CN106783139B - A kind of six axle flying fork type coil winding machines with dispensing Li Xian tin sticky mechanism - Google Patents
A kind of six axle flying fork type coil winding machines with dispensing Li Xian tin sticky mechanism Download PDFInfo
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- 230000007246 mechanism Effects 0.000 title claims abstract description 110
- 238000004804 winding Methods 0.000 title claims abstract description 64
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 title claims abstract description 43
- 238000009966 trimming Methods 0.000 claims abstract description 15
- 238000010008 shearing Methods 0.000 claims abstract description 12
- 238000012805 post-processing Methods 0.000 claims description 58
- 238000007598 dipping method Methods 0.000 claims description 44
- 238000013519 translation Methods 0.000 claims description 31
- 239000003292 glue Substances 0.000 claims description 20
- 230000033001 locomotion Effects 0.000 claims description 11
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 10
- 230000003287 optical effect Effects 0.000 claims description 10
- 238000012545 processing Methods 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 230000003139 buffering effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 11
- 238000005520 cutting process Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 241000692569 Stylephorus chordatus Species 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 125000003158 alcohol group Chemical group 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及到绕线机,具体涉及一带点胶理线沾锡机构的六轴飞叉式绕线机。The invention relates to a wire winding machine, in particular to a six-axis flying fork type winding machine with a mechanism for dispensing glue, managing wires and dipping tin.
背景技术Background technique
目前,线圈的成型方法是用漆包线、纱包线等导线一圈紧靠一图地绕制而成,在成型过程中,需要经过加热烘烤、保温、拉伸整形等多个工序流程,线圈在各个工位转换的过程中,需要重复的从治具中取下并将线圈安装到另一个治具上去,每一次的治具转换,都有可能造成线圈变形、线材脱落和线材刮伤等不良影响,从而降低了生产线圈的良品率,提高了生产成本,线圈基本成型后,还需要根据设计要求进行相应的后处理工序,比如调整线圈线头、线尾的方向、在线头、线尾末端沾上用于焊接的锡等。At present, the forming method of the coil is to wind a circle of wires such as enameled wire and yarn-covered wire close to each other. During the forming process, multiple processes such as heating and baking, heat preservation, stretching and shaping are required. The coil During the conversion of each station, it is necessary to repeatedly remove the coil from the jig and install the coil to another jig. Every time the jig is changed, the coil may be deformed, the wire will fall off, and the wire will be scratched. Adverse effects, thereby reducing the yield rate of the production coil and increasing the production cost. After the coil is basically formed, it is necessary to carry out corresponding post-processing procedures according to the design requirements, such as adjusting the direction of the coil thread head and thread tail, the thread head, and the end of the thread tail. Tin etc. used for soldering is stained.
发明内容Contents of the invention
与现有技术相比,本发明提供了一种带点胶理线沾锡机构的六轴飞叉式绕线机,可以克服目前线圈绕制存在的问题,在一次上下料过程中,完成线圈的绕制、剪线、点胶、理线、沾锡的操作,具有高效率、高良品率的特点。Compared with the prior art, the present invention provides a six-axis flying fork type winding machine with a mechanism for dispensing glue, managing wires and dipping tin, which can overcome the problems existing in coil winding at present, and complete coil The operations of winding, cutting, dispensing, arranging and dipping tin have the characteristics of high efficiency and high yield.
本发明公开了一种带点胶理线沾锡机构的六轴飞叉式绕线机包括用于工位转换的六轴机构、用于绕制线圈的飞叉式绕线机构、用于剪线的气剪机构、用于推出线圈的下料机构、用于线圈后处理的点胶理线沾锡机构;The invention discloses a six-axis flying fork type winding machine with a mechanism for dispensing glue, managing wires and dipping tin, which includes a six-axis mechanism for station conversion, a flying fork type winding mechanism for coil winding, a The air shearing mechanism for the wire, the unloading mechanism for pushing out the coil, and the dispensing and tinning mechanism for the post-processing of the coil;
六轴机构包括六分度转盘模块、六组线圈固定模块、六组用于绷紧线圈引线的挡片模块;The six-axis mechanism includes a six-index turntable module, six sets of coil fixing modules, and six sets of block modules for tightening the coil leads;
六分度转盘模块包括转轴竖直方向布置的分度盘、安装在所述分度盘转轴上的线圈转盘;The six-index turntable module includes an indexing plate arranged in the vertical direction of the rotating shaft, and a coil turntable installed on the rotating shaft of the indexing plate;
线圈固定模块包括根部安装在所述线圈转盘上的固定主轴、用于微调固定主轴外伸长度的调节圆环、能沿着对应固定主轴轴向滑动的滑套、用于滑套复位的滑套弹簧、用于线圈定型的模具头、与所述模具头配套的推出环,所述调节圆环安装在所述固定主轴靠近根部的外环上,所述固定主轴分别在靠近所述调节圆环和靠近端部的位置设有挡环一、挡环二,所述固定主轴在挡环一和挡环二之间沿轴向开有一滑槽,所述滑套内壁设有插入滑槽的插销一,处于压缩状态的滑套弹簧两端分别顶在所述挡环二和所述插销一上,滑套弹簧将滑套靠近固定主轴根部一端压紧在所述挡环一上,推出环一端固定在所述滑套背离转盘一端,另一端为开有孔的半封闭面,模具头根部固定在所述固定主轴端部末端,端部从推出环半封闭面的孔穿出;The coil fixing module includes a fixed main shaft whose root is installed on the coil turntable, an adjustment ring for fine-tuning the overhang of the fixed main shaft, a sliding sleeve that can slide axially along the corresponding fixed main shaft, and a sliding sleeve for resetting the sliding sleeve spring, a mold head for coil shaping, and a push-out ring matched with the mold head. The adjusting ring is installed on the outer ring near the root of the fixed main shaft. and the position close to the end is provided with stop ring 1 and stop ring 2. The fixed main shaft has a chute in the axial direction between stop ring 1 and stop ring 2. The inner wall of the sliding sleeve is provided with a pin inserted into the chute 1. The two ends of the sliding sleeve spring in the compressed state respectively bear on the stop ring 2 and the latch 1. The sliding sleeve spring presses the end of the sliding sleeve close to the root of the fixed main shaft on the stop ring 1, and pushes out the end of the ring It is fixed at one end of the sliding sleeve away from the turntable, and the other end is a semi-closed surface with a hole. The root of the mold head is fixed at the end of the fixed spindle end, and the end passes through the hole on the semi-closed surface of the push-out ring;
挡片模块包括根部安装在转盘上的挡片长杆、固定在挡片长杆端部的挡片,挡片背离所述线圈转盘一侧开有卡线槽;The block module includes a long bar of the block whose root is installed on the turntable, and a block fixed at the end of the long bar of the block. The side of the block away from the coil turntable is provided with a wire slot;
相邻两组线圈固定模块之间角度为60°,挡片模块安装在相邻两组线圈固定模块之间,与相邻线圈固定模块之间的角度为30°;The angle between the adjacent two sets of coil fixing modules is 60°, and the stopper module is installed between the adjacent two sets of coil fixing modules, and the angle between the adjacent coil fixing modules is 30°;
分度盘的分度角度设置为60°,每一个线圈固定模块依次在方向一、方向二、方向三、方向四、方向五、方向六之间循环转换和停留,相邻两方向之间角度为60°;The indexing angle of the indexing plate is set to 60°, and each coil fixed module switches and stays cyclically among direction 1, direction 2, direction 3, direction 4, direction 5, and direction 6, and the angle between two adjacent directions is 60°;
飞叉式绕线机构布置在六轴机构其中一个线圈固定模块外侧,包括绕线底座、能沿对应线圈固定模块轴向运动的支撑架模块、驱动所述支撑架模块运动的平动驱动装置、能绕主轴模块轴线转动的飞叉转轴模块、驱动所述飞叉转轴模块转动的转动驱动装置、沿所述线圈固定模块轴向运动的主轴脱模机构、驱动脱模机构运动的脱模驱动装置;The flying fork winding mechanism is arranged outside one of the coil fixing modules of the six-axis mechanism, including a winding base, a support frame module that can move axially along the corresponding coil fixation module, a translational drive device that drives the movement of the support frame module, A fly fork shaft module capable of rotating around the axis of the main shaft module, a rotating drive device for driving the fly fork shaft module to rotate, a main shaft demoulding mechanism for axially moving along the coil fixing module, and a demoulding drive device for driving the demoulding mechanism to move ;
绕线底座底部固定在机台上;The bottom of the winding base is fixed on the machine table;
支撑架模块包括两条沿对应线圈固定模块轴向布置的滑轨、分别滑动安装在两条滑轨上的滑块一、滑块二和绕线支撑架,所述滑轨固定在底座上,所述绕线支撑架底面与所述滑块一、滑块二固定连接;The support frame module includes two slide rails arranged axially along the corresponding coil fixing module, slider one, slide block two and winding support frame respectively slidably installed on the two slide rails, the slide rails are fixed on the base, The bottom surface of the winding support frame is fixedly connected with the first slider and the second slider;
飞叉转轴模块包括绕对应线圈固定模块轴线转动的旋转主轴、用于旋转主轴复位的主轴弹簧、与主轴同步转动的主轴套、主轴套轴承、用于所述主轴套轴承固定的轴承套、用于旋转绕制线材的飞叉;所述轴承套穿过所述支撑架并固定在所述支撑架上,主轴套轴承外环与轴承套内环面连接固定,主轴套轴承内环与主轴套外环面连接固定;旋转主轴穿过并滑动安装在所述主轴套内,旋转主轴在背离对应线圈固定模块的方向末端固定有卡位螺母,在靠近对应线圈固定模块一端末端设有顶盖,所述旋转主轴在靠近顶盖一端设置有挡圈一并且在挡圈一和主轴套之间沿轴向开有滑槽,所述主轴套内表面设置有插销卡在所述旋转主轴的滑槽内,所述主轴弹簧两端分别与所述挡圈一、所述插销连接固定,所述飞叉的底部固定套在主轴套朝向对应线圈固定模块的一端,所述飞叉的分叉开口端朝向顶盖并且两个分叉端分别布置在顶盖两侧,其中一个分叉端上设置有槽轮,所述槽轮的圆槽切线方向与所述旋转主轴轴线在同一平面上;The flying fork shaft module includes a rotating main shaft that rotates around the axis of the corresponding coil fixed module, a main shaft spring for resetting the rotating main shaft, a main shaft sleeve that rotates synchronously with the main shaft, a main shaft sleeve bearing, and a bearing sleeve for fixing the main shaft sleeve bearing. The fly fork is used to rotate and wind the wire; the bearing sleeve passes through the support frame and is fixed on the support frame, the outer ring of the main shaft sleeve bearing is connected and fixed with the inner ring surface of the bearing sleeve, and the inner ring of the main shaft sleeve bearing is connected to the main shaft sleeve The outer ring surface is connected and fixed; the rotating main shaft passes through and is slidably installed in the main shaft sleeve. The rotating main shaft is fixed with a locking nut at the end of the direction away from the corresponding coil fixing module, and a top cover is provided at the end close to the corresponding coil fixing module. The rotating shaft is provided with a retaining ring at one end close to the top cover, and a chute is axially opened between the retaining ring 1 and the main shaft sleeve, and the inner surface of the main shaft sleeve is provided with a chute where a latch is stuck on the rotating main shaft Inside, the two ends of the main shaft spring are respectively connected and fixed with the retaining ring 1 and the latch, the bottom of the flying fork is fixedly sleeved on the end of the main shaft sleeve facing the corresponding coil fixing module, and the bifurcated open end of the flying fork Facing the top cover and the two forked ends are respectively arranged on both sides of the top cover, one of the forked ends is provided with a sheave, and the tangential direction of the groove of the sheave is on the same plane as the axis of the rotating spindle;
主轴脱模模块包括U型脱模器、两根与对应线圈固定模块平行布置的滑杆,U型脱模器的两个分叉端设置在旋转主轴靠近卡位螺母位置的外环面两侧,两个分叉端之间的距离大于所述旋转主轴的外径并小于所述卡位螺母的外径,所述滑杆两端固定在支撑架上,U型脱模器底部滑动安装在所述滑杆上;The main shaft demoulding module includes a U-shaped demoulding device and two sliding rods arranged parallel to the corresponding coil fixing module. The two bifurcated ends of the U-shaped demoulding device are arranged on both sides of the outer ring surface of the rotating main shaft close to the clamping nut. , the distance between the two bifurcated ends is greater than the outer diameter of the rotating main shaft and smaller than the outer diameter of the snap nut, the two ends of the slide bar are fixed on the support frame, and the bottom of the U-shaped stripper is slidably installed on on the slider;
气剪机构布置在六轴机构其中一个挡片模块的方向外侧,包括气剪底座、两把气动剪刀、能沿所述挡片模块轴线方向移动的气剪支撑架、驱动气剪支撑架移动气剪驱动装置,气剪支撑架滑动安装在气剪底座上,两把气动剪刀固定在所述气剪支撑架上,两把气动剪刀的工作头分别位于所述挡片模块两侧;The air-shear mechanism is arranged outside the direction of one of the block modules of the six-axis mechanism, and includes an air-shear base, two pneumatic scissors, an air-shear support frame that can move along the axial direction of the block module, and an air-shear support frame that drives the air-shear support frame. The shear driving device, the air shear support frame is slidably installed on the air shear base, two pneumatic scissors are fixed on the air shear support frame, and the working heads of the two pneumatic scissors are respectively located on both sides of the block module;
下料机构布置在六轴机构其中一个线圈固定模块的下方,包括分叉口朝向对应线圈固定模块的U型卡位器、驱动U型卡位器竖直运动的卡位驱动装置和驱动U型卡位器沿着对应线圈固定模块轴向运动的推出驱动装置;所述线圈固定模块的滑套外环上设置有凸肩一、凸肩二,所述U型卡位器的两个分叉口之间的距离大于所述滑套非凸肩部位的外径,小于凸肩部位的外径,当卡位驱动模块驱动U型卡位器向上移动时,所述U型卡位器的两个分叉口处在凸肩一、凸肩二之间;The unloading mechanism is arranged under one of the coil fixing modules of the six-axis mechanism, including a U-shaped stopper with a bifurcation facing the corresponding coil fixation module, a stop drive device that drives the U-shaped stopper to move vertically, and a drive U-shaped stopper. The push-out driving device that the retainer moves along the axial direction of the corresponding coil fixing module; the outer ring of the sliding sleeve of the coil fixing module is provided with a shoulder 1 and a shoulder 2, and the two forks of the U-shaped retainer The distance between the openings is greater than the outer diameter of the non-shoulder portion of the sliding sleeve, and smaller than the outer diameter of the shoulder portion. When the locking drive module drives the U-shaped locking device to move upward, the two sides of the U-shaped locking device A bifurcation is located between the first shoulder and the second shoulder;
点胶理线沾锡机构布置在下料机构对应的线圈固定模块外侧,包括竖直平面布置的四轴模块、点胶模块、理线模块、沾锡模块、理线下料模块;The dispensing and tinning mechanism is arranged outside the coil fixing module corresponding to the unloading mechanism, including a four-axis module, a dispensing module, a wire management module, a tin dipping module, and a wire unloading module arranged in a vertical plane;
四轴模块包括分度角度为90°的后处理分度盘、与分度盘转轴连接四分度转盘、四组与六轴机构的线圈固定模块相同构造的后处理线圈固定模块,分度盘竖直安装在机台上,转轴方向与对应的线圈固定模块转轴垂直,后处理线圈固定模块的根部安装在四分度转盘上,四组后处理线圈模块之间相差90°;The four-axis module includes a post-processing indexing plate with an indexing angle of 90°, a four-indexing turntable connected to the rotating shaft of the indexing plate, four sets of post-processing coil fixing modules with the same structure as the coil fixing module of the six-axis mechanism, and the indexing plate Installed vertically on the machine table, the direction of the rotation axis is perpendicular to the rotation axis of the corresponding coil fixing module. The root of the post-processing coil fixing module is installed on the four-degree turntable, and the difference between the four groups of post-processing coil modules is 90°;
点胶模块布置在朝向线圈固定模块的后处理线圈模块的后处理模具头上方,包括竖直方向布置的点胶驱动装置、点胶筒,点胶驱动装置能驱动点胶筒竖直方向运动;The dispensing module is arranged above the post-processing die head of the post-processing coil module facing the coil fixing module, and includes a dispensing driving device and a dispensing cylinder arranged in a vertical direction, and the dispensing driving device can drive the dispensing cylinder to move vertically;
理线模块布置在上方的后处理线圈固定模块上方,包括理线平移驱动装置、理线旋转驱动装置、用于理线的拨片一、拨片二,理线平移驱动装置能驱动拨片一、拨片二沿着对应线圈固定主轴的轴线方向运动,理线旋转驱动装置能驱动拨片一、拨片二绕着各自轴线同时非同向旋转;拨片一、拨片二与对应的后处理线圈固定模块的后处理模具头在同一水平面上,旋转运动时拨片一、拨片二末端可以打开或接触闭合,两末端之间的最大打开距离为所述线圈外径;平移运动时,拨片末端的行程起点和终点分别在所述后处理模具头两侧;The cable management module is arranged above the post-processing coil fixed module above, including the cable management translational drive device, the cable management rotary drive device, the paddle 1 and the paddle 2 for wire management, and the cable management translation drive device can drive the paddle 1 1. The paddle 2 moves along the axis direction of the fixed spindle corresponding to the coil, and the cable management rotary drive device can drive the paddle 1 and the paddle 2 to rotate around their respective axes at the same time in non-unidirectional rotation; the paddle 1, the paddle 2 and the corresponding rear The post-processing mold head of the processing coil fixing module is on the same horizontal plane. During the rotational movement, the ends of the first and second ends of the plectrum can be opened or closed by contact. The maximum opening distance between the two ends is the outer diameter of the coil; during the translational movement, The starting point and end point of the stroke at the end of the plectrum are respectively on both sides of the post-processing die head;
沾锡模块布置在背离应线圈固定模块的后处理线圈模块的一侧,包括竖直布置的沾锡驱动装置、沾锡料台,沾锡驱动装置驱动沾锡料台竖直方向运动,对应的后处理模具头上的线圈线尾能与沾锡料台内的锡接触;The tin dipping module is arranged on the side away from the post-processing coil module of the coil fixed module, including a vertically arranged tin dipping drive device and a tin dipping material table, and the tin dipping drive device drives the tin dipping material table to move vertically, and the corresponding The coil tail on the post-processing mold head can contact the tin in the tin dipping table;
理线下料模块布置在下方的线圈固定模块方向上,包括下料U型卡位器、下料卡位装置、下料推出装置,下料U型卡位器与U型卡位器结构一样,下料卡位驱动装置能驱动下料U型卡位器沿着对应后处理线圈固定模块的后处理滑套运动,下料推出装置能驱动后处理滑套轴向向下运动。The wire management and blanking module is arranged in the direction of the coil fixing module below, including the blanking U-shaped clamping device, the blanking clamping device, and the blanking push-out device. The structure of the blanking U-shaped clamping device is the same as that of the U-shaped clamping device. , the blanking clamp driving device can drive the blanking U-shaped clamping device to move along the post-processing sliding sleeve corresponding to the post-processing coil fixing module, and the blanking pushing device can drive the post-processing sliding sleeve to move axially downward.
优选的,飞叉式绕线机构布置第一个方向线圈固定模块外侧,气剪机构布置在第三个方向和第四个方向线圈固定模块间的挡片模块外侧、下料机构布置在第五个方向线圈固定模块的下方,点胶理线沾锡机构布置在第五个方向线圈固定模块外侧;Preferably, the flying fork winding mechanism is arranged outside the coil fixing module in the first direction, the air shearing mechanism is arranged outside the baffle module between the coil fixing modules in the third direction and the fourth direction, and the unloading mechanism is arranged in the fifth Below the coil fixing module in the first direction, the glue dispensing and wire-dipping mechanism is arranged outside the coil fixing module in the fifth direction;
优选的,所述旋转主轴轴线、所述飞叉轴线、对应线圈固定模块轴线三者共线。Preferably, the axis of the rotating main shaft, the axis of the flyer, and the axis of the corresponding coil fixing module are collinear.
优选的,相对的线圈固定模块轴线和后处理线圈固定模块轴线共线。Preferably, the axes of the opposing coil fixing modules and the axes of the post-processing coil fixing modules are collinear.
优选的,推出环上的孔直径比模具头端部外径大0.1~0.5毫米。Preferably, the diameter of the hole on the push-out ring is 0.1-0.5 mm larger than the outer diameter of the die head end.
优选的,所述挡片背离转盘一侧,设置有卡线槽,卡线槽与线圈固定模块轴线在同一水平面上。Preferably, the side of the baffle facing away from the turntable is provided with a wire holding slot, and the wire holding slot is on the same horizontal plane as the axis of the coil fixing module.
优选的,平动驱动装置布置在绕线支撑架下方,包括沿着所述线圈固定模块轴向布置第一伺服电机、联轴器、轴线与第一伺服电机回转轴线共线的丝杆、丝杆连接块,第一伺服电机本体固定在底座上,联轴器两端分别与第一伺服电机转轴和丝杆的一端连接,丝杆的另一端固定在底座与第一伺服电机相对的一侧上,丝杆连接块环套在所述丝杆上,丝杆连接块的上表面与所述绕线支撑架固定连接;Preferably, the translation drive device is arranged under the winding support frame, including axially arranging the first servo motor along the coil fixing module, a shaft coupling, a screw whose axis is collinear with the rotation axis of the first servo motor, and a screw Rod connection block, the body of the first servo motor is fixed on the base, the two ends of the coupling are respectively connected to the shaft of the first servo motor and one end of the screw rod, and the other end of the screw rod is fixed on the side of the base opposite to the first servo motor On the top, the screw rod connection block is looped on the screw rod, and the upper surface of the screw rod connection block is fixedly connected with the winding support frame;
旋转驱动装置包括与沿着对应线圈固定模轴向布置的第二伺服电机、用于传递动力的主皮带轮、皮带、副皮带轮,第二伺服电机本体固定在支撑架上,主皮带轮安装固定在第二伺服电机的转轴上,副皮带轮安装固定旋转主轴外环面上,皮带套在主皮带轮和副皮带轮外轮廓的齿上;The rotary driving device includes a second servo motor axially arranged along the corresponding coil fixed mold, a main pulley for power transmission, a belt, and a secondary pulley. The second servo motor body is fixed on the support frame, and the main pulley is installed and fixed on the second 2. On the rotating shaft of the servo motor, the auxiliary pulley is installed on the outer ring surface of the fixed rotating main shaft, and the belt is sheathed on the teeth of the outer contour of the main pulley and the auxiliary pulley;
脱模驱动装置包括沿对应线圈固定模块轴线布置的脱模气缸,脱模气缸固定在绕线支撑架上,U型卡位器底端与所述脱模气缸的活塞杆连接固定。The demoulding driving device includes a demoulding cylinder arranged along the axis of the corresponding coil fixing module, the demoulding cylinder is fixed on the winding support frame, and the bottom end of the U-shaped clamp is connected and fixed with the piston rod of the demoulding cylinder.
剪线驱动装置包块沿所对应挡片模块轴向布置的剪线驱动气缸,剪线驱动气缸本体固定在所述气剪底座上,所述剪线驱动气缸的活塞杆与所述气剪支撑架连接;The wire trimming driving device includes a wire trimming driving cylinder arranged axially along the corresponding block module. The body of the wire trimming driving cylinder is fixed on the base of the air shears. frame connection;
卡位驱动装置包括沿着竖直布置的卡位气缸、卡位气缸连接块,推出驱动模块包括推出底座、穿过所述推出底座两相对侧板并滑动安装在侧壁中的光轴、沿着对应线圈固定模块轴向布置的推出气缸、推出气缸连接板,所述推出底座固定在机台上,所述光轴两端分别与所述推出气缸连接板、卡位气缸连接块连接固定,所述卡位气缸本体与所述U型卡位器连接,所述卡位气缸的活塞杆与所述卡位气缸连接块连接,所述推出气缸本体与所述推出气缸连接板连接,所述推出气缸的活塞杆与所述推出底座连接固定,所述推出气缸连接板还设有沿着所述推出气缸方向的限位螺丝;The clamping drive device includes a clamping cylinder arranged vertically and a clamping cylinder connection block, and the push-out drive module includes a push-out base, an optical axis that passes through two opposite side plates of the push-out base and is slidably installed in the side walls, along the The push-out cylinder and the push-out cylinder connection plate arranged axially corresponding to the coil fixing module, the push-out base is fixed on the machine table, and the two ends of the optical axis are respectively connected and fixed with the push-out cylinder connection plate and the clamping cylinder connection block, The clamping cylinder body is connected with the U-shaped clamping device, the piston rod of the clamping cylinder is connected with the clamping cylinder connecting block, the ejecting cylinder body is connected with the ejecting cylinder connecting plate, and the The piston rod of the push-out cylinder is connected and fixed to the push-out base, and the connecting plate of the push-out cylinder is also provided with a limit screw along the direction of the push-out cylinder;
点胶驱动装置包括竖直方向布置的点胶气缸、两根竖直布置滑杆、胶筒座,两根滑杆互相平行,一端固定在底座上,另一端通过连接片连接一体,胶筒座滑动安装在两根滑杆上,点胶气缸本体固定在胶筒座上,活动端与所述连接片连接,点胶筒固定在胶筒座上;The dispensing driving device includes a dispensing cylinder arranged vertically, two vertically arranged slide rods, and a rubber cartridge seat. Slidingly installed on two sliding rods, the dispensing cylinder body is fixed on the rubber cylinder seat, the movable end is connected with the connecting piece, and the glue dispensing cylinder is fixed on the rubber cylinder seat;
理线平移驱动装置包括理线平移驱动气缸和平移板,理线平移驱动气缸本体固定在后处理底座上,活动端与平移板连接固定;The cable management translation drive device includes a cable management translation drive cylinder and a translation plate. The cable management translation drive cylinder body is fixed on the post-processing base, and the movable end is connected and fixed to the translation plate;
理线旋转驱动装置包括:齿条、齿条驱动气缸、两个齿轮,齿条驱动气缸本体固定在平移板上,活动端与齿条连接,齿条沿着对应线圈固定轴模块轴线方向滑动安装在所述平移板上,两个齿轮转轴固定安装在所述平移板上并且分别位于齿条两带齿边上,两个齿轮通过穿过平移板的连接件与平移板下方的两个理线片分别连接一体;The wire management rotary drive device includes: a rack, a rack drive cylinder, and two gears. The rack drive cylinder body is fixed on the translation plate, and the movable end is connected to the rack. The rack is slid and installed along the axis of the corresponding coil fixed shaft module. On the translation plate, two gear shafts are fixedly installed on the translation plate and are respectively located on the two toothed sides of the rack. The pieces are connected together;
沾锡驱动装置包括沾锡气缸、沾锡座、两根滑杆,两根滑竿竖直平行布置,一端固定在后处理底座上,另一端通过连接片连接固定,所述气缸本体固定在后处理底座上,活动端与沾锡座连接固定,沾锡座活动安装在所述滑杆上;The tinning driving device includes a tinning cylinder, a tinning seat, and two sliding rods. The two sliding rods are arranged vertically and parallel. One end is fixed on the post-processing base, and the other end is connected and fixed by a connecting piece. On the base, the movable end is connected and fixed with the tin dipping seat, and the tin dipping seat is movably installed on the slide bar;
理线卡位装置和推出装置包括:卡位气缸、推出气缸、滑轨、滑块,滑轨竖直安装在后处理底座上,滑块滑动安装在所述滑轨上,卡位气缸本体固定于滑块上,活动端与U型卡位器连接,推出气缸本体固定在后处理底座上,活动端与卡位气缸连接;The line clamping device and the push-out device include: clamping cylinder, push-out cylinder, slide rail, and slider. The slide rail is vertically installed on the post-processing base, the slider is slidably installed on the slide rail, and the clamping cylinder body is fixed. On the slider, the movable end is connected with the U-shaped clamping device, the ejection cylinder body is fixed on the post-processing base, and the movable end is connected with the clamping cylinder;
理线卡位装置包括理线卡位气缸、理线卡位连接块;理线推出装置包括理线推出气缸、推出滑轨、推出滑块,理线推出气缸本体固定在底座上,活塞杆与理线卡位连接块连接;推出滑轨竖直安装在底座上,理线卡位连接快通过推出滑块滑动安装在推出滑轨上,理线卡位气缸本体固定在理线卡位连接块上,活塞杆与下料U型卡位器底部连接。The cable management clamping device includes a cable management clamping cylinder and a cable management clamping connection block; the cable management push-out device includes a cable management push-out cylinder, a push-out slide rail, and a push-out slider. The cable management clamp connection block is connected; the push-out slide rail is vertically installed on the base, the cable management clamp connection is quickly installed on the push-out slide rail through the push-out slider, and the cable management clamp cylinder body is fixed on the cable management clamp connection block On the top, the piston rod is connected with the bottom of the U-shaped stopper for feeding.
优选的,所述六轴飞叉式绕线绕制的线材为酒精漆包线,飞叉式绕线机构还包括酒精瓶,所述酒精瓶设置在绕线模块的绕线支撑架上。Preferably, the wire wound by the six-axis flying fork type winding is alcohol enameled wire, and the flying fork type winding mechanism further includes an alcohol bottle, and the alcohol bottle is arranged on the winding support frame of the winding module.
优选的,点胶理线沾锡机构还包括有用于下料缓冲的下料轨道,所述下料轨道一端布置在竖直下方的后处理线圈固定模块的下方,另一端贴机台放置。Preferably, the glue dispensing, threading and tinning mechanism also includes a blanking track for blanking and buffering, one end of the blanking track is arranged below the post-processing coil fixing module vertically below, and the other end is placed on the machine table.
绕线机构可以在六轴机构的线圈固定模块上绕制线圈,六轴机构能将绕制好的线圈从线圈绕制工位上转移到其他工位,进行剪线、下料等工序作业,线圈基本成型后,可以通过点胶理线沾锡机构进行线头、线尾方向的调整和线圈末端沾锡加工,整个加工过程中,从上料到下料,都是通过全自动操作,除了初始的设置外,不再需要手动操作,而且通过六轴机构和点胶理线沾锡机构的四轴机构,大大减少了线圈在治具更换时造成的不良,该带点胶理线沾锡机构的六轴飞叉式绕线机具有速度快、成型线圈质量好、良品率高等特点。The winding mechanism can wind coils on the coil fixing module of the six-axis mechanism, and the six-axis mechanism can transfer the wound coil from the coil winding station to other stations for thread cutting, blanking and other processes. After the coil is basically formed, the wire head and tail direction can be adjusted and the coil end can be tinned by the glue dispensing and tinning mechanism. In addition to the settings, manual operation is no longer required, and through the six-axis mechanism and the four-axis mechanism of the glue dispensing and tinning mechanism, the defects caused by the coil when the jig is replaced are greatly reduced. The six-axis flying fork winding machine has the characteristics of fast speed, good quality of formed coils, and high yield rate.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本发明实施例中的绕线机的俯视图。Fig. 1 is a top view of a winding machine in an embodiment of the present invention.
图2是本发明实施例中的六轴机构的三维图。Fig. 2 is a three-dimensional view of the six-axis mechanism in the embodiment of the present invention.
图3是本发明实施例中的六分度转盘模块的三维图。Fig. 3 is a three-dimensional view of the six-degree turntable module in the embodiment of the present invention.
图4是本发明实施例中的线圈固定模块的三维爆炸图。Fig. 4 is a three-dimensional exploded view of the coil fixing module in the embodiment of the present invention.
图5是本发明实施例中的线圈固定模块的剖面图。Fig. 5 is a cross-sectional view of the coil fixing module in the embodiment of the present invention.
图6是本发明实施例中的挡片模块的三维图。Fig. 6 is a three-dimensional view of the shutter module in the embodiment of the present invention.
图7是本发明实施例中的绕线机构的三维图。Fig. 7 is a three-dimensional view of the winding mechanism in the embodiment of the present invention.
图8是本发明实施例中的底座的三维图。Fig. 8 is a three-dimensional view of the base in the embodiment of the present invention.
图9是本发明实施例中的支撑架模块和底座的三维图。Fig. 9 is a three-dimensional view of the support frame module and the base in the embodiment of the present invention.
图10是本发明实施例中的支撑架模块去掉支撑架后的三维图。Fig. 10 is a three-dimensional view of the support frame module without the support frame in the embodiment of the present invention.
图11是本发明实施例中的飞叉主轴模块的三维图。Fig. 11 is a three-dimensional view of the flying fork spindle module in the embodiment of the present invention.
图12是本发明实施例中的飞叉主轴的剖面图。Fig. 12 is a sectional view of the main shaft of the flying fork in the embodiment of the present invention.
图13是本发明实施例中的脱模模块的三维图Fig. 13 is a three-dimensional view of the demoulding module in the embodiment of the present invention
图14是本发明实施例中的剪线机构的三维图。Fig. 14 is a three-dimensional view of the thread trimming mechanism in the embodiment of the present invention.
图15是本发明实施例中的推出机构的三维图。Fig. 15 is a three-dimensional view of the push-out mechanism in the embodiment of the present invention.
图16是本发明实施例中的点胶理线沾锡机构的三维图。Fig. 16 is a three-dimensional view of the glue dispensing, line management and tin dipping mechanism in the embodiment of the present invention.
图17是本发明实施例中的四轴模块的三维图。Fig. 17 is a three-dimensional view of a four-axis module in an embodiment of the present invention.
图18是本发明实施例中的点胶模块的三维图。Fig. 18 is a three-dimensional view of a dispensing module in an embodiment of the present invention.
图19是本发明实施例中的理线模块的三维图。Fig. 19 is a three-dimensional view of the cable management module in the embodiment of the present invention.
图20是本发明实施例中的理线模块拨片工作示意图。Fig. 20 is a schematic diagram of the operation of the plectrum of the cable management module in the embodiment of the present invention.
图21是本发明实施例中的沾锡模块的三维图。Fig. 21 is a three-dimensional view of the tin dipping module in the embodiment of the present invention.
图22是本发明实施例中的下料推出装置的三维图。Fig. 22 is a three-dimensional view of the blanking push-out device in the embodiment of the present invention.
图23是本发明实施例中的工作流程示意图一。Fig. 23 is a first schematic diagram of the workflow in the embodiment of the present invention.
图24是本发明实施例中的工作流程示意图二。Fig. 24 is a schematic diagram of the second workflow in the embodiment of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
如图1和图23所示,一种带点胶理线沾锡机构的六轴飞叉式绕线机,包括用于工位转换的六轴机构(1001)、用于绕制线圈的飞叉式绕线机构(1002)、用于剪线的气剪机构(1003)、用于推出线圈的下料机构(1004)、用于线圈后处理的点胶理线沾锡机构(1008);六轴机构布置在机台(1000)的中间,飞叉式绕线机构布置在六轴机构的方向一上,气剪机构布置在六轴机构方向三和方向四之间的挡片模块外侧,下料机构布置在六轴机构方向五的线圈固定模块下方,点胶理线沾锡机构布置在六轴机构方向五的线圈固定模块外侧。As shown in Figure 1 and Figure 23, a six-axis flying fork type winding machine with a mechanism for dispensing glue, managing wires and dipping tin, includes a six-axis mechanism (1001) for station conversion, a flying fork for coil winding Fork-type winding mechanism (1002), air shearing mechanism (1003) for thread trimming, unloading mechanism (1004) for pushing out coils, glue dispensing and wire-staining mechanism (1008) for post-processing of coils; The six-axis mechanism is arranged in the middle of the machine (1000), the flying fork winding mechanism is arranged in the first direction of the six-axis mechanism, and the air shear mechanism is arranged outside the block module between the third and fourth directions of the six-axis mechanism. The unloading mechanism is arranged under the coil fixing module in the fifth direction of the six-axis mechanism, and the glue dispensing and wire-dipping mechanism is arranged outside the coil fixing module in the fifth direction of the six-axis mechanism.
如图2所示,六轴机构包括六分度转盘模块(150)、六组线圈固定模块(151)、六组用于绷紧线圈引线的挡片模块(152)。As shown in Fig. 2, the six-axis mechanism includes a six-index turntable module (150), six sets of coil fixing modules (151), and six sets of stopper modules (152) for tightening coil leads.
如图3所示,六分度转盘模块包括转轴竖直方向布置的分度角度为60°的分度盘(101)、安装在分度盘转轴上的转盘(102),为了使加工更加简单,将转盘(102)分为挡片转盘(104)和固定轴转盘(103)分别加工,另外还设有底盖(107)、上盖(106)、转盘螺栓(105),底盖(107)固定在分度盘(101)的上表面,上盖(106)紧贴在挡片转盘(104)上表面,转盘螺栓(105)穿过上盖(106),通过螺纹与下盖(107)连接,将挡片转盘(104)和固定轴转盘(103)锁紧在上盖(106)和下盖(107)之间;As shown in Figure 3, the six-index turntable module includes an indexing disk (101) with an indexing angle of 60° arranged in the vertical direction of the rotating shaft, and a rotating disk (102) installed on the rotating shaft of the indexing disk. In order to make the processing easier , the turntable (102) is divided into the stopper turntable (104) and the fixed shaft turntable (103) to be processed separately, and also provided with a bottom cover (107), an upper cover (106), a turntable bolt (105), a bottom cover (107 ) is fixed on the upper surface of the indexing plate (101), the upper cover (106) is closely attached to the upper surface of the baffle turntable (104), the turntable bolt (105) passes through the upper cover (106), and connects with the lower cover (107) through threads ) is connected, and the block plate turntable (104) and the fixed shaft turntable (103) are locked between the upper cover (106) and the lower cover (107);
如图4和图5所示,线圈固定模块包括根部水平安装在转盘上的固定主轴(108)、用于微调固定主轴外伸长度的调节圆环(109)、环套在固定主轴上的滑套(113)、用于滑套复位的弹簧(111)、用于线圈定位的模具头(115)、与模具头配套的推出环(114),调节圆环(109)通过螺纹扭紧在固定主轴靠近根部的外环上,为了达到更好的调节和固定效果,这个设置两个所述调节圆环(109),固定主轴分别在靠近调节圆环和靠近端部的位置设有挡环一(110)、挡环二(112),为了简化安装步骤,固定轴外加工有一级台阶来代替挡环一(110),达到限位的目的,固定主轴(108)在挡环一(110)和挡环二(112)之间沿轴向开有一滑槽,滑套内壁设有插入滑槽的插销(116),处于压缩状态的弹簧(111)两端分别顶在挡环二(112)和插销(116)上,,将滑套靠近固定主轴根部一端压紧在挡环一上,由于插销磨损需要更换,为了更换的便利性,在滑套(113)内壁铣出一级台阶用于弹簧(111)限位,原设计弹簧顶在插销(116)端的弹簧实际操作中可以实施为顶在滑套内壁所述台阶上,模具头(115)通过螺钉固定在固定主轴(108)端部末端,推出环(115)环套在模具头(115)外,并通过螺钉固定在滑套(113)朝向固定轴(108)端部一端外环面上。As shown in Fig. 4 and Fig. 5, the coil fixing module includes a fixed main shaft (108) whose root is horizontally installed on the turntable, an adjustment ring (109) for fine-tuning the overhang of the fixed main shaft, and a sliding ring sleeved on the fixed main shaft. Cover (113), spring (111) for sliding sleeve reset, die head (115) for coil positioning, ejection ring (114) matched with die head, adjusting ring (109) is screwed on the fixed On the outer ring near the root of the main shaft, in order to achieve a better adjustment and fixing effect, two adjustment rings (109) are provided, and the fixed main shaft is provided with a retaining ring near the adjustment ring and near the end respectively. (110), stop ring two (112), in order to simplify the installation steps, a step is processed outside the fixed shaft to replace the stop ring one (110), to achieve the purpose of limiting, the fixed main shaft (108) is on the stop ring one (110) There is a chute along the axial direction between the stop ring 2 (112), and the inner wall of the sliding sleeve is provided with a latch (116) inserted into the chute, and the two ends of the spring (111) in a compressed state are supported against the stop ring 2 (112) respectively. and the pin (116), press the end of the sliding sleeve close to the root of the fixed main shaft on the stop ring 1, the pin needs to be replaced due to wear and tear, for the convenience of replacement, a step is milled on the inner wall of the sliding sleeve (113) for The spring (111) limits the position. The original design of the spring at the end of the bolt (116) can be implemented as a spring on the step of the inner wall of the sliding sleeve in actual operation. The die head (115) is fixed on the end of the fixed spindle (108) by screws At the end, the push-out ring (115) is looped outside the die head (115), and is fixed on the outer ring surface of one end of the sliding sleeve (113) towards the end of the fixed shaft (108) by screws.
如图6所示,挡片模块包括根部安装在转盘上的挡片长杆(119)、固定在挡片长杆端部的挡片(120),挡片(120)背离线圈固定模块的一边开有卡线槽,卡线槽与模具头(115)位于同一水平面上;As shown in Figure 6, the shutter module includes a shutter rod (119) whose root is installed on the turntable, a shutter (120) fixed at the end of the shutter rod, and the shutter (120) is away from the side of the coil fixing module A wire clamping groove is provided, and the wire clamping groove and the die head (115) are located on the same horizontal plane;
如图7所示,飞叉式绕线机构包括底座、沿X向运动的支撑架模块、驱动所述支撑架装置运动的平动驱动装置、旋转轴为X向的飞叉转轴模块、驱动所述飞叉转轴装置转动的转动驱动装置、能沿X向运动的主轴脱模模块、驱动脱模机构运动的脱模驱动装置组成;As shown in Figure 7, the flying fork winding mechanism includes a base, a support frame module that moves along the X direction, a translational drive device that drives the movement of the support frame device, a fly fork shaft module whose rotation axis is in the X direction, and a drive unit. It is composed of a rotating drive device for the rotation of the flying fork rotating shaft device, a main shaft demoulding module capable of moving along the X direction, and a demoulding driving device for driving the demoulding mechanism to move;
如图8所示,为了底座加工成型更为简单,底座可以由以下部件组合成型,其中包括底座本体(200)、电机支板一(201)、电机固定架一(202)、滑轨挡片一(203)、滑轨挡片二(204),底座本体(200)用螺丝、焊接等方式固定在机台上,电机支板一(201)螺丝锁紧在底座本体(200)X正向一面的上方,电机固定架一(202)固定在支板一(201)上,滑轨挡片一(203)、滑轨挡片二(204)分别固定在底座本体(200)X正向一面上方的两侧。As shown in Figure 8, in order to make the processing and forming of the base easier, the base can be formed by combining the following components, including the base body (200), a motor support plate 1 (201), a motor fixing frame 1 (202), and a slide rail stop One (203), slide rail stopper two (204), the base body (200) is fixed on the machine table with screws, welding, etc., and the motor support plate one (201) is screwed to the base body (200) X positive Above one side, the motor fixing frame 1 (202) is fixed on the support plate 1 (201), and the slide rail stopper 1 (203) and the slide rail stopper 2 (204) are respectively fixed on the front side of the base body (200) X the sides above.
如图9和图10所示,支撑架模块包括两条X向布置的滑轨一(207)、滑轨二(210)、分别滑动安装在两条滑轨(201)上的滑块和支撑架;As shown in Figures 9 and 10, the support frame module includes two slide rails one (207) and two slide rails (210) arranged in the X direction, and slide blocks and supports that are respectively slidably installed on the two slide rails (201). shelf;
如果采用铸造、CNC等一体成型加工方法加工支撑架,成本会很高,因此,支撑架可以由以下部件组成,包括底板一(218)、侧板一(219)、电机支架二(220)、电机支板二(221)、侧板二(223)、盖板一(222)、气杆支板一(224),侧板一(219)固定在底板一(218)X负向的一侧,电机支架二(220)固定在侧板一(219)的X正向一面上,电机支板二(221)固定电机支架二(220)的X正向一面,侧板二(223)固定在底板一(218)的Y向正向一侧,气缸支板一(224)固定在侧板二(223)的X向一侧,盖板(222)布置在侧板一(219)、侧板二(223)、气缸支板一(224)上表面并通过螺丝连接在一起,支撑架在Y正向安装有铁片;If casting, CNC and other integral molding processing methods are used to process the support frame, the cost will be very high. Therefore, the support frame can be made up of the following parts, including base plate one (218), side plate one (219), motor bracket two (220), The second motor support plate (221), the second side plate (223), the first cover plate (222), the first air rod support plate (224), and the first side plate (219) are fixed on the negative side of the bottom plate one (218) X , the motor bracket two (220) is fixed on the X positive side of the side plate one (219), the X positive side of the motor support plate two (221) is fixed on the X positive side of the motor bracket two (220), and the side plate two (223) is fixed on the The Y direction of the bottom plate one (218) is on the positive side, the cylinder support plate one (224) is fixed on the X direction side of the side plate two (223), and the cover plate (222) is arranged on the side plate one (219), side plate Two (223), the upper surface of the cylinder support plate one (224) is connected together by screws, and the support frame is equipped with iron sheets in the Y positive direction;
滑轨一(207)、滑轨二(210)分别固定在底座上表面两侧并且一端分别紧贴挡片一(203)、挡片二(204),为了支撑架运动的时候更加平稳,每条滑轨上安装有两个滑块,滑块一(205)、滑块二(206)安装在滑轨一上,滑块三(212)、滑块四(214)安装在滑轨二(210)上,支撑架的底板(218)安装在滑块一(205)、滑块二(206)、滑块三(212)、滑块四(215)上;Slide rail one (207), slide rail two (210) are respectively fixed on both sides of the upper surface of the base and one end is respectively close to catch piece one (203), catch piece two (204), for the more stable movement of the support frame, each Two slide blocks are installed on the slide rail, slide block one (205), slide block two (206) are installed on slide rail one, slide block three (212), slide block four (214) are installed on slide rail two ( 210), the base plate (218) of the support frame is installed on the slide block one (205), slide block two (206), slide block three (212), slide block four (215);
平动驱动装置布置在支撑架底板(218)下方,包括X向布置的第一伺服电机(216)、联轴器(217)、轴线与第一伺服电机(216)回转轴线共线的丝杆(208)、丝杆连接块(217),为了加工和安装的便利性,第一伺服电机(216)本体固定在电机支架一(202)上,联轴器(217)安装在电机支架一(202)内,两端分别与第一伺服电机(216)转轴和丝杆(208)的一端连接,丝杆(208)的另一端固定在底座(200)与第一伺服电机(216)相对的一侧上,丝杆连接块环(209)套在所述丝杆上,丝杆连接块(209)的上表面与支撑架的底板(218)固定连接,第一伺服电机能驱动支撑架沿着滑轨一(207)、滑轨二(210)方向运动;The translation drive device is arranged under the bottom plate (218) of the support frame, and includes a first servo motor (216) arranged in the X direction, a coupling (217), and a screw whose axis is collinear with the rotation axis of the first servo motor (216) (208), screw mandrel connecting block (217), for the convenience of processing and installation, the first servo motor (216) body is fixed on the motor support one (202), and shaft coupling (217) is installed on the motor support one ( 202), the two ends are respectively connected with the first servo motor (216) rotating shaft and one end of the screw mandrel (208), and the other end of the screw mandrel (208) is fixed on the base (200) relative to the first servo motor (216). On one side, the screw mandrel connecting block ring (209) is sleeved on the said screw mandrel, the upper surface of the screw mandrel connecting block (209) is fixedly connected with the bottom plate (218) of the support frame, and the first servo motor can drive the support frame along the Move in the direction of slide rail one (207) and slide rail two (210);
在底座(200)的Y正向侧面上,安装有接近开关一(211)、接近开关二(213)、接近开关三(215),在支撑架运动时,铁片能被接近开关一(211)、接近开关二(213)、接近开关三(215)感应到。On the Y positive side of the base (200), one proximity switch (211), two proximity switches (213), and three proximity switches (215) are installed. ), proximity switch two (213), and proximity switch three (215) are sensed.
如图11和图12所示,飞叉转轴装置包括转轴为X向的旋转主轴(235)、用于旋转主轴复位的主轴弹簧(242)、与主轴同步转动的主轴套(241)、主轴套轴承(232)、用于主轴套轴承固定的轴承圆筒(233)、用于旋转绕制线材的飞叉(231);轴线X向的轴承圆筒(233)穿过侧板一(219)并依靠圆筒外面设置的凸肩,通过螺丝固定在侧板一(219)X负向一侧,主轴套轴承(232)外环与轴承圆筒(233)内壁连接固定,主轴套轴承(232)内环与主轴套(241)外环面连接固定,通过计算和检验,再考虑到零件尺寸的因素,所述主轴套轴承(232)数量设置为四个;旋转主轴(235)穿过主轴套(241,旋转主轴(235)在所述侧板一(219)X正向一侧末端固定有位螺母(236),在所述侧板(219)X负向一端末端设有顶盖(229),由于顶盖(229)在工作时要顶住模具头,为了减少磨损,顶盖(229)通过顶盖轴承(243)滑动安装在旋转主轴(235)上,在工作状态时,顶盖(229)紧压模具头,旋转主轴(235)的旋转运动不会传递到顶盖(229),顶盖(229)与模具头相对静止,从而减少了磨损;旋转主轴(235)在靠近顶盖(229)一端设置有挡圈一(244)并且在挡圈一(244)和主轴套(241)之间沿轴向开有滑槽,所述主轴套(241)内表面设置有插销(238)卡在所述主轴的滑槽内,所述主轴弹簧(242)两端分别与所述挡圈一(244)、所述插销(238)连接固定,因为插销(238)容易磨损,需要不时更换,为了更换插销的便利性,在主轴套(241)内壁加工一个台阶,原主轴弹簧(242)与插销(238)连接的一端可以固定在所述台阶上,飞叉(231)的底部通过螺丝固定在所述主轴套(2241)位于所述侧板(219)X负向的外环面上,飞叉(231)的两个分叉端朝向X负向并且设置在顶盖(229)两侧,其中一个分叉端上设置有槽轮(230),所述槽轮的切线方向与所述旋转主轴的回转轴在同一平面上;As shown in Figure 11 and Figure 12, the flying fork rotating shaft device includes a rotating main shaft (235) with a rotating shaft in the X direction, a main shaft spring (242) for resetting the rotating main shaft, a main shaft sleeve (241) synchronously rotating with the main shaft, and a main shaft sleeve Bearing (232), bearing cylinder (233) used for fixing the main shaft sleeve bearing, fly fork (231) used for rotating and winding wire rod; the bearing cylinder (233) of the axis X direction passes through side plate one (219) And rely on the protruding shoulder that cylinder outside is provided with, be fixed on side plate one (219) X negative side by screw, main shaft sleeve bearing (232) outer ring is connected and fixed with bearing cylinder (233) inner wall, main shaft sleeve bearing (232) ) inner ring is connected and fixed with the outer ring surface of the main shaft sleeve (241), through calculation and inspection, and considering the factor of the part size, the number of the main shaft sleeve bearings (232) is set to four; the rotating main shaft (235) passes through the main shaft Sleeve (241, rotating main shaft (235) is fixed with position nut (236) at described side plate one (219) X positive side end, is provided with top cover ( 229), because the top cover (229) will withstand the mold head when it is working, in order to reduce wear and tear, the top cover (229) is slidably installed on the rotating main shaft (235) through the top cover bearing (243). The cover (229) presses the mold head tightly, and the rotational movement of the rotating spindle (235) will not be transmitted to the top cover (229), and the top cover (229) is relatively stationary with the mold head, thereby reducing wear; the rotating spindle (235) is close to the top One end of the cover (229) is provided with a retaining ring one (244) and a chute is axially opened between the retaining ring one (244) and the main shaft sleeve (241), and the inner surface of the main shaft sleeve (241) is provided with a latch ( 238) is stuck in the chute of the main shaft, and the two ends of the main shaft spring (242) are respectively connected and fixed with the retaining ring one (244) and the latch (238), because the latch (238) is easy to wear and needs to be Replace it from time to time. In order to facilitate the replacement of the bolt, a step is processed on the inner wall of the main shaft sleeve (241). The end of the original main shaft spring (242) connected to the bolt (238) can be fixed on the step. It is fixed on the outer ring surface of the main shaft sleeve (2241) on the negative side of the side plate (219) by screws. ) on both sides, one of the bifurcated ends is provided with a sheave (230), and the tangential direction of the sheave is on the same plane as the axis of rotation of the rotating main shaft;
旋转驱动装置包括X向布置的第二伺服电机(225)、用于传递动力的主皮带轮(226)、皮带(227)、副皮带轮(228),第二伺服电机(225)本体固定在电机支板二(221)上,、主皮带轮(226)安装固定在第二伺服电机(207)的转轴上,副皮带轮(228)安装固定旋转主轴(235)外环面上,皮带(227)套在主皮带轮(226)和副皮带轮(228)外轮廓的齿上;The rotary driving device includes a second servo motor (225) arranged in X direction, a primary pulley (226), a belt (227), and a secondary pulley (228) for power transmission, and the second servo motor (225) body is fixed on the motor support. On the plate two (221), main pulley (226) is installed and fixed on the rotating shaft of the second servo motor (207), and secondary pulley (228) is installed and fixed on the outer ring surface of the rotating main shaft (235), and belt (227) is enclosed within On the teeth of the primary pulley (226) and the outer profile of the secondary pulley (228);
如图7和图13所示,为了更好的观察,图7未画出盖板,主轴脱模机构包括沿着X向运动的U型脱模器(251)、X向布置的光轴一(252)、光轴二(254),U型脱模器(255)的两个分叉端设置在所述旋转主轴上靠近卡位螺母(256)的位置两侧,在两个分叉端上还设置有朝向旋转主轴方向的卡位轮一(255)、卡位轮二(256),两个卡位轮之间的距离大于所述旋转主轴的外径并且小于所述卡位螺母的外径,为了运动时,U型脱模器(251)更加平稳,增设一个固定块(250),U型脱模器(251)固定在固定块(250)上,光轴一(252)、光轴二(254)穿过固定块(250)并且两端分别固定在所处侧板一(219)、气缸支板(224)上。As shown in Fig. 7 and Fig. 13, for better observation, Fig. 7 does not draw the cover plate, the main shaft demoulding mechanism comprises a U-shaped demoulding device (251) moving along the X direction, an optical axis arranged in the X direction (252), optical axis two (254), the two bifurcated ends of the U-shaped stripper (255) are arranged on both sides of the position close to the locking nut (256) on the rotating main shaft, at the two bifurcated ends There are also snapping wheel one (255) and snapping wheel two (256) facing the direction of the rotating main shaft, and the distance between the two snapping wheels is greater than the outer diameter of the rotating main shaft and smaller than that of the snap nut. Outer diameter, in order to move, the U-shaped stripper (251) is more stable, and a fixed block (250) is added, and the U-shaped stripper (251) is fixed on the fixed block (250), and the optical axis one (252), The second optical axis (254) passes through the fixed block (250) and the two ends are respectively fixed on the side plate one (219) and the cylinder support plate (224).
脱模驱动装置包括沿X向布置的脱模气缸(253),脱模气缸(253)固定在气缸支板(224)上,U型脱模器(251)底端与所述脱模气缸(253)的活塞杆连接固定。The demoulding driving device comprises a demoulding cylinder (253) arranged along the X direction, the demoulding cylinder (253) is fixed on the cylinder support plate (224), and the bottom of the U-shaped demoulding device (251) is connected to the demoulding cylinder ( 253) the piston rod connection is fixed.
如图7所示,如果飞叉式绕线机构绕制的线材为酒精漆包线,飞叉式绕线机构还设置有酒精瓶(257),所述酒精瓶(257)设置在绕线模块的酒精瓶支板(258)上,酒精瓶支板(258)固定在底板上;As shown in Figure 7, if the wire rod wound by the flying fork type winding mechanism is alcohol enameled wire, the flying fork type winding mechanism is also provided with an alcohol bottle (257), and the alcohol bottle (257) is arranged on the alcohol bottle of the winding module. On the bottle support plate (258), the alcohol bottle support plate (258) is fixed on the base plate;
如图14所示,气剪机构包括气剪底座(300)、气动剪刀一(304)、气动剪刀二(306)、能沿所述挡片模块轴线方向移动的气剪支撑架、驱动气剪支撑架移动剪线驱动模块,为了加工便利性,所述支撑架包括支撑底座(301)、连接块一(302)、支杆一(303)、支杆二(308)、连接块二(305)、连接块三(307);气剪底座(300)固定在机台上,光轴三(310)、光轴四(311)穿过气剪底座(300),两端分别固定在支撑底座(301)的两侧板上,连接块一(302)固定在支撑底座(301)的顶板上,支杆一(302)、支杆二(308)底端固定在连接块一(302)的内部孔中,并通过螺丝锁紧,顶端分别固定有连接块二(305)、连接块三(307),气动剪刀一(304)、气动剪刀二(306)分别固定在连接块二(305)、连接块三(307)上,两把气动剪刀的工作头分别位于所述挡片模块两侧,剪线驱动模块能驱动所述支撑架朝着挡片模块轴向移动,气动剪刀启动,剪断第四工位上的线圈线尾和第五工位上的线圈线头;As shown in Figure 14, the air shearing mechanism includes an air shearing base (300), pneumatic scissors one (304), pneumatic scissors two (306), an air shearing support frame that can move along the axial direction of the block module, and a driving air shearing mechanism. The support frame moves the wire trimming drive module. For the convenience of processing, the support frame includes a support base (301), a connecting block one (302), a pole one (303), a pole two (308), a joint block two (305 ), the connecting block three (307); the air shear base (300) is fixed on the machine table, the optical axis three (310), the optical axis four (311) pass through the air shear base (300), and the two ends are respectively fixed on the supporting base On the both side plates of (301), connection block one (302) is fixed on the top plate of support base (301), and the bottom ends of support rod one (302), support rod two (308) are fixed on connection block one (302) In the inner hole, and locked by screws, the top is respectively fixed with connection block 2 (305), connection block 3 (307), pneumatic scissors 1 (304), pneumatic scissors 2 (306) are respectively fixed on connection block 2 (305) 3. On the connecting block three (307), the working heads of the two pneumatic scissors are respectively located on both sides of the block module, and the thread cutting drive module can drive the support frame to move axially towards the block module, and the pneumatic scissors are started to cut The coil tail on the fourth station and the coil end on the fifth station;
剪线驱动模块包块沿所对应轴线模块轴向布置的剪线驱动气缸(309),剪线驱动气缸(309)本体固定在气剪底座(300)上,所述剪线驱动气缸(309)的活塞杆与支撑底座(301)连接;The wire trimming drive module packs a wire trimming drive cylinder (309) arranged axially along the corresponding axis module. The body of the wire trimming drive cylinder (309) is fixed on the air shear base (300). The piston rod is connected with the support base (301);
如图15所示,下料模块包括分叉口朝固定主轴的U型卡位器(127)、驱动U型卡位器竖直方向运动的卡位驱动装置和驱动U型卡位器沿着对应线圈固定模块轴线方向运动的推出驱动装置,卡位驱动装置包括沿着竖直布置的卡位气缸(128)、卡位气缸连接块(126),推出驱动装置包括中空矩形的推出底座(121)、穿过底座两相对侧板并滑动安装在侧板中的两根滑杆(122)、沿着所对应固定主轴轴线方向布置的推出气缸(125)、推出气缸连接块(124),推出底座(121)固定在分度盘(100)的外壳上面,滑杆(122)两端分别与推出气缸连接块(126)、卡位气缸连接块(124)连接固定,为了降低滑杆(122)运动阻力和减小磨损,滑杆(122)通过配套的套筒(123)与推出底座(121)连接,卡位气缸(128)本体固定安装在卡位气缸连接块(126)背离推出底座(121)的侧面上,卡位气缸的活塞杆与U型卡位器(126)连接,U型卡位器两个分叉端竖直穿过卡位气缸连接块(126),推出气缸本体(125)与推出气缸连接块(124)连接,推出气缸(125)的活塞杆与所述推出底座(121)连接固定,推出气缸连接块(124)还设有沿着推出气缸运动方向的限位螺丝(129),由于限位螺丝(129)在运动过程中会与推出底座(121)碰撞,使得推出底座(121)磨损,为了零件更换更加简单,在推出底座(121)与限位螺丝(129)相对的面上,安装有垫块(130)。As shown in Figure 15, the blanking module includes a U-shaped stopper (127) for the bifurcation toward the fixed main shaft, a stop drive device that drives the U-shaped stopper to move vertically, and drives the U-shaped stopper along the Corresponding to the push-out driving device that moves in the axial direction of the coil fixing module, the clamping drive device includes a clamping cylinder (128) and a clamping cylinder connecting block (126) arranged vertically, and the pushing-out driving device includes a hollow rectangular push-out base (121 ), two sliding rods (122) that pass through the two opposite side plates of the base and are slidably installed in the side plates, the ejection cylinder (125) arranged along the axis direction of the corresponding fixed spindle, the ejection cylinder connecting block (124), and the ejection The base (121) is fixed above the shell of the indexing plate (100), and the two ends of the slide bar (122) are respectively connected and fixed with the release cylinder connection block (126) and the locking cylinder connection block (124). In order to lower the slide bar (122) ) motion resistance and reduce wear and tear, the slide bar (122) is connected with the push-out base (121) through a matching sleeve (123), and the clamping cylinder (128) body is fixedly installed on the clamping cylinder connecting block (126) away from the push-out base On the side of (121), the piston rod of the clamping cylinder is connected with the U-shaped clamping device (126), and the two bifurcated ends of the U-shaped clamping device pass through the clamping cylinder connecting block (126) vertically, and push out the cylinder body (125) is connected with the release cylinder connection block (124), and the piston rod of the release cylinder (125) is connected and fixed with the release base (121). position screw (129), because the limit screw (129) will collide with the push-out base (121) during the movement, making the push-out base (121) wear and tear. (129) opposite face, spacer (130) is installed.
如图16所示,点胶理线沾锡机构包括包括竖直平面布置的四轴模块(806)、点胶模块(802)、理线模块(803)、沾锡模块(804)、理线下料模块(805)、下料轨道(801);As shown in Figure 16, the dispensing and tinning mechanism includes a four-axis module (806) arranged in a vertical plane, a dispensing module (802), a wiring module (803), a tinning module (804), and a wiring module (804). Blanking module (805), blanking track (801);
如图17所示,四轴模块包括分度角度为90°的后处理分度盘(810)、与分度盘转轴连接四分度转盘(809)、四组与六轴机构的线圈固定模块相同构造的后处理线圈固定模块(807),底座(808)与安装在机台上,分度盘(810)竖直安装在机台上,转轴方向与对应的线圈固定模块转轴垂直,后处理线圈固定模块(807)的根部安装在四分度盘上,四组后处理线圈模块之间相差90°,为了便于描述,转盘的四个方向分别设为方向七、方向八、方向九、方向十;As shown in Figure 17, the four-axis module includes a post-processing indexing plate (810) with an indexing angle of 90°, a four-indexing turntable (809) connected to the rotating shaft of the indexing plate, and a coil fixing module of four groups and a six-axis mechanism The post-processing coil fixing module (807) of the same structure, the base (808) is installed on the machine table, the index plate (810) is vertically installed on the machine table, the direction of the rotating shaft is perpendicular to the rotating shaft of the corresponding coil fixing module, and the post-processing The root of the coil fixing module (807) is installed on the four indexing discs, and the difference between the four groups of post-processing coil modules is 90°. For the convenience of description, the four directions of the turntable are respectively set as direction seven, direction eight, direction nine, and direction ten;
如图18所示,点胶模块布置在方向七的后处理线圈模块的模具头上方,包括竖直方向布置的点胶气缸(823)、点胶筒(825)、两根滑杆(821)、连接块一(820)、连接块二(824)、胶筒座(822),连接块一(820)固定在底座上,两个滑杆(821)一端固定在连接块一(820)上,另一端穿过胶筒座(822)并且末端通过连接块二(824)固定一体,点胶气缸(823)本体固定在胶筒座(822)上,活塞杆与连接块二(824)连接固定,点胶筒竖直固定在胶筒座上,针嘴朝下方,气缸工作时,带动点胶筒沿着滑杆往下运动,针筒的针头出胶,胶点在线圈的一边线的根部。As shown in Figure 18, the dispensing module is arranged above the mold head of the post-processing coil module in direction seven, including a dispensing cylinder (823), a dispensing cylinder (825), and two slide rods (821) arranged in a vertical direction. , Connecting block one (820), connecting block two (824), rubber cartridge seat (822), connecting block one (820) is fixed on the base, and one end of two slide bars (821) is fixed on the connecting block one (820) , the other end passes through the rubber cartridge seat (822) and the end is fixed together by the second connecting block (824), the body of the dispensing cylinder (823) is fixed on the rubber cartridge seat (822), and the piston rod is connected to the second connecting block (824) Fixed, the dispensing cylinder is vertically fixed on the rubber cylinder seat, the needle nozzle is facing downward, when the cylinder is working, it drives the dispensing cylinder to move down along the slide bar, the needle of the syringe cylinder is glued, and the glue point is on the side line of the coil roots.
如图19所示,理线模块布置方向八的后处理线圈固定模块上方,包括理线平移气缸(826)、滑轨一(829)、理线旋转气缸(835)、平移板(828)、滑轨二(830)、齿条(831)、两个齿轮(833)、拨片一(834)、拨片二(832),平移气缸(826)本体固定在底座上,活塞杆与平移板(828)连接,平移板(828)滑动安装在固定在底座上的滑轨一(829)上,旋转气缸(835)固定在平移板(828)的本体上,活塞杆与齿条(831)连接,齿条(831)滑动安装在固定在平移板(828)上的滑轨二(830)上,两个齿轮(833)转轴都固定在平移板(828)上,并且分别设置在齿条(831)两个齿边上,拨片一(834)和拨片二(832)设置在平移板(828)的下方,通过穿过平移板(828)的螺丝与两个齿轮(833)连接固定;As shown in Figure 19, above the post-processing coil fixed module in the arrangement direction eight of the cable management module, it includes a cable management translation cylinder (826), a slide rail one (829), a cable management rotary cylinder (835), a translation plate (828), Slide rail two (830), rack (831), two gears (833), paddle one (834), paddle two (832), translation cylinder (826) body is fixed on the base, piston rod and translation plate (828) is connected, the translation plate (828) is slidably installed on the slide rail one (829) fixed on the base, the rotary cylinder (835) is fixed on the body of the translation plate (828), and the piston rod and the rack (831) connection, the rack (831) is slidably installed on the slide rail two (830) fixed on the translation plate (828), and the rotating shafts of the two gears (833) are all fixed on the translation plate (828), and are respectively arranged on the rack On the two tooth edges of (831), paddle 1 (834) and paddle 2 (832) are arranged below the translation plate (828), and are connected to the two gears (833) by screws passing through the translation plate (828) fixed;
如图20所示,拨片一(834)和拨片二(832)的工作过程:初始状态下处于位置一,两拨片末端闭合在一起,线圈一端的线尾位于拨片一侧;如位置而所示,旋转驱动气缸启动,驱动齿条平移带动齿轮转动,拨片一、拨片二打开,打开后拨片带动所述线尾改变方向;如位置三所示,平动驱动气缸启动,拨片整体平移,摆动所述线尾方向与线头方向一致,线尾的根部沾有胶水,弯折后的线尾可以固定方向不会恢复。As shown in Figure 20, the working process of paddle one (834) and paddle two (832): in the initial state, it is in position one, the ends of the two paddles are closed together, and the wire tail at one end of the coil is located on one side of the paddle; As shown in position 2, the rotary drive cylinder starts, the drive rack translates to drive the gear to rotate, the paddle 1 and paddle 2 are opened, and after opening, the paddle drives the end of the line to change direction; as shown in position 3, the translational drive cylinder starts , the paddle shifts as a whole, and the direction of the end of the thread is consistent with the direction of the end of the thread. The root of the end of the thread is stained with glue, and the direction of the end of the thread after bending can be fixed and will not return.
如图21所示,沾锡机构布置在方向九的理线线圈固定模块一侧,包括沾锡驱动气缸(836)、两根滑杆(837)、连接块(838)、沾锡座(839),两根滑杆(837)平行竖直布置,一端固定在底座上,另一端通过连接片(838)固定一体,沾锡座(839)滑动安装在滑杆(837)上,沾锡气缸(836)本体固定在底座上,活塞杆与沾锡座(839)连接。As shown in Figure 21, the tin dipping mechanism is arranged on the side of the wire management coil fixing module in direction nine, including tin dip driving cylinder (836), two slide rods (837), connecting block (838), tin dip seat (839 ), two sliding rods (837) are arranged in parallel and vertically, one end is fixed on the base, the other end is fixed as a whole through the connecting piece (838), the dipping tin seat (839) is slidably installed on the sliding rod (837), and the tinning cylinder (836) body is fixed on the base, and piston rod is connected with dipping tin seat (839).
如图22所示,后处理下料装置包括后处理U型卡位器(841)、推出气缸(840)、连接块(842)、卡位气缸(843)、滑轨(845)、滑块(844),滑块(844)固定安装在底座上,滑轨(845)滑动安装在滑块(844)上,连接块(842)安装在滑轨(845)一端,后处理U型卡位器底部与卡位气缸(843)本体连接固定,卡位气缸(843)的活塞缸与连接块(842)连接固定,推出气缸(840)本体固定在底座上,活塞杆与连接块(842)连接;As shown in Figure 22, the post-processing blanking device includes a post-processing U-shaped clamping device (841), a push-out cylinder (840), a connecting block (842), a clamping cylinder (843), a slide rail (845), a slide block (844), the slide block (844) is fixedly installed on the base, the slide rail (845) is slidably installed on the slide block (844), the connecting block (842) is installed on one end of the slide rail (845), and the post-processing U-shaped clamping position The bottom of the device is connected and fixed with the clamping cylinder (843) body, the piston cylinder of the clamping cylinder (843) is connected and fixed with the connection block (842), the ejection cylinder (840) body is fixed on the base, and the piston rod and the connection block (842) connect;
如图23所示,该绕线机作业流程如下:初始状态下,模具头(259)与顶盖(229)不接触,线材(260)先穿过酒精瓶(257),接着穿过主轴螺母(236)和旋转主轴(235)上的槽,从飞叉(231)底部外环穿出,卡在槽轮(230)上,机器启动后,首先第一伺服电机启动,带动支撑架朝方向一的线圈固定模块运动,这时,模具头(259)与顶盖(229)接触,主轴弹簧受力压缩,模具头(259)、顶盖(229)紧贴在一起,运动到相应外置后,第二伺服电机启动,驱动飞叉(231)转动,在模具头(259)上绕制线圈,绕制第一个线圈完成后,脱模气缸启动,通过U型脱模器(251)卡住主轴螺母(236),模具头(259)与顶盖(229)分离,此时六轴机构逆时转动60°,所述线圈固定模块朝向方向二,线圈进行相关的工位加工,然后六轴机构逆时针继续转动60°,所述线圈固定模块朝向方向三,气剪机构的气动剪刀一(304)受到气剪驱动模块驱动,往方向三和方向四之间的挡片(121)方向平移,然后气动剪刀一(304)启动,剪断线头后气动剪刀关闭,气剪驱动模块驱动气剪退出工位,六轴机构继续逆时针转动60°,所述线圈固定模块来到方向四,气剪机构的气动剪刀二(308)受到气剪驱动模块驱动,往方向三和方向四之间的挡片方向平移,然后气动剪刀启动,剪断线尾后气动剪刀关闭,然后六轴机构继续逆时针转动60°,所述线圈固定模块朝向方向五,推出机构首先将U型卡位器(127)往固定轴模块方向推出,U型卡位器(127)两个分叉端卡在滑套的凸肩一(117)、凸肩二(118)之间,然后推出机构将U型卡位器(127)往背离转盘的方向推出,滑套带动推出环将模具头上固定的线圈推出,;As shown in Figure 23, the working process of the winding machine is as follows: in the initial state, the die head (259) is not in contact with the top cover (229), and the wire (260) first passes through the alcohol bottle (257), and then passes through the spindle nut (236) and the groove on the rotating main shaft (235), pass through the outer ring of the bottom of the fly fork (231), and get stuck on the sheave (230). The first coil fixed module moves, at this time, the mold head (259) is in contact with the top cover (229), the main shaft spring is compressed by force, the mold head (259) and the top cover (229) are closely connected together, and move to the corresponding external Finally, the second servo motor starts to drive the flying fork (231) to rotate, and the coil is wound on the die head (259). Clamp the main shaft nut (236), the mold head (259) is separated from the top cover (229), at this time the six-axis mechanism rotates 60° counterclockwise, the coil fixing module faces the second direction, and the coil is processed at the relevant station, and then The six-axis mechanism continues to rotate 60° counterclockwise, the coil fixing module faces direction three, and the pneumatic scissors one (304) of the air shear mechanism is driven by the air shear driving module, and moves toward the stopper (121) between direction three and direction four. Direction translation, then the pneumatic scissors one (304) starts, the pneumatic scissors are closed after cutting off the thread end, the air shears drive module drives the air shears to exit the station, the six-axis mechanism continues to rotate 60° counterclockwise, and the coil fixing module comes to direction four, The pneumatic scissors 2 (308) of the air shearing mechanism are driven by the air shearing drive module, and move toward the direction of the block between the third direction and the fourth direction, and then the pneumatic scissors are started. When the clockwise rotation is 60°, the coil fixing module faces direction five, and the push-out mechanism first pushes the U-shaped retainer (127) toward the direction of the fixed shaft module, and the two forked ends of the U-shaped retainer (127) are stuck on the sliding sleeve Between the first shoulder (117) and the second shoulder (118), the push-out mechanism pushes the U-shaped retainer (127) away from the turntable, and the sliding sleeve drives the push-out ring to push out the fixed coil on the mold head. ;
如图24所示,线圈(260)推出后落到了后处理模具头上,胶筒(825)受驱动向下移动,针头落到线圈线尾根部点胶,然后点胶模块复位,四分度盘逆时针转动90°,所述后处理线圈固定模块朝向理线模块,理线模块的两个拨片(834)对线圈两个线尾处理,将其弯折到线圈的同一个方向,接着四分度转盘继续逆时针转动90°,所述后处理线圈固定模块朝向沾锡机构,沾锡座(839)抬升,线圈(260)线尾落到锡上,沾有焊锡,四分度转盘继续逆时针转动90°,卡位驱动装置先驱动后处理U型卡位器(841)卡在凸肩位置,然后推出装置驱动后处理U型卡位器带动滑套推出线圈,线圈从轨道上滑下。As shown in Figure 24, after the coil (260) is pushed out, it falls on the post-processing mold head, and the rubber cylinder (825) is driven to move downward, and the needle falls to the root of the coil line to dispense glue, and then the dispensing module resets, and the four-point The disk rotates 90° counterclockwise, the post-processing coil fixing module faces the wire management module, and the two plectrums (834) of the wire management module handle the two wire tails of the coil and bend them to the same direction of the coil, and then The four-degree turntable continues to rotate 90° counterclockwise, the post-processing coil fixing module faces the tin dipping mechanism, the tin dipping seat (839) lifts, and the coil (260) wire tail falls on the tin, which is stained with solder, and the four-degree turntable Continue to rotate 90° counterclockwise, the clamp drive device first drives the post-processing U-shaped clamp (841) to be stuck at the shoulder position, and then the push-out device drives the post-processing U-shaped clamp to drive the sliding sleeve to push out the coil, and the coil is released from the track slide down.
以上对本发明实施例所提供的一种带点胶理线沾锡机构的六轴飞叉式绕线机进行了详细介绍,本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本发明的限制。A six-axis flying fork type winding machine with a glue-dispensing and tin-dipping mechanism provided by the embodiment of the present invention has been introduced in detail above. In this paper, specific examples are used to illustrate the principle and implementation of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core idea; meanwhile, for those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation and scope of application. In summary, the contents of this specification should not be construed as limiting the present invention.
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CN108233648B (en) * | 2018-01-23 | 2019-12-06 | 宣城慧哲生产力促进中心有限公司 | An all-in-one machine for twisting, cutting, and arranging wires with motor |
CN109275085B (en) * | 2018-08-21 | 2020-06-16 | 和音电子科技(东莞)有限公司 | Voice coil former section production line |
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CN109637804B (en) * | 2018-12-29 | 2024-04-05 | 苏州市圣玛特电机设备制造有限公司 | Automatic winding machine |
CN110957128B (en) * | 2020-01-02 | 2020-10-09 | 涂旭平 | Intelligent rotary type robot for integrally winding main and auxiliary polar coils |
CN113843471A (en) * | 2021-09-18 | 2021-12-28 | 苏州华智诚精工科技有限公司 | Tx coil automatic wire arrangement and angle adjustment soldering equipment |
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