ZA200206311B - Seamed industrial fabrics. - Google Patents
Seamed industrial fabrics. Download PDFInfo
- Publication number
- ZA200206311B ZA200206311B ZA200206311A ZA200206311A ZA200206311B ZA 200206311 B ZA200206311 B ZA 200206311B ZA 200206311 A ZA200206311 A ZA 200206311A ZA 200206311 A ZA200206311 A ZA 200206311A ZA 200206311 B ZA200206311 B ZA 200206311B
- Authority
- ZA
- South Africa
- Prior art keywords
- yarns
- industrial fabric
- fabric
- seaming
- multicomponent
- Prior art date
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 152
- 239000012815 thermoplastic material Substances 0.000 claims abstract description 18
- 238000010438 heat treatment Methods 0.000 claims abstract description 10
- 230000008018 melting Effects 0.000 claims abstract description 8
- 238000002844 melting Methods 0.000 claims abstract description 8
- 238000004826 seaming Methods 0.000 claims description 66
- 238000009941 weaving Methods 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 9
- 239000000835 fiber Substances 0.000 claims description 5
- -1 polypropylene Polymers 0.000 claims description 5
- 239000004734 Polyphenylene sulfide Substances 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 4
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 4
- 239000002952 polymeric resin Substances 0.000 claims description 4
- 229920000069 polyphenylene sulfide Polymers 0.000 claims description 4
- 229920003002 synthetic resin Polymers 0.000 claims description 4
- 239000004952 Polyamide Substances 0.000 claims description 3
- 229920002647 polyamide Polymers 0.000 claims description 3
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- 229920002292 Nylon 6 Polymers 0.000 claims description 2
- 229920002302 Nylon 6,6 Polymers 0.000 claims description 2
- 239000004743 Polypropylene Substances 0.000 claims description 2
- 229920003235 aromatic polyamide Polymers 0.000 claims description 2
- 229920001577 copolymer Polymers 0.000 claims description 2
- 229920006122 polyamide resin Polymers 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims description 2
- 229920000098 polyolefin Polymers 0.000 claims description 2
- 229920001155 polypropylene Polymers 0.000 claims description 2
- 229920001643 poly(ether ketone) Polymers 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/587—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads adhesive; fusible
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F1/00—Wet end of machines for making continuous webs of paper
- D21F1/0027—Screen-cloths
- D21F1/0036—Multi-layer screen-cloths
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D25/00—Woven fabrics not otherwise provided for
- D03D25/005—Three-dimensional woven fabrics
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F1/00—Wet end of machines for making continuous webs of paper
- D21F1/0027—Screen-cloths
- D21F1/0054—Seams thereof
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
- D10B2321/022—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polypropylene
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
- D10B2331/021—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides aromatic polyamides, e.g. aramides
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/06—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyethers
- D10B2331/061—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyethers polyetherketones, polyetheretherketones, e.g. PEEK
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/30—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polycondensation products not covered by indexing codes D10B2331/02 - D10B2331/14
- D10B2331/301—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polycondensation products not covered by indexing codes D10B2331/02 - D10B2331/14 polyarylene sulfides, e.g. polyphenylenesulfide
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/04—Heat-responsive characteristics
- D10B2401/041—Heat-responsive characteristics thermoplastic; thermosetting
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/062—Load-responsive characteristics stiff, shape retention
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Woven Fabrics (AREA)
- Paper (AREA)
- Treatment Of Fiber Materials (AREA)
- Details Of Garments (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Laminated Bodies (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Abstract
An industrial fabric (20) is woven from machine-direction (MD) (24) and cross-machine-direction (CD) yarns (22), wherein the MD yarns (24) are multicomponent yarns having a plurality of individual strands and at least one thermofusible strand of a thermoplastic material. The at least one thermofusible strand of a thermoplastic material has a melting point lower than that of the individual strands of the multicomponent yarn. Upon application of a heat treatment, the multicomponent yarns are stiffened and the individual strands thereof are held together by the thermoplastic material of the at least one thermofusible strand.
Description
S i Industrial Fabri ‘ Background of the Tnvention 1. Field of the Invention
The present invention relates to the papermaking and related arts. More specifically, the present invention is an industrial fabric of the on-machine-seamable variety, such as an on-machine-seamable press fabric for the press section of a paper machine. 2. I Ce. f the Pri
During the papermaking process, a cellulosic fibrous web is formed by depositing a fibrous slurry, that is, an aqueous dispersion of cellulose fibers, onto a moving forming fabric in the forming section of a paper machine.
A large amount of water is drained from the slurry through the forming fabric, leaving the cellulosic fibrous web on the surface of the forming fabric.
The newly formed cellulosic fibrous web proceeds from the forming section to a press section, which includes a series of press nips. The cellulosic fibrous web passes through the press nips supported by a press fabric, or, as is often the case, between two such press fabrics. In the press nips, the cellulosic fibrous web is subjected to compressive forces which squeeze water . therefrom, and which adhere the cellulosic fibers in the web to one another to turn the cellulosic fibrous web . into a paper sheet. The water is accepted by the press
' © WO 0161105 PCT/US01/04511 fabric or fabrics and, ideally, does not return to the paper sheet.
The paper sheet finally proceeds to a dryer section, yt which includes at least one series of rotatable dryer drums or cylinders, which are internally heated by steam. . The newly formed paper sheet is directed in a serpentine path sequentially around each in the series of drums by a dryer fabric, which holds the paper sheet closely against the surfaces of the drums. The heated drums reduce the water content of the paper sheet to a desirable level through evaporation.
It should be appreciated that the forming, press and : dryer fabrics all take the form of endless loops on the paper machine and function in the manner of conveyors.
It should further be appreciated that paper manufacture is a continuous process which proceeds at considerable speeds. That is to say, the fibrous slurry is continuously deposited onto the forming fabric in the forming section, while a newly manufactured paper sheet is continuously wound onto rolls after it exits from the dryer section.
Referring, for the moment, specifically to press fabrics, it should be recalled that, at one time, press fabrics were supplied only in endless form. This is because a newly formed cellulosic fibrous web is extremely susceptible to marking in the press nip by any nonuniformity in the press fabric -or fabrics. An endless, seamless fabric, such as one produced by the . process known as endless weaving, has a uniform structure in both its longitudinal (machine) and transverse (cross-
no © WO 01/61105 PCT/US01/04511 machine) directions. A seam, such as a seam which may be used to close the press fabric into endless form during installation on a paper machine, represents a yt discontinuity in the uniform structure of the press fabric. The use of a seam, then, greatly increases the 2 likelihood that the cellulosic fibrous web will be marked in the press nip.
For this reason, the seam region of any workable on- machine-seamable press fabric must behave under load, that is, under compression in the press nip or nips, like the rest of the press fabric, and must have the same permeability to water and to air as the rest of the press fabric, in order to prevent the periodic marking of the paper product being manufactured by the seam region.
Despite the considerable technical obstacles presented by these requirements, it remained highly desirable to develop an on-machine-seamable press fabric because of the comparative ease and safety with which such a fabric could be installed on the press section.
Ultimately, these obstacles were overcome with the development of press fabrics having seams formed by providing seaming loops on the crosswise edges of the two ends of the fabric. The seaming loops themselves are formed by the machine-direction (MD) yarns of the fabric.
The seam is closed by bringing the two ends of the press fabric together, by interdigitating the seaming loops at the two ends of the fabric, and by directing a so-called pin, or pintle, through the passage defined by the . interdigitated seaming loops to lock the two ends of the fabric together. Needless to say, it is much easier and far less time-consuming to install an on-machine-seamable press fabric, than it is to install an endless press fabric, on a paper machine. » " One method to produce a press fabric that can be joined on the paper machine with such a seam is to flat- . weave the fabric. In this case, the warp yarns are the machine-direction (MD) yarns of the press fabric. To form the seaming loops, the warp yarns at the ends of the fabric are turned back and woven some distance back into the fabric body in a direction parallel to the warp yarns, Another technique, far more preferable, is a modified form of endless weaving, which normally is used to produce an endless loop of fabric. In modified endless weaving, the weft, or filling, yarns are continuously woven back and forth across the loom, in each passage forming a loop on one of the edges of the fabric being woven by passing around a loop-forming pin.
As the weft yarn, or filling yarn, which ultimately becomes the MD yarn in the press fabric, is continuous, the seaming loops obtained in this manner are stronger than any that can be produced by weaving the warp ends back into the ends of a flat-woven fabric.
Originally, single monofilament strands were used in both the machine and cross-machine directions of on- machine-seamable press fabrics. The relative stiffness of monofilament ensures that it will have the requisite good seaming-loop formation properties. Experience showed, however, that single monofilament strands are . difficult to weave and have insufficient elasticity in the machine direction for many kinds of contemporary presses. Tensile failure and seam breakage were frequent occurrences.
Another difficulty is presented by the very open, «oe rigid, incompressible structure of base fabrics woven
S from single monofilament. For some papermaking . applications, this incompressibility is not a problem, and may even be ideal. However, for positions that have poor auxiliary fabric dewatering capacity, or produce mark-sensitive paper grades, a softer, more compressible 10 base fabric is needed.
A more compressible base fabric may be obtained by weaving with multifilament or plied monofilament yarns, instead of with single monofilament strands. However, yarns of these types do not have the rigidity necessary 15 for good loop formation or for maintaining the integrity of the seam area during the loop interdigitation required when the seam is to be closed. Moreover, because yarns of these types are twisted, loops formed from them tend to rotate about axes lying in the planes formed by the 20 loops. When this rotation, known as the secondary helix effect, occurs, it causes the loops to rotate from the ideal orientation needed for interdigitation. Such departure makes it difficult, if not “impossible, to properly interdigitate the loops at each end of the press 25 fabric during closure, as well as to direct the pintle through the passage defined by the interdigitated loops.
Various attempts have been made in the prior art to overcome these difficulties by making non-monofilament . loop-forming MD yarns act like monofilament. In U.S. 30 Patent No. 5,005,610, the MD yarns in an on-machine-
seamable papermakers' fabric have a composite structure including braided monofilament strands. The braided yarn forms seaming loops which resist deformation and, because “on they are balanced with regard to twist, form seaming loops which are not susceptible to "secondary helix > effect" rotation from the ideal plane geometry of the seam.
In U.S. Patent No. 5,204,150, the MD yarns in an on- machine-seamable papermakers' fabric are plied/twisted yarns extruded from a resin which partially melts during the heat-setting of the fabric, giving the MD yarns a monofilament-like character. Even though not balanced due to the twisting and plying, the fusion caused by the partial melting of the individual ends prevents loop rotation from the ideal seam geometry.
In U.S. Patent No. 5,391,419, the MD yarns of an on- machine-seamable papermakers' fabric are plied/twisted yarns having a coating which gives the yarn a monofilament-like structure. The coating may be either permanent, semi-permanent or soluble. Even though the yarns may not be balanced, the coating prevents loop rotation.
In U.S. Patent No. 5,514,438, the MD yarns of an on- machine-seamable papermakers' fabric have a core of cabled monofilaments surrounded by a sheath of multifilaments. The multifilament sheath binds the cabled monofilaments together, and prevents any of the monofilaments in the core from blocking the passage . defined by the interdigitated loops formed by the MD yarns during seaming.
v IY
Finally, in U.S. Patent No. 5,875,822, the MD yarns of an on-machine-seamable papermakers’ fabric are plied/twisted yarns and form seaming loops along the widthwise edges at the two ends of the fabric. A monofilament seaming spiral is attached to the seaming loops at each end. The seaming spirals are used to join the fabric into endless form, thereby providing a fabric having plied/twisted MD yarns with monofilament joining means.
The present invention represents a different approach for providing an on-machine-seamable industrial fabric having plied/twisted MD yarns with seaming loops which maintain their integrity and proper orientation during seaming.
Accordingly, the objective of the present invention is to provide an on-machine-seamable industrial fabric having multicomponent MD yarns with seaming loops which maintain the proper orientation and the required integrity for seaming.
This objective is addressed in the present on-machine-seamable industrial fabric by using, as the machine-direction (MD) yarns, multicomponent yarns comprising a plurality of individual yarn strands and at least one thermofusible strand of a thermoplastic material, wherein the thermoplastic material of the at least one thermofusible strand has a melting point lower than that of the individual yarn strands in the multicomponent yarn. As a result, upon application of a heat treatment 7
AMENDED SHEET — DATED 17 MARCH 2004 .
to any given length of the multicomponent yarn at a temperature higher than the melting point of the thermofusible strand but below that of the individual <0 yarn strands, the thermoplastic material melts and flows into the spaces between the individual yarn strands, and, = at the conclusion of the heat treatment, resolidifies and stiffens the multicomponent yarn and holds the individual yarn strands thereof together along that given length.
This ensures that the seaming loops formed by the multicomponent yarns will maintain the proper orientation and the required integrity for seaming.
In addition, the inclusion of one or more thermofusible strands in the multicomponent yarn enables the stiffness of the yarn to be controlled based upon the number and/or sizes of the thermofusible strands included. In turn, this enables fabric compressibility and resiliency to be controlled to a greater degree than is possible in fabrics manufactured with yarns not having thermofusible strands.
The multicomponent yarns may be plied monofilament, plied multifilament, multifilament or plied/twisted yarns or combinations thereof. By a plied/twisted yarn is meant any variety of yarn used in the production of paper machine clothing having multiple ends or filaments, which are twisted together to a desired degree, and, in many cases, then combined or plied with other filaments of the same type or of a different type. -Puring the plying operation, the yarn components are combined together by twisting them in the opposite direction from that of the individual components. The plied/twisted yarns may accordingly be considered to be multicomponent yarns.
The multicomponent yarns may alternatively be braided or knitted yarns. In any event, the multicomponent yarn includes at least one thermofusible strand.
The individual yarn strands included in the a multicomponent yarn are typically of circular cross section, although it should be understood that they may be of any of a variety of other cross-sectional shapes, such as rectangular, oval or multilobed. The multicomponent yarn, produced by ply/twisting, braiding or knitting its components, may have a cross section which is not circular in shape.
The present on-machine-seamable industrial fabric may be woven in a modified endless weaving technique from a system of MD yarns and a system of cross-machine- direction (CD) yarns, wherein the MD yarns are the multicomponent yarns described above. Alternatively, the industrial fabric may be flat-woven, wherein the MD yarns, the warp yarns during the weaving process, are again the multicomponent yarns. In each case, the industrial fabric has a rectangular shape with a length, a width, two lengthwise edges and two widthwise edges.
In the modified endless weaving technique, the MD yarns (multicomponent yarns) extend back-and-forth continuously for the length of the industrial fabric between the two widthwise edges and form a first plurality of seaming loops along one of the two widthwise edges and a second plurality of seaming loops along the : other of the two widthwise edges. Upon application of the heat treatment described above, which could be °]
carried out any time during the manufacturing process, even at the yarn-forming stage, the multicomponent yarns, and seaming loops formed therefrom, are stiffened and the po plurality of individual yarn strands thereof held together by the thermoplastic material of the at least nT one thermofusible strand in the multicomponent yarn.
On the other hand, when the industrial fabric is flat-woven, warp yarns extending from the two widthwise edges thereof are turned back and woven some distance back into the fabric body to form the seaming loops.
The industrial fabric is joined into endless form by interdigitating the seaming loops of the first plurality with the seaming loops of the second plurality and by directing a pintle through the passage defined by the interdigitated seaming loops to close the loop seam, locking the two widthwise edges of the fabric together.
It should be understood that the multicomponent yarns may also be used in the cross-machine direction (CD) to enhance the CD stability of the fabric. In an endless woven structure, with or without a seam, the stiffness of the CD yarn has a direct bearing on the number of MD and CD yarns that may be included in a fabric. The use in weaving of a yarn of lower stiffness allows a broader range of, and especially higher, end counts. When the present multicomponent yarn is used in the cross-machine direction, the number of MD and CD yarns in the fabric may be increased, and the multicomponent yarn may be stiffened appropriately after : weaving by the application of heat.
The present multicomponent yarn may also be used as the machine-direction (MD) yarn in a flat-woven fabric which is to be joined into endless form with a woven seam _ because they can be designed to take the crimp required to form such a seam. © The present invention will now be described in more complete detail with frequent reference being made to the figures identified below.
Brief I Co f the .
Figure 1 is a schematic perspective view of an on- machine-seamable industrial fabric;
Figure 2 is a schematic perspective view of the two ends of the on-machine-seamable industrial fabric prior to their being joined to one another;
Figure 3 is a cross-sectional view, taken in the warpwise direction, of the industrial fabric;
Figure 4 is a cross-sectional view, taken in the weftwise direction, of the seam region of the industrial fabric; and
Figure 5 is a cross-sectional view, analogous to that provided in Figure 4, of the seam region of an alternate embodiment of the industrial fabric.
Turning now specifically to the figures, Figure 1 is a schematic perspective view of an ommachine-seamable industrial fabric 10. The fabric 10 takes the form of an - endless loop once its two ends 12,14 have been joined to one another at seam 16.
. | WO 01/61105 PCT/US01/04511
Figure 2 is a schematic perspective view of the two ends 12,14 of the on-machine-seamable industrial fabric 10 prior to their attachment to one another. Widthwise » across the edges of each of the two ends 12,14 are a plurality of seaming loops 18. To attach the two ends © 12,14 to one another, they are brought together, in so doing alternating and intermeshing, or interdigitating, the seaming loops 18 at each end with one another. The interdigitated seaming loops 18 define a passage through which a pin, or pintle, a yarn-like strand or member, may be directed to secure the ends 12,14 to one another.
Figure 3 shows a cross section, taken in the warpwise direction, of an industrial fabric 20 on which the present invention may be practiced. Fabric 20 is shown to be woven in a duplex weave, although it should be understood that such a weave is shown as an example only, and that the invention could be practiced with fabrics 20 that are woven in other weaves, such as single-, two-, three- or higher layer weaves, or which are laminated and include several fabric layers. Fabric 20 may be a base fabric for a press fabric, and, accordingly, may be needled with one or more layers of staple fiber batt material on one or both sides, or may be coated in some manner. Alternatively, fabric 20 may be used on one of the other sections of the paper machine, that is, on the forming or drying sections, or as a base for a polymeric-resin-coated, paper-industry process belt (PIPB). Moreover, fabric 20 may be used as : a corrugator belt or as a base thereof; as a pulp-forming fabric, such as a double-nip-thickener belt; or as other industrial process belts.
Fabric 20 is woven using a modified endless weaving . technique. In such a situation, warp yarns 22 ultimately become the cross-machine-direction (CD) yarns, and the ) weft yarns 24 ultimately become the machine-direction (MD) yarns, when reference is made to the orientations of the yarns relative to the machine on which fabric 20 is installed.
Warp yarns 22, the CD yarns in the on-machine- seamable fabric 20, may be of any of the yarn types used to weave bases for paper machine fabrics or PIPB's, or for the other fabrics and belts mentioned above. That is to say, monofilament yarns, which are monofilament strands used singly, or multicomponent yarns, as described above, may be used as warp yarns 22.
Weft yarns 24, the MD yarns in the on-machine- seamable fabric 20, on the other hand, are multicomponent yarns. As described above, multicomponent yarns may be plied monofilament, plied multifilament, multifilament or plied/twisted yarns or combinations thereof. The multicomponent yarns may also be braided or knitted yarns. -
In any event, the individual yarn strands comprising warp yarns 22 (CD yarns) and weft yarns 24 (MD yarns) are extruded from synthetic polymeric resin materials, such as polyamide, polyester, polyetherketome, polypropylene, polyaramid, polyolefin, polyphenylene sulfide (PPS) and . polyethylene terephthalate (PET) resins, and copolymers thereof, and incorporated into yarns according to techniques well-known in the textile industry and particularly in the paper machine clothing industry.
The weft yarns 24 (MD yarns), in addition to having - a plurality of individual yarn strands, also include at least one thermofusible strand of a thermoplastic material, wherein the thermoplastic material has a melting point lower than that of the individual yarn strands making up the multicomponent yarn. As a consequence, upon application of a heat treatment at a temperature higher than the melting point of the thermofusible strand but below that of the individual yarn strands of the multicomponent yarn, the thermoplastic material stiffens the multicomponent yarn, and seaming loops 18 formed therefrom, and holds the individual yarn strands of the multicomponent yarn together. This ensures that the seaming loops formed by the multicomponent yarns will maintain the proper orientation and the required integrity for seaming. The thermoplastic material may, for example, be polyamide 66, low-melt polyamide 6 or polyurethane.
As noted above, the multicomponent yarn includes at least one thermofusible strand of the thermoplastic material. That is, it may include one, two, three or more thermofusible strands. The thermofusible strand may be monofilament or multifilament, either of which may be of non-circular cross section. It may be an extruded yarn or a strand cut from a film of the thermoplastic material. It may also be of a strand or strands obtained : or cut from a nonwoven material web of polyamide or polyurethane of a low melting temperature. Nonwoven material webs of this type are available from Sharnet.
In the weaving of fabric 20 by modified endless -o weaving, the weft yarns 24 are continuously woven back and forth across the loom, in each passage thereacross forming a seaming loop on one of the two widthwise edges of the fabric 20 being woven by passing around a loop- forming pin. Several schemes, disclosed and claimed in
U.S. Patent No. 3,815,645 to Codorniu, the teachings of which are incorporated herein by reference, for weaving on-machine-seamable papermakers' fabrics by modified endless weaving are available and may be used in the practice of the present invention.
Figure 4 is a cross section, taken in the weftwise direction, of the seam region of the fabric 20 taken at the conclusion of the modified endless weaving process.
Weft yarns 24, ultimately the MD yarns in fabric 20, weave around loop-forming pin 26 in a continuous manner to provide seaming loops 18.
It will be appreciated that loop-forming pin 26 must be removed to place fabric 20 into a form in which it may readily be installed on a particular machine. It will also be appreciated that, because weft yarns 24 (MD yarns) are multicomponent yarns, seaming loops 18 may rotate from the ideal seaming-loop geometry, illustrating the secondary helix effect, and deform as soon as the loop-forming pin 26 is removed, rendering subsequent seaming difficult or impossible. : For this reason, the heat treatment which stiffens and consolidates the multicomponent yarns is carried out before the loop-forming pin 26 is removed. It should be appreciated, however, that the heat treatment can be carried out either before or after the fabric 20 is
Los woven, even at the yarn-forming stage. Further, where staple fiber batt material is to be needled into the - fabric 20, the heat treatment can be carried out either before or after the needling process, although heat treatment following needling is preferred because the thermoplastic material of the at least one thermofusible strand improves the anchoring of the staple fiber batt material to the base fabric 20.
The industrial fabric is joined into endless form by interdigitating the seaming loops 18 at one end of the fabric with those at the other end and by directing a pintle through the passage defined by the interdigitated seaming loops 18. Alternatively, as shown in Figure 5, another cross section of the seam region of the fabric 20 taken in the machine direction, seaming spirals 28 may be attached to the seaming loops 18 and used to join the fabric 20 into the form of an endless loop.
Specifically, seaming spirals 28 may be interdigitated with seaming loops 18 and joined thereto by connecting yarns 30. In this manner, fabric 20, having multicomponent yarns in the machine direction, may be provided with monofilament seaming loops in the form of the individual coils of the seaming spirals 28.
Seaming spirals 28 may be monofilament spirals, preferably of extruded polyamide resin. The monofilament . diameter may be, for example, 0.40 mm or 0.50 mm. During the installation of fabric 20 on a paper machine, for le
© WO 01/61105 PCT/US01/04511 example, the individual coils of seaming spirals 28, being of monofilament, may be readily interdigitated with one another and joined to one another by directing pintle a 32 through the passage defined by the interdigitated coils. Stuffer yarns 34 may be inserted within the
CT seaming spirals 28 to ensure that the seam region has characteristics similar to the rest of the fabric 20.
Connecting yarns 30 and stuffer yarns 34 may be varns of the same types used as the warp yarns 22 (CD yarns) of the fabric 20. Pintle 32 may be a single strand of monofilament, multiple strands of monofilament untwisted about one another, or plied, twisted, braided or knitted together, or one or more strands of any of the multicomponent yarns described above for use as the MD yarns (weft yarns 24) of fabric 20.
Modifications to the above would be obvious to those of ordinary skill in the art, but would not bring the invention so modified beyond the scope of the appended claims.
Claims (25)
1. An industrial fabric comprising: Lo a system of machine-direction (MD) yarns and a system of cross-machine-direction (CD) yarns, said yarns 7 of said system of MD yarns being interwoven with said yarns of said system of CD yarns to form said industrial fabric in a rectangular shape having a length, a width, two surfaces, two lengthwise edges, and two widthwise edges, said MD yarns being multicomponent yarns comprising a plurality of individual yarn strands and at least one thermofusible strand of a thermoplastic material, said at least one thermofusible strand having a melting point lower than that of said individual yarn strands, so that, upon application of a heat treatment, said multicomponent yarns are stiffened and said plurality of individual yarn strands thereof are held together by said thermoplastic material of said at least one thermofusible strand.
2. An industrial fabric as claimed in claim 1, said industrial fabric being closable into endless form with a loop seam during installation on a machine, wherein said yarns of said system of MD yarns are 5 interwoven with said yarns of said system of CD yarns by a modified endless weaving technique, said MD yarns extending back-and-forth continuously for said length of said industrial fabric between said two widthwise edges . and forming a first plurality of seaming loops along one 10 of said two widthwise edges and a second plurality of seaming loops along the other of said two widthwise edges, whereby said industrial fabric is joined into oo. endless form by interdigitating said first plurality of 15 seaming loops with said second plurality of seaming loops -T and by directing a pintle through the passage defined by the interdigitated seaming loops to close said loop seam.
3. An industrial fabric as claimed in claim 1, said industrial fabric being closable into endless form with a pin seam during installation on a machine, wherein said yarns of said system of MD yarns are interwoven with said yarns of said system of CD yarns by a flat weaving technique, said MD yarns along said two widthwise edges being turned back and woven back into said industrial fabric to form a first plurality of seaming loops along one of said two widthwise edges and a second plurality of seaming loops along the other of said two widthwise edges, whereby said industrial fabric is joined into endless form by interdigitating said first plurality of seaming loops with said second plurality of seaming loops and by directing a pintle through the passage defined by the interdigitated seaming loops to close said pin seam.
4. An industrial fabric as claimed in claim 1 wherein said yarns of said system of MD yarns are interwoven with said yarns of said system of CD yarns by a flat weaving technique, said two widthwise edges of said industrial fabric being joined to one another with a woven seam to place said industrial fabric into endless form. .ot
S. An industrial fabric as claimed in claim 1 wherein said multicomponent yarns are plied monofilament yarns.
6. An industrial fabric as claimed in claim 1 wherein said multicomponent yarns are plied multifilament yarns.
7. An industrial fabric as claimed in claim 1 wherein said multicomponent yarns are multifilament yarns.
8. An industrial fabric as claimed in claim 1 wherein said multicomponent yarns are plied/twisted yarns.
9S. An industrial fabric as claimed in claim 1 wherein said multicomponent yarns are yarns selected from the group consisting of plied monofilament yarns, plied multifilament yarns, multifilament yarns, plied/twisted 5 yarns and combinations thereof.
10. An industrial fabric as claimed in claim 1 wherein said multicomponent yarns are knitted yarns.
11. An industrial fabric as claimed in claim 1 wherein said multicomponent yarns are braided yarns.
12. An industrial fabric as claimed in claim 1 wherein said individual yarn strands of said multicomponent yarns are extruded from a polymeric resin material.
13. An industrial fabric as claimed in claim 12 wherein said polymeric resin material is selected from the group consisting of polyamide, polyester, polyetherketone, ot polypropylene, polyaramid, polyolefin, polyphenylene sulfide (PPS) and polyethylene terephthalate (PET) resins, and copolymers thereof.
14. An industrial fabric as claimed in claim 1 wherein said thermoplastic material of said at least one thermofusible strand is selected from the group consisting of polyamide 66, low-melt polyamide 6 and 5 polyurethane.
15. An industrial fabric as claimed in claim 1 wherein said at least one thermofusible strand is a monofilament.
16. An industrial fabric as claimed in claim 1 wherein said at least one thermofusible strand is a multifilament.
17. An industrial fabric as claimed in claim 1 wherein said at least one thermofusible strand is a strand cut from a film of said thermoplastic material.
18. An industrial fabric as claimed in claim 1 wherein said at least one thermofusible strand is a strand of a nonwoven material. : 19. An industrial fabric as claimed in claim 1 wherein said CD yarns are also said multicomponent yarns.
. | WO 01/61105 PCT/US01/04511
20. An industrial fabric as claimed in claim 1 further ~ comprising at least one layer of staple fiber batt attached to one of said two surfaces thereof.
21. An industrial fabric as claimed in claims 2 or 3 a further comprising: a first seaming spiral having a plurality of coils interdigitated with said seaming loops of said first plurality at one of said two widthwise edges of said industrial fabric and attached thereto by at least one connecting yarn extending in a cross-machine direction; and a second seaming spiral having a plurality of coils interdigitated with said seaming loops of said second plurality at the other of said two widthwise edges of said industrial fabric and attached thereto by at least one connecting yarn extending in a cross-machine direction, whereby said industrial fabric is joined into endless form by interdigitating said coils of said first seaming spiral with said coils of said second seaming spiral and by directing a pintle through the passage defined by the interdigitated coils to close said loop seam.
22. An industrial fabric as claimed in claim 21 wherein said first and second seaming spirals are monofilament spirals.
23. An industrial fabric as claimed in claim 22 wherein said monofilament spirals are extruded from a polyamide resin.
24. An industrial fabric as claimed in claim 21 further - comprising at least one stuffer yarn within said first seaming spiral.
25. An industrial fabric as claimed in claim 21 further comprising at least one stuffer yarn within said second seaming spiral.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US50336300A | 2000-02-14 | 2000-02-14 |
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ZA200206311A ZA200206311B (en) | 2000-02-14 | 2002-08-07 | Seamed industrial fabrics. |
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EP (1) | EP1255892B1 (en) |
JP (1) | JP2003522856A (en) |
KR (1) | KR100680872B1 (en) |
CN (1) | CN1188570C (en) |
AT (1) | ATE272145T1 (en) |
AU (2) | AU3693701A (en) |
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CA (1) | CA2399696A1 (en) |
DE (1) | DE60104523T2 (en) |
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RU (1) | RU2265095C2 (en) |
TW (1) | TWI242620B (en) |
WO (1) | WO2001061105A1 (en) |
ZA (1) | ZA200206311B (en) |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7273074B2 (en) * | 2002-07-24 | 2007-09-25 | Albany International Corp. | On-machine-seamable industrial fabric having seam-reinforcing rings |
US7093621B2 (en) * | 2004-12-15 | 2006-08-22 | Albany International Corp. | Multi-pin pin seam for an industrial fabric |
JP4761363B2 (en) * | 2005-11-28 | 2011-08-31 | タカタ株式会社 | Seat belt device |
US8088256B2 (en) * | 2007-09-05 | 2012-01-03 | Albany International Corp. | Process for producing papermaker's and industrial fabric seam and seam produced by that method |
JP2010065343A (en) * | 2008-09-10 | 2010-03-25 | Ichikawa Co Ltd | Felt with seam for paper manufacture |
CN104611978B (en) * | 2015-01-08 | 2017-05-17 | 江苏理文造纸有限公司 | Rotating roller used for material composite type paper sheet drying mesh |
BR112018009095A2 (en) | 2015-11-06 | 2019-02-19 | Invista Textiles Uk Ltd | cloths, articles, airbags and method of forming a cloth |
TWI663301B (en) * | 2015-11-23 | 2019-06-21 | 順益材料股份有限公司 | Composite fabric and manufacturing method thereof |
CN109563684B (en) * | 2016-08-04 | 2021-06-18 | 艾斯登强生股份有限公司 | Reinforcing member for industrial textiles |
US11060215B2 (en) | 2017-01-26 | 2021-07-13 | Bright Cheers International Limited | Reinforced composite fabric and method for preparing the same |
US11634841B2 (en) | 2017-05-02 | 2023-04-25 | Inv Performance Materials, Llc | Low permeability and high strength woven fabric and methods of making the same |
PL3687867T3 (en) | 2017-09-29 | 2022-03-21 | Invista Textiles (U.K.) Limited | Airbags and methods for production of airbags |
CN110747686A (en) * | 2019-05-17 | 2020-02-04 | 玖龙纸业(河北)有限公司 | Felt subjected to seam treatment and seam method thereof |
CN112826349A (en) * | 2021-02-04 | 2021-05-25 | 浦江环彩纺织有限公司 | Fabric and bath towel cloth |
Family Cites Families (11)
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GB223578A (en) * | 1923-10-16 | 1926-01-15 | Willis Mckee | Improvements in or relating to conveyors |
DE1155049B (en) * | 1960-02-23 | 1963-09-26 | Aurelio Zatti | Felt tape for systems for the production of plates and pipes made of asbestos cement or the like. |
JPS57185800U (en) * | 1981-05-20 | 1982-11-25 | ||
US4991630A (en) * | 1989-04-10 | 1991-02-12 | Asten Group, Inc. | Single layer pin seam fabric having perpendicular seaming loops and method |
US5005610A (en) * | 1989-01-03 | 1991-04-09 | Albany International Corporation | Papermaking fabric pin seam with braided yarns in joining loops |
US5391419A (en) * | 1989-08-17 | 1995-02-21 | Albany International Corp. | Loop formation in on-machine-seamed press fabrics using unique yarns |
US5204150A (en) * | 1989-08-17 | 1993-04-20 | Albany International Corp. | Loop formation in on-machine-seamed press fabrics using yarns comprising mxd6 polyamide resin material |
US5031283A (en) * | 1990-02-14 | 1991-07-16 | Niagara Lockport Industries Inc. | Multifilament helical seaming element |
JPH0518606U (en) * | 1991-08-13 | 1993-03-09 | ダイワボウ・クリエイト株式会社 | Filter cloth |
US5875822A (en) * | 1996-06-25 | 1999-03-02 | Albany International Corp. | Polyamide spiral seam for seamed papermakers' fabrics |
US5888915A (en) * | 1996-09-17 | 1999-03-30 | Albany International Corp. | Paper machine clothings constructed of interconnected bicomponent fibers |
-
2001
- 2001-02-12 EP EP01909152A patent/EP1255892B1/en not_active Expired - Lifetime
- 2001-02-12 NZ NZ520757A patent/NZ520757A/en unknown
- 2001-02-12 DE DE60104523T patent/DE60104523T2/en not_active Expired - Lifetime
- 2001-02-12 BR BR0108316-3A patent/BR0108316A/en not_active Application Discontinuation
- 2001-02-12 AU AU3693701A patent/AU3693701A/en active Pending
- 2001-02-12 RU RU2002121630/12A patent/RU2265095C2/en not_active IP Right Cessation
- 2001-02-12 ES ES01909152T patent/ES2222345T3/en not_active Expired - Lifetime
- 2001-02-12 CN CNB018065082A patent/CN1188570C/en not_active Expired - Fee Related
- 2001-02-12 CA CA002399696A patent/CA2399696A1/en not_active Abandoned
- 2001-02-12 MX MXPA02007888A patent/MXPA02007888A/en active IP Right Grant
- 2001-02-12 KR KR1020027010505A patent/KR100680872B1/en not_active IP Right Cessation
- 2001-02-12 AU AU2001236937A patent/AU2001236937B2/en not_active Ceased
- 2001-02-12 WO PCT/US2001/004511 patent/WO2001061105A1/en active IP Right Grant
- 2001-02-12 JP JP2001559934A patent/JP2003522856A/en active Pending
- 2001-02-12 AT AT01909152T patent/ATE272145T1/en active
- 2001-02-13 TW TW090103173A patent/TWI242620B/en not_active IP Right Cessation
-
2002
- 2002-08-07 ZA ZA200206311A patent/ZA200206311B/en unknown
- 2002-08-13 NO NO20023826A patent/NO20023826L/en not_active Application Discontinuation
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RU2265095C2 (en) | 2005-11-27 |
EP1255892A1 (en) | 2002-11-13 |
NZ520757A (en) | 2003-03-28 |
WO2001061105A1 (en) | 2001-08-23 |
CA2399696A1 (en) | 2001-08-23 |
DE60104523D1 (en) | 2004-09-02 |
AU2001236937B2 (en) | 2005-11-10 |
CN1418276A (en) | 2003-05-14 |
ATE272145T1 (en) | 2004-08-15 |
TWI242620B (en) | 2005-11-01 |
CN1188570C (en) | 2005-02-09 |
NO20023826L (en) | 2002-10-08 |
AU3693701A (en) | 2001-08-27 |
EP1255892B1 (en) | 2004-07-28 |
MXPA02007888A (en) | 2003-06-24 |
RU2002121630A (en) | 2004-01-20 |
NO20023826D0 (en) | 2002-08-13 |
DE60104523T2 (en) | 2005-07-28 |
JP2003522856A (en) | 2003-07-29 |
KR20020075915A (en) | 2002-10-07 |
BR0108316A (en) | 2003-03-11 |
ES2222345T3 (en) | 2005-02-01 |
KR100680872B1 (en) | 2007-02-08 |
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