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11 pages, 3403 KiB  
Article
Synergistic Effect of CNT and N-Doped Graphene Foam on Improving the Corrosion Resistance of Zn Reinforced Epoxy Composite Coatings
by Yana Mao, Shufu Liu, Shizhong Liu, Guodong Wu, Qi Liu and Xusheng Du
Polymers 2024, 16(24), 3513; https://doi.org/10.3390/polym16243513 - 17 Dec 2024
Abstract
The synergistic effect of CNT and three-dimensional N-doped graphene foam (3DNG) on improving corrosion resistance of zinc-reinforced epoxy (ZRE) composite coatings was studied in this work. Although CNT itself was demonstrated to be effective to promote the anti-corrosion performance of the ZRE coating, [...] Read more.
The synergistic effect of CNT and three-dimensional N-doped graphene foam (3DNG) on improving corrosion resistance of zinc-reinforced epoxy (ZRE) composite coatings was studied in this work. Although CNT itself was demonstrated to be effective to promote the anti-corrosion performance of the ZRE coating, the incorporation of additional 3DNG leads to further enhancement of its corrosion resistance under the synergistic effect of the hybrid carbon nanofillers with different dimensions. Both the content of the carbonaceous fillers and the ratio between them affected the performance of the coating. The optimal content of hybrid filler in the coating was determined to be only 0.1% with 3DNG:CNT = 1:3. With the modification of hybrid fillers, the corrosion current of the coating could be reduced by more than six orders of magnitude. Additionally, the immersion test of the pre-scratched coating directly demonstrated the evident contribution of the hybrid fillers to the sacrificial anode-based surface protection mechanism of the coating. These results confirmed the synergistic effect of the hybrid 1D and 3D carbonaceous fillers on promoting the corrosion inhibition of their coating, which could be promising for application in other functional composites. Full article
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Figure 1

Figure 1
<p>(<b>a</b>) Tafel curves and (<b>b</b>) Bode plots of neat ZRE and hybrid filler-modified ZRE coatings.</p>
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<p>Tafel curves of nanocarbon-modified ZRE-coated Q235 samples.</p>
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<p>The dependence of |Z|<sub>0.01Hz</sub> of neat ZRE and 01_3DNG-CNT ZRE coatings on the immersion time.</p>
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<p>Tafel curves of neat ZRE and 01_3DNG-CNT ZRE coatings after 300 h immersion in 3.5 wt% NaCl solution.</p>
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<p>(<b>a</b>) Nyquist plots of 01_3DNG-CNT ZRE coating on Q235 sample immersed in NaCl solution at 25 h, 100 h and 300 h and (<b>b</b>) schematic diagrams of equivalent analog circuits for EIS analysis of the hybrid nanocarbon-modified ZRE.</p>
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<p>Images of scratched area of neat ZRE soaked in 3.5 wt% NaCl solution for 12 h: (<b>a</b>) SEM image and inset digital photo; the element mapping of (<b>b</b>) Fe, (<b>c</b>) O, (<b>d</b>) Zn, (<b>e</b>) Cl and (<b>f</b>) C.</p>
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<p>Images of scratched area of the hybrid filler-modified ZRE-coated steel sample soaked in 3.5 wt% NaCl solution for 12 h: (<b>a</b>) SEM image and inset digital photo and the element mapping of (<b>b</b>) Fe, (<b>c</b>) O, (<b>d</b>) Zn, (<b>e</b>) Cl and (<b>f</b>) C.</p>
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<p>Schematic diagram of the anti-corrosive mechanism of 3DNG-CNT ZRE coating on steel in simulated seawater.</p>
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33 pages, 2657 KiB  
Review
Prevention of Biofouling Due to Water Absorption of Natural Fiber Composites in the Aquatic Environment: A Critical Review
by Cristiano Fragassa, Sara Mattiello, Martina Fronduti, Jo’ Del Gobbo, Radmila Gagic and Carlo Santulli
J. Compos. Sci. 2024, 8(12), 532; https://doi.org/10.3390/jcs8120532 - 15 Dec 2024
Viewed by 814
Abstract
Introducing lignocellulosic fibers as the matrix reinforcement in composites is an opportunity for weight reduction and also for the use of by-products and biomass waste from other systems, such as agriculture and textiles. In the case of nautical applications, biofouling, meaning damage during [...] Read more.
Introducing lignocellulosic fibers as the matrix reinforcement in composites is an opportunity for weight reduction and also for the use of by-products and biomass waste from other systems, such as agriculture and textiles. In the case of nautical applications, biofouling, meaning damage during service by marine organisms, represents a significant issue. To address this problem, a number of measures can be taken: these include the introduction of various types of fillers, mainly mineral, in composites, tailored treatment of fibers, and hybrid approaches, including a number of different modifications, such as matrix or fiber grafting. This review reports the state of the art in the various studies carried out to elucidate the performance of natural fiber composites and hybrids as regards water absorption and more specifically exposure to seawater for a prolonged time so as to simulate service conditions. The perspectives on the use of natural fiber composites (NFCs) in aquatic environments will be discussed with respect to the possible onset of degradation by biofouling. Full article
(This article belongs to the Section Composites Applications)
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<p>Application of plant biomass in marine structures [<a href="#B12-jcs-08-00532" class="html-bibr">12</a>]. Reproduced from Iwuozor et al., 2024 with permission.</p>
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<p>Micro- and macro-biofouling evolution [<a href="#B46-jcs-08-00532" class="html-bibr">46</a>]. Reproduced from Gizer et al., 2019, licensed under Creative Commons 3.0.</p>
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<p>Biofouling tests (six months). Flax/epoxy plate: (<b>a</b>) unprotected before immersion; (<b>b</b>) unprotected after immersion; (<b>c</b>) protected after immersion. Hemp/epoxy plate: (<b>d</b>) unprotected before immersion; (<b>e</b>) unprotected after immersion; (<b>f</b>) protected after immersion [<a href="#B67-jcs-08-00532" class="html-bibr">67</a>]. Reproduced from Haramina et al., 2023 under Creative Commons 4.0.</p>
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<p>Weight gain vs. immersion time in different conditions for flax–epoxy composites [<a href="#B149-jcs-08-00532" class="html-bibr">149</a>]. Reproduced with permission from Yan and Chouw (2015).</p>
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<p>Mechanisms leading to interface degradation and composite swelling due to water absorption [<a href="#B148-jcs-08-00532" class="html-bibr">148</a>]. (<b>a</b>) Condition of fiber before water exposure; (<b>i</b>) Start of water exposure (water diffusion), (<b>ii</b>) Prolonged exposure before swelling (capillary diffusion); (<b>b</b>) Start of fiber swelling; (<b>iii</b>) Water molecules transport phenomena; (<b>c</b>) Effect of combined mechanisms. Reproduced with permission from Azka et al., 2024.</p>
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<p>Comparison of water absorption between flax fiber composites and jute fiber composites, untreated (AR) and sodium bicarbonate-treated (T) [<a href="#B229-jcs-08-00532" class="html-bibr">229</a>]. Reproduced with permission from Fiore et al., 2019.</p>
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40 pages, 18711 KiB  
Article
Testing, Experimental Design, and Numerical Analysis of Nanomechanical Properties in Epoxy Hybrid Systems Reinforced with Carbon Nanotubes and Graphene Nanoparticles
by Giovanni Spinelli, Rosella Guarini, Todor Batakliev, Liberata Guadagno and Marialuigia Raimondo
Polymers 2024, 16(23), 3420; https://doi.org/10.3390/polym16233420 - 5 Dec 2024
Viewed by 694
Abstract
Hybrid nanocomposites incorporating multiple fillers are gaining significant attention due to their ability to enhance material performance, offering superior properties compared to traditional monophase systems. This study investigates hybrid epoxy-based nanocomposites reinforced with multi-walled carbon nanotubes (MWCNTs) and graphene nanosheets (GNs), introduced at [...] Read more.
Hybrid nanocomposites incorporating multiple fillers are gaining significant attention due to their ability to enhance material performance, offering superior properties compared to traditional monophase systems. This study investigates hybrid epoxy-based nanocomposites reinforced with multi-walled carbon nanotubes (MWCNTs) and graphene nanosheets (GNs), introduced at two different weight concentrations of the mixed filler, i.e., 0.1 wt% and 0.5 wt% which are, respectively, below and above the Electrical Percolation Threshold (EPT) for the two binary polymer composites that solely include one of the two nanofillers, with varying MWCNTs:GNs ratios. Mechanical properties, such as contact depth, hardness, and reduced modulus, were experimentally assessed via nanoindentation, while morphological analysis supported the mechanical results. A Design of Experiments (DoE) approach was utilized to evaluate the influence of filler concentrations on the composite’s mechanical performance, and Response Surface Methodology (RSM) was applied to derive a mathematical model correlating the filler ratios with key mechanical properties. The best and worst-performing formulations, based on hardness and contact depth results, were further investigated through detailed numerical simulations using a multiphysics software. After validation considering experimental data, the simulations provided additional insights into the mechanical behavior of the hybrid composites. This work aims to contribute to the knowledge base on hybrid composites and promote the use of computational modeling techniques for optimizing the design and mechanical performance of advanced materials. Full article
(This article belongs to the Special Issue Epoxy Polymers and Composites)
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<p>Chemical particulars of the precursor, reactive diluent, and curing agent, as well as main features of both carbon-based nanofillers: MWCNTs and GNs.</p>
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<p>Nanomechanical test system for innovative material characterization.</p>
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<p>Real optical image of nanoindentation test trace performed on the surface of HYB 0.5% (1:1) sample and schematic representation of the indentation matrix.</p>
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<p>Three-dimensional SPM images of the nanoindentation test traces captured on the surfaces of the samples: (<b>a</b>) HYB 0.5% (1:1) and (<b>b</b>) HYB 0.5% (5:1).</p>
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<p>(<b>a</b>) Key model definitions for the numerical analysis. (<b>b</b>) Schematic illustration of the case study numerically investigated.</p>
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<p>Geometrical features of the Berkovich’s indenter tip.</p>
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<p>Schematic view of the experiment design.</p>
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<p>Density (<b>a</b>), reduced modulus (<b>b</b>), hardness (<b>c</b>), and contact depth (<b>d</b>) for all nanocomposites investigated in the present study. In each subplot, the red upward arrow indicates the maximum value for that property, with the numerical value displayed, while the black downward arrow marks the minimum value.</p>
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<p>In (<b>a</b>), a trapezoidal load function utilized for nanomechanical characterization. In (<b>b</b>), the force versus displacement curves for all the samples analyzed.</p>
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<p>DMA curves for the HYB 0.5% (1:1) and HYB 0.1% (5:1) samples: (<b>a</b>) storage modulus vs. temperature; (<b>b</b>) Tan δ vs. temperature.</p>
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<p>Dex Scatter Plot (DSP) and Main Factor Plot (MFP) for the experimental data of the reduced modulus for HYB 0.1% (1:1) in panels (<b>a</b>,<b>c</b>) and HYB 0.1% (5:1) in panels (<b>b</b>,<b>d</b>), respectively.</p>
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<p>Dex Scatter Plot (DSP) and Main Factor Plot (MFP) for the experimental data of the hardness for HYB 0.1% (1:1) in panels (<b>a</b>,<b>c</b>) and HYB 0.1% (5:1) in panels (<b>b</b>,<b>d</b>), respectively.</p>
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<p>Dex Scatter Plot (DSP) and Main Factor Plot (MFP) for the experimental data of the contact depth for HYB 0.1% (1:1) in panels (<b>a</b>,<b>c</b>) and HYB 0.1% (5:1) in panels (<b>b</b>,<b>d</b>), respectively.</p>
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<p>Response surface plots representing the mechanical properties of the two HYB formulations. Subplots (<b>a</b>,<b>b</b>) display the reduced modulus for the 0.1% and 0.5% HYB compositions, respectively. Subplots (<b>c</b>,<b>d</b>) illustrate the hardness values for each formulation, while (<b>e</b>,<b>f</b>) depict the contact depth. Experimental data points are marked with black dots, demonstrating the fit of the surface to the measured values. The color bar in each subplot shows the range of variability for each property.</p>
Full article ">Figure 14 Cont.
<p>Response surface plots representing the mechanical properties of the two HYB formulations. Subplots (<b>a</b>,<b>b</b>) display the reduced modulus for the 0.1% and 0.5% HYB compositions, respectively. Subplots (<b>c</b>,<b>d</b>) illustrate the hardness values for each formulation, while (<b>e</b>,<b>f</b>) depict the contact depth. Experimental data points are marked with black dots, demonstrating the fit of the surface to the measured values. The color bar in each subplot shows the range of variability for each property.</p>
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<p>The z-axis displacement versus the entire time interval [0, 0.3] s for the HYB 0.5% (1:1) sample in (<b>a</b>) and the HYB 0.5% (5:1) sample in (<b>b</b>).</p>
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<p>The contact depth measurements for HYB 0.5% (1:1) in (<b>a</b>) and HYB 0.5% (5:1) in (<b>b</b>) are shown at the time point t = 0.13 s, where the maximum contact depth occurs. The applied load is 10,000 µN. The contour lines emphasize the distinct indentation patterns for each sample.</p>
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<p>Indentation imprint at maximum contact depth for evaluating projected areas (Aproj) under an applied load of 10,000 µN. Panels (<b>a</b>,<b>b</b>) show the 3D views for the HYB 0.5% (1:1) and HYB 0.5% (5:1) samples, respectively, with the corresponding 2D top views displayed in (<b>c</b>,<b>d</b>).</p>
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<p>The z-axis displacement (D) over time (T) during the loading (<b>a</b>) and unloading phases (<b>b</b>) to evaluate the depth rate (DR) of the selected specimens as the slope of the linear fitting curve.</p>
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<p>The z-axis displacement versus thickness at some selected instants of time for HYB 0.5% 1:1 during loading phase in (<b>a</b>) and unloading phase in (<b>b</b>). Same results for HYB 0.5% 5:1 sample during load phase in (<b>c</b>) and unloading phase in (<b>d</b>).</p>
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<p>Average Von Mises stress for HYB 0.5% (1:1) and HYB 0.5% (5:1) samples, assessed over the full domain in (<b>a</b>) and on the upper surface in (<b>b</b>), respectively.</p>
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<p>The 3D sectional view of the Von Mises stress measured at t = 0.13 s within the materials, displayed for HYB 0.5% (1:1) in panel (<b>a</b>) and HYB 0.5% (5:1) in panel (<b>b</b>).</p>
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<p>Von Mises stress recorded at the time instant t = 0.13 s for and HYB 0.5% (1:1) in (<b>a</b>) and (<b>b</b>), respectively.</p>
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<p>Mechanical energy flux, z-component, transferred during the entire time windows of nanoindentation test for HYB 0.5% (1:1) in (<b>a</b>) and HYB 0.5% (5:1) in (<b>b</b>).</p>
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<p>Total elastic strain energy stored in the two formulations, HYB 0.5% (1:1) and HYB 0.5% (5:1), evaluated on the overall volume during the entire time windows of nanoindentation test.</p>
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<p>Cauchy-Green tensor, z-component, for HYB 0.5% (1:1) and HYB 0.5% (5:1) samples in (<b>a</b>) and schematic representation of the dynamic point at which it is evaluated in (<b>b</b>).</p>
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<p>3D cross-sectional views of Cauchy-Green tensor, z-component, for HYB 0.5% (1:1) and HYB 0.5% (5:1) samples in (<b>a</b>) and (<b>b</b>), respectively.</p>
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<p>FESEM images of the HYB 0.5% (1:1) and HYB 0.5% (5:1) nanocomposites.</p>
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<p>Deflection error and TUNA current images of the HYB 0.5% (1:1) and HYB 0.5% (5:1) nanocomposites.</p>
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<p>Correlation between experimental and computational results on a micrometric scale for the sample HYB 0.1% (1:5).</p>
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22 pages, 14597 KiB  
Article
Preparation and Characterization of Graphene and Carbon Nanotube Hybrid Polydimethylsiloxane Composites for Protective Coating Applications
by Panayiotis Ketikis, Ioannis Tsalas, Panagiotis A. Klonos, George Pilatos, Tatiana Giannakopoulou, Apostolos Kyritsis, Christos Trapalis and Petroula A. Tarantili
J. Compos. Sci. 2024, 8(12), 499; https://doi.org/10.3390/jcs8120499 - 1 Dec 2024
Viewed by 612
Abstract
In this work, the synergistic effect of graphene nanosheets (GNs), as well as multiwalled carbon nanotubes (MWCNTs), as reinforcing agents of polydimethylsiloxane (PDMS) was investigated, in order to explore the possibilities of designing composite materials, tailored for use in the field of coatings, [...] Read more.
In this work, the synergistic effect of graphene nanosheets (GNs), as well as multiwalled carbon nanotubes (MWCNTs), as reinforcing agents of polydimethylsiloxane (PDMS) was investigated, in order to explore the possibilities of designing composite materials, tailored for use in the field of coatings, which might be, in fact, a very interesting application. It was shown that the addition of GNs and MWCNTs in PDMS matrices significantly improves the thermal stability of the obtained nanocomposites, especially those reinforced exclusively with GNs. The tensile tests indicated that strength increased for all the examined composites. It was also observed that the Young’s moduli had an increasing trend, with the exception of the composites containing only GNs, while those reinforced solely with MWCNTs exhibited the best performance. The O2 permeability measurements revealed that the highest reduction in the permeability was observed in GN-MWCNT/PDMS composite membranes, in comparison to those reinforced only with graphene or carbon nanotubes. Dielectric relaxation spectroscopy showed that all the examined composites, and especially those of MWCNTs, possess electrical conductivity, apart from the samples reinforced exclusively with graphene. The electromagnetic shielding effectiveness was also improved at higher filler loadings, which is more evident in composites reinforced with MWCNTs. It was concluded that the improved properties of the above studied hybrid composites make them suitable for protective coating applications. Full article
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Figure 1

Figure 1
<p>XRD spectra for GN–MWCNT/PDMS (<span class="html-italic">w</span>/<span class="html-italic">w</span>) composites with total reinforcement concentrations of (<b>a</b>) 1 phr, (<b>b</b>) 2 phr, and (<b>c</b>) 4 phr.</p>
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<p>SEM micrographs of PDMS composites, reinforced with (<b>a</b>,<b>b</b>) 1 phr 10:90, (<b>c</b>,<b>d</b>) 1 phr 50:50, and (<b>e</b>,<b>f</b>) 4 phr 50:50, GN–MWCNT ratio.</p>
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<p>Raman spectra of graphene, carbon nanotubes, and hybrid GN–MWCNT/PDMS (<span class="html-italic">w</span>/<span class="html-italic">w</span>) composites with total concentrations of (<b>a</b>) 1 phr, (<b>b</b>) 2 phr, and (<b>c</b>) 4 phr.</p>
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<p>DSC curves during cooling and heating, for the non-reinforced PDMS and 1 phr GN–MWCNT/PDMS composites.</p>
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<p>TGA curves of the 1 phr GN–MWCNT/PDMS composites: (<b>a</b>) mass change and (<b>b</b>) derivative of mass change, versus temperature.</p>
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<p>Comparative bar charts of (<b>a</b>) tensile strength and (<b>b</b>) modulus of elasticity of GN–MWCNT/PDMS composites, for different concentrations and reinforcement ratios.</p>
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<p>Comparative bar chart of O<sub>2</sub> permeability of the GN–MWCNT/PDMS composites, for a total concentration of 1 phr.</p>
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<p>Comparative histogram of O<sub>2</sub> permeability of the GN–MWCNTs/PDMS composites for reinforcement ratios of: (<b>a</b>) 50:50 and (<b>b</b>) 10:90 <span class="html-italic">w</span>/<span class="html-italic">w</span>.</p>
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<p>DRS diagrams of conductivity vs. frequency for the unreinforced PDMS and the GN–MWCNT/PDMS hybrid composites with total concentrations of (<b>a</b>) 1 phr, (<b>b</b>) 2 phr, and (<b>c</b>) 4 phr.</p>
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<p>Schematic representation of the formation of a hybrid GN–MWCNT conductive path (for electrons) within the polymeric matrix.</p>
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<p>Electrical conductivity of PDMS composites with various GN–MWCNT (<span class="html-italic">w</span>/<span class="html-italic">w</span>) ratios, at a frequency of 100 mHz.</p>
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<p>EMI shielding effectiveness in the frequency range of 8.2–12.4 GHz for GN–MWCNT/PDMS composites composite membranes with (<b>a</b>) 1 phr, (<b>b</b>) 2 phr, and (<b>c</b>) 4 phr content or reinforcement.</p>
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<p>EMI shielding effectiveness in the frequency range of 8.2-12.4 GHz for composite membranes with ratios of (<b>a</b>) 50:50, (<b>b</b>) 10:90, and (<b>c</b>) 0:100 GN–MWCNT (<span class="html-italic">w</span>/<span class="html-italic">w</span>)/PDMS.</p>
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<p>Reflection (R), absorption (A), and transmission (T) components in the frequency range of 8.2–12.4 GHz for the composites (<b>a</b>) 1 phr, (<b>b</b>) 2 phr, and (<b>c</b>) 4 phr, 50:50 (<span class="html-italic">w</span>/<span class="html-italic">w</span>) GN–MWCNT/PDMS.</p>
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<p>Reflection (R), absorption (A), and transmission (T) components in the frequency range of 8.2–12.4 GHz for the composites (<b>a</b>) 1 phr, (<b>b</b>) 2 phr, and (<b>c</b>) 4 phr, 10:90 (<span class="html-italic">w</span>/<span class="html-italic">w</span>) GN–MWCNT/PDMS.</p>
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18 pages, 6363 KiB  
Article
Hybrid Alumina–Silica Filler for Thermally Conductive Epoxidized Natural Rubber
by Hassarutai Yangthong, Phattarawadee Nun-Anan, Apinya Krainoi, Boonphop Chaisrikhwun, Seppo Karrila and Suphatchakorn Limhengha
Polymers 2024, 16(23), 3362; https://doi.org/10.3390/polym16233362 - 29 Nov 2024
Viewed by 463
Abstract
Thermally conductive composites were prepared based on epoxidized natural rubber (ENR) filled with alumina, silica, and hybrid alumina and silica. The thermal conductivity and mechanical properties were assessed. It was observed that the interactions of polar functional groups in the fillers and epoxy [...] Read more.
Thermally conductive composites were prepared based on epoxidized natural rubber (ENR) filled with alumina, silica, and hybrid alumina and silica. The thermal conductivity and mechanical properties were assessed. It was observed that the interactions of polar functional groups in the fillers and epoxy group in ENR supported a fine dispersion of filler in the ENR matrix. The mechanical properties were improved with alumina, silica, and hybrid alumina/silica loadings. The ENR/Silica composite at 50 phr of silica provided the highest 60 shore A hardness, a maximum 100% modulus up to 0.37 MPa, and the highest tensile strength of 27.3 MPa, while ENR/Alumina with 50 phr alumina gave the best thermal conductivity. The hybrid alumina/silica filler at 25/25 phr significantly improved the mechanical properties and thermal conductivity in an ENR composite. That is, the thermal conductivity of the ENR/Hybrid filler was 2.23 W/mK, much higher than that of gum ENR (1.16 W/mK). The experimental results were further analyzed using ANOVA and it was found that the ENR/Hybrid filler showed significant increases in mechanical and thermal properties compared to gum ENR. Moreover, silica in the hybrid composites contributed to higher strength when compared to both gum ENR and ENR/Alumina composites. The hybrid filler system also favors process ability with energy savings. As a result, ENR filled with hybrid alumina/silica is an alternative thermally conductive elastomeric material to expensive silicone rubber, and it could have commercial applications in the fabrication of electronic devices, solar energy conversion, rechargeable batteries, and sensors. Full article
(This article belongs to the Special Issue Advances in Functional Rubber and Elastomer Composites II)
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Graphical abstract
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<p>Mixing steps of ENR composites with alumina, silica, and hybrid fillers, following the formulations in <a href="#polymers-16-03362-t001" class="html-table">Table 1</a>.</p>
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<p>FTIR spectra of ENR composites with alumina, silica, and hybrid fillers.</p>
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<p>Possible chemical reactions between ENR and hybrid filler, (<b>a</b>) rubber-filler interaction, (<b>b</b>) hydrogen bonding between alumina and silica, (<b>c</b>) hydrogen bonding between ENR and silica, and (<b>d</b>) hydrogen bonding of ENR and alumina.</p>
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<p>SEM micrographs of unfilled ENR (<b>a</b>) and ENR/Alumina (<b>b</b>), ENR/Silica (<b>c</b>), and ENR/Hybrid fillers (<b>d</b>) at 20,000× magnification.</p>
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<p>BSE-SEM (<b>a</b>) when (A)–(C) is elemental spectrum of each point on matrix, and SEM-EDX (<b>b</b>) images of ENR/Hybrid filler.</p>
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<p>Hardness of ENR composites with alumina, silica, and hybrid fillers. a–d: Different letters within same picture indicate statistically significant differences at <span class="html-italic">p</span> &lt; 0.05, based on one-way ANOVA.</p>
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<p>Mechanical properties: modulus at 100% (<b>a</b>), tensile strength (<b>b</b>), and elongation at break (<b>c</b>) of ENR composites, before and after aging at 100 °C for 48 h. a–h: Different letters within same picture represent statistically significant differences at <span class="html-italic">p</span> &lt; 0.05, based on one-way ANOVA.</p>
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<p>Thermal conductivity (<b>a</b>) and schematic diagram (<b>b</b>) of ENR composites. a–d: Different letters within same picture represent statistically significant differences at <span class="html-italic">p</span> &lt; 0.05, based on one-way ANOVA.</p>
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<p>Temperature dependence of storage modulus (<b>a</b>) and of tan <math display="inline"><semantics> <mrow> <mi>δ</mi> </mrow> </semantics></math> (<b>b</b>) for ENR composites with alumina, silica, and hybrid fillers.</p>
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23 pages, 19499 KiB  
Article
Investigation of 3D Printed Self-Sensing UHPC Composites Using Graphite and Hybrid Carbon Microfibers
by Han Liu, Simon Laflamme, Bin Cai, Ping Lyu, Sri Sritharan and Kejin Wang
Sensors 2024, 24(23), 7638; https://doi.org/10.3390/s24237638 - 29 Nov 2024
Viewed by 392
Abstract
This paper explores the development of 3D-printed self-sensing Ultra-High Performance Concrete (UHPC) by incorporating graphite (G) powder, milled carbon microfiber (MCMF), and chopped carbon microfiber (CCMF) as additives into the UHPC matrix to enhance piezoresistive properties while maintaining workability for 3D printing. Percolation [...] Read more.
This paper explores the development of 3D-printed self-sensing Ultra-High Performance Concrete (UHPC) by incorporating graphite (G) powder, milled carbon microfiber (MCMF), and chopped carbon microfiber (CCMF) as additives into the UHPC matrix to enhance piezoresistive properties while maintaining workability for 3D printing. Percolation curves were established to identify optimal filler inclusion levels, and a series of compressive tests, including quasi-static cyclic, dynamic cyclic, and monotonic compressive loading, were conducted to evaluate the piezoresistive and mechanical performance of 29 different mix designs. It was found that incorporating G powder improved the conductivity of the UHPC but decreased compressive strength for both mold-cast and 3D-printed specimens. However, incorporating either MCMF or CCMF into the UHPC resulted in the maximum 9.8% and 19.2% increase in compressive strength and Young’s modulus, respectively, compared to the plain UHPC. The hybrid combination of MCMF and CCMF showed particularly effective in enhancing sensing performance, achieving strain linearity over 600 με. The best-preforming specimens (3G250M250CCMF) were fabricated using 3 wt% of G, 0.25 wt% of MCMF, and 0.25 wt% of CCMF, yielding a maximum strain gauge factor of 540, a resolution of 68 με, and an accuracy of 4.5 με under axial compression. The 3D-printed version of the best-performing specimens exhibited slightly diminished piezoresistive and mechanical behaviors compared to their mold-cast counterparts, yielding a maximum strain gauge factor of 410, a resolution of 99 με, and an accuracy of 8.6 με. Full article
(This article belongs to the Section Sensor Materials)
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<p>Illustration of the electrical percolation process: (<b>a</b>) UHPC-only (without fiber); (<b>b</b>) G-only; (<b>c</b>) G + MCMF; (<b>d</b>) G + CCMF; (<b>e</b>) G + MCMF + CCMF.</p>
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<p>Magnified pictures of dry mixture components.</p>
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<p>Fabrication process of the mold-cast and 3D-printed self-sensing UHPC specimen.</p>
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<p>(<b>a</b>) Picture of the 3D printer; (<b>b</b>) schematic illustration of the 3D-printed rectangular prism showing the overall geometry dimension and the directional description of 3DP process; (<b>c</b>) directional description of the nozzle path; (<b>d</b>) picture of the 3DP process.</p>
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<p>Pictures showing (<b>a</b>) overall experimental setup used to characterize sensing properties; (<b>b</b>) closeup view on a tested specimen; (<b>c</b>) 3DP specimen after brittle failure.</p>
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<p>Percolation curves obtained from 28-day resistivity measurements for (<b>a</b>) single MCMF versus CCMF doping with the inset showing the percolation curve for G filling; (<b>b</b>) dual doping (MCMF + CCMF).</p>
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<p>Strain sensing performance for key mix designs under quasi-static cyclic loading test for specimens (<b>a</b>) 0G0CMF; (<b>b</b>) 3G0CMF; (<b>c</b>) 3G1000MCMF; (<b>d</b>) 3D500CCMF; (<b>e</b>) 3G125M500CCMF; (<b>f</b>) 3G250M250CCMF; (<b>g</b>) 3G250M500CCMF; (<b>h</b>) 3DP-3G250M250CCMF. I don’t think we used hyphen in this figure. All symbols are minus sign. Same as below.</p>
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<p>Time histories of electrical and strain measurements under increased loading frequency for specimens (<b>a</b>) 0G0CMF; (<b>b</b>) 3G0CMF; (<b>c</b>) 3G1000MCMF; (<b>d</b>) 3D500CCMF; (<b>e</b>) 3G125M500CCMF; (<b>f</b>) 3G250M250CCMF; (<b>g</b>) 3G250M500CCMF; (<b>h</b>) 3DP-3G250M250CCMF.</p>
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<p>Stress strain curve for (<b>a</b>) G dopant; (<b>b</b>) selected 3DP versus mold-cast specimens.</p>
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<p>Plots of -FCR measured from the monotonic compressive loading test for specimens under representative mix designs.</p>
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19 pages, 20336 KiB  
Article
Comparative Investigation of the Anammox Process Using Free-Floating Carriers of Activated Sludge-Attached Biocenosis
by Yury A. Nikolaev, Timur A. Kanapatskiy, Vladimir A. Grachev, Alexander G. Dorofeev, Yury V. Litti, Andrey V. Mardanov, Alexey Yu. Kozhusko, Evgeny V. Gruzdev, Yulia Yu. Berestovskaya and Nikolay V. Pimenov
Water 2024, 16(23), 3363; https://doi.org/10.3390/w16233363 - 22 Nov 2024
Viewed by 511
Abstract
For ammonium removal from wastewater, anammox technologies are among the most efficient and rapidly developing ones. Due to the low growth rate of anammox bacteria and their sensitivity to various inhibitors, technologies using attached biocenosis carriers (ABCs) provide for reliable operation. The goal [...] Read more.
For ammonium removal from wastewater, anammox technologies are among the most efficient and rapidly developing ones. Due to the low growth rate of anammox bacteria and their sensitivity to various inhibitors, technologies using attached biocenosis carriers (ABCs) provide for reliable operation. The goal of the present work was to investigate a new ABC type, ETEK biochips based on a nonwoven fibrous material. The work involved the techniques of materials science (design of a new ABC type) and physical modeling of the anammox process (in a laboratory bioreactor), as well as electron microscopy and molecular profiling of activated sludge communities. Comparison of the ETEK biochips with the ABCs of foamed polyethylene BF33 and Mutag revealed more rapid accumulation (5-fold) of the activated sludge biomass on ETEK biochips upon reactor launching, as well as comparable buoyancy and reactor productivity regarding N removal. The specific rate of nitrogen removal obtained with ETEK biochips considerably exceeded that for foamed polyethylene with a filler: 1.5–3 times higher per chip and 1.5 times higher per activated sludge biomass unit. The studied ABC shared the same issue of floating to the surface due to the active formation of gas (N2). The algorithm for calculating the downward flows in bioreactors with rapidly surfacing ABC is proposed, and a new hydrodynamic type of a bioreactor (with hybrid hydrodynamics) is described, a moving bed–sequencing batch reactor (MB-SBR). Full article
(This article belongs to the Section Wastewater Treatment and Reuse)
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<p>Biochips used in the work as attached biocenosis carriers: ETEK biochip (<b>a</b>), BF33 (<b>b</b>), and MutagBioChip30™ (<b>c</b>). Scale bar, 10 mm.</p>
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<p>Isometric drawing of the MBBR-SBR anammox: nipple insets (<b>1</b>); inner volume (<b>2</b>); water jacket (<b>3</b>); sites for sampling and oxygen sensor installation (<b>4</b>).</p>
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<p>The technological scheme of MBBR-SBR anammox. Designations: <b>1</b>, computer; <b>2</b>, a PLK 154 Oven programmable controller; <b>3</b>, AKPM-1-01P oximeter; <b>4</b>, Siemens LOGO logical module; <b>5</b>, compressor; <b>6</b>, circulation pump; <b>7</b>, oxygen sensor; <b>8</b>, protective grid; <b>9</b>, air for aeration. Color coding: red, 220 V; green, analog signal; black, digital signal; blue, liquid recycle; light blue, air.</p>
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<p>Electron microscopy of sections of the ETEK (<b>A</b>), BF33 (<b>B</b>), and Mutag biochips (<b>C</b>) at low magnification: frontal view from the top (<b>T</b>) of chips and side view of section (<b>S</b>). Scale bar, 500 µm.</p>
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<p>Dynamics of removal of mineral nitrogen species (mg/L) from experimental reactors with ETEK (<b>1</b>), BF33 (<b>2</b>), and Mutag (<b>3</b>) biochips.</p>
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<p>Biochips after 1.5 months of incubation with the anammox-activated sludge: ETEK (<b>a</b>), BF33 (<b>b</b>), and Mutag (<b>c</b>).</p>
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<p>Electron micrographs of the biofilms developing on the ETEK (<b>A</b>), BF33 (<b>B</b>), and Mutag biochips (<b>C</b>). Bar length is 1 μm in (<b>C</b>) (<b>right</b>), 2 μm in (<b>A</b>,<b>B</b>) (<b>right</b>), 5 μm in (<b>A</b>–<b>C</b>) (<b>left</b>).</p>
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<p>Taxonomic composition of the studied samples according to the sequences of the 16S rRNA amplicons.</p>
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<p>Multidimensional scaling of the Jaccard similarity index between microbial communities of the anammox reactors: inoculum (circle) and communities of 127 (squares) and 150 days (triangles). Color coding: green, inoculum; purple, ETEK; blue, Mutag; and red, BF33.</p>
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19 pages, 5393 KiB  
Article
Effect of Natural Fiber and Biomass on Acoustic Performance of 3D Hybrid Fabric-Reinforced Composite Panels
by Shabnam Nazari, Tatiana Alexiou Ivanova, Rajesh Kumar Mishra, Miroslav Müller, Mehdi Akhbari and Zohreh Esfahani Hashjin
Materials 2024, 17(23), 5695; https://doi.org/10.3390/ma17235695 - 21 Nov 2024
Viewed by 490
Abstract
This research investigated the sound insulation performance of 3D woven hybrid fabric-reinforced composites using natural fibers, such as jute, along with E-glass and biomass derived from agro-waste, e.g., coffee husk and waste palm fiber. The composites made from pure E-glass, pure jute, and [...] Read more.
This research investigated the sound insulation performance of 3D woven hybrid fabric-reinforced composites using natural fibers, such as jute, along with E-glass and biomass derived from agro-waste, e.g., coffee husk and waste palm fiber. The composites made from pure E-glass, pure jute, and hybrid glass–jute configurations were tested for sound absorbance at frequencies of 1000 Hz and 10,000 Hz. A sound insulation chamber was used for measuring the sound reduction levels. Results show that the sound insulation performance of the panels was remarkably enhanced with composites containing natural fiber reinforcements. The jute-based composites provided the maximum insulation of sound, with waste palm fiber fillers in particular. At a frequency of 10,000 Hz, a noise reduction reaching 44.9 dB was observed. The highest sound absorption was observed in the 3D woven jute composites with the additive of waste palm fiber, which outperformed the other samples. When comparing the effect of coffee husk and palm fiber as biomass fillers, both exhibited notable improvements in sound insulation, but the palm fiber generally performed better across different samples. Although panels containing palm fiber additives appeared to reduce sound more than those containing coffee husk, statistical analysis revealed no significant difference between the two, indicating that both are efficient and eco-friendly fillers for soundproofing applications. One-way analysis of variance (ANOVA) confirmed the significance of the effect of reinforcing structures and biofillers on acoustic performance. This study demonstrated the possibility of using sustainable green materials for soundproofing applications within various industries. Full article
(This article belongs to the Section Green Materials)
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<p>Schematic of the research design.</p>
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<p>Images of the weaving machine producing 3D woven fabric at Novavaran Sanat Silk Co., Ltd., Kashan, Iran.</p>
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<p>An image of the (<b>a</b>) (3DGF), (<b>b</b>) (3DJF), and (<b>c</b>) (3DJGF).</p>
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<p>Overall methodology for preparing the 3D spacer composite samples. (<b>a</b>) Process flow chart, and (<b>b</b>) material flow chart.</p>
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<p>Samples of the produced 3D hybrid composite panels.</p>
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<p>View of the sound measuring device (a chamber to act as an obstacle to sound transmission) in the laboratory.</p>
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<p>Comparative line graph illustrating the sound insulation performance of different materials (no filler, palm fiber, and coffee husk) at two frequencies, 1000 Hz and 10,000 Hz. The error bars around each point represent data variability and uncertainty at each frequency.</p>
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<p>(<b>a</b>) Bar chart, (<b>b</b>) line chart, and (<b>c</b>) 3D bar chart illustrating the sound reduction levels for different materials at both 1000 Hz and 10,000 Hz frequencies.</p>
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<p>(<b>a</b>) Bar chart, (<b>b</b>) line chart, and (<b>c</b>) 3D bar chart illustrating the sound reduction levels for different materials at both 1000 Hz and 10,000 Hz frequencies.</p>
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26 pages, 8526 KiB  
Article
Eco-Friendly Wall Cladding Panels from Recycled Fishing Gear and Clamshell Waste
by Zakariae Belmokhtar, Patrice Cousin, Saïd Elkoun and Mathieu Robert
J. Compos. Sci. 2024, 8(11), 484; https://doi.org/10.3390/jcs8110484 - 20 Nov 2024
Viewed by 549
Abstract
Eco-friendly wall cladding panels were developed from fishing industry waste by incorporating discarded ropes, wood fibers from lobster cages, and clamshell powder. Four panel formulations were investigated using MAPP and MAPE coupling agents: FRW-M (97% fishing rope), 30WF-M (67% rope with 30% wood [...] Read more.
Eco-friendly wall cladding panels were developed from fishing industry waste by incorporating discarded ropes, wood fibers from lobster cages, and clamshell powder. Four panel formulations were investigated using MAPP and MAPE coupling agents: FRW-M (97% fishing rope), 30WF-M (67% rope with 30% wood fibers), 30CS-M (67% rope with 30% clamshell powder), and a hybrid 15CS15WF-M (67% rope with 15% each of wood fibers and clamshell powder). A DSC analysis revealed that clamshell powder addition reduced melting temperatures and crystallinity, while wood fiber incorporation led to slight increases in melting temperatures. The hybrid formulation exhibited enhanced crystallization temperatures despite lower overall crystallinity. A dynamic mechanical analysis showed an 85% improvement in storage modulus for the hybrid panel, with flexural testing demonstrating a 202% increase in modulus and 20% increase in strength. SEM-EDS analysis confirmed improved filler dispersion and interfacial adhesion in the hybrid formulation. Water absorption was lowest in FRW-M and highest in 30WF-M, while burning rate tests showed 30CS-M and 30WF-M as the best and worst performers, respectively. The hybrid formulation emerged as the optimal solution, combining enhanced mechanical properties with improved water resistance and fire retardancy, presenting a viable sustainable alternative for wall cladding applications. Full article
(This article belongs to the Section Biocomposites)
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<p>(<b>a</b>) FRW-M panel; (<b>b</b>) 30WF-M panel; (<b>c</b>) 30CS-M panel; (<b>d</b>) 15CS15WF-M panel.</p>
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<p>(<b>a</b>) FRW-M panel; (<b>b</b>) 30WF-M panel; (<b>c</b>) 30CS-M panel; (<b>d</b>) 15CS15WF-M panel.</p>
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<p>Flammability test set-up according to ASTM D635-22 [<a href="#B33-jcs-08-00484" class="html-bibr">33</a>].</p>
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<p>Thermogravimetric analysis of the clamshell powder.</p>
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<p>XRD of the clamshell powder.</p>
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<p>(<b>a</b>) Heating DSC curves of the panels; (<b>b</b>) cooling DSC curves of the panels.</p>
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<p>Flexural Stress–strain graph of the four panels.</p>
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<p>SEM micrographs at 30× magnification of (<b>a</b>) FRW-M sample; (<b>b</b>) 30CS-M sample; (<b>c</b>) 30WF-M sample; (<b>d</b>) 15CS15WF-M sample.</p>
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<p>SEM micrographs at 30× magnification of (<b>a</b>) FRW-M sample; (<b>b</b>) 30CS-M sample; (<b>c</b>) 30WF-M sample; (<b>d</b>) 15CS15WF-M sample.</p>
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<p>SEM micrographs at 800× magnification of (<b>a</b>) FRW-M sample; (<b>b</b>) 30CS-M sample; (<b>d</b>) 15CS15WF-M sample; (<b>f</b>) 30WF-M sample; Calcium EDS mapping of (<b>c</b>) 30CS-M; (<b>e</b>) 15CS15WF-M.</p>
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<p>SEM micrographs at 800× magnification of (<b>a</b>) FRW-M sample; (<b>b</b>) 30CS-M sample; (<b>d</b>) 15CS15WF-M sample; (<b>f</b>) 30WF-M sample; Calcium EDS mapping of (<b>c</b>) 30CS-M; (<b>e</b>) 15CS15WF-M.</p>
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<p>(<b>a</b>) Storage modulus of the four panels; (<b>b</b>) loss modulus of the four panels; (<b>c</b>) tan (δ) of the four panels.</p>
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<p>(<b>a</b>) Storage modulus of the four panels; (<b>b</b>) loss modulus of the four panels; (<b>c</b>) tan (δ) of the four panels.</p>
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<p>Water absorption of the panels.</p>
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<p>Burning rate of the panels.</p>
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<p>Burning behavior of (<b>a</b>) FRW-M sample; (<b>b</b>) 30WF-M sample; (<b>c</b>) 30CS-M sample; (<b>d</b>) 15CS15WF-M sample.</p>
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<p>Burning behavior of (<b>a</b>) FRW-M sample; (<b>b</b>) 30WF-M sample; (<b>c</b>) 30CS-M sample; (<b>d</b>) 15CS15WF-M sample.</p>
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14 pages, 5833 KiB  
Article
Performance of the GH4169 Joint Using a Novel Ni-Based Amorphous Brazing Filler Metal
by Xiaohong Yang, Kaitao Zhu, Dan Huang and Lin Yang
Metals 2024, 14(11), 1274; https://doi.org/10.3390/met14111274 - 9 Nov 2024
Viewed by 538
Abstract
A novel Ni-Cr-Si-B filler metal (JNi-5) was designed and further fabricated into the amorphous brazing filler metal for joining the GH4169 alloy. The effect of brazing temperature on the microstructure and mechanical properties of GH4169 joints was investigated. The typical microstructure of the [...] Read more.
A novel Ni-Cr-Si-B filler metal (JNi-5) was designed and further fabricated into the amorphous brazing filler metal for joining the GH4169 alloy. The effect of brazing temperature on the microstructure and mechanical properties of GH4169 joints was investigated. The typical microstructure of the joint at 1030 °C is composed of four specific zones: the base metal (BM), heat-affected zone (HAZ), isothermal solidification zone (ISZ), and athermal solidification zone (ASZ). The typical microstructure of the joint is GH4169/(Nb, Mo)-rich boride+(Cr, Nb, Mo)-rich boride/γ(Ni)/Ni-rich boride+γ(Ni)/γ(Ni)/(Cr, Nb, Mo)-rich boride+(Nb, Mo)-rich boride/GH4169. As the temperature increased, the HAZ continued to widen and the ASZ depleted at 1090 °C and 1120 °C. Additionally, the borides within the HAZ coarsened at temperatures of 1090 °C and 1120 °C. At 1030 °C, the fracture path is in the ASZ, and the existence of the brittle phase in the ASZ provides the potential origin for crack growth. The fracture mode is a quasi-cleavage fracture. At 1060 °C, 1090 °C, and 1120 °C, the fracture behavior mainly happened in the HAZ, and the existence of borides in the HAZ provides the potential origin for crack growth. Namely, the shear strength of joints was principally dominated by the brittle precipitations in the HAZ. The fracture mode of these joints is the hybrid ductile. At 1060 °C, the shear strength of the obtained joint is the highest value (693.78 MPa) due to the volume fraction increase in the Ni-based solid solution. Finally, the optimized brazing parameter of 1060 °C/10 min was determined, and the corresponding highest shear strength of 693.78 MPa was obtained owing to the increased content of the Ni-based solid solution in the joint. Full article
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<p>The DTA curve of the JNi-5 filler metal foil.</p>
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<p>Schematic of (<b>a</b>) the sample assembly and (<b>b</b>) the shear test fixture.</p>
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<p>Schematic of the brazing process.</p>
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<p>Typical microstructure and heat-affected zone of the joint: (<b>a</b>) typical microstructure; (<b>b</b>) heat-affected zone.</p>
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<p>Typical microstructure and element distributions of the joint brazed at 1030 °C: (<b>a</b>) typical microstructure; (<b>b</b>) Si; (<b>c</b>) Ni; (<b>d</b>) Cr; (<b>e</b>) Fe; (<b>f</b>) Nb; (<b>g</b>) Mo; (<b>h</b>) B; (<b>i</b>) Y; (<b>j</b>) Co.</p>
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<p>XRD pattern of the joint brazed at 1030 °C.</p>
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<p>The mixing enthalpy between different metal elements with B.</p>
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<p>Microstructure and heat-affected zone of GH4169 joints at different brazing temperatures: (<b>a</b>) 1030 °C; (<b>c</b>) 1060 °C; (<b>e</b>) 1090 °C; (<b>g</b>) 1120 °C; (<b>b</b>,<b>d</b>,<b>f</b>,<b>h</b>) correspond to the enlarged views at the dashed boxes in (<b>a</b>,<b>c</b>,<b>e</b>,<b>g</b>), respectively.</p>
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<p>Microhardness distributions of joints at different brazing temperatures.</p>
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<p>Shear strength of joints at different brazing temperatures.</p>
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<p>Fracture paths of joints at different brazing temperatures: (<b>a</b>) 1030 °C; (<b>b</b>,<b>c</b>) 1060 °C; (<b>d</b>) 1090 °C; (<b>e</b>) 1120 °C.</p>
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<p>Microstructure of the end of the brazed seam at 1060 °C.</p>
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<p>Fracture morphology of joints at different brazing temperatures (confocal microscopy): (<b>a</b>) 1030 °C; (<b>b</b>) 1060 °C; (<b>c</b>) 1090 °C; (<b>d</b>) 1120 °C.</p>
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<p>Fracture morphology of joints at different brazing temperatures (SEM): (<b>a</b>) 1030 °C; (<b>b</b>) 1060 °C; (<b>c</b>) 1090 °C; (<b>d</b>) 1120 °C.</p>
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91 pages, 36341 KiB  
Review
Cryogenic Impact on Carbon Fiber-Reinforced Epoxy Composites for Hydrogen Storage Vessels
by Omar Dagdag and Hansang Kim
J. Compos. Sci. 2024, 8(11), 459; https://doi.org/10.3390/jcs8110459 - 6 Nov 2024
Viewed by 956
Abstract
Carbon fiber-reinforced epoxy (CF/EP) composites are attractive materials for hydrogen storage tanks due to their high strength-to-weight ratio and outstanding chemical resistance. However, cryogenic temperatures (CTs) have a substantial impact on the tensile strength and interfacial bonding of CF/EP materials, producing problems for [...] Read more.
Carbon fiber-reinforced epoxy (CF/EP) composites are attractive materials for hydrogen storage tanks due to their high strength-to-weight ratio and outstanding chemical resistance. However, cryogenic temperatures (CTs) have a substantial impact on the tensile strength and interfacial bonding of CF/EP materials, producing problems for their long-term performance and safety in hydrogen storage tank applications. This review paper investigates how low temperatures affect the tensile strength, modulus, and fracture toughness of CF/EP materials, as well as the essential interfacial interactions between carbon fibers (CFs) and the epoxy matrix (EP) in cryogenic environments. Material toughening techniques have evolved significantly, including the incorporation of nano-fillers, hybrid fibers, and enhanced resin formulations, to improve the durability and performance of CF/EP materials in cryogenic conditions. This review also assesses the hydrogen barrier properties of various composites, emphasizing the importance of reducing hydrogen permeability in order to retain material integrity. This review concludes by highlighting the importance of optimizing CF/EP composite design and fabrication for long-term performance and safety in hydrogen storage systems. It examines the prospects for using CF/EP composites in hydrogen storage tanks, as well as future research directions. Full article
(This article belongs to the Section Fiber Composites)
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<p>Molecular structures of epoxy resin, curing agents, and components of four types of epoxy [<a href="#B8-jcs-08-00459" class="html-bibr">8</a>]. Copyright 2022 Elsevier.</p>
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<p>Relative growth rate of mechanical properties of four type epoxy resin at RT and −196 °C [<a href="#B8-jcs-08-00459" class="html-bibr">8</a>]. Copyright 2022 Elsevier.</p>
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<p>Mechanical properties of different types of epoxy resin at RT and −196 °C: (<b>a</b>) δ tensile strength, (<b>b</b>) E tensile modulus, (<b>c</b>) ε failure strain, (<b>d</b>) impact strength [<a href="#B8-jcs-08-00459" class="html-bibr">8</a>,<a href="#B30-jcs-08-00459" class="html-bibr">30</a>,<a href="#B31-jcs-08-00459" class="html-bibr">31</a>,<a href="#B32-jcs-08-00459" class="html-bibr">32</a>,<a href="#B33-jcs-08-00459" class="html-bibr">33</a>]. Copyright 2022 Elsevier.</p>
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<p>(<b>a</b>) Mechanical properties of CFRP at RT and −196 °C; tensile failure morphology of CFRP. (<b>b</b>) RT and (<b>c</b>) −196 °C (1: fibre pull-out; 2: interfacial debonding; 3: fibre breakage; 4: matrix crack) [<a href="#B8-jcs-08-00459" class="html-bibr">8</a>]. Copyright 2022 Elsevier.</p>
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<p>(<b>a</b>) G′ vs. temperature curve, (<b>b</b>) G″ vs. temperature curve [<a href="#B8-jcs-08-00459" class="html-bibr">8</a>]. Copyright 2022 Elsevier.</p>
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<p>(<b>a</b>) Tan <span class="html-italic">δ</span> vs. temperature curve; (<b>b</b>) crosslinking structure of epoxy; (<b>c</b>) CTE vs. temperature curve [<a href="#B8-jcs-08-00459" class="html-bibr">8</a>]. Copyright 2022 Elsevier.</p>
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<p>Tensile failure morphology of epoxy at (<b>a</b>) RT and (<b>b</b>) −196 °C; (<b>c</b>) stress–strain curve of epoxy at RT and −196 °C [<a href="#B8-jcs-08-00459" class="html-bibr">8</a>]. Copyright 2022 Elsevier.</p>
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<p>Electrical resistance (ER) fragmentation tensile test specimen [<a href="#B35-jcs-08-00459" class="html-bibr">35</a>]. Copyright 2015 Elsevier.</p>
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<p>(<b>a</b>) Data and empirical correlation calculations between △R/R<sub>0</sub> and stress to strain; (<b>b</b>) tensile data of the fragmentation sample (bisphenol A) at RT; (<b>c</b>) tensile findings of the fragmentation sample (bisphenol A) at CT; (<b>d</b>) tensile data of the fragmentation sample (bisphenol F) at RT; and (<b>e</b>) tensile findings of the fragmentation sample (bisphenol F) at CT [<a href="#B35-jcs-08-00459" class="html-bibr">35</a>]. Copyright 2015 Elsevier.</p>
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<p>Schematic model of carbon fiber with tensile loading [<a href="#B35-jcs-08-00459" class="html-bibr">35</a>]. Copyright 2015 Elsevier.</p>
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<p>Model of tensile loading of fragmentation specimen with different interfacial adhesion between fiber and matrix [<a href="#B35-jcs-08-00459" class="html-bibr">35</a>]. Copyright 2015 Elsevier.</p>
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<p>(<b>a</b>) Static contact angle test system under the cryogenic condition; (<b>b</b>) static contact angle results of epoxy resin for different temperature conditions; and (<b>c</b>) static contact angle of epoxy resin at RT and CT [<a href="#B35-jcs-08-00459" class="html-bibr">35</a>]. Copyright 2015 Elsevier.</p>
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<p>(<b>a</b>) Diagrams and dimensions of fragmentation testing specimens; (<b>b</b>) cryogenic treatment process for different samples [<a href="#B36-jcs-08-00459" class="html-bibr">36</a>]. Copyright 2017 Elsevier.</p>
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<p>(<b>a</b>) Electrical resistance-changing ratio of CNT fiber and fragmentation specimen before and after cryogenic treatment under tensile testing; (<b>b</b>) static resistance and gage factor of the embedded CNT fiber before and after cryogenic treatment [<a href="#B36-jcs-08-00459" class="html-bibr">36</a>]. Copyright 2017 Elsevier.</p>
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<p>(<b>a</b>) ILSS and (<b>b</b>) IFSS of carbon fiber composites [<a href="#B41-jcs-08-00459" class="html-bibr">41</a>]. Copyright 2020 Elsevier.</p>
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<p>The fracture surface in the radial direction of the composites reinforced by (<b>a</b>) desized, (<b>b</b>) CVD-485, (<b>c</b>) CVD-465, (<b>d</b>) CVD-450, (<b>e</b>) CVD-430, and (<b>f</b>) CVD-400 carbon fibers [<a href="#B41-jcs-08-00459" class="html-bibr">41</a>]. Copyright 2020 Elsevier.</p>
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<p>AFM force modulation images and section analysis of the interphase (along the white arrow) in (<b>a</b>,<b>c</b>) desized carbon fiber/epoxy and (<b>b</b>,<b>d</b>) CVD-400 carbon fiber/epoxy composites [<a href="#B41-jcs-08-00459" class="html-bibr">41</a>]. Copyright 2020 Elsevier.</p>
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<p>The fracture surface in the weft direction of CNT-coated carbon fiber/epoxy composites: (<b>a</b>) bare surfaces; (<b>c</b>) filamentous bridging between fibers; (<b>b</b>,<b>d</b>) length of a single CNT left on the surface of carbon fiber [<a href="#B41-jcs-08-00459" class="html-bibr">41</a>]. Copyright 2020 Elsevier.</p>
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<p>Schematic depicting behavior of neat composite at RT and CT and of modified composite at CT [<a href="#B42-jcs-08-00459" class="html-bibr">42</a>]. Copyright 2020 Elsevier.</p>
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<p>Molecular structures of (<b>a</b>) DGEBA, (<b>b</b>) BCI, and (<b>c</b>) DDM [<a href="#B30-jcs-08-00459" class="html-bibr">30</a>]. Copyright 2022 Elsevier.</p>
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<p>Schematic of the preparation process of the EP/BCI composites [<a href="#B30-jcs-08-00459" class="html-bibr">30</a>]. Copyright 2022 Elsevier.</p>
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<p>(<b>a</b>) The reaction between the epoxy and amino groups; (<b>b</b>) in BCI, the amino group reacts with the double bond via the Michael addition reaction; (<b>c</b>) a complete response to the two intermediate products [<a href="#B30-jcs-08-00459" class="html-bibr">30</a>]. Copyright 2022 Elsevier.</p>
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<p>Schematic of the deformation of pure EP and the EP/BCI composite molecular curing networks under tensile load [<a href="#B30-jcs-08-00459" class="html-bibr">30</a>]. Copyright 2022 Elsevier.</p>
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<p>Schematic illustration of the cross-linked network of (<b>a</b>) pristine EP and (<b>b</b>) EP/BCI materials [<a href="#B30-jcs-08-00459" class="html-bibr">30</a>]. Copyright 2022 Elsevier.</p>
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<p>The <span class="html-italic">τ</span><sub>3</sub>, <span class="html-italic">I</span><sub>3</sub>, and <span class="html-italic">T</span><sub>g</sub> of unmodified and PEG-4000 modified epoxy resins and schematic depicting: (<b>a</b>) a single PEG-4000, (<b>b</b>) DGEBA, and (<b>c</b>) MeTHPA compounds [<a href="#B5-jcs-08-00459" class="html-bibr">5</a>]. Copyright 2014 Elsevier.</p>
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<p>Mechanism of epoxy resins toughened with PEG [<a href="#B5-jcs-08-00459" class="html-bibr">5</a>]. Copyright 2014 Elsevier.</p>
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<p>Chemical structures of epoxy, D-230, PBT, PEI, and PC [<a href="#B45-jcs-08-00459" class="html-bibr">45</a>]. Copyright 2013 Elsevier.</p>
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<p>(<b>a</b>) thermal expansion, (<b>b</b>) CTE values, (<b>c</b>) DMA curves, and (<b>d</b>) average crack densities of neat epoxy and thermoplastic modified EP [<a href="#B45-jcs-08-00459" class="html-bibr">45</a>]. Copyright 2013 Elsevier.</p>
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<p>Reflected optical microscopy images of cryogenically cycled CF/EP laminates: (<b>a</b>) CF/neat epoxy, (<b>b</b>) CF/PBT modified epoxy, (<b>c</b>) CF/PC modified epoxy, and (<b>d</b>) CF/PEI modified epoxy laminates [<a href="#B45-jcs-08-00459" class="html-bibr">45</a>]. Copyright 2013 Elsevier.</p>
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<p>The schematic graphic depicts the CFRP composite fabrication process [<a href="#B46-jcs-08-00459" class="html-bibr">46</a>]. Copyright 2021 Elsevier.</p>
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<p>Optical pictures of contact angles with microdroplets on CF for (<b>a</b>) neat EP, (<b>b</b>) EP/HTPU1, and (<b>c</b>) EP/HTPU2 [<a href="#B46-jcs-08-00459" class="html-bibr">46</a>]. Copyright 2021 Elsevier.</p>
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<p>Digital pictures of longitudinal tensile (<b>a</b>,<b>b</b>) and digital images of the bending after failure test samples (<b>c</b>,<b>d</b>) of CFRP and CF/EP/HTPU materials following tensile failure: (<b>a</b>,<b>c</b>) RT; (<b>b</b>,<b>d</b>) 77 K [<a href="#B46-jcs-08-00459" class="html-bibr">46</a>]. Copyright 2021 Elsevier.</p>
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<p>(<b>a</b>) The synthetic pathway of flexible polymer containing epoxy groups (EPSE), and (<b>b</b>) illustration diagram of the CF/EP composite laminate [<a href="#B50-jcs-08-00459" class="html-bibr">50</a>]. Copyright 2020 Elsevier.</p>
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<p>SEM images of the fracture surfaces of neat epoxy at (<b>a</b>) RT and (<b>b</b>) 77 K, EPSE-EP with 8 wt% EPSE content at (<b>c</b>) RT and (<b>d</b>) 77 K, optical images of CF/neat epoxy laminate after flexural test at (<b>e</b>) RT and (<b>f</b>) 77 K, and CF/EPSE-EP laminate after flexural evaluate at (<b>g</b>) RT and (<b>h</b>) 77 K [<a href="#B50-jcs-08-00459" class="html-bibr">50</a>]. Copyright 2020 Elsevier.</p>
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<p>The procedure for producing HPB/epoxy composites [<a href="#B44-jcs-08-00459" class="html-bibr">44</a>]. Copyright 2021 Elsevier.</p>
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<p>Schematic of hyperbranched polymer toughened epoxy at CT [<a href="#B44-jcs-08-00459" class="html-bibr">44</a>]. Copyright 2021 Elsevier.</p>
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<p>Manufacturing procedures for producing nanocomposite and CF composites with the nanocomposite as the sample: (<b>a</b>) BCP-EP nanocomposites and (<b>b</b>) vacuum-assisted infusion of CF composites with BCP/epoxy matrix [<a href="#B53-jcs-08-00459" class="html-bibr">53</a>]. Copyright 2024 Elsevier.</p>
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<p>Rigid and soft fillers improve nanocomposites’ fracture toughness at (<b>a</b>) RT and (<b>b</b>) −196 °C; (<b>c</b>) comparison of fracture toughness enhancement at CT vs. RT [<a href="#B53-jcs-08-00459" class="html-bibr">53</a>]. Copyright 2024 Elsevier.</p>
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<p>Fractographs of the fracture surfaces of DCB samples evaluated at RT and CT ((<b>a</b>–<b>c</b>), (<b>d</b>–<b>f</b>), respectively). (<b>a</b>) neat epoxy; (<b>b</b>) polymer with 2.5 wt% BCP; (<b>c</b>) high resolution image of polymer in (<b>b</b>); (<b>d</b>) neat epoxy; (<b>e</b>) polymer with 2.5 wt% BCP; and (<b>f</b>) high resolution image of polymer in (<b>e</b>) [<a href="#B53-jcs-08-00459" class="html-bibr">53</a>]. Copyright 2024 Elsevier.</p>
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<p>Optical microscopy images of cracks in cross-ply [04/904]s laminates after quenching in liquid nitrogen (−196 °C): (<b>a</b>) neat sample; (<b>b</b>) matrix with 1.0 wt% BCP; (<b>c</b>) sample with 2.5 wt% BCP; (<b>d</b>) sample with 5.0 wt% BCP [<a href="#B53-jcs-08-00459" class="html-bibr">53</a>]. Copyright 2024 Elsevier.</p>
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<p>Schematic depicting the sample production procedure for contact angle testing, as well as the immersion of a CNT/EP mixture into CF bundles to create transverse fiber bundle tension testing (TFBT) samples [<a href="#B58-jcs-08-00459" class="html-bibr">58</a>]. Copyright 2014 Elsevier.</p>
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<p>(<b>a</b>) Transverse tensile specimen geometry (in mm), (<b>b</b>) TFBT specimen shot, and (<b>c</b>) cryogenic tensile testing schematic [<a href="#B58-jcs-08-00459" class="html-bibr">58</a>]. Copyright 2014 Elsevier.</p>
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<p>The contact angle measurement process is represented schematically in two views: (<b>a</b>) vertical and (<b>b</b>) [<a href="#B58-jcs-08-00459" class="html-bibr">58</a>]. Copyright 2014 Elsevier.</p>
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<p>Optical micrographs of epoxy matrix droplets with various MWCNT percentages on CF bundles [<a href="#B58-jcs-08-00459" class="html-bibr">58</a>]. Copyright 2014 Elsevier.</p>
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<p>SEM photographs of the matrix samples’ fracture surfaces during transverse tensile testing at 77 K and RT [<a href="#B58-jcs-08-00459" class="html-bibr">58</a>]. Copyright 2014 Elsevier.</p>
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<p>(<b>a</b>) Scheme to preparing Fe<sub>3</sub>O<sub>4</sub>/O-MWCNTs and O-MWCNTs; (<b>b</b>) diagram of the design for preparing ordered Fe<sub>3</sub>O<sub>4</sub>/O-MWCNTs modified EP systems; (<b>c</b>) scheme for preparing Fe<sub>3</sub>O<sub>4</sub>/O-MWCNTs/CF/EP laminate (<b>left</b>), and picture of Fe<sub>3</sub>O<sub>4</sub>/O-MWCNTs/CF/EP laminate (<b>right</b>) [<a href="#B59-jcs-08-00459" class="html-bibr">59</a>]. Copyright 2018 Elsevier.</p>
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<p>Propagating cracks and suppression characteristics of CNT-modified CF/EP composite materials. CF/EP laminate (<b>a</b>), R-MWCNT-modified CF/EP laminate (<b>b</b>), O-MWCNT-modified CF/EP laminate (<b>c</b>), and Fe<sub>3</sub>O<sub>4</sub>/O-MWCNT-modified CF/EP laminate (<b>d</b>) [<a href="#B59-jcs-08-00459" class="html-bibr">59</a>]. Copyright 2018 Elsevier.</p>
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<p>Schematic representation of the preparation of CF/GO-modified epoxy systems [<a href="#B61-jcs-08-00459" class="html-bibr">61</a>]. Copyright 2020 Elsevier.</p>
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<p>Schematic representation of the RT and cryogenic evaluation for three-point bending tests, (<b>a</b>) RT, (<b>b</b>) 77K and (<b>c</b>) sample immersed in liquid nitrogen [<a href="#B61-jcs-08-00459" class="html-bibr">61</a>]. Copyright 2020 Elsevier.</p>
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<p>Macroscopic failure morphologies of CFRP samples after three-point bending tests at (<b>a</b>) RT and (<b>b</b>) 77 K, shown from the side [<a href="#B61-jcs-08-00459" class="html-bibr">61</a>]. Copyright 2020 Elsevier.</p>
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<p>GO dispersion in the epoxy matrix with various GO concentrations: (<b>a</b>) 0.05 wt%, (<b>b</b>) 0.1 wt%, (<b>c</b>) 0.2 wt%, and (<b>d</b>) 0.5 wt% [<a href="#B61-jcs-08-00459" class="html-bibr">61</a>]. Copyright 2020 Elsevier.</p>
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<p>Schematic representation of the production process of GO-containing CFRP matrices: (<b>a</b>) GO-EP/CWF matrices and (<b>b</b>) GO-CWF/EP matrices [<a href="#B62-jcs-08-00459" class="html-bibr">62</a>]. Copyright 2019 Elsevier.</p>
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<p>SEM morphological characteristics of the fracture surface of (<b>a</b>) pristine, (<b>b</b>) GO-EP/CWF, and (<b>c</b>) GO-CWF/EP matrices at RT [<a href="#B62-jcs-08-00459" class="html-bibr">62</a>]. Copyright 2019 Elsevier.</p>
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<p>Schematic diagrams of failure at the interface for (<b>a</b>) pristine, (<b>b</b>) GO-EP/CWF, and (<b>c</b>) GO-CWF/EP matrices [<a href="#B62-jcs-08-00459" class="html-bibr">62</a>]. Copyright 2019 Elsevier.</p>
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<p>(<b>a</b>) Scheme for the manufacturing of Fe<sub>3</sub>O<sub>4</sub>/GO, (<b>b</b>) Scheme for manufacture of Fe<sub>3</sub>O<sub>4</sub>/GO/CF/EP laminate and image of Fe<sub>3</sub>O<sub>4</sub>/GO/CF/EP [<a href="#B65-jcs-08-00459" class="html-bibr">65</a>]. Copyright 2018 Elsevier.</p>
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<p>Reflected optical microscope pictures of cryogenically cycled CF/EP laminates: (<b>a</b>) CF/pristine EP laminate; (<b>b</b>) CF/EP laminate with 0.5 wt% GO; and (<b>c</b>) CF/EP laminate with 0.5 wt% Fe<sub>3</sub>O<sub>4</sub>/GO. (<b>d</b>) average crack density for the different systems [<a href="#B65-jcs-08-00459" class="html-bibr">65</a>]. Copyright 2018 Elsevier.</p>
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<p>A diagram depicting the crack growth and suppression actions of CF/EP materials adjusted with additives: (<b>a</b>) CF/EP laminate, (<b>b</b>) GO or Fe<sub>3</sub>O<sub>4</sub>/GO modified CF/EP laminate [<a href="#B65-jcs-08-00459" class="html-bibr">65</a>]. Copyright 2018 Elsevier.</p>
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<p>Schematic representation of the procedure used to prepare a EFPS/Nano-SiO<sub>2</sub> EP laminate with CF reinforcement [<a href="#B43-jcs-08-00459" class="html-bibr">43</a>]. Copyright 2020 Elsevier.</p>
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<p>Schematic representation of the EFPS/Nano-SiO<sub>2</sub> fabrication process [<a href="#B43-jcs-08-00459" class="html-bibr">43</a>]. Copyright 2020 Elsevier.</p>
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<p>(<b>a</b>) Schematic diagram and (<b>b</b>) test picture of the cryogenic tensile testing, (<b>c</b>) schematic diagram and (<b>d</b>) a test picture of the three-point bending testing a cryogenic environment [<a href="#B43-jcs-08-00459" class="html-bibr">43</a>]. Copyright 2020 Elsevier.</p>
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<p>At 90 K, CF-reinforced (<b>a</b>) pristine epoxy laminate and (<b>c</b>) EFPS/Nano-SiO<sub>2</sub> epoxy laminate exhibit microfractured morphologies. A diagram depicting the failure mode of CF-reinforced (<b>b</b>) pristine epoxy laminate and (<b>d</b>) EFPS/Nano-SiO<sub>2</sub> epoxy laminate [<a href="#B43-jcs-08-00459" class="html-bibr">43</a>]. Copyright 2020 Elsevier.</p>
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<p>Diagram of the preparation process of the modified nano-ZrO<sub>2</sub>/EP matrices [<a href="#B73-jcs-08-00459" class="html-bibr">73</a>]. Copyright 2016 RSC.</p>
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<p>Tensile stress–strain diagrams for ZrO<sub>2</sub> treated resin at RT and CT [<a href="#B73-jcs-08-00459" class="html-bibr">73</a>]. Copyright 2016 RSC.</p>
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<p>(<b>a</b>) Method for PDA coating CuO NPs, (<b>b</b>) Illustration of PDA coated CuO dispersed in PDA coated CuO-EP NCs, and (<b>c</b>) Vacuum assisted infusion technique for angle-ply laminates [<a href="#B54-jcs-08-00459" class="html-bibr">54</a>]. Copyright 2021 Elsevier.</p>
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<p>(<b>a</b>) Curing network of pristine EP; (<b>b</b>) improved curing network by PDA-coating on nCuO [<a href="#B54-jcs-08-00459" class="html-bibr">54</a>]. Copyright 2021 Elsevier.</p>
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<p>Mechanisms of NP debonding, matrix shear banding, and plastic void formation, in modified EP at CT [<a href="#B54-jcs-08-00459" class="html-bibr">54</a>]. Copyright 2021 Elsevier.</p>
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<p>The arrangement of ZrW<sub>2</sub>O<sub>8</sub> NPs in EP-ZrW<sub>2</sub>O<sub>8</sub> NCs. SEM pictures of fracture surfaces of tensile samples at CT with amounts of (<b>a</b>) 1 wt% uncoated, (<b>b</b>) 1 wt% PDA-coated, (<b>c</b>) 4 wt% uncoated, and (<b>d</b>) 8 wt% uncoated ZrW<sub>2</sub>O<sub>8</sub> NPs [<a href="#B75-jcs-08-00459" class="html-bibr">75</a>]. Copyright 2023 Elsevier.</p>
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<p>Fracture surfaces of the epoxy-ZrW<sub>2</sub>O<sub>8</sub> nanocomposites containing (<b>a</b>) 1 wt.% ZrW<sub>2</sub>O<sub>8</sub> and (<b>b</b>) 1 wt.% PDA-coated ZrW<sub>2</sub>O<sub>8</sub> tested at −196 °C. The blue arrows show the direction of crack growth. The blue arrows show the direction of crack propagation [<a href="#B75-jcs-08-00459" class="html-bibr">75</a>]. Copyright 2023 Elsevier.</p>
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<p>An illustration of the primary toughening mechanisms in nanocomposites, which include debonding, crack deflection, fracture pinning, and plastic void expansion [<a href="#B75-jcs-08-00459" class="html-bibr">75</a>]. Copyright 2023 Elsevier.</p>
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<p>The effectiveness of ZrW<sub>2</sub>O<sub>8</sub> NPs in toughening EP systems was compared to SiO<sub>2</sub> NPs, POSS and rubber NPs at (<b>a</b>) RT and (<b>b</b>) CT [<a href="#B75-jcs-08-00459" class="html-bibr">75</a>]. Copyright 2023 Elsevier.</p>
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<p>(<b>a</b>) Preparation procedure and important parameters for CcH<sub>2</sub> storage tank; (<b>b</b>) composite layer design [<a href="#B80-jcs-08-00459" class="html-bibr">80</a>]. Copyright 2023 Elsevier.</p>
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<p>Preparation and testing of PEG-modified epoxy [<a href="#B80-jcs-08-00459" class="html-bibr">80</a>]. Copyright 2023 Elsevier.</p>
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<p>Mechanical properties of PEG modified epoxy at both RT and CT: (<b>a</b>) Stress-strain curves; (<b>b</b>) Tensile strength and tensile modulus; (<b>c</b>) stress-strain curves; and (<b>d</b>) compressive strength and compressive modulus [<a href="#B80-jcs-08-00459" class="html-bibr">80</a>]. Copyright 2023 Elsevier.</p>
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<p>Two possibilities for design for a CcH<sub>2</sub> storage vessel [<a href="#B80-jcs-08-00459" class="html-bibr">80</a>]. Copyright 2023 Elsevier.</p>
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<p>Preparation technique for composites with hydrogen barrier properties [<a href="#B84-jcs-08-00459" class="html-bibr">84</a>]. Copyright 2023 Elsevier.</p>
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<p>Adhesion testing and structural characterization. (<b>a</b>) A composite of CFs and polyethylene (PE) film. (<b>b</b>) Distinct zones inside the semi-product. (<b>c</b>) A cross-linked network framework. (<b>d</b>) Sandwich construction. (<b>e</b>) Curves for force displacement during adhesion tests. (<b>f</b>) Adhesive force values. (<b>g</b>) Shear interface images at the macroscopic photographs [<a href="#B84-jcs-08-00459" class="html-bibr">84</a>]. Copyright 2023 Elsevier.</p>
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<p>Hydrogen-barrier performance testing. (<b>a</b>) Differential pressure technique. (<b>b</b>) Specimen. (<b>c</b>) Cyclical loading curve for cryogenic fatigue. (<b>d</b>) Microcracks. (<b>e</b>) Diffusion and penetration via microcracks [<a href="#B84-jcs-08-00459" class="html-bibr">84</a>]. Copyright 2023 Elsevier.</p>
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<p>Sample production process diagram [<a href="#B90-jcs-08-00459" class="html-bibr">90</a>]. Copyright 2024 Elsevier.</p>
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<p>Change in the epoxy matrix gas permeability coefficient [<a href="#B90-jcs-08-00459" class="html-bibr">90</a>]. Copyright 2024 Elsevier.</p>
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<p>Nanocomposites-modified polymers make gas diffusion more tortuous [<a href="#B90-jcs-08-00459" class="html-bibr">90</a>]. Copyright 2024 Elsevier.</p>
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<p>The types of MMT in epoxy resin and PEG are: (<b>a</b>) in epoxy resin, in the type of agglomeration, intercalation, and exfoliation; (<b>b</b>) in PEG, it is mainly in the type of agglomeration [<a href="#B90-jcs-08-00459" class="html-bibr">90</a>]. Copyright 2024 Elsevier.</p>
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20 pages, 10591 KiB  
Article
Study and Characterisation of Bimetallic Structure (316LSI and S275JR) Made by Hybrid CMT WAAM Process
by Alejandro Pereira, Antonio Alonso, Primo Hernández, Javier Martínez, David Alvarez and Michal Wieczorowski
Materials 2024, 17(22), 5422; https://doi.org/10.3390/ma17225422 - 6 Nov 2024
Viewed by 861
Abstract
The main objective of this research is to conduct an experimental investigation of the bimetallic material formed by 316LSI stainless steel and S275JR structural steel, produced via hybrid wire arc additive manufacturing technology with cool metal transfer welding and machining, and with the [...] Read more.
The main objective of this research is to conduct an experimental investigation of the bimetallic material formed by 316LSI stainless steel and S275JR structural steel, produced via hybrid wire arc additive manufacturing technology with cool metal transfer welding and machining, and with the objective of being able to reduce the industrial cost of certain requirements for one of the materials. A methodological investigation has been carried out starting with welding beads of 316LSI on S275JR plates, followed by overlapping five beads and conducting final experiments with several vertical layers, with or without intermediate face milling. The results achieved optimal bead conditions for wire speeds of 4 m/min and 5 m/min at a travel speed of 400 mm/min. Overlap experiments show that the best deposition results are obtained with an overlap equal to or greater than 28%. Cooling time does not significantly influence the final geometry of the coatings. Regarding metallographic analysis, the filler material presents an austenitic columnar structure. In the base material, a bainitic structure with inferred grain refinement was detected in the heat-affected zone. An increase in hardness is observed in the heat-affected zone. In the results obtained from the tensile tests of the bimetallic material, an increase in mechanical strength and yield strength is observed in the tested specimens. Full article
(This article belongs to the Special Issue Corrosion Mechanism and Protection Technology of Metallic Materials)
Show Figures

Figure 1

Figure 1
<p>Phases of experimental plan.</p>
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<p>Cladding samples.</p>
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<p>Integration of the CNC Optimus and Fronius CMT systems.</p>
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<p>Dimensional measurements: (<b>a</b>) welding seams; (<b>b</b>) cladding samples.</p>
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<p>Metallography and hardness procedure.</p>
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<p>Sketch of machining of tensile samples (<b>a</b>) top view (<b>b</b>) Left view.</p>
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<p>Test 5 (1) bead with <span class="html-italic">wf</span> = 4 m/min and <span class="html-italic">ts</span> = 400 mm/min, (2) bead with <span class="html-italic">wf</span> = 5 m/min and <span class="html-italic">ts</span> = 400 mm/min.</p>
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<p>Experiments C1.</p>
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<p>Average height and width versus cooling time.</p>
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<p>Average height and width vs. overlapping (Ov_l).</p>
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<p>Experiment C5, where the first horizontal layer has been facing: (<b>a</b>) Machining of two samples with <span class="html-italic">ts</span> = 400 mm/min, <span class="html-italic">wf</span> = 5 m/min; (<b>b</b>) Second layer of samples C5-5 and C5-6 with same direction; (<b>c</b>) Other two samples with <span class="html-italic">ts</span> = 400 mm/min, <span class="html-italic">wf</span> = 5 m/min; (<b>d</b>) Second layer of samples C5-9 and C5-10 with cross layer direction.</p>
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<p>Experiment C5, where the first horizontal layer has been facing: (<b>a</b>) Machining of two samples with <span class="html-italic">ts</span> = 400 mm/min, <span class="html-italic">wf</span> = 5 m/min; (<b>b</b>) Second layer of samples C5-5 and C5-6 with same direction; (<b>c</b>) Other two samples with <span class="html-italic">ts</span> = 400 mm/min, <span class="html-italic">wf</span> = 5 m/min; (<b>d</b>) Second layer of samples C5-9 and C5-10 with cross layer direction.</p>
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<p>Dimensional results of experiments C4 and C5: (<b>a</b>) Average heights and widths versus direction of layers; (<b>b</b>) Average heights and widths versus facing.</p>
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<p>Micrographs of weld beads: Microstructure of the base material and heat affected zone. General view at 500× and detail of different zones at 1000×.</p>
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<p>Microstructure of the austenitic weld microstructure (<b>right</b>) and the acicular microstructure detected in the interphase (<b>left</b>).</p>
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<p>Hardness of HV0.1 versus z (mm).</p>
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<p>(<b>a</b>) Section of experiment C5 with <span class="html-italic">wf</span> = 4m/min; (<b>b</b>) macro-photograph of experiment C5 with linear disposition and intermediate machining; (<b>c</b>) micrograph of contact zone 316LSI and S275JR.</p>
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<p>Machining of tensile samples and details of section of ED-2 and M-3.</p>
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<p>Results tensile test: (<b>a</b>) ED-2 test with fracture zone; (<b>b</b>) Measuring pore ED-2 with fracture zone; (<b>c</b>) M-3 test; (<b>d</b>) Measuring pore M-3.</p>
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12 pages, 5284 KiB  
Article
The Input of Nanoclays to the Synergistic Flammability Reduction in Flexible Foamed Polyurethane/Ground Tire Rubber Composites
by Aleksander Hejna, Paulina Kosmela, Adam Olszewski and Wiktoria Żukowska
Materials 2024, 17(21), 5344; https://doi.org/10.3390/ma17215344 - 31 Oct 2024
Viewed by 811
Abstract
Currently, postulated trends and law regulations tend to direct polymer technology toward sustainability and environmentally friendly solutions. These approaches are expressed by keeping materials in a loop aimed at the circular economy and by reducing the environmental burdens related to the production and [...] Read more.
Currently, postulated trends and law regulations tend to direct polymer technology toward sustainability and environmentally friendly solutions. These approaches are expressed by keeping materials in a loop aimed at the circular economy and by reducing the environmental burdens related to the production and use of polymers and polymer-based materials. The application of recycled or waste-based materials often deals efficiently with the first issue but at the expense of the final products’ performance, which requires various additives, often synthetic and petroleum-based, with limited sustainability. Therefore, a significant portion of research is often required to address the drawbacks induced by the application of secondary raw materials. Herein, the presented study aimed to investigate the fire performance of polymer composites containing highly flammable matrix polyurethane (PU) foam and filler ground tire rubber (GTR) originating from car tire recycling. Due to the nature of both phases and potential applications in the construction and building or automotive sectors, the flammability of these composites should be reduced. Nevertheless, this issue has hardly been analyzed in literature and dominantly in our previous works. Herein, the presented work provided the next step and investigated the input of nanoclays to the synergistic flammability reduction in flexible, foamed PU/GTR composites. Hybrid compositions of organophosphorus FRs with expandable graphite (EG) in varying proportions and with the addition of surface-modified nanoclays were examined. Changes in the parameters obtained during cone calorimeter tests were determined, discussed, and evaluated with the fire performance index and flame retardancy index, two parameters whose goal is to quantify the overall fire performance of polymer-based materials. Full article
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<p>The impact of expandable graphite (EG)–phosphorous flame retardants (FRs) synergism on the limiting oxygen index (LOI) increase (based on the literature data: <span class="html-fig-inline" id="materials-17-05344-i001"><img alt="Materials 17 05344 i001" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i001.png"/></span> [<a href="#B59-materials-17-05344" class="html-bibr">59</a>], <span class="html-fig-inline" id="materials-17-05344-i002"><img alt="Materials 17 05344 i002" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i002.png"/></span> <span class="html-fig-inline" id="materials-17-05344-i003"><img alt="Materials 17 05344 i003" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i003.png"/></span> <span class="html-fig-inline" id="materials-17-05344-i004"><img alt="Materials 17 05344 i004" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i004.png"/></span> [<a href="#B53-materials-17-05344" class="html-bibr">53</a>], <span class="html-fig-inline" id="materials-17-05344-i005"><img alt="Materials 17 05344 i005" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i005.png"/></span> <span class="html-fig-inline" id="materials-17-05344-i006"><img alt="Materials 17 05344 i006" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i006.png"/></span> [<a href="#B33-materials-17-05344" class="html-bibr">33</a>], <span class="html-fig-inline" id="materials-17-05344-i007"><img alt="Materials 17 05344 i007" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i007.png"/></span> [<a href="#B60-materials-17-05344" class="html-bibr">60</a>], <span class="html-fig-inline" id="materials-17-05344-i008"><img alt="Materials 17 05344 i008" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i008.png"/></span> [<a href="#B61-materials-17-05344" class="html-bibr">61</a>], and <span class="html-fig-inline" id="materials-17-05344-i009"><img alt="Materials 17 05344 i009" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i009.png"/></span> <span class="html-fig-inline" id="materials-17-05344-i010"><img alt="Materials 17 05344 i010" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i010.png"/></span> [<a href="#B55-materials-17-05344" class="html-bibr">55</a>]), peak heat release rate (pHRR) decrease (based on the literature data: <span class="html-fig-inline" id="materials-17-05344-i001"><img alt="Materials 17 05344 i001" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i001.png"/></span> [<a href="#B53-materials-17-05344" class="html-bibr">53</a>], <span class="html-fig-inline" id="materials-17-05344-i002"><img alt="Materials 17 05344 i002" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i002.png"/></span> [<a href="#B61-materials-17-05344" class="html-bibr">61</a>], and <span class="html-fig-inline" id="materials-17-05344-i003"><img alt="Materials 17 05344 i003" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i003.png"/></span> [<a href="#B55-materials-17-05344" class="html-bibr">55</a>]), and total heat release (THR) decrease (based on the literature data: <span class="html-fig-inline" id="materials-17-05344-i001"><img alt="Materials 17 05344 i001" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i001.png"/></span> [<a href="#B53-materials-17-05344" class="html-bibr">53</a>], <span class="html-fig-inline" id="materials-17-05344-i002"><img alt="Materials 17 05344 i002" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i002.png"/></span> [<a href="#B61-materials-17-05344" class="html-bibr">61</a>], and <span class="html-fig-inline" id="materials-17-05344-i003"><img alt="Materials 17 05344 i003" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i003.png"/></span> [<a href="#B55-materials-17-05344" class="html-bibr">55</a>]) for polyurethane (PU) foams. The following abbreviations were used: APP—ammonium polyphosphate, BDMPP—bis( [dimethoxyphosphoryl] methyl) phenyl phosphate, DMMP—dimethyl methyl phosphonate, EG—expandable graphite, TEP—triethylphosphate, and Zr-AMP—nano zirconium amino-tris-(methylenephosphonate).</p>
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<p>Chemical structures of surface modifiers of applied nanoclays.</p>
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<p>The correlation between FPI and FRI values calculated for the analyzed composites, as well as for the flexible foamed PU/GTR composites reported in our previous works: <span class="html-fig-inline" id="materials-17-05344-i011"><img alt="Materials 17 05344 i011" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i011.png"/></span> [<a href="#B50-materials-17-05344" class="html-bibr">50</a>], Kliknij lub naciśnij tutaj, aby wprowadzić tekst. <span class="html-fig-inline" id="materials-17-05344-i012"><img alt="Materials 17 05344 i012" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i012.png"/></span> [<a href="#B51-materials-17-05344" class="html-bibr">51</a>].</p>
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19 pages, 4846 KiB  
Article
Development of Hybrid Implantable Local Release Systems Based on PLGA Nanoparticles with Applications in Bone Diseases
by Maria Viorica Ciocîlteu, Andreea Gabriela Mocanu, Andrei Biță, Costel Valentin Manda, Claudiu Nicolicescu, Gabriela Rău, Ionela Belu, Andreea Silvia Pîrvu, Maria Balasoiu, Valentin Nănescu and Oana Elena Nicolaescu
Polymers 2024, 16(21), 3064; https://doi.org/10.3390/polym16213064 - 31 Oct 2024
Viewed by 713
Abstract
The current strategy for treating osteomyelitis includes surgical procedures for complete debridement of the formed biofilm and necrotic tissues, systemic and oral antibiotic therapy, and the clinical use of cements and three-dimensional scaffolds as bone defect fillers and delivery systems for therapeutic agents. [...] Read more.
The current strategy for treating osteomyelitis includes surgical procedures for complete debridement of the formed biofilm and necrotic tissues, systemic and oral antibiotic therapy, and the clinical use of cements and three-dimensional scaffolds as bone defect fillers and delivery systems for therapeutic agents. The aim of our research was to formulate a low-cost hybrid nanoparticulate biomaterial using poly(lactic-co-glycolic acid) (PLGA), in which we incorporated the therapeutic agent (ciprofloxacin), and to deposit this material on titanium plates using the matrix-assisted pulsed laser evaporation (MAPLE) technique. The deposited material demonstrated antibacterial properties, with all analyzed samples inhibiting the growth of tested bacterial strains, confirming the release of active substances from the investigated biocomposite. The poly(lactic-co-glycolic acid)-ciprofloxacin (PLGA-CIP) nanoparticle scaffolds displayed a prolonged local sustained release profile over a period of 45 days, which shows great promise in bone infections. Furthermore, the burst release ensures a highly efficient concentration, followed by a constant sustained release which allows the drug to remain in the implant-adjacent area for an extended time period. Full article
(This article belongs to the Special Issue Polymer Materials for Drug Delivery and Tissue Engineering II)
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<p>Biomaterial evolution in bone repair and regeneration.</p>
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<p>Formulation of PLGA-CIP and PLGA-CIP implantable local release systems.</p>
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<p>FTIR spectra of (<b>A</b>) PLGA-CIP and PLGA–CIP films deposited by MAPLE on titanium supports; (<b>B</b>) CIP; (<b>C</b>) PLGA.</p>
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<p>Volume distribution of PLGA-CIP (500 rpm) (<b>A</b>); number distribution of PLGA-CIP (500 rpm) (<b>B</b>); volume distribution of PLGA-CIP (1500 rpm) (<b>C</b>); number distribution of PLGA-CIP (1500 rpm) (<b>D</b>).</p>
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<p>Volume distribution of PLGA-CIP (500 rpm) (<b>A</b>); number distribution of PLGA-CIP (500 rpm) (<b>B</b>); volume distribution of PLGA-CIP (1500 rpm) (<b>C</b>); number distribution of PLGA-CIP (1500 rpm) (<b>D</b>).</p>
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<p>Scanning electron microscopy images of (<b>A</b>) PLGA-CIP (1500 rpm) and (<b>B</b>) PLGA-CIP (500 rpm).</p>
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<p>CIP release from the control sample: mechanical mixture CIP:HA (<span class="html-italic">w</span>:<span class="html-italic">w</span>) (25:75).</p>
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<p>CIP release from PLGA-CIP scaffolds.</p>
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<p>Release profile of CIP from implantable PLGA-CIP LRS.</p>
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<p>Korsmeyer–Peppas model for the mechanism of drug release.</p>
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<p>Higuchi release model or the mechanism of drug release.</p>
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<p>Antibacterial activity of scaffolds over tested germs.</p>
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<p>The zone of inhibition obtained for (<b>A</b>) PLGA-CIP scaffolds on Staphylococcus aureus; (<b>B</b>) PLGA-CIP scaffolds (1500 rpm) on methicillin-resistant Staphylococcus aureus using the disk diffusion agar method.</p>
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<p>The zone of inhibition obtained for implantable PLGA-CIP LRS (1500 rpm) on <span class="html-italic">Staphylococcus aureus.</span></p>
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15 pages, 9601 KiB  
Article
Comparative Study of Unhatched and Hatched Chicken Egg Shell-Filled Glass Fibre/Polyester Composites
by Suhas Kowshik, Sathyashankara Sharma, Sathish Rao, S. V. Udaya Kumar Shetty, Prateek Jain, Pavan Hiremath, Nithesh Naik and Maitri Manjunath
J. Compos. Sci. 2024, 8(10), 432; https://doi.org/10.3390/jcs8100432 - 17 Oct 2024
Viewed by 690
Abstract
The incorporation of filler materials to enhance the properties of fibre-reinforced plastics is a prevalent practise in materials science. Calcium carbonate is a commonly used inorganic filler in composite fabrication. Eggshell, a rich source of calcium carbonate, offers an organic alternative to conventional [...] Read more.
The incorporation of filler materials to enhance the properties of fibre-reinforced plastics is a prevalent practise in materials science. Calcium carbonate is a commonly used inorganic filler in composite fabrication. Eggshell, a rich source of calcium carbonate, offers an organic alternative to conventional inorganic fillers. This study investigates the efficacy of different types of eggshells as filler materials. Three variants, viz., unhatched raw eggshell, unhatched boiled eggshell, and post-hatched eggshell, were used to fabricate composite variants, which were then subjected to mechanical characterization and compared with unfilled composites. The results indicated that composites filled with unhatched eggshells outperformed those with post-hatched eggshells. Tensile testing revealed a significant enhancement in the tensile properties of all eggshell-filled composites in comparison to the unfilled ones. The composite variant filled with unhatched raw eggshell filler showcased the utmost tensile modulus and strength, with a notable 36% improvement in comparison with the unfilled variant. Similarly, flexural tests demonstrated a 53% increase in flexural strength for unhatched raw eggshell-filled composites over unfilled composites. SEM imaging confirmed these findings by showing crack arrests, deviations, particle distribution, and strong interfacial bonding in the eggshell-filled composites. Full article
(This article belongs to the Section Polymer Composites)
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<p>Methodology.</p>
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<p>Eggshell filler processing.</p>
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<p>Ball milling.</p>
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<p>Tensile testing in UTM.</p>
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<p>Tensile test specimens of (<b>a</b>) unfilled, (<b>b</b>) unhatched raw eggshell-filled, (<b>c</b>) unhatched boiled eggshell-filled, (<b>d</b>) post-hatched eggshell-filled composite variants.</p>
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<p>Flexural strength testing in UTM.</p>
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<p>Flexural test specimens of (<b>a</b>) unfilled, (<b>b</b>) unhatched raw eggshell-filled, (<b>c</b>) unhatched boiled eggshell-filled, (<b>d</b>) post-hatched eggshell-filled composite variants.</p>
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<p>Comparison of tensile strengths.</p>
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<p>Comparison of tensile modulus.</p>
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<p>Comparison of tensile stress–strain variation.</p>
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<p>Comparison of flexural strength.</p>
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<p>Comparison of flexural modulus.</p>
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<p>Comparison of flexural stress–strain variation.</p>
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<p>SEM images of (<b>a</b>) unobstructed crack propagation in unfilled composite; (<b>b</b>) meagre interfacial bonding of fibre and matrix in unfilled composite; (<b>c</b>) superior interfacial bonding and crack deviation in unhatched raw eggshell-filled composite; (<b>d</b>) crack deviation in unhatched raw eggshell-filled composite; (<b>e</b>) superior interfacial bonding in boiled eggshell-filled composite; (<b>f</b>) crack deviation in boiled eggshell-filled composite; (<b>g</b>) crack deviation in post-hatched eggshell-filled composite; (<b>h</b>) crack deviation in post-hatched composites.</p>
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