[go: up one dir, main page]
More Web Proxy on the site http://driver.im/ Skip to main content
Springer Nature Link
Log in

An online measurement method based on line laser scanning for large forgings

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

In order to realize the size measurement of large forgings in thermal state, an online measurement method based on line laser scanning is proposed in the paper. The measurement system mainly consists of a line laser projector and a charge-coupled device (CCD) camera. The laser projector is driven by the stepper motor for scanning the forgings continuously, while real-time images are captured by the CCD to provide the information for further feature extraction. First of all, particle swarm optimization algorithm is utilized to reduce the optical distortion error between actual and ideal images as a kind of optimization method. Secondly, the preprocessing is carried out to improve the image quality of the hot parts, and further two-dimensional image information of the forgings is obtained by means of center extraction. Thirdly, the size of forgings is calculated through processing the data acquired by continuous scanning the forgings and the real-time shotting. Finally, the measurement of forgings on overall outside size is achieved. The method proposed in the paper is viable according to the experiment results.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Subscribe and save

Springer+ Basic
£29.99 /Month
  • Get 10 units per month
  • Download Article/Chapter or eBook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Price includes VAT (United Kingdom)

Instant access to the full article PDF.

Institutional subscriptions

Similar content being viewed by others

References

  1. Inventions and Innovation (2004) A HotEye(TM) based coordinate measuring machine for the forging industry. Office of Industrial Technologies Energy Efficiency and Renewable Energy. U.S. Department of Energy. doi: 10.2172/828244

  2. Jin N, Zhou SY, Zhou SY, Chang TS, Huang HH (2008) Identification of influential functional process variables for surface quality control in hot rolling processes. IEEE Trans on Autom Sci Eng 5(3):557–562. doi:10.1109/TASE.2007.912715

    Article  Google Scholar 

  3. Yoon MC, Chin DH (2008) Fractal roundness modelling of a measured profile of a cylindrical object. Int J Adv Manuf Technol 35(11–12):1156–1165. doi:10.1007/s00170-006-0797-7

    Article  Google Scholar 

  4. Hsu TH, Lai JY, Ueng WD (2008) On the development of airfoil section inspection and analysis technique. Int J Adv Manuf Technol 30(1–2):129–140. doi:10.1007/s0017 0-005-0046-5

    Google Scholar 

  5. Ou H, Lan J, Armstrong CG, Price MA (2004) An FE simulation and optimization approach for the forging of aeroengine components. J Mater Process Technol 151(1–3):208–216. doi:10.1016/j.jmatprotec.2004.04.042

    Article  Google Scholar 

  6. Bokhabrine Y, Seulin R, Lew FC, Voon LY, Gorria P, Girardin G, Gomez M, Jobard D (2012) 3D characterization of hot metallic shells during industrial forging. Mach Vis Appl 23(3):417–425. doi:10.1007/s00138-010-0297-5

    Article  Google Scholar 

  7. Nie SM, Zhang Q, Li SK, Xue YD (2006) The research of the mathematical model in the CCD measuring about the dimension of large-size forging workpiece. J Plast Eng 13(6):110–113

    Google Scholar 

  8. Li SK, Nie SM, Tang JL, Wu P (2009) The research of denoising algorithm about the CCD image of large-size forging workpiece. J Plast Eng 16(1):202–205

    Google Scholar 

  9. Fu XB, Liu B, Zhang YC (2013) Measurement technology of the hot-state size for heavy shell ring forging. Int J Adv Manuf Technol 65(1–4):543–548. doi:10.1007/s00170-012-4193-1

    Article  Google Scholar 

  10. Liu W, Jia ZY, Liu S, Wang BG, Jia XH (2011) Study on on-line measurement system of dimension for hot heavy forging. Piezoelectrics Acoustooptics 33(5):831–836

    Google Scholar 

  11. Liu W, Jia Z, Wang F, Ma X, Wang W, Jia X, Song D (2012) An improved online dimensional measurement method of large hot cylindrical forging. Measurement 45(8):2041–2051. doi:10.1016/j.measurement.2012.05.004

    Article  Google Scholar 

  12. Jia ZY, Lu XH, Wang W, Yang JY (2010) Data sampling and processing for contact free-form surface scan-tracking measurement. Int J Adv Manuf Technol 46(1–4):237–251. doi:10.1007/s00170-009-2083-y

    Article  Google Scholar 

  13. He J, Gao F, Wu S, Liu R, Zhao X (2012) Measure dimension of rotating large hot steel shell using pulse laser on PRRR robot. Measurement 45(7):1814–1823. doi:10.1016/j.measurement.2012.04.001

    Article  Google Scholar 

  14. Tian ZS, Gao F, Jin ZL, Zhao XC (2009) Dimension measurement of hot large forgings with a novel time-of-flight system. Int J Adv Manuf Technol 44(1–2):125–132. doi:10.1007/s00170-008-1807-8

    Article  Google Scholar 

  15. Lu Y (2005) Computer-aided geometric machining of a 3D free surface using a 3-UPU spatial parallel machine tool. Int J Adv Manuf Technol 26(9–10):1018–1025. doi:10.1007/s00170-004-2065-z

    Google Scholar 

  16. Wang DC, Tu YQ (2007) Non-linear camera calibration based on an improved PSO algorithm. Comput Eng Sci 29(11):110–113

    Google Scholar 

  17. Lin HB, Liu B, Zhang YC (2011) Three-dimensional reconstruction method of large axisymmetric forge workpieces. Acta Opt Sin 31(7):1–5. doi:10.3788/AOS201131.0715001

    MATH  Google Scholar 

  18. Zhang ZY (2000) A flexible new technique for camera calibration. IEEE Trans Pattern Anal Mach Intell 22(11):1330–1334. doi:10.1109/34.888718, doi: 10.1109/34.888718#blank

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

  1. Institute of Electrical Engineering, Yanshan University, Qinhuangdao City, 066004, China

    Yu-cun Zhang, Jun-xia Han, Xian-bin Fu & Hong-bin Lin

Authors
  1. Yu-cun Zhang
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Jun-xia Han
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Xian-bin Fu
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. Hong-bin Lin
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Yu-cun Zhang.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Zhang, Yc., Han, Jx., Fu, Xb. et al. An online measurement method based on line laser scanning for large forgings. Int J Adv Manuf Technol 70, 439–448 (2014). https://doi.org/10.1007/s00170-013-5240-2

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-013-5240-2

Keywords

Search

Navigation