The automatic sorting method of plate fitment component
Technical field
The present invention relates to Furniture manufacturing technical field, more particularly to a kind of automatic sorting side of plate fitment component
Method.
Background technology
With the continuous development of today's society, progress, the sales volume of real estate industry's development stability, therefore furniture is stable to be increased
It is long.As people's individualized feature is more and more obvious, Furniture manufacturing no longer as tradition based on unified produce, but with
The size of people's hobby, color, pattern is designed production, is to have furniture made to order.Due to the disunity production having furniture made to order, make
The plate specification that must be produced is each different, requires higher to the sorting work before packaging.But do not known by people
It is the sorting work before packing of having furniture made to order, is still by the way of manual sorting, then there is speed by manual sorting
Slowly the shortcomings of, workload is big, labor intensity is big, error rate is high, for example, the sorting work of 10,000 blocks of plates needs 20-30 people to connect
It could sort within continuous 8 hours, and error rate reaches 20%-30%, and also slightly mishap will result in plate in way is carried
Damage, rupture, cause unnecessary waste, or even injure carrying personnel by a crashing object, it may be said that in today of industrial automation high speed development,
How to realize the automation for sort process of having furniture made to order turns into people's urgent problem.
The content of the invention
The purpose of the present invention is exactly in order to which the one kind for solving the deficiency of prior art and providing can simplify handling process, is carried
High workload efficiency, labor intensity is reduced, avoid causing in transit the automatic sorting method of the plate fitment component of damage.
The present invention is to realize above-mentioned purpose using following technical solution:A kind of automatic sorting of plate fitment component
Method, it is characterised in that it comprises the following steps:
A, from processing starting first the details typing bar code or Quick Response Code to workpiece;
B, workpiece is scanned with code reader, conveyer is sent into after workpiece scanning, and between widening between every piece of workpiece
Away from then according to the feeding mechanism of the information automatic transport of workpiece bar code or two-dimensional code scanning to the different zones of sorting line
On, by industrial control host control system control feeding mechanism, by institute sorting in need workpiece be transported to specified workpiece specifically deposit
In specified location in goods putting frame, and the detail location that workpiece is stored feeds back to industrial control host, then by industrial control host by work
Part information transmission enters stand-by state to discharging mechanism, workpiece;
C, it is every according to manually weaving in industrial control host by discharging mechanism when the workpiece of shelf needs to sort packing
The packet assembler of individual parcel post, automatic sensing and the sorting orderly to each workpiece progress in each parcel post stack;It will set in advance
After the workpiece automatic stacking set is good, conveyer automatic transport to next automatic sacker is passed through by the control system of industrial control host
In sequence.
As a further illustration of the above scheme, it is first to be sent into power tiltedly to roll during the step b, after workpiece scanning
Conveyer, conveyer is tiltedly rolled using power makes workpiece draw close side automatically, and Shift speed segmentally widens every piece of workpiece spacing.
In the step b, workpiece is after power tiltedly rolls conveyer submitting, according to workpiece bar code or two-dimensional code scanning
Information automatic transport to sorting line different zones, auto-induction apparatus automatic sensing start it is corresponding directly walk it is horizontal send machine, by work
Part is horizontal to be sent to outside corresponding shelf;And when workpiece fails identification scanning by code reader, automatic sensing workpiece is by directly walking horizontal send
Machine, the power drum lifting platform progress heap that workpiece directly is walked to be transported to rear portion connect, then will fail to identify that heap picks up the work come again
Part automatic rotary is transported to the patch code region specified, and posts bar shaped or Quick Response Code again, is scanned sorting again.
The power, which tiltedly rolls conveyer, includes frame, motor and the oblique roller group with the horizontal certain angle of inclination, tiltedly
Roller group is arranged in frame, is made up of multiple oblique rollers being arranged in order, the end of oblique roller is wrapped with transmission belt, motor
Output end is connected with power transmission shaft, and power transmission shaft connection drives transmission belt;On the support of high order end in the both ends of oblique roller group
It is provided with gear to lean on, when workpiece is put in oblique roller group, motor drives transmission belt by power transmission shaft, and transmission belt drives oblique roller, made
Workpiece is walked forward, due to the inclination certain angle of oblique roller, workpiece is progressively drawn close to gear by direction, and the final gear that abuts is by row
Walk.
In the step b, feeding mechanism is sent using planer-type get-on carriage mechanism, workpiece using planer-type get-on carriage mechanism
Enter shelf, the lifting of planer-type get-on carriage mechanism automatic vertical, be horizontally slid to behind the position specified up to shelf by its dynamic friction wheel
The friction pulley of the automatic sensing combination shelf of mechanism one produces friction, to drive the power drum on shelf, so as to which workpiece be conveyed
Onto shelf specified location.
The planer-type get-on carriage mechanism includes the portal frame for being arranged on the guide rail one on the outside of shelf, activity is set on guide rail one
First, driving portal frame one moved along guide rail one mobile motor one, be movably arranged on portal frame bracket one, be divided into bracket
The lifting guide mechanism one of one both sides, and the lift drive mechanism one that moves up and down of driving bracket one, pressure is provided with bracket one
Power cylinder one, roller one and driving drum one are connected on the piston rod of pressure cylinder one around the Rolling motor one of its main axis
Dynamic friction wheel mechanism one, dynamic friction wheel mechanism one are made up of friction turbin generator one and friction pulley one;
During operating, lift drive mechanism one drives bracket one to lift to correct position, Rolling motor one and drives one turn of roller
It is dynamic, workpiece feeding bracket is delivered to correct position in the lump, lift drive mechanism one drives bracket one to lift to correct position, pressure
The running of power cylinder one drives friction turbin generator one to proceed to correct position, and the friction turbin generator one on pressure cylinder one drives friction pulley one
Operating, friction pulley one drive the friction pulley operating on shelf, and workpiece is sent into shelf storage.
In the step c, discharging mechanism is to use frame mechanism under planer-type, and workpiece is by frame mechanism under planer-type by control
The lifting of program automatic vertical, it is horizontally slid to up to after the position specified, its automatic sensing combination shelf of dynamic friction wheel mechanism two
Friction pulley produce friction and drive the power drum on shelf, so as to which first piece of workpiece to be transported to the conveyer of next mechanism
On stacked, the then frame mechanism automatic position for reaching system program and specifying, then automatic start dynamic friction again under planer-type
Wheel mechanism two is combined friction with friction pulley and drives roller to rotate second piece of workpiece, while utilizes the machinery of frame mechanism under planer-type
Hand Acetabula device will hold second piece of workpiece and is placed into by the wrapping position set above first piece of workpiece, by that analogy according to
It is described above, according to preset packet assembler, automatic stacking well each workpiece.
Frame mechanism includes the portal frame for being arranged on the guide rail two on the outside of shelf, activity is set on guide rail two under the planer-type
2nd, driving portal frame two moved along guide rail two mobile motor two, be movably arranged on portal frame two bracket two, be divided into support
The machine set on the lift drive mechanism two and bracket two that lifting guide mechanism two, the driving bracket two of the both sides of frame two move up and down
Tool hand Acetabula device;
The Rolling motor two of pressure cylinder two, roller two and driving drum two around its main axis is provided with bracket two, is pressed
The dynamic friction wheel mechanism two being made up of friction turbin generator two and friction pulley two is fixedly connected with the piston rod of power cylinder two, is rubbed
Wheel two drives the friction pulley operating of shelf;
The manipulator sucker device includes the X being arranged on bracket two, and the axle travel mechanism of Y, Z tri- and the axle of X, Y, Z tri- move
The Acetabula device set on motivation structure, X, Y, the top of roller two that the axle travel mechanisms of Z tri- include being arranged on bracket two are carried along X-axis
The crossbeam for the driving rack that direction is set, the sliding seat for being flexibly connected with crossbeam and being moved along crossbeam direction, it is arranged on sliding seat
On carry the vertical beam of driving rack set along Z-direction, fixed seat fixed on vertical beam, set in fixed seat carry edge
The guide rail and rack that Y direction is set, the driving rack engaged transmission of X-axis motor and crossbeam, sliding seat are provided with sliding seat
On be provided with the driving rack engaged transmission of Z axis motor and vertical beam, fixed seat is provided with y-axis motor and rack engaged transmission;Inhale
Disk device is arranged in fixed seat, and Acetabula device includes sucker disk seat, multiple suckers, tracheae and vacuum generating device, multiple suckers
It is arranged on sucker disk seat, vacuum generating device passes through tracheae connecting sucker seat.
The lift drive mechanism one or lift drive mechanism two are driven using pressure cylinder or motor-driven mode, pressure
Cylinder type of drive is that pressure cylinder is arranged on below bracket, and motor-driven mode is then to pass through driver by lifting motor
Structure drives bracket lifting.
The preferred chain wheel driving mechanism of transmission mechanism, including the lifting sprocket driver being connected respectively with the both sides of bracket
Structure one and lifting sprocket transmission mechanism two, lifting sprocket transmission mechanism one include driving wheel one, driven pulley one, driven pulley two, from
Driving wheel three, left regulation wheel one, left regulation wheel two and elevating chain one, driving wheel one, driven pulley one, driven pulley two, driven pulley three are in four
Angle is distributed, and left regulation wheel one, left regulation wheel two be arranged between driven pulley three and driving wheel one, the drive sprocket axle one of driving wheel one, from
The follower shaft one of driving wheel one, the follower shaft two of driven pulley two, the follower shaft three of driven pulley three form four axle parallel constructions;
The initiating terminal of elevating chain one is from driving wheel one, successively by driven pulley one, driven pulley two and driven pulley three,
Adjusted wheel one passes through and after connecting bracket, extends to the direction of left regulation wheel two, behind the adjusted turnover of wheel two change direction, around actively
Wheel forms the gearing chain ring one of closing in the lump;
Lifting sprocket transmission mechanism two includes driving wheel two, driven pulley four, driven pulley five, driven pulley six, left regulation wheel three, tune
Section wheel four, left regulation wheel five and elevating chain two, driving wheel two and driving wheel one are coaxial, driven pulley four and driven pulley one are coaxial, from
Driving wheel five and driven pulley two are coaxial, driven pulley six and driven pulley three are coaxial, and left regulation wheel three, left regulation wheel four, left regulation wheel five are arranged on
Between driven pulley six and driving wheel two;
The initiating terminal of elevating chain two is from driving wheel twos, successively by driven pulley four, driven pulley five and driven pulley six,
Adjusted wheel three passes through and after connecting bracket, extends to the direction of left regulation wheel four, to regulation behind the adjusted turnover of wheel four change direction
The extension of five directions is taken turns, turnover extends to driving wheel two after changing direction and forms the gearing chain ring two of closing.
The beneficial effect that the present invention can be reached using above-mentioned technical solution is:
1st, the present invention is using the board-like family being mainly made up of industrial control host, conveyer, the upper and lower frame mechanism of workpiece, shelf etc.
Have sorting device and carry out sorting work, by carrying out the typing of information material to every plate, be automatically sent into board member advance
On the storage rack of the shelf distributed, the power transmission between dynamic friction wheel mechanism is utilized during pickup, it would be desirable to make
Workpiece is sent out, and whole process is uniformly controlled by industrial control host, is participated in without artificial, according to test of many times, with 10,000
The sorting work of block plate only needs 1-2 people just can sort for continuous 8 hours, and lower error rate is to 5%-10%, compared to existing
There is technology, there is the features such as place reduces, operating efficiency increases, labor intensity reduces, error rate reduces.
2nd, present invention is alternatively directed to fail to identify the situation of scanning when workpiece passes through code reader, design one, which is done over again, to be re-pasted
The route of bar code or Quick Response Code, avoid the occurrence of the shadow to be caused confusion because of leakage register information to processes such as follow-up distribution dischargings
Ring, run whole system more smooth, steady, accuracy is higher.
Brief description of the drawings
Fig. 1 is the structural representation of the embodiment of the present invention 1;
Fig. 2 is the structural representation of embodiments of the invention 1;
Fig. 3 is the structural representation of embodiments of the invention 2;
Fig. 4 is the structural representation of embodiments of the invention 3;
Fig. 5 is that power tiltedly rolls conveying mechanism structural representation;
Fig. 6 is directly to walk transverse delivery mechanism structural representation;
Fig. 7 is Fig. 6 side view;
Fig. 8 is the workpiece installation device structural representation of the present invention;
Fig. 9 is the workpiece installation device structural representation of the present invention;
Figure 10 is workpiece undercarriage apparatus structure schematic diagram;
Figure 11 is workpiece undercarriage apparatus structure schematic diagram;
Figure 12 is Figure 11 side structure schematic view;
Figure 13 is the chain of lifting sprocket transmission mechanism around to structural representation;
Figure 14 is Figure 13 structural representation of lifting sprocket transmission mechanism one;
Figure 15 is Figure 13 structural representation of lifting sprocket transmission mechanism two;
Figure 16 is shelf structure schematic diagram;
Figure 17 is shelf structure schematic diagram;
Figure 18 is robot manipulator structure schematic diagram;
Figure 19 is robot manipulator structure schematic diagram.
Description of reference numerals:1st, power tiltedly roll conveyer 1-1, frame 1-2, motor 1-3, oblique roller group 1-31, tiltedly
Roller 1-32, transmission belt 1-4, power transmission shaft 1-5, gear by 2, directly walk it is horizontal send machine 2-1, directly walk conveying mechanism 2-11, directly walk it is defeated
Frame 2-12 is sent, conveying cylinder 2-13, belt 2-14 is directly walked, the 2-2 of motor one, transverse delivery mechanism 2-21, horizontal send upper frame 2-
22nd, conveyer belt 2-23, pressure cylinder 2-24, motor 23, shelf 3-1, power drum 3-2, friction pulley 4, power drum liter
Drop platform 5, planer-type get-on carriage mechanism 5-1, the 5-2 of guide rail one, the 5-3 of portal frame one, the 5-4 of mobile motor one, the 5-41 of bracket one,
The 5-42 of pressure cylinder one, the 5-43 of roller one, the 5-44 of Rolling motor one, the 5-441 of dynamic friction wheel mechanism one, friction turbin generator one
Frame mechanism 6-1 under 5-442, the 5-5 of friction pulley one, the 5-6 of lifting guide mechanism one, lift drive mechanism 1, planer-type, lead
The 6-2 of rail two, the 6-3 of portal frame two, the 6-4 of mobile motor two, the 6-5 of bracket two, the 6-6 of lifting guide mechanism two, elevator drive machine
The 6-7 of structure two, manipulator sucker device 6-71, X, the axle travel mechanism 6-711 of Y, Z tri-, crossbeam 6-712, sliding seat 6-713,
Vertical beam 6-714, fixed seat 6-7141, guide rail 6-7142, rack 6-715, X-axis motor 6-716, Z axis motor 6-717, Y
Spindle motor 6-72, Acetabula device 6-721, sucker disk seat 6-722, sucker 6-8, the 6-9 of pressure cylinder two, the 6-10 of roller two, roller
Motor 27, the 7-1 of dynamic friction wheel mechanism two, friction turbin generator two 7-2, friction pulley 28, transmission mechanism 8-1, lift chain
The 8-11 of wheel drive mechanism one, the 8-12 of driving wheel one, the 8-13 of driven pulley one, the 8-14 of driven pulley two, the 8-15 of driven pulley three, tune
One 8-16 of section wheel, the 8-17 of left regulation wheel two, the 8-2 of elevating chain one, the 8-21 of lifting sprocket transmission mechanism two, the 8- of driving wheel two
22nd, the 8-23 of driven pulley four, the 8-24 of driven pulley five, the 8-25 of driven pulley six, the 8-26 of left regulation wheel three, the 8-27 of left regulation wheel four, regulation
Take turns five 8-28, elevating chain 29, transverse delivery mechanism 10, power drum conveyer 11, roller conveyor 12, planer-type rotation
Manipulator 12-1, portal frame 12-2, X, the axle travel mechanism 12-21 of Y, Z tri-, curb girder 12-22, crossbeam 12-23, sliding seat
12-24, column 12-25, fixed seat 12-26, X-axis motor 12-27, y-axis motor 12-28, lifting motor 12-29, rotation
Motor 12-3, Acetabula device 12-31, sucker disk seat 12-32, sucker.
Embodiment
As shown in Fig. 1-Figure 19, the present invention is a kind of automatic sorting method of plate fitment component, and it comprises the following steps:
A, from processing starting first the details typing bar code or Quick Response Code to workpiece;
B, workpiece is scanned with code reader, conveyer is sent into after workpiece scanning, and between widening between every piece of workpiece
Away from then according to the feeding mechanism of the information automatic transport of workpiece bar code or two-dimensional code scanning to the different zones of sorting line
On, by industrial control host control system control feeding mechanism, by institute sorting in need workpiece be transported to specified workpiece specifically deposit
In specified location in goods putting frame, and the detail location that workpiece is stored feeds back to industrial control host, then by industrial control host by work
Part information transmission enters stand-by state to discharging mechanism, workpiece;
C, it is every according to manually weaving in industrial control host by discharging mechanism when the workpiece of shelf needs to sort packing
The packet assembler of individual parcel post, automatic sensing and the sorting orderly to each workpiece progress in each parcel post stack;It will set in advance
After the workpiece automatic stacking set is good, conveyer automatic transport to next automatic sacker is passed through by the control system of industrial control host
In sequence.
It is first to be sent into power tiltedly to roll conveyer 1 during the step b, after workpiece scanning, conveying is tiltedly rolled using power
Machine 1 makes workpiece draw close side automatically, and Shift speed segmentally widens every piece of workpiece spacing.
In the step b, workpiece is swept after power tiltedly rolls the submitting of conveyer 1 according to workpiece bar code or Quick Response Code
The information automatic transport retouched to sorting line different zones, auto-induction apparatus automatic sensing start it is corresponding directly walk it is horizontal send machine 2, will
Workpiece is horizontal to be sent to outside corresponding shelf 3;And when workpiece fails identification scanning by code reader, automatic sensing workpiece is by directly walking horizontal stroke
Machine 2 is sent, the power drum lifting platform 4 that workpiece directly is walked to be transported to rear portion carries out heap and connect, and then will fail to identify that heap picks up again and
Workpiece automatic rotary be transported to the patch code region specified, post bar shaped or Quick Response Code again, be scanned sorting again.
The power, which tiltedly rolls conveyer 1, includes frame 1-1, motor 1-2 and the oblique rolling with the horizontal certain angle of inclination
Cylinder organizes 1-3, and oblique roller group 1-3 is arranged on frame 1-1, is made up of multiple oblique roller 1-31 being arranged in order, oblique roller 1-31
End be wrapped with transmission belt 1-32, motor 1-2 output end is connected with power transmission shaft 1-4, and power transmission shaft 1-4 connections drive transmission belt
1-32;Gear is provided with the support of high order end in oblique roller group 1-3 both ends and depends on 1-5, and workpiece is put in oblique roller group
When, motor 1-2 drives transmission belt 1-32, transmission belt 1-32 to drive oblique roller 1-31 by power transmission shaft 1-4, makes workpiece to moving ahead
Walk, due to the inclination certain angle of oblique roller, workpiece is progressively drawn close to gear by direction, the final gear that abuts is by walking.
The transverse delivery mechanism 2 of directly walking includes directly walking conveying mechanism 2-1 and transverse delivery mechanism 2-2, and directly walking conveying mechanism 2-1 includes
Directly walk conveying frame 2-11 and arrange successively thereon it is multiple directly walk conveying cylinder 2-12, directly walk conveying cylinder and pass through belt 2-13
Driven by the 2-14 of motor one;Transverse delivery mechanism 2-2 includes the defeated of horizontal at least two synchronous operations sent upper frame 2-21 and set thereon
Send and driven with 2-22, the horizontal pressure cylinder 2-23 for sending upper frame to lift of driving, conveyer belt by the 2-24 of motor two;Directly walk conveying mechanism and horizontal stroke
Send the conveying direction of mechanism to form an angle, be preferably mutually perpendicular to.
In the step b, feeding mechanism uses planer-type get-on carriage mechanism using planer-type get-on carriage mechanism 5, workpiece
Shelf are sent into, the lifting of planer-type get-on carriage mechanism automatic vertical, are horizontally slid to behind the position specified up to shelf 4 by its dynamic friction
The friction pulley for taking turns mechanism automatic sensing combination shelf produces friction, to drive the power drum 3-1 on shelf 3, so that by workpiece
It is transported in shelf specified location.
The planer-type get-on carriage mechanism 5 includes being arranged on the 5-1 of guide rail one on the outside of shelf, activity setting on the 5-1 of guide rail one
The 5-2 of portal frame one, driving the 5-2 of portal frame one moved along the 5-1 of guide rail one the 5-3 of mobile motor one, be movably arranged on portal frame
On the 5-4 of bracket one, be divided into the 5-5 of lifting guide mechanism one of the 5-4 both sides of bracket one, and the driving 5-4 of bracket one is moved up and down
The 5-6 of lift drive mechanism one, be provided with the 5-41 of pressure cylinder one, the 5-42 of roller one and driving drum one around it on the 5-4 of bracket one
The 5-43 of Rolling motor one of main axis, be connected on the 5-41 of pressure cylinder one piston rod the 5-44 of dynamic friction wheel mechanism one,
Dynamic friction wheel mechanism one is made up of the 5-441 of friction turbin generator one and the 5-442 of friction pulley one;
During operating, lift drive mechanism one drives bracket one to lift to correct position, Rolling motor one and drives one turn of roller
It is dynamic, workpiece feeding bracket is delivered to correct position in the lump, lift drive mechanism one drives bracket one to lift to correct position, pressure
The running of power cylinder one drives friction turbin generator one to proceed to correct position, and the friction turbin generator one on pressure cylinder one drives friction pulley one
Operating, friction pulley one drive the friction pulley 3-2 operatings on shelf, and workpiece is sent into shelf storage.
In the step c, discharging mechanism is to use frame mechanism 6 under planer-type, and workpiece is by frame mechanism under planer-type 6 by control
The lifting of processing procedure sequence automatic vertical, it is horizontally slid to up to after the position specified, its automatic sensing combination goods of dynamic friction wheel mechanism 27
The friction pulley of frame produces friction to drive the power drum on shelf, so as to which first piece of workpiece to be transported to the conveying of next mechanism
Stacked on machine, then the frame mechanism position that automatic arrival system program is specified again under planer-type, then automatic start power rubs
Ca Lun mechanisms two are combined friction with friction pulley and drive roller to rotate second piece of workpiece, while utilize the machine of frame mechanism under planer-type
Tool hand Acetabula device will hold second piece of workpiece and is placed into by the wrapping position set above first piece of workpiece, press by that analogy
According to described above, according to preset packet assembler, automatic stacking well each workpiece.
Frame mechanism 6 includes being arranged on the 6-1 of guide rail two on the outside of shelf, activity setting on the 6-1 of guide rail two under the planer-type
The 6-2 of portal frame two, driving the 6-2 of portal frame two moved along the 6-1 of guide rail two the 6-3 of mobile motor two, be movably arranged on portal frame
The 6-4 of bracket two on two 6-2, the 6-5 of lifting guide mechanism two for being divided into the both sides of bracket two, the driving 6-4 of bracket two are moved up and down
The 6-6 of lift drive mechanism two and bracket two on the manipulator sucker device 6-7 that sets;
The rolling of the 6-8 of pressure cylinder two, the 6-9 of roller two and the 6-9 of driving drum two around its main axis is provided with the 6-4 of bracket two
The cylinder 6-10 of motor two, be connected on the piston rod of pressure cylinder two dynamic friction wheel mechanism 27, dynamic friction wheel mechanism 27 by
Rub the 7-1 of the turbin generator two and 7-2 of friction pulley two compositions, and the 7-2 of friction pulley two drives the friction pulley operating of shelf;
The manipulator sucker device 6-7 includes the X being arranged on bracket two, the axle travel mechanism 6-71 of Y, Z tri- and X, Y, Z
The axle travel mechanism 6-71 of Acetabula device 6-72, X, Y, Z tri- set in three axle travel mechanisms includes being arranged on the 6-4 of bracket two rolling
The top of cylinder two carries the crossbeam 6-711 of the driving rack set along X-direction, is flexibly connected with crossbeam and is moved along crossbeam direction
Sliding seat 6-712, be arranged in sliding seat and carry the vertical beam 6-713 of driving rack set along Z-direction, solid on vertical beam
What is set on fixed fixed seat 6-714, fixed seat carries the guide rail 6-7141 and rack 6-7142 set along Y direction, activity
The driving rack engaged transmission of X-axis motor 6-715 and crossbeam is provided with seat 6-712, Z axis motor 6- is provided with sliding seat
716 are provided with y-axis motor 6-717 and rack engaged transmission with the driving rack engaged transmission of vertical beam, fixed seat;Acetabula device 6-
72 are arranged in fixed seat, and Acetabula device 6-72 includes sucker disk seat 6-721, multiple sucker 6-722, tracheae and vacuum fill
Put, multiple suckers are arranged on sucker disk seat, and vacuum generating device passes through tracheae connecting sucker seat.
The 5-6 of lift drive mechanism one is driven using pressure cylinder or motor-driven mode, pressure cylinder type of drive are
Pressure cylinder is arranged on below bracket, and motor-driven mode is then to drive bracket by transmission mechanism 8 by lifting motor
Lifting.
The 6-6 of lift drive mechanism two is driven using pressure cylinder or motor-driven mode, pressure cylinder type of drive are
Pressure cylinder is arranged on below bracket, and motor-driven mode is then to drive bracket by transmission mechanism 8 by lifting motor
Lifting.
The 8 preferred chain wheel driving mechanism of transmission mechanism, including the lifting sprocket transmission being connected respectively with the both sides of bracket
The 8-1 of the mechanism one and 8-2 of lifting sprocket transmission mechanism two, the 8-1 of lifting sprocket transmission mechanism one include the 8-11 of driving wheel one, driven pulley
One 8-12, the 8-13 of driven pulley two, the 8-14 of driven pulley three, the 8-15 of left regulation wheel one, the 8-16 of left regulation wheel two and the 8-17 of elevating chain one, it is main
Driving wheel one, driven pulley one, driven pulley two, driven pulley three are distributed in corner, and left regulation wheel one, left regulation wheel two are arranged on the and of driven pulley three
Between driving wheel one, the drive sprocket axle one of driving wheel one, the follower shaft one of driven pulley one, driven pulley two follower shaft two,
The follower shaft three of driven pulley three forms four axle parallel constructions;
The initiating terminal of elevating chain one is from driving wheel one, successively by driven pulley one, driven pulley two and driven pulley three,
Adjusted wheel one passes through and after connecting bracket, extends to the direction of left regulation wheel two, behind the adjusted turnover of wheel two change direction, around actively
Wheel forms the gearing chain ring one of closing in the lump;
The 8-2 of lifting sprocket transmission mechanism two includes the 8-21 of the driving wheel two, 8-22 of driven pulley four, the 8-23 of driven pulley five, driven
Take turns six 8-24, the 8-25 of left regulation wheel three, the 8-26 of left regulation wheel four, the 8-27 of left regulation wheel five and the 8-28 of elevating chain two, driving wheel two and master
Driving wheel one is coaxial, driven pulley four and driven pulley one are coaxial, driven pulley five and driven pulley two are coaxial, driven pulley six and driven pulley three are same
Axle, left regulation wheel three, left regulation wheel four, left regulation wheel five are arranged between driven pulley six and driving wheel two;
The initiating terminal of elevating chain two is from driving wheel twos, successively by driven pulley four, driven pulley five and driven pulley six,
Adjusted wheel three passes through and after connecting bracket, extends to the direction of left regulation wheel four, to regulation behind the adjusted turnover of wheel four change direction
The extension of five directions is taken turns, turnover extends to driving wheel two after changing direction and forms the gearing chain ring two of closing.
Technical scheme is explained in detail below in conjunction with specific embodiment.
Embodiment 1
As depicted in figs. 1 and 2, in the present embodiment, the sorting device that sort process is related to moves including 3, one groups of two row's shelf
Power is tiltedly rolled 1,3 group of conveyer and directly walked on 2,6 groups of transverse delivery mechanism, 9, two groups of transverse delivery mechanism, 10, two groups of planer-types of power drum conveyer
6, one groups of series cylinder conveyers 11 of power drum lifting platform 4 and two of frame mechanism under 5, two groups of planer-types of frame mechanism, wherein, two row's goods
Frame is in A areas and B areas respectively, directly walks transverse delivery mechanism for 3 groups and is sequentially connected setting, workpiece is fed forward, and every group straight
The both sides for walking transverse delivery mechanism all set transverse delivery mechanism, in order to which workpiece to be sent into the shelf in A areas or B areas, often arrange shelf and are provided with
Frame mechanism under one group of planer-type get-on carriage mechanism and one group of planer-type, directly walk transverse delivery mechanism connection power for first group and tiltedly roll conveyer
Output end, two series cylinder conveyers be respectively with frame mechanism corresponding matching under two groups of planer-types, in roller conveyor in gantry
Two groups of transverse delivery mechanisms are also set up under formula between frame mechanism, for the workpiece under planer-type on frame mechanism to be sent into roller conveyor.
In the sort process of workpiece, each workpiece can label one when sawing sheet produces, and have one on the label
Different from other labels, unique bar code or one-dimension code, ensure the uniqueness of workpiece.Label is before workpiece is attached to
Single unit shelf different corresponding to each label are first set, and corresponding information is inputted into industrial control host.Workpiece is from adding
Work originates oneself by the details typing bar code or Quick Response Code of workpiece, and code reader of the workpiece Jing Guo industrial control host scans workpiece
Automatic transport tiltedly rolls conveyer to power, and workpiece leans on the gear on the automatic snap one side of workpiece by the oblique roller of belt transmission, and leads to
Cross Shift speed segmentally and widen every piece of workpiece spacing, then according to the information automatic transport of workpiece bar code or two-dimensional code scanning to sorting
Transverse delivery mechanism is directly walked in line A, B areas, and auto-induction apparatus, which starts, after workpiece reaches directly walks the horizontal jacking frame for sending machine and corresponding
Timing belt, automatic sensing is by the horizontal transverse delivery mechanism plugged into it of being sent to of workpiece;When workpiece fails identification scanning by code reader,
Automatic sensing workpiece carries out heap by the power drum lifting platform of power drum conveyer automatic transport to end and connect, then again will not
It can identify that heap picks up the workpiece automatic rotary come and is transported to the patch code region specified, post bar shaped or Quick Response Code again, again
It is scanned sorting.
Scanned workpiece, automatic transport are transported to free to left and right A, B area specified, then workpiece automatic sensing
After on each transverse delivery mechanism of position, the planer-type get-on carriage mechanism automatic sensing in both sides reaches the transverse delivery mechanism nearest with it and specified
Position, transverse delivery mechanism starts, horizontal to send workpiece to be docked with planer-type get-on carriage mechanism automatic start roller, so as to which workpiece is transported into dragon
In the roller bench of gate-type get-on carriage mechanism.Planer-type get-on carriage mechanism carries workpiece to be transported in modes such as automatic vertical lifting, horizontal slips
Sensor device when making, and operating in planer-type get-on carriage mechanism, automatic detection identify the reality of the workpiece on stereo storage rack
Memory state, then automatic sensing and the idle position in storehouse that quickly makes a choice, planer-type get-on carriage mechanism reach sensor institute really automatically
Its dynamic friction wheel mechanism automatic sensing is combined to produce with the friction pulley of shelf and rubbed to drive the goods on shelf behind fixed position
Frame roller, so as to which workpiece is transported in shelf specified location, while the detail location that workpiece is stored feeds back to industry control
Main frame, then workpiece information is passed into frame mechanism under planer-type by industrial control host.
When the workpiece of shelf needs to sort packing, frame mechanism automatic sensing carries out orderly sorting and stacked under planer-type.
Frame mechanism is lifted by control program automatic vertical, is horizontally slid to up to after the position specified, its dynamic friction turbine under planer-type
Structure automatic sensing is combined to produce with the friction pulleys of A, B area shelf and rubbed to drive the shelf roller on stereo storage rack, so as to by the
One piece of workpiece is transported on power drum platform and stacked, the frame mechanism position that automatic arrival system program is specified again under planer-type
Put, then the friction pulley under automatic start planer-type on frame mechanism is combined friction with the friction wheel mechanism of shelf and drives roller to rotate
Second piece of workpiece, while also automatic sensing sucker will hold second piece of workpiece for the Acetabula device of the manipulator of frame mechanism under planer-type
Wrapping position by setting is placed into above first piece of workpiece, by that analogy according to described above, manually weaves each bag
The packet assembler of part, automatic stacking well each parcel post.
Under planer-type frame mechanism by pre-set parcel post automatic stacking it is good after, control system will automatically control dragon automatically
Frame mechanism automatic vertical lifts, is horizontally slid to the transverse delivery mechanism up to sorting line back end under gate-type, by parcel post automatic transport to horizontal stroke
Send in mechanism, then parcel post is transported to and directly walks transverse delivery mechanism by automatic sensing, is then finally transported on power drum conveyer, from
It is dynamic to be transported on next automatic packaging process.
Embodiment 2
As shown in figure 3, in the present embodiment, it is included under 3, two groups of two row's shelf, 5, two groups of planer-type get-on carriage mechanism planer-type
6, one groups of power drum lifting platforms 4 of frame mechanism, two series cylinder conveyers 11, one group of power tiltedly roll 1,3 group of conveyer and directly walk horizontal send
2,6 groups of mechanism, 9, two groups of transverse delivery mechanism power drum conveyer 10, wherein, directly walk transverse delivery mechanism connection power and tiltedly roll conveyer
Output end, directly walk transverse delivery mechanism for 3 groups and set gradually and through A areas and B areas, workpiece is fed forward, wherein, two rows
Shelf are to be divided into two rows in A areas and B areas, 6 groups of transverse delivery mechanisms, often arrange three groups respectively, and the both sides for making directly to walk transverse delivery mechanism are docked
There is one group of transverse delivery mechanism, in order to which workpiece to be sent into the shelf in A areas or B areas;Often row's shelf are provided with one group of planer-type racking machine
Frame mechanism under structure and one group of planer-type, two series cylinder conveyers are the outsides for the shelf for being separately positioned on A areas and B areas, two groups of rollings
Cylinder conveyer be respectively with frame mechanism corresponding matching under two groups of planer-types, under roller conveyor and planer-type between frame mechanism
Three groups are set directly to walk transverse delivery mechanism, compared with Example 1, the efficiency that the workpiece on its shelf is sent out can have been lifted.
In use, workpiece is originated in oneself the details typing bar code or Quick Response Code by workpiece from processing, work
Part tiltedly rolls conveyer by code reader scanning workpiece automatic transport to power, and workpiece makes workpiece lean on automatically by belt transmission roller
The gear on homogeneous side leans on, and widens every piece of workpiece spacing by Shift speed segmentally, then according to workpiece bar code or two-dimensional code scanning
Information automatic transport directly walks transverse delivery mechanism to sorting line A, B areas, and auto-induction apparatus, which starts directly to walk, after workpiece reaches horizontal send machine
Jacking frame and corresponding timing belt, automatic sensing is by the horizontal transverse delivery mechanism plugged into it of being sent to of workpiece;When workpiece is by reading
Ink recorder fail identification scanning when, automatic sensing workpiece by power drum conveyer automatic transport to end power drum lifting platform
Carry out heap to connect, then will fail to identify that heap picks up the workpiece automatic rotary that comes and is transported to the patch code region specified again, post again
Bar shaped or Quick Response Code, sorting is scanned again.
Scanned workpiece, automatic transport are transported to free to left and right A, B area specified, then workpiece automatic sensing
After on each transverse delivery mechanism of position, the planer-type get-on carriage mechanism automatic sensing in both sides reaches the transverse delivery mechanism nearest with it and specified
Position, transverse delivery mechanism starts, horizontal to send workpiece to be docked with planer-type get-on carriage mechanism automatic start roller, so as to which workpiece is transported into dragon
In the roller bench of gate-type get-on carriage mechanism.Planer-type get-on carriage mechanism carries workpiece to be transported in modes such as automatic vertical lifting, horizontal slips
Sensor device when making, and operating in planer-type get-on carriage mechanism, automatic detection identify the reality of the workpiece on stereo storage rack
Memory state, then automatic sensing and the idle position in storehouse that quickly makes a choice, planer-type get-on carriage mechanism reach sensor institute really automatically
Its dynamic friction wheel mechanism automatic sensing is combined to produce with the friction pulley of shelf and rubbed to drive the goods on shelf behind fixed position
Frame roller, so as to which workpiece is transported in shelf specified location, while the detail location that workpiece is stored feeds back to industry control
Main frame, then workpiece information is passed into frame mechanism under planer-type by industrial control host.
The sorting work of workpiece finishes frame mechanism under control program control planer-type by industrial control host and carries out orderly sorting
Stack.Frame mechanism is lifted by control program automatic vertical, is horizontally slid to up to after the position specified under planer-type, its turbine that rubs
Structure automatic sensing, which combines to produce to rub with the friction pulley of A areas and the shelf in B areas, drives the shelf roller on shelf, so as to by the
One piece of workpiece is automatically transported to the parting bead mounting table of frame mechanism under planer-type, and three groups of parting bead doffer automatic sensings are by parting bead
It is placed on workpiece, is automatically returned to after placement under planer-type and the heap of second piece of workpiece is waited in the roller bench of frame mechanism
It is folded, the frame mechanism automatic position for reaching system program and specifying again under planer-type, friction wheel mechanism under planer-type on frame mechanism with
The friction wheel mechanism of shelf, which is combined to rub, drives roller second piece of workpiece of rotation, and the separate machine hand of frame mechanism is inhaled under planer-type
Also automatic sensing sucker will hold second piece of workpiece and is placed into by the wrapping position set above first piece of workpiece disk device, with
It is such to push according to described above, manually weave the packet assembler of each parcel post, automatic stacking well each parcel post.Planer-type undercarriage
Mechanism by pre-set parcel post automatic stacking it is good after, control system will automatically control frame mechanism automatic vertical under planer-type automatically
Go straight up to drop, be horizontally slid to the transverse delivery mechanism up to sorting line back end by parcel post automatic transport to transverse delivery mechanism, then automatic sensing
Parcel post is transported to and directly walks transverse delivery mechanism, is then finally transported on power drum conveyer, automatic transport to next automatic bag
Fill in process.
Embodiment 3
As shown in Fig. 4, Figure 18 and Figure 19, for the present embodiment compared with embodiment 1 and embodiment 2, the part that it is related to is most,
But automaticity is also highest, efficiency highest.It directly walks 2,6 groups of transverse delivery mechanisms of transverse delivery mechanism including 3,3 groups of two row's shelf
9th, frame mechanism 6 under 2 groups of 10, six groups of power drum conveyer, 5, six groups of planer-type get-on carriage mechanism planer-types, six roller conveyors 11,
Three groups of planer-type rotating machine arms 12.Wherein, two row's shelf are in A areas and B areas respectively, and feed conveying device is arranged on A areas and B
Between area, often arrange shelf and be provided with frame mechanism under three groups of planer-type get-on carriage mechanisms and three groups of planer-types, in A areas and B areas shelf
Three groups are respectively provided with planer-type between frame mechanism and follow-up roller conveyor and directly walks transverse delivery mechanism, adjacent two groups are directly walked horizontal send
Be connected between mechanism directly walk conveying mechanism, two series cylinder conveyers be divided into directly walk conveying mechanism rear portion both sides, and
Two series cylinder conveyers set planer-type rotating machine arm with directly walking conveying mechanism link position.
Wherein, planer-type rotating machine arm 12 includes portal frame 12-1 and the X, the axle travel mechanism 12- of Y, Z tri- that set thereon
2nd, it is arranged on X, the axle travel mechanism 12-2 of Acetabula device 12-3, X, Y, Z tri- in the axle travel mechanism of Y, Z tri- includes being arranged on gantry
Two curb girder 12-21 for carrying the driving rack set along Y direction on frame 12-1, it is arranged on carrying along X between two curb girders
Direction of principal axis set driving rack crossbeam 12-22, be flexibly connected with crossbeam and moved along crossbeam direction sliding seat 12-23,
It is arranged on the column 12-24 for carrying the driving rack set along Z-direction in sliding seat, fixed seat 12- fixed on column
The driving rack engaged transmission of X-axis motor 12-26 and crossbeam is provided with 25, sliding seat 12-23, Y is provided with crossbeam 12-22
Spindle motor 12-27 and curb girder driving rack engaged transmission, the driving cog of lifting motor 12-28 and column is provided with sliding seat
Bar engaged transmission;Electric rotating machine 12-29 is provided with fixed seat, Acetabula device 12-3 is arranged on electric rotating machine 12-29 output
On axle, Acetabula device 12-3 includes sucker disk seat 12-31, multiple sucker 12-32, tracheae and vacuum generating devices, and multiple suckers are set
Put on sucker disk seat, vacuum generating device passes through tracheae connecting sucker seat;
In the running, X-axis motor drives sliding seat to be moved to correct position by rack-and-pinion, and y-axis motor passes through gear
Rack drives cross beam movement to correct position, lifting motor drives Acetabula device to be moved to above workpiece by rack-and-pinion, rotation
Rotating motor drives sucker rotary alignment workpiece by gear, and sucker operating picks up workpiece, and y-axis motor is driven horizontal by rack-and-pinion
Beam is moved to correct position, by rack-and-pinion drive, column is moved to correct position to crossbeam motor, lifting motor passes through gear
Rack drives column is moved to correct position, and electric rotating machine drives sucker rotational alignment position by gear, and sucker is stopped
Workpiece is put down, workpiece is positioned in next mechanism.
In use, workpiece completes all processing before sorting line is entered, first with code reader to each workpiece
Barcode scanning in an orderly manner is carried out, tiltedly rolling conveyer by power in an orderly manner after the completion of barcode scanning enters sorting line, if workpiece is in barcode scanning early stage
There is mistake, one-dimension code occur and do not read or when phenomena such as read error, workpiece can be defeated via transverse delivery mechanism, power drum is directly walked
The pipeline for sending machine to form is fed directly to planer-type rotating machinery subordinate, then is transported to power rolling by planer-type rotary machine hand
On cylinder lifting platform, then deliver to following process or do over again.
After workpiece one-dimension code is read successfully and enters sorting line in an orderly manner, workpiece is tiltedly rolled in power and is sent into directly on conveyer
Walk transverse delivery mechanism, then transverse delivery mechanism jacking is horizontal to deliver to transverse delivery mechanism by directly walking, workpiece is sent into planer-type racking machine by transverse delivery mechanism
Structure, planer-type get-on carriage mechanism workpiece has been sent to according to the information that main frame is sent corresponding to unit shelf, when workpiece need
When packing, frame mechanism is transmitted by main frame under planer-type information, the position being sent to where workpiece, by workpiece from goods
Taken out in storage rack in frame, then by under planer-type frame mechanism be sent into transverse delivery mechanism, then via directly walk transverse delivery mechanism, power drum
Conveyer is delivered to planer-type rotating machinery subordinate, and planer-type rotating machine arm again neatly has the workpiece for needing to be packaged together
Sequence is overlayed on power drum lifting platform, after having stacked the plate required for a packaging, then is sent by power drum lifting platform
To subsequent packages.
Above-described is only the preferred embodiment of the present invention, it is noted that for one of ordinary skill in the art
For, without departing from the concept of the premise of the invention, various modifications and improvements can be made, these belong to the present invention
Protection domain.