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CN104178847A - Carbon fiber bundle expansion device - Google Patents

Carbon fiber bundle expansion device Download PDF

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Publication number
CN104178847A
CN104178847A CN201410366783.5A CN201410366783A CN104178847A CN 104178847 A CN104178847 A CN 104178847A CN 201410366783 A CN201410366783 A CN 201410366783A CN 104178847 A CN104178847 A CN 104178847A
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CN
China
Prior art keywords
carbon fiber
fiber bundle
carry
over pinch
pinch rolls
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Granted
Application number
CN201410366783.5A
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Chinese (zh)
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CN104178847B (en
Inventor
于星杰
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TIANJIN ONLYTOP HI-TECH MATERIAL Co Ltd
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Individual
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Abstract

The invention relates to a carbon fiber bundle expansion device. The carbon fiber bundle expansion device comprises a preheating area, a plurality of expansion areas and an arrangement area, wherein the preheating area and the arrangement area are distributed at two sides of the expansion area, convex rollers and concave rollers are distributed in the preheating area and the expansion area at intervals, a plurality of plain rollers are arranged in the arrangement area, heating mechanisms are arranged inside the convex rollers, the concave rollers and the plain rollers respectively, and a pulling roller set I and a pulling roller set II are arranged at the left side of the preheating area and the right side of the arrangement area respectively and are connected with motors respectively. The carbon fiber bundle expansion device has the beneficial effects that the carbon fiber bundle expansion device has a simple structure and convenience in use and is easy to realize; the carbon fiber bundle can be widened and thinned through continuous expansion of the convex rollers and continuous contraction of the concave rollers; the expanded carbon fiber bundle is wide and thin and is a uniform unidirectional fiber sheet, and the processing process of the carbon fiber bundle cannot cause atmospheric environment pollution.

Description

A kind of expanding unit of carbon fiber bundle
Technical field
The present invention relates to a kind of expanding unit of carbon fiber bundle.
Background technology
Fortifying fibre in fibre reinforced composites has a lot, as carbon fiber, glass fibre, aramid fiber and matrix resin etc., as the epoxy resin combination in matrix resin is developed, for such fortifying fibre, because being spread out in a direction, its fibre sheet material laminated thin arranges, and can use in multiple directions, so can obtain high strength and reliable composite material forming goods.In addition, it can be recycled and molding time short.Moulding is as mainly many in Aero-Space in the use of nylon 6 resin, polyetherimide resin, polyether-ether-ketone resin etc. with thermoplastic resin.
Recently, in the application of a kind of carbon fibre composite on aircraft and vehicle, arouse attention.Have various carbon fibers, comprise a kind of be called as common carbon fiber there is approximately 24 tons/millimeter of stretch moduluses 2with single fiber diameter about 7 μ for industry and sports goods, there is the carbon fiber of high strength, high-modulus.Also comprise approximately 30 tons/millimeter of another kind of stretch moduluses 2and the application for airborne vehicles such as aircrafts of above and about 7 μ-5 μ of single fiber diameter.
With the development of sheets of fibres and the raising of high viscosity resin prepreg performance, as thermoplastic resin, by certain expansion technique its fibre bundle is broadened and thin be necessary.Particularly, with the increase of number of fiber in single bundle fiber, it is very important that fiber is expanded to technique.In prior art, the expanding unit of fibre bundle can not meet carbon fiber bundle is expanded to wide and thin and uniform carbon fiber bundle monolithic.
Summary of the invention
The expanding unit that the object of this invention is to provide a kind of carbon fiber bundle, to overcome prior art above shortcomings.
The object of the invention is to be achieved through the following technical solutions:
An expanding unit for carbon fiber bundle, comprises preheating zone, some expansion areas and Distribution Area, and described preheating zone and Distribution Area are distributed in the both sides of expansion area, is intervally distributed with protruding roller and recessed roller in described preheating zone and expansion area, is provided with some plain-barreled rolls in described Distribution Area; In described protruding roller, recessed roller and plain-barreled roll, be equipped with heating arrangements; The left side of described preheating zone and the right side of Distribution Area are respectively equipped with carry-over pinch rolls group one and carry-over pinch rolls group two, and described carry-over pinch rolls group one and carry-over pinch rolls group two are all connected with motor.
Further, described protruding roller, recessed roller and plain-barreled roll are distributed on same level line.
Further, the two ends of described protruding roller, recessed roller and plain-barreled roll are all fixed on framework.
Further, described carry-over pinch rolls group one and carry-over pinch rolls group two include 2 carry-over pinch rolls that distribute up and down, and the rolling surface of described 2 carry-over pinch rolls fits tightly.
Preferably, the lug boss of described protruding roller is at least 1, and the depressed part of described recessed roller is at least 1.
Beneficial effect of the present invention is: the expanding unit of described carbon fiber bundle is simple in structure, easy to use and be easy to realize, and carbon fiber bundle is constantly obtain widening on width in the expansion of excess convexity roller and the contraction process of recessed roller, until attenuation.Carbon fiber beamwidth after expansion and thin, is one-way fiber sheet uniformly, in the process of its processing simultaneously, can not pollute atmospheric environment.
Accompanying drawing explanation
With reference to the accompanying drawings the present invention is described in further detail below.
Fig. 1 is the side view of the carbon fiber expansion described in the embodiment of the present invention;
Fig. 2 is the top view of the carbon fiber expansion described in the embodiment of the present invention;
The structural representation of protruding roller when Fig. 3 is the single thread head feeding described in the embodiment of the present invention;
The structural representation of recessed roller when Fig. 4 is the single thread head feeding described in the embodiment of the present invention;
Fig. 5 is the structural representation of the protruding roller while simultaneously expanding of the many loose threads described in the embodiment of the present invention;
Fig. 6 is the structural representation of the recessed roller while simultaneously expanding of the many loose threads described in the embodiment of the present invention;
Fig. 7 is the schematic diagram after the carbon fiber bundle expansion described in the embodiment of the present invention.
In figure:
1, preheating zone; 2, expansion area; 3, Distribution Area; 4, protruding roller; 5, recessed roller; 6, plain-barreled roll; 7, carry-over pinch rolls group one; 8, carry-over pinch rolls group two; 9, framework; 10, lug boss; 11, depressed part.
The specific embodiment
As shown in Fig. 1-6, the expanding unit of a kind of carbon fiber bundle described in the embodiment of the present invention, comprise preheating zone 1, some expansion areas 2 and Distribution Area 3, described preheating zone 1 and Distribution Area 3 are distributed in the both sides of expansion area 2, in described preheating zone 1 and expansion area 2, be intervally distributed with protruding roller 4 and recessed roller 5, in described Distribution Area 3, be provided with some plain-barreled rolls 6; In described protruding roller 4, recessed roller 5 and plain-barreled roll 6, be equipped with heating arrangements; The right side of the left side of described preheating zone 1 and Distribution Area 3 is respectively equipped with carry-over pinch rolls group 1 and carry-over pinch rolls group 28, and described carry-over pinch rolls group 1 and carry-over pinch rolls group 28 are all connected with motor.Described protruding roller 4, recessed roller 5 and plain-barreled roll 6 distribute in the same horizontal line.The two ends of described protruding roller 4, recessed roller 5 and plain-barreled roll 6 are all fixed on framework 9.
Described carry-over pinch rolls group 1 and carry-over pinch rolls group 28 include 2 carry-over pinch rolls that distribute up and down, and the rolling surface of described 2 carry-over pinch rolls fits tightly.The lug boss 10 of described protruding roller 4 is at least 1, and the depressed part 11 of described recessed roller 5 is at least 1.As shown in Figure 3-4, in actual use procedure, if the depressed part 11 of the lug boss of protruding roller 4 10 and recessed roller 5 all can be made as to 1 during lean yarn feeding.As shown in Fig. 5-6, if during simultaneously feeding of multiple end yarn, the number of depressed part 11 in number that can the protruding roller of corresponding increase by 4 protrusions portions 10 and recessed roller 5.
During concrete use, as shown in Figure 1, carry-over pinch rolls group 1 is passed in one end of carbon fiber bundle, then after successively passing each protruding roller 4, recessed roller 5 and plain-barreled roll 6, carbon fiber bundle is passed to carry-over pinch rolls group 28, carry-over pinch rolls group 1 and traction are rolled group 28 under the drive of motor and then are driven advancing of carbon cellulose, carbon fiber bundle is constantly obtain widening on width in the expansion of excess convexity roller and the contraction process of recessed roller, until attenuation.As shown in Figure 7, the carbon fiber bundle after processing is wide and thin, uniformly one-way fiber sheet.
In practice conventionally by the THICKNESS CONTROL before carbon fiber bundle processing at 3-4 layer, be generally no more than 6 layers, in the time of the increase of the number of plies, increased the degree of difficulty of the large molecule organic fiber dipping of thermoplasticity.Thickness when described carbon fiber bundle is 3-4 layer is within the scope of 0.021 ~ 0.028mm, when the carbon fiber bundle of expansion 12k, 24k, 48k and 50k remains on 3-4 layer, its extension width is respectively: 20-25mm ± 0.5mm, 20-50 ± 0.5mm, 40-100mm ± 0.5 and 50-110mm simultaneously.
As shown in Figure 7, the number of establishing expansion area is 2, and the value range of the carbon fiber width of described carbon fiber bundle preheating zone is 1≤W1/W0 < 1.25mm; The width range value of described first carbon fiber bundle expansion area is 1.5≤W2/W0 < 3; The width range value of described second carbon fiber bundle expansion area is 3≤W3/W0 < 4, wherein W0 is the original width of carbon fiber preheating zone carbon fiber, and W1, W2 and W3 are respectively at carbon fiber bundle after processing in preheating zone and successively through the carbon fiber width of two expansion areas.
The present invention is not limited to above-mentioned preferred forms; anyone can draw other various forms of products under enlightenment of the present invention; no matter but do any variation in its shape or structure; every have identical with a application or akin technical scheme, within all dropping on protection scope of the present invention.

Claims (5)

1. the expanding unit of a carbon fiber bundle, it is characterized in that: comprise preheating zone (1), some expansion areas (2) and Distribution Area (3), described preheating zone (1) and Distribution Area (3) are distributed in the both sides of expansion area (2), in described preheating zone (1) and expansion area (2), be provided with protruding roller (4) and recessed roller (5), in described Distribution Area (3), be provided with some plain-barreled rolls (6); In described protruding roller (4), recessed roller (5) and plain-barreled roll (6), be equipped with heating arrangements; The right side of the left side of described preheating zone (1) and Distribution Area (3) is respectively equipped with carry-over pinch rolls group one (7) and carry-over pinch rolls group two (8), and described carry-over pinch rolls group one (7) and carry-over pinch rolls group two (8) are all connected with motor.
2. the expanding unit of carbon fiber bundle according to claim 1, is characterized in that: described protruding roller (4), recessed roller (5) and plain-barreled roll (6) distribute in the same horizontal line.
3. according to right, want the expanding unit of the carbon fiber bundle described in 2, it is characterized in that: the two ends of described protruding roller (4), recessed roller (5) and plain-barreled roll (6) are all fixed on framework (9).
4. the expanding unit of carbon fiber bundle according to claim 1, is characterized in that: described carry-over pinch rolls group one (7) and carry-over pinch rolls group two (8) include 2 carry-over pinch rolls that distribute up and down, and the rolling surface of described 2 carry-over pinch rolls fits tightly.
5. according to the expanding unit of the carbon fiber bundle described in claim 1-4 any one, it is characterized in that: the lug boss (10) of described protruding roller (4) is at least 1, the depressed part (11) of described recessed roller (5) is at least 1.
CN201410366783.5A 2014-07-29 2014-07-29 A kind of expanding unit of carbon fiber bundle Active CN104178847B (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105155073A (en) * 2015-10-16 2015-12-16 北京合力星新材料技术有限公司 Carbon fiber expanding device
CN105177792A (en) * 2015-10-16 2015-12-23 北京合力星新材料技术有限公司 Carbon fiber spreading device
CN105865964A (en) * 2016-06-25 2016-08-17 北京航空航天大学 Carbon fiber fuzzing quantity testing device and carbon fiber fuzzing quantity testing method
CN106744008A (en) * 2017-03-07 2017-05-31 天津昂林贸烽高新材料有限公司 A kind of fiber merges expansion equipment
CN108035031A (en) * 2018-01-05 2018-05-15 常州市新创智能科技有限公司 A kind of hot type carbon fibre stretching device
CN110835793A (en) * 2019-12-03 2020-02-25 蒋雨航 Spreading device of sliver lap machine
CN111962308A (en) * 2020-06-28 2020-11-20 朱爱民 Chemical fiber cloth flame-retardant adhesive coating process
CN113862859A (en) * 2021-12-02 2021-12-31 常州铭派纺织机械科技有限公司 Carbon fiber yarn spreading device
WO2022147884A1 (en) * 2021-01-11 2022-07-14 北京航空航天大学 Real-time adjustment apparatus for broadening and thickening of impregnated fiber bundle

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Publication number Priority date Publication date Assignee Title
JPH08231300A (en) * 1995-02-28 1996-09-10 Showa Denko Kk Device for producing carbon fiber by vapor-phase process
CN201581163U (en) * 2009-12-24 2010-09-15 常州市润源经编机械有限公司 Large tow carbon fiber expanding device
CN202157192U (en) * 2011-07-11 2012-03-07 连云港迎雁新材料有限责任公司 Carbon fiber preimpregnation material gum dipping production line flattening device
CN102439206A (en) * 2009-05-25 2012-05-02 福井县 Method for spreading fiber bundles, spread fiber sheet, and method for manufacturing a fiber-reinforced sheet
CN103757784A (en) * 2014-01-22 2014-04-30 东华大学 Device for spreading large-tow carbon fibers through combination of sound wave method and mechanical multi-roller method
CN103757783A (en) * 2014-01-22 2014-04-30 东华大学 Low-cost high-performance large-tow carbon fiber spreading device
CN203729003U (en) * 2014-01-22 2014-07-23 东华大学 Low-cost high-performance large tow carbon fiber spreading device
CN204509564U (en) * 2015-03-08 2015-07-29 象山康丽针织厂 With the sliver lap machines of expanding

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08231300A (en) * 1995-02-28 1996-09-10 Showa Denko Kk Device for producing carbon fiber by vapor-phase process
CN102439206A (en) * 2009-05-25 2012-05-02 福井县 Method for spreading fiber bundles, spread fiber sheet, and method for manufacturing a fiber-reinforced sheet
CN201581163U (en) * 2009-12-24 2010-09-15 常州市润源经编机械有限公司 Large tow carbon fiber expanding device
CN202157192U (en) * 2011-07-11 2012-03-07 连云港迎雁新材料有限责任公司 Carbon fiber preimpregnation material gum dipping production line flattening device
CN103757784A (en) * 2014-01-22 2014-04-30 东华大学 Device for spreading large-tow carbon fibers through combination of sound wave method and mechanical multi-roller method
CN103757783A (en) * 2014-01-22 2014-04-30 东华大学 Low-cost high-performance large-tow carbon fiber spreading device
CN203729003U (en) * 2014-01-22 2014-07-23 东华大学 Low-cost high-performance large tow carbon fiber spreading device
CN204509564U (en) * 2015-03-08 2015-07-29 象山康丽针织厂 With the sliver lap machines of expanding

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105177792A (en) * 2015-10-16 2015-12-23 北京合力星新材料技术有限公司 Carbon fiber spreading device
CN105155073A (en) * 2015-10-16 2015-12-16 北京合力星新材料技术有限公司 Carbon fiber expanding device
CN105155073B (en) * 2015-10-16 2017-09-26 北京合力星新材料技术有限公司 Carbon fiber expanding unit
CN105865964B (en) * 2016-06-25 2018-12-11 北京航空航天大学 Carbon fiber fluffing amount test device and measurement method
CN105865964A (en) * 2016-06-25 2016-08-17 北京航空航天大学 Carbon fiber fuzzing quantity testing device and carbon fiber fuzzing quantity testing method
CN106744008A (en) * 2017-03-07 2017-05-31 天津昂林贸烽高新材料有限公司 A kind of fiber merges expansion equipment
CN106744008B (en) * 2017-03-07 2023-09-15 天津昂林贸烽高新材料有限公司 Fiber merging and expanding equipment
CN108035031A (en) * 2018-01-05 2018-05-15 常州市新创智能科技有限公司 A kind of hot type carbon fibre stretching device
CN108035031B (en) * 2018-01-05 2023-08-22 常州市新创智能科技有限公司 Heating type carbon fiber spreading device
CN110835793A (en) * 2019-12-03 2020-02-25 蒋雨航 Spreading device of sliver lap machine
CN110835793B (en) * 2019-12-03 2021-01-26 滕州永喜无纺布有限公司 Spreading device of sliver lap machine
CN111962308A (en) * 2020-06-28 2020-11-20 朱爱民 Chemical fiber cloth flame-retardant adhesive coating process
WO2022147884A1 (en) * 2021-01-11 2022-07-14 北京航空航天大学 Real-time adjustment apparatus for broadening and thickening of impregnated fiber bundle
CN113862859A (en) * 2021-12-02 2021-12-31 常州铭派纺织机械科技有限公司 Carbon fiber yarn spreading device

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Inventor after: Wang Qingya

Inventor before: Yu Xingjie

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Effective date of registration: 20160121

Address after: 100044, No. 505, No. 4, building 9, three Li River, Beijing, Haidian District

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Address after: 300308 Tianjin Dongli Airport Economic Zone, 1 and 2 floors of No. 1 Workshop Area B of No. 1 Aviation Industry Park, No. 225 Jingerlu No. 2 Civil Aviation Science and Technology Industrialization Base

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Patentee before: Wang Qingya

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