The Input of Nanoclays to the Synergistic Flammability Reduction in Flexible Foamed Polyurethane/Ground Tire Rubber Composites
<p>The impact of expandable graphite (EG)–phosphorous flame retardants (FRs) synergism on the limiting oxygen index (LOI) increase (based on the literature data: <span class="html-fig-inline" id="materials-17-05344-i001"><img alt="Materials 17 05344 i001" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i001.png"/></span> [<a href="#B59-materials-17-05344" class="html-bibr">59</a>], <span class="html-fig-inline" id="materials-17-05344-i002"><img alt="Materials 17 05344 i002" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i002.png"/></span> <span class="html-fig-inline" id="materials-17-05344-i003"><img alt="Materials 17 05344 i003" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i003.png"/></span> <span class="html-fig-inline" id="materials-17-05344-i004"><img alt="Materials 17 05344 i004" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i004.png"/></span> [<a href="#B53-materials-17-05344" class="html-bibr">53</a>], <span class="html-fig-inline" id="materials-17-05344-i005"><img alt="Materials 17 05344 i005" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i005.png"/></span> <span class="html-fig-inline" id="materials-17-05344-i006"><img alt="Materials 17 05344 i006" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i006.png"/></span> [<a href="#B33-materials-17-05344" class="html-bibr">33</a>], <span class="html-fig-inline" id="materials-17-05344-i007"><img alt="Materials 17 05344 i007" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i007.png"/></span> [<a href="#B60-materials-17-05344" class="html-bibr">60</a>], <span class="html-fig-inline" id="materials-17-05344-i008"><img alt="Materials 17 05344 i008" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i008.png"/></span> [<a href="#B61-materials-17-05344" class="html-bibr">61</a>], and <span class="html-fig-inline" id="materials-17-05344-i009"><img alt="Materials 17 05344 i009" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i009.png"/></span> <span class="html-fig-inline" id="materials-17-05344-i010"><img alt="Materials 17 05344 i010" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i010.png"/></span> [<a href="#B55-materials-17-05344" class="html-bibr">55</a>]), peak heat release rate (pHRR) decrease (based on the literature data: <span class="html-fig-inline" id="materials-17-05344-i001"><img alt="Materials 17 05344 i001" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i001.png"/></span> [<a href="#B53-materials-17-05344" class="html-bibr">53</a>], <span class="html-fig-inline" id="materials-17-05344-i002"><img alt="Materials 17 05344 i002" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i002.png"/></span> [<a href="#B61-materials-17-05344" class="html-bibr">61</a>], and <span class="html-fig-inline" id="materials-17-05344-i003"><img alt="Materials 17 05344 i003" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i003.png"/></span> [<a href="#B55-materials-17-05344" class="html-bibr">55</a>]), and total heat release (THR) decrease (based on the literature data: <span class="html-fig-inline" id="materials-17-05344-i001"><img alt="Materials 17 05344 i001" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i001.png"/></span> [<a href="#B53-materials-17-05344" class="html-bibr">53</a>], <span class="html-fig-inline" id="materials-17-05344-i002"><img alt="Materials 17 05344 i002" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i002.png"/></span> [<a href="#B61-materials-17-05344" class="html-bibr">61</a>], and <span class="html-fig-inline" id="materials-17-05344-i003"><img alt="Materials 17 05344 i003" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i003.png"/></span> [<a href="#B55-materials-17-05344" class="html-bibr">55</a>]) for polyurethane (PU) foams. The following abbreviations were used: APP—ammonium polyphosphate, BDMPP—bis( [dimethoxyphosphoryl] methyl) phenyl phosphate, DMMP—dimethyl methyl phosphonate, EG—expandable graphite, TEP—triethylphosphate, and Zr-AMP—nano zirconium amino-tris-(methylenephosphonate).</p> "> Figure 2
<p>Chemical structures of surface modifiers of applied nanoclays.</p> "> Figure 3
<p>The correlation between FPI and FRI values calculated for the analyzed composites, as well as for the flexible foamed PU/GTR composites reported in our previous works: <span class="html-fig-inline" id="materials-17-05344-i011"><img alt="Materials 17 05344 i011" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i011.png"/></span> [<a href="#B50-materials-17-05344" class="html-bibr">50</a>], Kliknij lub naciśnij tutaj, aby wprowadzić tekst. <span class="html-fig-inline" id="materials-17-05344-i012"><img alt="Materials 17 05344 i012" src="/materials/materials-17-05344/article_deploy/html/images/materials-17-05344-i012.png"/></span> [<a href="#B51-materials-17-05344" class="html-bibr">51</a>].</p> ">
Abstract
:1. Introduction
2. Materials and Methods
2.1. Materials
2.2. Preparation of Composite Foams
2.3. Characterization
3. Results and Discussion
4. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Component | Trade Name | Producer | Component | Trade Name | Producer |
---|---|---|---|---|---|
Polyols | Rokopol® F3000 | PCC Group (Brzeg Dolny, Poland) | Blowing agent | Distilled water | --- |
Rokopol®V700 | PCC Group (Brzeg Dolny, Poland) | Ground tire rubber (GTR) | --- | Recykl S.A. (Śrem, Poland) | |
Glycerol | Sigma Aldrich (Poznań, Poland) | Flame retardants | Roflam F6 | PCC Group (Brzeg Dolny, Poland) | |
Diisocyanate | SPECFLEX NF 434 | M. B. Market Ltd. (Baniocha, Poland) | Roflam B7 | PCC Group (Brzeg Dolny, Poland) | |
Catalysts | PC CAT® TKA30 | Performance Chemicals (Belvedere, UK) | Expandable graphite (EG) | Nordmann, Rassmann, GmbH (Hamburg, Germany) | |
Dabco33LV | Air Products (Allentown, PA, USA) | Nanoclays | Nanomer® I.44P (N1) | Nanocor, Inc. (Arlington Heights, IL, USA) | |
Dibutyltin dilaurate | Sigma Aldrich (Poznań, Poland) | Nanomer® I.31PS (N2) | Nanocor, Inc. (Arlington Heights, IL, USA) | ||
Nanomer® I.28E (N3) | Nanocor, Inc. (Arlington Heights, IL, USA) |
Sample | TTI, s | pHRR, kW/m2 | mHRR, kW/m2 | MARHE, kW/m2 | THR, MJ/m2 | EHC, MJ/kg | Residue, wt% | TSR, m2/m2 | SEA, m2/kg | COY, kg/kg | CO2Y, kg/kg | FPI | FRI |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
F65EG15N1 | 5 (0) | 141 (39) | 74 (11) | 141 (34) | 125 (16) | 23 (2) | 43.9 (2.0) | 306 (10) | 56 (5) | 0.021 (0.008) | 1.55 (0.11) | 0.0356 | 2.74 |
F65EG15N2 | 4 (0) | 163 (10) | 72 (1) | 154 (15) | 133 (0) | 24 (0) | 41.4 (0.2) | 351 (32) | 51 (6) | 0.043 (0.012) | 1.58 (0.04) | 0.0246 | 1.77 |
F65EG15N3 | 5 (0) | 139 (1) | 94 (2) | 126 (22) | 156 (7) | 26 (1) | 37.1 (1.6) | 608 (25) | 102 (2) | 0.037 (0.010) | 1.63 (0.01) | 0.0358 | 2.21 |
F610EG10N1 | 5 (0) | 189 (19) | 128 (1) | 170 (11) | 164 (3) | 23 (1) | 25.8 (0.1) | 1965 (142) | 276 (26) | 0.029 (0.006) | 1.53 (0.01) | 0.0265 | 1.55 |
F610EG10N2 | 4 (0) | 179 (41) | 93 (1) | 162 (32) | 164 (2) | 23 (0) | 27.0 (1.0) | 2016 (125) | 286 (15) | 0.016 (0.010) | 1.53 (0.00) | 0.0224 | 1.31 |
F610EG10N3 | 4 (1) | 165 (23) | 96 (6) | 157 (2) | 169 (4) | 24 (0) | 27.4 (3.7) | 1651 (90) | 232 (19) | 0.032 (0.010) | 1.54 (0.01) | 0.0213 | 1.21 |
B75EG15N1 | 4 (1) | 125 (18) | 84 (6) | 116 (22) | 155 (6) | 25 (0) | 35.5 (2.8) | 768 (7) | 122 (3) | 0.029 (0.012) | 1.60 (0.05) | 0.0280 | 1.74 |
B75EG15N2 | 4 (1) | 129 (22) | 71 (7) | 129 (10) | 133 (10) | 23 (1) | 40.7 (3.4) | 482 (22) | 81 (10) | 0.022 (0.009) | 1.56 (0.04) | 0.0271 | 1.95 |
B75EG15N3 | 4 (1) | 169 (14) | 90 (8) | 143 (16) | 158 (9) | 25 (1) | 35.5 (1.0) | 897 (114) | 137 (21) | 0.047 (0.003) | 1.59 (0.04) | 0.0236 | 1.44 |
B710EG10N1 | 5 (1) | 178 (13) | 93 (3) | 175 (12) | 168 (8) | 24 (0) | 28.3 (2.3) | 1514 (91) | 213 (32) | 0.027 (0.011) | 1.56 (0.02) | 0.0281 | 1.61 |
B710EG10N2 | 6 (2) | 179 (15) | 102 (2) | 178 (16) | 164 (2) | 23 (1) | 27.4 (0.5) | 1829 (147) | 259 (15) | 0.024 (0.011) | 1.58 (0.01) | 0.0307 | 1.80 |
B710EG10N3 | 4 (0) | 182 (2) | 106 (0) | 171 (3) | 171 (7) | 25 (0) | 29.8 (1.3) | 1795 (85) | 264 (5) | 0.034 (0.007) | 1.54 (0.01) | 0.0220 | 1.24 |
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Hejna, A.; Kosmela, P.; Olszewski, A.; Żukowska, W. The Input of Nanoclays to the Synergistic Flammability Reduction in Flexible Foamed Polyurethane/Ground Tire Rubber Composites. Materials 2024, 17, 5344. https://doi.org/10.3390/ma17215344
Hejna A, Kosmela P, Olszewski A, Żukowska W. The Input of Nanoclays to the Synergistic Flammability Reduction in Flexible Foamed Polyurethane/Ground Tire Rubber Composites. Materials. 2024; 17(21):5344. https://doi.org/10.3390/ma17215344
Chicago/Turabian StyleHejna, Aleksander, Paulina Kosmela, Adam Olszewski, and Wiktoria Żukowska. 2024. "The Input of Nanoclays to the Synergistic Flammability Reduction in Flexible Foamed Polyurethane/Ground Tire Rubber Composites" Materials 17, no. 21: 5344. https://doi.org/10.3390/ma17215344
APA StyleHejna, A., Kosmela, P., Olszewski, A., & Żukowska, W. (2024). The Input of Nanoclays to the Synergistic Flammability Reduction in Flexible Foamed Polyurethane/Ground Tire Rubber Composites. Materials, 17(21), 5344. https://doi.org/10.3390/ma17215344