CN104626334A - Metal and porcelain seamless combining technology - Google Patents
Metal and porcelain seamless combining technology Download PDFInfo
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- CN104626334A CN104626334A CN201310571409.4A CN201310571409A CN104626334A CN 104626334 A CN104626334 A CN 104626334A CN 201310571409 A CN201310571409 A CN 201310571409A CN 104626334 A CN104626334 A CN 104626334A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
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Abstract
The invention discloses a metal and porcelain seamless combining technology, and relates to the technical field of metal and ceramic combination. The technology comprises the first step of pottery clay blank and metal blank manufacturing, the second step of pottery clay blank processing, the third step of metal blank processing, the fourth step of pottery clay blank and metal blank assembling, the fifth step of combed piece glaze spraying, the sixth step of baking and the seventh step of stove discharging. The metal and porcelain seamless combining technology has the advantages that the problem that metal and porcelain are difficult to combine is solved through the technology, the problem exists for a long time, the application prospects of the technology are very wide, the technology is applied in the industry field, the daily necessity, artware and accessory field and the like, the manufactured product is attractive, decent, firm and durable, the attractiveness of porcelain is retained, the specific texture of metal is integrated, and the appearance of the product is greatly enhanced.
Description
[technical field]
The present invention relates to metal and Ceramic bond technical field, in particular, the present invention relates to a kind of cermet seamless combination technique.
[background technology]
Metal does not all have more perfect solution with the combined process of pottery all the time, adopt before this always and to inlay or low temperature is imitated glaze and combined, but all there is defect technical and in practical use in both, there is the not strong shortcoming easily loosened of firmness in the workpiece carrying out combining as mosaic technology, and binder course easily produces the phenomenon of ponding, there is the hidden danger of easy breed bacteria.Although low temperature imitates glaze sealing comparatively by force, the property class of imitating glaze due to low temperature is similar to glue, and its junction is less, easily come off when normally wearing or use, therefore, all there is defect in various degree in existing technology, and this is also the main cause that the product of the type cannot realize producing in batches.
[summary of the invention]
The object of the invention is to the deficiency effectively overcoming above-mentioned technology, a kind of cermet seamless combination technique is provided, this technique chooses the medium that ceramic glaze is fused metal and pottery, after completing, the stability of product is high, product there will not be phenomenon loosening, produce ponding at binder course, and can be same with conventional ceramic applicable, product is had concurrently aesthetic property and functional.
Technical scheme of the present invention is achieved in that a kind of cermet seamless combination technique, and this technique comprises the following steps:
The making of A, potter's clay base and metal base: produce potter's clay base as requested, and carry out actual parameter measurement after being shaped by potter's clay base, actual parameter according to obtaining produces metal base, stable to guarantee that the fitness of metal base and potter's clay base is in, thus reduces scrappage and improve product stability;
The metal that described metal base is chosen be gold, silver, copper, platinum, porpezite, iridium, nickel, steel, iron wherein any one;
The process of B, potter's clay base: polished and painted process is carried out to potter's clay base, and as requested in outer surface applique and the colouring of potter's clay base, improve the aesthetics of potter's clay base;
The process of C, metal base: the metal base produced in steps A is carried out blasting craft, frosting technology, glossing, press polish artistic carving and imprint process in order;
The assembling of D, potter's clay base and metal base: the potter's clay base processed in step B and the metal base processed in step C are assembled, forms the conjunction of assembling;
Described conjunction be single-layer metal ceramic junction component, double-level-metal ceramic junction component, localized metallic ceramic junction component wherein any one;
Described conjunction is ornaments metalloid ceramic junction component;
The glaze spraying process of E, conjunction: the ceramic glaze choosing high-quality, carries out glaze spraying process to the conjunction assembled, and need ensure that glaze layer is even, and the junction of metal base and potter's clay base glaze liquid is filled evenly, smoothly;
F, baking: the conjunction through glaze spraying process is put into baking oven and carries out baking, baking is divided into three phases, first stage adopts 110-130 DEG C of baking 40-60 minute, and second stage adopts 360-400 DEG C of baking 20-40 minute, and the phase III adopts 750-850 DEG C of baking 10-20 minute;
G, to come out of the stove: after baking completes, the temperature in baking oven is down to less than 110 DEG C gradually, then the product in baking oven is come out of the stove;
The inspection of H, finished product: the product of coming out of the stove is checked, and metal blank is modified, thus obtain finished product.
Beneficial effect of the present invention is: the present invention is by above-mentioned technique, solve this metal all the time and pottery in conjunction with a difficult problem, it uses prospect boundless, comprise industry and commodity and the field such as handicraft, ornaments, the product made is elegant in appearance, solid durable, has both remained the attractive in appearance of pottery, have and incorporated the distinctive texture of metal, the outward appearance of product is greatly improved.
[accompanying drawing explanation]
Fig. 1 is schematic flow sheet of the present invention;
Fig. 2 is first embodiment of the present invention figure;
Fig. 3 is second embodiment of the present invention figure;
Fig. 4 is third embodiment of the present invention figure;
Fig. 5 is fourth embodiment of the present invention figure.
[detailed description of the invention]
Below in conjunction with drawings and Examples, the invention will be further described.
Embodiment 1
With reference to shown in Fig. 1, in the present embodiment, disclose a kind of seamless combination technique of single-layer metal pottery, the bowl containing single-layer metal accessory is produced by this technique, the material of metal base 10 be gold, silver, copper, platinum, porpezite, iridium, nickel, steel, iron wherein any one, in the present embodiment, the material of metal base 10 is gold, and the seamless combination technique of this single-layer metal pottery comprises the following steps:
The making of A, potter's clay base and metal base: with reference to shown in Fig. 2, produce potter's clay base 20 as requested, and carry out actual parameter measurement after being shaped by potter's clay base 20, metal base 10 is produced according to the actual parameter obtained, in the present embodiment, because metal base 10 need be arranged in potter's clay base 20, should metal base 10 volume be slightly less than potter's clay base 20 volume, stable to guarantee that the fitness of metal base 10 and potter's clay base 20 is in, thus reduce scrappage and improve product stability;
The process of B, potter's clay base: polished and painted process is carried out to potter's clay base 20, and as requested in outer surface applique and the colouring of potter's clay base 20, improve the aesthetics of potter's clay base 20;
The process of C, metal base: the metal base 10 produced in steps A is carried out blasting craft, frosting technology, glossing, press polish artistic carving and imprint process in order;
The assembling of D, potter's clay base and metal base: the potter's clay base 20 processed in step B is assembled with the metal base 10 processed in step C, form the conjunction of assembling, with reference to shown in Fig. 2, metal base 10 is positioned in potter's clay base 20, and metal base 10 needs guarantee smooth in potter's clay base 20, there will not be and rocks;
The glaze spraying process of E, conjunction: the ceramic glaze choosing high-quality, glaze spraying process is carried out to the conjunction assembled, need ensure that glaze layer is even, the junction 101 of metal base 10 and potter's clay base 20 glaze liquid is filled evenly, smoothly, in the present embodiment, metal base 10 may extend into the peripheral region of metal base with the junction 101 of potter's clay base 20;
F, baking: the conjunction through glaze spraying process is put into baking oven and carries out baking, baking is divided into three phases, the first stage adopts 110 DEG C of bakings 40 minutes, and second stage adopts 360 DEG C of bakings 20 minutes, and the phase III adopts 750 DEG C of bakings 10 minutes;
G, to come out of the stove: after baking completes, the temperature in baking oven is down to 100 DEG C gradually, then the product in baking oven is come out of the stove;
The inspection of H, finished product: check the product of coming out of the stove, and modify metal blank, thus obtain finished product, with reference to shown in Fig. 2, is the finished product made by above-mentioned technique.
Embodiment 2
Shown in Fig. 1 composition graphs 3, in the present embodiment, disclose a kind of double-level-metal ceramic junction component, and the metal in this double-level-metal ceramic junction component is silver, the manufacture craft of this double-level-metal ceramic junction component comprises the following steps:
A, the making of potter's clay base and metal base: with reference to shown in Fig. 3, produce potter's clay base 30 as requested, and carry out actual parameter measurement after being shaped by potter's clay base 30, actual parameter according to obtaining produces metal base, in the present embodiment, there is two pieces metal base, and inside is the first metal base 401, outside is the second metal base 402, the volume of the second metal base 402 is slightly larger than the first metal base 401, but volume is all less than the volume of potter's clay base 30, guarantee that the fitness of the first metal base 401 and the second metal base 402 and potter's clay base 30 is in stable, thus reduce scrappage and improve product stability,
The process of B, potter's clay base: polished and painted process is carried out to potter's clay base 30, and as requested in outer surface applique and the colouring of potter's clay base 30, improve the aesthetics of potter's clay base 30;
The process of C, metal base: the first metal base 401 produced in steps A and the second metal base 402 are carried out blasting craft, frosting technology, glossing, press polish artistic carving and imprint process in order;
The assembling of D, potter's clay base and metal base: the potter's clay base 30 processed in step B is assembled with the first metal 401 processed in step C and the second metal base 402 base, form the conjunction of assembling, with reference to shown in Fig. 3, first metal base 401 is positioned in potter's clay base 30, and the first metal base 401 needs guarantee smooth in potter's clay base 30, there will not be and rock, the second metal base 402 is placed in potter's clay base 30 bottom, ensure that the second metal base 402 there will not be with potter's clay base 30 and rock;
The glaze spraying process of E, conjunction: the ceramic glaze choosing high-quality, glaze spraying process is carried out to the conjunction assembled, need ensure that glaze layer is even, the junction 403 of the junction 301 of the first metal base 401 and potter's clay base 30 and the second metal base 402 and potter's clay base 30 all to be filled evenly, smoothly with glaze liquid;
F, baking: the conjunction through glaze spraying process is put into baking oven and carries out baking, baking is divided into three phases, the first stage adopts 120 DEG C of bakings 50 minutes, and second stage adopts 380 DEG C of bakings 30 minutes, and the phase III adopts 800 DEG C of bakings 15 minutes;
G, to come out of the stove: after baking completes, the temperature in baking oven is down to 90 DEG C gradually, then the product in baking oven is come out of the stove;
The inspection of H, finished product: check the product of coming out of the stove, and modify metal blank, thus obtain finished product, with reference to shown in Fig. 3, is the finished product made by above-mentioned technique.
In addition, in this specific embodiment, also metal base can be arranged on the local of potter's clay base, its manufacture craft is identical with above-mentioned technique.
Embodiment 3
With reference to shown in Fig. 4, in the present embodiment, disclose a kind of ornaments metalloid ceramic junction component, and the metal in this ornaments metalloid ceramic junction component is platinum, the manufacture craft of this ornaments metalloid ceramic junction component comprises the following steps:
The making of A, potter's clay base and metal base: with reference to shown in Fig. 4, produce potter's clay base 50 as requested, this potter's clay base 50 can be various shape, heart such as shown in Fig. 4, and after being shaped by potter's clay base 50, metal base 60 can be produced, in the present embodiment, this metal base 60 is ellipsoidal structure, and ensures potter's clay base 50 and the size to fit of metal base 60, reduces scrappage and improves product stability;
In addition, the shape of potter's clay base and metal base also can be other shape, and such as, in Fig. 5, potter's clay base 50 is cuboid, and metal base 60 is pentagon;
The process of B, potter's clay base: polished and painted process is carried out to potter's clay base 50, and as requested in outer surface applique and the colouring of potter's clay base 50, improve the aesthetics of potter's clay base;
The process of C, metal base: the metal base 60 produced in steps A is carried out blasting craft, frosting technology, glossing, press polish artistic carving and imprint process in order;
The assembling of D, potter's clay base and metal base: the potter's clay base 50 processed in step B is assembled with the metal base 60 processed in step C, form the conjunction of assembling, with reference to shown in Fig. 4, metal base 60 is positioned in potter's clay base 50, and potter's clay base 50 needs guarantee smooth in metal base 60, there will not be and rocks;
The glaze spraying process of E, conjunction: the ceramic glaze choosing high-quality, carries out glaze spraying process to the conjunction assembled, and need ensure that glaze layer is even, and the junction of metal base and potter's clay base glaze liquid is filled evenly, smoothly;
F, baking: the conjunction through glaze spraying process is put into baking oven and carries out baking, baking is divided into three phases, the first stage adopts 130 DEG C of bakings 60 minutes, and second stage adopts 400 DEG C of bakings 40 minutes, and the phase III adopts 850 DEG C of bakings 20 minutes;
G, to come out of the stove: after baking completes, the temperature in baking oven is down to 80 DEG C gradually, then the product in baking oven is come out of the stove;
The inspection of H, finished product: check the product of coming out of the stove, and modify metal blank, thus obtain finished product, with reference to shown in Fig. 4, is the finished product made by above-mentioned technique.
The present invention is by above-mentioned technique, solve this metal all the time and pottery in conjunction with a difficult problem, it uses prospect boundless, comprise industry and commodity and the field such as handicraft, ornaments, the product made is elegant in appearance, solid durable, has both remained the attractive in appearance of pottery, have and incorporated the distinctive texture of metal, the outward appearance of product is greatly improved.
Described above is only preferred embodiment of the present invention, and above-mentioned specific embodiment is not limitation of the present invention.In technological thought category of the present invention, can occur various distortion and amendment, all those of ordinary skill in the art, according to describing retouching, the amendment made above or equivalent replacing, all belong to the scope that the present invention protects.
Claims (7)
1. a cermet seamless combination technique, is characterized in that: this technique comprises the following steps:
The making of A, potter's clay base and metal base: produce potter's clay base as requested, and carry out actual parameter measurement after being shaped by potter's clay base, actual parameter according to obtaining produces metal base, stable to guarantee that the fitness of metal base and potter's clay base is in, thus reduces scrappage and improve product stability;
The process of B, potter's clay base: polished and painted process is carried out to potter's clay base, and as requested in outer surface applique and the colouring of potter's clay base, improve the aesthetics of potter's clay base;
The process of C, metal base: the metal base produced in steps A is carried out blasting craft, frosting technology, glossing, press polish artistic carving and imprint process in order;
The assembling of D, potter's clay base and metal base: the potter's clay base processed in step B and the metal base processed in step C are assembled, forms the conjunction of assembling;
The glaze spraying process of E, conjunction: the ceramic glaze choosing high-quality, carries out glaze spraying process to the conjunction assembled, and need ensure that glaze layer is even, and the junction of metal base and potter's clay base glaze liquid is filled evenly, smoothly;
F, baking: the conjunction through glaze spraying process is put into baking oven and carries out baking, baking is divided into three phases, first stage adopts 110-130 DEG C of baking 40-60 minute, and second stage adopts 360-400 DEG C of baking 20-40 minute, and the phase III adopts 750-850 DEG C of baking 10-20 minute;
G, to come out of the stove: after baking completes, the temperature in baking oven is down to less than 110 DEG C gradually, then the product in baking oven is come out of the stove;
The inspection of H, finished product: the product of coming out of the stove is checked, and metal blank is modified, thus obtain finished product.
2. cermet seamless combination technique according to claim 1, is characterized in that: in described steps A, the metal that described metal base is chosen be gold, silver, copper, platinum, porpezite, iridium, nickel, steel, iron wherein any one.
3. cermet seamless combination technique according to claim 1, is characterized in that: in described step D, described conjunction be single-layer metal ceramic junction component, double-level-metal ceramic junction component, localized metallic ceramic junction component wherein any one.
4. cermet seamless combination technique according to claim 1, is characterized in that: in described step D, and described conjunction is ornaments metalloid ceramic junction component.
5. cermet seamless combination technique according to claim 1, is characterized in that: in described step F, and the first stage of baking adopts 120 DEG C to toast 50 minutes.
6. cermet seamless combination technique according to claim 1, is characterized in that: in described step F, and the second stage of baking adopts 380 DEG C of bakings 30 minutes.
7. cermet seamless combination technique according to claim 1, is characterized in that: in described step F, and the phase III of baking adopts 800 DEG C of bakings 15 minutes.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106336250A (en) * | 2015-07-17 | 2017-01-18 | 深圳市金宝盈文化股份有限公司 | Making process for pottery pot embedded with precious metal |
| CN106363184A (en) * | 2015-07-22 | 2017-02-01 | 深圳市金宝盈文化股份有限公司 | Sintering technique for kettle |
| CN107847020A (en) * | 2015-02-12 | 2018-03-27 | 拜弗拉维公司 | Phosphor ceramic material |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US2587152A (en) * | 1949-01-07 | 1952-02-26 | Ceratile Corp | Method of decorating ceramic bodies |
| US3948706A (en) * | 1973-12-13 | 1976-04-06 | International Business Machines Corporation | Method for metallizing ceramic green sheets |
| CN101648825A (en) * | 2009-08-28 | 2010-02-17 | 陈国彬 | Metal glaze for high-temperature heat-resistance ceramic cookers on electromagnetic oven |
| CN101880178B (en) * | 2010-07-13 | 2012-03-28 | 广东道氏技术股份有限公司 | Ceramic glazed tile with gold metal effect and preparation method thereof |
| CN102153333B (en) * | 2010-12-19 | 2014-11-26 | 佛山市中国科学院上海硅酸盐研究所陶瓷研发中心 | Method for preparing magnetizable ceramic |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107847020A (en) * | 2015-02-12 | 2018-03-27 | 拜弗拉维公司 | Phosphor ceramic material |
| CN106336250A (en) * | 2015-07-17 | 2017-01-18 | 深圳市金宝盈文化股份有限公司 | Making process for pottery pot embedded with precious metal |
| CN106336250B (en) * | 2015-07-17 | 2019-01-04 | 深圳市金宝盈文化股份有限公司 | A kind of manufacture craft being embedded noble metal pottery pot |
| CN106363184A (en) * | 2015-07-22 | 2017-02-01 | 深圳市金宝盈文化股份有限公司 | Sintering technique for kettle |
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