CN104896924A - A casting smelting device - Google Patents
A casting smelting device Download PDFInfo
- Publication number
- CN104896924A CN104896924A CN201510134367.7A CN201510134367A CN104896924A CN 104896924 A CN104896924 A CN 104896924A CN 201510134367 A CN201510134367 A CN 201510134367A CN 104896924 A CN104896924 A CN 104896924A
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- tube
- heat
- screw thread
- center
- smelting furnace
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- 238000003723 Smelting Methods 0.000 title claims abstract description 50
- 238000005266 casting Methods 0.000 title claims abstract description 18
- 230000006698 induction Effects 0.000 claims abstract description 28
- 238000001816 cooling Methods 0.000 claims abstract description 25
- 239000007788 liquid Substances 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 11
- 238000004378 air conditioning Methods 0.000 claims description 9
- 238000009413 insulation Methods 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 239000002184 metal Substances 0.000 abstract description 15
- 238000010438 heat treatment Methods 0.000 abstract description 12
- 239000003245 coal Substances 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 4
- 230000005674 electromagnetic induction Effects 0.000 abstract description 3
- 238000003912 environmental pollution Methods 0.000 abstract description 3
- 238000002844 melting Methods 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 206010037660 Pyrexia Diseases 0.000 description 2
- 241001062472 Stokellia anisodon Species 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
The invention provides a casting smelting device comprising a heat-resisting box body and comprising an intermediate frequency controller, a smelting furnace, an induction tube, an end cap, a liquid discharge tube, a material lifting piston, a lifting motor, a cooling tube and a cooling air conditioner. Compared with the prior art, the casting smelting device has the advantages that the induction tube is energized by the intermediate frequency controller to generate an electromagnetic vortex; the generated electromagnetic vortex causes rapid temperature rise of the smelting furnace and metal in the smelting furnace is smelted into liquid; the lifting motor rotates to pull the material lifting piston to move up and down; smelting metal liquid is discharged from the liquid discharge tube; the cooling air conditioner generates cool air which is input in the induction tube through the cooling tube to achieve an induction tube cooling effect. Thus, the burnout of the induction tube caused by heating is prevented. By converting electric energy to electromagnetic energy, high temperature can be generated rapidly through electromagnetic induction, so that coal heating is replaced, heating efficiency is increased and environmental pollution is prevented.
Description
Technical field
The present invention relates to a kind of smelting apparatus, particularly relate to a kind of casting smelting device.
Background technology
Casting is the one in metal fever processing technology, and existing 6000 history of foundry engieering of China are still the important process technology in metal fever processing so far.Metal needed Metal Melting to be smelt liquid before casting, metal liquid is being poured in mould, Metal Melting is smelt liquid by coal heating by current many manufacturers, and it is low by the coal efficiency of heating surface, and waste resource pollution environment, in view of above-mentioned defect, be necessary to design a kind of casting smelting device in fact.
Summary of the invention
Technical problem to be solved by this invention is: provide a kind of casting smelting device, solves coal heating smelting efficiency low, and wastes the problem of data contaminated environment.
Summary of the invention
Technical problem to be solved by this invention is: a kind of casting smelting device, comprise heat-resistant carriage body, comprise intermediate frequency controller, smelting furnace, induction tube, end cap, liquid discharge tube, carry material piston, lifting motor, cooling tube, cooling air-conditioning, described intermediate frequency furnace is positioned at heat-resistant carriage body center right-hand member, described smelting furnace is positioned at heat-resistant carriage body inside center place, the two screw thread is connected, described induction tube is positioned in the middle of heat-resistant carriage body and smelting furnace, it is connected with heat-resistant carriage body screw thread, described end cap is positioned at center, heat-resisting box top, the two is weldingly connected, described liquid discharge tube is positioned on the upside of smelting furnace right-hand member center, itself and heat-resisting case are weldingly connected, described material piston of carrying is positioned at smelting furnace inside center place, the two cunning is joined connected, described lifting motor is positioned at left end center bottom end cap, the two screw thread is connected, described cooling tube is positioned on the downside of heat-resistant carriage body left end center, it is connected with induction tube screw thread, described cooling air-conditioning is positioned at heat-resisting cylinder body left end center, it is connected with cooling tube screw thread.
Further, described end cap top center left end also establishes directive wheel, and the two screw thread is connected.
Further, be also provided with the first handle on the left of described end cap top center, the two is weldingly connected.
Further, described end cap top central right is also provided with the second handle, and the two is weldingly connected.
Further, be also provided with thermal insulation layer in the middle of described induction tube and smelting furnace, it is connected with smelting furnace screw thread.
Further, described intermediate frequency controller top is also provided with display, and it is connected with intermediate frequency controller screw thread.
Further, described display left end center is also provided with current regulating switch, and it is connected with intermediate frequency controller screw thread.
Compared with prior art, be energized to induction tube by intermediate frequency controller, induction tube produces electromagnetism whirlpool, the electromagnetism whirlpool produced causes smelting furnace to be rapidly heated, Metal Melting in smelting furnace is changed into liquid, rotate to pull by lifting motor and put forward material piston up-down, molten metal liquid is discharged from liquid discharge tube, cooling air-conditioning produces cold air, by in cooling tube input induction tube, thus reach induction tube cooling-down effect, prevent induction tube heating burnout, this device becomes electromagnetism by electric energy conversion, high temperature is being produced fast by electromagnetic induction, thus instead of coal heating, improve the efficiency of heating surface, avoid environmental pollution.
Accompanying drawing explanation
Fig. 1 is the sectional view of casting smelting device
Heat-resistant carriage body 1 intermediate frequency controller 2
Smelting furnace 3 induction tube 4
End cap 5 liquid discharge tube 6
Carry material piston 7 lifting motor 8
Cooling tube 9 cools air-conditioning 10
Thermal insulation layer 101 display 201
Current regulating switch 202 directive wheel 501
The right handle 503 of Zola's hand 502
Following detailed description of the invention will further illustrate in conjunction with above-mentioned accompanying drawing.
Detailed description of the invention
Hereinafter, set forth multiple specific detail, to provide the thorough understanding to the concept forming described embodiment basis.But to one skilled in the art, embodiment described obviously can be put into practice when not have in these specific detail some or all.In other cases, well-known treatment step is not specifically described.
As described in Figure 1, heat-resistant carriage body 1 is comprised, intermediate frequency controller 2, smelting furnace 3, induction tube 4, end cap 5, liquid discharge tube 6, carry material piston 7, lifting motor 8, cooling tube 9, cooling air-conditioning 10, thermal insulation layer 101, display 201, current regulating switch 202, directive wheel 501, Zola's hand 502, right handle 503, described intermediate frequency furnace 2 is positioned at heat-resistant carriage body 1 center right-hand member, described smelting furnace 3 is positioned at heat-resistant carriage body 1 inside center place, the two screw thread is connected, it is middle with smelting furnace 3 that described induction tube 4 is positioned at heat-resistant carriage body 1, it is connected with heat-resistant carriage body 1 screw thread, described end cap 5 is positioned at heat-resisting case 1 top center place, the two is weldingly connected, and described liquid discharge tube 6 is positioned on the upside of smelting furnace 3 right-hand member center, and itself and heat-resisting case 1 are weldingly connected, described material piston 7 of carrying is positioned at smelting furnace 3 inside center place, the two cunning is joined connected, described lifting motor 8 and is positioned at left end center bottom end cap 5, and the two screw thread is connected, described cooling tube 9 is positioned on the downside of heat-resistant carriage body 1 left end center, it is connected with induction tube 4 screw thread, and described cooling air-conditioning 10 is positioned at heat-resisting cylinder body 1 left end center, and it is connected with cooling tube 9 screw thread.Described end cap 5 top center left end also establishes directive wheel 501, and the two screw thread is connected.Also be provided with the first handle 502 on the left of described end cap 5 top center, the two is weldingly connected.Described end cap 5 pushes up central right and is also provided with the second handle 503, and the two is weldingly connected.Also be provided with thermal insulation layer 101 in the middle of described induction tube 4 and smelting furnace 3, it is connected with smelting furnace 3 screw thread.Described intermediate frequency controller 2 top is also provided with display 201, and it is connected with intermediate frequency controller 2 screw thread.Described display 201 left end center is also provided with current regulating switch 202, and it is connected with intermediate frequency controller 2 screw thread.Wherein end cap 5 prevents metal liquid excessive, thermal insulation layer 101 is by high temperature-proof, refractory material makes, heat insulating effect can be played, showing it 201 is electric current and temperature of display intermediate frequency controller 2, and regulate size of current by current regulating switch 202, directive wheel 501 is by changing the direction of rope during winding cords at lifting motor 8, thus reach lifting carry material piston 7, Zola's hand 502 and right handle 503 facilitate this device to move, and Zola's hand 502 can be mentioned or right handle 503 makes smelting furnace 3 tilt, facilitate metal liquid to pour out.This device is energized to induction tube 4 by intermediate frequency controller 2, induction tube 4 produces electromagnetism whirlpool, the electromagnetism whirlpool produced causes smelting furnace 3 to be rapidly heated, Metal Melting in smelting furnace 3 is changed into liquid, Metal Melting in smelting furnace 3 is changed into liquid, rotate to pull to carry by lifting motor 8 and expect that piston 7 moves up and down, molten metal liquid is discharged from liquid discharge tube 6, cooling air-conditioning 10 produces cold air, input in induction tube 4 by cooling tube 9, thus reach induction tube 4 cooling-down effect, prevent induction tube 4 heating burnout, this device becomes electromagnetism by electric energy conversion, high temperature is being produced fast by electromagnetic induction, thus instead of coal heating, improve the efficiency of heating surface, avoid environmental pollution.
The present invention is not limited to above-mentioned concrete embodiment, and those of ordinary skill in the art is from above-mentioned design, and without performing creative labour, all conversion made, all drop within protection scope of the present invention.
Claims (7)
1. a casting smelting device, comprise heat-resistant carriage body, it is characterized in that comprising intermediate frequency controller, smelting furnace, induction tube, end cap, liquid discharge tube, carry material piston, lifting motor, cooling tube, cooling air-conditioning, described intermediate frequency furnace is positioned at heat-resistant carriage body center right-hand member, described smelting furnace is positioned at heat-resistant carriage body inside center place, the two screw thread is connected, described induction tube is positioned in the middle of heat-resistant carriage body and smelting furnace, it is connected with heat-resistant carriage body screw thread, described end cap is positioned at center, heat-resisting box top, the two is weldingly connected, described liquid discharge tube is positioned on the upside of smelting furnace right-hand member center, itself and heat-resisting case are weldingly connected, described material piston of carrying is positioned at smelting furnace inside center place, the two cunning is joined connected, described lifting motor is positioned at left end center bottom end cap, the two screw thread is connected, described cooling tube is positioned on the downside of heat-resistant carriage body left end center, it is connected with induction tube screw thread, described cooling air-conditioning is positioned at heat-resisting cylinder body left end center, it is connected with cooling tube screw thread.
2. a kind of casting smelting device according to claim 1, is characterized in that described end cap top center left end also establishes directive wheel, and the two screw thread is connected.
3. a kind of casting smelting device according to claim 2, it is characterized in that also being provided with the first handle on the left of described end cap top center, the two is weldingly connected.
4. a kind of casting smelting device as claimed in claim 3, it is characterized in that described end cap top central right is also provided with the second handle, the two is weldingly connected.
5. a kind of casting smelting device as claimed in claim 4, it is characterized in that also being provided with thermal insulation layer in the middle of described induction tube and smelting furnace, it is connected with smelting furnace screw thread.
6. a kind of casting smelting device as claimed in claim 5, it is characterized in that described intermediate frequency controller top is also provided with display, it is connected with intermediate frequency controller screw thread.
7. a kind of casting smelting device as claimed in claim 6, it is characterized in that described display left end center is also provided with current regulating switch, it is connected with intermediate frequency controller screw thread.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510134367.7A CN104896924B (en) | 2015-03-25 | 2015-03-25 | A kind of casting smelting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510134367.7A CN104896924B (en) | 2015-03-25 | 2015-03-25 | A kind of casting smelting device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104896924A true CN104896924A (en) | 2015-09-09 |
| CN104896924B CN104896924B (en) | 2019-04-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510134367.7A Active CN104896924B (en) | 2015-03-25 | 2015-03-25 | A kind of casting smelting device |
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Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DD297229A5 (en) * | 1990-08-14 | 1992-01-02 | Lokomotivbau-Elektrotechnische Werke,Hennigsdorf Gmbh,De | METHOD AND DEVICE FOR DISMANTLING SEAMED OVEN LIGHTS |
| GB2264353A (en) * | 1992-02-18 | 1993-08-25 | Leybold Durferrit Gmbh | Electrode melting furnace |
| JP2004198011A (en) * | 2002-12-17 | 2004-07-15 | Kawasaki Heavy Ind Ltd | Fluidized bed reactor |
| CN2856898Y (en) * | 2005-08-29 | 2007-01-10 | 灵宝市金源桐辉精炼有限责任公司 | IF induction furnace |
| JP2008051376A (en) * | 2006-08-23 | 2008-03-06 | Shinko Electric Co Ltd | Induction fusing apparatus |
| CN201429319Y (en) * | 2009-02-27 | 2010-03-24 | 比亚迪股份有限公司 | Vacuum melting device |
| JP2011054381A (en) * | 2009-09-01 | 2011-03-17 | Central Res Inst Of Electric Power Ind | Induction heating method, and melting furnace using induction heating |
| CN201779978U (en) * | 2010-08-18 | 2011-03-30 | 河南中原黄金冶炼厂有限责任公司 | Intermediate frequency induction furnace capable of efficiently melting gold |
| CN102049500A (en) * | 2009-10-30 | 2011-05-11 | 成都弘佛科技有限公司 | Metal pneumatic and quantitative pouring device |
| CN102362137A (en) * | 2009-03-31 | 2012-02-22 | Sms康卡斯特意大利股份有限公司 | Electric arc furnace |
| JP2012512121A (en) * | 2008-12-15 | 2012-05-31 | ヘレーウス クヴァルツグラース ゲゼルシャフト ミット ベシュレンクテル ハフツング ウント コンパニー コマンディートゲゼルシャフト | Molten crucible for use in crucible pulling method for quartz glass |
| CN202452828U (en) * | 2011-04-20 | 2012-09-26 | 泰州杰利瑞节能科技发展有限公司 | Super-audio frequency induction heating smelting furnace |
| CN103836946A (en) * | 2012-11-21 | 2014-06-04 | 虞文娟 | Induction furnace for metal smelting |
| CN103925791A (en) * | 2014-04-16 | 2014-07-16 | 嵩县开拓者钼业有限公司 | Vacuum heating furnace |
-
2015
- 2015-03-25 CN CN201510134367.7A patent/CN104896924B/en active Active
Patent Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DD297229A5 (en) * | 1990-08-14 | 1992-01-02 | Lokomotivbau-Elektrotechnische Werke,Hennigsdorf Gmbh,De | METHOD AND DEVICE FOR DISMANTLING SEAMED OVEN LIGHTS |
| GB2264353A (en) * | 1992-02-18 | 1993-08-25 | Leybold Durferrit Gmbh | Electrode melting furnace |
| JP2004198011A (en) * | 2002-12-17 | 2004-07-15 | Kawasaki Heavy Ind Ltd | Fluidized bed reactor |
| CN2856898Y (en) * | 2005-08-29 | 2007-01-10 | 灵宝市金源桐辉精炼有限责任公司 | IF induction furnace |
| JP2008051376A (en) * | 2006-08-23 | 2008-03-06 | Shinko Electric Co Ltd | Induction fusing apparatus |
| JP2012512121A (en) * | 2008-12-15 | 2012-05-31 | ヘレーウス クヴァルツグラース ゲゼルシャフト ミット ベシュレンクテル ハフツング ウント コンパニー コマンディートゲゼルシャフト | Molten crucible for use in crucible pulling method for quartz glass |
| CN201429319Y (en) * | 2009-02-27 | 2010-03-24 | 比亚迪股份有限公司 | Vacuum melting device |
| CN102362137A (en) * | 2009-03-31 | 2012-02-22 | Sms康卡斯特意大利股份有限公司 | Electric arc furnace |
| JP2011054381A (en) * | 2009-09-01 | 2011-03-17 | Central Res Inst Of Electric Power Ind | Induction heating method, and melting furnace using induction heating |
| CN102049500A (en) * | 2009-10-30 | 2011-05-11 | 成都弘佛科技有限公司 | Metal pneumatic and quantitative pouring device |
| CN201779978U (en) * | 2010-08-18 | 2011-03-30 | 河南中原黄金冶炼厂有限责任公司 | Intermediate frequency induction furnace capable of efficiently melting gold |
| CN202452828U (en) * | 2011-04-20 | 2012-09-26 | 泰州杰利瑞节能科技发展有限公司 | Super-audio frequency induction heating smelting furnace |
| CN103836946A (en) * | 2012-11-21 | 2014-06-04 | 虞文娟 | Induction furnace for metal smelting |
| CN103925791A (en) * | 2014-04-16 | 2014-07-16 | 嵩县开拓者钼业有限公司 | Vacuum heating furnace |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104896924B (en) | 2019-04-09 |
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Effective date of registration: 20190315 Address after: 247200 Xu village, Yao village, Yao county, Dongzhi County, Chizhou, Anhui Applicant after: DONGZHI WENYUAN CERAMIC TILE PROCESSING FACTORY Address before: 247000 Huaxing Industrial Park, Dadukou Economic Development Zone, Chizhou City, Anhui Province Applicant before: CHIZHOU HUAXING TIANQI PRECISION MACHINERY CASTING CO.,LTD. |
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Effective date of registration: 20230826 Address after: 247200 Xu village, Yao village, Yao county, Dongzhi County, Chizhou, Anhui Patentee after: DONGZHI WENYUAN CERAMIC TILE PROCESSING FACTORY Patentee after: Suzhou tumec Precision Industry Co.,Ltd. Address before: 247200 Xu village, Yao village, Yao county, Dongzhi County, Chizhou, Anhui Patentee before: DONGZHI WENYUAN CERAMIC TILE PROCESSING FACTORY |
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Effective date of registration: 20240702 Address after: 247200 Xu village, Yao village, Yao county, Dongzhi County, Chizhou, Anhui Patentee after: DONGZHI WENYUAN CERAMIC TILE PROCESSING FACTORY Country or region after: China Address before: 247200 Xu village, Yao village, Yao county, Dongzhi County, Chizhou, Anhui Patentee before: DONGZHI WENYUAN CERAMIC TILE PROCESSING FACTORY Country or region before: China Patentee before: Suzhou tumec Precision Industry Co.,Ltd. |