[go: up one dir, main page]
More Web Proxy on the site http://driver.im/

WO2024229931A1 - Gear shifting control method for reducing or avoiding negative influence of gear shifting - Google Patents

Gear shifting control method for reducing or avoiding negative influence of gear shifting Download PDF

Info

Publication number
WO2024229931A1
WO2024229931A1 PCT/CN2023/100961 CN2023100961W WO2024229931A1 WO 2024229931 A1 WO2024229931 A1 WO 2024229931A1 CN 2023100961 W CN2023100961 W CN 2023100961W WO 2024229931 A1 WO2024229931 A1 WO 2024229931A1
Authority
WO
WIPO (PCT)
Prior art keywords
vehicle
speed
gear
clutch
shift
Prior art date
Application number
PCT/CN2023/100961
Other languages
French (fr)
Chinese (zh)
Inventor
韩云武
赵毅
陈立平
王文彬
Original Assignee
江苏智能无人装备产业创新中心有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 江苏智能无人装备产业创新中心有限公司 filed Critical 江苏智能无人装备产业创新中心有限公司
Publication of WO2024229931A1 publication Critical patent/WO2024229931A1/en

Links

Definitions

  • the present invention relates to the field of vehicle control technology. Specifically, the present invention is applied to the field of gear shift control, and in particular to a gear shift control method for reducing or avoiding negative effects of gear shifting.
  • the gear position After the driver steps on the clutch pedal, the gear position will be adjusted according to the demand.
  • the accelerator pedal opening is zero, and the vehicle has no power for a short time.
  • the speed change of the whole vehicle is very small. In this process, since the bus current of the vehicle drive motor is reduced and the inertia of the drive motor itself is small, the speed of the drive motor will decrease without power, which will cause the input shaft speed of the clutch to decrease.
  • the transmission ratio of the gearbox When the gear is adjusted according to demand, the transmission ratio of the gearbox will be changed. Since the transmission ratio of the gearbox has changed, the speed of the gearbox input shaft will change significantly, and then the speed of the clutch output shaft will change significantly with the change of the gearbox transmission ratio; since the gearbox transmission ratio may increase or decrease during the gear shifting process, the speed of the clutch output shaft may also increase or decrease. Based on the conclusion that the speed change of the clutch input shaft is small, the comparative analysis shows that: during the gear shifting process, there is a significant speed difference between the clutch output shaft and the clutch input shaft; ultimately, after the clutch pedal is released, there will be significant impact and vibration when the clutch is engaged.
  • the purpose of the present invention is to provide a gear shift control method that reduces or avoids the negative impact of gear shifting in response to the above-mentioned problems in the prior art, thereby solving the problem in the prior art that when a manual gear large-scale mining hybrid truck is manually shifted, there is a speed difference between the input shaft and the output shaft of the clutch, resulting in large impact and vibration when the clutch is engaged.
  • the present invention provides a shift control method for reducing or avoiding the negative impact of shifting, which includes the following three main steps:
  • the first step is to predict the driver's intended gear position in advance when the driver changes gears
  • the second step is to select the transmission ratio corresponding to the intended gear position according to the predicted intended gear position, and calculate the speed of the clutch output shaft after the gear shift according to the selected transmission ratio;
  • the third step is to control the speed of the vehicle drive motor according to the calculated clutch output shaft speed, thereby reducing or even eliminating the speed difference between the clutch input shaft and the output shaft, so as to reduce the impact vibration caused by the gear shift;
  • the vehicle pre-stores/sets the transmission ratio of each gear position and the speed range corresponding to each gear position. Because the vehicle's gear positions are fixed, the transmission ratio and speed range of each gear position can also be known in advance. Based on these pre-stored data, combined with the detected current vehicle speed data, the driver's intended gear position can be compared and analyzed, and the pre-stored data can also be used to compare the transmission ratio data corresponding to the intended gear position;
  • the following data need to be pre-stored: the gear of the vehicle, the transmission ratio data that matches the gear of the vehicle respectively, and the speed range that matches the above-mentioned vehicle gear and transmission ratio data respectively;
  • the vehicle gear is, for example: forward 1st gear, forward 2nd gear, forward 3rd gear, forward 4th gear, forward 5th gear, etc.;
  • the manual transmission large-scale mining hybrid truck used in this application has more than ten vehicle gears; according to the example of the above-mentioned vehicle gear, there should also be 5 transmission ratio data, and they are the reference transmission ratios (i.e., transmission speed ratios) that the vehicle gearbox should have in each gear of the vehicle; there should also be 5 speed ranges, and each speed range is the upper and lower speed limits that the vehicle should be in in each gear; of course, based on the above data, it is still impossible to judge the intended gear, specifically because the gear shifting behavior of the vehicle is carried out within the speed range of the
  • the method divides the speed range of each gear stored in the vehicle into different pre-judgment areas, that is, each gear speed range is divided into an upshift area, a downshift area and an intermediate area.
  • the upshift area and the downshift area are used to predict whether the vehicle will upshift or downshift by one gear, respectively, and the intermediate area is used for prediction during unconventional gear shifting, and the upshift area, the downshift area and the intermediate area are set according to the vehicle speed ratio.
  • the intention is judged to be shifting up one gear
  • the intention is judged to be shifting down one gear
  • the intention is judged to be an unconventional shift, such as skipping.
  • a pre-stored vehicle speed range is 5km/h ⁇ 45km/h
  • the current vehicle speed of the vehicle is shifting gears, it is judged to be in the downshift zone
  • the current vehicle speed of the vehicle is shifting gears, it is judged to be in the middle zone
  • the current vehicle speed of the vehicle is shifting gears, it is judged to be in the upshift zone
  • the intended gear position is predicted when the vehicle is moving and shifting gears.
  • the gear position prediction in this method is not performed.
  • the gear position prediction is not performed, the vehicle drive motor only responds to the control of the accelerator pedal;
  • the driver does not step on the accelerator and/or brake pedal, but only steps on the clutch pedal and the clutch pedal opening reaches the halfway point from clutch engagement to disconnection, a clutch disconnection signal is received, and it is judged that the driver starts to shift gears and the clutch is disconnected; at this time, the control of the vehicle drive motor is handed over to the vehicle controller, and the transmission ratio ic and the current gear position of the vehicle before the clutch is disconnected are recorded, and the current speed of the vehicle is queried (wherein, the current speed and gear position of the vehicle can be directly read and obtained through the vehicle bus); at the same time, within a certain time after the clutch is disconnected (the certain time here is preferably 2s, and includes but is not limited to 2s), the pre-stored transmission ratio data that matches the transmission speed ratio ic before the clutch is disconnected is screened out from the pre-stored data, and the vehicle speed range that matches the pre-stored transmission ratio data is compared in the pre-stored
  • the driver may be shifting across multiple gears, so the intended gear position is judged as follows: if the current vehicle speed continues to be in the middle zone, the vehicle is kept in the original gear position; if the current vehicle speed is not within the speed range of the current gear, the midpoint value of each pre-stored speed range is calculated, and the speed interval corresponding to the midpoint value closer to the current speed is selected as the interval of the intended gear position, and the gear corresponding to the interval can be used as the aforementioned intended gear position; it should be noted here that the normal +1, -1 gear intended gear position judgment, and the subsequent motor speed control, are all completed during the normal 2s clutch engagement process; in actual operation, the connection and response time of the above steps are extremely fast, so that when the clutch is disconnected, the corresponding motor speed is matched and the motor speed intervention control is performed, and then the speed difference between the clutch input shaft and the output shaft is adjusted in the extremely small time gap between the clutch disconnection and engagement during the gear shifting process. It is based on this fast response control that when the clutch is disconnected
  • the clutch engagement time exceeds 2s
  • the second step is to estimate the target transmission ratio data and calculate the motor speed control data according to the intended gear and the pre-stored data; it should be explained again that this method describes the connection sequence between the steps, but it does not affect the execution time between the steps.
  • the entire operation process of the first step to the third step is completed in a very short or even instantaneous time, so as to achieve a better effect of reducing the negative impact of gear shifting;
  • the transmission speed ratio data ie corresponding to the intended gear position can be matched according to the pre-stored data.
  • the output speed of the vehicle drive motor is intervened and controlled.
  • the drive motor speed is controlled according to the calculated current vehicle transmission input shaft speed, so that the clutch input shaft speed can be infinitely close to or equal to the clutch output shaft speed; thereby reducing or even eliminating the speed difference between the clutch input shaft and the output shaft, and finally avoiding/reducing the gear shift shock, that is, avoiding/reducing the negative impact of gear shifting;
  • the control authority of the drive motor is immediately returned to the driver's accelerator pedal control; therefore, in this application, as long as the clutch is disconnected under certain circumstances, the control mode of the vehicle drive motor belongs to the speed control mode, and as long as the vehicle speed is not 0 and the clutch is engaged, the control mode of the vehicle drive motor belongs to the torque control mode; in the speed control mode, the vehicle drive motor is controlled by the vehicle controller, and the control data of the vehicle controller is derived from the transmission input shaft speed obtained by the
  • the vehicle transmission input shaft speed is calculated based on the matched (estimated) transmission ratio data.
  • the vehicle drive motor speed is intervened and controlled according to the vehicle transmission input shaft speed; ultimately, the shift shock caused by the manual shifting process of the vehicle is reduced or even eliminated, the driving comfort of the vehicle and the service life of the vehicle transmission system are improved, and it has a high application value.
  • the shift control method for reducing or avoiding the negative impact of gear shifting of the present invention can effectively optimize or even eliminate the negative impact of vehicle gear shifting (impact and vibration caused by gear shifting) by adjusting the speed of the drive motor, intelligently improve the vehicle's driving stability and safety, enhance the driver's operating experience, and reduce the difficulty of gear shifting operation, effectively prolonging the service life of the vehicle's transmission system, making up for the defects of the prior art, and having extremely high application value.
  • FIG1 is a schematic flow chart of a shift control method for reducing or avoiding negative effects of shifting according to Embodiment 1 of the present invention
  • FIG2 is a detailed schematic diagram of a shift control method for reducing or avoiding negative effects of shifting according to Embodiment 1 of the present invention
  • FIG. 3 is a logic flow diagram of a shift control method for reducing or avoiding negative effects of shifting according to Embodiment 1 of the present invention
  • FIG. 4 is a simplified schematic diagram of a vehicle transmission architecture in a shift control method for reducing or avoiding negative effects of shifting according to Embodiment 1 of the present invention.
  • This embodiment provides a shift control method for reducing or avoiding the negative impact of shifting, as shown in FIG. 1 to FIG. 4 , comprising the following steps:
  • the first step is to predict the driver's intended gear position in advance when the driver changes gears
  • the second step is to select the transmission ratio corresponding to the intended gear position according to the predicted intended gear position, and calculate the speed of the clutch output shaft after the gear shift according to the selected transmission ratio;
  • the third step is to control the speed of the vehicle drive motor according to the calculated clutch output shaft speed, thereby reducing or even eliminating the speed difference between the clutch input shaft and the output shaft, so as to reduce the impact vibration caused by the gear shift;
  • the vehicle pre-stores/sets the transmission ratio of each gear position and the speed range corresponding to each gear position. Because the vehicle's gear positions are fixed, the transmission ratio and speed range of each gear position can also be known in advance. Based on these pre-stored data, combined with the detected current vehicle speed data, the driver's intended gear position can be compared and analyzed, and the pre-stored data can also be used to compare the transmission ratio data corresponding to the intended gear position;
  • the following data need to be pre-stored: the gear of the vehicle, the transmission ratio data that matches the gear of the vehicle respectively, and the speed range that matches the above-mentioned vehicle gear and transmission ratio data respectively;
  • the vehicle gear is, for example: forward 1st gear, forward 2nd gear, forward 3rd gear, forward 4th gear, forward 5th gear, etc.;
  • the manual transmission large-scale mining hybrid truck used in this application has more than ten vehicle gears; according to the example of the above-mentioned vehicle gear, there should also be 5 transmission ratio data, and they are the reference transmission ratios (i.e., transmission speed ratios) that the vehicle gearbox should have in each gear of the vehicle; there should also be 5 speed ranges, and each speed range is the upper and lower speed limits that the vehicle should be in in each gear; of course, based on the above data, it is still impossible to judge the intended gear, specifically because the gear shifting behavior of the vehicle is carried out within the speed range of the
  • the method divides the speed range of each gear stored in the vehicle into different pre-judgment areas, that is, each gear speed range is divided into an upshift area, a downshift area and an intermediate area.
  • the upshift area and the downshift area are used to predict whether the vehicle will upshift or downshift by one gear, respectively, and the intermediate area is used for prediction during unconventional gear shifting, and the upshift area, the downshift area and the intermediate area are set according to the vehicle speed ratio.
  • the intention is judged to be shifting up one gear
  • the intention is judged to be shifting down one gear
  • the intention is judged to be an unconventional shift, such as skipping.
  • a pre-stored vehicle speed range is 5km/h ⁇ 45km/h
  • the current vehicle speed of the vehicle is shifting gears, it is judged to be in the downshift zone
  • the current vehicle speed of the vehicle is shifting gears, it is judged to be in the middle zone
  • the current vehicle speed of the vehicle is shifting gears, it is judged to be in the upshift zone
  • the pre-judgment of the intended gear position is triggered when the vehicle is moving and shifting gears.
  • the vehicle speed is 0, and there is both a clutch disconnected and an acceleration or brake pedal opening signal, the gear position pre-judgment in this method is not performed.
  • the gear position pre-judgment is not performed, the vehicle drive motor only responds to the control of the accelerator pedal; (This is reflected in the blue part of claim 1)
  • the driver does not step on the accelerator and/or brake pedal, but only steps on the clutch pedal and the clutch pedal opening reaches the halfway point from clutch engagement to disconnection, a clutch disconnection signal is received, and it is judged that the driver starts to shift gears and the clutch is disconnected; at this time, the control of the vehicle drive motor is handed over to the vehicle controller, and the transmission ratio ic and the current gear position of the vehicle before the clutch is disconnected are recorded, and the current speed of the vehicle is queried (wherein, the current speed and gear position of the vehicle can be directly read and obtained through the vehicle bus); at the same time, within a certain time after the clutch is disconnected (the certain time here is preferably 2s, and includes but is not limited to 2s), the pre-stored transmission ratio data that matches the transmission speed ratio ic before the clutch is disconnected is screened out from the pre-stored data, and the vehicle speed range that matches the pre-stored transmission ratio data is compared in the pre-stored
  • the driver may be shifting across multiple gears, so the intended gear position is judged as follows: if the current vehicle speed continues to be in the middle zone, the vehicle is kept in the original gear position; if the current vehicle speed is not within the speed range of the current gear, the midpoint value of each pre-stored speed range is calculated, and the speed interval corresponding to the midpoint value closer to the current speed is selected as the interval of the intended gear position, and the gear corresponding to the interval can be used as the aforementioned intended gear position; it should be noted here that the normal +1, -1 gear intended gear position judgment, and the subsequent motor speed control, are all completed during the normal 2s clutch engagement process; in actual operation, the connection and response time of the above steps are extremely fast, so that when the clutch is disconnected, the corresponding motor speed is matched and the motor speed intervention control is performed, and then the speed difference between the clutch input shaft and the output shaft is adjusted in the extremely small time gap between the clutch disconnection and engagement during the gear shifting process. It is based on this fast response control that when the clutch is disconnected
  • the clutch engagement time exceeds 2s
  • the second step is to estimate the target transmission ratio data and calculate the motor speed control data according to the intended gear and the pre-stored data; it should be explained again that this method describes the connection sequence between the steps, but it does not affect the execution time between the steps.
  • the entire operation process of the first step to the third step is completed in a very short or even instantaneous time, so as to achieve a better effect of reducing the negative impact of gear shifting;
  • the transmission speed ratio data ie corresponding to the intended gear position can be matched according to the pre-stored data.
  • the output speed of the vehicle drive motor is intervened and controlled.
  • the drive motor speed is controlled according to the calculated current vehicle transmission input shaft speed, so that the clutch input shaft speed can be infinitely close to or equal to the clutch output shaft speed; thereby reducing or even eliminating the speed difference between the clutch input shaft and the output shaft, and finally avoiding/reducing the gear shift shock, that is, avoiding/reducing the negative impact of gear shifting;
  • the control authority of the drive motor is immediately returned to the driver's accelerator pedal control; therefore, in this application, as long as the clutch is disconnected under certain circumstances, the control mode of the vehicle drive motor belongs to the speed control mode, and as long as the vehicle speed is not 0 and the clutch is engaged, the control mode of the vehicle drive motor belongs to the torque control mode; in the speed control mode, the vehicle drive motor is controlled by the vehicle controller, and the control data of the vehicle controller is derived from the transmission input shaft speed obtained by the
  • the vehicle transmission input shaft speed is calculated based on the matched (estimated) transmission ratio data.
  • the vehicle drive motor speed is intervened and controlled according to the vehicle transmission input shaft speed; ultimately, the shift shock caused by the manual shifting process of the vehicle is reduced or even eliminated, the driving comfort of the vehicle and the service life of the vehicle transmission system are improved, and it has a high application value.
  • the present application adopts a shift control method, system, equipment and medium for reducing or avoiding the negative impact of gear shifting.
  • the speed difference between the output shaft and the input shaft of the clutch during the clutch engagement process can be actively and effectively reduced by adjusting the speed of the vehicle drive motor when the vehicle shifts gears, thereby reducing or even avoiding the gear shift impact vibration in manual gear shifting;
  • the present invention effectively optimizes or even eliminates the negative impact during gear shifting, intelligently improves the driving stability and safety of the vehicle, improves the driver's gear shifting stability, reduces the difficulty of gear shifting operations, effectively improves the comfort of the vehicle and the service life of the vehicle transmission system, makes up for the defects of the prior art, and has extremely high application value.

Abstract

Disclosed in the present invention is a gear shifting control method for reducing or avoiding negative influence of gear shifting. The method comprises the following steps: pre-storing vehicle parameters used for pre-determining an intended gear; when a driver performs gear shifting, within a certain period of time after a clutch of a vehicle is disengaged: adjusting the control mode of a vehicle driving motor to a rotating speed control mode, and in the mode, pre-determining the intended gear of the driver; according to the pre-determined intended gear, selecting transmission ratio data corresponding to the intended gear, and calculating the rotating speed of an output shaft of the clutch after the gear shifting according to the selected transmission ratio data; and controlling the rotating speed of the vehicle driving motor according to the calculated rotating speed of the output shaft of the clutch, and reducing or eliminating the rotating speed difference between an input shaft and the output shaft of the clutch of the vehicle by means of rotating speed control; and after the rotating speed control is performed, if the clutch is engaged, adjusting the control mode of the vehicle driving motor to a torque control mode. The present invention can effectively optimize and even eliminate the impact and vibration caused by gear shifting of vehicles.

Description

一种减小或避免换档负影响的换档控制方法A gear shift control method for reducing or avoiding negative impact of gear shifting 技术领域Technical Field
本发明涉及车辆控制技术领域,具体的,本发明应用于换档控制领域,特别是涉及一种减小或避免换档负影响的换档控制方法。The present invention relates to the field of vehicle control technology. Specifically, the present invention is applied to the field of gear shift control, and in particular to a gear shift control method for reducing or avoiding negative effects of gear shifting.
背景技术Background Art
目前,车辆手动换档过程中,会因为离合器输入轴和输出轴之间存在转速差,引起离合器接合时的冲击振动。本申请着重解决该问题,而对于该问题的产生原理,详细解释如下:At present, during the manual gear shifting process of a vehicle, the speed difference between the clutch input shaft and the clutch output shaft will cause impact vibration when the clutch is engaged. This application focuses on solving this problem, and the principle of the problem is explained in detail as follows:
现有技术中,一些手动档大型矿用混合动力卡车中会采用手动档变速箱。手动档变速箱的结构中,离合器输入轴和驱动电机输出轴是机械连接的,离合器输出轴和变速箱输入轴是相连接的;所以,离合器输入轴转速始终等于驱动电机输出轴的转速,离合器输出轴转速始终等于变速箱输入轴的转速。In the prior art, some manual transmission large-scale mining hybrid trucks use manual transmissions. In the structure of the manual transmission, the clutch input shaft and the drive motor output shaft are mechanically connected, and the clutch output shaft and the transmission input shaft are connected; therefore, the clutch input shaft speed is always equal to the drive motor output shaft speed, and the clutch output shaft speed is always equal to the transmission input shaft speed.
基于上述原理,在手动档大型矿用混合动力卡车的换档过程中,会存在如下情况:Based on the above principles, during the gear shifting process of a manual large-scale mining hybrid truck, the following situations may occur:
驾驶员踩下离合器踏板后,会根据需求调整档位。调整档位时,加速踏板开度为零,车辆短时间内没有动力,但由于整车具有较大惯性,故整车的车速变化是很小的;而在此过程中,由于车辆驱动电机的母线电流是减小的,驱动电机自身惯量又是较小的,在没有动力的情况下驱动电机的转速会降低,进而导致离合器的输入轴转速会有所减小。After the driver steps on the clutch pedal, the gear position will be adjusted according to the demand. When adjusting the gear position, the accelerator pedal opening is zero, and the vehicle has no power for a short time. However, due to the large inertia of the whole vehicle, the speed change of the whole vehicle is very small. In this process, since the bus current of the vehicle drive motor is reduced and the inertia of the drive motor itself is small, the speed of the drive motor will decrease without power, which will cause the input shaft speed of the clutch to decrease.
当根据需求调整档位时,会对变速箱的传动比进行改变,由于变速箱的传动比发生了改变,会导致变速箱输入轴转速发生较大改变,进而使离合器输出轴转速随变速箱的传动比变化而发生较大改变;由于换档过程中变速箱的传动比可能是增加也可能是减小,故离合器的输出轴的转速也可能是增加或是减小。基于前述离合器输入轴转速变化较小的结论下,对比分析可知:换档过程中,离合器输出轴与离合器输入轴之间存在了明显的转速差;最终导致松开离合器踏板后,在离合器接合时会存在明显的冲击和振动。When the gear is adjusted according to demand, the transmission ratio of the gearbox will be changed. Since the transmission ratio of the gearbox has changed, the speed of the gearbox input shaft will change significantly, and then the speed of the clutch output shaft will change significantly with the change of the gearbox transmission ratio; since the gearbox transmission ratio may increase or decrease during the gear shifting process, the speed of the clutch output shaft may also increase or decrease. Based on the conclusion that the speed change of the clutch input shaft is small, the comparative analysis shows that: during the gear shifting process, there is a significant speed difference between the clutch output shaft and the clutch input shaft; ultimately, after the clutch pedal is released, there will be significant impact and vibration when the clutch is engaged.
综上所述,目前手动档大型矿用混合动力卡车在换档过程中,主要由于离合器接合过程中的输入轴转速与输出轴间的转速差过大,离合器接合时间短,并且车体的惯量大,导致离合器输出轴与输入轴转速同步过程中,引起了较大的冲击与振动,形成了换档冲击现象;这不仅会对车辆的舒适性造成一定的影响,还会影响车辆传动系统的疲劳寿命。In summary, during the gear shifting process of the current manual transmission large-scale mining hybrid trucks, the speed difference between the input shaft speed and the output shaft during the clutch engagement process is too large, the clutch engagement time is short, and the inertia of the vehicle body is large, resulting in a large impact and vibration during the synchronization of the clutch output shaft and the input shaft speed, forming a gear shift shock phenomenon; this will not only have a certain impact on the comfort of the vehicle, but also affect the fatigue life of the vehicle transmission system.
发明内容Summary of the invention
本发明的目的在于,针对现有技术中的上述问题,提供一种减小或避免换档负影响的换档控制方法,进而解决现有技术中手动档大型矿用混合动力卡车进行手动换档时,因离合器的输入轴与输出轴之间存在转速差,导致在离合器接合时会存在较大冲击和振动的问题。The purpose of the present invention is to provide a gear shift control method that reduces or avoids the negative impact of gear shifting in response to the above-mentioned problems in the prior art, thereby solving the problem in the prior art that when a manual gear large-scale mining hybrid truck is manually shifted, there is a speed difference between the input shaft and the output shaft of the clutch, resulting in large impact and vibration when the clutch is engaged.
为解决上述技术问题,本发明的具体技术方案如下:In order to solve the above technical problems, the specific technical solutions of the present invention are as follows:
本发明提供一种减小或避免换档负影响的换档控制方法,包括以下主要三个步骤:The present invention provides a shift control method for reducing or avoiding the negative impact of shifting, which includes the following three main steps:
第一步,在驾驶员换档时,提前预判驾驶员的意图档位;The first step is to predict the driver's intended gear position in advance when the driver changes gears;
第二步,根据预判出的意图档位筛选该意图档位下所对应的传动比,根据筛选出的传动比计算换档后离合器输出轴的转速;The second step is to select the transmission ratio corresponding to the intended gear position according to the predicted intended gear position, and calculate the speed of the clutch output shaft after the gear shift according to the selected transmission ratio;
第三步,根据此计算出的离合器输出轴转速进行车辆驱动电机的转速控制,进而以减小甚至消除离合器输入轴和输出轴之间的转速差,以对换档所带来的冲击振动进行减小;The third step is to control the speed of the vehicle drive motor according to the calculated clutch output shaft speed, thereby reducing or even eliminating the speed difference between the clutch input shaft and the output shaft, so as to reduce the impact vibration caused by the gear shift;
进一步,关于以上三个步骤,分别具有更加具体的操作流程,如下:Furthermore, regarding the above three steps, there are more specific operation processes, as follows:
关于第一步:Regarding the first step:
为了能够实现在换档过程中精准的预判出驾驶员的意图档位,车辆中预先存储/设置车辆每个档位下的传动比以及每个档位对应的车速范围。因为车辆的档位都是固定的,所以车辆每个档位下的传动比以及车速范围也都是可以预先知晓的。那么基于这些预先存储的数据,结合检测到的车辆当前车速数据,即可对比分析出驾驶员的意图档位,同时也可以利用预存的数据对比出意图档位所对应的传动比数据;In order to accurately predict the driver's intended gear position during the gear shifting process, the vehicle pre-stores/sets the transmission ratio of each gear position and the speed range corresponding to each gear position. Because the vehicle's gear positions are fixed, the transmission ratio and speed range of each gear position can also be known in advance. Based on these pre-stored data, combined with the detected current vehicle speed data, the driver's intended gear position can be compared and analyzed, and the pre-stored data can also be used to compare the transmission ratio data corresponding to the intended gear position;
为了实现第一步的内容,具体需要预存如下数据:车辆的档位,与车辆的档位分别匹配的传动比数据,与前述车辆档位及传动比数据分别匹配的车速范围;通常情况下,车辆档位例如:前进1档、前进2档、前进3档、前进4档、前进5档等;再例如本申请所应用的手动档大型矿用混合动力卡车,具有十余个车辆档位;按照上述车辆档位的举例,传动比数据也应具有5个,且分别为车辆在每个档位下,车辆变速箱所应具有的基准传动比(即变速器变速比);车速范围也应具有5个,每个车速范围即为车辆每个档位下所应处于的车速上限和下限范围;当然,基于以上数据还无法对意图档位进行判断,具体是因为车辆的换档行为都是在车辆当前档位的车速范围内所进行的,车辆换档的目的为升档、降档和挂至空档,升档和降档也必然需要与相应档位车速范围内的某个区间对应。以此为基准原理,本方法中对于车辆中预存的每个档位的车速范围都进行了不同预判区域的划分,即每个档位车速范围中划分了升档区、降档区和中间区。升档区、降档区分别用于预判车辆升1档或减1档,中间区用于非常规换档时的预判,而且升档区、降档区和中间区分别根据车速比例进行设置。例如,在本申请中,作为优选的实施方式,具有如下分区方案:将接近车速区间上限的25%设置为升档区;将接近车速区间下限的25%设置为降档区;将高于车速区间下限25%,并低于车速区间上限25%的车速区间中部的50%,设置为中间区;驾驶员的意图档位就可以根据当前车速和上述车速范围间的对比进行得出。当前的车速处于对应车速范围的升档区时,判断意图为加1档换档,当前的车速处于对应车速范围的降档区时,判断意图为减1档换档,当前的车速处于对应车速范围的中间区时,判断意图为非常规换档,例如跳档;作为一种实际数据的举例,如某预存的车速范围为5km/h~45km/h,那么车辆换档时的当前车速处于5km/h~15km/h时,判断处于降档区,车辆换档时的当前车速处于15km/h~35km/h时,判断处于中间区,车辆换档时的当前车速处于35km/h~45km/h时,判断处于升档区;In order to realize the content of the first step, the following data need to be pre-stored: the gear of the vehicle, the transmission ratio data that matches the gear of the vehicle respectively, and the speed range that matches the above-mentioned vehicle gear and transmission ratio data respectively; under normal circumstances, the vehicle gear is, for example: forward 1st gear, forward 2nd gear, forward 3rd gear, forward 4th gear, forward 5th gear, etc.; for another example, the manual transmission large-scale mining hybrid truck used in this application has more than ten vehicle gears; according to the example of the above-mentioned vehicle gear, there should also be 5 transmission ratio data, and they are the reference transmission ratios (i.e., transmission speed ratios) that the vehicle gearbox should have in each gear of the vehicle; there should also be 5 speed ranges, and each speed range is the upper and lower speed limits that the vehicle should be in in each gear; of course, based on the above data, it is still impossible to judge the intended gear, specifically because the gear shifting behavior of the vehicle is carried out within the speed range of the current gear of the vehicle, and the purpose of the vehicle gear shifting is to shift up, down and shift to neutral, and up and down shifting must also correspond to a certain interval within the speed range of the corresponding gear. Based on this principle, the method divides the speed range of each gear stored in the vehicle into different pre-judgment areas, that is, each gear speed range is divided into an upshift area, a downshift area and an intermediate area. The upshift area and the downshift area are used to predict whether the vehicle will upshift or downshift by one gear, respectively, and the intermediate area is used for prediction during unconventional gear shifting, and the upshift area, the downshift area and the intermediate area are set according to the vehicle speed ratio. For example, in the present application, as a preferred embodiment, there is the following partitioning scheme: 25% close to the upper limit of the speed interval is set as the upshift area; 25% close to the lower limit of the speed interval is set as the downshift area; 50% of the middle of the speed interval that is 25% higher than the lower limit of the speed interval and lower than the upper limit of the speed interval is set as the intermediate area; the driver's intended gear can be obtained based on the comparison between the current vehicle speed and the above speed range. When the current vehicle speed is in the upshift zone of the corresponding vehicle speed range, the intention is judged to be shifting up one gear, when the current vehicle speed is in the downshift zone of the corresponding vehicle speed range, the intention is judged to be shifting down one gear, and when the current vehicle speed is in the middle zone of the corresponding vehicle speed range, the intention is judged to be an unconventional shift, such as skipping. As an example of actual data, if a pre-stored vehicle speed range is 5km/h~45km/h, then when the current vehicle speed of the vehicle is shifting gears, it is judged to be in the downshift zone, when the current vehicle speed of the vehicle is shifting gears, it is judged to be in the middle zone, and when the current vehicle speed of the vehicle is shifting gears, it is judged to be in the upshift zone;
关键的,为了实现意图档位的判断,需要根据以上预存的数据执行以下步骤:首先,进行意图档位的预判是由车辆行进并进行换档时触发的,在车辆静止,车速为0的状态,以及既有离合器断开又有加速或制动踏板开度信号的状态下,都不进行本方法中的档位预判,不进行档位预判时,车辆驱动电机只响应加速踏板的控制;Crucially, in order to realize the determination of the intended gear position, the following steps need to be performed according to the above pre-stored data: First, the intended gear position is predicted when the vehicle is moving and shifting gears. When the vehicle is stationary, the vehicle speed is 0, and there is both a clutch disconnection and an acceleration or brake pedal opening signal, the gear position prediction in this method is not performed. When the gear position prediction is not performed, the vehicle drive motor only responds to the control of the accelerator pedal;
那么在车辆的行驶过程中(车速大于0的状态下),驾驶员不踩加速和/或制动踏板,单踩离合器踏板且离合器踏板的开度达到了离合器接合到断开的半程点时,收到离合器断开信号,判断驾驶员开始换档,离合器断开;此时将车辆驱动电机的控制权交给整车控制器控制,并将离合器断开前传动比ic、车辆当前档位进行记录,查询车辆当前车速(其中,车辆当前车速及档位均可以通过车辆总线直接读取获得);与此同时,在离合器断开后的一定时间(此处的一定时间,优选2s,且包括但不限于2s)内,在预存的数据中筛选出与该离合器断开前变速器变速比ic相匹配的预存传动比数据,并在预存的数据中对比出与该预存传动比数据相匹配的车速范围;之后判断当前车速处于对比出的车速范围的哪个分区内;如果处于升档区,则预判驾驶员的意图档位属于车辆当前档位+1档,如果处于降档区,则预判驾驶员的意图档位属于车辆当前档位-1档;如果处于中间区,则预判驾驶员的换档操作属于非常规换档,此情况下,驾驶员可能在进行跨多档位换档,所以按照如下方式进行意图档位判断:若当前车速持续处于中间区,则保持车辆原档位行驶,若当前车速不在当前档位的车速范围内,则对预存的每个档位车速范围的中点值的计算,选择更接近当前车速的中点値所对应的车速区间作为意图档位的区间,而该区间所对应的档位可作为前述的意图档位;在此需要说明的是,正常的+1、-1档的意图档位判断,以及后续的电机转速控制,均在离合器正常2s内的接合过程中完成;在实际操作中,上述各步骤的衔接以及响应时间极快,以此达到在离合器断开时,就匹配出相应的电机转速并进行电机转速干预控制,进而在换档过程中离合器断开又接合的极小时间间隙内,进行离合器输入轴和输出轴间转速差的调整。正是基于此快速的响应控制,使离合器接合时,其输入轴转速和输出轴转速已经相互匹配,进而对换档时的冲击振动进行减小甚至消除;Then, during the driving process of the vehicle (when the vehicle speed is greater than 0), the driver does not step on the accelerator and/or brake pedal, but only steps on the clutch pedal and the clutch pedal opening reaches the halfway point from clutch engagement to disconnection, a clutch disconnection signal is received, and it is judged that the driver starts to shift gears and the clutch is disconnected; at this time, the control of the vehicle drive motor is handed over to the vehicle controller, and the transmission ratio ic and the current gear position of the vehicle before the clutch is disconnected are recorded, and the current speed of the vehicle is queried (wherein, the current speed and gear position of the vehicle can be directly read and obtained through the vehicle bus); at the same time, within a certain time after the clutch is disconnected (the certain time here is preferably 2s, and includes but is not limited to 2s), the pre-stored transmission ratio data that matches the transmission speed ratio ic before the clutch is disconnected is screened out from the pre-stored data, and the vehicle speed range that matches the pre-stored transmission ratio data is compared in the pre-stored data; then it is judged in which partition of the compared vehicle speed range the current vehicle speed is; if it is in the upshift zone, it is predicted that the driver's intended gear position belongs to the vehicle's current gear position + 1 gear, and if it is in the downshift zone, it is predicted that The driver's intended gear belongs to the vehicle's current gear - 1 gear; if it is in the middle zone, it is predicted that the driver's gear shifting operation is an unconventional gear shift. In this case, the driver may be shifting across multiple gears, so the intended gear position is judged as follows: if the current vehicle speed continues to be in the middle zone, the vehicle is kept in the original gear position; if the current vehicle speed is not within the speed range of the current gear, the midpoint value of each pre-stored speed range is calculated, and the speed interval corresponding to the midpoint value closer to the current speed is selected as the interval of the intended gear position, and the gear corresponding to the interval can be used as the aforementioned intended gear position; it should be noted here that the normal +1, -1 gear intended gear position judgment, and the subsequent motor speed control, are all completed during the normal 2s clutch engagement process; in actual operation, the connection and response time of the above steps are extremely fast, so that when the clutch is disconnected, the corresponding motor speed is matched and the motor speed intervention control is performed, and then the speed difference between the clutch input shaft and the output shaft is adjusted in the extremely small time gap between the clutch disconnection and engagement during the gear shifting process. It is based on this fast response control that when the clutch is engaged, its input shaft speed and output shaft speed are already matched, thereby reducing or even eliminating the impact vibration during gear shifting;
在第一步中,还具有一定的特殊情况,即在离合器的接合时间超过2s后,也判断驾驶员进行非常规换档,此情况下也需要按照上述非常规换档的意图档位预判原理进行对应的档位预判。In the first step, there are certain special circumstances, that is, after the clutch engagement time exceeds 2s, it is also judged that the driver performs an unconventional gear shift. In this case, it is also necessary to perform corresponding gear prediction according to the above-mentioned unconventional gear shift intention prediction principle.
以上即为第一步的具体操作步骤,那么经过此步骤预判出了驾驶员想要当前档位+1档或当前档位-1档。在此之后,进入第二步根据意图档位和预存的数据进行目标传动比数据的预估及电机转速控制数据的计算;需要再次说明的是,本方法中描述了步骤间的衔接顺序,但并不影响步骤间的执行时效,在实际应用中,第一步~第三步的整个操作流程在极短甚至是瞬时的时间内完成,以至达到较佳的换档负影响减小效果;The above are the specific operation steps of the first step. After this step, it is predicted that the driver wants the current gear +1 gear or the current gear -1 gear. After this, the second step is to estimate the target transmission ratio data and calculate the motor speed control data according to the intended gear and the pre-stored data; it should be explained again that this method describes the connection sequence between the steps, but it does not affect the execution time between the steps. In actual application, the entire operation process of the first step to the third step is completed in a very short or even instantaneous time, so as to achieve a better effect of reducing the negative impact of gear shifting;
关于第二步:About the second step:
更具体的是,结合图3所示,在第二步中,进行档位预判后,可根据预存的数据,匹配出与意图档位对应的变速器变速比数据ie。后续依据车辆的传动比计算公式,以及变速器输出轴的转速传感器所检测到的当前车辆变速器输出轴的转速,即可计算出意图档位下对应的离合器输出轴转速;计算所依据的公式为:变速器变速比=车辆变速器输出轴转速与车辆变速器输入轴转速的比;根据上述转换关系的公式,即可根据预估出的变速器变速比数据ie计算出换档后离合器输出轴的转速;具体计算步骤为:将与意图档位对应的变速器变速比数据ie以及当前车辆变速器输出轴的转速代入上述公式,计算出当前车辆变速器输入轴转速;根据车辆的传动结构关系,该计算出的当前车辆变速器输入轴转速等于离合器输出轴的转速;故计算出的当前车辆变速器输入轴转速即可作为车辆驱动电机转速控制的依据,根据此数据进行后续的第三步;More specifically, as shown in FIG3 , in the second step, after the gear position is predicted, the transmission speed ratio data ie corresponding to the intended gear position can be matched according to the pre-stored data. Subsequently, according to the vehicle's transmission ratio calculation formula and the speed of the current vehicle transmission output shaft detected by the transmission output shaft speed sensor, the corresponding clutch output shaft speed under the intended gear position can be calculated; the calculation is based on the formula: transmission speed ratio = ratio of vehicle transmission output shaft speed to vehicle transmission input shaft speed; according to the formula of the above conversion relationship, the speed of the clutch output shaft after the shift can be calculated according to the estimated transmission speed ratio data ie; the specific calculation steps are: substitute the transmission speed ratio data ie corresponding to the intended gear position and the current vehicle transmission output shaft speed into the above formula to calculate the current vehicle transmission input shaft speed; according to the vehicle's transmission structure relationship, the calculated current vehicle transmission input shaft speed is equal to the clutch output shaft speed; therefore, the calculated current vehicle transmission input shaft speed can be used as the basis for the vehicle drive motor speed control, and the subsequent third step is performed based on this data;
关于第三步:About the third step:
承接第二步,对车辆驱动电机的输出转速进行干预控制,按照计算出的当前车辆变速器输入轴转速控制驱动电机转速,即可实现离合器输入轴转速无限接近或等于离合器输出轴转速;进而实现离合器输入轴和输出轴之间转速差的减小甚至消除,最终达到避免/减小换档冲击,即避免/减小换档时的负影响;进行电机转速干预控制后,只要离合器断开后,车辆的车速不为0且离合器正常接合,则立刻将驱动电机的控制权限交还给驾驶员的加速踏板控制;故在本申请中,只要特定情况下,离合器断开,车辆驱动电机的控制模式属于转速控制模式,只要车速不为0且离合器接合,车辆驱动电机的控制模式属于转矩控制模式;转速控制模式下,车辆的驱动电机由整车控制器控制,整车控制器的控制数据来源于本方法中进行档位预判所得到的变速器输入轴转速;转矩模式下,车辆的驱动电机响应于驾驶员的加速踏板开度信号;故通常情况下,车辆行进及换档过程中,根据本申请换档预判的逻辑原理对驱动电机的两种控制模式进行灵活切换;Following the second step, the output speed of the vehicle drive motor is intervened and controlled. The drive motor speed is controlled according to the calculated current vehicle transmission input shaft speed, so that the clutch input shaft speed can be infinitely close to or equal to the clutch output shaft speed; thereby reducing or even eliminating the speed difference between the clutch input shaft and the output shaft, and finally avoiding/reducing the gear shift shock, that is, avoiding/reducing the negative impact of gear shifting; after the motor speed intervention control is performed, as long as the clutch is disconnected, the vehicle speed is not 0 and the clutch is normally engaged, the control authority of the drive motor is immediately returned to the driver's accelerator pedal control; therefore, in this application, as long as the clutch is disconnected under certain circumstances, the control mode of the vehicle drive motor belongs to the speed control mode, and as long as the vehicle speed is not 0 and the clutch is engaged, the control mode of the vehicle drive motor belongs to the torque control mode; in the speed control mode, the vehicle drive motor is controlled by the vehicle controller, and the control data of the vehicle controller is derived from the transmission input shaft speed obtained by the gear prejudgment in this method; in the torque mode, the vehicle drive motor responds to the driver's accelerator pedal opening signal; therefore, under normal circumstances, during the vehicle's travel and gear shifting process, the two control modes of the drive motor are flexibly switched according to the logical principle of gear shift prejudgment in this application;
综上所述,本申请的换档预判及电机转速干预控制操作中,总结为以下操作流程:In summary, the gear shift prediction and motor speed intervention control operation of the present application is summarized as the following operation process:
→车辆中已经预存车辆的档位、车速范围以及相关的传动比数据。→The vehicle's gear position, speed range and related transmission ratio data have been pre-stored in the vehicle.
→之后在车辆运行过程中判断驾驶员是否开始换档,并在驾驶员开始换档时,记录车辆离合器断开前的相关车速数据以及传动比数据。→Afterwards, during the operation of the vehicle, determine whether the driver starts to shift gears, and when the driver starts to shift gears, record the relevant vehicle speed data and transmission ratio data before the vehicle clutch is disconnected.
→之后根据记录的数据和预存的数据进行对比分析,匹配(预估)出驾驶员的意图档位以及该档位对应的传动比数据。→Then compare and analyze the recorded data with the pre-stored data to match (estimate) the driver's intended gear and the transmission ratio data corresponding to the gear.
→最终根据匹配(预估)出的传动比数据计算出车辆变速器输入轴转速,为了使离合器输入轴转速和输出轴之间的转速差减小,按照此车辆变速器输入轴转速进行车辆驱动电机转速的干预控制;最终减小甚至消除车辆手动换档过程中所带来的换档冲击,提升车辆的驾驶舒适性及车辆传动系统的使用寿命,具有较高的应用价值。→Finally, the vehicle transmission input shaft speed is calculated based on the matched (estimated) transmission ratio data. In order to reduce the speed difference between the clutch input shaft speed and the output shaft, the vehicle drive motor speed is intervened and controlled according to the vehicle transmission input shaft speed; ultimately, the shift shock caused by the manual shifting process of the vehicle is reduced or even eliminated, the driving comfort of the vehicle and the service life of the vehicle transmission system are improved, and it has a high application value.
本发明技术方案的有益效果是:The beneficial effects of the technical solution of the present invention are:
本发明的减小或避免换档负影响的换档控制方法,可以通过驱动电机的转速调整,实现对车辆换档时的负影响(换档时所带来的冲击和振动)进行了有效的优化甚至消除,智能的提升了车辆的行驶稳定性和安全性,提升驾驶员的操作感受,并降低换档操作难度,有效的提高了车辆传动系统的使用寿命,弥补了现有技术的缺陷,具有极高的应用价值。The shift control method for reducing or avoiding the negative impact of gear shifting of the present invention can effectively optimize or even eliminate the negative impact of vehicle gear shifting (impact and vibration caused by gear shifting) by adjusting the speed of the drive motor, intelligently improve the vehicle's driving stability and safety, enhance the driver's operating experience, and reduce the difficulty of gear shifting operation, effectively prolonging the service life of the vehicle's transmission system, making up for the defects of the prior art, and having extremely high application value.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1是本发明实施例1所述减小或避免换档负影响的换档控制方法的流程示意图;FIG1 is a schematic flow chart of a shift control method for reducing or avoiding negative effects of shifting according to Embodiment 1 of the present invention;
图2是本发明实施例1所述减小或避免换档负影响的换档控制方法的详细流程示意图;FIG2 is a detailed schematic diagram of a shift control method for reducing or avoiding negative effects of shifting according to Embodiment 1 of the present invention;
图3是本发明实施例1所述减小或避免换档负影响的换档控制方法的逻辑流程示意图;3 is a logic flow diagram of a shift control method for reducing or avoiding negative effects of shifting according to Embodiment 1 of the present invention;
图4是本发明实施例1所述减小或避免换档负影响的换档控制方法中车辆传动架构的简化示意图。FIG. 4 is a simplified schematic diagram of a vehicle transmission architecture in a shift control method for reducing or avoiding negative effects of shifting according to Embodiment 1 of the present invention.
具体实施方式DETAILED DESCRIPTION
下面结合附图对本发明的较佳实施例进行详细阐述,以使本发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
在本发明的描述中,需要说明的是,本发明所描述的实施例是本发明一部分实施例,而不是全部的实施例;基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In the description of the present invention, it should be noted that the embodiments described in the present invention are only part of the embodiments of the present invention, rather than all of the embodiments; based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the present invention.
本文的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本文的实施例能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、装置、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。The terms "first", "second", etc. in the specification and claims of this article and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of this article described here can be implemented in an order other than those illustrated or described here. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, device, product or equipment that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or equipment.
实施例Example
本实施例提供一种减小或避免换档负影响的换档控制方法,如图1~图4所示,包括以下步骤:This embodiment provides a shift control method for reducing or avoiding the negative impact of shifting, as shown in FIG. 1 to FIG. 4 , comprising the following steps:
第一步,在驾驶员换档时,提前预判驾驶员的意图档位;The first step is to predict the driver's intended gear position in advance when the driver changes gears;
第二步,根据预判出的意图档位筛选该意图档位下所对应的传动比,根据筛选出的传动比计算换档后离合器输出轴的转速;The second step is to select the transmission ratio corresponding to the intended gear position according to the predicted intended gear position, and calculate the speed of the clutch output shaft after the gear shift according to the selected transmission ratio;
第三步,根据此计算出的离合器输出轴转速进行车辆驱动电机的转速控制,进而以减小甚至消除离合器输入轴和输出轴之间的转速差,以对换档所带来的冲击振动进行减小;The third step is to control the speed of the vehicle drive motor according to the calculated clutch output shaft speed, thereby reducing or even eliminating the speed difference between the clutch input shaft and the output shaft, so as to reduce the impact vibration caused by the gear shift;
进一步,关于以上三个步骤,分别具有更加具体的操作流程,如下:Furthermore, regarding the above three steps, there are more specific operation processes, as follows:
关于第一步 Regarding the first step :
为了能够实现在换档过程中精准的预判出驾驶员的意图档位,车辆中预先存储/设置车辆每个档位下的传动比以及每个档位对应的车速范围。因为车辆的档位都是固定的,所以车辆每个档位下的传动比以及车速范围也都是可以预先知晓的。那么基于这些预先存储的数据,结合检测到的车辆当前车速数据,即可对比分析出驾驶员的意图档位,同时也可以利用预存的数据对比出意图档位所对应的传动比数据;In order to accurately predict the driver's intended gear position during the gear shifting process, the vehicle pre-stores/sets the transmission ratio of each gear position and the speed range corresponding to each gear position. Because the vehicle's gear positions are fixed, the transmission ratio and speed range of each gear position can also be known in advance. Based on these pre-stored data, combined with the detected current vehicle speed data, the driver's intended gear position can be compared and analyzed, and the pre-stored data can also be used to compare the transmission ratio data corresponding to the intended gear position;
为了实现第一步的内容,具体需要预存如下数据:车辆的档位,与车辆的档位分别匹配的传动比数据,与前述车辆档位及传动比数据分别匹配的车速范围;通常情况下,车辆档位例如:前进1档、前进2档、前进3档、前进4档、前进5档等;再例如本申请所应用的手动档大型矿用混合动力卡车,具有十余个车辆档位;按照上述车辆档位的举例,传动比数据也应具有5个,且分别为车辆在每个档位下,车辆变速箱所应具有的基准传动比(即变速器变速比);车速范围也应具有5个,每个车速范围即为车辆每个档位下所应处于的车速上限和下限范围;当然,基于以上数据还无法对意图档位进行判断,具体是因为车辆的换档行为都是在车辆当前档位的车速范围内所进行的,车辆换档的目的为升档、降档和挂至空档,升档和降档也必然需要与相应档位车速范围内的某个区间对应。以此为基准原理,本方法中对于车辆中预存的每个档位的车速范围都进行了不同预判区域的划分,即每个档位车速范围中划分了升档区、降档区和中间区。升档区、降档区分别用于预判车辆升1档或减1档,中间区用于非常规换档时的预判,而且升档区、降档区和中间区分别根据车速比例进行设置。例如,在本申请中,作为优选的实施方式,具有如下分区方案:将接近车速区间上限的25%设置为升档区;将接近车速区间下限的25%设置为降档区;将高于车速区间下限25%,并低于车速区间上限25%的车速区间中部的50%,设置为中间区;驾驶员的意图档位就可以根据当前车速和上述车速范围间的对比进行得出。当前的车速处于对应车速范围的升档区时,判断意图为加1档换档,当前的车速处于对应车速范围的降档区时,判断意图为减1档换档,当前的车速处于对应车速范围的中间区时,判断意图为非常规换档,例如跳档;作为一种实际数据的举例,如某预存的车速范围为5km/h~45km/h,那么车辆换档时的当前车速处于5km/h~15km/h时,判断处于降档区,车辆换档时的当前车速处于15km/h~35km/h时,判断处于中间区,车辆换档时的当前车速处于35km/h~45km/h时,判断处于升档区;In order to realize the content of the first step, the following data need to be pre-stored: the gear of the vehicle, the transmission ratio data that matches the gear of the vehicle respectively, and the speed range that matches the above-mentioned vehicle gear and transmission ratio data respectively; under normal circumstances, the vehicle gear is, for example: forward 1st gear, forward 2nd gear, forward 3rd gear, forward 4th gear, forward 5th gear, etc.; for another example, the manual transmission large-scale mining hybrid truck used in this application has more than ten vehicle gears; according to the example of the above-mentioned vehicle gear, there should also be 5 transmission ratio data, and they are the reference transmission ratios (i.e., transmission speed ratios) that the vehicle gearbox should have in each gear of the vehicle; there should also be 5 speed ranges, and each speed range is the upper and lower speed limits that the vehicle should be in in each gear; of course, based on the above data, it is still impossible to judge the intended gear, specifically because the gear shifting behavior of the vehicle is carried out within the speed range of the current gear of the vehicle, and the purpose of the vehicle gear shifting is to shift up, down and shift to neutral, and up and down shifting must also correspond to a certain interval within the speed range of the corresponding gear. Based on this principle, the method divides the speed range of each gear stored in the vehicle into different pre-judgment areas, that is, each gear speed range is divided into an upshift area, a downshift area and an intermediate area. The upshift area and the downshift area are used to predict whether the vehicle will upshift or downshift by one gear, respectively, and the intermediate area is used for prediction during unconventional gear shifting, and the upshift area, the downshift area and the intermediate area are set according to the vehicle speed ratio. For example, in the present application, as a preferred embodiment, there is the following partitioning scheme: 25% close to the upper limit of the speed interval is set as the upshift area; 25% close to the lower limit of the speed interval is set as the downshift area; 50% of the middle of the speed interval that is 25% higher than the lower limit of the speed interval and lower than the upper limit of the speed interval is set as the intermediate area; the driver's intended gear can be obtained based on the comparison between the current vehicle speed and the above speed range. When the current vehicle speed is in the upshift zone of the corresponding vehicle speed range, the intention is judged to be shifting up one gear, when the current vehicle speed is in the downshift zone of the corresponding vehicle speed range, the intention is judged to be shifting down one gear, and when the current vehicle speed is in the middle zone of the corresponding vehicle speed range, the intention is judged to be an unconventional shift, such as skipping. As an example of actual data, if a pre-stored vehicle speed range is 5km/h~45km/h, then when the current vehicle speed of the vehicle is shifting gears, it is judged to be in the downshift zone, when the current vehicle speed of the vehicle is shifting gears, it is judged to be in the middle zone, and when the current vehicle speed of the vehicle is shifting gears, it is judged to be in the upshift zone;
关键的,为了实现意图档位的判断,需要根据以上预存的数据执行以下步骤:首先,进行意图档位的预判是由车辆行进并进行换档时触发的,在车辆静止,车速为0的状态,以及既有离合器断开又有加速或制动踏板开度信号的状态下,都不进行本方法中的档位预判,不进行档位预判时,车辆驱动电机只响应加速踏板的控制;(已在权利要求1中标蓝部分体现)Crucially, in order to realize the judgment of the intended gear position, the following steps need to be performed according to the above pre-stored data: First, the pre-judgment of the intended gear position is triggered when the vehicle is moving and shifting gears. When the vehicle is stationary, the vehicle speed is 0, and there is both a clutch disconnected and an acceleration or brake pedal opening signal, the gear position pre-judgment in this method is not performed. When the gear position pre-judgment is not performed, the vehicle drive motor only responds to the control of the accelerator pedal; (This is reflected in the blue part of claim 1)
那么在车辆的行驶过程中(车速大于0的状态下),驾驶员不踩加速和/或制动踏板,单踩离合器踏板且离合器踏板的开度达到了离合器接合到断开的半程点时,收到离合器断开信号,判断驾驶员开始换档,离合器断开;此时将车辆驱动电机的控制权交给整车控制器控制,并将离合器断开前传动比ic、车辆当前档位进行记录,查询车辆当前车速(其中,车辆当前车速及档位均可以通过车辆总线直接读取获得);与此同时,在离合器断开后的一定时间(此处的一定时间,优选2s,且包括但不限于2s)内,在预存的数据中筛选出与该离合器断开前变速器变速比ic相匹配的预存传动比数据,并在预存的数据中对比出与该预存传动比数据相匹配的车速范围;之后判断当前车速处于对比出的车速范围的哪个分区内;如果处于升档区,则预判驾驶员的意图档位属于车辆当前档位+1档,如果处于降档区,则预判驾驶员的意图档位属于车辆当前档位-1档;如果处于中间区,则预判驾驶员的换档操作属于非常规换档,此情况下,驾驶员可能在进行跨多档位换档,所以按照如下方式进行意图档位判断:若当前车速持续处于中间区,则保持车辆原档位行驶,若当前车速不在当前档位的车速范围内,则对预存的每个档位车速范围的中点值的计算,选择更接近当前车速的中点値所对应的车速区间作为意图档位的区间,而该区间所对应的档位可作为前述的意图档位;在此需要说明的是,正常的+1、-1档的意图档位判断,以及后续的电机转速控制,均在离合器正常2s内的接合过程中完成;在实际操作中,上述各步骤的衔接以及响应时间极快,以此达到在离合器断开时,就匹配出相应的电机转速并进行电机转速干预控制,进而在换档过程中离合器断开又接合的极小时间间隙内,进行离合器输入轴和输出轴间转速差的调整。正是基于此快速的响应控制,使离合器接合时,其输入轴转速和输出轴转速已经相互匹配,进而对换档时的冲击振动进行减小甚至消除;Then, during the driving process of the vehicle (when the vehicle speed is greater than 0), the driver does not step on the accelerator and/or brake pedal, but only steps on the clutch pedal and the clutch pedal opening reaches the halfway point from clutch engagement to disconnection, a clutch disconnection signal is received, and it is judged that the driver starts to shift gears and the clutch is disconnected; at this time, the control of the vehicle drive motor is handed over to the vehicle controller, and the transmission ratio ic and the current gear position of the vehicle before the clutch is disconnected are recorded, and the current speed of the vehicle is queried (wherein, the current speed and gear position of the vehicle can be directly read and obtained through the vehicle bus); at the same time, within a certain time after the clutch is disconnected (the certain time here is preferably 2s, and includes but is not limited to 2s), the pre-stored transmission ratio data that matches the transmission speed ratio ic before the clutch is disconnected is screened out from the pre-stored data, and the vehicle speed range that matches the pre-stored transmission ratio data is compared in the pre-stored data; then it is judged in which partition of the compared vehicle speed range the current vehicle speed is; if it is in the upshift zone, it is predicted that the driver's intended gear position belongs to the vehicle's current gear position + 1 gear, and if it is in the downshift zone, it is predicted that The driver's intended gear belongs to the vehicle's current gear - 1 gear; if it is in the middle zone, it is predicted that the driver's gear shifting operation is an unconventional gear shift. In this case, the driver may be shifting across multiple gears, so the intended gear position is judged as follows: if the current vehicle speed continues to be in the middle zone, the vehicle is kept in the original gear position; if the current vehicle speed is not within the speed range of the current gear, the midpoint value of each pre-stored speed range is calculated, and the speed interval corresponding to the midpoint value closer to the current speed is selected as the interval of the intended gear position, and the gear corresponding to the interval can be used as the aforementioned intended gear position; it should be noted here that the normal +1, -1 gear intended gear position judgment, and the subsequent motor speed control, are all completed during the normal 2s clutch engagement process; in actual operation, the connection and response time of the above steps are extremely fast, so that when the clutch is disconnected, the corresponding motor speed is matched and the motor speed intervention control is performed, and then the speed difference between the clutch input shaft and the output shaft is adjusted in the extremely small time gap between the clutch disconnection and engagement during the gear shifting process. It is based on this fast response control that when the clutch is engaged, its input shaft speed and output shaft speed are already matched, thereby reducing or even eliminating the impact vibration during gear shifting;
在第一步中,还具有一定的特殊情况,即在离合器的接合时间超过2s后,也判断驾驶员进行非常规换档,此情况下也需要按照上述非常规换档的意图档位预判原理进行对应的档位预判。In the first step, there are certain special circumstances, that is, after the clutch engagement time exceeds 2s, it is also judged that the driver performs an unconventional gear shift. In this case, it is also necessary to perform corresponding gear prediction according to the above-mentioned unconventional gear shift intention prediction principle.
以上即为第一步的具体操作步骤,那么经过此步骤预判出了驾驶员想要当前档位+1档或当前档位-1档。在此之后,进入第二步根据意图档位和预存的数据进行目标传动比数据的预估及电机转速控制数据的计算;需要再次说明的是,本方法中描述了步骤间的衔接顺序,但并不影响步骤间的执行时效,在实际应用中,第一步~第三步的整个操作流程在极短甚至是瞬时的时间内完成,以至达到较佳的换档负影响减小效果;The above are the specific operation steps of the first step. After this step, it is predicted that the driver wants the current gear +1 gear or the current gear -1 gear. After this, the second step is to estimate the target transmission ratio data and calculate the motor speed control data according to the intended gear and the pre-stored data; it should be explained again that this method describes the connection sequence between the steps, but it does not affect the execution time between the steps. In actual application, the entire operation process of the first step to the third step is completed in a very short or even instantaneous time, so as to achieve a better effect of reducing the negative impact of gear shifting;
关于第二步 About the second step :
更具体的是,结合图3所示,在第二步中,进行档位预判后,可根据预存的数据,匹配出与意图档位对应的变速器变速比数据ie。后续依据车辆的传动比计算公式,以及变速器输出轴的转速传感器所检测到的当前车辆变速器输出轴的转速,即可计算出意图档位下对应的离合器输出轴转速;计算所依据的公式为:变速器变速比=车辆变速器输出轴转速与车辆变速器输入轴转速的比;根据上述转换关系的公式,即可根据预估出的变速器变速比数据ie计算出换档后离合器输出轴的转速;具体计算步骤为:将与意图档位对应的变速器变速比数据ie以及当前车辆变速器输出轴的转速代入上述公式,计算出当前车辆变速器输入轴转速;根据车辆的传动结构关系,该计算出的当前车辆变速器输入轴转速等于离合器输出轴的转速;故计算出的当前车辆变速器输入轴转速即可作为车辆驱动电机转速控制的依据,根据此数据进行后续的第三步;More specifically, as shown in FIG3 , in the second step, after the gear position is predicted, the transmission speed ratio data ie corresponding to the intended gear position can be matched according to the pre-stored data. Subsequently, according to the vehicle's transmission ratio calculation formula and the speed of the current vehicle transmission output shaft detected by the transmission output shaft speed sensor, the corresponding clutch output shaft speed under the intended gear position can be calculated; the calculation is based on the formula: transmission speed ratio = ratio of vehicle transmission output shaft speed to vehicle transmission input shaft speed; according to the formula of the above conversion relationship, the speed of the clutch output shaft after the shift can be calculated according to the estimated transmission speed ratio data ie; the specific calculation steps are: substitute the transmission speed ratio data ie corresponding to the intended gear position and the current vehicle transmission output shaft speed into the above formula to calculate the current vehicle transmission input shaft speed; according to the vehicle's transmission structure relationship, the calculated current vehicle transmission input shaft speed is equal to the clutch output shaft speed; therefore, the calculated current vehicle transmission input shaft speed can be used as the basis for the vehicle drive motor speed control, and the subsequent third step is performed based on this data;
关于第三步 About the third step :
承接第二步,对车辆驱动电机的输出转速进行干预控制,按照计算出的当前车辆变速器输入轴转速控制驱动电机转速,即可实现离合器输入轴转速无限接近或等于离合器输出轴转速;进而实现离合器输入轴和输出轴之间转速差的减小甚至消除,最终达到避免/减小换档冲击,即避免/减小换档时的负影响;进行电机转速干预控制后,只要离合器断开后,车辆的车速不为0且离合器正常接合,则立刻将驱动电机的控制权限交还给驾驶员的加速踏板控制;故在本申请中,只要特定情况下,离合器断开,车辆驱动电机的控制模式属于转速控制模式,只要车速不为0且离合器接合,车辆驱动电机的控制模式属于转矩控制模式;转速控制模式下,车辆的驱动电机由整车控制器控制,整车控制器的控制数据来源于本方法中进行档位预判所得到的变速器输入轴转速;转矩模式下,车辆的驱动电机响应于驾驶员的加速踏板开度信号;故通常情况下,车辆行进及换档过程中,根据本申请换档预判的逻辑原理对驱动电机的两种控制模式进行灵活切换;Following the second step, the output speed of the vehicle drive motor is intervened and controlled. The drive motor speed is controlled according to the calculated current vehicle transmission input shaft speed, so that the clutch input shaft speed can be infinitely close to or equal to the clutch output shaft speed; thereby reducing or even eliminating the speed difference between the clutch input shaft and the output shaft, and finally avoiding/reducing the gear shift shock, that is, avoiding/reducing the negative impact of gear shifting; after the motor speed intervention control is performed, as long as the clutch is disconnected, the vehicle speed is not 0 and the clutch is normally engaged, the control authority of the drive motor is immediately returned to the driver's accelerator pedal control; therefore, in this application, as long as the clutch is disconnected under certain circumstances, the control mode of the vehicle drive motor belongs to the speed control mode, and as long as the vehicle speed is not 0 and the clutch is engaged, the control mode of the vehicle drive motor belongs to the torque control mode; in the speed control mode, the vehicle drive motor is controlled by the vehicle controller, and the control data of the vehicle controller is derived from the transmission input shaft speed obtained by the gear prejudgment in this method; in the torque mode, the vehicle drive motor responds to the driver's accelerator pedal opening signal; therefore, under normal circumstances, during the vehicle's travel and gear shifting process, the two control modes of the drive motor are flexibly switched according to the logical principle of gear shift prejudgment in this application;
综上所述,本申请的换档预判及电机转速干预控制操作中,总结为以下操作流程:In summary, the gear shift prediction and motor speed intervention control operation of the present application is summarized as the following operation process:
→车辆中已经预存车辆的档位、车速范围以及相关的传动比数据。→The vehicle's gear position, speed range and related transmission ratio data have been pre-stored in the vehicle.
→之后在车辆运行过程中判断驾驶员是否开始换档,并在驾驶员开始换档时,记录车辆离合器断开前的相关车速数据以及传动比数据。→Afterwards, during the operation of the vehicle, determine whether the driver starts to shift gears, and when the driver starts to shift gears, record the relevant vehicle speed data and transmission ratio data before the vehicle clutch is disconnected.
→之后根据记录的数据和预存的数据进行对比分析,匹配(预估)出驾驶员的意图档位以及该档位对应的传动比数据。→Then compare and analyze the recorded data with the pre-stored data to match (estimate) the driver's intended gear and the transmission ratio data corresponding to the gear.
→最终根据匹配(预估)出的传动比数据计算出车辆变速器输入轴转速,为了使离合器输入轴转速和输出轴之间的转速差减小,按照此车辆变速器输入轴转速进行车辆驱动电机转速的干预控制;最终减小甚至消除车辆手动换档过程中所带来的换档冲击,提升车辆的驾驶舒适性及车辆传动系统的使用寿命,具有较高的应用价值。→Finally, the vehicle transmission input shaft speed is calculated based on the matched (estimated) transmission ratio data. In order to reduce the speed difference between the clutch input shaft speed and the output shaft, the vehicle drive motor speed is intervened and controlled according to the vehicle transmission input shaft speed; ultimately, the shift shock caused by the manual shifting process of the vehicle is reduced or even eliminated, the driving comfort of the vehicle and the service life of the vehicle transmission system are improved, and it has a high application value.
区别于现有技术,采用本申请一种减小或避免换档负影响的换档控制方法、系统、设备及介质,可以在车辆换档时,通过车辆驱动电机的转速调整,进而在换档时主动且有效的减小离合器接合过程中离合器的输出轴与输入轴间的转速差,减小甚至是避免手动换档中的换档冲击振动;本发明对换档时的负影响进行了有效的优化甚至消除,智能的提升了车辆的行驶稳定性和安全性,提升了驾驶员的换档稳定性,降低换档操作难度,有效的提高了车辆的舒适性以及车辆传动系统的使用寿命,弥补了现有技术的缺陷,具有极高的应用价值。Different from the prior art, the present application adopts a shift control method, system, equipment and medium for reducing or avoiding the negative impact of gear shifting. When the vehicle shifts gears, the speed difference between the output shaft and the input shaft of the clutch during the clutch engagement process can be actively and effectively reduced by adjusting the speed of the vehicle drive motor when the vehicle shifts gears, thereby reducing or even avoiding the gear shift impact vibration in manual gear shifting; the present invention effectively optimizes or even eliminates the negative impact during gear shifting, intelligently improves the driving stability and safety of the vehicle, improves the driver's gear shifting stability, reduces the difficulty of gear shifting operations, effectively improves the comfort of the vehicle and the service life of the vehicle transmission system, makes up for the defects of the prior art, and has extremely high application value.
应理解,在本文的各种实施例中,上述各过程的序号的大小并不意味着执行顺序的先后,各过程的执行顺序应以其功能和内在逻辑确定,而不应对本文实施例的实施过程构成任何限定。It should be understood that in the various embodiments of this document, the size of the serial numbers of the above-mentioned processes does not mean the order of execution. The execution order of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiments of this document.
还应理解,在本文实施例中,术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系。例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。It should also be understood that in the embodiments of this article, the term "and/or" is only a description of the association relationship of the associated objects, indicating that three relationships may exist. For example, A and/or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character "/" in this article generally indicates that the associated objects before and after are in an "or" relationship.
本领域普通技术人员可以意识到,结合本文中所公开的实施例描述的各示例的单元及算法步骤,能够以电子硬件、计算机软件或者二者的结合来实现,为了清楚地说明硬件和软件的可互换性,在上述说明中已经按照功能一般性地描述了各示例的组成及步骤。这些功能究竟以硬件还是软件方式来执行,取决于技术方案的特定应用和设计约束条件。专业技术人员可以对每个特定的应用来使用不同方法来实现所描述的功能,但是这种实现不应认为超出本文的范围。Those of ordinary skill in the art will appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, computer software, or a combination of the two. In order to clearly illustrate the interchangeability of hardware and software, the composition and steps of each example have been generally described in terms of function in the above description. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professional and technical personnel can use different methods to implement the described functions for each specific application, but such implementation should not be considered beyond the scope of this article.
所属领域的技术人员可以清楚地了解到,为了描述的方便和简洁,上述描述的系统、装置和单元的具体工作过程,可以参考前述方法实施例中的对应过程,在此不再赘述。Those skilled in the art can clearly understand that, for the convenience and brevity of description, the specific working processes of the systems, devices and units described above can refer to the corresponding processes in the aforementioned method embodiments and will not be repeated here.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims (9)

  1. 一种减小或避免换档负影响的换档控制方法,应用于手动档混合动力卡车,其特征在于,所述方法包括如下步骤:A shift control method for reducing or avoiding negative effects of shifting, applied to a manual transmission hybrid truck, is characterized in that the method comprises the following steps:
    预存用于预判意图档位的车辆参数;Pre-storing vehicle parameters for predicting intended gear positions;
    在车辆行进过程中,驾驶员不踩加速和/或制动踏板,单踩离合器踏板且离合器踏板的开度达到了离合器接合到断开的半程点时,判断驾驶员开始换档,且离合器断开;在离合器断开后的一定时间内,执行以下换档预判步骤:When the driver does not step on the accelerator and/or brake pedal while the vehicle is moving, but only steps on the clutch pedal and the clutch pedal opening reaches the halfway point from clutch engagement to clutch disengagement, it is judged that the driver starts to shift gears and the clutch is disengaged; within a certain period of time after the clutch is disengaged, the following gear shift prediction steps are performed:
    记录换档前参数;将车辆驱动电机的控制权交给整车控制器控制,并根据预存的所述车辆参数以及记录的所述换档前参数预判驾驶员的意图档位;Recording pre-shift parameters; handing over control of the vehicle drive motor to the vehicle controller, and predicting the driver's intended gear position based on the pre-stored vehicle parameters and the recorded pre-shift parameters;
    根据预存的所述车辆参数以及预判出的所述意图档位筛选所述意图档位所对应的传动比数据,根据筛选出的所述传动比数据计算换档后离合器输出轴转速;Filtering the transmission ratio data corresponding to the intended gear position according to the pre-stored vehicle parameters and the predicted intended gear position, and calculating the clutch output shaft speed after the gear shift according to the filtered transmission ratio data;
    根据计算出的所述换档后离合器输出轴转速进行所述车辆驱动电机的转速控制,通过所述车辆驱动电机的转速控制,减小或消除车辆离合器输入轴和车辆离合器输出轴间的转速差;Controlling the speed of the vehicle drive motor according to the calculated speed of the clutch output shaft after the gear shift, and reducing or eliminating the speed difference between the vehicle clutch input shaft and the vehicle clutch output shaft through the speed control of the vehicle drive motor;
    进行所述转速控制后,若车辆处于行进中,且车辆离合器接合,则将所述车辆驱动电机的控制权交还给加速踏板控制;After the speed control is performed, if the vehicle is moving and the vehicle clutch is engaged, the control right of the vehicle drive motor is returned to the accelerator pedal control;
    在车辆静止状态,以及既有车辆离合器断开又有加速或制动踏板开度信号的状态下,所述车辆驱动电机的控制权交给所述加速踏板控制。When the vehicle is stationary and the vehicle clutch is disconnected and there is an acceleration or brake pedal opening signal, the control of the vehicle drive motor is handed over to the accelerator pedal.
  2. 根据权利要求1所述的一种减小或避免换档负影响的换档控制方法,其特征在于:The shift control method for reducing or avoiding the negative impact of shifting according to claim 1 is characterized in that:
    所述用于预判意图档位的车辆参数,进一步包括:The vehicle parameters used to predict the intended gear position further include:
    车辆的档位;The gear position of the vehicle;
    与所述档位匹配的变速器变速比数据;Transmission gear ratio data matching the gear position;
    与所述档位匹配的车速范围;a vehicle speed range matching the gear position;
    所述车速范围根据对应档位的车速区间划分升档区、降档区和中间区。The vehicle speed range is divided into an upshift zone, a downshift zone and an intermediate zone according to the vehicle speed interval corresponding to the gear position.
  3. 根据权利要求2所述的一种减小或避免换档负影响的换档控制方法,其特征在于:The shift control method for reducing or avoiding the negative impact of shifting according to claim 2 is characterized in that:
    所述记录换档前参数,包括:The recording of pre-shift parameters includes:
    记录离合器断开前变速器变速比及车辆当前档位;Record the transmission speed ratio and the vehicle's current gear position before the clutch is disconnected;
    查询车辆当前车速;Query the current speed of the vehicle;
    将记录的所述离合器断开前变速器变速比和所述车辆当前档位,以及查询的所述车辆当前车速作为所述换档前参数。The recorded transmission speed ratio and the current gear position of the vehicle before the clutch is disconnected, and the queried current vehicle speed are used as the pre-shift parameters.
  4. 根据权利要求3所述的一种减小或避免换档负影响的换档控制方法,其特征在于:The shift control method for reducing or avoiding the negative impact of shifting according to claim 3 is characterized in that:
    所述根据预存的所述车辆参数以及记录的所述换档前参数预判驾驶员的意图档位,进一步包括:The step of predicting the driver's intended gear position according to the pre-stored vehicle parameters and the recorded pre-shift parameters further includes:
    根据预存的所述车辆参数,匹配出与所述离合器断开前变速器变速比相匹配的离合器断开前车速范围;According to the pre-stored vehicle parameters, a vehicle speed range before the clutch is disconnected that matches the transmission speed ratio before the clutch is disconnected is matched;
    识别所述离合器断开前车速范围内的升档区、降档区和中间区,将当前车速与该升档区、该降档区和该中间区分别进行对比;identifying an upshift zone, a downshift zone, and an intermediate zone within the vehicle speed range before the clutch is disengaged, and comparing the current vehicle speed with the upshift zone, the downshift zone, and the intermediate zone, respectively;
    若当前车速处于该升档区,则令所述车辆当前档位的加一档作为所述意图档位;If the current vehicle speed is in the upshift zone, then the gear that is one gear higher than the current gear of the vehicle is used as the intended gear;
    若当前车速处于该降档区,则令所述车辆当前档位的减一档作为所述意图档位;If the current vehicle speed is in the downshift zone, the current gear of the vehicle is reduced by one gear as the intended gear;
    若当前车速处于该中间区,则判断所述意图档位为非常规档位,并在当前车速处于所述离合器断开前车速范围外时,根据所述当前车速执行跳档预判操作。If the current vehicle speed is in the middle zone, the intended gear is determined to be an unconventional gear, and when the current vehicle speed is outside the vehicle speed range before the clutch is disconnected, a gear jump prediction operation is performed according to the current vehicle speed.
  5. 根据权利要求4所述的一种减小或避免换档负影响的换档控制方法,其特征在于:The shift control method for reducing or avoiding the negative impact of shifting according to claim 4 is characterized in that:
    所述根据预存的所述车辆参数以及预判出的所述意图档位筛选所述意图档位所对应的传动比数据,根据筛选出的所述传动比数据计算换档后离合器输出轴转速,进一步包括:The step of selecting the transmission ratio data corresponding to the intended gear position according to the pre-stored vehicle parameters and the predicted intended gear position, and calculating the clutch output shaft speed after the gear shift according to the selected transmission ratio data, further comprises:
    根据预存的所述车辆参数,匹配出与所述意图档位对应的变速器速比数据作为意图档位速比数据;According to the pre-stored vehicle parameters, matching the transmission speed ratio data corresponding to the intended gear position as the intended gear ratio data;
    检测车辆的变速器输出轴实时转速值,根据所述变速器输出轴实时转速值与所述意图档位速比数据计算变速器输入轴转速;Detecting a real-time speed value of a transmission output shaft of the vehicle, and calculating a transmission input shaft speed value according to the real-time speed value of the transmission output shaft and the intended gear ratio data;
    将计算出的所述变速器输入轴转速作为所述换档后离合器输出轴转速;Using the calculated transmission input shaft speed as the clutch output shaft speed after the gear shift;
    当所述意图档位为所述非常规档位时,检测车辆的变速器输出轴实时转速值;根据所述变速器输出轴实时转速值以及所述跳档预判操作所得到的跳档预判速比数据计算变速器输入轴转速;将计算出的所述变速器输入轴转速作为所述换档后离合器输出轴转速。When the intended gear position is the unconventional gear position, the real-time speed value of the vehicle's transmission output shaft is detected; the transmission input shaft speed is calculated based on the real-time speed value of the transmission output shaft and the shift prediction speed ratio data obtained by the shift prediction operation; the calculated transmission input shaft speed is used as the clutch output shaft speed after the gear shift.
  6. 根据权利要求5所述的一种减小或避免换档负影响的换档控制方法,其特征在于:The shift control method for reducing or avoiding the negative impact of shifting according to claim 5 is characterized in that:
    所述跳档预判操作,包括:The gear skipping prediction operation includes:
    计算预存的所述车辆参数中车速范围的区间中点值;Calculating the midpoint value of the vehicle speed range in the pre-stored vehicle parameters;
    判断距离当前车速最近的区间中点值;Determine the midpoint value of the interval closest to the current vehicle speed;
    令距离当前车速最近的区间中点值所对应的车速范围作为跳档档位车速范围;Let the speed range corresponding to the midpoint value of the interval closest to the current speed be the speed range of the skip gear position;
    令所述跳档档位车速范围对应的变速器变速比数据作为跳档档位传动比;令所述跳档档位传动比作为所述跳档预判速比数据。The transmission speed ratio data corresponding to the skip gear speed range is used as the skip gear transmission ratio; and the skip gear transmission ratio is used as the skip gear predicted speed ratio data.
  7. 根据权利要求6所述的一种减小或避免换档负影响的换档控制方法,其特征在于:The shift control method for reducing or avoiding the negative impact of shifting according to claim 6 is characterized in that:
    所述根据计算出的所述换档后离合器输出轴转速进行所述车辆驱动电机的转速控制,包括:The speed control of the vehicle drive motor according to the calculated speed of the clutch output shaft after the gear shift comprises:
    通过所述整车控制器将所述车辆驱动电机的输出转速调整至与所述换档后离合器输出轴转速一致。The output speed of the vehicle drive motor is adjusted by the vehicle controller to be consistent with the speed of the clutch output shaft after the gear shift.
  8. 根据权利要求7所述的一种减小或避免换档负影响的换档控制方法,其特征在于:The shift control method for reducing or avoiding the negative impact of shifting according to claim 7 is characterized in that:
    所述减小或避免换档负影响的换档控制方法,还包括:The shift control method for reducing or avoiding the negative impact of shifting further includes:
    预判所述意图档位时,若车辆离合器断开时长超过一定时间后,则判断所述意图档位为非常规档位,并在当前车速处于所述离合器断开前车速范围外时,根据所述当前车速执行所述跳档预判操作,得到所述跳档预判速比数据。When predicting the intended gear position, if the vehicle clutch is disconnected for more than a certain period of time, the intended gear position is judged to be an unconventional gear position, and when the current vehicle speed is outside the speed range before the clutch is disconnected, the gear jump prediction operation is performed according to the current vehicle speed to obtain the gear jump prediction speed ratio data.
  9. 根据权利要求8所述的一种减小或避免换档负影响的换档控制方法,其特征在于:The shift control method for reducing or avoiding the negative impact of shifting according to claim 8 is characterized in that:
    所述一定时间,为:时间长度参数;The certain time is: a time length parameter;
    所述时间长度参数,包括:两秒。The time length parameters include: two seconds.
PCT/CN2023/100961 2023-05-09 2023-06-19 Gear shifting control method for reducing or avoiding negative influence of gear shifting WO2024229931A1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310513394.X 2023-05-09

Publications (1)

Publication Number Publication Date
WO2024229931A1 true WO2024229931A1 (en) 2024-11-14

Family

ID=

Similar Documents

Publication Publication Date Title
KR101412156B1 (en) Method for controlling the operation of a power unit group
JP3590939B2 (en) Transmission control apparatus and method based on detection of drive system torque
CN102287530B (en) The method of control upshift in vehicle transmission
US20030100985A1 (en) Method of controlling a vehicle and system of controlling the same
CN107763201B (en) Gear shifting control method and control device of double-clutch transmission under sliding downshift working condition
KR101704191B1 (en) Torque intervention for hybrid vehicle and method thereof
KR20000053484A (en) Automated transmission upshift control
JP2000205397A (en) Automatic down shift control method and device thereof
JP3835326B2 (en) Agricultural tractor travel speed change control device
JPH0492159A (en) Speed change control device of automatic transmission
JP2002115757A (en) Manually operated transmission for vehicle and control method thereof
JP2001041318A (en) Control method and control device for transmission
JP4903692B2 (en) Clutch control device and clutch control method
JP2001056048A (en) Controlling method for automatic upshift operation and control system therefor
WO2024229931A1 (en) Gear shifting control method for reducing or avoiding negative influence of gear shifting
US20150032344A1 (en) System and Method for Synchronizing ERPM and Gear Changes of a Work Vehicle
KR100534797B1 (en) Method of controlling shift of an automatic transmission for vehicles
CN109424738B (en) Shifting fork control method and device during downshift of double-clutch gearbox
US20080215213A1 (en) Method and Device For Determining the Synchronous Force When Shifting a Twin Clutch Transmission of a Motor Vehicle
US8047091B2 (en) Method for controlling an automatic vehicle transmission in order to reduce back-and-forth shifting
CN103423432B (en) Method for downshifting
JP2006321364A (en) Vehicle driving condition display device and method thereof
CN100357638C (en) Method of detecting false neutral in a transmission system
CN106976456A (en) Hybrid-vehicle control method and device
CA3023137C (en) Shift control system for industrial vehicle