A kind of delay coking of coal tar technique
Technical field
The present invention relates to the technological method belonging to tar resource Optimum utilization, relates to a kind of delay coking of coal tar technique of improvement.Specifically, relating to a kind of by improving feedstock approach and post processing mode improves coal tar processing, shortens flow process, reduces investment, energy-conservation, liquid can also be improved simultaneously and receive.
Background technology
Traditional coal tar processing delayed coking pretreatment technology adopts conventional residual oil delayed coking complete processing.
Delay coking of coal tar pretreatment technology adopts conventional residual oil complete processing, does not utilize coal tar characteristic well, carries out differential process.Major defect has: 1. due in coal tar containing easy condensation component under lesser temps, enter fractionation column base after heat exchange, easily coking in separation column, affects long-term operation; 2. with conventional slag oil phase ratio, containing more light constituent component in coal tar, part light constituent is not separated in advance, together enters process furnace, and energy consumption is high; 3. in coal tar, light constituent component is not separated in advance and together enters process furnace and coke drum, and the at high temperature generating portion cracking of part light constituent produces rich gas, and hydrogen component natively little in coal tar is reduced further, reduces liquid simultaneously and receives; 4. because coal tar ratio of carbon-hydrogen is high, in rich gas, C3, C4 component concentration is few, reclaims liquefied gas deficiency in economic performance.
Chinese patent CN1485404A is open introduces process furnace with coal tar being preheated to coalite tar in 300-380 DEG C, coke drum is entered after process furnace is heated to 480-550 DEG C, pyrogenic reaction is carried out under the pressure of 0.8-2.0Mpa, the coke generated in coke drum discharges coke drum, generation oil after coking enters extraction tower, alkaline solution is added in extraction tower, the aldehydes matter extracted goes out extraction tower, extract the fraction oil after aldehydes matter and enter separation column, isolate light hydrocarbon material, petroleum naphtha and diesel oil blending component that carbon chain lengths is less than 5 respectively.
Chinese patent CN1664068A is open enters coke drum with by coal tar after process furnace is heated to 500-520 DEG C, carries out pyrogenic reaction, through oil fuel, liquefied gas and coke that coking obtains under the pressure of 0.22-0.26Mpa.Adopt full cut delay coking process.
Chinese patent CN101429456A invention provides the combined technical method of a kind of delay coking of coal tar and hydrogenation.This invention adopts the method for delayed coking and hydrogenation to coal tar, and carry out delayed coking, hydrogenation and rear refining, hydrogenation comprises hydrotreatment, hydrofining and hydrocracking.The key of this invention utilizes delayed coking and hydrogenation combination technique technology, and the processing condition of adjustment delayed coking and hydrogenation technique, realize the final purpose of coal tar upgrading.
But the technology adopted disclosed in above-mentioned patent does not make full use of coal tar characteristic.
Summary of the invention
The object of the invention is to the deficiency overcoming above-mentioned prior art, provide a kind of and technology is utilized to coal tar processing optimization.
Compared with vacuum residuum, warm coal tar complicated components, ratio of carbon-hydrogen are high, and light constituent is high.The object of the invention makes full use of coal tar characteristic, and coal tar processing is optimized on existing Delayed Coking Technology basis.
Delay coking process provided by the invention comprises the steps:
1. first by behind coal tar and product heat exchange to 200 ~ 350 DEG C, stock oil surge tank is mixed into turning oil;
2. in the coal tar that 1. obtains of step, comparatively light constituent enters separation column from raw material surge tank top;
3. in the coal tar that 1. obtains of step, heavy constituent furnace charge is pumped into process furnace and is heated to 350 ~ 480 DEG C further, and 0.1 ~ 0.5MPa enters coke drum and carries out pyrogenic reaction, recycle ratio: 0.1 ~ 0.6, generates oil gas and coke;
4. at process furnace radiation section entrance injecting steam, improve heating furnace tube flow velocity, prevent tube coking, injecting steam amount is 1 ~ 3% of inlet amount;
5. the oil gas that the reaction that 3. obtains of step produces enters separation column and is separated, and obtains diesel oil, wax oil component send hydrogenation unit to produce oil fuel;
6. the tower top oil gas that 5. step obtains enters fractionation tower top catch pot carry out oil, gas, water separation through separation column head space cooler, water cooler cooling, and gasoline is extracted out by petrol-feed pump and sent hydrogenation unit to produce oil fuel;
7. generate oil at the bottom of the tower that 5. obtains of step after recycle pump boosting, to turn back to stock oil feeding line mix with coal tar.
As Optimization Technology technical scheme, core of the present invention is that raw material enters tower flow scheme and Conventional delayed coking process simplification.Current Conventional delayed coking raw material enters tower flow process: stock oil is delivered to diesel oil/stock oil heat exchange, the laggard separation column heat exchanging segment of wax oil/stock oil heat exchange by feedstock pump, with the deep fat gas contact heat-exchanging from top of coke tower; In stock oil, the above last running of wax oil flows at the bottom of tower together with the turning oil be condensed in deep fat gas, extracts out go coking heater to heat after filtering with furnace charge pump; At boiler tube note 3.5MPa steam, improve the stream of oil gas in boiler tube to prevent tube coking; Coke drum bottom is entered by four-way valve after process furnace material is rapidly heated; Follow-uply join rich gas compression, conventional four tower Vapor recovery unit, rich gas desulfurization, desulfuration of liquefied gas and mercaptan removal.Owing to containing easy condensation component in coal tar, if directly enter separation column after raw material heat exchange, when the high-temperature oil gas heat exchange next with coke drum, can there is condensation reaction and generate coke in the component of these easy condensations, affect device long-term operation.Directly do not enter separation column after raw material heat exchange of the present invention but generate after oil mixes with Fractionator Bottom and enter stock oil surge tank, in coal tar, comparatively light constituent enters separation column from stock oil surge tank top, mixing oil in stock oil surge tank enters process furnace, then removes separation column.Simultaneously because coal tar ratio of carbon-hydrogen is high, the rich gas productive rate produced by pyrogenic reaction is low, only have 3.5% (conventional coking 12.5%), and in rich gas, C3, C4 component is also low, only have 25% (conventional coking 38%), reclaim wherein liquefied gas cost so too high.Optimizing Flow of the present invention, does not reclaim liquefied gas, eliminates conventional four tower Vapor recovery unit, desulfuration of liquefied gas and mercaptan removal, shortens flow process, investment reduction.
Adopt the present invention to increase liquid receipts principle as follows: in coal tar, light constituent is separated from raw material surge tank, after avoiding this part cut to enter process furnace, coke drum, at high temperature cracking produces rich gas, reduces gas phase yield, increases liquid and receives.
Adopt energy-saving principle of the present invention as follows: in coal tar, light constituent is separated from raw material surge tank, furnace charge amount reduces, and effectively reduces process furnace load, energy efficient.
Accompanying drawing explanation
Fig. 1 is the schema of delay coking of coal tar technique of the present invention.
In figure, code name illustrates: 1-coal tar/product interchanger; 2-stock oil surge tank; 3-furnace charge pump; 4-process furnace; 5-coke drum; 6-circulating oil pump; 7-separation column; 8-fractionation overhead condenser; 9-separation column top knockout drum
Embodiment
As shown in Figure 1, coal tar enters stock oil surge tank 2 after coal tar-product interchanger 1 heat exchange, and in coal tar, light constituent accounts for about 20% of raw material, enters separation column 7 from stock oil surge tank 2 top; In stock oil surge tank 2, heavy constituent is sent into process furnace 4 radiation section through furnace charge pump 3 and is heated to 350 ~ 480 DEG C further, 0.1 ~ 0.5MPa, and recycle ratio enters coke drum 5 for 0.2 ~ 0.5 time and carries out pyrogenic reaction, generates oil gas and coke; At radiation section entrance injecting steam.The oil gas that reaction produces enters separation column 7 and is separated, and obtains diesel oil, wax oil component, and separation column ejects the oil gas come and obtains gasoline and rich gas through overcooling, separation.Stock oil character is in table 1, and operational condition is in table 2, and material balance table is in table 3.
Table 1 stock oil character
Character |
Unit |
Stock oil |
Proportion d
20 4 |
Kg/m
3 |
1034 |
Sulfur-bearing |
m% |
0.16 |
Carbon residue |
m% |
5.0 |
Ash content |
m% |
0.038 |
Bituminous matter |
m% |
0.6 |
Colloid |
m% |
73 |
Stable hydrocarbon |
m% |
9 |
Aromatic hydrocarbon |
m% |
17.4 |
Table 2 operational condition table
Sequence number |
Operational condition |
Embodiment 1 |
Remarks |
1 |
Raw material surge tank temperature, DEG C |
280 |
|
2 |
Furnace outlet temperature, DEG C |
480 |
|
3 |
Coke column bottom temperature, DEG C |
472 |
|
4 |
Top of coke tower pressure, Mpa |
0.17 |
|
5 |
Top of coke tower temperature, DEG C |
420 |
|
6 |
Recycle ratio |
0.4 |
|
7 |
Water injection rate, % |
1.2 |
|
Table 3 material balance table