The application of 2024 aluminum alloy (comprising aluminum, copper, and magnesium) in the aerospace industry is extensive, particularly in the manufacture of seats. However, this alloy faces challenges during laser powder bed fusion (PBF-LB/M) processing, which often leads to solidification and cracking issues.
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The application of 2024 aluminum alloy (comprising aluminum, copper, and magnesium) in the aerospace industry is extensive, particularly in the manufacture of seats. However, this alloy faces challenges during laser powder bed fusion (PBF-LB/M) processing, which often leads to solidification and cracking issues. To address these challenges, LaB
6 nanoparticles have been investigated as potential grain refiners. This study systematically examined the impact of adding different amounts of LaB
6 nanoparticles (ranging from 0.0 to 1.0 wt.%) on the microstructure, phase composition, grain size, and mechanical properties of the composite material. The results demonstrate that the addition of 0.5 wt.% LaB
6 significantly reduces the average grain size from 10.3 μm to 9 μm, leading to a significant grain refinement effect. Furthermore, the tensile strength and fracture strain of the LaB
6-modified A2024 alloy reach 251 ± 2 MPa and 1.58 ± 0.12%, respectively. These findings indicate that the addition of appropriate amounts of LaB
6 nanoparticles can effectively refine the grains of 2024 aluminum alloy, thereby enhancing its mechanical properties. This discovery provides important support for the broader application of 2024 aluminum alloy in the aerospace industry and other high-performance fields.
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