CN104628346A - Recycled aggregate ecological water permeable brick and production method thereof - Google Patents
Recycled aggregate ecological water permeable brick and production method thereof Download PDFInfo
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- CN104628346A CN104628346A CN201510054581.1A CN201510054581A CN104628346A CN 104628346 A CN104628346 A CN 104628346A CN 201510054581 A CN201510054581 A CN 201510054581A CN 104628346 A CN104628346 A CN 104628346A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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Abstract
The invention discloses a recycled aggregate ecological water permeable brick and a production method thereof. The raw material of the recycled aggregate ecological water permeable brick comprises a basic material, a surface material and water, the basic material comprises recycled aggregate, a gel material and additives, the gel material comprises cement, lime and coal ash, and the additives comprise a polycarboxylate superplasticizer and gelatine powder. The production method of the recycled aggregate ecological water permeable brick comprises the following steps: grading, extracting and preparing for discharging of the recycled aggregate, stirring the basic material, stirring the surface material, forming, curing and forming the finished product. The recycled aggregate ecological water permeable brick disclosed by the invention is produced by building wastes after resourceful treatment, which both promotes the resource utilization of the building wastes to improve the added value of products, and saves a large number of natural sand and stone resources; the produced recycled aggregate ecological water permeable brick has a high permeable rate, a high water-retention rate and high compressive strength, and the compressive strength reaches 30 MPa; and the permeation coefficient is 0.5 cm/s, which is 50 times as large as that of the existing national standard and much better than the properties of similar natural material products.
Description
Technical field
The present invention relates to material of construction concrete field, specifically a kind of regeneration aggregate ecological permeable bricks and production method thereof.
Background technology
Along with carrying out of Process of Urbanization Construction, lay increasing hard ground in city, its environment-friendly function is poor, is unsuitable for human settlements.Such as, the tropical island effect of concrete floor, the drainage excess surface water that causes of difference and urban waterlogging, natural precipitation cannot permeate recharge of groundwater and cause ground water circulation to go to pot.Existing concrete road pavement brick is a kind of typical hard ground, and be mostly solid brick, coefficient of permeability is very low, does not substantially possess pervious function.
Summary of the invention
The object of the present invention is to provide a kind of ultimate compression strength is high, coefficient of permeability is large regeneration aggregate ecological permeable bricks and production method thereof, to solve the problem proposed in above-mentioned background technology.
For achieving the above object, the invention provides following technical scheme:
A kind of regeneration aggregate ecological permeable bricks, include according to base-material 300-500 part of parts by weight, fabric 50-80 part and water 1000-1400 part, described base-material includes according to regeneration aggregate 200-445 part of parts by weight, gelatinous material 50-90 part and admixture 5-10 part; Described fabric is particle diameter 10-14 object quartz sand, river sand, reclaimed sand and Machine-made Sand one or a combination set of; The simple grain level aggregate of described regeneration aggregate to be the particle diameter be made up of building castoff be 4-12mm; Described gelatinous material comprises according to cement 37-82 part of parts by weight, lime 5-8 part and flyash 3-5 part; Described admixture comprises polycarboxylate water-reducer 3-6 part according to weight part and rubber powder 2-4 part.
Described regeneration aggregate is further divided into the simple grain level aggregate of particle diameter 4-6mm, 4-8mm, 6-8mm, 8-10mm or 10-12mm.
Reclaimed sand refer to substantially recovered use properties through process in Foundry Production can the old sand of reuse.Machine-made Sand refers to the sand processed by sand machine processed and other auxiliary facility.Rubber powder refers to the Powdered elastomeric material that waste rubber goods obtains through grinding and processing process.
A production method for regeneration aggregate ecological permeable bricks, concrete steps are as follows:
Regeneration aggregate classification: regeneration aggregate is carried out multiple screening, is sized to the simple grain level aggregate of 4-12mm grade by regeneration aggregate;
Feeding: take each raw material according to above-mentioned weight part;
Blanking prepares: use belt to transport base-material and fabric respectively, carry out blanking preparation;
Base-material stirs: all join in the first stir storehouse by whole regeneration aggregate and gelatinous material, the water of 300-400 part is added after stirring 30-45s is extremely even, the water of whole admixture and 300-400 part is added after stirring 1-3min, add the water of 200-300 part after stirring 1.5-2min, after finally stirring 2-3min, obtain base material mixture;
Fabric stirs: joined in the second stir storehouse by the water of whole fabric and 200-300 part and stir 1-3min and obtain fabric mixture;
Shaping: to carry base material mixture and fabric mixture respectively with belt, the mode of machine automatization cloth is adopted to carry out filler, basic unit is formed on the bottom first base material mixture being distributed in stock mould, again fabric mixture is distributed in above basic unit and forms surface layer, the Thickness Ratio of basic unit and surface layer is 8-11:1, adopt vibration extrusion forming method once to vibrate extrusion forming, forming pressure is 20-40MPa, and time of vibration is 0.5-1.5s;
Maintenance and finished product: after shaping, carry out indoor maintenance 2-3 days, maintenance indoor relative humidity is 80-85%, after indoor maintenance, carries out natural curing, uses artificial or mechanical spray pattern to spray water with the frequency of 2 times every day during natural curing; Regeneration aggregate ecological permeable bricks finished product is obtained after natural curing 10-15 days.
In regeneration aggregate classification step, be the simple grain level aggregate of particle diameter 4-6mm, 4-8mm, 6-8mm, 8-10mm or 10-12mm by regeneration aggregate screening.
Also include inspection warehouse-in step: quality test is carried out to the regeneration aggregate ecological permeable bricks obtaining finished product, puts in storage after the assay was approved.
Compared with prior art, the invention has the beneficial effects as follows:
The present invention utilizes building castoff after recycling treatment, produce regeneration aggregate ecological permeable bricks, has both promoted the work of building castoff recycling, improves added value of product, saves a large amount of natural sand and stone resources simultaneously; The ecological permeable bricks that the present invention produces has the feature of high permeability rate, high water retention and high compressive strength, its ultimate compression strength reaches 30Mpa, meet pedestrian, kart by requiring, the regions such as square, walkway, dolly parking lot can be widely used in, its coefficient of permeability reaches 0.5cm/s, it is 50 times that existing national standard requires, considerably beyond the performance of similar natural materials product.
Accompanying drawing explanation
Fig. 1 is the structural representation of regeneration aggregate ecological permeable bricks of the present invention.
Embodiment
Be described in more detail below in conjunction with the technical scheme of the drawings and specific embodiments to this patent.In Fig. 1,1 be fabric mixture, 2 be surface layer, 3 be basic unit, 4 for base material mixture.
Embodiment one:
Refer to Fig. 1, in the embodiment of the present invention, a kind of regeneration aggregate ecological permeable bricks, includes according to base-material 300-500 part of parts by weight, fabric 50-80 part, water 1000-1400 part; Base-material includes according to regeneration aggregate 200-445 part of parts by weight, gelatinous material 50-90 part, admixture 5-10 part; The simple grain level aggregate of regeneration aggregate to be the particle diameter be made up of building castoff be 4-12mm; Gelatinous material comprises according to cement 39-82 part of parts by weight, lime 5-8 part, flyash 3-5 part; Admixture comprises polycarboxylate water-reducer 3-6 part according to weight part and rubber powder 2-4 part; Fabric is particle diameter 10-14 object quartz sand, river sand, reclaimed sand and Machine-made Sand one or a combination set of.
In regeneration aggregate classification step, be the simple grain level aggregate of particle diameter 4-6mm, 4-8mm, 6-8mm, 8-10mm or 10-12mm by regeneration aggregate screening.
The production method of regeneration aggregate ecological permeable bricks, concrete steps are as follows:
Regeneration aggregate classification: regeneration aggregate is carried out multiple screening, is sized to the simple grain level aggregate of 4-12mm grade by regeneration aggregate;
Feeding: take each raw material according to above-mentioned weight part;
Blanking prepares: use belt to transport base-material and fabric respectively, carry out blanking preparation;
Base-material stirs: all join in the first stir storehouse by whole regeneration aggregate and gelatinous material, the water of 300-400 part is added after stirring 30-45s is extremely even, the water of whole admixture and 300-400 part is added after stirring 1-3min, add the water of 200-300 part after stirring 1.5-2min, after finally stirring 2-3min, obtain base material mixture;
Fabric stirs: joined in the second stir storehouse by the water of whole fabric and 200-300 part and stir 1-3min and obtain fabric mixture;
Shaping: to carry base material mixture 4 and fabric mixture 1 respectively with belt, the mode of machine automatization cloth is adopted to carry out filler, basic unit 3 is formed on the bottom first base material mixture being distributed in stock mould, again fabric mixture is distributed in above basic unit and forms surface layer 2, the Thickness Ratio of basic unit and surface layer is 8-11:1, adopt vibration extrusion forming method once to vibrate extrusion forming, forming pressure is 20-40MPa, and time of vibration is 0.5-1.5s;
Maintenance and finished product: after shaping, carry out indoor maintenance 2-3 days, maintenance indoor relative humidity is 80-85%, after indoor maintenance, carries out natural curing, uses artificial or mechanical spray pattern to spray water with the frequency of 2 times every day during natural curing; Regeneration aggregate ecological permeable bricks finished product is obtained after natural curing 10-15 days.
Embodiment two:
Refer to Fig. 1, in the embodiment of the present invention, a kind of regeneration aggregate ecological permeable bricks, includes base-material 300 parts, fabric 50 parts, 1000 parts, the water according to parts by weight; Base-material includes regeneration aggregate 200 parts, gelatinous material 90 parts, admixture 10 parts according to parts by weight; The simple grain level aggregate of regeneration aggregate to be the particle diameter be made up of building castoff be 4-6mm; Gelatinous material comprises cement 82 parts, 5 parts, lime, 3 parts, flyash according to parts by weight, and admixture comprises polycarboxylate water-reducer 6 parts, rubber powder 4 parts according to weight part; Fabric is particle diameter is 10 object quartz sands, river sand, reclaimed sand and Machine-made Sand one or a combination set of.
The production method of regeneration aggregate ecological permeable bricks, concrete steps are as follows:
Regeneration aggregate classification: regeneration aggregate is carried out multiple screening, is sized to the simple grain level aggregate of 4-6mm grade by regeneration aggregate;
Feeding: take each raw material according to above-mentioned weight part;
Blanking prepares: use belt to transport base-material and fabric respectively, carry out blanking preparation;
Base-material stirs: all join in the first stir storehouse by whole regeneration aggregate and gelatinous material, the water of 300 parts is added after stirring 30s is extremely even, add the water of whole admixture and 300 parts after stirring 1min, after stirring 1.5min, add the water of 200 parts, after finally stirring 2min, obtain base material mixture;
Fabric stirs: joined in the second stir storehouse by the water of whole fabric and 200 parts and stir 1min and obtain fabric mixture;
Shaping: to carry base material mixture and fabric mixture respectively with belt, the mode of machine automatization cloth is adopted to carry out filler, basic unit is formed on the bottom first base material mixture being distributed in stock mould, again fabric mixture is distributed in above basic unit and forms surface layer, the Thickness Ratio of basic unit and surface layer is 8:1, adopt vibration extrusion forming method once to vibrate extrusion forming, forming pressure is 20MPa, and time of vibration is 0.5s;
Maintenance and finished product: after shaping, carry out indoor maintenance 2-3 days, maintenance indoor relative humidity is 80-85%, after indoor maintenance, carries out natural curing, uses artificial or mechanical spray pattern to spray water with the frequency of 2 times every day during natural curing; Natural curing obtains regeneration aggregate ecological permeable bricks finished product after 10 days.
Also include inspection warehouse-in step: quality test is carried out to the regeneration aggregate ecological permeable bricks obtaining finished product, puts in storage after the assay was approved.
Embodiment three:
Refer to Fig. 1, in the embodiment of the present invention, a kind of regeneration aggregate ecological permeable bricks, includes base-material 400 parts, fabric 65 parts, 1200 parts, the water according to parts by weight; Base-material includes regeneration aggregate 330 parts, gelatinous material 62 parts, admixture 8 parts according to parts by weight; The simple grain level aggregate of regeneration aggregate to be the particle diameter be made up of building castoff be 6-8mm; Gelatinous material comprises cement 52 parts, 6 parts, lime, 4 parts, flyash according to parts by weight, and admixture comprises polycarboxylate water-reducer 5 parts, rubber powder 3 parts according to weight part; Fabric is particle diameter is 12 object quartz sands, river sand, reclaimed sand and Machine-made Sand one or a combination set of.
The production method of regeneration aggregate ecological permeable bricks, concrete steps are as follows:
Regeneration aggregate classification: regeneration aggregate is carried out multiple screening, is sized to the simple grain level aggregate of 6-8mm grade by regeneration aggregate;
Feeding: take each raw material according to above-mentioned weight part;
Blanking prepares: use belt to transport base-material and fabric respectively, carry out blanking preparation;
Base-material stirs: all join in the first stir storehouse by whole regeneration aggregate and gelatinous material, the water of 350 parts is added after stirring 40s is extremely even, add the water of whole admixture and 350 parts after stirring 2min, after stirring 1.8min, add the water of 250 parts, after finally stirring 2.5min, obtain base material mixture;
Fabric stirs: joined in the second stir storehouse by the water of whole fabric and 250 parts and stir 2min and obtain fabric mixture;
Shaping: to carry base material mixture and fabric mixture respectively with belt, the mode of machine automatization cloth is adopted to carry out filler, basic unit is formed on the bottom first base material mixture being distributed in stock mould, again fabric mixture is distributed in above basic unit and forms surface layer, the Thickness Ratio of basic unit and surface layer is 10:1, adopt vibration extrusion forming method once to vibrate extrusion forming, forming pressure is 30MPa, and time of vibration is 1s;
Maintenance and finished product: after shaping, carry out indoor maintenance 2-3 days, maintenance indoor relative humidity is 80-85%, after indoor maintenance, carries out natural curing, uses artificial or mechanical spray pattern to spray water with the frequency of 2 times every day during natural curing; Natural curing obtains regeneration aggregate ecological permeable bricks finished product after 12 days.
Also include inspection warehouse-in step: quality test is carried out to the regeneration aggregate ecological permeable bricks obtaining finished product, puts in storage after the assay was approved.
Embodiment four:
Refer to Fig. 1, in the embodiment of the present invention, a kind of regeneration aggregate ecological permeable bricks, includes base-material 500 parts, fabric 80 parts, 1400 parts, the water according to parts by weight; Base-material includes regeneration aggregate 445 parts, gelatinous material 50 parts, admixture 5 parts according to parts by weight; The simple grain level aggregate of regeneration aggregate to be the particle diameter be made up of building castoff be 8-10mm or 10-12mm level; Gelatinous material comprises cement 37 parts, 8 parts, lime, 5 parts, flyash according to parts by weight, and admixture comprises polycarboxylate water-reducer 3 parts, rubber powder 2 parts according to weight part; Fabric is particle diameter is 14 object quartz sands, river sand, reclaimed sand and Machine-made Sand one or a combination set of.
The production method of regeneration aggregate ecological permeable bricks, concrete steps are as follows:
Regeneration aggregate classification: regeneration aggregate is carried out multiple screening, is sized to the simple grain level aggregate of 8-10mm or 10-12mm grade by regeneration aggregate;
Feeding: take each raw material according to above-mentioned weight part;
Blanking prepares: use belt to transport base-material and fabric respectively, carry out blanking preparation;
Base-material stirs: all join in the first stir storehouse by whole regeneration aggregate and gelatinous material, the water of 400 parts is added after stirring 45s is extremely even, add the water of whole admixture and 400 parts after stirring 3min, after stirring 2min, add the water of 300 parts, after finally stirring 3min, obtain base material mixture;
Fabric stirs: joined in the second stir storehouse by the water of whole fabric and 300 parts and stir 3min and obtain fabric mixture;
Shaping: to carry base material mixture and fabric mixture respectively with belt, the mode of machine automatization cloth is adopted to carry out filler, basic unit is formed on the bottom first base material mixture being distributed in stock mould, again fabric mixture is distributed in above basic unit and forms surface layer, the Thickness Ratio of basic unit and surface layer is 11:1, adopt vibration extrusion forming method once to vibrate extrusion forming, forming pressure is 40MPa, and time of vibration is 1.5s;
Maintenance and finished product: after shaping, carry out indoor maintenance 2-3 days, maintenance indoor relative humidity is 80-85%, after indoor maintenance, carries out natural curing, uses artificial or mechanical spray pattern to spray water with the frequency of 2 times every day during natural curing; Natural curing obtains regeneration aggregate ecological permeable bricks finished product after 15 days.
Also include inspection warehouse-in step: quality test is carried out to the regeneration aggregate ecological permeable bricks obtaining finished product, puts in storage after the assay was approved.
The present invention utilizes building castoff raw aggregate ecological permeable bricks after recycling treatment, has both promoted the work of building castoff recycling, improves added value of product, saves a large amount of natural sand and stone resources simultaneously; The ecological permeable bricks that the present invention produces has the feature of high permeability rate, high water retention and high compressive strength, its ultimate compression strength reaches 30Mpa, meet pedestrian, kart by requiring, the regions such as square, walkway, dolly parking lot can be widely used in, its coefficient of permeability reaches 0.5cm/s, it is 50 times of existing Standard, considerably beyond the performance of similar natural materials product.
Above the better embodiment of this patent is explained in detail, but this patent is not limited to above-mentioned embodiment, in the ken that one skilled in the relevant art possesses, various change can also be made under the prerequisite not departing from this patent aim.
Claims (5)
1. a regeneration aggregate ecological permeable bricks, it is characterized in that, include according to base-material 300-500 part of parts by weight, fabric 50-80 part and water 1000-1400 part, described base-material includes according to regeneration aggregate 200-445 part of parts by weight, gelatinous material 50-90 part and admixture 5-10 part; Described fabric is particle diameter 10-14 object quartz sand, river sand, reclaimed sand and Machine-made Sand one or a combination set of; The simple grain level aggregate of described regeneration aggregate to be the particle diameter be made up of building castoff be 4-12mm; Described gelatinous material comprises according to cement 37-82 part of parts by weight, lime 5-8 part and flyash 3-5 part; Described admixture comprises polycarboxylate water-reducer 3-6 part according to weight part and rubber powder 2-4 part.
2., as the regeneration aggregate ecological permeable bricks that claim 1 is write, it is characterized in that: described regeneration aggregate is further divided into the simple grain level aggregate of particle diameter 4-6mm, 4-8mm, 6-8mm, 8-10mm or 10-12mm.
3. a production method for the regeneration aggregate ecological permeable bricks as described in as arbitrary in claim 1-2, it is characterized in that, concrete steps are as follows:
Regeneration aggregate classification: regeneration aggregate is carried out multiple screening, is sized to the simple grain level aggregate of 4-12mm grade by regeneration aggregate;
Feeding: take each raw material according to above-mentioned weight part;
Blanking prepares: use belt to transport base-material and fabric respectively, carry out blanking preparation;
Base-material stirs: all join in the first stir storehouse by whole regeneration aggregate and gelatinous material, the water of 300-400 part is added after stirring 30-45s is extremely even, the water of whole admixture and 300-400 part is added after stirring 1-3min, add the water of 200-300 part after stirring 1.5-2min, after finally stirring 2-3min, obtain base material mixture;
Fabric stirs: joined in the second stir storehouse by the water of whole fabric and 200-300 part and stir 1-3min and obtain fabric mixture;
Shaping: to carry base material mixture and fabric mixture respectively with belt, the mode of machine automatization cloth is adopted to carry out filler, basic unit is formed on the bottom first base material mixture being distributed in stock mould, again fabric mixture is distributed in above basic unit and forms surface layer, the Thickness Ratio of basic unit and surface layer is 8-11:1, adopt vibration extrusion forming method once to vibrate extrusion forming, forming pressure is 20-40MPa, and time of vibration is 0.5-1.5s;
Maintenance and finished product: after shaping, carry out indoor maintenance 2-3 days, maintenance indoor relative humidity is 80-85%, after indoor maintenance, carries out natural curing, uses artificial or mechanical spray pattern to spray water with the frequency of 2 times every day during natural curing; Regeneration aggregate ecological permeable bricks finished product is obtained after natural curing 10-15 days.
4. production method as claimed in claim 3, is characterized in that: in regeneration aggregate classification step, is the simple grain level aggregate of particle diameter 4-6mm, 4-8mm, 6-8mm, 8-10mm or 10-12mm by regeneration aggregate screening.
5. production method as claimed in claim 3, is characterized in that: also include inspection warehouse-in step: carry out quality test to the regeneration aggregate ecological permeable bricks obtaining finished product, put in storage after the assay was approved.
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