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CN106704037B - A kind of missile propulsive plant band seam allowance locks underseal header structure - Google Patents

A kind of missile propulsive plant band seam allowance locks underseal header structure Download PDF

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Publication number
CN106704037B
CN106704037B CN201510781530.9A CN201510781530A CN106704037B CN 106704037 B CN106704037 B CN 106704037B CN 201510781530 A CN201510781530 A CN 201510781530A CN 106704037 B CN106704037 B CN 106704037B
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lock
skirt
hemisphere
bottom lock
electron beam
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CN106704037A (en
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韩富强
张裕
潘丽华
许敏
孙晓娇
吴素丽
沈俊新
薛杨柳
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Shanghai Power Equipment Research Institute Co Ltd
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Shanghai Power Equipment Research Institute Co Ltd
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Abstract

本发明公开了一种导弹发动机带止口锁底封头结构,所述带止口锁底封头结构由半球体和带止口锁底结构裙通过电子束焊焊接而成。在进行电子束焊接时,带止口锁底裙和半球体间不需要安装保护工装,二者之间的间隙理论上可以为0,可充分利用总体给出的外形结构尺寸同时结构重量增加较少,发动机结构更加紧凑;在前后裙间距严格控制的情况下,装药空间能够最大化,增加装药量,对提高发动机总冲,改善发动机性能效果明显;同时无需定制电子束焊保护工装,节约成本,简化了工艺过程,提高了焊接工序的效率和可靠性。

The invention discloses a head structure with a bottom lock for a missile engine. The head structure with a bottom lock for a missile engine is welded by a hemisphere and a skirt with a bottom lock structure through electron beam welding. During electron beam welding, there is no need to install protective tooling between the bottom lock skirt and the hemisphere, and the gap between the two can be 0 in theory, which can make full use of the overall structural dimensions and increase the structural weight. less, the engine structure is more compact; in the case of strict control of the distance between the front and rear skirts, the charge space can be maximized, increasing the charge amount, which has a significant effect on increasing the total stroke of the engine and improving engine performance; at the same time, there is no need to customize the electron beam welding protective tooling, The cost is saved, the technological process is simplified, and the efficiency and reliability of the welding process are improved.

Description

一种导弹发动机带止口锁底封头结构Bottom-sealing structure with spigot and lock for missile engine

技术领域technical field

本发明涉及固体火箭发动机,具体一种导弹发动机带止口锁底封头结构。The invention relates to a solid rocket motor, in particular to a missile motor with a spigot-locked-bottom head structure.

背景技术Background technique

封头是导弹发动机燃烧室壳体中的重要部件之一,封头结构中的半球体承受推进剂燃烧产生的内压,裙用于舱段间连接或与其他部件的连接,要承受轴压、弯矩、剪切等多种载荷,受力情况比较复杂。因此要求封头结构中的半球体和裙要有较高的连接强度和刚度。The head is one of the important parts in the shell of the missile engine combustion chamber. The hemisphere in the head structure bears the internal pressure generated by the combustion of the propellant, and the skirt is used for the connection between cabins or with other components, and it must bear the axial pressure , bending moment, shear and other loads, the force situation is more complicated. Therefore, the hemisphere and the skirt in the head structure are required to have high connection strength and rigidity.

半球体和裙通常采用电子束焊或氩弧焊进行焊接,其焊缝是容易发生破坏的地方,由于封头受力复杂,所以对焊缝强度有较高的要求。电子束焊能量高,焊缝宽度小,热影响区小,焊接接头力学性能高,其焊接接头强度可与母材等强。因此采用电子束焊焊接的封头结构强度和刚度均能满足导弹发动机各种内压和外载的要求。The hemisphere and the skirt are usually welded by electron beam welding or argon arc welding, and the weld seam is a place that is prone to damage. Due to the complex stress of the head, there is a high requirement for the strength of the weld seam. The electron beam welding energy is high, the weld width is small, the heat affected zone is small, the mechanical properties of the welded joint are high, and the strength of the welded joint can be as strong as that of the base metal. Therefore, the structural strength and rigidity of the head welded by electron beam welding can meet the requirements of various internal pressure and external loads of the missile engine.

图1是常规发动机封头结构示意图,常规封头结构在进行电子束焊时,需要在裙和半球体之间加入保护工装,保护半球体不被电子束击伤。因此要求裙和半球体间的最小间隙大于3mm。在前后裙间距等轴向尺寸严格控制的情况下,裙和半球体间的间隙会减小装药量,影响发动机总冲,无法满足总体对发动机轴向尺寸和装药量的要求。此外,保护工装是由多段铜片分段组装而成,在电子束焊焊接过程中,焊接工装可能因移位而产生间隙,这样保护工装便不能发挥保护作用。由此可见,保护工装并非十分可靠。Figure 1 is a schematic diagram of the structure of a conventional engine head. When the conventional head structure is welded by electron beams, protective tooling needs to be added between the skirt and the hemisphere to protect the hemisphere from being damaged by the electron beam. Therefore, it is required that the minimum gap between the skirt and the hemisphere is greater than 3mm. In the case of strictly controlled axial dimensions such as the distance between the front and rear skirts, the gap between the skirt and the hemisphere will reduce the amount of charge and affect the total stroke of the engine, which cannot meet the overall requirements for the axial size and charge of the engine. In addition, the protective tooling is assembled by multi-sections of copper sheets. During the electron beam welding process, the welding tooling may be displaced due to gaps, so that the protective tooling cannot play a protective role. It can be seen that the protective tooling is not very reliable.

发明内容Contents of the invention

为解决上述问题,本发明提供的一种导弹发动机带止口锁底封头结构,包括半球体和带止口锁底结构裙。所述带止口锁底结构裙在圆周方向有一圆环状止口锁底结构,带止口锁底结构裙与半球体通过电子束焊连接,止口锁底结构代替保护工装,从而保护半球体在电子束焊中不被电子束击伤,因此带止口锁底结构裙和半球体之间的间隙理论上可以为0。In order to solve the above problems, the present invention provides a missile engine head structure with a spigot and a bottom lock, which includes a hemisphere and a skirt with a spigot and a bottom lock structure. The bottom lock structure skirt with a stop has a ring-shaped bottom lock structure in the circumferential direction, the skirt with a bottom lock structure is connected to the hemisphere by electron beam welding, and the bottom lock structure replaces the protective tooling to protect the hemisphere The body is not damaged by the electron beam in the electron beam welding, so the gap between the skirt and the hemisphere can be zero theoretically.

进一步,所述带止口锁底结构裙材料为20CrMnTi,带止口锁底结构裙沿圆周方向有一段圆环状止口锁底结构,止口锁底长2mm,壁厚为1.5mm,止口锁底内径为Ф389.2mm,外径为Ф392.2mm。Further, the material of the skirt with a bottom lock structure is 20CrMnTi, and the skirt with a bottom lock structure has a circular ring-shaped bottom lock structure along the circumferential direction, the length of the bottom lock is 2mm, and the wall thickness is 1.5mm. The inner diameter of the mouth lock bottom is Ф389.2mm, and the outer diameter is Ф392.2mm.

进一步,所述半球体结构材料为30Cr3SiNiMoVA(Z),半球体上有用于和裙进行电子束焊的台阶,半球体端面上有32个M10的螺纹孔,用于与尾管连接。Further, the structural material of the hemisphere is 30Cr3SiNiMoVA(Z), there are steps on the hemisphere for electron beam welding with the skirt, and there are 32 M10 threaded holes on the end surface of the hemisphere for connecting with the tailpipe.

本发明由于采用带止口锁底封头结构,与常规发动机封头结构相比,其优点和有益效果是:Compared with the conventional engine head structure, the present invention has advantages and beneficial effects as follows:

1)带止口锁底封头结构中带止口锁底结构裙与半球体轴向间隙理论上可为0,这样可充分利用总体的外形结构尺寸,使发动机结构更加紧凑;在前后裙间距严格控制的情况下,装药空间可以最大化,增加装药量,提高发动机总冲;提高发动机性能;1) The axial gap between the skirt and the hemisphere in the head structure with a bottom lock with a seam can theoretically be 0, which can make full use of the overall size of the overall structure and make the engine structure more compact; the distance between the front and rear skirts In the case of strict control, the charging space can be maximized, increasing the amount of charge, improving the total stroke of the engine; improving engine performance;

2)无需定制保护工装,节约成本;在确定自由装填装药结构形式的前提下,简化了工艺过程,提高了装配效率;2) There is no need to customize protective tooling, which saves costs; on the premise of determining the structure of the free-loading charge, the process is simplified and the assembly efficiency is improved;

3)带止口锁底封头结构可靠性比保护工装高,能确保半球体在电子束焊中不被击伤。3) The structural reliability of the bottom head with spigot lock is higher than that of the protective tooling, which can ensure that the hemisphere will not be damaged during electron beam welding.

附图说明Description of drawings

以下通过具体实施方式对本发明的技术方案进行说明。The technical solution of the present invention will be described below through specific embodiments.

图1是常规导弹发动机封头结构的示意图;Fig. 1 is the schematic diagram of conventional missile engine head structure;

图2为本发明实施提供的导弹发动机带止口锁底封头结构的示意图。Fig. 2 is a schematic diagram of the structure of the missile engine with a stopper and a bottom lock provided by the implementation of the present invention.

具体实施方式Detailed ways

下文中,结合附图和实施例对本发明作进一步阐述。Hereinafter, the present invention will be further described in conjunction with the drawings and embodiments.

如图2所示,是本发明提供的导弹发动机带止口锁底后封头结构的示意图。发动机燃烧室壳体后封头采用了带止口锁底封头结构形式,包括:后半球体1,带止口锁底结构后裙2。所述带止口锁底封头结构采用电子束焊连接,以保证封头结构有足够的强度和刚度。带止口锁底结构后裙2有一圆环状止口锁底,所述止口锁底用于保护半球体在电子束焊中不被电子束击伤,从而完成封头的焊接,以保证封头具有足够的强度和刚度。As shown in FIG. 2 , it is a schematic diagram of the structure of the rear head of the missile engine with a spigot and a bottom lock provided by the present invention. The rear head of the combustion chamber housing of the engine adopts the structural form of a head with a spigot and a bottom lock, including: a rear hemisphere 1, and a rear skirt 2 with a spigot and a bottom lock structure. The structure of the head with spigot and bottom lock is connected by electron beam welding to ensure that the structure of the head has sufficient strength and rigidity. The back skirt 2 with a stop lock bottom structure has a ring-shaped stop lock bottom, which is used to protect the hemisphere from being damaged by the electron beam during electron beam welding, so as to complete the welding of the head to ensure The head has sufficient strength and rigidity.

所述后半球体1采用整体锻造的形式进行加工,后半球体整体锻造相比于分段冲压成型,刚度和强度更高,工艺性更好,整体锻造的后半球体在热处理和液压试验中的变形更小。同时在后半球体端面上有32个M10的螺纹孔,用于与尾管连接。The rear hemisphere 1 is processed in the form of integral forging. Compared with segmental stamping, the overall forging of the rear hemisphere has higher rigidity and strength, and better manufacturability. deformation is smaller. At the same time, there are 32 M10 threaded holes on the end face of the rear hemisphere, which are used to connect with the tail pipe.

所述带止口锁底结构后裙2有一个圆环形止口锁底,它可以替代保护工装,保护后半球体在电子束焊中不被击伤,同时后裙端面有8个φ8.5的螺纹孔和一个φ8的销孔用于与舵机舱对接。The rear skirt 2 with the bottom lock structure has a ring-shaped bottom lock, which can replace the protective tooling and protect the rear hemisphere from damage during electron beam welding. At the same time, there are 8 φ8. 5 threaded holes and a φ8 pin hole for docking with the steering gear cabin.

此外带止口锁底结构后裙和后半球体外径相同,带止口锁底结构后裙和后半球体均有用于进行电子束焊的台阶,台阶上用于焊接的直线段为5.6mm,电子束焊后焊缝深度应大于等于5.5mm,且止口锁底内表面不得焊透。带止口锁底结构后裙2止口锁底根部有过渡圆弧R0.3,使得二者之间有一定间隙,此间隙有利于在焊接过程中产生的金属蒸汽和杂质气体溢出,避免产生密集性气孔。In addition, the outer diameter of the rear skirt with the bottom lock structure is the same as that of the rear hemisphere. Both the rear skirt with the bottom lock structure and the rear hemisphere have steps for electron beam welding. The straight line section for welding on the steps is 5.6mm. The depth of the weld seam after electron beam welding should be greater than or equal to 5.5mm, and the inner surface of the bottom of the spigot lock must not be penetrated. There is a transitional arc R0.3 at the root of the rear skirt with spigot lock bottom structure 2 spigot lock bottom, so that there is a certain gap between the two. This gap is conducive to the overflow of metal vapor and impurity gases generated during the welding process to avoid Dense stomata.

根据总体下达的机械接口协调和尺寸要求,确定燃烧室壳体对接段的结构尺寸。若使用常规的导弹发动机封头结构如图1所示,在进行电子束焊时需要在裙和半球体之间安装保护工装,以保护半球体不被电子束击伤,因此它要求裙和半球体间有不小于3mm的间隙,以便安装保护工装。同时总体对燃烧室壳体轴向尺寸有严格要求,一般前后裙间距为固定值,由于间隙存在会使得装药段的轴向距离缩短,减小装药量,降低发动机性能。本发明所述带止口锁底结构后裙的圆环形止口锁底结构可以充当保护工装,因不用另外安装保护工装,裙和半球体之间的间隙理论上可为0。若前后封头都采用带止口锁底封头结构可使装药段的轴向长度增加约6mm,增加装药量,提高发动机性能,简化工艺,节约成本,满足总体对轴向尺寸的要求。According to the general issued mechanical interface coordination and size requirements, determine the structural size of the butt section of the combustion chamber shell. If a conventional missile engine head structure is used as shown in Figure 1, it is necessary to install protective tooling between the skirt and the hemisphere during electron beam welding to protect the hemisphere from being damaged by the electron beam, so it requires the skirt and hemisphere There is a gap of not less than 3mm between the bodies for the installation of protective tooling. At the same time, there are strict requirements on the axial size of the combustion chamber shell. Generally, the distance between the front and rear skirts is a fixed value. Due to the existence of the gap, the axial distance of the charge section will be shortened, the charge amount will be reduced, and the engine performance will be reduced. The ring-shaped bottom locking structure of the rear skirt with the locking bottom structure of the present invention can be used as a protective tool, because there is no need to install additional protective tooling, the gap between the skirt and the hemisphere can be zero in theory. If both the front and rear heads adopt the structure of the head with spigot and bottom lock, the axial length of the charge section can be increased by about 6mm, the charge amount can be increased, the engine performance can be improved, the process can be simplified, the cost can be saved, and the overall requirement for the axial size can be met. .

以直径400mm发动机为例,根据总体机械协调要求确定了壳体外径和前后接头尺寸,并在轴向尺寸严格控制的情况下,后封头采用了带止口锁底封头结构。带止口锁底结构后裙材料为20CrMnTi,止口锁底长2mm,壁厚为1.5mm,用于保护后半球体不被电子束击伤。后半球体和带止口锁底结构后裙的外径均为400mm,且二者用于电子束焊接的直线段为5.6mm,电子束焊后焊缝深度大于等于5.5mm,且止口锁底内表面不得焊透。后半球体和带止口锁底结构后裙间有0.3mm的间隙,此间隙有利于在焊接过程中产生的金属蒸汽和杂质气体溢出,避免产生密集型气孔。Taking the engine with a diameter of 400mm as an example, the outer diameter of the shell and the size of the front and rear joints are determined according to the overall mechanical coordination requirements. In the case of strict control of the axial size, the rear head adopts the structure of the bottom head with a stopper lock. The material of the rear skirt with the lock bottom structure is 20CrMnTi, the length of the lock bottom is 2mm, and the wall thickness is 1.5mm, which is used to protect the rear hemisphere from being damaged by the electron beam. The outer diameters of the rear hemisphere and the rear skirt with a seam-locked bottom structure are both 400mm, and the straight line section of the two for electron beam welding is 5.6mm, and the weld depth after electron beam welding is greater than or equal to 5.5mm, and the seam lock The inner surface of the bottom shall not be welded through. There is a gap of 0.3mm between the rear hemisphere and the rear skirt of the locking bottom structure, which is conducive to the overflow of metal vapor and impurity gases generated during the welding process and avoids dense air holes.

该结构已在某型号中应用,产品工艺性与可生产性已得到验证,并通过了应力-应变试验、液压试验、爆破试验和内压外载联合作用下的弹体静力试验,结构可靠,满足总体要求。This structure has been applied in a certain model, and the manufacturability and producibility of the product have been verified, and it has passed the stress-strain test, hydraulic test, blasting test and projectile static test under the combined action of internal pressure and external load, and the structure is reliable , meeting the general requirements.

Claims (5)

1.一种导弹发动机带止口锁底封头结构,其特征在于:包括带止口锁底结构裙和半球体;所述带止口锁底结构裙和半球体采用真空电子束焊焊接;所述带止口锁底结构裙上有圆环状止口锁底,该止口锁底结构可在真空电子束焊过程中保护半球体不被击伤。1. A missile engine band spigot lock bottom head structure, is characterized in that: comprise band spigot lock bottom structure skirt and hemisphere; Described belt slit bottom lock structure skirt and hemisphere adopt vacuum electron beam welding; There is a ring-shaped bottom lock structure on the skirt of the bottom lock structure with a stop, and the bottom lock structure can protect the hemisphere from being damaged during the vacuum electron beam welding process. 2.如权利要求1所述的导弹发动机带止口锁底封头结构,其特征在于:所述带止口锁底结构裙材料为20CrMnTi,止口锁底结构为一段圆环,止口锁底长2mm,壁厚为1.5mm。2. The head structure of missile engine with stop lock and bottom lock as claimed in claim 1, characterized in that: the skirt material of the belt stop lock bottom structure is 20CrMnTi, the stop lock bottom structure is a section of ring, and the stop lock The bottom length is 2mm and the wall thickness is 1.5mm. 3.如权利要求2所述的导弹发动机带止口锁底封头结构,其特征在于:所述带止口锁底结构裙端面有8个φ8.5的螺纹孔和一个φ8的销孔用于与其它舱段对接。3. The structure of the missile engine with a spigot and a bottom lock as claimed in claim 2, characterized in that: the skirt end face of the structure with a spigot and a bottom lock has 8 threaded holes of φ8.5 and a pin hole of φ8. For docking with other compartments. 4.如权利要求1所述的导弹发动机带止口锁底封头结构,其特征在于:所述半球体材料为30Cr3SiNiMoVA(Z),半球体端面上有32个M10的螺纹孔,用于与尾管连接。4. missile engine band spigot lock bottom head structure as claimed in claim 1, is characterized in that: described hemispherical body material is 30Cr3SiNiMoVA (Z), and there are 32 threaded holes of M10 on the hemispherical body end face, are used for and Tail pipe connection. 5.如权利要求1所述的导弹发动机带止口锁底封头结构,其特征在于:所述带止口锁底结构裙和半球体外径相同,带止口锁底结构裙和半球体均有用于焊接的凸台,其直线段为5.6mm,焊接后焊缝深度≥5.5mm,且止口锁底内表面不得焊透。5. The missile engine head structure with a bottom lock and a bottom lock as claimed in claim 1, characterized in that: the structure skirt with a bottom lock with a stop and the outer diameter of the hemisphere are the same, and the structure skirt with a bottom lock with a stop and the hemisphere have the same diameter. There is a boss used for welding, the straight line section is 5.6mm, the depth of the weld after welding is ≥5.5mm, and the inner surface of the bottom of the spigot lock must not be penetrated.
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CN103492112A (en) * 2012-04-16 2014-01-01 株式会社谷黑组 Soldering device and method, and manufactured substrate and electronic component
CN103506751A (en) * 2012-06-20 2014-01-15 上海新力动力设备研究所 Method for welding vacuum electron beam of stainless steel cylinder body
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