CN105823696A - Device and method for monitoring multi-shaft friction fatigue damage of ultra-deep vertical shaft winding type hoisting steel wire rope - Google Patents
Device and method for monitoring multi-shaft friction fatigue damage of ultra-deep vertical shaft winding type hoisting steel wire rope Download PDFInfo
- Publication number
- CN105823696A CN105823696A CN201610357322.0A CN201610357322A CN105823696A CN 105823696 A CN105823696 A CN 105823696A CN 201610357322 A CN201610357322 A CN 201610357322A CN 105823696 A CN105823696 A CN 105823696A
- Authority
- CN
- China
- Prior art keywords
- fatigue
- steel wire
- wire rope
- servo electric
- electric jar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 156
- 239000010959 steel Substances 0.000 title claims abstract description 156
- 238000004804 winding Methods 0.000 title claims abstract description 31
- 238000012544 monitoring process Methods 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims description 12
- 238000012806 monitoring device Methods 0.000 claims abstract description 10
- 230000002929 anti-fatigue Effects 0.000 claims description 46
- 238000005201 scrubbing Methods 0.000 claims description 21
- 230000008878 coupling Effects 0.000 claims description 18
- 238000010168 coupling process Methods 0.000 claims description 18
- 238000005859 coupling reaction Methods 0.000 claims description 18
- 238000006073 displacement reaction Methods 0.000 claims description 10
- 230000008859 change Effects 0.000 claims description 7
- 238000002474 experimental method Methods 0.000 claims description 7
- 229920000742 Cotton Polymers 0.000 claims description 3
- 238000009659 non-destructive testing Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 238000004590 computer program Methods 0.000 claims description 2
- 210000000056 organ Anatomy 0.000 claims description 2
- 238000011160 research Methods 0.000 abstract description 4
- 239000002131 composite material Substances 0.000 abstract 1
- 239000003245 coal Substances 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 235000014593 oils and fats Nutrition 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 241000208340 Araliaceae Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009661 fatigue test Methods 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/32—Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N19/00—Investigating materials by mechanical methods
- G01N19/02—Measuring coefficient of friction between materials
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/56—Investigating resistance to wear or abrasion
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0058—Kind of property studied
- G01N2203/0069—Fatigue, creep, strain-stress relations or elastic constants
- G01N2203/0073—Fatigue
Landscapes
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
The invention discloses a multi-axis friction fatigue damage monitoring device for an ultra-deep vertical shaft winding type hoisting steel wire rope, which comprises a pull-torsion fatigue system and a dynamic loading monitoring system, wherein the pull-torsion fatigue system and the dynamic loading monitoring system are arranged on a supporting system; the pulling-twisting fatigue system comprises a low-speed large-torque motor and a servo electric cylinder A, wherein the low-speed large-torque motor is connected with one end of a fatigue steel wire rope through a coupler A, a torque sensor, a coupler B, a shaft and a steel wire rope clamp A, a threaded rod of the servo electric cylinder A is connected with the other end of the fatigue steel wire rope through a tension sensor and a steel wire rope clamp B, the dynamic loading monitoring system comprises a servo electric cylinder B, threads of the servo electric cylinder B are connected with a loading steel wire rope clamp through a two-dimensional force sensor, a clamp block is arranged on a clamp turntable of the loading steel wire rope clamp, and the. The invention can research the multi-axial friction fatigue characteristic between the steel wire ropes and the dynamic contact and creep characteristic between the steel wire ropes and the friction liner under the action of the dynamic tension-torsion composite fatigue load.
Description
Technical field
Patent of the present invention relates to extra deep shaft drum winding steel wire rope multiaxis fatigue under scrubbing damage monitoring device and method, uses
In research extra deep shaft drum winding system, under dynamic tensile-torsion Combined Fatigue Load effect, adjacent winding layer intersects
Contact steel wire rope draws-turns round the damage of multiaxis fatigue under scrubbing and steel wire rope and the dynamic Contact of friction lining and characteristic of wriggling.
Background technology
Along with developing rapidly of national economy, the demand of mineral resources is increased substantially by China, promotes the underground of China
The exploitation of mineral resources is constantly carried out to deep layer, and the coal resources under China's km stratum accounts for and verifies coal reserves
53%, therefore, exploitation and the transport of ultra-deep mine receive significant attention.The many ropes of the commonly used vertical of ultra-deep mine hoisting rub
Erasing lifting system and multi-rope winding type lifting system two class, but domestic existing multi-rope friction hoisting machine Standard General
Do not recommend to use in the case of the degree of depth is more than 1200 meters, therefore, restrict winding for the super many employings of km mine hoisting more
Formula promotes system.In multi-rope winding type lifting system, boom hoist cable one ends wound on main shaft of hoister device reel,
The steel wire rope number of plies being wound around on China's " safety regulations in coal mine " regulation reel is 2 layers when vertical lifting material, and adds and take
When having spiral drum slot on " Ontario Occupational Health and Safety Act " regulation lifting drum greatly
Must not exceed 3 layers of winding；The boom hoist cable other end is connected with hoisting container.Therefore, boom hoist cable connection mine carries
Rise machine and hoisting container to collectively constitute vertical multi-rope winding type and promote system, be responsible for lifting coal, spoil, lower putting material,
Lifts personnel and the task of equipment, once steel wire rope failure fracture will cause well to ruin the major accident that people dies, and serious shadow
Ring mine normal production and the life security of personnel.
But, during ultra-deep mine drum winding, the boom hoist cable being wrapped on reel cyclically promotes and transfers
Hoisting container, elevator becomes accelerating performance, time-varying pendency rope length and different layers wirerope-winding transient characteristic etc. to be caused promoting
Steel wire rope repeatedly bears dynamic stretching, reverses and bending load, and then causes being wound in the most compacted of steel wire rope on reel
Become the dynamic Contact between different winding layer steel wire ropes, between ground floor lay winding wire ropes and liner grooving on characteristic and reel
Load, therefore, the common effect of dynamic stretching, torsional load, creep and contact load causes ultra-deep mine wound form
Boom hoist cable stretches-reverses multiaxis fatigue under scrubbing behavior, causes the multiaxis fatigue under scrubbing fracture failure of boom hoist cable,
And then shorten the service life of boom hoist cable.Especially when hoisting depth reaches km or the super km degree of depth, reversing should
Power is increasing on the impact in boom hoist cable life-span.It is therefore proposed that the stretching of extra deep shaft drum winding steel wire rope-turn round
Turn multiaxis fatigue under scrubbing damage monitoring device and method, for probing into the steel wire rope multiaxis of extra deep shaft drum winding system
Fatigue under scrubbing Damage and Failure mechanism and biometry have important theory directive significance.
The steel wire rope friction experimental provision relevant with fatigue has: patent No. CN201410525508.3 discloses a kind of steel wire
Multiaxis fretting fatigue testing device and method, it is possible to realize La-draw, reverse and the become angle of the crossing and swing under compound motion pattern
The multiaxis fretting fatigue experiment of steel wire；Patent No. CN201510051377.4 discloses under corrosion-alternate load coupling
Armored rope bending fatigue damage monitoring system, can realize corrosion and the flexural fatigue examination of steel wire rope under alternate load coupling
Test, can be used for disclosing armored rope bending fatigue Damage and Failure mechanism；Patent No. CN201510102984.9 discloses one
The comprehensive friction sensing device of elevator steel wire rope, friction lining and method, it is possible to achieve steel wire rope-steel wire rope, steel wire
High-speed slide friction behavior between rope-friction lining.But, above-mentioned three patents all can not realize dynamic tensile and torsion
Under load coupling, multiaxis fatigue under scrubbing and dynamic Contact between steel wire rope-steel wire rope, steel wire rope-friction lining are special
Journal of Sex Research.
Summary of the invention
Goal of the invention: in order to overcome the deficiency of existing equipment and technology, the present invention provides a kind of extra deep shaft drum winding
Steel wire rope multiaxis fatigue under scrubbing damage monitoring device, can study dynamic tensile-torsion in extra deep shaft drum winding system
Turn under Combined Fatigue Load effect dynamic between multiaxis fatigue under scrubbing characteristic and steel wire rope and the friction lining between steel wire rope
State contact and characteristic of wriggling.
To achieve these goals, present invention employs following technical scheme: a kind of extra deep shaft drum winding steel wire
Rope multiaxis fatigue under scrubbing damage monitoring device, monitors system including support system, drawing-twisting fatigue system and dynamic load；
Described support system includes base plate, friction lining support, friction lining, servo electric jar B support, servo-electric
Cylinder A support, friction lining and servo electric jar B support are fixed on friction lining support, friction lining support and servo
Electric cylinder A support is fixed on base plate；
Described drawing-twisting fatigue system include low-speed high-torque motor, shaft coupling A, torque sensor, shaft coupling B, axle,
Wire cable clamp A, steel wire rope U-shape lock tool A, anti-fatigue steel cord, steel wire rope U-shape lock have B, wire cable clamp B, draw
Force transducer, servo electric jar A, anti-fatigue steel cord is placed on friction lining, and low-speed high-torque motor is fixed on base plate,
Low-speed high-torque motor output shaft is connected with torque sensor one end by shaft coupling A, and the torque sensor other end is by connection
Axial organ B is connected with one end of axle, and the other end of axle is connected with one end of wire cable clamp A, and anti-fatigue steel cord one end passes
The joint of the wire cable clamp A other end is also locked by steel wire rope U-shape lock tool A, and servo electric jar A is fixed on servo electricity
On dynamic cylinder A support, the threaded rod of servo electric jar A is connected with pulling force sensor one end, the pulling force sensor other end and steel
One end of cord fixture B connects, and the anti-fatigue steel cord other end passes the joint of the wire cable clamp B other end and passes through steel wire
Rope U-shape lock tool B locking；
Described dynamic load monitoring system includes servo electric jar B, 2 D force sensor, loading wire cable clamp, loading
Steel wire rope, servo electric jar B is fixed on servo electric jar B support, and the threaded rod of servo electric jar B passes with two dimension power
Sensor one end connects, and the 2 D force sensor other end is connected with loading wire cable clamp, loads wire cable clamp and includes fixture
Rotating disk, fixture rotating disk is provided with clamp block, and clamp block can rotate by the arc hole slot along fixture rotating disk, loads steel wire rope solid
It is scheduled on clamp block and is positioned at above anti-fatigue steel cord.
Further, anglec of rotation scale value is indicated by described arc hole slot.
Further, described torque sensor is fixed on torque sensor bearing, and torque sensor bearing is fixed on base plate
On.
Further, described axle is through the taper roll bearing being fixed on bearing block, and bearing block is fixed on base plate.
Extra deep shaft drum winding steel wire rope multiaxis fatigue under scrubbing damage monitoring method according to above-mentioned monitoring device, including
Following steps:
A () loads steel wire rope and anti-fatigue steel cord contact surface to remove surface oils and fats by absorbent cotton wiping, will load
Steel wire rope is installed on loading wire cable clamp, adjusts the clamp block angle value at fixture rotating disk, loads steel wire rope to obtain
And the angle of the crossing setting value between anti-fatigue steel cord, is connected to loading wire cable clamp on 2 D force sensor；
B anti-fatigue steel cord two ends are had A's and wire cable clamp B by the steel wire rope U-shape lock of wire cable clamp A by ()
The tool B locking of steel wire rope U-shape lock, controls servo electric jar A by computer and moves horizontally so that anti-fatigue steel cord stress reaches
To setting fatigue load or deformation values；Control servo electric jar B by computer to move at vertical direction, until loading steel
Contact load value between cord and anti-fatigue steel cord reaches setting value；
C () makes low-speed high-torque motor obtain different alternating torsion angles by computer-controlled program regulation converter；
Servo electric jar A threaded rod, the alternating displacement amplitude of servo electric jar B threaded rod is set by computer-controlled program,
Obtain the fatigue load of anti-fatigue steel cord and load the dynamic alternation contact load between steel wire rope and anti-fatigue steel cord；Beat
Switch power supply is to low-speed high-torque motor, converter, torque sensor, servo electric jar A, pulling force sensor, servo electricity
After dynamic cylinder B, 2 D force sensor energising, started low-speed high-torque motor, servo electric jar by computer program simultaneously
A, servo electric jar B, simulate steel wire rope multiaxis fretting fatigue process；During steel wire rope multiaxis fretting fatigue, with change
Frequently device controls low-speed high-torque motor alternating torsion and by encoder record torsion angle, measures anti-fatigue steel with torque sensor
The moment of torsion of cord, with the change of pulling force sensor record anti-fatigue steel cord fatigue load, obtains with 2 D force sensor and loads
Dynamic Contact load between steel wire rope and anti-fatigue steel cord and frictional force；
(d) by change low-speed high-torque motor torsion angle, the telescopic displacement of servo electric jar A17 threaded rod and frequency,
The rotation on fixture rotating disk of the clamp block in the telescopic displacement of servo electric jar B threaded rod and frequency, loading wire cable clamp
Corner angle value, it is achieved steel wire rope multiaxis fretting fatigue experiment under the conditions of various factors coupling；
G () experiment terminates after, use steel wire rope nondestructive testing instrument that anti-fatigue steel cord fatigue damage is detected.
Beneficial effect: the present invention is directed to the dynamic tensile of extra deep shaft drum winding system, reverse and the load work such as contact
Condition, it is possible to the ginseng such as the pulling force of steel wire rope alternation, moment of torsion, torsion angle and frictional force during dynamic monitoring multiaxis fatigue under scrubbing
Number Evolution, promotes extra deep shaft drum winding steel wire rope multiaxis fatigue under scrubbing derogatory behaviour research under operating mode to difference
Experimental facilities and effective foundation effectively are provided, the service life of prediction extra deep shaft drum winding steel wire rope is had extensively
General application, runs safety to deep-well and ultra-deep mine hoisting significant.
Accompanying drawing explanation
Fig. 1 is the front view that the present invention detects device
Fig. 2 is the front view that the present invention detects device loading wire cable clamp；
Fig. 3 is the side view that the present invention detects device loading wire cable clamp；
Fig. 4 is the top view that the present invention detects device loading wire cable clamp；
Fig. 5 is the A-A direction view in Fig. 1；
Fig. 6 is the B-B direction view in Fig. 1.
In figure: 1, low-speed high-torque motor；2, shaft coupling A；3, torque sensor；4, shaft coupling B；5, axle；
6, taper roll bearing；7, wire cable clamp A；8, steel wire rope U-shape lock tool A；9, anti-fatigue steel cord；10, watch
Take electric cylinder B；11, servo electric jar B support；12,2 D force sensor；13, wire cable clamp is loaded；14、
Load steel wire rope；15, steel wire rope U-shape lock tool B；16, wire cable clamp B；17, servo electric jar A；18, servo
Electric cylinder A support；19, pulling force sensor；20, friction lining；21, friction lining support；22, bearing block；23、
Torque sensor bearing；24, base plate；25, fixture rotating disk；26, clamp block, 27, arc hole slot.
Detailed description of the invention:
Below in conjunction with the accompanying drawings the present invention is done and further explain.
As shown in Figures 1 to 6, a kind of extra deep shaft drum winding steel wire rope multiaxis fatigue under scrubbing damage monitoring of the present invention
Device, monitors system including support system, drawing-twisting fatigue system and dynamic load.
Described support system include base plate 24, friction lining support 21, friction lining 20, servo electric jar B support 11,
Servo electric jar A support 18.Friction lining 20 and servo electric jar B support 11 are fixed on friction lining support 21,
Friction lining support 21 and servo electric jar A support 18 are fixed on base plate 24.
Described drawing-twisting fatigue system include low-speed high-torque motor 1, shaft coupling A2, torque sensor 3, shaft coupling B4,
Axle 5, wire cable clamp A7, steel wire rope U-shape lock tool A8, anti-fatigue steel cord 9, steel wire rope U-shape lock tool B15, steel wire
Rope fixture B16, pulling force sensor 19, servo electric jar A17.Anti-fatigue steel cord 9 is positioned on friction lining 20, low
Speed high pulling torque motor 1 is fixed on base plate 24, and low-speed high-torque motor 1 output shaft passes through shaft coupling A2 and torque sensing
Device 3 one end connects, and torque sensor 3 is fixed on torque sensor bearing 23, and torque sensor bearing 23 is fixed on
On base plate 24, torque sensor 3 other end is connected with one end of axle 5 by shaft coupling B4, and axle 5 is through being fixed on axle
Taper roll bearing 6 in bearing 22, bearing block 22 is fixed on base plate 24, the other end of axle 5 and wire cable clamp
One end of A7 connects, and anti-fatigue steel cord 9 one end is through the joint of the wire cable clamp A7 other end and to pass through steel wire rope U-shaped
Lockset A8 locks.Servo electric jar A17 is fixed on servo electric jar A support 18, the screw thread of servo electric jar A17
Bar is connected with pulling force sensor 19 one end, and the other end of pulling force sensor 19 is connected with one end of wire cable clamp B16,
Anti-fatigue steel cord 9 other end through the joint of the wire cable clamp B16 other end and is locked by steel wire rope U-shape lock tool B15；
Described dynamic load monitoring system include servo electric jar B10,2 D force sensor 12, load wire cable clamp 13,
Load steel wire rope 14.Servo electric jar B10 is fixed on servo electric jar B support 11, the spiral shell of servo electric jar B10
Rasp bar is connected with 2 D force sensor 12 one end, and 2 D force sensor 12 other end is connected with loading wire cable clamp 13,
Loading wire cable clamp 13 and include that fixture rotating disk 25, fixture rotating disk 25 are provided with clamp block 26, clamp block 26 can be along folder
Arc hole slot 27 on tool rotating disk 25 rotates, and arc hole slot 27 is other indicates anglec of rotation scale value.Load steel wire rope 14
It is fixed on clamp block 26 and is positioned at above anti-fatigue steel cord 9.
Extra deep shaft drum winding steel wire rope multiaxis fatigue under scrubbing damage monitoring method according to above-mentioned monitoring device, including
Following steps:
A () loads steel wire rope 14 and anti-fatigue steel cord 9 contact surface with removal surface oils and fats, general by absorbent cotton wiping
Load steel wire rope 14 to be installed on loading wire cable clamp 13, adjust the clamp block 26 angle value at fixture rotating disk 25,
To obtain the angle of the crossing setting value loaded between steel wire rope 14 and anti-fatigue steel cord 9, loading wire cable clamp 13 is connected
On 2 D force sensor 12；
B anti-fatigue steel cord 9 two ends are had A8 and wire cable clamp by the steel wire rope U-shape lock of wire cable clamp A7 by ()
The steel wire rope U-shape lock tool B15 locking of B16, controls servo electric jar A17 by computer and moves horizontally so that anti-fatigue steel
Cord 9 stress reaches to set fatigue load or deformation values；Control servo electric jar B10 by computer to move at vertical direction
It is dynamic, until the contact load value loaded between steel wire rope 14 and anti-fatigue steel cord 9 reaches setting value；
C () makes low-speed high-torque motor 1 obtain different alternating torsion angles by computer-controlled program regulation converter；
Servo electric jar A17 threaded rod, the alternating displacement width of servo electric jar B10 threaded rod is set by computer-controlled program
Value (i.e. telescopic displacement and frequency), it is thus achieved that the fatigue load of anti-fatigue steel cord 9 and loading steel wire rope 14 and tired steel wire
Dynamic alternation contact load between rope 9；Turn on the power to low-speed high-torque motor 1, converter, torque sensor 3,
After the energising of servo electric jar A17, pulling force sensor 19, servo electric jar B10,2 D force sensor 12, by calculating
Machine program starts low-speed high-torque motor 1, servo electric jar A17, servo electric jar B10 simultaneously, simulates steel wire rope multiaxis
Fretting fatigue process；During steel wire rope multiaxis fretting fatigue, turn round with Frequency Converter Control low-speed high-torque motor 1 alternation
Turn and pass through encoder record torsion angle, measuring the moment of torsion of anti-fatigue steel cord 9 with torque sensor 3, use pulling force sensor
The change of 19 record anti-fatigue steel cord 9 fatigue loads, obtains with 2 D force sensor 12 and loads steel wire rope 14 and anti-fatigue steel
Dynamic Contact load between cord 9 and frictional force；
D () is by changing low-speed high-torque motor 1 torsion angle, the telescopic displacement of servo electric jar A17 threaded rod and frequency
Clamp block 26 in rate, the telescopic displacement of servo electric jar B10 threaded rod and frequency, loading wire cable clamp 13 is at folder
Rotation angle value on tool rotating disk 25, it is achieved steel wire rope multiaxis fretting fatigue experiment under the conditions of various factors coupling；
G () experiment terminates after, use steel wire rope nondestructive testing instrument that anti-fatigue steel cord 9 fatigue damage is detected.
The above is only the preferred embodiment of the present invention, it is noted that for those skilled in the art
For, under the premise without departing from the principles of the invention, it is also possible to make some improvements and modifications, these improvements and modifications are also
Should be regarded as protection scope of the present invention.
Claims (5)
1. an extra deep shaft drum winding steel wire rope multiaxis fatigue under scrubbing damage monitoring device, it is characterised in that: bag
Include support system, drawing-twisting fatigue system and dynamic load monitoring system；
Described support system includes base plate (24), friction lining support (21), friction lining (20), servo electric jar B
Support (11), servo electric jar A support (18), friction lining (20) and servo electric jar B support (11) are fixing
On friction lining support (21), friction lining support (21) and servo electric jar A support (18) are fixed on base plate
(24) on；
Described drawing-twisting fatigue system includes low-speed high-torque motor (1), shaft coupling A (2), torque sensor (3), connection
Axial organ B (4), axle (5), wire cable clamp A (7), steel wire rope U-shape lock tool A (8), anti-fatigue steel cord (9), steel
Cord U-shape lock tool B (15), wire cable clamp B (16), pulling force sensor (19), servo electric jar A (17), tired
Labor steel wire rope (9) is positioned on friction lining (20), and low-speed high-torque motor (1) is fixed on base plate (24),
Low-speed high-torque motor (1) output shaft is connected with torque sensor (3) one end by shaft coupling A (2), torque sensing
Device (3) other end is connected with one end of axle (5) by shaft coupling B (4), the other end of axle (5) and rope cramp
One end of tool A (7) connects, and anti-fatigue steel cord (9) one end passes the joint of wire cable clamp A (7) other end and leads to
Crossing steel wire rope U-shape lock tool A (8) locking, servo electric jar A (17) is fixed on servo electric jar A support (18),
The threaded rod of servo electric jar A (17) is connected with pulling force sensor (19) one end, another of pulling force sensor (19)
End is connected with one end of wire cable clamp B (16), and anti-fatigue steel cord (9) other end passes wire cable clamp B (16)
The joint of the other end is also locked by steel wire rope U-shape lock tool B (15)；
Described dynamic load monitoring system includes servo electric jar B (10), 2 D force sensor (12), loads steel wire rope
Fixture (13), loading steel wire rope (14), servo electric jar B (10) is fixed on servo electric jar B support (11),
The threaded rod of servo electric jar B (10) is connected with 2 D force sensor (12) one end, and 2 D force sensor (12) is another
One end is connected with loading wire cable clamp (13), loads wire cable clamp (13) and includes fixture rotating disk (25), fixture
Rotating disk (25) is provided with clamp block (26), and clamp block (26) can arc hole slot (27) along fixture rotating disk (25)
Rotating, loading steel wire rope (14) is fixed on clamp block (26) and above and is positioned at anti-fatigue steel cord (9) top.
A kind of extra deep shaft drum winding steel wire rope multiaxis fatigue under scrubbing damage monitoring the most according to claim 1
Device, it is characterised in that: described arc hole slot (27) is other indicates anglec of rotation scale value.
A kind of extra deep shaft drum winding steel wire rope multiaxis fatigue under scrubbing damage monitoring the most according to claim 1
Device, it is characterised in that: described torque sensor (3) is fixed on torque sensor bearing (23), torque sensing
Device bearing (23) is fixed on base plate (24).
A kind of extra deep shaft drum winding steel wire rope multiaxis fatigue under scrubbing damage monitoring the most according to claim 1
Device, it is characterised in that: described axle (5) is through the taper roll bearing (6) being fixed on bearing block (22), axle
Bearing (22) is fixed on base plate (24).
The extra deep shaft drum winding steel wire rope multiaxis fatigue under scrubbing damage of monitoring device the most according to claim 1
Monitoring method, it is characterised in that comprise the following steps:
A () loads steel wire rope (14) and anti-fatigue steel cord (9) contact surface to remove surface oil by absorbent cotton wiping
Fat, will load steel wire rope (14) and be installed in loading wire cable clamp (13), and adjust clamp block (26) and turn at fixture
The angle value of dish (25), to obtain the angle of the crossing setting value loaded between steel wire rope (14) and anti-fatigue steel cord (9),
Wire cable clamp (13) will be loaded be connected on 2 D force sensor (12)；
(b) by anti-fatigue steel cord (9) two ends by the steel wire rope U-shape lock of wire cable clamp A (7) tool A (8) and
Steel wire rope U-shape lock tool B (15) locking of wire cable clamp B (16), controls servo electric jar A (17) by computer
Move horizontally so that anti-fatigue steel cord (9) stress reaches to set fatigue load or deformation values；Servo is controlled by computer
Electric cylinder B (10) moves at vertical direction, until loading contacting between steel wire rope (14) and anti-fatigue steel cord (9)
Load value reaches setting value；
C () makes low-speed high-torque motor (1) obtain different alternating torsions by computer-controlled program regulation converter
Angle；Servo electric jar A (17) threaded rod, servo electric jar B (10) threaded rod is set by computer-controlled program
Alternating displacement amplitude, it is thus achieved that the fatigue load of anti-fatigue steel cord (9) and load steel wire rope (14) and tired steel wire
Dynamic alternation contact load between rope (9)；Turn on the power and pass to low-speed high-torque motor (1), converter, moment of torsion
Sensor (3), servo electric jar A (17), pulling force sensor (19), servo electric jar B (10), 2 D force sensor
(12), after energising, started low-speed high-torque motor (1), servo electric jar A (17) by computer program simultaneously, watch
Take electric cylinder B (10), simulate steel wire rope multiaxis fretting fatigue process；During steel wire rope multiaxis fretting fatigue, with change
Frequently device controls low-speed high-torque motor (1) alternating torsion and by encoder record torsion angle, with torque sensor (3)
Measure the moment of torsion of anti-fatigue steel cord (9), with the change of pulling force sensor (19) record anti-fatigue steel cord (9) fatigue load
Change, obtain the dynamic Contact loaded between steel wire rope (14) and anti-fatigue steel cord (9) with 2 D force sensor (12)
Load and frictional force；
D () is by changing low-speed high-torque motor (1) torsion angle, the telescopic displacement of servo electric jar A (17) threaded rod
With the folder in frequency, the telescopic displacement of servo electric jar B (10) threaded rod and frequency, loading wire cable clamp (13)
Tool block (26) rotation angle value on fixture rotating disk (25), it is achieved steel wire rope multiaxis fine motion under the conditions of various factors coupling
Fatigue experiment；
G () experiment terminates after, use steel wire rope nondestructive testing instrument that anti-fatigue steel cord (9) fatigue damage is detected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610357322.0A CN105823696A (en) | 2016-05-26 | 2016-05-26 | Device and method for monitoring multi-shaft friction fatigue damage of ultra-deep vertical shaft winding type hoisting steel wire rope |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610357322.0A CN105823696A (en) | 2016-05-26 | 2016-05-26 | Device and method for monitoring multi-shaft friction fatigue damage of ultra-deep vertical shaft winding type hoisting steel wire rope |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105823696A true CN105823696A (en) | 2016-08-03 |
Family
ID=56531316
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610357322.0A Pending CN105823696A (en) | 2016-05-26 | 2016-05-26 | Device and method for monitoring multi-shaft friction fatigue damage of ultra-deep vertical shaft winding type hoisting steel wire rope |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105823696A (en) |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106482782A (en) * | 2016-09-26 | 2017-03-08 | 中国矿业大学 | Dynamic radial deformation and dynamic tension monitoring device and the method for the two-fold wire type multi-lay winding steel wire rope of hoist of deep-well |
| CN106840934A (en) * | 2017-02-20 | 2017-06-13 | 辽宁工程技术大学 | A kind of pit rope fretting wear experimental provision |
| CN107132180A (en) * | 2017-04-07 | 2017-09-05 | 河南科技大学 | The frictional behaviour detection experimental rig and its installation method of a kind of oscillating bearing pad |
| CN108918311A (en) * | 2018-05-24 | 2018-11-30 | 巨力索具股份有限公司 | A kind of Brown's test attachment device and processing technology |
| CN109374272A (en) * | 2018-10-10 | 2019-02-22 | 中国矿业大学 | The load-carrying properties detection device and method of vertical shaft hoisting main shaft device |
| CN109900566A (en) * | 2019-04-08 | 2019-06-18 | 中国矿业大学 | The fretting fatigue testing device and method of steel wire under a kind of radial impact operating condition |
| CN110186795A (en) * | 2019-05-30 | 2019-08-30 | 深圳大学 | A kind of side's arch wire and bracket rubbing device and test method |
| CN110375944A (en) * | 2019-07-19 | 2019-10-25 | 中国矿业大学 | A kind of horizontal wirerope bending ejection impact vibration determination method and device |
| CN110658092A (en) * | 2019-11-08 | 2020-01-07 | 中国矿业大学 | Device and method for testing performance of multiple wires in hoisting steel wire rope |
| CN111208022A (en) * | 2019-07-19 | 2020-05-29 | 中国矿业大学 | Tension vibration detection and analysis method and device under radial impact of transverse steel wire rope |
| CN111307619A (en) * | 2020-04-07 | 2020-06-19 | 太原理工大学 | Steel wire rope torsion testing machine of deep well hoisting system and testing method thereof |
| CN111366319A (en) * | 2020-03-24 | 2020-07-03 | 安阳工学院 | Device for determining damage of cable structure sample based on frequency method and using method |
| CN112504819A (en) * | 2020-12-28 | 2021-03-16 | 东南大学 | Steel wire corrosion wear coupling fatigue test device |
| NL2030593A (en) * | 2022-01-18 | 2023-01-26 | Univ Southwest Jiaotong | Fatigue test device for elastic sling |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104297046A (en) * | 2014-10-08 | 2015-01-21 | 中国矿业大学 | Device and method for multi-axis fretting fatigue test of steel wire |
| CN104614261A (en) * | 2015-01-30 | 2015-05-13 | 中国矿业大学 | Steel wire rope bending fatigue damage monitoring system under corrosion-alternating load coupling action |
| CN104634686A (en) * | 2015-03-10 | 2015-05-20 | 中国矿业大学 | Twisted-type hoister steel wire rope interlayer friction detection device and method |
| CN104729987A (en) * | 2015-03-10 | 2015-06-24 | 中国矿业大学 | Device and method for comprehensively detecting friction between steel wire ropes and friction liners of hoist |
| CN105588750A (en) * | 2016-02-19 | 2016-05-18 | 中国矿业大学 | Multi-shaft fretting corrosion fatigue damage monitoring device and method for kilometer deep well hoisting steel wire rope |
-
2016
- 2016-05-26 CN CN201610357322.0A patent/CN105823696A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104297046A (en) * | 2014-10-08 | 2015-01-21 | 中国矿业大学 | Device and method for multi-axis fretting fatigue test of steel wire |
| CN104614261A (en) * | 2015-01-30 | 2015-05-13 | 中国矿业大学 | Steel wire rope bending fatigue damage monitoring system under corrosion-alternating load coupling action |
| CN104634686A (en) * | 2015-03-10 | 2015-05-20 | 中国矿业大学 | Twisted-type hoister steel wire rope interlayer friction detection device and method |
| CN104729987A (en) * | 2015-03-10 | 2015-06-24 | 中国矿业大学 | Device and method for comprehensively detecting friction between steel wire ropes and friction liners of hoist |
| CN105588750A (en) * | 2016-02-19 | 2016-05-18 | 中国矿业大学 | Multi-shaft fretting corrosion fatigue damage monitoring device and method for kilometer deep well hoisting steel wire rope |
Non-Patent Citations (2)
| Title |
|---|
| DAGANG WANG 等: ""Dynamic friction transmission and creep characteristics between hoisting rope and friction lining"", 《ENGINEERING FAILURE ANALYSIS》 * |
| 张德坤 等: ""提升钢丝绳的钢丝微动摩擦磨损特性研究"", 《中国矿业大学学报》 * |
Cited By (23)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106482782A (en) * | 2016-09-26 | 2017-03-08 | 中国矿业大学 | Dynamic radial deformation and dynamic tension monitoring device and the method for the two-fold wire type multi-lay winding steel wire rope of hoist of deep-well |
| CN106482782B (en) * | 2016-09-26 | 2018-09-14 | 中国矿业大学 | Dynamic radial deformation and dynamic tension monitoring device and the method for the two-fold wire type multi-lay winding steel wire rope of hoist of deep-well |
| CN106840934A (en) * | 2017-02-20 | 2017-06-13 | 辽宁工程技术大学 | A kind of pit rope fretting wear experimental provision |
| CN106840934B (en) * | 2017-02-20 | 2019-08-27 | 辽宁工程技术大学 | A kind of pit rope fretting wear experimental provision |
| CN107132180A (en) * | 2017-04-07 | 2017-09-05 | 河南科技大学 | The frictional behaviour detection experimental rig and its installation method of a kind of oscillating bearing pad |
| CN107132180B (en) * | 2017-04-07 | 2020-06-09 | 河南科技大学 | Friction performance detection test device for joint bearing gasket and installation method thereof |
| CN108918311A (en) * | 2018-05-24 | 2018-11-30 | 巨力索具股份有限公司 | A kind of Brown's test attachment device and processing technology |
| CN109374272A (en) * | 2018-10-10 | 2019-02-22 | 中国矿业大学 | The load-carrying properties detection device and method of vertical shaft hoisting main shaft device |
| CN109900566A (en) * | 2019-04-08 | 2019-06-18 | 中国矿业大学 | The fretting fatigue testing device and method of steel wire under a kind of radial impact operating condition |
| WO2020206829A1 (en) * | 2019-04-08 | 2020-10-15 | 中国矿业大学 | Fretting fatigue test apparatus and method for steel wire under radial impact condition |
| CN110186795A (en) * | 2019-05-30 | 2019-08-30 | 深圳大学 | A kind of side's arch wire and bracket rubbing device and test method |
| CN110186795B (en) * | 2019-05-30 | 2024-05-24 | 深圳大学 | Square arch wire and bracket friction device and test method |
| CN110375944A (en) * | 2019-07-19 | 2019-10-25 | 中国矿业大学 | A kind of horizontal wirerope bending ejection impact vibration determination method and device |
| CN110375944B (en) * | 2019-07-19 | 2020-05-08 | 中国矿业大学 | Method and device for detecting and analyzing bending ejection impact vibration of transverse steel wire rope |
| CN111208022A (en) * | 2019-07-19 | 2020-05-29 | 中国矿业大学 | Tension vibration detection and analysis method and device under radial impact of transverse steel wire rope |
| CN110658092A (en) * | 2019-11-08 | 2020-01-07 | 中国矿业大学 | Device and method for testing performance of multiple wires in hoisting steel wire rope |
| CN110658092B (en) * | 2019-11-08 | 2021-06-08 | 中国矿业大学 | Device and method for testing performance of multiple wires in hoisting steel wire rope |
| CN111366319A (en) * | 2020-03-24 | 2020-07-03 | 安阳工学院 | Device for determining damage of cable structure sample based on frequency method and using method |
| CN111307619B (en) * | 2020-04-07 | 2022-06-21 | 太原理工大学 | Steel wire rope torsion testing machine of deep well hoisting system and testing method thereof |
| CN111307619A (en) * | 2020-04-07 | 2020-06-19 | 太原理工大学 | Steel wire rope torsion testing machine of deep well hoisting system and testing method thereof |
| CN112504819A (en) * | 2020-12-28 | 2021-03-16 | 东南大学 | Steel wire corrosion wear coupling fatigue test device |
| CN112504819B (en) * | 2020-12-28 | 2022-03-15 | 东南大学 | Steel wire corrosion wear coupling fatigue test device |
| NL2030593A (en) * | 2022-01-18 | 2023-01-26 | Univ Southwest Jiaotong | Fatigue test device for elastic sling |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105823696A (en) | Device and method for monitoring multi-shaft friction fatigue damage of ultra-deep vertical shaft winding type hoisting steel wire rope | |
| CN105858517B (en) | Ultradeep well multi-lay winding wire ropes and reel contact condition monitoring device and method | |
| CN103620371B (en) | Rope test stand | |
| CN104297046B (en) | A kind of steel wire multiaxis fretting fatigue testing device and method | |
| CN104634686B (en) | Twisted-type hoister steel wire rope interlayer friction detection device and method | |
| CN105588750B (en) | Multi-shaft fretting corrosion fatigue damage monitoring device and method for kilometer deep well hoisting steel wire rope | |
| CN104122198B (en) | A kind of friction lining-hoisting cable dynamic friction transmission test device and method | |
| RU2649036C2 (en) | System of monitoring of fatigue of material in bending for steel ropes with action of corrosion and variable load on them | |
| CN105683085B (en) | For detecting the equipment for scrapping state for being used for the high strength fibre rope of lifting equipment | |
| CN106482782B (en) | Dynamic radial deformation and dynamic tension monitoring device and the method for the two-fold wire type multi-lay winding steel wire rope of hoist of deep-well | |
| CN102341338B (en) | Steel wire rope service life management device and method | |
| CN105683084A (en) | Device for detecting the replacement state of wear of a high-strength fibre rope during use in lifting gear | |
| CN110411772B (en) | Elevator no-load static traction test detection method and device | |
| Zhang et al. | Influence of longitudinal vibration on the friction and wear characteristics of multi-layer winding hoisting wire rope | |
| Giglio et al. | Bending fatigue tests on a metallic wire rope for aircraft rescue hoists | |
| Hu et al. | Study on bending fatigue failure behaviors of end-fixed wire ropes | |
| CN203534840U (en) | Tower-type air winch performance test and experiment platform | |
| CN203319392U (en) | Multi-unit synchronous traction wire rope cleaning and maintenance line tension control system | |
| CN112520536B (en) | Low-temperature vibration testing device and method for steel wire rope of winding type elevator | |
| Kuľka et al. | Assessing the need for rope replacement in crane lifting equipment after change of crane operational parameters | |
| Dhande et al. | Development of an Active Rope Guide to Generate Zero-Degree Drum Angles for True Vertical Lift Hoists | |
| CN104265262B (en) | Drilling rod monitoring method and drilling rod supervising device | |
| CN201334287Y (en) | Steel wire measuring and controlling device with spoke-type load sensor | |
| CN105714751B (en) | Steel wire rope balances device for climbing rope entirely | |
| CN112520535B (en) | Multilayer winding steel wire rope vibration friction testing device and method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160803 |