Search Results (80)

The study evaluates the mechanical properties of a woven bamboo structure made from bamboo strips using an analytical relation and finite element simulation. The bamboo studied is a recently discovered species, Bambusa Nghiana, characterized by long internodes. Bamboo strips have lower strength at the node junctions, a feature that can be advantageous for this species due to its extended internode length. Plain weave bamboo structures were handwoven from thin, rectangular bamboo strips cut from the bamboo culm along the radial direction. The high bending rigidity of the bamboo strips resulted in an asymmetric woven structure with curved warp strips and straight weft strips. The stiffness of the woven structure was correlated with the stiffness of the bamboo strips and the weave geometry. The in-plane shear resistance of the woven structure was significantly lower than its axial stiffness due to the asymmetric weaving. These in-plane properties were validated using finite element simulation through a user subroutine incorporating the woven structure and the Hashin damage criteria. The prediction of the puncture simulation showed good agreement with the corresponding experiment. These results confirm the proposed analytical relation between the mechanical properties of individual bamboo strips and those of the woven structure. Full article

Textile composites are extensively used in structures subjected to both static and dynamic loads. However, research on how loading rates influence performance remains limited. A better understanding of how the rate dependency of matrix materials affects the mechanical behavior of textile composites could facilitate more accurate performance predictions and the efficient selection of components based on loading rates. This study investigates the effect of the rate dependency of epoxy on the overall rate dependency of a plain weave carbon fabric-reinforced epoxy composite. Specimens were prepared using only epoxy resin, and tensile tests were conducted at four loading rates (5 mm/min, 50 mm/min, 200 mm/min, and 800 mm/min) to evaluate changes in the tensile properties of epoxy with varying loading rates. Composite specimens were fabricated using the same epoxy, and tensile tests were performed under identical conditions. The results demonstrated that both materials became more brittle at higher loading rates while their stiffness remained largely unaffected. Furthermore, the failure process of the composite at different loading rates was analyzed through micro-scale finite element analysis. The analysis revealed that the onset of failure in textile composites shifted owing to the rate-dependent brittleness of epoxy. To mitigate the high computational cost of explicit simulations accounting for time dependency, a modified Johnson–Cook model and an acceleration model were newly developed and incorporated into the analysis. Full article

With the variety of fibers and fabrics, the studies of the surface structure of the textile yarns, the weave fabric, and their surface wettability are still potential factors to improve and optimize the fog harvesting efficiency. In this work, inspired by the fog harvesting behavior of the desert beetle dorsal surface, a wavy–bumpy structure of post-weave yarn (obtained from woven fabric) was reported to improve large droplet growth (converge) efficiency. In which, this study used tetrabutyl titanate (Ti(OC₄H₉)₄) to waterproof, increase hydrophobicity, and stabilize the surface of yarns and fabric (inspired by the feather structure and lotus leaf surface). Moreover, PDMS oil was used (lubricated) to increase hydrophobicity and droplet shedding on the yarns (inspired by the slippery surface of the pitcher plant) and at the same time, enhance the fog harvesting efficiency of the warp yarn woven fabric (Warp@fabric). In addition, a three-dimensional adjacent yarn structure was arranged by two non-parallel fabric layers. The yarns of the inner and outer layers were intersected at an angle decreasing to zero (mimicking the water transport behavior of Shorebird’s beaks). This method helped large droplets quickly form and shed down easily. More than expected, the changes in fabric texture and fiber surface yielded an excellent result. The OBLWB-Warp@fabric’s water harvesting rate was about 700% higher than that of the original plain weave fabric (Original@fabric). OBLWB-Warp@fabric’s water harvesting rate was about 160% higher than that of Original–Warp@fabric. This shows the great practical application potential of woven fabrics with a low cost and large scale, or you can make use of textile wastes to collect fog, suitable for the current circular economy model. This study hopes to further enrich the materials used for fog harvesting. Full article

Permeability measurement of engineering textiles is a key step in preparing composite manufacturing processes. A radial flow experimental setup was used in this work to measure the unsaturated and saturated in-plane permeabilities of five different types of E-glass textiles and their ratios. In parallel, delayed tow saturation during the oil injection stage was visually observed to identify fabrics that exhibited a significant dual-scale effect. A numerical approach to determine the saturated permeability of a given fabric geometry at the mesoscale was tested and validated against analytical models found in the literature. It was then applied to a realistic geometry acquired from an E-glass plain weave textile using an X-ray microtomography scanner (μCT). Two numerical methods were adopted: the single-scale method, where the tows are considered impermeable, and the dual-scale method, where the permeability of the tows is taken into account. The numerical results from both methods were then compared with the experimental values and showed good agreement, especially with the second method. Full article

Skin-friendly textile materials were obtained by applying oil-in-water emulsions based on palmarosa essential oil, chamomile, and calendula tinctures onto cotton fabrics. Different formulations based on these bioactive principles incorporated in collagen as polymeric matrices were prepared and immobilized on a plain weave textile structure from 100% cotton. The functionalized textile materials were characterized in terms of physicochemical, mechanical, antibacterial, and biocompatibility points of view. The pH values of the prepared emulsions were in the range of 4.81–5.23 and showed no significant differences after 4 h of storage. Moreover, the addition of a higher quantity of active principles (palmarosa essential oil and plant tinctures) caused slightly lower values of acidic pH. The electrical conductivity of the obtained emulsions increased with the decrease in the oil phases in the system. The highest values were obtained for the emulsion developed with the smallest volume fraction of active principle—palmarosa essential oil and plant tinctures. The emulsion that contained the least amount of collagen and the highest number of active principles exhibited the lowest stability. The textile materials treated with synthesized emulsions exerted antibacterial effects against S. aureus and E. coli strains and did not affect keratinocyte growth, spreading, and organization, highlighting the biocompatibility of these developed skin-friendly textiles. Full article

This article introduces a novel, rapid, and non-destructive method for assessing homogeneity within and between weave repeats in fabric structures, termed intra-repeat (IAR) and inter-repeat (IER) evaluation. The method focuses on structural parameters, including inter-thread pores (ITPs) and warp and weft pitches, using computer image analysis. Each parameter is assigned to a module in the repeat weave pattern, facilitating the sorting of modules in the IAR and IER fabric structure arrangement. The method was verified using artificial images and 30 real plain fabrics with varying degrees of warp grouping, employing the author’s proprietary software, MagFABRIC version 2.1The general measurable coefficients of intra- and inter-homogeneity were defined and related to the airflow measurements of these fabrics. Multiple regression models of airflow revealed strong dependencies, particularly for F = 10, with the size, shape, and position of ITPs and warp and weft pitches showing significant correlation. These findings underscore the importance of the new homogeneity parameters in textile structure analysis, including both IAR and IER woven fabric structure homogeneity parameters. The research aims to model specialized fabrics (e.g., barrier, filtration, composite fabrics) to address local changes in fabric structure affecting properties such as filtration efficiency, air permeability, and mechanical properties, especially in applications like composites or medical implants. Full article

This study uses the finite element method (FEM) to investigate the effect of key structural parameters on the impact resistance of E-glass 3D orthogonal woven (3DOW) composites subjected to low-velocity impact. These structural parameters include the number of y-yarn layers, the path of the binder yarn (z-yarn), and the density of the x-yarn. Using ABAQUS, yarn-level finite element (FE) models are created based on the measured geometrical parameters and validated for energy absorption and damage behavior from experimental data gathered from the previous study. The results from finite element analysis (FEA) indicate that the x-yarn density and the binder path substantially influenced the composites’ damage behavior and impact performance. Increasing x-yarn density in 3DOW leads to a 15% increase in energy absorption compared to models with reduced x-yarn densities. Moreover, as the x-yarn density increases, crack lengths at the back face of the resin matrix decrease in the y-yarn direction but increase in the x-yarn direction. The basket weave structure absorbs less energy than plain and 2 × 1 twill structures due to the less constrained weft primary yarns. These results underscore the importance of these structural parameters in optimizing 3DOW composite for better impact performance, providing valuable insights for the design of advanced composite structures. Full article

This study investigates the effects of the number of layers, x-yarn (weft) density, and z-yarn (binder) path on the mechanical behavior of E-glass 3D orthogonal woven (3DOW) composites during low-velocity impacts. Meso-level finite element (FE) models were developed and validated for 3DOW composites with different yarn densities and z-yarn paths, providing analyses of stress distribution within reinforcement fibers and matrix, energy absorption, and failure time. Our findings revealed that lower x-yarn densities led to accumulations of stress concentrations. Furthermore, changing the z-yarn path, such as transitioning from plain weaves to twill or basket weaves had a noticeable impact on stress distributions. The research highlights the significance of designing more resilient 3DOW composites for impact applications by choosing appropriate parameters in weaving composite designs. Full article

This study examines the behavior of hybrid bolted/bonded (HBB) joints loaded in tensile shear comprising plain weave carbon/epoxy laminates in quasi-isotropic (QI) and cross-ply (CP) layups. It proposes a combined approach of 3D digital image correlation and finite element analysis (FEA) to assess their behavior. To apply the FEA simulation accurately, a single layer of plain fabric was replaced with ${[0/90]}_s$ lamination. Experimental standard open-hole tension test results, as well as only bolted (OB) and HBB, along with FEA predictions, confirmed the accuracy of the substitution method. The FEA, calibrated by experimental results, provides insight into the distinctive characteristics of HBB joints in comparison with bonded and bolted joints. Critical considerations include material properties, damage modeling, adhesive characteristics, and mass scaling. The FEA results underscored the pivotal role of adhesives in HBB joints, rendering them akin solely to bonded configurations. HBB joints retain their geometry better than OB joints with considerably less out-of-plane displacement, following a sinusoidal trend. Moreover, the overall behavior of the two layups demonstrates that CP benefits from having higher strength than QI, especially at the critical hole located closer to the grip side. Full article

In this study the influence of fabric weave (plain, twill, and panama) and weft type (flax and hemp yarns) on selected mechanical and comfort properties of six fabrics was analyzed. The results showed that tear and abrasion properties were most affected by the weave. The tensile properties of the linen fabrics were not significantly different when weft hemp yarns were used instead of flax. Fabrics with the same weave seemed to be equally resilient to abrasion regardless of the type of weft. By contrast, the hemp weft yarns favorized the physical and comfort properties of the investigated fabrics. For the same weave, the hemp–linen fabrics were slightly lighter and exhibited lower bulk density, significantly larger air permeability, and improved moisture management properties. Although the results of maximum thermal flux (Qmax) suggested a cooler sensation of the linen fabrics with panama and twill, the hemp–linen fabric with a plain weave seemed to be the optimal choice when a cool sensation was desired. Higher thermal conductivity values also suggested slightly better heat transfer properties of the hemp–linen fabrics, and these were significantly influenced by the weave type. The results clearly indicated the advantages of using hemp for improving physical and specific comfort properties of linen fabrics. Full article

To address the issue of low accuracy in the yarn angle detection of glass fiber plain weave fabrics, which significantly impacts the quality and performance of the final products, a machine vision-based method for the yarn angle detection of glass fiber fabrics is proposed. The method involves pre-processing the image with brightness calculation, threshold segmentation, and skeleton extraction to identify the feature region. Line segment detection is then performed on this region, using the Hough transform. The concept of a “line segment evaluation index” is introduced, and it was used as a criterion for assessing the quality and relevance of detected line segments. Moreover, the warp and weft yarn extrusion area contours refer to the reconstructed outlines of yarn areas, achieved by combining the center of mass extraction with morphological operations and used to accurately determine the yarn angle. Tested under a range of challenging scenarios, including varied lighting conditions, fabric densities, and levels of image noise, this method has demonstrated robust stability and maintained high accuracy. These tests mimic real-world manufacturing environments, where factors such as ambient light changes and material inconsistencies can affect the quality of image capture and analysis. The proposed method has high accuracy, as shown by MSE and a Pearson’s r of 0.931. By successfully navigating these complexities, the proposed machine vision-based approach offers a significant enhancement in the precision of yarn angle detection for glass fiber fabric manufacturing, thus ensuring improved quality and performance of the final products. Full article

Semi-aromatic poly (hexamethylene terephthalamide) (PA6T) oligomer (prePA6T) ultrafine powder, with a diameter of <5 μm, was prepared as an emulsion sizing agent to improve the impregnation performance of CF/PA6T composites. The prePA6T hyperfine powder was acquired via the dissolution and precipitation “phase conversion” method, and the prePA6T emulsion sizing agent was acquired to continuously coat the CF bundle. The sized CF unidirectional tape was knitted into a fabric using the plain weave method, while the CF/PA6T laminated composites were obtained by laminating the plain weave fabrics with PA6T films. The interfacial shear strength (IFSS), tensile strength (TS), and interlaminar shear strength (ILSS) of prePA6T-modified CF/PA6T composites improved by 54.9%, 125.3%, and 120.9%, respectively. Compared with the commercial polyamide sizing agent product PA845H, the prePA6T sizing agent showed better interfacial properties at elevated temperatures, especially no TS loss at 75 °C. The SEM observations also indicated that the prePA6T emulsion has an excellent impregnation effect on CF, and the fracture mechanism shifted from adhesive failure mode to cohesive failure mode. In summary, a facile, heat-resistant, undamaged-to-fiber environmental coating process is proposed to continuously manufacture high-performance thermoplastic composites, which is quite promising in mass production. Full article

The use of washing machines to wash textiles gradually breaks down synthetic fibers like polyethylene terephthalate (PET) or polyester (PES) in diverse clothing materials, a process that is growing in notoriety because it generates microplastics (MPs). In this study, we investigated the emission of microfibers, including both microplastic fibers (MPFs) and natural fibers (MFs), from top-loading washing machines. Our investigation focused on four popular textiles with prevalent weave structures (plain, satin, and twill): (i) PES, (ii) tetron cotton (TC), (iii) chief value cotton (CVC), and (iv) cotton (CO) fabrics. This study also examined the effects of textile weight and detergent dosage on MF emissions. After washing, MFs were collected through filtration, and their concentrations were determined using micro-Fourier Transform Interferometry (μFTIR). The results showed varying concentrations of MFs in the washing effluent depending on the type of textile. Specifically, CVC exhibited the highest emission at 4022 particles/L, followed by TC, PES, and CO at 2844 particles/L, 2382 particles/L, and 2279 particles/L, respectively. The hydrophobic nature of PES makes this type of textile prone to rapid degradation in detergent-rich environments, leading to high MF emissions. Additionally, the mechanical properties of textiles, such as tensile and bending strengths, may play a crucial role in the generation of MFs in washing machines. Textiles made of CO with twill weaves demonstrated superior strength and correlated with lower emissions of MFs. In comparison, textiles made of CVC and satin weave exhibited lower mechanical properties, which could explain their high emissions of MFs. Finally, the MF emissions of textiles composed of PES and TC, which are plain weaved, could be attributed to their intermediate mechanical properties compared with those of CVC and CO. Full article

The present study examined the effect of biobased molecules grafted onto wrapped flax rovings on the mechanical properties of fabrics designed for epoxy-based biocomposites, aiming to optimize fiber/matrix adhesion. Biobased solutions, such as tannins from quebracho, were used to treat wrapped flax rovings in comparison to a non-biobased aminosilane solution used as a reference. The chemical treatment is performed using an innovative lab-scale impregnation line. The influence of the solution concentration has been investigated. SEM-EDX and FT-IR confirmed the grafting efficiency of molecules on wrapped rovings. Plain and 5-harness satin fabrics were then manufactured at lab scale with the resulting functionalized rovings. Tensile tests were carried out on rovings and on fabrics. A concentration of 1% silane is sufficient to improve the mechanical properties of rovings and fabrics. The addition of NaOH to tannins strengthens flax fiber rovings more than tannins alone, and the weave pattern influences mechanical performance. Full article

In this study, five three-dimensional angle-interlock fabrics with different warp and weft densities were fabricated using 1000D Kevlar filaments. The Kevlar/EP composites were prepared by vacuum-assisted molding techniques. The low-velocity impact property of the composite was tested, focusing on the effects of the warp and weft densities, impact energy, impactor shape, and impactor diameter. The damage area, dent depth, and crack lengths in the warp and weft direction were used to evaluate the impact performance, and the specimens were compared with plain-weave composites with similar areal densities. The dominant failure mode of the conical impactor was fiber fracture, while the dominant failure mode of the hemispherical impactor was fiber–resin debonding. The cylindrical impactor showed only minor resin fragmentation. The residual flexural strength of the composite after impact was tested to provide insights into its mechanical properties. The study findings will provide a theoretical basis for the optimization of the design of impact-resistant structures using such materials and facilitate their engineering applications. Full article