Search Results (256)

This study investigated the effect of using juvenile pine and birch wood for the production of particleboards with lowered density, glued with urea-formaldehyde (UF) resin. The wood used was characterized by a number of annual rings ranging from 5 to 13, which ensured that only juvenile wood was used in the study. In addition to the basic characteristics of the wood particles obtained from this type of raw material, the density profiles of the manufactured particleboards, the internal bond, bending strength, modulus of elasticity, swelling, and water absorption after short-term water exposure (2 h) were also investigated. The results were compared to particleboards made from industrial wood particles from mature wood. It was found that particleboards made from juvenile pine wood exhibited higher internal bond than those made from juvenile birch wood. The bending strength of boards made from both types of juvenile wood was comparable to that of industrial particleboards; however, the modulus of elasticity of the particleboards made from juvenile pine was lower, which indicates reduced stiffness. These particleboards also showed higher swelling and water absorption, which may limit their durability under humid conditions. In contrast, birch boards exhibited lower internal bond, but their bending strength and modulus of elasticity were similar to those of industrial particles-based particleboards. Birch boards also showed slightly better water resistance than pine particleboards made from juvenile wood. However, their swelling remained higher than that of industrial particleboards. Overall, particleboards made from juvenile wood, especially birch, show good potential for further research. Full article

The green transition trend in the wood-based panel industry aims to reduce environmental impact and waste production, and it is a viable approach to meet the increasing global demand for wood and wood-based materials as roundwood availability decreases, necessitating the development of composite products as alternatives to non-wood lignocellulosic raw materials. As a result, the purpose of this study is to examine and assess the physical, mechanical, and acoustic properties of particleboard manufactured from non-wood lignocellulosic biomass. The core layer was composed of non-wood lignocelluloses (banana stem, rice straw, coconut fiber, sugarcane bagasse, and fibrous vascular bundles (FVB) from snakefruit fronds), whereas the surface was made of belangke bamboo (Gigantochloa pruriens) and wood. The chemical characteristics, fiber dimensions and derivatives, and contact angles of non-wood lignocellulosic materials were investigated. The contact angle, which ranged from 44.57 to 62.37 degrees, was measured to determine the wettability of these materials toward adhesives. Hybrid particleboard (HPb) or sandwich particleboard (SPb) samples of 25 cm × 25 cm with a target density of 0.75 g/cm³ and a thickness of 1 cm were manufactured using 7% isocyanate adhesive (based on raw material oven dry weight). The physical parameters of the particleboard, including density, water content, water absorption (WA), and thickness swelling (TS), ranged from 0.47 to 0.79 g/cm³, 6.57 to 13.78%, 16.46 to 103.51%, and 3.38 to 39.91%, respectively. Furthermore, the mechanical properties of the particleboard, including the modulus of elasticity (MOE), bending strength (MOR), and internal bond strength (IB), varied from 0.39 to 7.34 GPa, 6.52 to 87.79 MPa, and 0.03 to 0.69 MPa, respectively. On the basis of these findings, the use of non-wood lignocellulosic raw materials represents a viable alternative for the production of high-performance particleboard. Full article

There is great interest in using bio-based materials to reduce the climate impact of materials. Similarly, there is an increased focus on the circular economy and recycling of materials to increase material efficiency and reduce waste. In the case of wood waste, this provides a cluster of benefits but has led to a high demand for the reclaimed material. This review provides updates on several technologies where wood fibre recycling and products from recycled wood fibre are breaking into new markets, including wood fibre insulation products, wood plastic composites, oriented strand boards, and fibreboards. Emerging technologies, such as the ability to recycle medium-density fibreboards, in addition to the more commonly recycled solid wood or particleboard, will allow for a new set of options within the wood cascading chain. Looking ahead, there are likely to be advances in new composite products, as well as other feedstock materials derived from reclaimed wood, such as nanocellulose, pyrolysis oils, or wood polymers reclaimed from the wood feedstock. This review arose from an investigation into the wood recycling sector in the UK. So, the horizon scanning exercise presented here considers the needs and challenges that may arise, if the volume of recycled wood fibre can be increased, in an already highly active market. Such developments would permit an increase in the manufacture of new-generation long-service-life products to enhance carbon storage, and potentially a shift away from bioenergy generation. Full article

The basic material used for tools for machining wood and wood-based materials is WC-Co (Tungsten Carbide with Cobalt)-cemented carbide. The advantages of WC-Co carbides are significant resistance to high temperatures, high hardness, and wear resistance. Wood-based materials, such as particleboard, are particularly difficult to machine due to their considerable inhomogeneity and the presence of various types of hard particle inclusions, such as sand. In addition, unlike metals, wood has a low thermal conductivity, which means that most of the heat generated during milling is transferred to the tool. The consequence of this phenomenon is an increased tool temperature. In addition, the use of a coolant is not possible when machining wood-based materials. The durability of carbide blades is mainly influenced by grain size and cobalt content. When analysing WC-Co as a tool material, it is necessary to consider how it is obtained, as this can also significantly affect its properties. This paper presents the results of a durability study of cutting blades produced by the innovative Upgraded Field-Assisted Sintering Technology (U-FAST) sintering method during particleboard milling. The wear of the blades was measured until the wear value, i.e., the maximum loss at the contact surface VB_max, was 0.2 mm. Three groups of WC-Co carbides with different WC grain sizes were tested: 0.1, 0.4, and 0.8 µm. Three rotational speeds were used: 12,000, 15,000, and 18,000 rpm. In the machinability tests, blades with a WC grain size of 0.8 µm showed a twofold increase in tool life compared to commercial blades with a similar grain size gradation. Full article

Given the construction challenges and the impacts of industrial waste generation and the implications of using chemical adhesives, this study aims to evaluate epoxy as an alternative resin, whose application in the production of wood particleboards is still underexplored. In this regard, its results were compared with those of widely used adhesives, such as urea-formaldehyde (UF). Pine wood particles were used, and epoxy resin was applied as a binder in 5%, 10%, and 15% proportions. Panels were manufactured under pressing parameters of 5 N/mm² for 10 min at 110 °C. Physical and mechanical properties of panels were evaluated using Brazilian, European, and American standards. The results showed that epoxy resin is potentially convenient for the particleboard industry, as the 15% trait panels met the P4 class criteria in the Brazilian and European standards and D-2 for the American code, and the 10% trait panels achieved the M-3i class for the American document. Although 5% adhesive was insufficient to envelop wood particles, these traits with greater percentages reached high enveloping ratings in the scanning electron microscopy (SEM) test, making epoxy resin viable for the panel industry as a potential alternative to formaldehyde-based adhesives. Full article

The food packaging industry is one of the fastest growing sectors of our economy, with a large contribution to environmental concerns due to the extensive use of fossil-derived materials. Combining wood-based materials, such as particleboards, with bio-adhesives may offer a great opportunity to develop sustainable packaging solutions with active antioxidant properties. In the present work, a phenolic extract of poplar bark was produced and bio-adhesives were formulated using citric acid as a cross-linker. The impact of citric acid content on the chemical and bonding properties of bio-adhesives was evaluated. Additionally, the impact of the temperature of curing on their antioxidant capacity was also accessed. The bio-adhesives were applied in the production of particleboards, using poplar veneer particles as raw material. The composite materials exhibit high mechanical resistance, fulfilling the requirement of PB type P1, with remarkable antioxidant activity, opening a possibility to be employed in an active packaging solution. Full article

With rising demand for wood products and reduced wood harvesting due to the European Green Deal, alternative lignocellulosic materials for insulation are necessary. In this work, we manufactured reference particleboard from industrial particles and fifteen different board variants from alternative lignocellulosic plants material, i.e., five types of perennial plant biomass in three substitutions: 30, 50 and 75% of their share in the board with a nominal density of 250 kg/m³. Within the analysis of manufactured boards, the mechanical, chemical and thermal properties were investigated—internal bond, formaldehyde emissions, thermal insulation, heat transfer coefficient and thermal conductivity. In the case of thermal conductivity, the most promising results from a practical point of view (W/mK < 0.07) were obtained with Sida hermaphrodita and Miscanthus, achieving the best results at 50% substitution. The lowest formaldehyde emissions were recorded for boards with Panicum virgatum and Miscanthus, highlighting their positive environmental performance. In terms of mechanical properties, the highest internal bond was noticed in particleboards with a 30% substitution of Spartina pectinata and Miscanthus. Research findings confirm the potential of perennial plants as a sustainable source of raw materials for insulation panel manufacturing. Despite needing improvements in mechanical properties, most notably internal bond strength, these plants offer an ecologically responsible solution aligned with global construction trends, thus lessening reliance on traditional wood products. Thus, long-term benefits may be realized through the strategic combination of diverse raw materials within a single particleboard. Full article

Despite its importance, the determination of the degree of cure of melamine-based laminates often relies on tests with limited accuracy and validity. Undercured surfaces may suffer insufficient resistance to scratching and heat as well as substandard surface quality. Overcured melamine surfaces tend to crack and entail the inefficient utilization of the press—the panels could have been pressed for a shorter time. Four methods to determine the degree of cure of a melamine resin coating under industrial conditions were compared: the Kiton test, the most common method in industry, Near Infrared Spectroscopy (NIR) as a modern technique that allows for inline-measurements, and two novel hydrolysis methods. Each test was conducted on the same 18 panels. Each panel differed in its resin system or its degree of cure, which was adjusted by varying the pressing duration and temperature. The four methods tested were all capable of determining the degree of cure to some extent, but their applicability, the delay between the curing of the melamine resin at the final stage of production and the availability of results, and the investment and workload differ greatly. Determining the critical overcure turned out to be the major challenge. Differentiation between slight overcure, which did not affect the cracking resistance, and severe overcure, which produced surfaces with a high tendency to cracking, was possible using the NIR-based method and the two novel hydrolysis methods but not with the widely used Kiton test. Full article

Limestone (LS) and stabilised secondary spruce chips (SCs) utilisation in wood–cement composites is still an unexplored area. Therefore, the main objective of the research presented here is the assessment of the long-term behaviour of cement-bonded particleboards (CBPs) modified by LS and SCs. Cement (CE) was replaced by 10% of LS, and spruce chips by 7% of SCs. The test specimens were stored in a laboratory and exterior environment (Middle Europe) for up to 2 years. The density, strength, and modulus of elasticity were evaluated after 28 days, and then in 6-month periods. The hygroscopicity was analysed separately. The mineralogical composition and microstructure were analysed due to possible LS participation during hydration. SC synergic behaviour in CBPs was also studied. After 2 years, the microstructure of the CBP was more compact, and denser. Strong carbonatation contributes to the improvement of CBP properties. The products of carbonatation were present in both the matrix and wood chips. The hydration of the matrix was almost finished. LS has a positive effect on the matrix microstructure development. LS acts both as an active component participating in the formation of the cement matrix structure and as an inert microfiller, synergic with hydration products. SCs have a positive effect on the hygroscopic behaviour of CBPs and slightly negative effect on the tensile strength. Full article

To improve the intelligence level of particleboard inspection lines, machine vision and artificial intelligence technologies are combined to replace manual inspection with automatic detection. Aiming at the problem of missed detection and false detection on small defects due to the large surface width, complex texture and different surface defect shapes of particleboard, this paper introduces image super-resolution technology and proposes a super-resolution reconstruction model for particleboard images. Based on the Transformer network, this model incorporates an improved SRResNet (Super-Resolution Residual Network) backbone network in the deep feature extraction module to extract deep texture information. The shallow features extracted by conv 3 × 3 are then fused with features extracted by the Transformer, considering both local texture features and global feature information. This enhances image quality and makes defect details clearer. Through comparison with the traditional bicubic B-spline interpolation method, ESRGAN (Enhanced Super-Resolution Generative Adversarial Network), and SwinIR (Image Restoration Using Swin Transformer), the effectiveness of the particleboard super-resolution reconstruction model is verified using objective evaluation metrics including PSNR, SSIM, and LPIPS, demonstrating its ability to produce higher-quality images with more details and better visual characteristics. Finally, using the YOLOv8 model to compare defect detection rates between super-resolution images and low-resolution images, the mAP can reach 96.5%, which is 25.6% higher than the low-resolution image recognition rate. Full article

This study investigates the effects of suberic acid residue (SAR) additions on structural single-layer particleboard (like the P5 type, according to EN 312) properties, specifically the water absorption (WA), thickness swelling (TS), modulus of rupture (MOR), modulus of elasticity (MOE), screw withdrawal resistance (SWR), and internal bond (IB) strength. The results indicate that finer SAR fractions (1/0.25 and 2/1) reduce the WA after 2 h of soaking, while larger fractions increase the WA after 24 h, with only the smallest fraction meeting the TS standards. The MOR values (18.5–19.6 N mm⁻²) and MOE (3627–3811 N mm⁻²) remain largely unaffected by SAR additions, while the SWR shows minimal variation across various SAR fractions (203–209 N mm⁻¹). The IB strength improves with SAR additions, peaking at 2.10 N mm⁻² for the 5/2 fraction, though slightly decreasing with the largest fraction (8/5). A density analysis reveals an increased surface density with finer SAR fractions, benefiting the surface strength but reducing the core uniformity with larger fractions. These findings suggest that SAR-enhanced particleboards could be valuable in applications requiring moisture resistance, such as bathrooms, kitchens, and exterior cladding. Further research should explore optimizing the SAR concentration, combining it with hydrophobic agents, and examining its long-term stability under varying environmental conditions to enhance its structural performance for sustainable building applications. Full article

Wood-based particleboards (PBs) are widely used in construction and interior applications, yet their durability, particularly against biological degradation, remains a challenge. Recycling wood and incorporating degraded particles from rotted wood can potentially enhance PB sustainability and align with circular bioeconomy principles. This study investigates the biological resistance of the three-layer, laboratory-prepared PBs with varied amounts of particles, from sound spruce wood to particles, and from spruce logs attacked by brown- or white rot, respectively, to particles from recycled wooden composites of laminated particleboards (LPBs) or blockboards (BBs), i.e., 100:0, 80:20, 50:50, and 0:100. The bio-resistance of PBs was evaluated against the brown-rot fungus Coniophora puteana, as well as against a mixture of moulds’ “microscopic fungi”, such as Aspergillus versicolor BAM 8, Aspergillus niger BAM 122, Penicillium purpurogenum BAM 24, Stachybotrys chartarum BAM 32, and Rhodotorula mucilaginosa BAM 571. PBs containing particles from brown-rotten wood or from recycled wood composites, particularly LPBs, had a partly enhanced decay resistance, but their mass loss was nevertheless more than 30%. On the other hand, the mould resistance of all variants of PBs, evaluated in the 21st day, was very poor, with the highest mould growth activity (MGA = 4). These findings suggested that some types of rotten and recycled wood particles can improve the biological resistance of PBs; however, their effectiveness is influenced by the type of wood degradation and the source of recycled materials. Further, the results highlight the need for improved biocidal, chemical, or thermal modifications of wood particles to enhance the overall biological durability of PBs for specific uses. Full article

Corner joints and edge banding are essential components that significantly impact the strength, durability, and aesthetic appeal of particleboard furniture. This review examines the critical role of edge banding in enhancing the performance of corner joints, which are fundamental to the overall quality of panel furniture. A targeted literature search was conducted across key databases, including the Web of Science Core Collection (WoS CC), Scopus, and Google Scholar, focusing on scientific resources in the technical and biotechnical sciences. The selection of joint types, materials, and construction methods can substantially influence both the structural integrity and visual design of the furniture. Well-designed corner joints improve durability and longevity by ensuring that furniture can withstand various forces and loads without failure or deformation. These joints enhance the aesthetics of furniture by providing seamless and visually appealing connections between different elements. Edge banding is vital for reinforcing corner joint strength, as different materials exhibit varying degrees of resistance to impact, scratches, and abrasion, thereby safeguarding furniture surfaces. Also, edge banding contributes to the furniture’s longevity, ensuring durability during use as well as through disassembly and transport during remodeling or relocation. This review aims to consolidate existing knowledge and establish parameters for future research on the quality and performance of corner joints and edge bands in particleboard furniture. Full article

The demand for innovative products from renewable sources has motivated research development to create new sustainable materials. Cassava starch (CS) has been widely used for bonding and composing different types of products. Particleboards produced from cocoa (Theobroma cacao), wood wastes, and CS adhesives can be an environmentally correct and economically profitable alternative to replacing traditional commercial panels. This study aimed to manufacture particleboards made with wood waste extracted from the stem of Theobroma cacao. The panels were bonded with different proportions of CS and urea–formaldehyde (UF) adhesives, and their physical–mechanical properties were determined. To manufacture the panels, cocoa wood wastes were mixed with the adhesive in ratios of 90:10, 70:30, and 50%:50% (CS/UF). Two control treatments were bonded with 100% of both adhesives. The resulting particleboards were employed as a reference to compare properties. The manufacturing process was carried out by cold pressing. Apparent density, water absorption, thickness swelling, and static bending strength were found for all panels. The data obtained were subjected to Levene’s homogeneity test, Shapiro–Wilk’s normality test, analysis of variance (ANOVA), and Tukey’s mean test. The results showed that the highest density value was 497.0 kg m⁻³, corresponding to the treatment composed of cocoa wood wastes bonded with 100% CS adhesive. The water absorption and thickness swelling results after a 24 h immersion showed that the panel formed using cocoa wood wastes and 100% UF had the lowest values, 22.1 and 11.2%. The highest bending strength value was 13.1 MPa for the experimental treatment composed of cocoa wood residue and 100% UF. However, this result did not differ statistically from the treatment (50–50). Therefore, cocoa wood waste combined with adhesive CS may be a sustainable alternative for producing particleboards. Full article

The continuous rise in global demand for wood products has led to an increase in prices and a surge in research into alternative resources. As a byproduct of the timber industry, bark has emerged as a promising supplement in particleboard (PB) production. However, its anatomical structure, the presence of extractives, and its inferior mechanical properties complicate the production process, which have not yet been fully overcome at a commercial scale. This study proposes a paradigm shift, advocating for separate and specialized bark constituent processing in a wet state. Three bark-based raw materials—namely, outer bark particles, bark fiber clumps, and bark fibers—were investigated under varying wood content scenarios. PBs with a target density of 0.7 g/cm³ and a thickness of 16 mm were produced using mixtures of these bark-based materials and wood particles in different ratios bonded with a urea–formaldehyde adhesive. The results demonstrated that these bark constituents exhibit distinct properties that can be optimized through tailored processing techniques. Compared to bark fibers, outer bark particles displayed about 40% lower water absorption and thickness swelling. However, bark fibers improved the internal bond by about 50% due to their favorable morphology compared to outer bark. These findings highlight the potential of bark as a valuable resource for particleboard production and pave the way for its efficient utilization through specialized processing strategies. Full article