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WO2024221827A1 - Titanium silicalite molecular sieve catalyst, preparation method therefor and use thereof - Google Patents

Titanium silicalite molecular sieve catalyst, preparation method therefor and use thereof Download PDF

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Publication number
WO2024221827A1
WO2024221827A1 PCT/CN2023/130326 CN2023130326W WO2024221827A1 WO 2024221827 A1 WO2024221827 A1 WO 2024221827A1 CN 2023130326 W CN2023130326 W CN 2023130326W WO 2024221827 A1 WO2024221827 A1 WO 2024221827A1
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Prior art keywords
titanium
molecular sieve
sieve catalyst
preparation
hydrothermal crystallization
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PCT/CN2023/130326
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French (fr)
Chinese (zh)
Inventor
王聪
袁海朋
王元平
李�荣
杨克俭
杨磊
项天宇
王志明
赵文平
杨琦武
邴威翰
刘大李
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中国天辰工程有限公司
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Publication of WO2024221827A1 publication Critical patent/WO2024221827A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/89Silicates, aluminosilicates or borosilicates of titanium, zirconium or hafnium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/64Pore diameter
    • B01J35/6472-50 nm
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • B01J37/0018Addition of a binding agent or of material, later completely removed among others as result of heat treatment, leaching or washing,(e.g. forming of pores; protective layer, desintegrating by heat)
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • B01J37/10Heat treatment in the presence of water, e.g. steam
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D301/00Preparation of oxiranes
    • C07D301/02Synthesis of the oxirane ring
    • C07D301/03Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds
    • C07D301/12Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with hydrogen peroxide or inorganic peroxides or peracids
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D303/00Compounds containing three-membered rings having one oxygen atom as the only ring hetero atom
    • C07D303/02Compounds containing oxirane rings
    • C07D303/04Compounds containing oxirane rings containing only hydrogen and carbon atoms in addition to the ring oxygen atoms
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

Definitions

  • the invention relates to the technical field of molecular sieve preparation, and in particular to a titanium silicon molecular sieve catalyst and a preparation method and application thereof.
  • Titanium silicate molecular sieve catalyst TS-1 is a Pentasil type heteroatom molecular sieve containing skeleton titanium atoms.
  • the titanium atoms in TS-1 are evenly distributed in the skeleton to form a skeleton Si-O-Ti bond with special properties, which makes the TS-1 molecular sieve have both catalytic oxidation activity and shape-selective catalytic performance.
  • TS-1 synthesized by the existing methods will produce non-framework titanium.
  • Non-framework titanium itself does not have catalytic oxidation activity, and it will also cause a large amount of decomposition of hydrogen peroxide, thereby reducing the catalytic performance of TS-1; further considering that it is difficult to control the content of non-framework titanium during the synthesis process, this leads to poor stability and catalytic performance of titanium silicon molecular sieve catalyst products, which restricts the industrial application of TS-1.
  • the synthesized molecular sieve raw powder needs to be acid-base modified or rearranged and crystallized in industrial production. This makes the TS-1 molecular sieve preparation process longer, increases production costs, and produces a large amount of wastewater, which restricts the increase in production capacity.
  • the present invention discloses a titanium silicate molecular sieve catalyst and a preparation method and application thereof.
  • the titanium silicate molecular sieve catalyst has a high skeleton titanium content and a suitable most probable pore size, and the preparation process is simpler than that of the prior art.
  • the titanium silicate molecular sieve catalyst catalyzes the propylene epoxidation to propylene oxide reaction with high raw material conversion rate and product selectivity.
  • a titanium silicate molecular sieve catalyst wherein R 1121 /R 800 of the titanium silicate molecular sieve catalyst is 0.1 to 4, R 1121 is the maximum absorption peak intensity near 1121 cm -1 in the ultraviolet-Raman spectrum of the titanium silicate molecular sieve catalyst, and R 800 is the maximum absorption peak intensity near 800 cm -1 in the ultraviolet-Raman spectrum of the titanium silicate molecular sieve catalyst; the most probable pore size of the titanium silicate molecular sieve catalyst is 15 to 36 nm.
  • the titanium silicate catalyst of the present invention has a high skeleton titanium content and a suitable most probable pore size. Combining the embodiments and comparative examples, it can be seen that the titanium silicate catalyst of the present invention is suitable for catalyzing propylene epoxidation reaction and has high raw material conversion rate and product selectivity.
  • the R 1121 /R 800 of the titanium silicalite catalyst is 0.1, and the most probable pore diameter is 35.
  • the R 1121 /R 800 of the titanium silicalite catalyst is 3.5, and the most probable pore diameter is 17.
  • Another aspect of the present invention discloses a method for preparing a titanium silicon molecular sieve catalyst, which includes two hydrothermal crystallizations; a first hydrothermal crystallization of a first silicon source and a titanium source in an aqueous solution of a first template; after the first hydrothermal crystallization is completed, a pressure relief operation is performed, and then a second silicon source, a second template and an organic amine are added to perform a second hydrothermal crystallization to obtain a secondary hydrothermal crystallization mixture.
  • the preparation process of the titanium silicon molecular sieve catalyst of the present invention is carried out in a reactor.
  • the present invention does not limit the reactor used.
  • the reactor used in the present invention is broadly understood as a container for physical or chemical reactions. The heating, evaporation, cooling and low-speed mixing functions required by the process are achieved through the structural design and parameter configuration of the container. Ordinary technicians in this field can select a suitable reactor through non-creative labor, and the technical solutions formed thereby are all within the scope of protection of the present invention.
  • the molar ratio of Si in the first silicon source, Ti in the titanium source, the first template and water is 1: (0.01-0.5): (0.03-0.6): (1-100), and the preferred molar ratio is 1: (0.1-0.5): (0.2-0.6): (60-80).
  • the first hydrothermal crystallization further comprises adding the first silicon source and titanium source to the aqueous solution of the template and stirring the mixture for 0.5 h to 24 h at a temperature of 0 to 60°C.
  • the temperature of the first hydrothermal crystallization is 100-300° C., and the time is 10-100 hours.
  • the gas discharged from the pressure relief operation is condensed to obtain a condensate, and the mass of the condensate accounts for 5% to 50% of the total weight of the material after the first hydrothermal crystallization is completed; preferably 10% to 49%.
  • the water content in the material after the first hydrothermal crystallization is relatively large, so that the concentration of the newly added second template during the second hydrothermal crystallization is relatively low, which further leads to low reaction efficiency; moreover, the high water content also increases the time for the subsequent solid-liquid separation operation of the secondary hydrothermal crystallization mixture, and it is also easy to cause material loss.
  • the condensate mainly includes water and substances produced by the decomposition of the first template during the first hydrothermal crystallization process; the substances produced by the decomposition of the first template not only affect the quality of the finished titanium silicon molecular sieve catalyst, but also float on the upper layer of the reaction material and adhere to the surface of the reactor during the subsequent crystallization process, affecting the crystallization efficiency and increasing the difficulty of cleaning the reactor. Therefore, the present invention sets a pressure relief operation after the first hydrothermal crystallization is completed, which is not only conducive to the subsequent second hydrothermal crystallization, reduces the difficulty of subsequent processing, but also improves the quality and overall preparation efficiency of the titanium silicon molecular sieve catalyst, and reduces the difficulty of equipment cleaning.
  • the molar ratio of the second silicon source, the second template, the organic amine and water is 1: (0.01-0.5): (0.03-0.6): (1-100).
  • the second hydrothermal crystallization further includes stirring after adding the second silicon source, the second template and the organic amine, the stirring time is 0.5h to 24h, and the stirring temperature is 0 to 60°C.
  • the temperature of the second hydrothermal crystallization is 100-300° C.
  • the time is 10-100 h, preferably 60-100 h.
  • the first silicon source and the second silicon source are independently selected from one or more of inorganic silicon or organic silicone grease;
  • the inorganic silicon includes silica sol, silicon dioxide, and white carbon black;
  • the general formula of the organic silicone grease is Si(OR1)4, and R1 is an alkyl substituent having 1 to 6 carbon atoms.
  • the titanium source is one or more of an inorganic titanium source or an organic titanate;
  • the inorganic titanium includes titanium tetrachloride and titanium sulfate;
  • the general formula of the organic titanate is Ti(OR 2 ) 4, wherein R 2 is an alkyl substituent having 2 to 6 carbon atoms.
  • the first template is one or more of a quaternary ammonium base or a quaternary ammonium salt;
  • the quaternary ammonium base includes tetrapropylammonium hydroxide, tetraethylammonium hydroxide, tetramethylammonium hydroxide and tetrabutylammonium hydroxide;
  • the quaternary ammonium salt includes tetrapropylammonium bromide, tetrapropylammonium chloride, tetraethylammonium bromide, tetraethylammonium chloride, tetrabutylammonium bromide and tetrabutylammonium chloride.
  • the second template is a quaternary ammonium salt;
  • the quaternary ammonium salt includes one or more of tetrapropylammonium bromide, tetrapropylammonium chloride, tetraethylammonium bromide, tetraethylammonium chloride, tetrabutylammonium bromide, and tetrabutylammonium chloride.
  • the organic amine is one or more of aliphatic amine compounds, alcohol amine compounds or aromatic amine compounds;
  • the aliphatic amine compounds include methylamine, dimethylamine, trimethylamine, ethylamine, diethylamine, triethylamine, ethylenediamine, n-butylamine, isobutylamine, tert-butylamine, sec-butylamine, butylene diamine, diisobutylamine, pentylamine, isopentylamine, sec-pentylamine, cyclopentylamine, propylamine, dipropylamine, tripropylamine, isopropylamine and diisopropylamine;
  • the alcohol amine compounds include monoethanolamine, diethanolamine, triethanolamine, isopropanolamine and butyldiethanolamine;
  • the aromatic amine compounds include aniline, toluidine and phenylenediamine.
  • the above technical solution also includes performing solid-liquid separation on the secondary hydrothermal crystallization mixture to obtain a solid phase, and drying and baking the solid phase.
  • the drying is carried out at a temperature of 50 to 200°C.
  • the present invention does not limit the drying time.
  • a person skilled in the art can set a suitable solid phase drying time in combination with a calcination operation as needed. Under certain working conditions, no drying operation is required, and the separated solid phase can be directly calcined.
  • the calcination is carried out at a temperature of 350 to 700°C, and the calcination time is 1 to 8 hours.
  • Another aspect of the present invention discloses an application of the above-mentioned titanium silicalite catalyst or the titanium silicalite catalyst prepared by the above-mentioned preparation method in a propylene epoxidation reaction; further, the propylene epoxidation reaction is a reaction of propylene epoxidation to prepare propylene oxide.
  • the titanium silicalite catalyst of the present invention has a high skeleton titanium content and a suitable most probable pore size, is suitable for propylene epoxidation reaction, and has a high raw material conversion rate and product selectivity.
  • the preparation method of the titanium silicalite catalyst of the present invention performs a pressure relief operation after the first hydrothermal crystallization is completed, and then adds the second silicon source, the second template and the organic amine directly for the second hydrothermal crystallization without the need for solid-liquid separation, drying, calcination and other operations on the material after the first hydrothermal crystallization, which not only simplifies the process flow of the titanium silicalite catalyst preparation, but also can control the realization of the most probable pore size by controlling the parameters.
  • FIG1 is an electron microscope morphology image of the titanium silicon molecular sieve catalyst prepared in Example 6;
  • FIG2 is a UV-Raman spectrum of the titanium silicon molecular sieve catalyst prepared in Example 3.
  • FIG3 is a comparison diagram of the mesopore sizes of the titanium silicon molecular sieve catalysts prepared in Example 6 and Comparative Example 1.
  • test reagents used in the following examples are all conventional biochemical reagents; the experimental methods, unless otherwise specified, are all conventional methods.
  • Methyl orthosilicate and titanium tetrachloride are mixed and added to an aqueous solution of tetramethylammonium hydroxide, and the mixture is stirred thoroughly at 0°C for 24 hours to obtain a hydrolysis solution of a silicon source and a titanium source, wherein the molar ratio of Si, Ti, tetramethylammonium hydroxide and water is 1:0.01:0.03:1; and then the first hydrothermal crystallization is carried out at 150°C for 96 hours.
  • the reactor is depressurized; then silica sol, tetrapropylammonium bromide, n-butylamine and water are added and stirred at 0°C for 24 hours.
  • the molar ratio of silica sol, tetrapropylammonium bromide, n-butylamine and water is 1:0.01:0.03:1, and the second hydrothermal crystallization is carried out at a temperature of 100°C for 100 hours to obtain a secondary hydrothermal crystallization mixture.
  • the mass of the condensate obtained after the output gas is condensed after the pressure is released accounts for 5% of the total amount of the material after the first hydrothermal crystallization is completed.
  • the preparation process of the titanium silicon molecular sieve catalyst in this embodiment is the same as the steps shown in Example 1, except that:
  • the first silicon source, the titanium source and the first template are respectively tetraethyl orthosilicate, titanium sulfate and tetrapropylammonium hydroxide, the stirring temperature is 60°C, and the stirring time is 0.5h; wherein the molar ratio of Si:Ti:tetrapropylammonium hydroxide:water is 1:0.5:0.6:100; the temperature of the first hydrothermal crystallization is 100°C, and the time is 100h.
  • step (2) the second silicon source, the second template and the organic amine added after the pressure release are silica sol, tetrapropylammonium bromide and diethanolamine, and the stirring time is 30°C and 15h.
  • the molar ratio of silica sol, tetrapropylammonium bromide, diethanolamine and water is 1:0.5:0.6:100.
  • the temperature of the second hydrothermal crystallization is 300°C and the time is 10h.
  • the mass of the condensate accounts for 50% of the total amount of the material after the first hydrothermal crystallization is completed.
  • step (3) after the second hydrothermal crystallization is completed, solid-liquid separation is performed to obtain a solid phase; the obtained solid phase is dried at 200° C. and then calcined at 350° C. for 8 h to obtain titanium silicon molecular sieve catalyst A2.
  • the preparation process of the titanium silicon molecular sieve catalyst in this embodiment is the same as the steps shown in Example 1, except that:
  • the first silicon source, titanium source and first template are ethyl orthosilicate, titanium sulfate and tetrapropylammonium hydroxide respectively, the stirring temperature is 20°C, and the stirring time is 12 hours; wherein the molar ratio of Si, Ti, tetrapropylammonium hydroxide and water is 1:0.2:0.05:1.
  • the temperature of the first hydrothermal crystallization is 300°C, and the time is 10 hours.
  • step (2) the second silicon source, the second template and the organic amine added after the pressure release are methyl orthosilicate, tetrapropyl ammonium bromide and aniline, and the stirring time is 20°C and 12h.
  • the molar ratio of methyl orthosilicate, tetrapropyl ammonium bromide, aniline and water is 1:0.4:0.5:80.
  • the temperature of the second hydrothermal crystallization is 150°C and the time is 72h.
  • the mass of the condensate accounts for 40% of the total amount of the material after the first hydrothermal crystallization is completed.
  • step (3) after the second hydrothermal crystallization is completed, solid-liquid separation is performed to obtain a solid phase; the obtained solid phase is dried at 50°C, and then calcined at 700°C for 1h to obtain titanium silicon molecular sieve catalyst A3.
  • the UV-Raman spectrum of A3 is shown in Figure 2.
  • the preparation process of the titanium silicon molecular sieve catalyst in this embodiment is the same as the steps shown in Example 1, except that:
  • the first silicon source, titanium source and first template are propyl orthosilicate, methyl titanate and tetrabutylammonium hydroxide respectively.
  • the stirring temperature is 40°C and the stirring time is 24 hours.
  • the molar ratio of Si, Ti, tetrabutylammonium hydroxide and water is 1:0.4:0.05:1.
  • the temperature of the first hydrothermal crystallization is 100°C and the time is 72 hours.
  • step (2) the second silicon source, the second template and the organic amine added after the pressure release are butyl orthosilicate, tetrapropylammonium chloride and tri-n-propylamine, and the stirring time is 60°C and 0.5h.
  • the molar ratio of butyl orthosilicate, tetrapropylammonium chloride, tri-n-propylamine and water is 1:0.1:0.5:100.
  • the temperature of the second hydrothermal crystallization is 170°C and the time is 100h.
  • the mass of the condensate accounts for 5% of the total amount of the material after the first hydrothermal crystallization is completed.
  • step (3) after the second hydrothermal crystallization is completed, solid-liquid separation is performed to obtain a solid phase; the obtained solid phase is dried at 50° C. and then calcined at 700° C. for 1 h to obtain titanium silicon molecular sieve catalyst A4.
  • the preparation process of the titanium silicon molecular sieve catalyst in this embodiment is the same as the steps shown in Example 1, except that:
  • the first silicon source, titanium source and first template are ethyl orthosilicate, butyl titanate and tetramethylammonium hydroxide respectively.
  • the stirring temperature is 10°C and the stirring time is 12 hours.
  • the molar ratio of Si, Ti, tetramethylammonium hydroxide and water is 1:0.5:0.6:80.
  • the temperature of the first hydrothermal crystallization is 150°C and the time is 96 hours.
  • step (2) the second silicon source, the second template and the organic amine added after the pressure release are tetraethyl orthosilicate, tetrapropyl ammonium bromide, aniline + triethylamine, and the stirring time is 40°C and 12h.
  • the molar ratio of tetraethyl orthosilicate, tetrapropyl ammonium bromide, aniline + triethylamine and water is 1:0.5:0.6:100.
  • the temperature of the second hydrothermal crystallization is 200°C and the time is 60h.
  • the mass of the condensate accounts for 5% of the total amount of the material after the first hydrothermal crystallization is completed.
  • step (3) after the second hydrothermal crystallization is completed, solid-liquid separation is performed to obtain a solid phase; the obtained solid phase is dried at 100° C. and then calcined at 600° C. for 4 h to obtain titanium silicon molecular sieve catalyst A5.
  • the preparation process of the titanium silicon molecular sieve catalyst in this embodiment is the same as the steps shown in Example 1, except that:
  • the first silicon source, the titanium source and the first template are silicon source, titanium source and tetrapropylammonium hydroxide respectively.
  • the stirring temperature is 20°C and the stirring time is 6 hours.
  • the molar ratio of Si, Ti, tetrapropylammonium hydroxide and water is 1:0.1:0.2:60.
  • the temperature of the first hydrothermal crystallization is 150°C and the time is 96 hours.
  • step (2) the second silicon source, the second template and the organic amine added after the pressure release are tetraethyl orthosilicate, tetrapropyl ammonium bromide, n-butylamine + triethanolamine, and the stirring time temperature is 20°C and the stirring time is 6 hours.
  • the molar ratio of tetraethyl orthosilicate, tetrapropyl ammonium bromide, n-butylamine + triethanolamine and water is 1:0.5:0.6:100.
  • the temperature of the second hydrothermal crystallization is 100°C and the time is 100 hours.
  • the mass of the condensate accounts for 25% of the total amount of the material after the first hydrothermal crystallization is completed.
  • step (3) after the second hydrothermal crystallization is completed, solid-liquid separation is performed to obtain a solid phase; the obtained solid phase is dried at 50°C, and then calcined at 700°C for 1h to obtain titanium silicon molecular sieve catalyst A6.
  • the electron microscope morphology of A6 is shown in Figure 1.
  • the preparation process of this comparative example is carried out in a reactor and comprises the following steps:
  • a silicon source and a titanium source are mixed and added to an aqueous solution of tetrabutylammonium hydroxide and stirred thoroughly, wherein the molar ratio of Si:Ti:tetrapropylammonium hydroxide:water is 1:0.4:0.05:1; the mixed solution is subjected to hydrothermal crystallization in a reactor at a temperature of 100°C for 96 hours.
  • the silicon source, titanium source and template are tetraethyl orthosilicate, titanium sulfate and tetrapropylammonium hydroxide, and the molar ratio of tetraethyl orthosilicate, titanium sulfate, tetrapropylammonium hydroxide and water is 1:0.5:0.6:100.
  • the temperature of hydrothermal crystallization is 200°C and the time is 24h.
  • step (2) after the crystallization is completed, solid-liquid separation is performed to obtain a solid phase, which is then dried at 200° C. and subsequently calcined at 550° C. for 8 h to obtain the titanium silicon molecular sieve catalyst B2.
  • the titanium silicalite catalyst needs to be pretreated, that is: the titanium silicalite catalyst prepared in Examples 1-6 or Comparative Examples 1-2, silica sol, and water are mixed in a certain proportion and kneaded, dyed red, and put into an extruder for extrusion; after extrusion, it is dried and calcined to obtain a shaped titanium silicalite catalyst.
  • the specific test process includes adding 20g of pre-treated titanium silicon molecular sieve catalyst into a fixed bed reactor, heating to 40-50°C and reaction pressure of 2MPaG; introducing raw materials methanol, propylene and hydrogen peroxide in a molar ratio of 9:2:1 and a mass space velocity of 0.1-1h -1 ; separating the product after reaction into gas and liquid, and collecting the liquid phase for chromatographic analysis.
  • the reaction product is titrated with hydrogen peroxide residue using the national standard method, and the conversion rate of the raw material hydrogen peroxide and the selectivity of the product propylene oxide are calculated.
  • the specific calculation method is as follows:
  • Hydrogen peroxide conversion rate (amount of hydrogen peroxide added - amount of hydrogen peroxide remaining) / amount of hydrogen peroxide added ⁇ 100%;
  • Propylene oxide selectivity amount of propylene consumed for conversion into propylene oxide / amount of propylene converted ⁇ 100%.
  • Table 1 shows that the titanium silicon molecular sieve catalysts shown in Examples 1-6 have suitable most probable pore sizes, and the UV-Raman spectrum test results show that R 1121 /R 800 is between 0.1 and 4, reflecting a high skeleton titanium content.
  • the test examples using the titanium silicon molecular sieve catalysts shown in Examples 1-6 have high raw material conversion rates and product selectivity.

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Abstract

Provided are a titanium silicalite molecular sieve catalyst, a preparation method therefor and a use thereof. R1121/R800 for the titanium silicalite molecular sieve catalyst is 0.1 to 4, R1121 being the maximum absorption peak intensity near 1121 cm-1 in the ultraviolet-Raman spectrum of the titanium silicalite molecular sieve catalyst, and R800 being the maximum absorption peak intensity near 800 cm-1 in the ultraviolet-Raman spectrum of the titanium silicalite molecular sieve catalyst; and the most probable pore size of the titanium silicalite molecular sieve catalyst is 15-36 nm. The titanium silicalite molecular sieve catalyst is characterized by high framework titanium content and a suitable most probable pore size, and has high raw material conversion rate and product selectivity. The preparation method for the titanium silicalite molecular sieve catalyst comprises two hydrothermal crystallization steps; after the first hydrothermal crystallization is completed, operations such as solid-liquid separation, drying, calcination and the like do not need to be carried out on the material subjected to the first hydrothermal crystallization, which not only simplifies the technological process of preparing the titanium silicalite molecular sieve catalyst, but can also implement adjustment of the most probable pore size by means of controlling parameters.

Description

一种钛硅分子筛催化剂及其制备方法及应用Titanium silicon molecular sieve catalyst and its preparation method and application 技术领域Technical Field
本发明涉及分子筛制备技术领域,具体涉及一种钛硅分子筛催化剂及其制备方法和应用。The invention relates to the technical field of molecular sieve preparation, and in particular to a titanium silicon molecular sieve catalyst and a preparation method and application thereof.
背景技术Background Art
钛硅分子筛催化剂TS-1是一种含有骨架钛原子的Pentasil型杂原子分子筛,除保持原有MFI分子筛的拓扑结构外,TS-1中的钛原子在骨架内均匀分布而形成了具有特殊性质的骨架Si-O-Ti键,这使得TS-1分子筛兼具催化氧化活性和有择形催化性能。Titanium silicate molecular sieve catalyst TS-1 is a Pentasil type heteroatom molecular sieve containing skeleton titanium atoms. In addition to maintaining the topological structure of the original MFI molecular sieve, the titanium atoms in TS-1 are evenly distributed in the skeleton to form a skeleton Si-O-Ti bond with special properties, which makes the TS-1 molecular sieve have both catalytic oxidation activity and shape-selective catalytic performance.
自1981年TS-1的合成方法被首次公开(USP4410501)以来,TS-1的水热合成方法已经发展成了两种体系,其一是采用四丙基氢氧化铵(TPAOH)做模板剂合成钛硅分子筛催化剂,又称为经典体系;其二是采用价格低廉的四丙基溴化铵做模板剂合成TS-1,被称为廉价体系;此外还有同晶取代等多种方法。虽然合成方法多样,但由于TS-1结构中Ti-O键较Si-O键长,造成合成时钛原子进入骨架比较困难,因而现有方法合成的TS-1都会产生非骨架钛。非骨架钛本身并不具有催化氧化活性,还会引起双氧水的大量分解,由此降低TS-1催化性能;进一步考虑到在合成过程中难以控制非骨架钛的含量,这导致钛硅分子筛催化剂产品的稳定性和催化性能差,制约了TS-1的工业化应用。此外还需注意,为了制备高活性的钛硅分子筛催化剂,在工业生产中需要对合成的分子筛原粉进行酸碱改性或者重排结晶,这使得TS-1分子筛制备流程变长、增加生产成本,还产生大量废水,制约了产能的提升。Since the synthesis method of TS-1 was first disclosed in 1981 (USP4410501), the hydrothermal synthesis method of TS-1 has developed into two systems. One is to use tetrapropylammonium hydroxide (TPAOH) as a template to synthesize titanium silicon molecular sieve catalyst, also known as the classic system; the other is to use low-cost tetrapropylammonium bromide as a template to synthesize TS-1, known as the cheap system; in addition, there are many methods such as isomorphous substitution. Although the synthesis methods are diverse, since the Ti-O bond in the TS-1 structure is longer than the Si-O bond, it is difficult for titanium atoms to enter the skeleton during synthesis, so TS-1 synthesized by the existing methods will produce non-framework titanium. Non-framework titanium itself does not have catalytic oxidation activity, and it will also cause a large amount of decomposition of hydrogen peroxide, thereby reducing the catalytic performance of TS-1; further considering that it is difficult to control the content of non-framework titanium during the synthesis process, this leads to poor stability and catalytic performance of titanium silicon molecular sieve catalyst products, which restricts the industrial application of TS-1. In addition, it should be noted that in order to prepare highly active titanium silicalite catalysts, the synthesized molecular sieve raw powder needs to be acid-base modified or rearranged and crystallized in industrial production. This makes the TS-1 molecular sieve preparation process longer, increases production costs, and produces a large amount of wastewater, which restricts the increase in production capacity.
发明内容Summary of the invention
针对现有技术中的不足,本发明公开一种钛硅分子筛催化剂及其制备方法和应用,该钛硅分子筛催化剂具有高骨架钛含量及适宜的最可几孔径,制备工艺流程相对现有技术更简化,该钛硅分子筛催化剂催化丙烯环氧化制环氧丙烷反应具有高原料转化率及产品选择性。In view of the deficiencies in the prior art, the present invention discloses a titanium silicate molecular sieve catalyst and a preparation method and application thereof. The titanium silicate molecular sieve catalyst has a high skeleton titanium content and a suitable most probable pore size, and the preparation process is simpler than that of the prior art. The titanium silicate molecular sieve catalyst catalyzes the propylene epoxidation to propylene oxide reaction with high raw material conversion rate and product selectivity.
本发明的一方面,公开了一种钛硅分子筛催化剂,所述钛硅分子筛催化剂的R1121/R800为0.1~4,R1121为所述钛硅分子筛催化剂的紫外-拉曼光谱中1121cm-1附近处的最大吸收峰强度,R800为所述钛硅分子筛催化剂的紫外-拉曼光谱中800cm-1附近处的最大吸收峰强度;所述钛硅分子筛催化剂的最可几孔径为15~36nm。In one aspect of the present invention, a titanium silicate molecular sieve catalyst is disclosed, wherein R 1121 /R 800 of the titanium silicate molecular sieve catalyst is 0.1 to 4, R 1121 is the maximum absorption peak intensity near 1121 cm -1 in the ultraviolet-Raman spectrum of the titanium silicate molecular sieve catalyst, and R 800 is the maximum absorption peak intensity near 800 cm -1 in the ultraviolet-Raman spectrum of the titanium silicate molecular sieve catalyst; the most probable pore size of the titanium silicate molecular sieve catalyst is 15 to 36 nm.
在上述技术方案中,本发明钛硅分子筛催化剂的骨架钛含量高且具有适宜的最可几孔径,结合实施例与对比例可知,本发明钛硅分子筛催化剂适用于催化丙烯环氧化反应,具有高原料转化率和产品选择性。In the above technical scheme, the titanium silicate catalyst of the present invention has a high skeleton titanium content and a suitable most probable pore size. Combining the embodiments and comparative examples, it can be seen that the titanium silicate catalyst of the present invention is suitable for catalyzing propylene epoxidation reaction and has high raw material conversion rate and product selectivity.
进一步,所述钛硅分子筛催化剂的R1121/R800为0.1,最可几孔径为35。Furthermore, the R 1121 /R 800 of the titanium silicalite catalyst is 0.1, and the most probable pore diameter is 35.
进一步,所述钛硅分子筛催化剂的R1121/R800为3.5,最可几孔径为17。Furthermore, the R 1121 /R 800 of the titanium silicalite catalyst is 3.5, and the most probable pore diameter is 17.
本发明的另一个方面,公开了一种钛硅分子筛催化剂的制备方法,该方法包括两次水热晶化;第一硅源和钛源在第一模板剂的水溶液中进行第一次水热晶化;第一次水热晶化完成后进行泄压操作,再加入第二硅源、第二模板剂和有机胺进行第二次水热晶化,得到二次水热晶化混合物。Another aspect of the present invention discloses a method for preparing a titanium silicon molecular sieve catalyst, which includes two hydrothermal crystallizations; a first hydrothermal crystallization of a first silicon source and a titanium source in an aqueous solution of a first template; after the first hydrothermal crystallization is completed, a pressure relief operation is performed, and then a second silicon source, a second template and an organic amine are added to perform a second hydrothermal crystallization to obtain a secondary hydrothermal crystallization mixture.
需注意,本发明钛硅分子筛催化剂的制备过程在反应釜中进行。本发明对所用反应釜不做限定,本发明所用反应釜的广义理解即有物理或化学反应的容器,通过对容器的结构设计与参数配置,实现工艺要求的加热、蒸发、冷却及低高速的混配功能。本领域内普通技术人员可通过非创造性的劳动选择合适的反应釜,由此形成的技术方案均在本发明保护范围内。It should be noted that the preparation process of the titanium silicon molecular sieve catalyst of the present invention is carried out in a reactor. The present invention does not limit the reactor used. The reactor used in the present invention is broadly understood as a container for physical or chemical reactions. The heating, evaporation, cooling and low-speed mixing functions required by the process are achieved through the structural design and parameter configuration of the container. Ordinary technicians in this field can select a suitable reactor through non-creative labor, and the technical solutions formed thereby are all within the scope of protection of the present invention.
上述技术方案中,无需对第一次水热结晶后的物料进行固液分离、干燥、烧焙等操作,可直接往反应釜中加入第二硅源、第二模板剂和有机胺进行第二次水热晶化,由此不仅简化了钛硅分子筛催化剂制备的工艺流程,还可通过控制参数来调控最可几孔径的实现。In the above technical scheme, there is no need to perform solid-liquid separation, drying, calcination and other operations on the material after the first hydrothermal crystallization. The second silicon source, the second template and the organic amine can be directly added to the reactor for the second hydrothermal crystallization. This not only simplifies the process flow of titanium silicon molecular sieve catalyst preparation, but also can control the realization of the most probable pore size by controlling the parameters.
进一步,所述第一次水热晶化中,第一硅源中的Si、钛源中的Ti、第一模板剂和水的摩尔比为1:(0.01~0.5):(0.03~0.6):(1~100),优选摩尔比为1:(0.1~0.5):(0.2~0.6):(60~80)。Furthermore, in the first hydrothermal crystallization, the molar ratio of Si in the first silicon source, Ti in the titanium source, the first template and water is 1: (0.01-0.5): (0.03-0.6): (1-100), and the preferred molar ratio is 1: (0.1-0.5): (0.2-0.6): (60-80).
进一步,为了促进充分反应,所述第一次水热晶化中还包括将所述第一硅源和钛源加入模板剂的水溶液后进行搅拌,搅拌的时间0.5h~24h,搅拌温度0~60℃。Furthermore, in order to promote sufficient reaction, the first hydrothermal crystallization further comprises adding the first silicon source and titanium source to the aqueous solution of the template and stirring the mixture for 0.5 h to 24 h at a temperature of 0 to 60°C.
进一步,所述第一次水热晶化的温度为100~300℃,时间为10~100h。Furthermore, the temperature of the first hydrothermal crystallization is 100-300° C., and the time is 10-100 hours.
进一步,所述泄压操作排出的气体经冷凝后得到冷凝液,所述冷凝液的质量占第一水热晶化完成后物料总重的5%~50%;优选为10%~49%。Furthermore, the gas discharged from the pressure relief operation is condensed to obtain a condensate, and the mass of the condensate accounts for 5% to 50% of the total weight of the material after the first hydrothermal crystallization is completed; preferably 10% to 49%.
在上述技术方案中,第一次水热晶化后物料中水含量较大,使得第二次水热晶化时新加入第二模板剂的浓度相对较低,从而进一步导致反应效率不高;而且,较高水含量也使得后续进行二次水热晶化混合物固液分离操作的时间增加,还易由此造成物料损失。此外,所述冷凝液中主要包括水以及第一次水热晶化过程中第一模板剂分解生产的物质;第一模板剂分解产生的物质不仅影响成品钛硅分子筛催化剂的质量,还会在续晶化过程中漂浮于反应物料的上层并附着于反应釜的表面,影响晶化效率并增加了反应釜清理难度。因此,本发明在第一次水热晶化完成后设置泄压操作,不仅有利于后续第二次水热晶化的进行,降低后续处理难度,还提高了钛硅分子筛催化剂质量和整体制备效率,降低设备清理难度。In the above technical scheme, the water content in the material after the first hydrothermal crystallization is relatively large, so that the concentration of the newly added second template during the second hydrothermal crystallization is relatively low, which further leads to low reaction efficiency; moreover, the high water content also increases the time for the subsequent solid-liquid separation operation of the secondary hydrothermal crystallization mixture, and it is also easy to cause material loss. In addition, the condensate mainly includes water and substances produced by the decomposition of the first template during the first hydrothermal crystallization process; the substances produced by the decomposition of the first template not only affect the quality of the finished titanium silicon molecular sieve catalyst, but also float on the upper layer of the reaction material and adhere to the surface of the reactor during the subsequent crystallization process, affecting the crystallization efficiency and increasing the difficulty of cleaning the reactor. Therefore, the present invention sets a pressure relief operation after the first hydrothermal crystallization is completed, which is not only conducive to the subsequent second hydrothermal crystallization, reduces the difficulty of subsequent processing, but also improves the quality and overall preparation efficiency of the titanium silicon molecular sieve catalyst, and reduces the difficulty of equipment cleaning.
进一步,第二次水热晶化中第二硅源、第二模板剂、有机胺和水的摩尔比为1:(0.01~0.5):(0.03~0.6):(1~100)。Furthermore, in the second hydrothermal crystallization, the molar ratio of the second silicon source, the second template, the organic amine and water is 1: (0.01-0.5): (0.03-0.6): (1-100).
进一步,为了促进充分反应,所述第二次水热晶化中还包括在加入第二硅源、第二模板剂和有机胺后进行搅拌,搅拌的时间0.5h~24h,搅拌温度0~60℃。Furthermore, in order to promote sufficient reaction, the second hydrothermal crystallization further includes stirring after adding the second silicon source, the second template and the organic amine, the stirring time is 0.5h to 24h, and the stirring temperature is 0 to 60°C.
进一步,所述第二次水热晶化的温度为100~300℃,时间为10~100h,优选为60~100h。Furthermore, the temperature of the second hydrothermal crystallization is 100-300° C., and the time is 10-100 h, preferably 60-100 h.
所述第一硅源和第二硅源分别独立选自无机硅或有机硅脂中的一种或多种;所述无机硅包括硅溶胶、二氧化硅、白炭黑;所述有机硅脂的通式为Si(OR1)4,R1为具有1~6个碳原子的烷基取代基。The first silicon source and the second silicon source are independently selected from one or more of inorganic silicon or organic silicone grease; the inorganic silicon includes silica sol, silicon dioxide, and white carbon black; the general formula of the organic silicone grease is Si(OR1)4, and R1 is an alkyl substituent having 1 to 6 carbon atoms.
进一步,所述钛源为无机钛源或有机钛酸酯中的一种或多种;所述无机钛包括四氯化钛和硫酸钛;所述有机钛酸酯的通式为Ti(OR2)4,其中R2为具有2~6个碳原子的烷基取代基。Furthermore, the titanium source is one or more of an inorganic titanium source or an organic titanate; the inorganic titanium includes titanium tetrachloride and titanium sulfate; the general formula of the organic titanate is Ti(OR 2 ) 4, wherein R 2 is an alkyl substituent having 2 to 6 carbon atoms.
进一步,所述第一模板剂为季胺碱或者季胺盐中的一种或多种;所述季胺碱包括四丙基氢氧化铵、四乙基氢氧化铵、四甲基氢氧化铵和四丁基氢氧化铵;所述季胺盐包括四丙基溴化胺、四丙基氯化铵、四乙基溴化胺、四乙基氯化铵、四丁基溴化胺和四丁基氯化铵。Further, the first template is one or more of a quaternary ammonium base or a quaternary ammonium salt; the quaternary ammonium base includes tetrapropylammonium hydroxide, tetraethylammonium hydroxide, tetramethylammonium hydroxide and tetrabutylammonium hydroxide; the quaternary ammonium salt includes tetrapropylammonium bromide, tetrapropylammonium chloride, tetraethylammonium bromide, tetraethylammonium chloride, tetrabutylammonium bromide and tetrabutylammonium chloride.
进一步,所述第二模板剂为季胺盐;所述季铵盐包括四丙基溴化胺、四丙基氯化铵、四乙基溴化胺、四乙基氯化铵、四丁基溴化胺、四丁基氯化铵中的一种或多种。Furthermore, the second template is a quaternary ammonium salt; the quaternary ammonium salt includes one or more of tetrapropylammonium bromide, tetrapropylammonium chloride, tetraethylammonium bromide, tetraethylammonium chloride, tetrabutylammonium bromide, and tetrabutylammonium chloride.
进一步,所述有机胺为脂肪胺化合物、醇胺化合物或者芳香胺化合物中的一种或多种;所述脂肪胺化合物包括甲胺、二甲胺、三甲胺、乙胺、二乙胺、三乙胺、乙二胺、正丁胺、异丁胺、叔丁胺、仲丁胺、丁二胺、二异丁胺、戊胺、异戊胺、仲戊胺、环戊胺、丙胺、二丙胺、三丙胺、异丙胺、二异丙胺;所述醇胺化合物包括单乙醇胺、二乙醇胺、三乙醇胺、异丙醇胺、丁基二乙醇胺;所述芳香胺化合物包括苯胺、甲苯胺、苯二胺。Furthermore, the organic amine is one or more of aliphatic amine compounds, alcohol amine compounds or aromatic amine compounds; the aliphatic amine compounds include methylamine, dimethylamine, trimethylamine, ethylamine, diethylamine, triethylamine, ethylenediamine, n-butylamine, isobutylamine, tert-butylamine, sec-butylamine, butylene diamine, diisobutylamine, pentylamine, isopentylamine, sec-pentylamine, cyclopentylamine, propylamine, dipropylamine, tripropylamine, isopropylamine and diisopropylamine; the alcohol amine compounds include monoethanolamine, diethanolamine, triethanolamine, isopropanolamine and butyldiethanolamine; the aromatic amine compounds include aniline, toluidine and phenylenediamine.
进一步,以上技术分方案还包括对所述二次水热晶化混合物进行固液分离,得到固相,对所述固相进行干燥和烘焙。Furthermore, the above technical solution also includes performing solid-liquid separation on the secondary hydrothermal crystallization mixture to obtain a solid phase, and drying and baking the solid phase.
更进一步,所述干燥在50~200℃的温度下进行,本发明中对干燥时间不做限定,本领域内普通技术人员可根据需要结合焙烧操作来设置合适的固相干燥时间,在某些工况下无需进行干燥操作,可直接对分离后的固相进行焙烧;所述焙烧在350~700℃的温度下进行,焙烧时间为1~8h。Furthermore, the drying is carried out at a temperature of 50 to 200°C. The present invention does not limit the drying time. A person skilled in the art can set a suitable solid phase drying time in combination with a calcination operation as needed. Under certain working conditions, no drying operation is required, and the separated solid phase can be directly calcined. The calcination is carried out at a temperature of 350 to 700°C, and the calcination time is 1 to 8 hours.
本发明的另一个方面,公开了一种上述钛硅分子筛催化剂或由上述制备方法制备的钛硅分子筛催化剂在丙烯环氧化反应中的应用;进一步,所述丙烯环氧化反应为丙烯环氧化制备环氧丙烷的反应。Another aspect of the present invention discloses an application of the above-mentioned titanium silicalite catalyst or the titanium silicalite catalyst prepared by the above-mentioned preparation method in a propylene epoxidation reaction; further, the propylene epoxidation reaction is a reaction of propylene epoxidation to prepare propylene oxide.
与现有技术相比,本发明钛硅分子筛催化剂的骨架钛含量高且具有适宜的最可几孔径,适用于丙烯环氧化反应,具有高原料转化率和产品选择性。本发明钛硅分子筛催化剂的制备方法在第一次水热晶化完成后进行泄压操作,再加入无需对第一次水热结晶后的物料进行固液分离、干燥、烧焙等操作,可直接往加入第二硅源、第二模板剂和有机胺进行第二次水热晶化,不仅简化了钛硅分子筛催化剂制备的工艺流程,还可通过控制参数来调控最可几孔径的实现。Compared with the prior art, the titanium silicalite catalyst of the present invention has a high skeleton titanium content and a suitable most probable pore size, is suitable for propylene epoxidation reaction, and has a high raw material conversion rate and product selectivity. The preparation method of the titanium silicalite catalyst of the present invention performs a pressure relief operation after the first hydrothermal crystallization is completed, and then adds the second silicon source, the second template and the organic amine directly for the second hydrothermal crystallization without the need for solid-liquid separation, drying, calcination and other operations on the material after the first hydrothermal crystallization, which not only simplifies the process flow of the titanium silicalite catalyst preparation, but also can control the realization of the most probable pore size by controlling the parameters.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The drawings constituting a part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
图1为实施例6所制备钛硅分子筛催化剂的电镜形貌图;FIG1 is an electron microscope morphology image of the titanium silicon molecular sieve catalyst prepared in Example 6;
图2为实施例3所制备钛硅分子筛催化剂的紫外-拉曼光谱谱图;FIG2 is a UV-Raman spectrum of the titanium silicon molecular sieve catalyst prepared in Example 3;
图3为实施例6和对比例1所制备的钛硅分子筛催化剂介孔尺寸对比图。FIG3 is a comparison diagram of the mesopore sizes of the titanium silicon molecular sieve catalysts prepared in Example 6 and Comparative Example 1.
具体实施方式DETAILED DESCRIPTION
为了便于理解本发明,下面将对本发明进行更全面的描述,给出了本发明的较佳实施例。但应当理解为这些实施例仅仅是用于更详细说明之用,而不应理解为用以任何形式限制本发明,即并不意于限制本发明的保护范围。除有定义外,以下实施例中所用的技术术语具有与本发明创造所属领域技术人员普遍理解的相同含义。以下实施例中所用的试验试剂,如无特殊说明,均为常规生化试剂;所述实验方法,如无特殊说明,均为常规方法。In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively below, and preferred embodiments of the present invention are given. However, it should be understood that these embodiments are only used for more detailed description, and should not be understood as limiting the present invention in any form, that is, they are not intended to limit the scope of protection of the present invention. Unless otherwise defined, the technical terms used in the following examples have the same meanings as those generally understood by technicians in the field to which the present invention belongs. The test reagents used in the following examples, unless otherwise specified, are all conventional biochemical reagents; the experimental methods, unless otherwise specified, are all conventional methods.
需说明的是,本实施例中诸如“第一次”“第二次”等之类的关系术语仅仅用来将一个与另一个具有相同名称的部件区分开来,而不一定要求或者暗示这些部件之间存在任何这种实际的关系或者顺序。限定有“第一次”“第二次”等的特征可以明示或者隐含地包括一个或者更多个该特征。It should be noted that in this embodiment, relational terms such as "first time", "second time", etc. are only used to distinguish one component with the same name from another, and do not necessarily require or imply any actual relationship or order between these components. Features defined as "first time", "second time", etc. may explicitly or implicitly include one or more of the features.
实施例1Example 1
本实施例在反应釜中进行,包括以下操作:This embodiment is carried out in a reactor and includes the following operations:
(1)将正硅酸甲酯及四氯化钛混合后加入到四甲基氢氧化铵的水溶液中充分搅拌,搅拌的温度为0℃,搅拌时间为24h,得到硅源、钛源的水解溶液,其中Si、Ti、四甲基氢氧化铵和水的摩尔比为1:0.01:0.03:1;随后在150℃条件下进行第一次水热晶化,该水热晶化的时间为96h。(1) Methyl orthosilicate and titanium tetrachloride are mixed and added to an aqueous solution of tetramethylammonium hydroxide, and the mixture is stirred thoroughly at 0°C for 24 hours to obtain a hydrolysis solution of a silicon source and a titanium source, wherein the molar ratio of Si, Ti, tetramethylammonium hydroxide and water is 1:0.01:0.03:1; and then the first hydrothermal crystallization is carried out at 150°C for 96 hours.
(2)第一次水热晶化完成后对反应釜进行泄压;随后加入硅溶胶、四丙基溴化胺、正丁胺和水并进行搅拌,搅拌时间温度为0℃,搅拌时间为24h。其中,硅溶胶、四丙基溴化胺、正丁胺和水的摩尔比为1:0.01:0.03:1,在温度100℃条件下进行第二次水热晶化,该水热晶化的时间为100h,得到二次水热晶化混合物。其中,泄压后输出气体冷凝后所得到冷凝液的质量占第一次水热晶化完成后物料总量的5%。(2) After the first hydrothermal crystallization is completed, the reactor is depressurized; then silica sol, tetrapropylammonium bromide, n-butylamine and water are added and stirred at 0°C for 24 hours. The molar ratio of silica sol, tetrapropylammonium bromide, n-butylamine and water is 1:0.01:0.03:1, and the second hydrothermal crystallization is carried out at a temperature of 100°C for 100 hours to obtain a secondary hydrothermal crystallization mixture. The mass of the condensate obtained after the output gas is condensed after the pressure is released accounts for 5% of the total amount of the material after the first hydrothermal crystallization is completed.
(3)第二次水热晶化结束后进行固液分离,得到固相;在50℃温度条件下干燥所得固相,随后在700℃温度条件下焙烧1h得到钛硅分子筛催化剂A1。(3) After the second hydrothermal crystallization, solid-liquid separation was performed to obtain a solid phase; the obtained solid phase was dried at 50° C., and then calcined at 700° C. for 1 h to obtain titanium silicon molecular sieve catalyst A1.
实施例2Example 2
本实施例钛硅分子筛催化剂的制备过程与实施例1所示步骤相同,但是:The preparation process of the titanium silicon molecular sieve catalyst in this embodiment is the same as the steps shown in Example 1, except that:
在步骤(1)中,第一硅源、钛源和第一模板剂分别为正硅酸乙酯、硫酸钛和四丙基氢氧化铵,搅拌温度为60℃,搅拌时间为0.5h;其中,Si:Ti:四丙基氢氧化铵:水的摩尔比为1:0.5:0.6:100;第一次水热晶化的温度为100℃,时间为100h。In step (1), the first silicon source, the titanium source and the first template are respectively tetraethyl orthosilicate, titanium sulfate and tetrapropylammonium hydroxide, the stirring temperature is 60°C, and the stirring time is 0.5h; wherein the molar ratio of Si:Ti:tetrapropylammonium hydroxide:water is 1:0.5:0.6:100; the temperature of the first hydrothermal crystallization is 100°C, and the time is 100h.
在步骤(2)中,泄压后加入的第二硅源、第二模板剂和有机胺为硅溶胶、四丙基溴化胺、二乙醇胺,搅拌时间温度为30℃,搅拌时间为15h。其中,硅溶胶、四丙基溴化胺、二乙醇胺和水的摩尔比为1:0.5:0.6:100。第二次水热晶化的温度为300℃,时间为10h。冷凝液的质量占第一次水热晶化完成后物料总量的50%。In step (2), the second silicon source, the second template and the organic amine added after the pressure release are silica sol, tetrapropylammonium bromide and diethanolamine, and the stirring time is 30°C and 15h. The molar ratio of silica sol, tetrapropylammonium bromide, diethanolamine and water is 1:0.5:0.6:100. The temperature of the second hydrothermal crystallization is 300°C and the time is 10h. The mass of the condensate accounts for 50% of the total amount of the material after the first hydrothermal crystallization is completed.
在步骤(3)中,第二次水热晶化结束后进行固液分离,得到固相;在200℃温度条件下干燥所得固相,随后在350℃温度条件下焙烧8h得到钛硅分子筛催化剂A2。In step (3), after the second hydrothermal crystallization is completed, solid-liquid separation is performed to obtain a solid phase; the obtained solid phase is dried at 200° C. and then calcined at 350° C. for 8 h to obtain titanium silicon molecular sieve catalyst A2.
实施例3Example 3
本实施例钛硅分子筛催化剂的制备过程与实施例1所示步骤相同,但是:The preparation process of the titanium silicon molecular sieve catalyst in this embodiment is the same as the steps shown in Example 1, except that:
在步骤(1)中,第一硅源、钛源和第一模板剂分别为正硅酸乙酯、硫酸钛和四丙基氢氧化铵,搅拌的温度为20℃,搅拌时间为12h;其中,Si、Ti、四丙基氢氧化铵和水的摩尔比为1:0.2:0.05:1。第一次水热晶化的温度为300℃,时间为10h。In step (1), the first silicon source, titanium source and first template are ethyl orthosilicate, titanium sulfate and tetrapropylammonium hydroxide respectively, the stirring temperature is 20°C, and the stirring time is 12 hours; wherein the molar ratio of Si, Ti, tetrapropylammonium hydroxide and water is 1:0.2:0.05:1. The temperature of the first hydrothermal crystallization is 300°C, and the time is 10 hours.
在步骤(2)中,泄压后加入的第二硅源、第二模板剂和有机胺为正硅酸甲酯、四丙基溴化胺、苯胺,搅拌时间温度为20℃,搅拌时间为12h。其中,正硅酸甲酯、四丙基溴化胺、苯胺和水的摩尔比为1:0.4:0.5:80。第二次水热晶化的温度为150℃,时间为72h。冷凝液的质量占第一次水热晶化完成后物料总量的40%。In step (2), the second silicon source, the second template and the organic amine added after the pressure release are methyl orthosilicate, tetrapropyl ammonium bromide and aniline, and the stirring time is 20°C and 12h. The molar ratio of methyl orthosilicate, tetrapropyl ammonium bromide, aniline and water is 1:0.4:0.5:80. The temperature of the second hydrothermal crystallization is 150°C and the time is 72h. The mass of the condensate accounts for 40% of the total amount of the material after the first hydrothermal crystallization is completed.
在步骤(3)中,第二次水热晶化结束后进行固液分离,得到固相;在50℃温度条件下干燥所得固相,随后在700℃温度条件下焙烧1h得到钛硅分子筛催化剂A3。A3的紫外-拉曼光谱谱图如图2所示。In step (3), after the second hydrothermal crystallization is completed, solid-liquid separation is performed to obtain a solid phase; the obtained solid phase is dried at 50°C, and then calcined at 700°C for 1h to obtain titanium silicon molecular sieve catalyst A3. The UV-Raman spectrum of A3 is shown in Figure 2.
实施例4Example 4
本实施例钛硅分子筛催化剂的制备过程与实施例1所示步骤相同,但是:The preparation process of the titanium silicon molecular sieve catalyst in this embodiment is the same as the steps shown in Example 1, except that:
在步骤(1)中,第一硅源、钛源和第一模板剂分别为正硅酸丙酯、钛酸甲酯和四丁基氢氧化铵。搅拌的温度为40℃,搅拌时间为24h。其中Si、Ti、四丁基氢氧化铵和水的摩尔比为1:0.4:0.05:1。第一次水热晶化的温度为100℃,时间为72h。In step (1), the first silicon source, titanium source and first template are propyl orthosilicate, methyl titanate and tetrabutylammonium hydroxide respectively. The stirring temperature is 40°C and the stirring time is 24 hours. The molar ratio of Si, Ti, tetrabutylammonium hydroxide and water is 1:0.4:0.05:1. The temperature of the first hydrothermal crystallization is 100°C and the time is 72 hours.
在步骤(2)中,泄压后加入的第二硅源、第二模板剂和有机胺为正硅酸丁酯、四丙基氯化胺、三正丙胺,搅拌时间温度为60℃,搅拌时间为0.5h。其中,正硅酸丁酯、四丙基氯化胺、三正丙胺和水的摩尔比为1:0.1:0.5:100。第二次水热晶化的温度为170℃,时间为100h。冷凝液的质量占第一次水热晶化完成后物料总量的5%。In step (2), the second silicon source, the second template and the organic amine added after the pressure release are butyl orthosilicate, tetrapropylammonium chloride and tri-n-propylamine, and the stirring time is 60°C and 0.5h. The molar ratio of butyl orthosilicate, tetrapropylammonium chloride, tri-n-propylamine and water is 1:0.1:0.5:100. The temperature of the second hydrothermal crystallization is 170°C and the time is 100h. The mass of the condensate accounts for 5% of the total amount of the material after the first hydrothermal crystallization is completed.
在步骤(3)中,第二次水热晶化结束后进行固液分离,得到固相;在50℃温度条件下干燥所得固相,随后在700℃温度条件下焙烧1h得到钛硅分子筛催化剂A4。In step (3), after the second hydrothermal crystallization is completed, solid-liquid separation is performed to obtain a solid phase; the obtained solid phase is dried at 50° C. and then calcined at 700° C. for 1 h to obtain titanium silicon molecular sieve catalyst A4.
实施例5Example 5
本实施例钛硅分子筛催化剂的制备过程与实施例1所示步骤相同,但是:The preparation process of the titanium silicon molecular sieve catalyst in this embodiment is the same as the steps shown in Example 1, except that:
在步骤(1)中,第一硅源、钛源和第一模板剂分别为正硅酸乙酯、钛酸丁酯和四甲基氢氧化铵。搅拌的温度为10℃,搅拌时间为12h。其中,Si、Ti、四甲基氢氧化铵和水的摩尔比为1:0.5:0.6:80。第一次水热晶化的温度为150℃,时间为96h。In step (1), the first silicon source, titanium source and first template are ethyl orthosilicate, butyl titanate and tetramethylammonium hydroxide respectively. The stirring temperature is 10°C and the stirring time is 12 hours. The molar ratio of Si, Ti, tetramethylammonium hydroxide and water is 1:0.5:0.6:80. The temperature of the first hydrothermal crystallization is 150°C and the time is 96 hours.
在步骤(2)中,泄压后加入的第二硅源、第二模板剂和有机胺为正硅酸乙酯、四丙基溴化胺、苯胺+三乙胺,搅拌时间温度为40℃,搅拌时间为12h。其中正硅酸乙酯、四丙基溴化胺、苯胺+三乙胺和水的摩尔比为1:0.5:0.6:100。第二次水热晶化的温度为200℃,时间为60h。冷凝液的质量占第一次水热晶化完成后物料总量的5%。In step (2), the second silicon source, the second template and the organic amine added after the pressure release are tetraethyl orthosilicate, tetrapropyl ammonium bromide, aniline + triethylamine, and the stirring time is 40°C and 12h. The molar ratio of tetraethyl orthosilicate, tetrapropyl ammonium bromide, aniline + triethylamine and water is 1:0.5:0.6:100. The temperature of the second hydrothermal crystallization is 200°C and the time is 60h. The mass of the condensate accounts for 5% of the total amount of the material after the first hydrothermal crystallization is completed.
在步骤(3)中,第二次水热晶化结束后进行固液分离,得到固相;在100℃温度条件下干燥所得固相,随后在600℃温度条件下焙烧4h得到钛硅分子筛催化剂A5。In step (3), after the second hydrothermal crystallization is completed, solid-liquid separation is performed to obtain a solid phase; the obtained solid phase is dried at 100° C. and then calcined at 600° C. for 4 h to obtain titanium silicon molecular sieve catalyst A5.
实施例6Example 6
本实施例钛硅分子筛催化剂的制备过程与实施例1所示步骤相同,但是:The preparation process of the titanium silicon molecular sieve catalyst in this embodiment is the same as the steps shown in Example 1, except that:
在步骤(1)中,第一硅源、钛源和第一模板剂分别为硅源、钛源和四丙基氢氧化铵。搅拌的温度为20℃,搅拌时间为6h。其中,Si、Ti、四丙基氢氧化铵和水的摩尔比为1:0.1:0.2:60。第一次水热晶化的温度为150℃,时间为96h。In step (1), the first silicon source, the titanium source and the first template are silicon source, titanium source and tetrapropylammonium hydroxide respectively. The stirring temperature is 20°C and the stirring time is 6 hours. The molar ratio of Si, Ti, tetrapropylammonium hydroxide and water is 1:0.1:0.2:60. The temperature of the first hydrothermal crystallization is 150°C and the time is 96 hours.
在步骤(2)中,泄压后加入的第二硅源、第二模板剂和有机胺为正硅酸乙酯、四丙基溴化胺、正丁胺+三乙醇胺,搅拌时间温度为20℃,搅拌时间为6h。其中,正硅酸乙酯、四丙基溴化胺、正丁胺+三乙醇胺和水的摩尔比为1:0.5:0.6:100。第二次水热晶化的温度为100℃,时间为100h。冷凝液的质量占第一次水热晶化完成后物料总量的25%。In step (2), the second silicon source, the second template and the organic amine added after the pressure release are tetraethyl orthosilicate, tetrapropyl ammonium bromide, n-butylamine + triethanolamine, and the stirring time temperature is 20°C and the stirring time is 6 hours. Among them, the molar ratio of tetraethyl orthosilicate, tetrapropyl ammonium bromide, n-butylamine + triethanolamine and water is 1:0.5:0.6:100. The temperature of the second hydrothermal crystallization is 100°C and the time is 100 hours. The mass of the condensate accounts for 25% of the total amount of the material after the first hydrothermal crystallization is completed.
在步骤(3)中,第二次水热晶化结束后进行固液分离,得到固相;在50℃温度条件下干燥所得固相,随后在700℃温度条件下焙烧1h得到钛硅分子筛催化剂A6。A6的电镜形貌图如图1所示。In step (3), after the second hydrothermal crystallization is completed, solid-liquid separation is performed to obtain a solid phase; the obtained solid phase is dried at 50°C, and then calcined at 700°C for 1h to obtain titanium silicon molecular sieve catalyst A6. The electron microscope morphology of A6 is shown in Figure 1.
对比例1 Comparative Example 1
本对比例的制备过程在反应釜中进行,包括以下步骤:The preparation process of this comparative example is carried out in a reactor and comprises the following steps:
(1)将硅源及钛源混合后加入到四丁基氢氧化铵的水溶液中充分搅拌,其中Si:Ti:四丙基氢氧化铵:水的摩尔组比为1:0.4:0.05:1;将上述混合溶液反应釜中进行水热晶化,水热晶化的温度为100℃,时间为96h。(1) A silicon source and a titanium source are mixed and added to an aqueous solution of tetrabutylammonium hydroxide and stirred thoroughly, wherein the molar ratio of Si:Ti:tetrapropylammonium hydroxide:water is 1:0.4:0.05:1; the mixed solution is subjected to hydrothermal crystallization in a reactor at a temperature of 100°C for 96 hours.
(2)晶化结束后将进行固液分离,得到固相,然后在50℃温度条件下干燥固相,随后在700℃焙烧1h得到钛硅分子筛催化剂B1。A6和B1的介孔尺寸对比如图3所示。(2) After the crystallization, solid-liquid separation was performed to obtain a solid phase, which was then dried at 50°C and subsequently calcined at 700°C for 1 h to obtain the titanium silicate molecular sieve catalyst B1. The comparison of the mesopore sizes of A6 and B1 is shown in FIG3 .
对比例2Comparative Example 2
本对比例的制备过程与对比例1的制备过程相同,但是:The preparation process of this comparative example is the same as that of comparative example 1, except that:
在步骤(1)中,硅源、钛源、模板剂为正硅酸乙酯、硫酸钛、四丙基氢氧化铵,正硅酸乙酯、硫酸钛、四丙基氢氧化铵和水的摩尔比为1:0.5:0.6:100。水热晶化的温度为200℃,时间为24h。In step (1), the silicon source, titanium source and template are tetraethyl orthosilicate, titanium sulfate and tetrapropylammonium hydroxide, and the molar ratio of tetraethyl orthosilicate, titanium sulfate, tetrapropylammonium hydroxide and water is 1:0.5:0.6:100. The temperature of hydrothermal crystallization is 200°C and the time is 24h.
在步骤(2)中,晶化结束后将进行固液分离,得到固相,然后在200℃温度条件下干燥固相,随后在550℃焙烧8h得到钛硅分子筛催化剂B2。In step (2), after the crystallization is completed, solid-liquid separation is performed to obtain a solid phase, which is then dried at 200° C. and subsequently calcined at 550° C. for 8 h to obtain the titanium silicon molecular sieve catalyst B2.
测试例1-8Test Example 1-8
为了进一步验证本发明钛硅分子筛催化剂的催化性能,设置丙烯环氧化制环氧丙烷测试例对实施例1-6和对比例1-2所制备钛硅分子筛催化剂的性能进行评价。In order to further verify the catalytic performance of the titanium silicalite catalyst of the present invention, a test example of propylene epoxidation to propylene oxide was set up to evaluate the performance of the titanium silicalite catalysts prepared in Examples 1-6 and Comparative Examples 1-2.
需注意,在测试前,需对钛硅分子筛催化剂进行预处理,即:分别将实施例1-6或对比例1-2所制备钛硅分子筛催化剂、硅溶胶、水按照一定的比例混合后进行捏合,染红放入挤条机中挤出;挤出后进行干燥、焙烧,得到成型的钛硅分子筛催化剂。It should be noted that before testing, the titanium silicalite catalyst needs to be pretreated, that is: the titanium silicalite catalyst prepared in Examples 1-6 or Comparative Examples 1-2, silica sol, and water are mixed in a certain proportion and kneaded, dyed red, and put into an extruder for extrusion; after extrusion, it is dried and calcined to obtain a shaped titanium silicalite catalyst.
具体的测试过程包括,在固定床反应器中加入经预处理后的成型的钛硅分子筛催化剂20g,升温至40~50℃、反应压力2MPaG;通入原料甲醇、丙烯、双氧水,三者的摩尔比为9:2:1,质量空速为0.1~1h-1;将反应后的产物进行气液分离后,收集液相进色谱分析。The specific test process includes adding 20g of pre-treated titanium silicon molecular sieve catalyst into a fixed bed reactor, heating to 40-50°C and reaction pressure of 2MPaG; introducing raw materials methanol, propylene and hydrogen peroxide in a molar ratio of 9:2:1 and a mass space velocity of 0.1-1h -1 ; separating the product after reaction into gas and liquid, and collecting the liquid phase for chromatographic analysis.
反应产物用国标法滴定双氧水残留,并计算原料双氧水的转化率及产品环氧丙烷的选择性,具体计算方式如下:The reaction product is titrated with hydrogen peroxide residue using the national standard method, and the conversion rate of the raw material hydrogen peroxide and the selectivity of the product propylene oxide are calculated. The specific calculation method is as follows:
双氧水转化率=(加入的双氧水的量—剩余的双氧水的量)/加入的双氧水的量×100%;Hydrogen peroxide conversion rate = (amount of hydrogen peroxide added - amount of hydrogen peroxide remaining) / amount of hydrogen peroxide added × 100%;
环氧丙烷选择性=转化成环氧丙烷所消耗的丙烯的量/转化的丙烯的量×100%。Propylene oxide selectivity = amount of propylene consumed for conversion into propylene oxide / amount of propylene converted × 100%.
此外,还对以上8种分子筛进行了紫外-拉曼光谱测量,并采用物理吸附仪测量得到了各分子筛的最可几孔径,测试结果见表1、图2和图3。In addition, UV-Raman spectroscopy measurements were performed on the above 8 molecular sieves, and the most probable pore size of each molecular sieve was measured using a physical adsorption instrument. The test results are shown in Table 1, Figure 2 and Figure 3.
表1

Table 1

由表1可验证,实施例1-6所示钛硅分子筛催化剂具有适宜的最可几孔径,紫外-拉曼光谱测试结果R1121/R800在0.1~4之间,反应出较高的骨架钛含量。采用实施例1-6所示钛硅分子筛催化剂的测试例具有高原料转化率和产品选择性。Table 1 shows that the titanium silicon molecular sieve catalysts shown in Examples 1-6 have suitable most probable pore sizes, and the UV-Raman spectrum test results show that R 1121 /R 800 is between 0.1 and 4, reflecting a high skeleton titanium content. The test examples using the titanium silicon molecular sieve catalysts shown in Examples 1-6 have high raw material conversion rates and product selectivity.
需注意的是,以上内容是结合具体的实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明;本实施例尺寸数据并不定限定本技术方案,只是展示其中一种具体的工况。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单改进和润饰,都应当视为属于本发明保护的范围。 It should be noted that the above contents are further detailed descriptions of the present invention in combination with specific implementation methods, and it cannot be determined that the specific implementation of the present invention is limited to these descriptions; the dimensional data of this embodiment does not necessarily limit the technical solution, but only shows one of the specific working conditions. For ordinary technicians in the technical field to which the present invention belongs, several simple improvements and modifications can be made without departing from the concept of the present invention, which should be regarded as falling within the scope of protection of the present invention.

Claims (19)

  1. 一种钛硅分子筛催化剂,其特征在于,所述钛硅分子筛催化剂的R1121/R800为0.1~4,R1121为所述钛硅分子筛催化剂的紫外-拉曼光谱中1121cm-1附近处的最大吸收峰强度,R800为所述钛硅分子筛催化剂的紫外-拉曼光谱中800cm-1附近处的最大吸收峰强度;所述钛硅分子筛催化剂的最可几孔径为15~36nm。A titanium silicate molecular sieve catalyst, characterized in that R 1121 /R 800 of the titanium silicate molecular sieve catalyst is 0.1-4, R 1121 is the maximum absorption peak intensity near 1121 cm -1 in the ultraviolet-Raman spectrum of the titanium silicate molecular sieve catalyst, and R 800 is the maximum absorption peak intensity near 800 cm -1 in the ultraviolet-Raman spectrum of the titanium silicate molecular sieve catalyst; the most probable pore size of the titanium silicate molecular sieve catalyst is 15-36 nm.
  2. 根据权利要求1所述的钛硅分子筛催化剂,其特征在于,所述钛硅分子筛催化剂的R1121/R800为0.1,最可几孔径为35。The titanium silicate molecular sieve catalyst according to claim 1, characterized in that R 1121 /R 800 of the titanium silicate molecular sieve catalyst is 0.1 and the most probable pore diameter is 35.
  3. 根据权利要求1所述的钛硅分子筛催化剂,其特征在于,所述钛硅分子筛催化剂的R1121/R800为3.5,最可几孔径为17。The titanium silicate molecular sieve catalyst according to claim 1, characterized in that the R 1121 /R 800 of the titanium silicate molecular sieve catalyst is 3.5 and the most probable pore diameter is 17.
  4. 一种钛硅分子筛催化剂的制备方法,其特征在于,包括两次水热晶化;第一硅源和钛源在第一模板剂的水溶液中进行第一次水热晶化;第一次水热晶化完成后进行泄压操作,再加入第二硅源、第二模板剂和有机胺进行第二次水热晶化,得到二次水热晶化混合物。A method for preparing a titanium silicon molecular sieve catalyst is characterized by comprising two hydrothermal crystallizations; a first hydrothermal crystallization is performed on a first silicon source and a titanium source in an aqueous solution of a first template; after the first hydrothermal crystallization is completed, a pressure relief operation is performed, and then a second silicon source, a second template and an organic amine are added to perform a second hydrothermal crystallization to obtain a secondary hydrothermal crystallization mixture.
  5. 根据权利要求4所述的制备钛硅分子筛催化剂的方法,其特征在于,所述第一次水热晶化中,第一硅源中的Si、钛源中的Ti、第一模板剂和水的摩尔比为1:(0.01~0.5):(0.03~0.6):(1~100)。The method for preparing a titanium silicon molecular sieve catalyst according to claim 4 is characterized in that, in the first hydrothermal crystallization, the molar ratio of Si in the first silicon source, Ti in the titanium source, the first template and water is 1: (0.01-0.5): (0.03-0.6): (1-100).
  6. 根据权利要求4所述的制备方法,其特征在于,所述第一次水热晶化中还包括将所述第一硅源和钛源加入模板剂的水溶液后进行搅拌,搅拌的时间0.5h~24h,搅拌温度0~60℃。The preparation method according to claim 4 is characterized in that the first hydrothermal crystallization also includes adding the first silicon source and titanium source to the aqueous solution of the template and stirring, the stirring time is 0.5h to 24h, and the stirring temperature is 0 to 60°C.
  7. 根据权利要求4所述的制备方法,其特征在于,所述第一次水热晶化的温度为100~300℃,时间为10~100h。The preparation method according to claim 4 is characterized in that the temperature of the first hydrothermal crystallization is 100-300°C and the time is 10-100 hours.
  8. 根据权利要求4所述的制备方法,其特征在于,所述泄压操作排出的气体经冷凝后得到冷凝液,所述冷凝液的质量占第一水热晶化完成后物料总重的5%~50%。The preparation method according to claim 4 is characterized in that the gas discharged from the pressure relief operation is condensed to obtain a condensate, and the mass of the condensate accounts for 5% to 50% of the total weight of the material after the first hydrothermal crystallization is completed.
  9. 根据权利要求4所述的制备方法,其特征在于,第二次水热晶化中第二硅源、第二模板剂、有机胺和水的摩尔比为1:(0.01~0.5):(0.03~0.6):(1~100)。The preparation method according to claim 4 is characterized in that the molar ratio of the second silicon source, the second template, the organic amine and water in the second hydrothermal crystallization is 1: (0.01-0.5): (0.03-0.6): (1-100).
  10. 根据权利要求4所述的制备方法,其特征在于,所述第二次水热晶化中还包括在加入第二硅源、第二模板剂和有机胺后进行搅拌,搅拌的时间0.5h~24h,搅拌温度0~60℃。The preparation method according to claim 4 is characterized in that the second hydrothermal crystallization also includes stirring after adding the second silicon source, the second template and the organic amine, the stirring time is 0.5h to 24h, and the stirring temperature is 0 to 60°C.
  11. 根据权利要求4所述的制备方法,其特征在于,所述第二次水热晶化的温度为100~300℃,时间为10~100h。The preparation method according to claim 4 is characterized in that the temperature of the second hydrothermal crystallization is 100-300°C and the time is 10-100h.
  12. 根据权利要求4所述的制备方法,其特征在于,所述第一硅源和第二硅源分别独立选自无机硅或有机硅脂中的一种或多种;所述无机硅包括硅溶胶、二氧化硅、白炭黑;所述有机硅脂的通式为Si(OR1)4,R1为具有1~6个碳原子的烷基取代基。 The preparation method according to claim 4 is characterized in that the first silicon source and the second silicon source are independently selected from one or more of inorganic silicon or organic silicone grease; the inorganic silicon includes silica sol, silicon dioxide, and white carbon black; the general formula of the organic silicone grease is Si(OR 1 ) 4 , and R 1 is an alkyl substituent having 1 to 6 carbon atoms.
  13. 根据权利要求4所述的制备方法,其特征在于,所述钛源为无机钛源或有机钛酸酯中的一种或多种;所述无机钛包括四氯化钛和硫酸钛;所述有机钛酸酯的通式为Ti(OR2)4,其中R2为具有2~6个碳原子的烷基取代基。The preparation method according to claim 4 is characterized in that the titanium source is one or more of an inorganic titanium source or an organic titanate; the inorganic titanium includes titanium tetrachloride and titanium sulfate; the general formula of the organic titanate is Ti(OR 2 ) 4 , wherein R 2 is an alkyl substituent having 2 to 6 carbon atoms.
  14. 根据权利要求4所述的制备方法,其特征在于,所述第一模板剂为季胺碱或者季胺盐中的一种或多种;所述季胺碱包括四丙基氢氧化铵、四乙基氢氧化铵、四甲基氢氧化铵和四丁基氢氧化铵;所述季胺盐包括四丙基溴化胺、四丙基氯化铵、四乙基溴化胺、四乙基氯化铵、四丁基溴化胺和四丁基氯化铵。The preparation method according to claim 4, characterized in that the first template is one or more of a quaternary ammonium base or a quaternary ammonium salt; the quaternary ammonium base includes tetrapropylammonium hydroxide, tetraethylammonium hydroxide, tetramethylammonium hydroxide and tetrabutylammonium hydroxide; the quaternary ammonium salt includes tetrapropylammonium bromide, tetrapropylammonium chloride, tetraethylammonium bromide, tetraethylammonium chloride, tetrabutylammonium bromide and tetrabutylammonium chloride.
  15. 根据权利要求4所述的制备方法,其特征在于,所述第二模板剂为季胺盐;所述季铵盐包括四丙基溴化胺、四丙基氯化铵、四乙基溴化胺、四乙基氯化铵、四丁基溴化胺、四丁基氯化铵中的一种或多种。The preparation method according to claim 4 is characterized in that the second template is a quaternary ammonium salt; the quaternary ammonium salt includes one or more of tetrapropylammonium bromide, tetrapropylammonium chloride, tetraethylammonium bromide, tetraethylammonium chloride, tetrabutylammonium bromide, and tetrabutylammonium chloride.
  16. 根据权利要求4所述的制备方法,其特征在于,所述有机胺为脂肪胺化合物、醇胺化合物或者芳香胺化合物中的一种或多种;所述脂肪胺化合物包括甲胺、二甲胺、三甲胺、乙胺、二乙胺、三乙胺、乙二胺、正丁胺、异丁胺、叔丁胺、仲丁胺、丁二胺、二异丁胺、戊胺、异戊胺、仲戊胺、环戊胺、丙胺、二丙胺、三丙胺、异丙胺、二异丙胺、三正丙胺;所述醇胺化合物包括单乙醇胺、二乙醇胺、三乙醇胺、异丙醇胺、丁基二乙醇胺;所述芳香胺化合物包括苯胺、甲苯胺、苯二胺。The preparation method according to claim 4 is characterized in that the organic amine is one or more of aliphatic amine compounds, alcoholamine compounds or aromatic amine compounds; the aliphatic amine compounds include methylamine, dimethylamine, trimethylamine, ethylamine, diethylamine, triethylamine, ethylenediamine, n-butylamine, isobutylamine, tert-butylamine, sec-butylamine, butylene diamine, diisobutylamine, pentylamine, isopentylamine, sec-pentylamine, cyclopentylamine, propylamine, dipropylamine, tripropylamine, isopropylamine, diisopropylamine, tri-n-propylamine; the alcoholamine compounds include monoethanolamine, diethanolamine, triethanolamine, isopropanolamine, butyldiethanolamine; the aromatic amine compounds include aniline, toluidine, and phenylenediamine.
  17. 根据权利要求4所述的制备方法,其特征在于,还包括对所述二次水热晶化混合物进行固液分离,得到固相,对所述固相进行干燥和烘焙。The preparation method according to claim 4 is characterized in that it also includes solid-liquid separation of the secondary hydrothermal crystallization mixture to obtain a solid phase, and drying and baking the solid phase.
  18. 根据权利要求17所述的制备方法,其特征在于,所述干燥在50~200℃的温度下进行;所述焙烧在350~700℃的温度下进行,焙烧时间为1~8h。The preparation method according to claim 17 is characterized in that the drying is carried out at a temperature of 50 to 200° C.; the roasting is carried out at a temperature of 350 to 700° C., and the roasting time is 1 to 8 hours.
  19. 一种权利要求1-3任一项所述的钛硅分子筛催化剂或者由权利要求4-18任一项所述制备方法制备的钛硅分子筛催化剂在丙烯环氧化反应中的应用。 Use of the titanium silicon molecular sieve catalyst according to any one of claims 1 to 3 or the titanium silicon molecular sieve catalyst prepared by the preparation method according to any one of claims 4 to 18 in propylene epoxidation reaction.
PCT/CN2023/130326 2023-04-27 2023-11-08 Titanium silicalite molecular sieve catalyst, preparation method therefor and use thereof WO2024221827A1 (en)

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