultaneously,Show by master control system monitoring and in real time whole real processes of whole organic synthesis technique,The data that will be detected are contrasted with the technological parameter data for being set storage,Intelligent adjustment synthesizes the parameter of automatic control system running,And by running model into 3D models,The whole system course of work is set to realize automatically controlling and presenting monitoring operation three-dimensional visualization,Also allow for the guidance of control and the production run to synthesizing final product quality,The BIM mobile devices of outfit can be in order to the timely replacing maintenance of equipment and instrument and failture evacuation,The present invention is simple to operate understandable,Process intelligent and safe.
Brief description of the drawings
The present invention is specifically described below by accompanying drawing and in conjunction with the embodiments, advantages of the present invention and implementation will be more obvious, and wherein content is only used for explanation of the present invention shown in accompanying drawing, without constituting to the limitation gone up in all senses of the invention.
Fig. 1 is a kind of schematic flow sheet of the organic synthesis automatic control system based on BIM of the present invention；
Description of reference numerals：1st, synthetic reaction equipment；2nd, purification device；3rd, quality testing instrument；4th, master control system；5th, power module；6th, BIM three-dimensional model informations component；7th, BIM data storages；8th, BIM mobile devices.
Specific embodiment
Embodiments of the invention are elaborated below：The present embodiment is implemented under premised on technical solution of the present invention, gives detailed implementation method and specific operating process.It should be pointed out that to those skilled in the art, without departing from the inventive concept of the premise, can also make some variations and modifications, these belong to the scope of the present invention.
As shown in Figure 1, a kind of organic synthesis automatic control system based on BIM, including the synthetic reaction equipment 1, purification device 2, quality testing instrument 3, master control system 4 and the power module 5 that are sequentially connected, wherein, synthetic reaction equipment 1 can be the equipment such as high pressure resistant, corrosion resistant reactor, can carry out being passed through nitrogen in course of reaction, add the operation such as reaction reagent；The equipment such as including evaporation concentration equipment, chromatographic column, drying of purification device 2, is washed to the reaction solution that organic synthesis is generated by a series of operation, is purified, being extracted, dried etc. and to operate；The analytical equipment such as including gas-chromatography, liquid chromatogram, mass spectrograph, NMR of quality testing instrument 3, is repeatedly detected the steady quality for ensureing final products, the final final goal product for obtaining high-purity；Power module 5 provides energy source for whole system；Master control system 4 is the real-time monitoring and control that direct digital controller carries whole building-up process；Additionally, the output end of master control system 4 is also associated with BIM three-dimensional model informations component 6, BIM data storages 7 and BIM mobile devices 8.When whole system starts synthetic work,The building-up process operational factor that master control system 4 will be monitored is transferred to computer terminal i.e. BIM three-dimensional model informations component 6,BIM softwares show the true production process of whole organic synthesis by setting up threedimensional model in real time,Including synthesis temperature,Time,Pressure,Synthesis target product capability and performance,And equipment running status,Fault alarm,The technological parameters such as Cumulative Elapsed Time,Simultaneously,The supplemental characteristic that will be monitored is contrasted and result is fed back into master control system 4 with the accurate data being set in BIM data storages 7,Synthetic product meets standard if monitoring result meets setting value,If data exception system will carry out Based Intelligent Control and adjust various process parameters untill product quality meets the requirements and can export,Finally play the directive function of control and the production run to synthesizing final product quality.
Further, the present invention is when operation troubles occurs in whole Organic Synthesis System equipment, the operator on duty of Control Room and master control system 4 can receive failure alarm signal, the particular location that operation troubles occurs can be got information about by BIM three-dimensional model informations component 6 simultaneously, and the i.e. various mobile communication equipments of the BIM mobile devices 8 equipment running status data in model being real-time transmitted to by wireless network in maintenance personal's hand, effectively fault clearance is carried out so as to convenient, it is ensured that equipment normal operation.
The above is preferred exemplary applications of the invention, not limitation of the present invention, and every simple modification made according to technical key point, structure change change are belonged within protection scope of the present invention.
Claims (7)
1. a kind of organic synthesis automatic control system based on BIM, it is characterised in that：Including the synthetic reaction equipment being sequentially connected（1）, purification device（2）, quality testing instrument（3）, master control system（4）And power module（5）, wherein, the master control system（4）Output end is also associated with BIM three-dimensional model information components（6）, BIM data storages（7）With BIM mobile devices（8）.
2. a kind of organic synthesis automatic control system based on BIM according to claim 1, it is characterised in that：Described synthetic reaction equipment（1）It is reactor.
3. a kind of organic synthesis automatic control system based on BIM according to claim 1, it is characterised in that：Described purification device（2）Including evaporation concentration equipment, chromatographic column, drying equipment.
4. a kind of organic synthesis automatic control system based on BIM according to claim 1, it is characterised in that：Described quality testing instrument（3）Including gas-chromatography, liquid chromatogram, mass spectrograph, NMR.
5. a kind of organic synthesis automatic control system based on BIM according to claim 1, it is characterised in that：Described master control system（4）It is direct digital controller.
6. a kind of organic synthesis automatic control system based on BIM according to claim 1, it is characterised in that：Described BIM three-dimensional model information components（6）It is computer terminal.
7. a kind of organic synthesis automatic control system based on BIM according to claim 1, it is characterised in that：Described BIM mobile devices（8）It is mobile communication equipment.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510951364.2A CN106896785A (en) | 2015-12-19 | 2015-12-19 | A kind of organic synthesis automatic control system based on BIM |
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| CN201510951364.2A CN106896785A (en) | 2015-12-19 | 2015-12-19 | A kind of organic synthesis automatic control system based on BIM |
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| CN106896785A true CN106896785A (en) | 2017-06-27 |
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| CN201510951364.2A Pending CN106896785A (en) | 2015-12-19 | 2015-12-19 | A kind of organic synthesis automatic control system based on BIM |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117872929A (en) * | 2024-02-04 | 2024-04-12 | 太和气体（荆州）有限公司 | Artificial intelligence control system for synthesizing ethyl silicate |
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