CN104896924B - A kind of casting smelting device - Google Patents
A kind of casting smelting device Download PDFInfo
- Publication number
- CN104896924B CN104896924B CN201510134367.7A CN201510134367A CN104896924B CN 104896924 B CN104896924 B CN 104896924B CN 201510134367 A CN201510134367 A CN 201510134367A CN 104896924 B CN104896924 B CN 104896924B
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- Prior art keywords
- tube
- smelting furnace
- heat
- carriage body
- induction
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- 238000003723 Smelting Methods 0.000 title claims abstract description 49
- 238000005266 casting Methods 0.000 title claims abstract description 14
- 230000006698 induction Effects 0.000 claims abstract description 33
- 238000001816 cooling Methods 0.000 claims abstract description 30
- 239000007788 liquid Substances 0.000 claims abstract description 26
- 239000002184 metal Substances 0.000 claims abstract description 16
- 229910052751 metal Inorganic materials 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 13
- 238000004378 air conditioning Methods 0.000 claims abstract description 12
- 238000010438 heat treatment Methods 0.000 claims abstract description 10
- 230000000694 effects Effects 0.000 claims abstract description 5
- 230000005674 electromagnetic induction Effects 0.000 claims abstract description 4
- 230000001737 promoting effect Effects 0.000 claims abstract description 4
- 238000009413 insulation Methods 0.000 claims description 6
- 230000033228 biological regulation Effects 0.000 claims 1
- 239000003245 coal Substances 0.000 abstract description 6
- 238000003912 environmental pollution Methods 0.000 abstract description 3
- 230000001105 regulatory effect Effects 0.000 description 5
- 230000005611 electricity Effects 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000009738 saturating Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
The invention discloses a kind of casting smelting devices, including heat-resistant carriage body, including intermediate frequency controller, smelting furnace, induction tube, end cap, liquid discharge tube, material lifting piston, promote motor, cooling tube, cooling air-conditioning, compared with prior art, it is powered by intermediate frequency controller to induction tube, induction tube generates electromagnetism whirlpool, the electromagnetism whirlpool of generation causes smelting furnace to be rapidly heated, by the metal molten in smelting furnace at liquid, material lifting piston is pulled to move up and down by promoting motor rotation, molten metal liquid is discharged from liquid discharge tube, cooling air-conditioning generates cold air, it is inputted in induction tube by cooling tube, to reach induction tube cooling effect, prevent induction tube heating burnout, the device is to be converted to electromagnetism by electric energy, high temperature is quickly being generated by electromagnetic induction, to be heated instead of coal, improve heating efficiency, it avoids Environmental pollution.
Description
Technical field
The present invention relates to a kind of smelting apparatus more particularly to a kind of casting smelting devices.
Background technique
Casting is one of metal heat processing technique, and Chinese foundry engieering has 6000 history, is still gold so far
Belong to the important processing technology in hot-working.Metal needs for Metal Melting to be poured at liquid by metal liquid before casting
Into mold, current many manufacturers are by Metal Melting by coal heating into liquid, and low by coal heating efficiency,
And waste of resource pollutes environment, and in view of the above drawbacks, it is really necessary to design a kind of casting smelting device.
Summary of the invention
Technical problem to be solved by the present invention lies in: a kind of casting smelting device is provided, to solve coal heating melting
Low efficiency, and waste the problem of data pollutes environment.
Summary of the invention
Technical problem to be solved by the present invention lies in: a kind of casting smelting device, including heat-resistant carriage body, including intermediate frequency control
Device processed, induction tube, end cap, liquid discharge tube, material lifting piston, promotes motor, cooling tube at smelting furnace, cooling air-conditioning, it is described in
Frequency controller is located on the right side of heat-resistant carriage body, and the smelting furnace is located at heat-resistant carriage body inside center, the smelting furnace with it is resistance to
The two are connected through thread for hot tank body, and the induction tube is located among heat-resistant carriage body and smelting furnace, is connected with heat-resistant carriage body screw thread,
The end cap is located at heat-resistant carriage body top center, and the two is weldingly connected, and the liquid discharge tube is located at smelting furnace right end
On the upside of center, it is weldingly connected with heat-resistant carriage body, the material lifting piston is located at smelting furnace inside center, the two slide fit phase
Even, the promotion motor is located at the left end center of end cap bottom, and the two are connected through thread, and the cooling tube is located at heat-resistant carriage body
On the downside of the center of left end, it is connected with induction pipe screw thread, the cooling air-conditioning is located at the center of heat-resistant carriage body left end, with cooling
Pipe screw thread is connected.
Further, the end cap top center left end also sets directive wheel, and the two are connected through thread.
Further, it is additionally provided with the first knob on the left of the end cap top center, the two is weldingly connected.
Further, the end cap top central right is additionally provided with the second knob, and the two is weldingly connected.
Further, it is additionally provided with thermal insulation layer among the induction tube and smelting furnace, be connected with smelting furnace screw thread.
Further, it is additionally provided with display at the top of the intermediate frequency controller, be connected with intermediate frequency controller screw thread.
Further, it is additionally provided with current regulating switch at the display left end center, with intermediate frequency controller screw thread phase
Even.
Compared with prior art, it is powered by intermediate frequency controller to induction tube, induction tube generates electromagnetism whirlpool, the electricity of generation
Magnetic whirlpool causes smelting furnace to be rapidly heated, and by the metal molten in smelting furnace at liquid, mentions material by promoting motor rotation pulling
Molten metal liquid is discharged piston up-down from liquid discharge tube, and cooling air-conditioning generates cold air, is inputted by cooling tube
In induction tube, to reach induction tube cooling effect, induction tube heating burnout is prevented, which is to be converted to electricity by electric energy
Magnetic is quickly generating high temperature by electromagnetic induction, to heat instead of coal, is improving heating efficiency, avoid environmental pollution.
Detailed description of the invention
Fig. 1 is the cross-sectional view of casting smelting device
1 intermediate frequency controller 2 of heat-resistant carriage body
3 induction tube 4 of smelting furnace
5 liquid discharge tube 6 of end cap
Material lifting piston 7 promotes motor 8
Cooling tube 9 cools down air-conditioning 10
101 display 201 of thermal insulation layer
202 directive wheel 501 of current regulating switch
The right knob 503 of Zola's hand 502
The following detailed description will be further explained with reference to the above drawings.
Specific embodiment
Hereinafter, a variety of specific details are elaborated, in order to provide to the saturating of the concept for constituting described embodiment basis
Thorough understanding.However, it will be apparent to those skilled in the art that described embodiment can be in these no specific details
In some or all situations get off practice.In other cases, well-known processing step is not specifically described.
As described in Figure 1, including heat-resistant carriage body 1, intermediate frequency controller 2, smelting furnace 3, induction tube 4, end cap 5, liquid discharge tube
6, material lifting piston 7, promoted motor 8, cooling tube 9, cooling air-conditioning 10, thermal insulation layer 101, display 201, current regulating switch 202,
Directive wheel 501, Zola's hand 502, right knob 503, the intermediate frequency controller 2 are located at 1 right side of heat-resistant carriage body, the smelting furnace
3 are located at 1 inside center of heat-resistant carriage body, and the two are connected through thread with heat-resistant carriage body 1 for the smelting furnace 3, the induction tube 4
Among heat-resistant carriage body 1 and smelting furnace 3, it is connected with 1 screw thread of heat-resistant carriage body, the end cap 5 is located in 1 top of heat-resistant carriage body
At the heart, the two is weldingly connected, and the liquid discharge tube 6 is located on the upside of 3 right end center of smelting furnace, welds with heat-resistant carriage body 1
It is connected, the material lifting piston 7 is located at 3 inside center of smelting furnace, and the two slide fit is connected, and the promotion motor 8 is located at end
At 5 bottom left end center of lid, the two are connected through thread, and the cooling tube 9 is located on the downside of 1 left end center of heat-resistant carriage body, with sense
Should 4 screw thread of pipe be connected, the cooling air-conditioning 10 is located at 1 left end center of heat-resistant carriage body, is connected with 9 screw thread of cooling tube.Institute
The 5 top center left end of end cap stated also sets directive wheel 501, and the two are connected through thread.It is additionally provided on the left of 5 top center of end cap
First knob 502, the two is weldingly connected.The end cap 5 pushes up central right and is additionally provided with the second knob 503, and the two is weldingly connected.
It is additionally provided with thermal insulation layer 101 among the induction tube 4 and smelting furnace 3, is connected with 3 screw thread of smelting furnace.The intermediate frequency control
It is additionally provided with display 201 at the top of device 2, is connected with 2 screw thread of intermediate frequency controller.It is also set at the 201 left end center of display
There is current regulating switch 202, is connected with 2 screw thread of intermediate frequency controller.Wherein end cap 5 is to prevent metal liquid excessive, thermal insulation layer
101 be to use high temperature-proof, and refractory material production can play heat insulating effect, display 201 is the electricity for showing intermediate frequency controller 2
Stream and temperature, and size of current can be adjusted by current regulating switch 202, directive wheel 501 is to pass through winding in promotion motor 8
Change the direction of rope when rope, promote material lifting piston 7 to reach, Zola's hand 502 and right knob 503 are that the device is facilitated to move
It is dynamic, and Zola's hand 502 can be lifted or right knob 503 tilts smelting furnace 3, facilitate metal liquid to pour out.The device is
It is powered by intermediate frequency controller 2 to induction tube 4, induction tube 4 generates electromagnetism whirlpool, and the electromagnetism whirlpool of generation causes smelting furnace 3 fast
Speed heating, by the metal molten in smelting furnace 3 at liquid, by the metal molten in smelting furnace 3 at liquid, by promoting motor 8
Rotation pulls material lifting piston 7 to move up and down, and molten metal liquid is discharged from liquid discharge tube 6, and cooling air-conditioning 10 generates cold
Gas is inputted in induction tube 4 by cooling tube 9, to reach 4 cooling effect of induction tube, prevents 4 heating burnout of induction tube, the dress
Setting is to be converted to electromagnetism by electric energy, is quickly generating high temperature by electromagnetic induction, to heat instead of coal, is improving and add
The thermal efficiency avoids environmental pollution.
Claims (4)
1. a kind of casting smelting device, including heat-resistant carriage body, it is characterised in that including intermediate frequency controller, smelting furnace, induction tube, end
Lid, material lifting piston, promotes motor, cooling tube, cooling air-conditioning at liquid discharge tube, and the intermediate frequency controller is located at heat-resistant carriage body
Right side, the smelting furnace are located at heat-resistant carriage body inside center, and the smelting furnace is connected with heat-resistant carriage body screw thread, described
Induction tube is located among heat-resistant carriage body and smelting furnace, is connected with heat-resistant carriage body screw thread, and the end cap is located at heat-resistant carriage body top
At portion center, the two is weldingly connected, and the liquid discharge tube is located on the upside of smelting furnace right end center, welds with heat-resistant carriage body
It is connected, the material lifting piston is located at smelting furnace inside center, and the two slide fit is connected, and the promotion motor is located at end cap bottom
At portion, center, left end, the two are connected through thread, and the cooling tube is located on the downside of the center of heat-resistant carriage body left end, with induction pipe screw thread
It is connected, the cooling air-conditioning is located at the center of heat-resistant carriage body left end, is connected with cooling pipe screw thread；
It is additionally provided with thermal insulation layer among the induction tube and smelting furnace, is connected with smelting furnace screw thread；The intermediate frequency controller
Top is additionally provided with display, is connected with intermediate frequency controller screw thread；Current regulation is additionally provided at the display left end center
Switch, is connected with intermediate frequency controller screw thread；It is powered by intermediate frequency controller to induction tube, induction tube generates electromagnetism whirlpool, produces
Raw electromagnetism whirlpool causes smelting furnace to be rapidly heated, and by the metal molten in smelting furnace at liquid, is drawn by promoting motor rotation
Dynamic material lifting piston moves up and down, and molten metal liquid is discharged from liquid discharge tube, and cooling air-conditioning generates cold air, passes through cooling
Pipe inputs in induction tube, to reach induction tube cooling effect, prevents induction tube heating burnout, which converted by electric energy
At electromagnetism, high temperature is quickly being generated by electromagnetic induction.
2. a kind of casting smelting device described in claim 1, it is characterised in that the end cap top center left end, which is also set, leads
To wheel, the two are connected through thread.
3. a kind of casting smelting device described in claim 1, it is characterised in that be additionally provided on the left of the end cap top center
First knob, the two are weldingly connected.
4. a kind of casting smelting device as described in claim 1, it is characterised in that the end cap top central right is additionally provided with
Second knob, the two are weldingly connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510134367.7A CN104896924B (en) | 2015-03-25 | 2015-03-25 | A kind of casting smelting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510134367.7A CN104896924B (en) | 2015-03-25 | 2015-03-25 | A kind of casting smelting device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104896924A CN104896924A (en) | 2015-09-09 |
| CN104896924B true CN104896924B (en) | 2019-04-09 |
Family
ID=54029741
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510134367.7A Active CN104896924B (en) | 2015-03-25 | 2015-03-25 | A kind of casting smelting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104896924B (en) |
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|---|---|---|---|---|
| DD297229A5 (en) * | 1990-08-14 | 1992-01-02 | Lokomotivbau-Elektrotechnische Werke,Hennigsdorf Gmbh,De | METHOD AND DEVICE FOR DISMANTLING SEAMED OVEN LIGHTS |
| GB2264353A (en) * | 1992-02-18 | 1993-08-25 | Leybold Durferrit Gmbh | Electrode melting furnace |
| JP2004198011A (en) * | 2002-12-17 | 2004-07-15 | Kawasaki Heavy Ind Ltd | Fluidized bed reactor |
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| JP2008051376A (en) * | 2006-08-23 | 2008-03-06 | Shinko Electric Co Ltd | Induction fusing apparatus |
| CN201429319Y (en) * | 2009-02-27 | 2010-03-24 | 比亚迪股份有限公司 | Vacuum melting device |
| JP2011054381A (en) * | 2009-09-01 | 2011-03-17 | Central Res Inst Of Electric Power Ind | Induction heating method, and melting furnace using induction heating |
| CN201779978U (en) * | 2010-08-18 | 2011-03-30 | 河南中原黄金冶炼厂有限责任公司 | Intermediate frequency induction furnace capable of efficiently melting gold |
| CN102049500A (en) * | 2009-10-30 | 2011-05-11 | 成都弘佛科技有限公司 | Metal pneumatic and quantitative pouring device |
| CN102362137A (en) * | 2009-03-31 | 2012-02-22 | Sms康卡斯特意大利股份有限公司 | Electric arc furnace |
| JP2012512121A (en) * | 2008-12-15 | 2012-05-31 | ヘレーウス クヴァルツグラース ゲゼルシャフト ミット ベシュレンクテル ハフツング ウント コンパニー コマンディートゲゼルシャフト | Molten crucible for use in crucible pulling method for quartz glass |
| CN202452828U (en) * | 2011-04-20 | 2012-09-26 | 泰州杰利瑞节能科技发展有限公司 | Super-audio frequency induction heating smelting furnace |
| CN103836946A (en) * | 2012-11-21 | 2014-06-04 | 虞文娟 | Induction furnace for metal smelting |
| CN103925791A (en) * | 2014-04-16 | 2014-07-16 | 嵩县开拓者钼业有限公司 | Vacuum heating furnace |
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2015
- 2015-03-25 CN CN201510134367.7A patent/CN104896924B/en active Active
Patent Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DD297229A5 (en) * | 1990-08-14 | 1992-01-02 | Lokomotivbau-Elektrotechnische Werke,Hennigsdorf Gmbh,De | METHOD AND DEVICE FOR DISMANTLING SEAMED OVEN LIGHTS |
| GB2264353A (en) * | 1992-02-18 | 1993-08-25 | Leybold Durferrit Gmbh | Electrode melting furnace |
| JP2004198011A (en) * | 2002-12-17 | 2004-07-15 | Kawasaki Heavy Ind Ltd | Fluidized bed reactor |
| CN2856898Y (en) * | 2005-08-29 | 2007-01-10 | 灵宝市金源桐辉精炼有限责任公司 | IF induction furnace |
| JP2008051376A (en) * | 2006-08-23 | 2008-03-06 | Shinko Electric Co Ltd | Induction fusing apparatus |
| JP2012512121A (en) * | 2008-12-15 | 2012-05-31 | ヘレーウス クヴァルツグラース ゲゼルシャフト ミット ベシュレンクテル ハフツング ウント コンパニー コマンディートゲゼルシャフト | Molten crucible for use in crucible pulling method for quartz glass |
| CN201429319Y (en) * | 2009-02-27 | 2010-03-24 | 比亚迪股份有限公司 | Vacuum melting device |
| CN102362137A (en) * | 2009-03-31 | 2012-02-22 | Sms康卡斯特意大利股份有限公司 | Electric arc furnace |
| JP2011054381A (en) * | 2009-09-01 | 2011-03-17 | Central Res Inst Of Electric Power Ind | Induction heating method, and melting furnace using induction heating |
| CN102049500A (en) * | 2009-10-30 | 2011-05-11 | 成都弘佛科技有限公司 | Metal pneumatic and quantitative pouring device |
| CN201779978U (en) * | 2010-08-18 | 2011-03-30 | 河南中原黄金冶炼厂有限责任公司 | Intermediate frequency induction furnace capable of efficiently melting gold |
| CN202452828U (en) * | 2011-04-20 | 2012-09-26 | 泰州杰利瑞节能科技发展有限公司 | Super-audio frequency induction heating smelting furnace |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN104896924A (en) | 2015-09-09 |
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Effective date of registration: 20190315 Address after: 247200 Xu village, Yao village, Yao county, Dongzhi County, Chizhou, Anhui Applicant after: DONGZHI WENYUAN CERAMIC TILE PROCESSING FACTORY Address before: 247000 Huaxing Industrial Park, Dadukou Economic Development Zone, Chizhou City, Anhui Province Applicant before: CHIZHOU HUAXING TIANQI PRECISION MACHINERY CASTING CO.,LTD. |
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Effective date of registration: 20230826 Address after: 247200 Xu village, Yao village, Yao county, Dongzhi County, Chizhou, Anhui Patentee after: DONGZHI WENYUAN CERAMIC TILE PROCESSING FACTORY Patentee after: Suzhou tumec Precision Industry Co.,Ltd. Address before: 247200 Xu village, Yao village, Yao county, Dongzhi County, Chizhou, Anhui Patentee before: DONGZHI WENYUAN CERAMIC TILE PROCESSING FACTORY |
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Effective date of registration: 20240702 Address after: 247200 Xu village, Yao village, Yao county, Dongzhi County, Chizhou, Anhui Patentee after: DONGZHI WENYUAN CERAMIC TILE PROCESSING FACTORY Country or region after: China Address before: 247200 Xu village, Yao village, Yao county, Dongzhi County, Chizhou, Anhui Patentee before: DONGZHI WENYUAN CERAMIC TILE PROCESSING FACTORY Country or region before: China Patentee before: Suzhou tumec Precision Industry Co.,Ltd. |