WO2024230040A1 - Tower-shaped spiral solar receiver - Google Patents
Tower-shaped spiral solar receiver Download PDFInfo
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- WO2024230040A1 WO2024230040A1 PCT/CN2023/119967 CN2023119967W WO2024230040A1 WO 2024230040 A1 WO2024230040 A1 WO 2024230040A1 CN 2023119967 W CN2023119967 W CN 2023119967W WO 2024230040 A1 WO2024230040 A1 WO 2024230040A1
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- Prior art keywords
- heat
- metal
- plate
- spiral coil
- tower
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- 229910052751 metal Inorganic materials 0.000 claims abstract description 100
- 239000002184 metal Substances 0.000 claims abstract description 100
- 238000012546 transfer Methods 0.000 claims abstract description 30
- 229910001338 liquidmetal Inorganic materials 0.000 claims abstract description 18
- 239000006096 absorbing agent Substances 0.000 claims description 26
- 238000005192 partition Methods 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 7
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 6
- 238000009833 condensation Methods 0.000 claims description 6
- 230000005494 condensation Effects 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 238000009826 distribution Methods 0.000 claims description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 3
- 239000001569 carbon dioxide Substances 0.000 claims description 3
- 230000008595 infiltration Effects 0.000 claims description 3
- 238000001764 infiltration Methods 0.000 claims description 3
- 238000002309 gasification Methods 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical group O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 238000010248 power generation Methods 0.000 abstract description 12
- 230000008646 thermal stress Effects 0.000 abstract description 10
- 230000004907 flux Effects 0.000 abstract description 6
- 238000010521 absorption reaction Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 10
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 5
- 229910052708 sodium Inorganic materials 0.000 description 5
- 239000011734 sodium Substances 0.000 description 5
- 238000013461 design Methods 0.000 description 4
- 238000001704 evaporation Methods 0.000 description 4
- 230000008020 evaporation Effects 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000004146 energy storage Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000002803 fossil fuel Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000005338 heat storage Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
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Definitions
- the invention belongs to the technical field of solar high-temperature heat utilization, and in particular relates to a tower-type solar cyclone heat absorber.
- the tower solar thermal power generation system can achieve a higher operating temperature due to its high concentration ratio, thereby improving the overall power generation efficiency, and is more popular in the future development trend.
- the absorber reflects the concentrated sunlight directly on the heat absorption plate. It is easy to be heated unevenly under high heat flux load, resulting in dangers such as burst pipe leakage. How to ensure the stable and efficient operation of the absorber has become a key technical issue in the current tower solar thermal power generation system.
- the present invention provides a tower-type solar cyclone absorber, which has the advantages of unidirectional heat transfer, reduced heat dissipation, high light-to-heat conversion efficiency, uniform temperature, uniform heat, low thermal stress, heat storage and high pressure bearing capacity, and can heat the heat exchange medium to a supercritical or ultra-supercritical state, thereby greatly improving the operating parameters and power generation efficiency.
- the present invention adopts the following technical solutions:
- a tower solar cyclone heat absorber characterized in that it comprises: a metal heat plate, a metal bath cavity, a spiral coil, an inlet shunt main pipe, an outlet collecting main pipe and a central tube; a plurality of metal heat plates are arranged around the metal bath cavity, a plurality of independent chambers are formed inside the metal heat plates, each chamber is filled with liquid metal, the liquid metal transfers the heat absorbed by the metal heat plate to the metal bath cavity through the process of gasification and condensation, and the metal bath cavity is filled with a heat absorbing medium; the spiral coil is wound around the central tube in a circumferential direction, the spiral coil is immersed in the heat absorbing medium, the outer wall of the spiral coil and the infiltration surface of the heat absorbing medium serve as heat transfer surfaces, the spiral coil flows into the heat exchange medium through the inlet shunt main pipe, and the heat exchange medium flows out through the outlet collecting main pipe.
- the metal hot plate includes a heat absorbing plate, a top plate on the hot plate, a bottom plate on the hot plate, an inner wall, a side sealing plate and a partition; the heat absorbing plate, the top plate on the hot plate, the bottom plate on the hot plate, the inner wall and the side sealing plate are spliced to form a sealed cavity, and a plurality of inclined partitions are evenly distributed in the sealed cavity and divide the sealed cavity into a plurality of independent chambers.
- the heat absorbing plate is used to absorb sunlight.
- the inner wall surface forms the heat absorbing wall surface of the metal bath cavity.
- the metal bath cavity is formed by splicing an inner wall surface, a bath cavity upper cover plate, a bath cavity lower cover plate and a central tube.
- the bath cavity upper cover plate and the bath cavity lower cover plate are arranged opposite to each other, and both the bath cavity upper cover plate and the bath cavity lower cover plate are provided with holes corresponding to the spiral coil.
- the spiral coil is welded and fixed to the upper cover plate of the bath chamber and the lower cover plate of the bath chamber, and the spiral coil is not in direct contact with the central tube.
- the spiral coil is composed of a plurality of coil branches arranged in an arrangement, and the spiral coil is installed on the central tube through a limiting pad.
- the bottom of the limiting pad is axially fixed on the central tube, and the surface of the limiting pad is provided with a plurality of arc-shaped grooves corresponding to the plurality of coil branches, and the coil branches can be movably installed in the arc-shaped grooves.
- the number of the spiral coils is more than one, and a plurality of spiral coils are stacked and wound circumferentially on the central tube, each group of spiral coils corresponds to a limiting pad, and the limiting pads are connected by flat pads.
- the metal hot plate, the metal bath chamber and the spiral coil are made of P91 steel or P92 steel.
- the heat absorbing medium is pure metal or mixed metal.
- the heat exchange medium is water, purified and pressurized air, or purified and pressurized carbon dioxide.
- the metal hot plate is designed by the following formula:
- ⁇ P v is the pressure loss of metal vapor in the metal hot plate
- ⁇ v is the dynamic viscosity of metal vapor in the metal hot plate
- ⁇ v is the density of metal vapor in the high-temperature hot plate
- ⁇ is the angle between the partition and the horizontal plane
- L is the vertical distance between the two partitions
- d is the distance between the heat absorbing plate and the inner wall
- f is the Fanning drag coefficient
- d e is the equivalent diameter
- ⁇ is the local drag coefficient.
- a metal hot plate (high-temperature hot plate) is used to absorb and transfer heat, achieving one-way heat transfer, solving the problem of heat loss during heat transfer, and improving the light-to-heat conversion efficiency of the absorber; an innovative structure of a baffle and an independent cavity is proposed, and a specific design scheme for the metal hot plate is proposed, taking full account of the condensation and evaporation process of the liquid metal and the economic safety of the overall structure, and the Fanning formula is used to calculate and limit the various parameters in the metal hot plate;
- the heat transfer medium with high thermal conductivity and the high specific surface area of the spiral coil can quickly transfer heat to the heat exchange medium; and the flowing heat absorbing medium can evenly transfer heat to the spiral coil, making the metal bath cavity have excellent Uniform temperature performance, able to withstand high heat flux density heat load.
- the integrated heat absorbing medium makes the heat distribution more uniform;
- the multi-tube and multi-layer spiral coils are arranged in parallel, which greatly improves the flux and heat transfer capacity of the heat exchange medium, and can effectively prevent the risk of local overheating and tube burst caused by rapid temperature rise;
- the low thermal stress technology is adopted, and the spiral coils are welded to the upper and lower cover plates, but not to the center tube, so that the spiral coils can expand and contract freely under heat, reducing thermal stress;
- Limiting pads and flat pads that are compatible with the installation of the spiral coil are designed, so that the spiral coil can freely expand and contract in a high temperature environment, thereby significantly reducing thermal stress and improving the safety, reliability and service life of the equipment.
- FIG. 1 is a schematic diagram of the appearance of a tower-type solar cyclone heat absorber of the present invention.
- FIG. 2 is a top view of the tower-type solar cyclone heat absorber of the present invention.
- FIG. 3 is a partial exploded schematic diagram of the metal hot plate of the present invention.
- FIG. 4 is a schematic diagram of filling the liquid metal in the metal hot plate of the present invention.
- FIG. 5 a is a schematic diagram of a coil branch pipe interface of the present invention.
- FIG. 5 b is a schematic diagram of an inlet manifold and an outlet manifold of the present invention.
- FIG. 6 is a partial exploded schematic diagram of the metal bath chamber of the present invention.
- FIG. 7 a is a schematic diagram of a limiting pad strip and a protecting pad strip of the present invention.
- FIG. 7 b is a schematic diagram of each coil branch pipe of the present invention being installed in a limiting pad.
- FIG8 is a schematic diagram of the working process of the tower type solar cyclone heat absorber of the present invention.
- FIG. 9 is a schematic diagram showing the change of sodium vapor flow loss in the independent chamber of the metal hot plate of the present invention with the inclination angle of the partition.
- a tower solar cyclone heat absorber as shown in FIG. 1 and FIG. 2 is proposed, which is composed of a metal heat plate 1, a metal bath chamber 2, a spiral coil 3, an inlet flow distribution main pipe 4, an outlet flow collection main pipe 5 and a central tube 6.
- the metal heat plates 1 are independent of each other, and multiple metal heat plates 1 are assembled in a circle.
- the sunlight is reflected by the heliostat field and concentrated on the heat absorbing plate 1.1 of the metal heat plate 1.
- the metal heat plate 1 absorbs the heat of the sunlight and transfers the heat to the metal bath chamber 2 in one direction, so that the heat filled in the metal bath chamber 2
- the heat absorbing medium 8 inside heats up and melts, and then transfers the heat to the spiral coil 3.
- the spiral coil 3 is immersed in the heat absorbing medium 8, and the outer wall of the spiral coil 3 and the infiltration surface of the heat absorbing medium 8 serve as the heat transfer surface.
- the heat exchange medium flows into each spiral coil 3 through the inlet branch main pipe 4, and flows out after being gathered through the outlet collecting main pipe 5.
- the heat absorber of the present invention adopts an indirect heat transfer method, which can effectively solve the problems of thermal stress, thermal fatigue, etc. caused by the huge temperature difference caused by direct heat transfer.
- the metal hot plate 1 is polygonal, and is composed of a heat absorbing plate 1.1, a cover plate 1.2 on the hot plate, a lower cover plate 1.3 on the hot plate, an inner wall surface 1.4, a side sealing plate 1.5 and a partition 1.6.
- the partition 1.6 divides the interior of the metal hot plate 1 into multiple independent chambers, and each chamber is evacuated and heated to maintain a high temperature environment and filled with liquid metal.
- the liquid metal can be pure metals such as potassium, sodium and lithium, but not limited to potassium, sodium and lithium, and metal mixtures.
- the metal hot plate 1 used in the heat absorber of the present invention can transfer heat in one direction and reduce heat loss during heat transfer, and can effectively improve the light-heat conversion efficiency of the heat absorber.
- the inner wall surfaces 1.1 of the plurality of metal hot plates 1 constitute an integral heat-absorbing wall surface of the metal bath cavity 2, and the heat-absorbing medium 8 can flow freely in the metal bath cavity 2, which has better stability and heat-dissipating performance during operation, and largely avoids the problem of uneven heating under high heat flux density load.
- the metal bath chamber 2 is polygonal in shape, and is composed of an inner wall surface 1.4, a bath chamber upper cover plate 2.1, a bath chamber lower cover plate 2.2 and a central tube 6.
- the metal bath chamber 2 is filled with a heat absorbing medium 8.
- the heat absorbing medium 8 can be made of metal tin, aluminum, etc., but is not limited to tin, aluminum, other metals and metal mixtures.
- the heat absorber is working, the metal melts, and the spiral coil 3 is immersed in the liquid metal.
- the outer wall of the tube and the wetted surface of the liquid metal are used as the heat transfer surface.
- the "metal bath” heat transfer method is adopted, which has the function of equalizing the temperature.
- the metal has a high thermal conductivity, which can stably enhance the heat exchange effect of the spiral coil 3; on the other hand, the flowing liquid metal can transfer heat evenly to the spiral coil 3, avoiding the concentrated sunlight directly reflected on the spiral coil 3 to cause local overheating and other hazards.
- a new fixing structure is designed for the installation and support of the spiral coil 3 in this embodiment.
- low thermal stress technology is adopted, wherein the bath chamber upper cover plate 2.1 and the bath chamber lower cover plate 2.2 are both provided with holes matching the spiral coil 3, and the spiral coil 3 is fixed to the bath chamber upper cover plate 2.1 and the bath chamber lower cover plate 2.2 by welding, and at the same time avoids welding with the central tube 6, but by setting a limit pad 6.1 and a flat pad 6.2, the spiral coil 3 is limited to a relatively fixed position.
- the spiral coil 3 is composed of a plurality of coil branches 3.1 arranged in an arrangement, the bottom of the limit pad 6.1 is fixed to the central tube 6 along the axial direction, and the surface of the limit pad 6.1 is provided with a plurality of arc grooves 6.3 corresponding to the plurality of coil branches 3.1, and the coil branches 3.1 can be movably installed in the arc grooves 6.3.
- This design enables the spiral coil 3 to freely expand and contract in a high temperature environment, thereby significantly reducing thermal stress and improving the safety of the equipment. Reliability and service life.
- the heat exchange medium under supercritical pressure enters each spiral coil 3 through the inlet shunt main pipe 4, and the generated supercritical state heat exchange medium flows out after being gathered through the outlet header 5.
- the overall pipeline sealing of the system and the materials of the pipeline have very strict standards.
- the metal hot plate 1, the metal bath chamber 2, the spiral coil 3, the inlet shunt main pipe 4 and the outlet header 5 are all made of existing high temperature resistant pressure bearing materials such as P91 and P92.
- each coil branch interface is opened on the bath chamber upper cover plate 2.1 and the bath chamber lower cover plate 2.2, each interface is connected to a separate heat exchange medium flow channel, and each coil branch 3.1 constitutes a heat exchange medium flow channel return.
- the specific number of spiral coils can be increased or decreased according to actual needs.
- the spiral coil 3 is made of high thermal conductivity and high temperature and pressure resistant materials (including but not limited to P91, P92, etc.) to ensure efficient heat conduction.
- the spiral shape of the spiral coil 3 can achieve enhanced heat exchange effect and improve the heat exchange efficiency between the heat absorbing fluid and the liquid metal in the metal bath chamber.
- the return of the heat exchange medium flow channel is limited in the limiting pad 6.1 and is separated from the return of the upper layer of the heat exchange medium flow channel by the flat pad 6.2, which enhances the stability of the spiral coil 3.
- the upper layer of flat pads 6.2 is directly fixed on the lower layer of limiting pads 6.1, and the bottom layer of limiting pads 6.1 is directly fixed on the central tube 6.
- the limiting pads 6.1 and the flat pads 6.2 are made of P91 or P92 high temperature resistant steel.
- each spiral coil After the heat exchange medium enters each spiral coil from the inlet shunt main pipe 4, it flows in a swirl.
- the larger specific surface area of the spiral coil 3 and the unique swirl phenomenon formed by the heat exchange medium in the spiral coil 3 improve the heat transfer capacity of the heat exchange medium.
- the spiral structure can also realize the long-distance transfer of heat in the spiral coil 3, and improve the power generation efficiency of the heat exchange medium in the supercritical state.
- the heat exchange medium flows out from the outlet header 5. A part of it directly enters the expander to expand and drive the generator to generate electricity, and the other part cooperates with the energy storage system to store energy.
- the tower solar cyclone absorber proposed in the first embodiment innovatively proposes a partition and an independent cavity structure in the metal hot plate 1, but the specific design scheme of the metal hot plate 1 is not limited to this, and it is also necessary to fully consider the condensation and evaporation process of the liquid metal 7 and the economic safety of the overall structure. Therefore, a design method for a metal hot plate is proposed in this embodiment, and various parameters in the metal hot plate 1 are calculated and limited.
- the steam of high-temperature metal hot plates flows in the thickness direction, the flow path is short, and the steam is all in the adiabatic section, and the wall boundary has little effect on the steam volume.
- laminar flow formula and turbulent flow formula can be selected.
- ⁇ is the local resistance coefficient
- d e is the equivalent diameter, m
- u is the fluid flow rate, m/s
- f is the Fanning resistance coefficient, which is related to the Reynolds number Re.
- the Fanning formula is used to calculate the steam flow loss in the steam chamber, and the steam pressure drop is:
- ⁇ Pv is the pressure loss of metal vapor in the metal hot plate
- ⁇ v is the dynamic viscosity of metal vapor in the metal hot plate
- ⁇ v is the density of metal vapor in the high-temperature hot plate
- ⁇ is the inclination angle (i.e. the angle between the partition and the horizontal plane)
- L is the vertical distance between the two partitions
- d is the width of the metal hot plate (i.e. the distance between the heat absorbing plate and the inner wall).
- Figure 9 shows the change of sodium vapor flow loss in the steam chamber with the inclination angle of the partition.
- the metal vapor flow pressure loss decreases.
- the inclination angle of the partition can be further increased, but when the angle is too large, the required manufacturing process requirements are greatly increased. Too large an angle will also affect the overall strength, and the demand for sodium filling will also increase, increasing the manufacturing cost and difficulty. Therefore, when designing a metal hot plate, calculation data analysis should be combined to ensure both the condensation and evaporation process of the liquid metal and the safety and economy of the overall structure.
Abstract
Disclosed is a tower-shaped spiral solar receiver. The tower-shaped spiral solar receiver comprises a metal thermal collector plate, a metal bath cavity, a spiral coil pipe, an inlet flow-dividing manifold, an outlet flow-collecting manifold, etc. Sunlight is accurately focused on an outer plate of the metal thermal collector plate, the metal thermal collector plate absorbs heat to increase the temperature, and internal liquid metal is gasified and then condensed on an inner plate. Heat is unidirectionally transmitted to the metal bath cavity, then evenly transmitted to the spiral coil pipe at a high heat flux density after a heat absorption medium filled in the metal bath cavity is heated and melted, and taken away by a heat exchange medium in the spiral coil pipe. The heat exchange medium flows into the branch coil pipes through the inlet flow-dividing manifold and flows out after being converged in the outlet flow-collecting manifold. By using indirect heat transfer via a "metal bath" in the metal bath cavity, the present application features a high heat conductivity coefficient and temperature equalization, and can achieve efficient heat transfer, homogenize the heat flux density, reduce the thermal stress, and avoid harms such as pipe breaking. According to the present application, the heat exchange medium can be heated to a supercritical state, thus greatly improving the power generation efficiency.
Description
本发明属于太阳能高温热利用技术领域,具体涉及一种塔式太阳能旋流吸热器。The invention belongs to the technical field of solar high-temperature heat utilization, and in particular relates to a tower-type solar cyclone heat absorber.
随着经济的快速发展,对能源的需求不断增大。当前,传统的化石燃料仍是全球经济增长的主要推动力,但由于其燃烧后释放的二氧化碳等会严重污染环境,能源危机和全球变暖问题日趋严重。改善能源结构,大力发展可再生清洁能源至关重要,而取之不尽用之不竭的太阳能受到了广泛关注。相比于光伏发电,光热发电技术在原材料制造过程中较为清洁,并且能与储能系统搭配进行二十四小时发电。但因其发电效率较低,发电成本高,所以如何提高光热发电效率从而降低成本成为发展难题。在光热发电系统中,塔式太阳能热发电系统由于聚光比高能够达到更高的工作温度,从而提高整体发电效率,在未来发展趋势中更受欢迎。吸热器作为塔式太阳能的核心吸热部件,反射聚集的太阳光直接照射在吸热板上,在高热流密度载荷下容易受热不均,从而出现爆管泄漏等危险,如何保证吸热器稳定又高效的运行已经成为现在塔式太阳能热发电系统的关键技术问题。With the rapid development of the economy, the demand for energy is increasing. At present, traditional fossil fuels are still the main driving force of global economic growth, but the carbon dioxide released after their combustion will seriously pollute the environment, and the energy crisis and global warming problems are becoming more and more serious. It is crucial to improve the energy structure and vigorously develop renewable clean energy, and the inexhaustible solar energy has received widespread attention. Compared with photovoltaic power generation, solar thermal power generation technology is cleaner in the raw material manufacturing process, and can be used with energy storage systems to generate electricity 24 hours a day. However, due to its low power generation efficiency and high power generation cost, how to improve the efficiency of solar thermal power generation and reduce costs has become a development problem. In the solar thermal power generation system, the tower solar thermal power generation system can achieve a higher operating temperature due to its high concentration ratio, thereby improving the overall power generation efficiency, and is more popular in the future development trend. As the core heat absorption component of the tower solar energy, the absorber reflects the concentrated sunlight directly on the heat absorption plate. It is easy to be heated unevenly under high heat flux load, resulting in dangers such as burst pipe leakage. How to ensure the stable and efficient operation of the absorber has become a key technical issue in the current tower solar thermal power generation system.
发明内容Summary of the invention
本发明针对现有技术中的不足,提供一种塔式太阳能旋流吸热器,具有单向传热、减少散热、高光热转化效率、均温、均热、低热应力、储热以及高承压能力,能够使换热介质加热至超临界或超超临界状态,大大提高了运行参数以及发电效率。In view of the deficiencies in the prior art, the present invention provides a tower-type solar cyclone absorber, which has the advantages of unidirectional heat transfer, reduced heat dissipation, high light-to-heat conversion efficiency, uniform temperature, uniform heat, low thermal stress, heat storage and high pressure bearing capacity, and can heat the heat exchange medium to a supercritical or ultra-supercritical state, thereby greatly improving the operating parameters and power generation efficiency.
为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种塔式太阳能旋流吸热器,其特征在于,包括:金属热板、金属浴腔、螺旋盘管、进口分流总管、出口集流总管和中心筒;若干块金属热板围绕金属浴腔设置,所述金属热板内部形成若干独立腔室,各腔室内填充有液态金属,所述液态金属通过气化和冷凝的过程将金属热板吸收的热量传递至金属浴腔,所述金属浴腔内填充吸热介质;所述螺旋盘管沿周向缠绕在中心筒上,螺旋盘管浸没在吸热介质中,螺旋盘管的外壁与吸热介质的浸润面作为传热面,螺旋盘管通过进口分流总管流入换热介质,通过出口集流总管流出换热介质。A tower solar cyclone heat absorber, characterized in that it comprises: a metal heat plate, a metal bath cavity, a spiral coil, an inlet shunt main pipe, an outlet collecting main pipe and a central tube; a plurality of metal heat plates are arranged around the metal bath cavity, a plurality of independent chambers are formed inside the metal heat plates, each chamber is filled with liquid metal, the liquid metal transfers the heat absorbed by the metal heat plate to the metal bath cavity through the process of gasification and condensation, and the metal bath cavity is filled with a heat absorbing medium; the spiral coil is wound around the central tube in a circumferential direction, the spiral coil is immersed in the heat absorbing medium, the outer wall of the spiral coil and the infiltration surface of the heat absorbing medium serve as heat transfer surfaces, the spiral coil flows into the heat exchange medium through the inlet shunt main pipe, and the heat exchange medium flows out through the outlet collecting main pipe.
为优化上述技术方案,采取的具体措施还包括:To optimize the above technical solutions, the specific measures taken also include:
进一步地,所述金属热板包括吸热板、热板上盖板、热板下盖板、内壁面、侧封板和隔板;所述吸热板、热板上盖板、热板下盖板、内壁面和侧封板拼接形成密封腔,若干倾斜的隔板等间隔分布在密封腔内并将密封腔分隔为若干独立腔室,所述吸热板用于吸收太阳光的
热量,所述内壁面形成金属浴腔的吸热壁面。Furthermore, the metal hot plate includes a heat absorbing plate, a top plate on the hot plate, a bottom plate on the hot plate, an inner wall, a side sealing plate and a partition; the heat absorbing plate, the top plate on the hot plate, the bottom plate on the hot plate, the inner wall and the side sealing plate are spliced to form a sealed cavity, and a plurality of inclined partitions are evenly distributed in the sealed cavity and divide the sealed cavity into a plurality of independent chambers. The heat absorbing plate is used to absorb sunlight. The inner wall surface forms the heat absorbing wall surface of the metal bath cavity.
进一步地,所述金属浴腔由内壁面、浴腔上盖板、浴腔下盖板和中心筒拼接形成,所述浴腔上盖板和浴腔下盖板相对设置,所述浴腔上盖板和浴腔下盖板均开设有与螺旋盘管相对应的孔。Furthermore, the metal bath cavity is formed by splicing an inner wall surface, a bath cavity upper cover plate, a bath cavity lower cover plate and a central tube. The bath cavity upper cover plate and the bath cavity lower cover plate are arranged opposite to each other, and both the bath cavity upper cover plate and the bath cavity lower cover plate are provided with holes corresponding to the spiral coil.
进一步地,所述螺旋盘管与浴腔上盖板和浴腔下盖板焊接固定,所述螺旋盘管与中心筒不直接接触。Furthermore, the spiral coil is welded and fixed to the upper cover plate of the bath chamber and the lower cover plate of the bath chamber, and the spiral coil is not in direct contact with the central tube.
进一步地,所述螺旋盘管由若干盘管支管排列组成,螺旋盘管通过限位垫条安装在中心筒上,所述限位垫条底部沿轴向固定在中心筒上,限位垫条的表面开设有与若干盘管支管相对应的若干弧形凹槽,所述盘管支管可活动地安装在弧形凹槽中。Furthermore, the spiral coil is composed of a plurality of coil branches arranged in an arrangement, and the spiral coil is installed on the central tube through a limiting pad. The bottom of the limiting pad is axially fixed on the central tube, and the surface of the limiting pad is provided with a plurality of arc-shaped grooves corresponding to the plurality of coil branches, and the coil branches can be movably installed in the arc-shaped grooves.
进一步地,所述螺旋盘管的数量不止一个,若干螺旋盘管层叠地沿周向缠绕在中心筒上,每组螺旋盘管对应一个限位垫条,各限位垫条之间通过平垫条相连。Furthermore, the number of the spiral coils is more than one, and a plurality of spiral coils are stacked and wound circumferentially on the central tube, each group of spiral coils corresponds to a limiting pad, and the limiting pads are connected by flat pads.
进一步地,所述金属热板、金属浴腔和螺旋盘管的材质为P91钢或P92钢。Furthermore, the metal hot plate, the metal bath chamber and the spiral coil are made of P91 steel or P92 steel.
进一步地,所述吸热介质为纯金属或混合金属。Furthermore, the heat absorbing medium is pure metal or mixed metal.
进一步地,所述换热介质为水、净化加压后的空气或净化加压后的二氧化碳。Furthermore, the heat exchange medium is water, purified and pressurized air, or purified and pressurized carbon dioxide.
进一步地,所述金属热板通过下式进行设计:
Furthermore, the metal hot plate is designed by the following formula:
Furthermore, the metal hot plate is designed by the following formula:
式中,ΔPv为金属热板内金属蒸汽的压力损失,μv为金属热板内金属蒸汽的动力粘度,ρv为高温热板内金属蒸汽的密度,θ为隔板与水平面的夹角,L是两隔板间垂直距离,d是吸热板和内壁面之间的距离,f为Fanning阻力系数,de为当量直径,ξ为局部阻力系数。Where, ΔP v is the pressure loss of metal vapor in the metal hot plate, μ v is the dynamic viscosity of metal vapor in the metal hot plate, ρ v is the density of metal vapor in the high-temperature hot plate, θ is the angle between the partition and the horizontal plane, L is the vertical distance between the two partitions, d is the distance between the heat absorbing plate and the inner wall, f is the Fanning drag coefficient, d e is the equivalent diameter, and ξ is the local drag coefficient.
本发明的有益效果是:The beneficial effects of the present invention are:
1)采用间接高效传热方式,避免了太阳光直接照射,解决由于直接传热造成的热应力所带来的热疲劳、热棘轮等问题,很好的延长了吸热器的使用寿命;1) The indirect and efficient heat transfer method is adopted to avoid direct sunlight exposure, solve the problems of thermal fatigue and thermal ratchet caused by thermal stress caused by direct heat transfer, and greatly extend the service life of the heat absorber;
2)采用金属热板(高温热板)吸收并传递热量,实现了单向传热,解决了热量传递过程中的散失问题,提高了吸热器的光热转化效率;创新地提出了隔板及独立腔的结构,同时提出了金属热板的具体设计方案,充分考虑了液态金属的冷凝蒸发过程以及整体构造的经济安全性,采用Fanning公式对金属热板中各参数进行了计算限定;2) A metal hot plate (high-temperature hot plate) is used to absorb and transfer heat, achieving one-way heat transfer, solving the problem of heat loss during heat transfer, and improving the light-to-heat conversion efficiency of the absorber; an innovative structure of a baffle and an independent cavity is proposed, and a specific design scheme for the metal hot plate is proposed, taking full account of the condensation and evaporation process of the liquid metal and the economic safety of the overall structure, and the Fanning formula is used to calculate and limit the various parameters in the metal hot plate;
3)具有高导热系数的传热介质以及螺旋盘管的高比表面积,能够将热量快速地传递给换热介质;并且流动的吸热介质能够将热量均匀地传递给螺旋盘管,使得金属浴腔具有优异的
均温性能,能够承受高热流密度热载荷。区别于由多个独立管排/换热流道拼接成型的模式,一体化的吸热介质使得热量分布更加均匀;3) The heat transfer medium with high thermal conductivity and the high specific surface area of the spiral coil can quickly transfer heat to the heat exchange medium; and the flowing heat absorbing medium can evenly transfer heat to the spiral coil, making the metal bath cavity have excellent Uniform temperature performance, able to withstand high heat flux density heat load. Different from the model formed by splicing multiple independent tube banks/heat exchange channels, the integrated heat absorbing medium makes the heat distribution more uniform;
4)采用多管、多层螺旋盘管并联布置,大大提高了换热介质的通量和移热能力,可以有效防止快速升温引起局部过热而导致爆管的危险;采用低热应力技术,螺旋盘管与上下盖板进行焊接,与中心筒不焊接,使得螺旋盘管能够受热自由伸缩膨胀,减小热应力;4) The multi-tube and multi-layer spiral coils are arranged in parallel, which greatly improves the flux and heat transfer capacity of the heat exchange medium, and can effectively prevent the risk of local overheating and tube burst caused by rapid temperature rise; the low thermal stress technology is adopted, and the spiral coils are welded to the upper and lower cover plates, but not to the center tube, so that the spiral coils can expand and contract freely under heat, reducing thermal stress;
5)设计了与螺旋盘管的安装相适配的限位垫条和平垫条,使得螺旋盘管在高温环境下能够自由伸缩和膨胀,从而显著降低热应力,并提高了设备的安全性、可靠性和使用寿命。5) Limiting pads and flat pads that are compatible with the installation of the spiral coil are designed, so that the spiral coil can freely expand and contract in a high temperature environment, thereby significantly reducing thermal stress and improving the safety, reliability and service life of the equipment.
图1是本发明的塔式太阳能旋流吸热器的外形示意图。FIG. 1 is a schematic diagram of the appearance of a tower-type solar cyclone heat absorber of the present invention.
图2是本发明的塔式太阳能旋流吸热器的俯视图。FIG. 2 is a top view of the tower-type solar cyclone heat absorber of the present invention.
图3是本发明的金属热板的局部分解示意图。FIG. 3 is a partial exploded schematic diagram of the metal hot plate of the present invention.
图4是本发明的金属热板中液态金属的填充示意图。FIG. 4 is a schematic diagram of filling the liquid metal in the metal hot plate of the present invention.
图5a是本发明的盘管支管接口的示意图。FIG. 5 a is a schematic diagram of a coil branch pipe interface of the present invention.
图5b是本发明的进口分流管与出口集流管的示意图。FIG. 5 b is a schematic diagram of an inlet manifold and an outlet manifold of the present invention.
图6是本发明的金属浴腔的局部分解示意图。FIG. 6 is a partial exploded schematic diagram of the metal bath chamber of the present invention.
图7a是本发明的限位垫条和保护垫条的示意图。FIG. 7 a is a schematic diagram of a limiting pad strip and a protecting pad strip of the present invention.
图7b是本发明的各盘管支管安装在限位垫条中的示意图。FIG. 7 b is a schematic diagram of each coil branch pipe of the present invention being installed in a limiting pad.
图8是本发明的塔式太阳能旋流吸热器的工作流程示意图。FIG8 is a schematic diagram of the working process of the tower type solar cyclone heat absorber of the present invention.
图9是本发明的金属热板独立腔室内钠蒸汽流动损失随隔板倾斜角度的变化示意图。FIG. 9 is a schematic diagram showing the change of sodium vapor flow loss in the independent chamber of the metal hot plate of the present invention with the inclination angle of the partition.
附图标记如下:1、金属热板;1.1、吸热板;1.2、热板上盖板;1.3、热板下盖板;1.4、内壁面;1.5、侧封板;1.6、隔板;2、金属浴腔;2.1、浴腔上盖板;2.2、浴腔下盖板;3、螺旋盘管;3.1、盘管支管;4、进口分流总管;5、出口集流总管;6、中心筒;6.1、限位垫条;6.2、平垫条;6.3、弧形凹槽;7、液态金属;8、吸热介质。The accompanying drawings are marked as follows: 1. Metal hot plate; 1.1. Heat absorbing plate; 1.2. Upper cover plate of hot plate; 1.3. Lower cover plate of hot plate; 1.4. Inner wall surface; 1.5. Side sealing plate; 1.6. Partition; 2. Metal bath chamber; 2.1. Upper cover plate of bath chamber; 2.2. Lower cover plate of bath chamber; 3. Spiral coil; 3.1. Coil branch pipe; 4. Inlet diversion main pipe; 5. Outlet collecting main pipe; 6. Center tube; 6.1. Limiting pad; 6.2. Flat pad; 6.3. Arc groove; 7. Liquid metal; 8. Heat absorbing medium.
现在结合附图对本发明作进一步详细的说明。The present invention will now be described in further detail with reference to the accompanying drawings.
实施例一Embodiment 1
本实施例中提出了一种如图1和图2所示的塔式太阳能旋流吸热器,由金属热板1、金属浴腔2、螺旋盘管3、进口分流总管4、出口集流总管5和中心筒6组成。金属热板1均相互独立,多块金属热板1拼装围绕一圈。太阳光通过定日镜场反射聚集于金属热板1的吸热板1.1上,金属热板1吸收太阳光的热量并单向传热至金属浴腔2内,使得充装在金属浴腔
2内部的吸热介质8升温熔化,吸热介质8再将热量传递给螺旋盘管3。螺旋盘管3浸没在吸热介质8中,螺旋盘管3的外壁与吸热介质8的浸润面作为传热面。换热介质通过进口分流总管4流入各螺旋盘管3,通过出口集流总管5汇聚后流出。本发明的吸热器采用了间接传热的方式,能够有效地解决直接传热带来的巨大温差从而引起的热应力、热疲劳等问题。In this embodiment, a tower solar cyclone heat absorber as shown in FIG. 1 and FIG. 2 is proposed, which is composed of a metal heat plate 1, a metal bath chamber 2, a spiral coil 3, an inlet flow distribution main pipe 4, an outlet flow collection main pipe 5 and a central tube 6. The metal heat plates 1 are independent of each other, and multiple metal heat plates 1 are assembled in a circle. The sunlight is reflected by the heliostat field and concentrated on the heat absorbing plate 1.1 of the metal heat plate 1. The metal heat plate 1 absorbs the heat of the sunlight and transfers the heat to the metal bath chamber 2 in one direction, so that the heat filled in the metal bath chamber 2 The heat absorbing medium 8 inside heats up and melts, and then transfers the heat to the spiral coil 3. The spiral coil 3 is immersed in the heat absorbing medium 8, and the outer wall of the spiral coil 3 and the infiltration surface of the heat absorbing medium 8 serve as the heat transfer surface. The heat exchange medium flows into each spiral coil 3 through the inlet branch main pipe 4, and flows out after being gathered through the outlet collecting main pipe 5. The heat absorber of the present invention adopts an indirect heat transfer method, which can effectively solve the problems of thermal stress, thermal fatigue, etc. caused by the huge temperature difference caused by direct heat transfer.
如图3和图4所示,金属热板1为多边形状,由吸热板1.1、热板上盖板1.2、热板下盖板1.3、内壁面1.4、侧封板1.5和隔板1.6拼接组成,隔板1.6将金属热板1的内部分为多个独立腔室,各腔室内抽真空且升温,维持高温环境下充入液态金属,液态金属可采用钾、钠和锂等但不限于钾、钠和锂的纯金属及金属混合物。太阳光反射至吸热板1.1上,吸热后升温使得腔室内部液态金属气化然后在内壁面1.4上冷凝,各腔室内的液态金属7经蒸发、冷凝和重力回流的循环将热量单向且高效的传递到内壁面1.4上。本发明的吸热器采用的金属热板1,能够单向传热并在热量传递过程中减少热量的散失,能够有效地提高吸热器的光热转化效率。As shown in Figures 3 and 4, the metal hot plate 1 is polygonal, and is composed of a heat absorbing plate 1.1, a cover plate 1.2 on the hot plate, a lower cover plate 1.3 on the hot plate, an inner wall surface 1.4, a side sealing plate 1.5 and a partition 1.6. The partition 1.6 divides the interior of the metal hot plate 1 into multiple independent chambers, and each chamber is evacuated and heated to maintain a high temperature environment and filled with liquid metal. The liquid metal can be pure metals such as potassium, sodium and lithium, but not limited to potassium, sodium and lithium, and metal mixtures. Sunlight is reflected on the heat absorbing plate 1.1, and the temperature rises after absorbing heat, so that the liquid metal inside the chamber is vaporized and then condensed on the inner wall surface 1.4. The liquid metal 7 in each chamber transfers heat to the inner wall surface 1.4 in a unidirectional and efficient manner through the cycle of evaporation, condensation and gravity reflux. The metal hot plate 1 used in the heat absorber of the present invention can transfer heat in one direction and reduce heat loss during heat transfer, and can effectively improve the light-heat conversion efficiency of the heat absorber.
如图6所示,多块金属热板1的内壁面1.1构成一个整体的金属浴腔2的吸热壁面,吸热介质8可在金属浴腔2内自由流动,在工作中具有更好的稳定性能和均热性能,很大程度上避免了高热流密度载荷下受热不均的问题。As shown in FIG6 , the inner wall surfaces 1.1 of the plurality of metal hot plates 1 constitute an integral heat-absorbing wall surface of the metal bath cavity 2, and the heat-absorbing medium 8 can flow freely in the metal bath cavity 2, which has better stability and heat-dissipating performance during operation, and largely avoids the problem of uneven heating under high heat flux density load.
如图6所示,金属浴腔2为多边形状,由内壁面1.4、浴腔上盖板2.1、浴腔下盖板2.2和中心筒6拼接组成,金属浴腔2内部填充吸热介质8,吸热介质8可采用金属锡、铝等,但不限于锡、铝、其他金属及金属混合物。当吸热器工作时,金属熔化,螺旋盘管3浸没在液态金属中,以管外壁与液态金属的浸润面作为传热面,采用了“金属浴”传热方式,具有均温的功能。一方面,金属具有高导热系数,能够稳定的增强螺旋盘管3的换热效果;另一方面,流动的液态金属能够将热量均匀的传递给螺旋盘管3,避免聚集的太阳光直接反射在螺旋盘管3上引起局部过热等危害。As shown in FIG6 , the metal bath chamber 2 is polygonal in shape, and is composed of an inner wall surface 1.4, a bath chamber upper cover plate 2.1, a bath chamber lower cover plate 2.2 and a central tube 6. The metal bath chamber 2 is filled with a heat absorbing medium 8. The heat absorbing medium 8 can be made of metal tin, aluminum, etc., but is not limited to tin, aluminum, other metals and metal mixtures. When the heat absorber is working, the metal melts, and the spiral coil 3 is immersed in the liquid metal. The outer wall of the tube and the wetted surface of the liquid metal are used as the heat transfer surface. The "metal bath" heat transfer method is adopted, which has the function of equalizing the temperature. On the one hand, the metal has a high thermal conductivity, which can stably enhance the heat exchange effect of the spiral coil 3; on the other hand, the flowing liquid metal can transfer heat evenly to the spiral coil 3, avoiding the concentrated sunlight directly reflected on the spiral coil 3 to cause local overheating and other hazards.
如图5a、图5b、图7a和图7b所示,本实施例针对螺旋盘管3的安装和支撑设计了一种新的固定结构。为实现高效热应力管理,采用低热应力技术,其中浴腔上盖板2.1和浴腔下盖板2.2均设有与螺旋盘管3相匹配的孔,螺旋盘管3与浴腔上盖板2.1和浴腔下盖板2.2采用焊接固定,同时避免与中心筒6相焊接,而是通过设置限位垫条6.1与平垫条6.2,将螺旋盘管3限制在一个相对固定的位置。螺旋盘管3由若干盘管支管3.1排列组成,限位垫条6.1底部沿轴向固定在中心筒6上,限位垫条6.1的表面开设有与若干盘管支管3.1相对应的若干弧形凹槽6.3,盘管支管3.1可活动地安装在弧形凹槽6.3中。这种设计使得螺旋盘管3在高温环境下能够自由伸缩和膨胀,从而显著降低热应力,并提高了设备的安全性、
可靠性和使用寿命。As shown in Fig. 5a, Fig. 5b, Fig. 7a and Fig. 7b, a new fixing structure is designed for the installation and support of the spiral coil 3 in this embodiment. In order to achieve efficient thermal stress management, low thermal stress technology is adopted, wherein the bath chamber upper cover plate 2.1 and the bath chamber lower cover plate 2.2 are both provided with holes matching the spiral coil 3, and the spiral coil 3 is fixed to the bath chamber upper cover plate 2.1 and the bath chamber lower cover plate 2.2 by welding, and at the same time avoids welding with the central tube 6, but by setting a limit pad 6.1 and a flat pad 6.2, the spiral coil 3 is limited to a relatively fixed position. The spiral coil 3 is composed of a plurality of coil branches 3.1 arranged in an arrangement, the bottom of the limit pad 6.1 is fixed to the central tube 6 along the axial direction, and the surface of the limit pad 6.1 is provided with a plurality of arc grooves 6.3 corresponding to the plurality of coil branches 3.1, and the coil branches 3.1 can be movably installed in the arc grooves 6.3. This design enables the spiral coil 3 to freely expand and contract in a high temperature environment, thereby significantly reducing thermal stress and improving the safety of the equipment. Reliability and service life.
如图5a、图5b、图6、图7a和图7b所示,超临界压力下的换热介质经过进口分流总管4进入各螺旋盘管3,产生的超临界状态换热介质经出口集流总管5汇聚后流出。系统整体的管路密封性以及管路的材料都有很严格的标准,金属热板1、金属浴腔2、螺旋盘管3、进口分流总管4和出口集流总管5均采用P91、P92等现有的耐高温承压材料。As shown in Figures 5a, 5b, 6, 7a and 7b, the heat exchange medium under supercritical pressure enters each spiral coil 3 through the inlet shunt main pipe 4, and the generated supercritical state heat exchange medium flows out after being gathered through the outlet header 5. The overall pipeline sealing of the system and the materials of the pipeline have very strict standards. The metal hot plate 1, the metal bath chamber 2, the spiral coil 3, the inlet shunt main pipe 4 and the outlet header 5 are all made of existing high temperature resistant pressure bearing materials such as P91 and P92.
如图2、图6、图7a、图7b和图8所示,浴腔上盖板2.1与浴腔下盖板2.2上开设了若干个盘管支管接口(W1-Wn),每个接口连接着一个单独的换热介质流道,每个盘管支管3.1构成一个换热介质流道回程,具体螺旋盘管数量可根据实际需求进行增减。螺旋盘管3采用高导热系数且耐高温承压的材料(包括但不限于P91、P92等)制作,以确保高效的热传导。同时,螺旋盘管3的螺旋形状可以实现强化换热效果,提高吸热流体与金属浴腔内液态金属的热交换效率。换热介质流道回程限制在限位垫条6.1中并通过平垫条6.2与上一层换热介质流道回程隔开,这加强了螺旋盘管3的稳定性。上一层的平垫条6.2直接固定在下一层的限位垫条6.1上,最底层的限位垫条6.1直接固定在中心筒6上。限位垫条6.1和平垫条6.2采用P91或者P92耐高温钢。As shown in Figures 2, 6, 7a, 7b and 8, several coil branch interfaces (W1-Wn) are opened on the bath chamber upper cover plate 2.1 and the bath chamber lower cover plate 2.2, each interface is connected to a separate heat exchange medium flow channel, and each coil branch 3.1 constitutes a heat exchange medium flow channel return. The specific number of spiral coils can be increased or decreased according to actual needs. The spiral coil 3 is made of high thermal conductivity and high temperature and pressure resistant materials (including but not limited to P91, P92, etc.) to ensure efficient heat conduction. At the same time, the spiral shape of the spiral coil 3 can achieve enhanced heat exchange effect and improve the heat exchange efficiency between the heat absorbing fluid and the liquid metal in the metal bath chamber. The return of the heat exchange medium flow channel is limited in the limiting pad 6.1 and is separated from the return of the upper layer of the heat exchange medium flow channel by the flat pad 6.2, which enhances the stability of the spiral coil 3. The upper layer of flat pads 6.2 is directly fixed on the lower layer of limiting pads 6.1, and the bottom layer of limiting pads 6.1 is directly fixed on the central tube 6. The limiting pads 6.1 and the flat pads 6.2 are made of P91 or P92 high temperature resistant steel.
换热介质由进口分流总管4进入各螺旋盘管后,呈旋流状流动,螺旋盘管3较大的比表面积以及换热介质在螺旋盘管3内形成独特的旋流现象提高了换热介质的传热能力;此外,螺旋结构还可以实现热量在螺旋盘管3中的长距离传递,提高换热介质在超临界状态下的发电效率。换热介质在吸收热量后由出口集流总管5流出,一部分直接进入膨胀机膨胀做功带动发电机发电,另一部分配合储能系统将能量储存起来。After the heat exchange medium enters each spiral coil from the inlet shunt main pipe 4, it flows in a swirl. The larger specific surface area of the spiral coil 3 and the unique swirl phenomenon formed by the heat exchange medium in the spiral coil 3 improve the heat transfer capacity of the heat exchange medium. In addition, the spiral structure can also realize the long-distance transfer of heat in the spiral coil 3, and improve the power generation efficiency of the heat exchange medium in the supercritical state. After absorbing heat, the heat exchange medium flows out from the outlet header 5. A part of it directly enters the expander to expand and drive the generator to generate electricity, and the other part cooperates with the energy storage system to store energy.
实施例二Embodiment 2
实施例一中提出的塔式太阳能旋流吸热器,在金属热板1中创新地提出了隔板及独立腔的结构,但金属热板1的具体设计方案不仅限于此,还需要充分考虑液态金属7的冷凝蒸发过程以及整体构造的经济安全性。故在本实施例中提出了一种金属热板的设计方法,对金属热板1中各参数进行了计算限定。The tower solar cyclone absorber proposed in the first embodiment innovatively proposes a partition and an independent cavity structure in the metal hot plate 1, but the specific design scheme of the metal hot plate 1 is not limited to this, and it is also necessary to fully consider the condensation and evaporation process of the liquid metal 7 and the economic safety of the overall structure. Therefore, a design method for a metal hot plate is proposed in this embodiment, and various parameters in the metal hot plate 1 are calculated and limited.
高温金属热板相较于传统热管而言,蒸汽在厚度方向流动,流动路径短,且都处于绝热段内,壁面边界对蒸汽量影响极小。根据不同流动方式,可选择层流公式和湍流公式。Compared with traditional heat pipes, the steam of high-temperature metal hot plates flows in the thickness direction, the flow path is short, and the steam is all in the adiabatic section, and the wall boundary has little effect on the steam volume. According to different flow modes, laminar flow formula and turbulent flow formula can be selected.
Hagen-Poiseuille公式仅用于层流:
The Hagen-Poiseuille formula is only used for laminar flow:
The Hagen-Poiseuille formula is only used for laminar flow:
式中,ΔP为压力降,Pa;l为管道长度,m;μ是动力黏度,N·s/m2;m为质量流量,kg/s;A为管道截面积,mm2;R为管道半径,mm;ρ为流体密度,kg/m3。
Where ΔP is the pressure drop, Pa; l is the pipe length, m; μ is the dynamic viscosity, N·s/m 2 ; m is the mass flow rate, kg/s; A is the pipe cross-sectional area, mm 2 ; R is the pipe radius, mm; ρ is the fluid density, kg/m 3 .
Fanning公式适用于层流和湍流:
Fanning's formula applies to both laminar and turbulent flows:
Fanning's formula applies to both laminar and turbulent flows:
式中,ξ为局部阻力系数;de为当量直径,m;u为流体流速,m/s;f为Fanning阻力系数,与雷诺数Re有关,当Re<2100时,f=16/Re,当2100<Re<105时,f=0.0791/Re0.25。Where ξ is the local resistance coefficient; d e is the equivalent diameter, m; u is the fluid flow rate, m/s; f is the Fanning resistance coefficient, which is related to the Reynolds number Re. When Re<2100, f=16/Re, and when 2100<Re<10 5 , f=0.0791/Re 0.25 .
计算蒸汽腔内蒸汽流速为:
Calculate the steam flow rate in the steam chamber as:
Calculate the steam flow rate in the steam chamber as:
式中,mv为蒸汽的质量流率;kg/s;ρv为蒸汽密度,kg/m3;s为单个腔室传热周长,m。Where mv is the mass flow rate of steam, kg/s; ρv is the steam density, kg/m3; s is the heat transfer circumference of a single chamber, m.
采用Fanning公式计算蒸汽腔内蒸汽流动损失,蒸汽压降为:
The Fanning formula is used to calculate the steam flow loss in the steam chamber, and the steam pressure drop is:
The Fanning formula is used to calculate the steam flow loss in the steam chamber, and the steam pressure drop is:
上式中各量在特定的实验条件下均为固定值,因此可以看成常数因子,记为K,因此,上式变为:
In the above formula Each quantity is a fixed value under specific experimental conditions, so it can be regarded as a constant factor, denoted as K. Therefore, the above formula becomes:
In the above formula Each quantity is a fixed value under specific experimental conditions, so it can be regarded as a constant factor, denoted as K. Therefore, the above formula becomes:
式中,ΔPv为金属热板内金属蒸汽的压力损失,μv为金属热板内金属蒸汽的动力粘度,ρv为高温热板内金属蒸汽的密度,θ为倾斜角(即隔板与水平面的夹角),L是两隔板间垂直距离,d是金属热板的宽度(即吸热板和内壁面之间的距离)。Wherein, ΔPv is the pressure loss of metal vapor in the metal hot plate, μv is the dynamic viscosity of metal vapor in the metal hot plate, ρv is the density of metal vapor in the high-temperature hot plate, θ is the inclination angle (i.e. the angle between the partition and the horizontal plane), L is the vertical distance between the two partitions, and d is the width of the metal hot plate (i.e. the distance between the heat absorbing plate and the inner wall).
图9为蒸汽腔内钠蒸汽流动损失随隔板倾斜角度的变化。随着倾斜角度增大,金属蒸汽流动压力损失减小。理论上可以将隔板的倾斜角度继续增大,但当角度过大后,所需的制作工艺要求大大提高,角度过大也会对整体强度造成影响,同时对充钠量的需求也增加,增加了制作成本与制作难度。因此在设计金属热板时应结合计算数据分析,做到既保证了液态金属的冷凝蒸发过程,又保证整体构造的安全性与经济性。Figure 9 shows the change of sodium vapor flow loss in the steam chamber with the inclination angle of the partition. As the inclination angle increases, the metal vapor flow pressure loss decreases. Theoretically, the inclination angle of the partition can be further increased, but when the angle is too large, the required manufacturing process requirements are greatly increased. Too large an angle will also affect the overall strength, and the demand for sodium filling will also increase, increasing the manufacturing cost and difficulty. Therefore, when designing a metal hot plate, calculation data analysis should be combined to ensure both the condensation and evaporation process of the liquid metal and the safety and economy of the overall structure.
需要注意的是,发明中所引用的如“上”、“下”、“左”、“右”、“前”、“后”等的用语,亦仅为便于叙述的明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。It should be noted that the terms such as "upper", "lower", "left", "right", "front", "back", etc. cited in the invention are only for the convenience of description and are not used to limit the scope of implementation of the present invention. Changes or adjustments in their relative relationships should be regarded as the scope of implementation of the present invention without substantially changing the technical content.
以上仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,应视为本发明的保护范围。
The above are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should be regarded as the protection scope of the present invention.
Claims (10)
- 一种塔式太阳能旋流吸热器,其特征在于,包括:金属热板(1)、金属浴腔(2)、螺旋盘管(3)、进口分流总管(4)、出口集流总管(5)和中心筒(6);若干块金属热板(1)围绕金属浴腔(2)设置,所述金属热板(1)内部形成若干独立腔室,各腔室内填充有液态金属(7),所述液态金属(7)通过气化和冷凝的过程将金属热板(1)吸收的热量传递至金属浴腔(2),所述金属浴腔(2)内填充吸热介质(8);所述螺旋盘管(3)沿周向缠绕在中心筒(6)上,螺旋盘管(3)浸没在吸热介质(8)中,螺旋盘管(3)的外壁与吸热介质(8)的浸润面作为传热面,螺旋盘管(3)通过进口分流总管(4)流入换热介质,通过出口集流总管(5)流出换热介质。A tower solar cyclone heat absorber, characterized in that it comprises: a metal heat plate (1), a metal bath cavity (2), a spiral coil (3), an inlet flow distribution main pipe (4), an outlet flow collection main pipe (5) and a central tube (6); a plurality of metal heat plates (1) are arranged around the metal bath cavity (2), a plurality of independent chambers are formed inside the metal heat plates (1), each chamber is filled with liquid metal (7), the liquid metal (7) transfers the heat absorbed by the metal heat plate (1) to the metal bath cavity (2) through the process of gasification and condensation, and the metal bath cavity (2) is filled with a heat absorbing medium (8); the spiral coil (3) is wound around the central tube (6) in a circumferential direction, the spiral coil (3) is immersed in the heat absorbing medium (8), the outer wall of the spiral coil (3) and the infiltration surface of the heat absorbing medium (8) serve as heat transfer surfaces, the spiral coil (3) flows into the heat exchange medium through the inlet flow distribution main pipe (4), and flows out of the heat exchange medium through the outlet flow collection main pipe (5).
- 如权利要求1所述的一种塔式太阳能旋流吸热器,其特征在于:所述金属热板(1)包括吸热板(1.1)、热板上盖板(1.2)、热板下盖板(1.3)、内壁面(1.4)、侧封板(1.5)和隔板(1.6);所述吸热板(1.1)、热板上盖板(1.2)、热板下盖板(1.3)、内壁面(1.4)和侧封板(1.5)拼接形成密封腔,若干倾斜的隔板(1.6)等间隔分布在密封腔内并将密封腔分隔为若干独立腔室,所述吸热板(1.1)用于吸收太阳光的热量,所述内壁面(1.4)形成金属浴腔(2)的吸热壁面。A tower solar cyclone absorber as claimed in claim 1, characterized in that: the metal hot plate (1) comprises a heat absorbing plate (1.1), a cover plate (1.2) on the hot plate, a lower cover plate (1.3) on the hot plate, an inner wall surface (1.4), a side sealing plate (1.5) and a partition plate (1.6); the heat absorbing plate (1.1), the cover plate (1.2) on the hot plate, the lower cover plate (1.3) on the hot plate, the inner wall surface (1.4) and the side sealing plate (1.5) are spliced to form a sealed cavity, a plurality of inclined partition plates (1.6) are evenly distributed in the sealed cavity and divide the sealed cavity into a plurality of independent chambers, the heat absorbing plate (1.1) is used to absorb heat from sunlight, and the inner wall surface (1.4) forms the heat absorbing wall surface of the metal bath cavity (2).
- 如权利要求2所述的一种塔式太阳能旋流吸热器,其特征在于:所述金属浴腔(2)由内壁面(1.4)、浴腔上盖板(2.1)、浴腔下盖板(2.2)和中心筒(6)拼接形成,所述浴腔上盖板(2.1)和浴腔下盖板(2.2)相对设置,所述浴腔上盖板(2.1)和浴腔下盖板(2.2)均开设有与螺旋盘管(3)相对应的孔。A tower-type solar cyclone absorber as described in claim 2, characterized in that: the metal bath chamber (2) is formed by splicing an inner wall surface (1.4), a bath chamber upper cover plate (2.1), a bath chamber lower cover plate (2.2) and a central tube (6), the bath chamber upper cover plate (2.1) and the bath chamber lower cover plate (2.2) are arranged opposite to each other, and the bath chamber upper cover plate (2.1) and the bath chamber lower cover plate (2.2) are both provided with holes corresponding to the spiral coil (3).
- 如权利要求3所述的一种塔式太阳能旋流吸热器,其特征在于:所述螺旋盘管(3)与浴腔上盖板(2.1)和浴腔下盖板(2.2)焊接固定,所述螺旋盘管(3)与中心筒(6)不直接接触。A tower type solar cyclone absorber as claimed in claim 3, characterized in that the spiral coil (3) is welded and fixed to the bath chamber upper cover plate (2.1) and the bath chamber lower cover plate (2.2), and the spiral coil (3) is not in direct contact with the central tube (6).
- 如权利要求1所述的一种塔式太阳能旋流吸热器,其特征在于:所述螺旋盘管(3)由若干盘管支管(3.1)排列组成,螺旋盘管(3)通过限位垫条(6.1)安装在中心筒(6)上,所述限位垫条(6.1)底部沿轴向固定在中心筒(6)上,限位垫条(6.1)的表面开设有与若干盘管支管(3.1)相对应的若干弧形凹槽(6.3),所述盘管支管(3.1)可活动地安装在弧形凹槽(6.3)中。A tower solar cyclone heat absorber as described in claim 1, characterized in that: the spiral coil (3) is composed of a plurality of coil branches (3.1) arranged in an arrangement, the spiral coil (3) is installed on the central tube (6) through a limiting pad (6.1), the bottom of the limiting pad (6.1) is axially fixed to the central tube (6), the surface of the limiting pad (6.1) is provided with a plurality of arc grooves (6.3) corresponding to the plurality of coil branches (3.1), and the coil branches (3.1) can be movably installed in the arc grooves (6.3).
- 如权利要求5所述的一种塔式太阳能旋流吸热器,其特征在于:所述螺旋盘管(3)的数量不止一个,若干螺旋盘管(3)层叠地沿周向缠绕在中心筒(6)上,每组螺旋盘管(3)对应一个限位垫条(6.1),各限位垫条(6.1)之间通过平垫条(6.2)相连。A tower-type solar cyclone heat absorber as described in claim 5, characterized in that: the number of the spiral coils (3) is more than one, and a plurality of spiral coils (3) are stacked and wound circumferentially on the central tube (6), each group of spiral coils (3) corresponds to a limiting pad (6.1), and the limiting pads (6.1) are connected by flat pads (6.2).
- 如权利要求1所述的一种塔式太阳能旋流吸热器,其特征在于:所述金属热板(1)、 金属浴腔(2)和螺旋盘管(3)的材质为P91钢或P92钢。A tower type solar cyclone heat absorber as claimed in claim 1, characterized in that: the metal heat plate (1), The metal bath chamber (2) and the spiral coil (3) are made of P91 steel or P92 steel.
- 如权利要求1所述的一种塔式太阳能旋流吸热器,其特征在于:所述吸热介质(8)为纯金属或混合金属。The tower type solar cyclone heat absorber according to claim 1, characterized in that the heat absorbing medium (8) is pure metal or mixed metal.
- 如权利要求1所述的一种塔式太阳能旋流吸热器,其特征在于:所述换热介质为水、净化加压后的空气或净化加压后的二氧化碳。A tower solar cyclone heat absorber as described in claim 1, characterized in that the heat exchange medium is water, purified and pressurized air or purified and pressurized carbon dioxide.
- 如权利要求3所述的一种塔式太阳能旋流吸热器,其特征在于:所述金属热板(1)通过下式进行设计:
A tower type solar cyclone heat absorber as claimed in claim 3, characterized in that: the metal heat plate (1) is designed according to the following formula:
式中,ΔPv为金属热板内金属蒸汽的压力损失,μv为金属热板内金属蒸汽的动力粘度,ρv为高温热板内金属蒸汽的密度,θ为隔板与水平面的夹角,L是两隔板间垂直距离,d是吸热板和内壁面之间的距离,f为Fanning阻力系数,de为当量直径,ξ为局部阻力系数。 Where, ΔP v is the pressure loss of metal vapor in the metal hot plate, μ v is the dynamic viscosity of metal vapor in the metal hot plate, ρ v is the density of metal vapor in the high-temperature hot plate, θ is the angle between the partition and the horizontal plane, L is the vertical distance between the two partitions, d is the distance between the heat absorbing plate and the inner wall, f is the Fanning drag coefficient, d e is the equivalent diameter, and ξ is the local drag coefficient.
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