WO2024218157A1 - Polyarylene polymers - Google Patents
Polyarylene polymers Download PDFInfo
- Publication number
- WO2024218157A1 WO2024218157A1 PCT/EP2024/060427 EP2024060427W WO2024218157A1 WO 2024218157 A1 WO2024218157 A1 WO 2024218157A1 EP 2024060427 W EP2024060427 W EP 2024060427W WO 2024218157 A1 WO2024218157 A1 WO 2024218157A1
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- WIPO (PCT)
- Prior art keywords
- recurring units
- formula
- polymer
- sulfonic acid
- polyarylene polymer
- Prior art date
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- 229920000642 polymer Polymers 0.000 title claims abstract description 191
- 229920000412 polyarylene Polymers 0.000 title claims abstract description 43
- 125000000542 sulfonic acid group Chemical group 0.000 claims abstract description 28
- 238000010438 heat treatment Methods 0.000 claims abstract description 21
- 239000000843 powder Substances 0.000 claims abstract description 21
- 125000002130 sulfonic acid ester group Chemical group 0.000 claims abstract description 21
- 239000012528 membrane Substances 0.000 claims description 54
- 238000000034 method Methods 0.000 claims description 44
- -1 2,2- dimethylpropoxy Chemical group 0.000 claims description 22
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 claims description 20
- 238000005342 ion exchange Methods 0.000 claims description 19
- 125000003860 C1-C20 alkoxy group Chemical group 0.000 claims description 15
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 15
- 239000005518 polymer electrolyte Substances 0.000 claims description 12
- 239000002904 solvent Substances 0.000 claims description 12
- 239000002245 particle Substances 0.000 claims description 11
- 239000007787 solid Substances 0.000 claims description 10
- 125000006736 (C6-C20) aryl group Chemical group 0.000 claims description 8
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 claims description 8
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 claims description 8
- 238000001914 filtration Methods 0.000 claims description 8
- 238000005266 casting Methods 0.000 claims description 7
- 125000004093 cyano group Chemical group *C#N 0.000 claims description 7
- 229910052731 fluorine Inorganic materials 0.000 claims description 7
- 125000001153 fluoro group Chemical group F* 0.000 claims description 7
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 6
- 239000003495 polar organic solvent Substances 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims description 5
- 229910052739 hydrogen Inorganic materials 0.000 claims description 4
- 238000001471 micro-filtration Methods 0.000 claims description 2
- 238000001223 reverse osmosis Methods 0.000 claims description 2
- 238000000108 ultra-filtration Methods 0.000 claims description 2
- 239000003960 organic solvent Substances 0.000 claims 1
- 238000006243 chemical reaction Methods 0.000 description 26
- 239000000243 solution Substances 0.000 description 24
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 20
- 239000000203 mixture Substances 0.000 description 18
- 239000000463 material Substances 0.000 description 17
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 15
- 239000003792 electrolyte Substances 0.000 description 15
- 239000000758 substrate Substances 0.000 description 13
- NLKNQRATVPKPDG-UHFFFAOYSA-M potassium iodide Chemical compound [K+].[I-] NLKNQRATVPKPDG-UHFFFAOYSA-M 0.000 description 12
- 239000002585 base Substances 0.000 description 11
- 150000001875 compounds Chemical class 0.000 description 10
- AMXOYNBUYSYVKV-UHFFFAOYSA-M lithium bromide Chemical compound [Li+].[Br-] AMXOYNBUYSYVKV-UHFFFAOYSA-M 0.000 description 10
- 238000006116 polymerization reaction Methods 0.000 description 10
- 239000002253 acid Substances 0.000 description 9
- IAZDPXIOMUYVGZ-WFGJKAKNSA-N Dimethyl sulfoxide Chemical compound [2H]C([2H])([2H])S(=O)C([2H])([2H])[2H] IAZDPXIOMUYVGZ-WFGJKAKNSA-N 0.000 description 8
- 238000002360 preparation method Methods 0.000 description 8
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 8
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 7
- 125000004432 carbon atom Chemical group C* 0.000 description 7
- 239000011521 glass Substances 0.000 description 7
- 229910052757 nitrogen Inorganic materials 0.000 description 7
- 238000005481 NMR spectroscopy Methods 0.000 description 6
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 description 6
- 125000003118 aryl group Chemical group 0.000 description 6
- FVAUCKIRQBBSSJ-UHFFFAOYSA-M sodium iodide Chemical compound [Na+].[I-] FVAUCKIRQBBSSJ-UHFFFAOYSA-M 0.000 description 6
- 239000003054 catalyst Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 239000008367 deionised water Substances 0.000 description 5
- 229910021641 deionized water Inorganic materials 0.000 description 5
- 238000005227 gel permeation chromatography Methods 0.000 description 5
- 150000004820 halides Chemical class 0.000 description 5
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 5
- 230000002209 hydrophobic effect Effects 0.000 description 5
- 239000010410 layer Substances 0.000 description 5
- 150000002816 nickel compounds Chemical class 0.000 description 5
- 239000011541 reaction mixture Substances 0.000 description 5
- 150000003459 sulfonic acid esters Chemical group 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 4
- 239000003513 alkali Substances 0.000 description 4
- 229910052783 alkali metal Inorganic materials 0.000 description 4
- 239000003638 chemical reducing agent Substances 0.000 description 4
- 125000002933 cyclohexyloxy group Chemical group C1(CCCCC1)O* 0.000 description 4
- 239000002657 fibrous material Substances 0.000 description 4
- 239000000446 fuel Substances 0.000 description 4
- 150000002430 hydrocarbons Chemical group 0.000 description 4
- 230000007062 hydrolysis Effects 0.000 description 4
- 238000006460 hydrolysis reaction Methods 0.000 description 4
- 239000003446 ligand Substances 0.000 description 4
- UYLRKRLDQUXYKB-UHFFFAOYSA-N nickel;triphenylphosphane Chemical compound [Ni].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 UYLRKRLDQUXYKB-UHFFFAOYSA-N 0.000 description 4
- RPGWZZNNEUHDAQ-UHFFFAOYSA-N phenylphosphine Chemical compound PC1=CC=CC=C1 RPGWZZNNEUHDAQ-UHFFFAOYSA-N 0.000 description 4
- IOLCXVTUBQKXJR-UHFFFAOYSA-M potassium bromide Chemical compound [K+].[Br-] IOLCXVTUBQKXJR-UHFFFAOYSA-M 0.000 description 4
- 230000002829 reductive effect Effects 0.000 description 4
- JHJLBTNAGRQEKS-UHFFFAOYSA-M sodium bromide Chemical compound [Na+].[Br-] JHJLBTNAGRQEKS-UHFFFAOYSA-M 0.000 description 4
- 238000007669 thermal treatment Methods 0.000 description 4
- 230000009466 transformation Effects 0.000 description 4
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 239000003480 eluent Substances 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 230000000670 limiting effect Effects 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 description 3
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 3
- 229920002223 polystyrene Polymers 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- FAVKIHMGRWRACA-UHFFFAOYSA-N (2,5-dichlorophenyl)-phenylmethanone Chemical compound ClC1=CC=C(Cl)C(C(=O)C=2C=CC=CC=2)=C1 FAVKIHMGRWRACA-UHFFFAOYSA-N 0.000 description 2
- 125000003837 (C1-C20) alkyl group Chemical group 0.000 description 2
- LVEYOSJUKRVCCF-UHFFFAOYSA-N 1,3-bis(diphenylphosphino)propane Chemical compound C=1C=CC=CC=1P(C=1C=CC=CC=1)CCCP(C=1C=CC=CC=1)C1=CC=CC=C1 LVEYOSJUKRVCCF-UHFFFAOYSA-N 0.000 description 2
- 238000005160 1H NMR spectroscopy Methods 0.000 description 2
- RKCJRLDWUGGWKZ-UHFFFAOYSA-N 2,2-dimethylpropyl 3,5-dichlorobenzenesulfonate Chemical compound CC(C)(C)COS(=O)(=O)C1=CC(Cl)=CC(Cl)=C1 RKCJRLDWUGGWKZ-UHFFFAOYSA-N 0.000 description 2
- YOYAIZYFCNQIRF-UHFFFAOYSA-N 2,6-dichlorobenzonitrile Chemical compound ClC1=CC=CC(Cl)=C1C#N YOYAIZYFCNQIRF-UHFFFAOYSA-N 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 2
- 239000004642 Polyimide Substances 0.000 description 2
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 2
- 229910006069 SO3H Inorganic materials 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- 238000007607 die coating method Methods 0.000 description 2
- 238000007756 gravure coating Methods 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 239000011572 manganese Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000012299 nitrogen atmosphere Substances 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920001721 polyimide Polymers 0.000 description 2
- NROKBHXJSPEDAR-UHFFFAOYSA-M potassium fluoride Chemical compound [F-].[K+] NROKBHXJSPEDAR-UHFFFAOYSA-M 0.000 description 2
- 239000012429 reaction media Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 238000007764 slot die coating Methods 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 description 2
- 235000009518 sodium iodide Nutrition 0.000 description 2
- 238000004528 spin coating Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 125000001424 substituent group Chemical group 0.000 description 2
- 125000000565 sulfonamide group Chemical group 0.000 description 2
- 238000010345 tape casting Methods 0.000 description 2
- HWCKGOZZJDHMNC-UHFFFAOYSA-M tetraethylammonium bromide Chemical compound [Br-].CC[N+](CC)(CC)CC HWCKGOZZJDHMNC-UHFFFAOYSA-M 0.000 description 2
- UQFSVBXCNGCBBW-UHFFFAOYSA-M tetraethylammonium iodide Chemical compound [I-].CC[N+](CC)(CC)CC UQFSVBXCNGCBBW-UHFFFAOYSA-M 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- JOXIMZWYDAKGHI-UHFFFAOYSA-M toluene-4-sulfonate Chemical compound CC1=CC=C(S([O-])(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-M 0.000 description 2
- ITMCEJHCFYSIIV-UHFFFAOYSA-M triflate Chemical compound [O-]S(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-M 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 239000003643 water by type Substances 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- JRTIUDXYIUKIIE-KZUMESAESA-N (1z,5z)-cycloocta-1,5-diene;nickel Chemical compound [Ni].C\1C\C=C/CC\C=C/1.C\1C\C=C/CC\C=C/1 JRTIUDXYIUKIIE-KZUMESAESA-N 0.000 description 1
- VYXHVRARDIDEHS-UHFFFAOYSA-N 1,5-cyclooctadiene Chemical compound C1CC=CCCC=C1 VYXHVRARDIDEHS-UHFFFAOYSA-N 0.000 description 1
- 239000004912 1,5-cyclooctadiene Substances 0.000 description 1
- AZUYLZMQTIKGSC-UHFFFAOYSA-N 1-[6-[4-(5-chloro-6-methyl-1H-indazol-4-yl)-5-methyl-3-(1-methylindazol-5-yl)pyrazol-1-yl]-2-azaspiro[3.3]heptan-2-yl]prop-2-en-1-one Chemical compound ClC=1C(=C2C=NNC2=CC=1C)C=1C(=NN(C=1C)C1CC2(CN(C2)C(C=C)=O)C1)C=1C=C2C=NN(C2=CC=1)C AZUYLZMQTIKGSC-UHFFFAOYSA-N 0.000 description 1
- 125000001637 1-naphthyl group Chemical group [H]C1=C([H])C([H])=C2C(*)=C([H])C([H])=C([H])C2=C1[H] 0.000 description 1
- QEEZSWGDNCHFKC-UHFFFAOYSA-N 2-(4,5-dihydro-1,3-oxazol-2-ylmethyl)-4,5-dihydro-1,3-oxazole Chemical compound N=1CCOC=1CC1=NCCO1 QEEZSWGDNCHFKC-UHFFFAOYSA-N 0.000 description 1
- 125000001622 2-naphthyl group Chemical group [H]C1=C([H])C([H])=C2C([H])=C(*)C([H])=C([H])C2=C1[H] 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 239000004705 High-molecular-weight polyethylene Substances 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- KWYHDKDOAIKMQN-UHFFFAOYSA-N N,N,N',N'-tetramethylethylenediamine Chemical compound CN(C)CCN(C)C KWYHDKDOAIKMQN-UHFFFAOYSA-N 0.000 description 1
- 229910021585 Nickel(II) bromide Inorganic materials 0.000 description 1
- 239000004962 Polyamide-imide Substances 0.000 description 1
- 239000004695 Polyether sulfone Substances 0.000 description 1
- 239000004697 Polyetherimide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004734 Polyphenylene sulfide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- DGEZNRSVGBDHLK-UHFFFAOYSA-N [1,10]phenanthroline Chemical compound C1=CN=C2C3=NC=CC=C3C=CC2=C1 DGEZNRSVGBDHLK-UHFFFAOYSA-N 0.000 description 1
- 238000002835 absorbance Methods 0.000 description 1
- MQRWBMAEBQOWAF-UHFFFAOYSA-N acetic acid;nickel Chemical compound [Ni].CC(O)=O.CC(O)=O MQRWBMAEBQOWAF-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 229910001508 alkali metal halide Inorganic materials 0.000 description 1
- 150000008045 alkali metal halides Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 150000003868 ammonium compounds Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 125000000748 anthracen-2-yl group Chemical group [H]C1=C([H])C([H])=C2C([H])=C3C([H])=C([*])C([H])=C([H])C3=C([H])C2=C1[H] 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 239000007853 buffer solution Substances 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 239000002322 conducting polymer Substances 0.000 description 1
- 229920001940 conductive polymer Polymers 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 229920003020 cross-linked polyethylene Polymers 0.000 description 1
- 239000004703 cross-linked polyethylene Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000010908 decantation Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- UQSQSQZYBQSBJZ-UHFFFAOYSA-N fluorosulfonic acid Chemical compound OS(F)(=O)=O UQSQSQZYBQSBJZ-UHFFFAOYSA-N 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 150000008282 halocarbons Chemical group 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 125000000623 heterocyclic group Chemical group 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000003014 ion exchange membrane Substances 0.000 description 1
- 229920003303 ion-exchange polymer Polymers 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 125000002510 isobutoxy group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])O* 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 150000002576 ketones Chemical group 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 229940078494 nickel acetate Drugs 0.000 description 1
- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical compound [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 description 1
- BMGNSKKZFQMGDH-FDGPNNRMSA-L nickel(2+);(z)-4-oxopent-2-en-2-olate Chemical compound [Ni+2].C\C([O-])=C\C(C)=O.C\C([O-])=C\C(C)=O BMGNSKKZFQMGDH-FDGPNNRMSA-L 0.000 description 1
- IPLJNQFXJUCRNH-UHFFFAOYSA-L nickel(2+);dibromide Chemical compound [Ni+2].[Br-].[Br-] IPLJNQFXJUCRNH-UHFFFAOYSA-L 0.000 description 1
- UQPSGBZICXWIAG-UHFFFAOYSA-L nickel(2+);dibromide;trihydrate Chemical compound O.O.O.Br[Ni]Br UQPSGBZICXWIAG-UHFFFAOYSA-L 0.000 description 1
- HZPNKQREYVVATQ-UHFFFAOYSA-L nickel(2+);diformate Chemical compound [Ni+2].[O-]C=O.[O-]C=O HZPNKQREYVVATQ-UHFFFAOYSA-L 0.000 description 1
- 229910000008 nickel(II) carbonate Inorganic materials 0.000 description 1
- 229910000363 nickel(II) sulfate Inorganic materials 0.000 description 1
- ZULUUIKRFGGGTL-UHFFFAOYSA-L nickel(ii) carbonate Chemical compound [Ni+2].[O-]C([O-])=O ZULUUIKRFGGGTL-UHFFFAOYSA-L 0.000 description 1
- DBJLJFTWODWSOF-UHFFFAOYSA-L nickel(ii) fluoride Chemical compound F[Ni]F DBJLJFTWODWSOF-UHFFFAOYSA-L 0.000 description 1
- BFSQJYRFLQUZKX-UHFFFAOYSA-L nickel(ii) iodide Chemical compound I[Ni]I BFSQJYRFLQUZKX-UHFFFAOYSA-L 0.000 description 1
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(ii) nitrate Chemical compound [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 description 1
- KFBKRCXOTTUAFS-UHFFFAOYSA-N nickel;triphenylphosphane Chemical compound [Ni].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 KFBKRCXOTTUAFS-UHFFFAOYSA-N 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 125000000962 organic group Chemical group 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920001643 poly(ether ketone) Polymers 0.000 description 1
- 229920003223 poly(pyromellitimide-1,4-diphenyl ether) Polymers 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 229920001601 polyetherimide Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
- 235000011164 potassium chloride Nutrition 0.000 description 1
- 150000003112 potassium compounds Chemical class 0.000 description 1
- 239000011698 potassium fluoride Substances 0.000 description 1
- 235000003270 potassium fluoride Nutrition 0.000 description 1
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 description 1
- 229910052939 potassium sulfate Inorganic materials 0.000 description 1
- 235000011151 potassium sulphates Nutrition 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 125000006239 protecting group Chemical group 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 150000003388 sodium compounds Chemical class 0.000 description 1
- 239000011775 sodium fluoride Substances 0.000 description 1
- 235000013024 sodium fluoride Nutrition 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 239000007784 solid electrolyte Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- YMBCJWGVCUEGHA-UHFFFAOYSA-M tetraethylammonium chloride Chemical compound [Cl-].CC[N+](CC)(CC)CC YMBCJWGVCUEGHA-UHFFFAOYSA-M 0.000 description 1
- QSUJAUYJBJRLKV-UHFFFAOYSA-M tetraethylazanium;fluoride Chemical compound [F-].CC[N+](CC)(CC)CC QSUJAUYJBJRLKV-UHFFFAOYSA-M 0.000 description 1
- TXBULBYASDPNNC-UHFFFAOYSA-L tetraethylazanium;sulfate Chemical compound [O-]S([O-])(=O)=O.CC[N+](CC)(CC)CC.CC[N+](CC)(CC)CC TXBULBYASDPNNC-UHFFFAOYSA-L 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G61/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G61/02—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes
- C08G61/10—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aromatic carbon atoms, e.g. polyphenylenes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L65/00—Compositions of macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D165/00—Coating compositions based on macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain; Coating compositions based on derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J165/00—Adhesives based on macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain; Adhesives based on derivatives of such polymers
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K85/00—Organic materials used in the body or electrodes of devices covered by this subclass
- H10K85/10—Organic polymers or oligomers
- H10K85/111—Organic polymers or oligomers comprising aromatic, heteroaromatic, or aryl chains, e.g. polyaniline, polyphenylene or polyphenylene vinylene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/10—Definition of the polymer structure
- C08G2261/12—Copolymers
- C08G2261/122—Copolymers statistical
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/10—Definition of the polymer structure
- C08G2261/14—Side-groups
- C08G2261/141—Side-chains having aliphatic units
- C08G2261/1412—Saturated aliphatic units
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/10—Definition of the polymer structure
- C08G2261/14—Side-groups
- C08G2261/142—Side-chains containing oxygen
- C08G2261/1426—Side-chains containing oxygen containing carboxy groups (COOH) and/or -C(=O)O-moieties
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/10—Definition of the polymer structure
- C08G2261/14—Side-groups
- C08G2261/145—Side-chains containing sulfur
- C08G2261/1452—Side-chains containing sulfur containing sulfonyl or sulfonate-groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/10—Definition of the polymer structure
- C08G2261/14—Side-groups
- C08G2261/148—Side-chains having aromatic units
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/30—Monomer units or repeat units incorporating structural elements in the main chain
- C08G2261/31—Monomer units or repeat units incorporating structural elements in the main chain incorporating aromatic structural elements in the main chain
- C08G2261/312—Non-condensed aromatic systems, e.g. benzene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/40—Polymerisation processes
- C08G2261/41—Organometallic coupling reactions
- C08G2261/412—Yamamoto reactions
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/50—Physical properties
- C08G2261/51—Charge transport
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/50—Physical properties
- C08G2261/51—Charge transport
- C08G2261/516—Charge transport ion-conductive
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1016—Fuel cells with solid electrolytes characterised by the electrolyte material
- H01M8/1018—Polymeric electrolyte materials
- H01M8/102—Polymeric electrolyte materials characterised by the chemical structure of the main chain of the ion-conducting polymer
- H01M8/1023—Polymeric electrolyte materials characterised by the chemical structure of the main chain of the ion-conducting polymer having only carbon, e.g. polyarylenes, polystyrenes or polybutadiene-styrenes
Definitions
- the invention relates to polyarylene polymers having sulfonic acid ester functional groups, in particular it relates to polyarylene polymers having sulfonic acid ester functional groups in the form of powders. It further relates to a method for preparing polyarylene polymers having sulfonic acid functional groups from the polyarylene polymers having sulfonic acid ester functional groups.
- polymer electrolyte materials as ion conducting materials in electrochemical devices.
- Polymers having proton conductivity namely polymer electrolytes are used as the separating membrane of electrochemical devices such as electrolysis cells, redox flow batteries and fuel cells.
- perfluoroalkylsulfonic acid polymers have been used as a membrane material for fuel cells for several decades.
- Polyarylene polymer electrolytes comprising sulfonic acid functional groups are also known.
- Polyarylene polymers comprising sulfonic acid functional groups can be obtained starting from monomers comprising sulfonate esters or sulfonamide functional groups.
- EP1935916A1 discloses polymers comprising recurring units of formula
- A represents an amino group substituted with one or two hydrocarbon groups wherein the sum of number of carbon atoms of the hydrocarbon group or groups is 3 to 20, or a C3-C20 alkoxy group
- R1 represents a hydrogen atom, a fluorine atom, a C1 -C20 alkyl group, a C1 - C20 alkoxy group, a C6-C20 aryl group, a C6-C20 aryloxy group, a C2- C20 acyl group or a cyano group
- the C1 -C20 alkyl group, the C1 -C20 alkoxy group, the C6-C20 aryl group, the C6-C20 aryloxy group and the C2-C20 acyl group may be substituted with at least one substituent selected from the group consisting of a fluorine atom, a cyano group, a C1 -C20 alkoxy group, a C6
- US2014/0154610A1 discloses aromatic copolymers comprising a hydrophilic segment (A) and a hydrophobic segment (B), wherein the hydrophilic segment (A) comprises a structural unit having a proton conductive group, and the hydrophobic segment (B) comprises at least one structural unit selected from the group consisting of a structural unit which is a divalent structural unit having an aromatic ring and no proton conductive groups and having two bonding sites at the para-position of one ring included in the aromatic ring, and a divalent structural unit having a benzene ring.
- a proton conducting group is for instance :
- EP3021395A1 discloses electrolyte membranes containing a polymer (1 ) including a hydrophobic structural unit and a structural unit having a proton-conducting group and a polymer (2) including a hydrophobic structural unit having no sulfonic group which is different from the hydrophobic structural unit of the polymer (1 ).
- a polymer (1 ) including a hydrophobic structural unit and a structural unit having a proton-conducting group and a polymer (2) including a hydrophobic structural unit having no sulfonic group which is different from the hydrophobic structural unit of the polymer (1 ).
- polyarylene polymer is disclosed:
- transformation of the sulfonic acid ester group or the sulfonamide group into the sulfonic acid functional group is achieved either by hydrolysis in acid or alkaline environment or by reaction with an alkali metal halide followed by ion exchange with an acid. Said transformation is generally carried out before the polyarylene polymer is shaped into an article, such as a film or a membrane.
- R 2 is -C(O)Ar and Ar is a C6-C20 aryl group which may be substituted with at least one selected from the group consisting of a fluorine atom, a cyano group, a C1 -C20 alkoxy group and a C6-C20 aryloxy group, preferably Ar is phenyl; and
- a further object of the invention is a process to obtain a polyarylene polymer comprising sulfonic acid functional groups, hereinafter referred to as Polymer (PA), said polymer the recurring units of which essentially consist of recurring units of formula (4), recurring units of formula (2) and optionally recurring units of formula (3) as defined above: said method comprising the step of heating Polymer (PP) at a temperature of 100 to 200°C to convert the C1-C20 alkoxy group R 1 into a OH group.
- the conversion is achieved by thermal treatment in the absence of any chemical treatment, such as hydrolysis with an acid or an alkali or reaction with an alkaline halide.
- an element or component is said to be included in and/or selected from a list of recited elements or components, it should be understood that in related embodiments explicitly contemplated here, the element or component can also be any one of the individual recited elements or components, or can also be selected from a group consisting of any two or more of the explicitly listed elements or components; any element or component recited in a list of elements or components may be omitted from such list;
- the concentration of recurring units in “percent by mol” refers to the concentration relative to the total number of recurring units in the polymer, unless explicitly stated otherwise.
- Cn-Cm in reference to an organic group, wherein n and m are integers, respectively, indicates that the group may contain from n carbon atoms to m carbon atoms per group.
- Polymer (PP) consists of:
- R 1 is a C1 -C20 alkoxy group
- R 2 is -C(O)Ar and Ar is a C6-C20 aryl group which may be substituted with at least one selected from the group consisting of a fluorine atom, a cyano group, a C1 -C20 alkoxy group and a C6-C20 aryloxy group; and
- Polymer (PP) is made of recurring units and end groups. End groups are groups that are at the very ends of a polymer chain.
- Polymer (PP) consists of recurring units means that the recurring units in Polymer (PP) consist of recurring units of formula (1 ), recurring units of formula (2) and optionally recurring units of formula (3).
- Examples of the C1-C20 alkoxy group R 1 in formula (1 ) include a linear, branched chain or cyclic C1-C20 alkoxy group such as a methoxy, ethoxy, n-propoxy, isopropoxy, n-butoxy, isobutoxy, sec-butoxy, tert-butoxy, n- pentyloxy, 2,2-methylpropoxy, cyclopentyloxy, n-hexyloxy, cyclohexyloxy, n-heptyloxy, 2-methylpentyloxy, n-octyloxy, 2-ethylhexyloxy, n-nonyloxy, n- decyloxy, n-undecyloxy, n-dodecyloxy, n-tridecyloxy, n-tetradecyloxy, n- pentadecyloxy, n-hexadecyloxy,
- R 2 is -C(O)Ar and Ar is a C6-C20 aryl group which may be substituted with at least one selected from the group consisting of a fluorine atom, a cyano group, a C1-C20 alkoxy group and a C6-C20 aryloxy group.
- Ar is phenyl, 1 -naphthyl, 2-naphthyl, 3- phenanthryl and 2-anthryl. More preferably Ar is phenyl.
- the expression “-C(O)Ar” identifies a ketone functional group.
- the amount of recurring units of formula (1 ) is from 0.1 to 90.0 mol% with respect to the total amount of recurring units in the polymer.
- the amount of recurring units of formula (1 ) is generally from 5.0 to 70.0 mol%, from 10.0 to 65.0 mol%, even from 25.0 to 60.0 mol%, from 35.0 to 55.0 mol%.
- the remainder of the units in Polymer (PP) may consist of one or more recurring units of formula (2) or of one or more recurring units of formula (2) and (3).
- Polymer (PP) may consist of: 20.0 to 65.0 mol% of recurring units of formula (1 ), 10.0 to 80.0 mol% of recurring units of formula (2) and 1.0 to 50.0 mol% of recurring units of formula (3).
- the sum of recurring units (1 ), (2) and (3) is 100 mol%.
- Polymer (PP) may consist of: 20.0 to 65.0 mol% of recurring units of formula (1 ), in particular formula (1 ) in which R 1 is selected from the group of isobutoxy, 2,2-dimethylpropoxy and cyclohexyloxy, 10.0 to 80.0 mol% of recurring units of formula (2) in which R 2 is -C(O)Ph and 1 .0 to 50.0 mol% of recurring units of formula (3) in which A is H.
- the sum of recurring units (1 ), (2) and (3) is 100 mol%.
- Polymer (PP) may consist of: 20.0 to 65.0 mol% of recurring units of formula (1 ), in particular formula (1 ) in which R 1 is selected from the group of isobutoxy, 2,2-dimethylpropoxy and cyclohexyloxy; 10.0 to 80.0 mol% of recurring units of formula (2) in which R 2 is -C(O)Ph and 1 .0 to 50.0 mol% of recurring units of formula (3) in which A is CN.
- the sum of recurring units (1 ), (2) and (3) is 100 mol%.
- Polymer (PP) consists of: 30.0 to 65.0 mol% of recurring units of formula (1 ), in particular formula (1 ) in which R 1 is selected from the group of isobutoxy, 2,2-dimethylpropoxy and cyclohexyloxy; 30.0 to 60.0 mol% of recurring units of formula (2) in which R 2 is -C(O)Ph and 1 .0 to 15.0 mol% of recurring units of formula (3) in which A is CN.
- Polymer (PP) has a weight average molecular weight, Mw, from 50000 to 500000, preferably 70000 to 400000, still more preferably 90000 to 300000. Molecular weight is measured by gel permeation chromatography utilizing polystyrene standards and dimethylacetamide as eluent as detailed in the Examples.
- Polymer (PP) is in the form of a powder.
- the term “powder” is used herein to refer to a collection of solid particles with individual sizes.
- the solid particles of Polymer (PP) have an average size in the range of nanometers to millimeters, preferably from microns to millimeters.
- the average particle size can be in the range of 50 microns to 20 mm, from 100 microns to 10 mm or even from 200 microns to 5 mm.
- Particle size may be determined according to any method known in the art. For instance particle size can be determined by laser diffraction on a suspension in isopropanol of the collection of the particles. A MicroTrac S3500 laser diffraction instrument can be used, according to the manufacturers’ instructions or known methods.
- the powder of Polymer (PP) is typically free flowing.
- Polymer (PP) of the present invention can be synthesized by copolymerizing a compound (I) that gives the structural unit (1 ), a compound (II) that gives the structural unit (2), and, optionally a compound (III) that gives the structural unit (3).
- Non limiting examples of compounds (I) are for instance those of formula (I’): wherein R 1 is as defined above for the compounds of formula (1 ) and X 1 and X 2 are independently selected from the group consisting of halogens, mesylate, tosylate or triflate. Preferably, X 1 and X 2 are chlorine.
- compounds (II) and (III) are for instance those of formula (II’) and (III’), respectively: wherein X 3 , X 4 , X 5 and X 6 are independently selected from the group consisting of halogens, mesylate, tosylate or triflate. Preferably, X 3 , X 4 , X 5 and X 6 are chlorine.
- Polymer (PP) can be produced by polymerizing a monomer composition comprising the compounds (I), (II) and optionally (III) in the presence of a nickel compound.
- nickel compound include a zerovalent nickel compound such as bis(cyclooctadiene)nickel(0), (ethylene)bis(triphenylphosphine)nickel(0) and tetrakis(triphenylphosphine)nickel(0), and a divalent nickel compound such as a nickel halide (e.g.
- nickel fluoride nickel chloride, nickel bromide, nickel iodide etc.
- bis(triphenylphosphine)nickel chloride nickel carboxylate (e.g. nickel formate, nickel acetate etc.), nickel sulfate, nickel carbonate, nickel nitrate, nickel acetylacetonate and (dimethoxyethane)nickel chloride.
- Nickel chloride and nickel bromide are preferable.
- the polymerization reaction is preferably conducted in the presence of the nickel compound and a nitrogen-containing or phosphorous-containing ligand.
- nitrogen-containing ligands include 1 ,10- phenanthroline, methylenebisoxazoline and N,N'- tetramethylethylenediamine.
- phosphorous-containing ligand include triphenylphosphine, tri(2-methyl)phenylphosphine, tri(3- methyl)phenylphosphine, tri(4-methyl)phenylphosphine, 1 ,5- cyclooctadiene, 1 ,3-bis(diphenylphosphino)propane. Triphenylphosphine and tri(2-methyl)phenylphosphine, are preferable.
- the ligand compounds may be used singly, or two or more kinds thereof may be used in combination.
- the catalyst system may also include a reducing agent.
- reducing agent include iron, zinc, manganese, aluminum, magnesium, sodium, and calcium, zinc, magnesium, and manganese are preferable. These reducing agents can be more activated by allowing these reducing agents to contact with acids such as organic acids.
- Examples of the salt other than transition metal salts that is employable in the catalyst system of the present invention include sodium compounds such as sodium fluoride, sodium chloride, sodium bromide, sodium iodide and sodium sulfate; potassium compounds such as potassium fluoride, potassium chloride, potassium bromide, potassium iodide and potassium sulfate; and ammonium compounds such as tetraethylammonium fluoride, tetraethylammonium chloride, tetraethylammonium bromide, tetraethylammonium iodide and tetraethylammonium sulfate.
- sodium compounds such as sodium fluoride, sodium chloride, sodium bromide, sodium iodide and sodium sulfate
- potassium compounds such as potassium fluoride, potassium chloride, potassium bromide, potassium iodide and potassium sulfate
- ammonium compounds such as tetraethyl
- sodium bromide, sodium iodide, potassium iodide, potassium bromide, tetraethylammonium bromide, and tetraethylammonium iodide are preferred. These may be used singly, or two or more kinds thereof may be used in combination.
- the polymerization is carried out preferably in the presence of a polymerization solvent.
- Examples of the polymerization solvent include tetrahydrofuran, cyclohexanone, dimethyl sulfoxide, N,N-dimethylformamide, N,N- dimethylacetamide, N-methyl-2-pyrrolidone, y-butyrolactone and y- butyrolactam. Tetrahydrofuran, N,N-dimethylformamide, N,N- dimethylacetamide, and N-methyl-2-pyrrolidone are preferred.
- the polymerization reaction may be conducted in an atmosphere of an inert gas, such as nitrogen gas.
- the polymerization is preferably carried out at a temperature from 0 to 200°C, more preferably 50 to 80° C.
- the polymerization time is typically 0.5 to 100 hours, preferably 1 to 40 hours.
- Polymer (PP) can be isolated using known polymer isolation techniques.
- Polymer (PP) is precipitated by mixing a solvent in which Polymer (PP) is poorly soluble with the reaction mixture.
- the polyarylene polymer precipitated from the reaction mixture is then separated by filtration.
- droplets of the reaction mixture are dropped, for instance by means of a nozzle, in a precipitation bath containing a solvent in which Polymer (PP) is poorly soluble.
- the solid particles that form are the recovered from the bath by decantation, filtration or any other known technique.
- Examples of the solvent in which the Polymer (PP) is insoluble or poorly soluble include water, acetone, methanol, ethanol and acetonitrile. Water and acetone are preferable.
- the precipitated polyarylene polymer may then be washed to remove any traces of the catalyst system, and other additives, and then dried.
- Polymer (PP) may then be ground or sieved to obtain a powder comprising particles of the desired particle size as known to the person skilled in the art.
- the conversion is achieved by thermal treatment in the absence of any chemical treatment, such as hydrolysis with an acid or an alkali or reaction with an alkaline halide, e.g. LiBr.
- a further object of the invention is a process which comprises the steps of: providing Polymer (PP) as defined above; and heating Polymer (PP) to a temperature of 100 to 200°C to convert the sulfonic acid ester groups into sulfonic acid groups.
- the step of heating Polymer (PP) to a temperature of 100 to 200°C comprises holding the polymer at a temperature in the 100 to 200°C range for a time sufficient to achieve the conversion of the sulfonic acid ester groups into sulfonic acid groups.
- the step of heating Polymer (PP) at a temperature in the range of 100 to 200°C is generally performed for a time of 0.1 to 20.0 hours, typically a time of 1 .0 to 15.0 hours, even 1 .0 to 10.0 hours.
- the heating step may be performed at a temperature of 120 to 200 °C, more preferably from 140 to 160 °C.
- the powder of Polymer (PP) may be dissolved in a suitable solvent and then submitted to the heat treating step at the temperature of 100 to 160°C. More preferably the polymer can be heated in solution at 130 to 160 °C, even more preferably at a temperature of 140 to 150 °C.
- the solution is free of any acid, alkali or alkaline halide such as Li Br.
- Suitable solvents are polar organic solvents. Suitable polar organic solvents are for instance dimethyl sulfoxide, N,N-dimethylformamide, N,N- dimethylacetamide, or N-methyl-2-pyrrolidone.
- Polymer (PA) is obtained, said polymer essentially consisting of recurring units of formula (4): in which R 2 is -C(O)Ar and Ar is a C6-C20 aryl group which may be substituted with at least one selected from the group consisting of a fluorine atom, a cyano group, a C1-C20 alkoxy group and a C6-C20 aryloxy group, more preferably Ar is phenyl; and
- Polymer (PA) may also be in the form of an alkali metal salt, in particular sodium or potassium salt. Conversion of the sulfonic acid groups in Polymer (PA) into alkali metal sulfonate groups can be done by reaction with a suitable alkali metal base such as NaOH or KOH. [0056] All the preferences detailed above for Polymer (PP) equally apply to Polymer (PA). For the sake of clarity, Polymer (PA) is made of recurring units and end groups. Polymer (PA) therefore comprises recurring units and said recurring units consist of recurring units of formula (4), recurring units of formula (2) and optionally recurring units of formula (3).
- Polymer (PA) may comprise, in addition to recurring units of formula (4), (2) and optionally (3), also recurring units of formula (1 ) in which the sulfonic acid ester group has not been converted into a sulfonic acid group.
- the amount of recurring units of formula (1 ) in Polymer (PA) is generally no more than 10.0 mol%, even no more than 5.0 mol%.
- Polymer (PA) comprises recurring units and said recurring units consist of recurring units of formula (4), recurring units of formula (2), optionally recurring units of formula (3) and no more than 10.0 mol%, even no more than 5.0 mol% of recurring units of formula (1 ).
- the amount of recurring units of formula (4) is from 0.1 to 90.0 mol% with respect to the total amount of recurring units in the polymer.
- the amount of recurring units of formula (4) is generally from 5.0 to 70.0 mol%, from 10.0 to 65.0 mol%, even from 25.0 to 60.0 mol%, from 35.0 to 55.0 mol%.
- the remainder of the units in Polymer (PP) may consist of one or more recurring units of formula (2) or of one or more recurring units of formula (2) and (3) and optionally recurring untis of formula (1 ) as detailed above.
- Polymer (PA) may consist of: 20.0 to 65.0 mol% of recurring units of formula (4), 10.0 to 80.0 mol% of recurring units of formula (2) and 1 .0 to 50.0 mol% of recurring units of formula (3).
- the sum of recurring units (4), (2), (3) and optionally (1 ) is 100 mol%.
- Polymer (PA) may consist of: 20.0 to 65.0 mol% of recurring units of formula (4), 10.0 to 80.0 mol% of recurring units of formula (2) in which R 2 is -C(O)Ph and 1 .0 to 50.0 mol% of recurring units of formula (3) in which A is H.
- the sum of recurring units (1 ), (2), (3) and optionally (1 ) is 100 mol%.
- Polymer (PA) may consist of: 20.0 to 65.0 mol% of recurring units of formula (4), 10.0 to 80.0 mol% of recurring units of formula (2) in which R 2 is -C(O)Ph and 1 .0 to 50.0 mol% of recurring units of formula (3) in which A is CN.
- the sum of recurring units (1 ), (2), (3) and optionally (1 ) is 100 mol%.
- Polymer (PA) has a weight average molecular weight, Mw, from 50000 to 500000, preferably 70000 to 400000, still more preferably 70000 to 300000. Molecular weight is measured by gel permeation chromatography utilizing polystyrene standards and dimethylacetamide as eluent as detailed in the Examples.
- Polymers comprising sulfonic acid groups are generally used as ion exchange polymers. They are also used as proton conducting polymers.
- the ion exchange capacity of the polyarylene polymer can be controlled by changing the type, the use ratio and the combination of recurring units in the polymer.
- the increase in the amount of recurring units of formula (1 ) having a precursor to an ion exchange group will lead to increased ion exchange capacity and increased proton conductivity, together with decreased water resistance.
- IEC Ion-exchange capacity refers to the total number of active sites or functional groups in a polymer that are responsible for ion exchange.
- IEC ion exchange capacity
- the ion exchange capacity (IEC) is defined as the number of milligrams equivalents of ions that may be exchanged per gram of dry resin.
- the molar amount of recurring units of formula (1 ) and (2) and optionally (3) in Polymer (PP) are selected to provide a polyarylene polymer having sulfonic acid groups, that is Polymer (PA), with an ion exchange capacity of 1.00 to 5.50 meq/g, preferably 1.50 to 4.50 meq/g, still more preferably 2.20 to 4.00 meq/g.
- the ion exchange capacity may be equal to or greater than 2.43 to 4.00 meq/g.
- the resultant polymer can be used for the manufacture of electrolyte membranes that have a high proton conductivity, as well as sufficiently high water resistance.
- Polymer (PA) because of its ion exchange capacity may conveniently be used for the preparation of proton conductive membranes for electrolysers, redox flow batteries and for fuel cells, as well as solid electrolytes for display elements, various kinds of sensors, signal transmission media, solid capacitors and the like. It may also be used in the preparation of ion exchange membranes or devices.
- Polymer (PP) may be more easily shaped into a film than Polymer (PA). Even more surprisingly it has been found that the inventive process for converting Polymer (PP) into Polymer (PA) can conveniently be applied to Polymer (PP) after it has been shaped, for instance after it has been shaped into a film.
- a further object of the invention is an article comprising Polymer (PP).
- the article is in the form of a film.
- the film generally has a thickness of 5 to 300 pm, preferably 10 to 150 pm, even 15 to 100 pm.
- a process for converting the film comprising Polymer (PP) into a polymer electrolyte membrane comprising Polymer (PA) is also an object of the invention.
- polymer electrolyte membrane is used herein to refer to films of polymeric material characterized by ion exchange properties.
- the process comprises the steps of: providing a film comprising Polymer (PP) and heating said film at a temperature in the range of 100 to 200°C to convert the sulfonic acid ester groups in Polymer (PP) into sulfonic acid groups.
- Heating of the film of Polymer (PP) is typically performed at a temperature in the range from 140 to 160 °C.
- the heating step typically lasts for 1 .0 to 6.0 hours.
- the heating step can be conducted under vacuum or in the presence of superheated steam.
- Suitable polar organic solvents are for instance dimethyl sulfoxide, N,N- dimethylformamide, N,N-dimethylacetamide, or N-methyl-2-pyrrolidone.
- PP polymer
- PA Polymer
- the polymer electrolyte membrane comprising polymer (PA) or the film comprising Polymer (PP) can be produced by a process including the step of applying the liquid composition or solution prepared by mixing the polymer with e.g., a suitable solvent, on a substrate by a known coating method.
- suitable coating methods are die coating, spray coating, knife coating, roll coating, slot die coating, spin coating and gravure coating.
- the composition is applied on a substrate, and the applied composition is dried to obtain a membrane, the resultant membrane being optionally peeled from the substrate. Thereby, the film or the electrolyte membrane of the present invention can be obtained.
- the substrate is not particularly limited as long as being a substrate on which a common composition is applied, and for example, a substrate such as a plastic substrate and a metal substrate is used.
- a substrate such as a plastic substrate and a metal substrate is used.
- a substrate composed of a thermoplastic resin such as a polyethylene terephthalate (PET) film or polyimide (Kapton®) film or a steel belt.
- PET polyethylene terephthalate
- Kapton® polyimide
- the electrolyte membrane of the present invention preferably has a dry membrane thickness of 10 to 100 pm, preferably 15 to 85 pm, more preferably 20 to 80 pm and even 20 to 70 pm.
- the electrolyte membrane of the present invention preferably has a hot water dissolution (after 24 hours at 120°C in water) from 0.0 to 15.0 %. More preferably 0.0 to 5.0 %, particularly preferably 0.0 to 1 .0 %.
- the electrolyte membrane of the present invention preferably has a conductivity, measured at 80°C in water, of 100 mS/cm or more, preferably of 150 mS/cm or more.
- the electrolyte membrane of the present invention preferably has a conductivity, measured at 80°C in water, of up to 500 mS/cm, preferably up to 650 mS/cm, even up to 800 mS/cm.
- the electrolyte membrane of the present invention preferably has a yield stress of 10 to 400 MPa, more preferably 20 to 400 MPa, particularly preferably 40 to 400 MPa.
- the electrolyte membrane of the present invention preferably has an elongation at break of 4 to 400%, more preferably 4 to 100%, particularly preferably 4 to 50%.
- An electrolyte membrane having an elongation at break within the above range is excellent in membrane toughness.
- the electrolyte membrane of the present invention may be a single-layer membrane, or may be a multi-layer laminated membrane.
- each layer is arbitrarily determined: for example, the thickness may be such that one layer is thickened whereas another layer is thin.
- Each layer may be identical or different from one another.
- the surface of the electrolyte membrane obtained by such methods as described above may be coated further with a composition containing the polyarylene polymer of the present invention by a known method such as die coating, slot die coating, spray coating, knife coating, roll coating, spin coating and gravure coating, the coating procedure optionally followed by drying.
- a composition containing the copolymer of the present invention may be superposed on the film obtained by such methods as described above and be hot pressed.
- the use of a porous base material or a sheet-like fibrous material can produce a reinforced polymer electrolyte membrane.
- the porous base material is preferably a material having a large number of pores or gaps penetrating in the thickness direction.
- examples thereof include organic porous base materials composed of various kinds of resins, and inorganic porous base materials composed of glass, metal oxides such as alumina or metals themselves.
- the porous base material is preferably an organic porous base material.
- a base material composed of at least one selected from the group consisting of polyolefins such as polytetrafluoroethylene, high molecular weight polyethylene, crosslinked polyethylene, polyethylene and polypropylene, polyimide, polyacrylonitrile, polyamideimide, polyetherimide, polyphenylene sulfide, polybenzamidazole, polyethersulfone, polyetherketone.
- the polymer electrolyte membrane may be used in a number of electrochemical devices, including but not limited to fuel cells, electrolyzers and redox flow batteries.
- An object of the invention is thus also a filtration device comprising the inventive membrane as well as a method for filtering at least one fluid, said method comprising contacting said fluid with at least one membrane of the invention.
- suitable fluids are those selected from the group consisting of biologic solution, buffer solutions, oil/water emulsions, water, hydrocarbons.
- a further object of the invention is thus a gas separation device comprising the inventive membrane as well as a method for separating at least one gas from a gaseous stream, said method comprising contacting said gaseous stream with at least one membrane of the invention.
- a Bekktech conductivity cell is used to measure in-plane proton conductivity with a linear voltage sweep method using Ivium Vertex One potentiostat. All measurements take place at 80 °C in water. Conductivity was calculated as inverse of resistivity according to the following equation:
- Ion exchange capacity was determined using 1 H NMR (deuterated DMSO). The ratio of the integral from 7.8 - 8.2 ppm (3 H’s) and the integral from 6.75 - 7.8 ppm (8 H’s) is used to calculate the mol % of sulfonated comonomer. From this value, IEC is calculated.
- the mixture was heated to 70 °C and held at temperature for 30 min before the addition of neopentyl-3,5-dichlorobenzenesulfonate (14.67 g, 49.35 mmol) at 37% solids in N-methylpyrolidone (39.6 g). The mixture was then kept at 70 °C for 3 additional hours.
- the reaction media was diluted with N- methylpyrrolidone (65 mL) and mixture was filtered with Celite as a filter aid. The resulting reaction mixture was separated into three portions. One of the two portions was poured in methanol to coagulate the polymer and filtered.
- the resulting polymer was washed and filtered with methanol containing 5% HCI four times prior to washing and filtering with methanol four times.
- the isolated material was then dried under reduced pressure (40 kPa) at 80°C for 18 h, and afforded Polymer (PP-1 ) as a powder.
- the polymer was analysed by 1 H NMR.
- Polymer (PA-1 ) (5 g) was subsequently dissolved in 55 g of N- methylpyrrolidone at 80 °C. A portion of the prepared solution was cast on a glass plate substrate using a doctor blade then dried at 150 °C under nitrogen for 18 h. The membrane was soaked five times with deionized water for 5 min each then allowed to dry at room temperature before measuring conductivity. Conductivity and IEC values are reported in Table 1.
- a second portion of the reaction solution (113 g) was added to a 3-neck 250 mL round-bottom flask with LiBr (7.5 g) and heated to 100 °C for 24 h.
- the resulting reaction mixture was very viscous.
- the polymer was coagulated into water (2000 g) and filtered.
- the polymer was subsequently washed 4 times with acetone, 7 times with aqueous 1 N sulfuric acid, and twice with water.
- the isolated material was then dried under reduced pressure (40 kPa) at 70°C for 18 h, and afforded 6.16 g (74.5% yield) of Polymer (PA-1 ’) as a brown powder. Conversion of the neopentyl sulfonate ester into -SO3H was evidenced by 1 H NMR.
- IEC ion exchange capacity
- Example 2 The polymer isolated according to Example 2 (5 g) was subsequently dissolved in 55 g of N-methylpyrrolidone at 80 °C providing a solution (SOL PP-2). A portion of the prepared solution was cast on a glass plate substrate using a doctor blade and then dried at 80 °C for 1 h and then in an oven at 80°C under nitrogen for 18h. The membrane was soaked five times in deionized water for 5 min each and then allowed to dry at room temperature before measuring conductivity.
- SOL PP-2 N-methylpyrrolidone
- Example 4 Conversion of Polymer (PP-2) to Polymer (PA-2) in solution and preparation of a membrane of Polymer (PA-2)
- a portion of polymer solution (SOL PP-2) prepared in Example 3 was taken and heated at 140°C for three hours. The solution was then cast at 80°C on a glass plate using a doctor blade and then dried at 80 °C for 1 h and then in an oven at 120°C under nitrogen for 18h. Conversion of the sulfonic acid ester groups into sulfonic acid groups was monitored using 1 H NMR (in deuterated DMSO). The determination allowed to calculate the ion exchange capacity (IEC). The membrane was soaked five times in deionized water for 5 min each and then allowed to dry at room temperature before measuring conductivity. Conductivity and IEC values are reported in Table 2.
- Example 6 Conversion of (PP-2) to (PA-2) in solid powder state and casting of a film of (PA-2)
- Polymer (PP-2) prepared according to Example 2 was placed in an oven at 160 °C for 30 min under nitrogen. Polymer (PA-2) in powder form was obtained. Conversion of the sulfonic acid ester groups into sulfonic acid groups was monitored using 1 H NMR (in deuterated DMSO).
- IEC ion exchange capacity
- Polymer (PP) can be converted into Polymer (PA) during the process of making the film, in particular during the drying of the cast solution.
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Abstract
A polyarylene polymer comprising sulfonic acid ester functional groups in powder form is obtained which can be converted into a polyarylene polymer comprising sulfonic acid functional groups with a heat treatment step.
Description
POLYARYLENE POLYMERS
Reference to related applications
This application claims priority to U.S. provisional application 63/460374 - filed April 19th, 2023 - and to European patent application No. 23187892.7 - filed July 26th, 2023 -, the whole content of each of these applications being incorporated herein by reference for all purposes.
Technical Field
[0001] The invention relates to polyarylene polymers having sulfonic acid ester functional groups, in particular it relates to polyarylene polymers having sulfonic acid ester functional groups in the form of powders. It further relates to a method for preparing polyarylene polymers having sulfonic acid functional groups from the polyarylene polymers having sulfonic acid ester functional groups.
Background Art
[0002] The use of polymer electrolyte materials as ion conducting materials in electrochemical devices is known. Polymers having proton conductivity, namely polymer electrolytes are used as the separating membrane of electrochemical devices such as electrolysis cells, redox flow batteries and fuel cells. For example, perfluoroalkylsulfonic acid polymers have been used as a membrane material for fuel cells for several decades.
[0003] Polyarylene polymer electrolytes comprising sulfonic acid functional groups are also known. Polyarylene polymers comprising sulfonic acid functional groups can be obtained starting from monomers comprising sulfonate esters or sulfonamide functional groups.
SUBSTITUTE SHEET (RULE 26)
wherein A represents an amino group substituted with one or two hydrocarbon groups wherein the sum of number of carbon atoms of the hydrocarbon group or groups is 3 to 20, or a C3-C20 alkoxy group, R1 represents a hydrogen atom, a fluorine atom, a C1 -C20 alkyl group, a C1 - C20 alkoxy group, a C6-C20 aryl group, a C6-C20 aryloxy group, a C2- C20 acyl group or a cyano group, and the C1 -C20 alkyl group, the C1 -C20 alkoxy group, the C6-C20 aryl group, the C6-C20 aryloxy group and the C2-C20 acyl group may be substituted with at least one substituent selected from the group consisting of a fluorine atom, a cyano group, a C1 -C20 alkoxy group, a C6-C20 aryl group and a C6-C20 aryloxy group, and when multiple R1s exist, R1s may be the same groups or different groups, and the neighboring two R1s may be bonded to form a ring, m represents 1 or 2, and k represents 4-m which are obtained from the corresponding halides.
[0005] US2014/0154610A1 discloses aromatic copolymers comprising a hydrophilic segment (A) and a hydrophobic segment (B), wherein the hydrophilic segment (A) comprises a structural unit having a proton conductive group, and the hydrophobic segment (B) comprises at least one structural unit selected from the group consisting of a structural unit which is a divalent structural unit having an aromatic ring and no proton conductive groups and having two bonding sites at the para-position of one ring included in the aromatic ring, and a divalent structural unit having a benzene ring. Notable example of structural units having a proton conducting group is for instance :
(J)
wherein Ar11 , Ar12 and Ar13 are each independently a benzene ring, a condensed aromatic ring, or an aromatic group having a nitrogencontaining heterocyclic ring, which may be substituted by a halogen atom, a C1 -20 monovalent hydrocarbon group or a C1 -20 monovalent halogenated hydrocarbon group, Y and Z are each independently a direct bond, -O-, -S-, -CO-, -SO2-, -SO-, -(CH2)u-, -(CF2)u- where u is an integer
of 1 to 10, -C(CH3)2- or -C(CF3)2-, R17 is independently a direct bond, - O(CH2)P-, -O(CF2)P-, -(CH2)P- or -(CF2)P- where p is an integer of 1 to 12, R18 and R19 are each independently a hydrogen atom or a protective group, wherein at least one of all R18s and R19s which are contained in the structural unit (1 ) is a hydrogen atom, x1 is independently an integer of 0 to 6, x2 is an integer of 1 to 7, a is 0 or 1 , and b is an integer of 0 to 20.
[0006] WO2014/208714A1 discloses a polyarylene polymer comprising recurring units of formula
in which R4 is hydrogen, an alkyl group having 1 to 20 carbon atoms, or an aryl group having 6 to 20 carbon atoms, and the substituents may be the same or different; r is 1 or 2, and d is 4-r. A represents OR5 or N(R6)(R7), R5 represents either hydrogen, an alkali metal, or an alkyl group having 1 to 20 carbon atoms, and R6 and R7 represent hydrogen or an alkyl group having 1 to 20 carbon atoms, either, and R6 and R7 may be the same or different. The recurring units are obtained from the corresponding dihalide monomers. The use of the polyarylene polymers in the preparation of electrolyte membranes is also disclosed.
[0007] EP3021395A1 discloses electrolyte membranes containing a polymer (1 ) including a hydrophobic structural unit and a structural unit having a proton-conducting group and a polymer (2) including a hydrophobic structural unit having no sulfonic group which is different from the hydrophobic structural unit of the polymer (1 ). Among exemplified polymers containing a proton conducting group, the following polyarylene polymer is disclosed:
which is obtained after reaction of the intermediate polymer comprising sulfonic acid ester groups with LiBr followed by ion exchange with an acid. The intermediate polymer comprising sulfonic acid ester groups is not isolated.
[0008] A similar disclosure is provided by JP2017123225.
[0009] According to the prior art disclosures, transformation of the sulfonic acid ester group or the sulfonamide group into the sulfonic acid functional group is achieved either by hydrolysis in acid or alkaline environment or by reaction with an alkali metal halide followed by ion exchange with an acid. Said transformation is generally carried out before the polyarylene polymer is shaped into an article, such as a film or a membrane.
[0010] It has now been found that certain polymers comprising recurring units of formula (1 ):
in which R1 is a C1-C20 alkoxy group can be more easily transformed into articles, in particular films or membranes, while in the sulfonic acid ester form shown in formula (1 ).
It has also surprisingly been found that the transformation of the sulfonic acid ester functional group into a sulfonic acid functional group can be successfully accomplished by thermal treatment of the polyarylene polymer in the absence of any chemical treatment, such as hydrolysis with an acid or an alkali or reaction with an alkaline halide.
Summary of invention
[0011 ] A first object of the invention is thus polyarylene polymer, hereinafter referred to as Polymer (PP) the recurring units of which consist of: - recurring units of formula (1 ):
in which R1 is a C1 -C20 alkoxy group;
- recurring units of formula (2):
in which R2 is -C(O)Ar and Ar is a C6-C20 aryl group which may be substituted with at least one selected from the group consisting of a fluorine atom, a cyano group, a C1 -C20 alkoxy group and a C6-C20 aryloxy group, preferably Ar is phenyl; and
- optionally recurring units of formula (3): in which A is either
characterised in that the polyarylene polymer is in the form of a powder.
[0012] A further object of the invention is a process to obtain a polyarylene polymer comprising sulfonic acid functional groups, hereinafter referred to as Polymer (PA), said polymer the recurring units of which essentially consist of recurring units of formula (4), recurring units of formula (2) and optionally recurring units of formula (3) as defined above:
said method comprising the step of heating Polymer (PP) at a temperature of 100 to 200°C to convert the C1-C20 alkoxy group R1 into a OH group. The conversion is achieved by thermal treatment in the absence of any chemical treatment, such as hydrolysis with an acid or an alkali or reaction with an alkaline halide.
[0013] The invention further relates to films and membranes comprising Polymer (PP) or Polymer (PA) as well as methods to prepare these films and membranes.
Description of invention
[0014] In the present application:
- any description, even though described in relation to a specific embodiment, is applicable to and interchangeable with other embodiments of the present disclosure;
- where an element or component is said to be included in and/or selected from a list of recited elements or components, it should be understood that in related embodiments explicitly contemplated here, the element or component can also be any one of the individual recited elements or components, or can also be selected from a group consisting of any two or more of the explicitly listed elements or components; any element or component recited in a list of elements or components may be omitted from such list;
- the indeterminate article “a” in an expression like “a recurring unit”, is intended to mean “one or more”, or “at least one” unless indicated otherwise;
- the use of brackets “( )” before and after names of compounds, symbols or numbers, e.g. “Polymer (PP)”, “Polymer (PA)”, etc... , has the mere purpose of better distinguishing that name, symbol or number from the rest of the text; thus, said parentheses could also be omitted; and
- any recitation herein of numerical ranges by endpoints includes all numbers subsumed within the recited ranges as well as the endpoints of the range and equivalents;
- the proportions of recurring units in a polymer are given relative to the total moles of recurring units in the polymer;
- the expression “percent by weight” (wt%) indicates the content of a specific component in a mixture, calculated as the ratio between the weight of the component and the total weight of the mixture;
- the concentration of recurring units in “percent by mol” (mol%) refers to the concentration relative to the total number of recurring units in the polymer, unless explicitly stated otherwise.
- as used herein, the terminology “Cn-Cm” in reference to an organic group, wherein n and m are integers, respectively, indicates that the group may contain from n carbon atoms to m carbon atoms per group.
[0015] Polymer (PP) consists of:
- recurring units of formula (2):
in which R2 is -C(O)Ar and Ar is a C6-C20 aryl group which may be substituted with at least one selected from the group consisting of a fluorine atom, a cyano group, a C1 -C20 alkoxy group and a C6-C20 aryloxy group; and
[0016] For the sake of clarity, Polymer (PP) is made of recurring units and end groups. End groups are groups that are at the very ends of a polymer chain. The expression “Polymer (PP) consists of recurring units” means that the recurring units in Polymer (PP) consist of recurring units of formula (1 ), recurring units of formula (2) and optionally recurring units of formula (3).
[0017] Examples of the C1-C20 alkoxy group R1 in formula (1 ) include a linear, branched chain or cyclic C1-C20 alkoxy group such as a methoxy, ethoxy, n-propoxy, isopropoxy, n-butoxy, isobutoxy, sec-butoxy, tert-butoxy, n- pentyloxy, 2,2-methylpropoxy, cyclopentyloxy, n-hexyloxy, cyclohexyloxy, n-heptyloxy, 2-methylpentyloxy, n-octyloxy, 2-ethylhexyloxy, n-nonyloxy, n- decyloxy, n-undecyloxy, n-dodecyloxy, n-tridecyloxy, n-tetradecyloxy, n- pentadecyloxy, n-hexadecyloxy, n-heptadecyloxy, n-octadecyloxy, n- nonadecyloxy and n-icosyloxy group. Alkoxy group R1 is preferably isobutoxy, 2,2-dimethylpropoxy or cyclohexyloxy. Alkoxy group R1 is more preferably 2,2-dimethylpropoxy.
[0018] In formula (2), R2 is -C(O)Ar and Ar is a C6-C20 aryl group which may be substituted with at least one selected from the group consisting of a fluorine atom, a cyano group, a C1-C20 alkoxy group and a C6-C20 aryloxy group. Preferably Ar is phenyl, 1 -naphthyl, 2-naphthyl, 3- phenanthryl and 2-anthryl. More preferably Ar is phenyl. For the avoidance of doubt, the expression “-C(O)Ar” identifies a ketone functional group.
[0019] In Polymer (PP) the amount of recurring units of formula (1 ) is from 0.1 to 90.0 mol% with respect to the total amount of recurring units in the polymer. The amount of recurring units of formula (1 ) is generally from 5.0 to 70.0 mol%, from 10.0 to 65.0 mol%, even from 25.0 to 60.0 mol%, from 35.0 to 55.0 mol%. The remainder of the units in Polymer (PP) may
consist of one or more recurring units of formula (2) or of one or more recurring units of formula (2) and (3).
[0020] Polymer (PP) may consist of: 20.0 to 65.0 mol% of recurring units of formula (1 ), 10.0 to 80.0 mol% of recurring units of formula (2) and 1.0 to 50.0 mol% of recurring units of formula (3). The sum of recurring units (1 ), (2) and (3) is 100 mol%.
[0021] Polymer (PP) may consist of: 20.0 to 65.0 mol% of recurring units of formula (1 ), in particular formula (1 ) in which R1 is selected from the group of isobutoxy, 2,2-dimethylpropoxy and cyclohexyloxy, 10.0 to 80.0 mol% of recurring units of formula (2) in which R2 is -C(O)Ph and 1 .0 to 50.0 mol% of recurring units of formula (3) in which A is H. The sum of recurring units (1 ), (2) and (3) is 100 mol%.
[0022] Polymer (PP) may consist of: 20.0 to 65.0 mol% of recurring units of formula (1 ), in particular formula (1 ) in which R1 is selected from the group of isobutoxy, 2,2-dimethylpropoxy and cyclohexyloxy; 10.0 to 80.0 mol% of recurring units of formula (2) in which R2 is -C(O)Ph and 1 .0 to 50.0 mol% of recurring units of formula (3) in which A is CN. The sum of recurring units (1 ), (2) and (3) is 100 mol%.
[0023] Advantageously, Polymer (PP) consists of: 30.0 to 65.0 mol% of recurring units of formula (1 ), in particular formula (1 ) in which R1 is selected from the group of isobutoxy, 2,2-dimethylpropoxy and cyclohexyloxy; 30.0 to 60.0 mol% of recurring units of formula (2) in which R2 is -C(O)Ph and 1 .0 to 15.0 mol% of recurring units of formula (3) in which A is CN.
[0024] Polymer (PP) has a weight average molecular weight, Mw, from 50000 to 500000, preferably 70000 to 400000, still more preferably 90000 to 300000. Molecular weight is measured by gel permeation chromatography utilizing polystyrene standards and dimethylacetamide as eluent as detailed in the Examples.
[0025] Polymer (PP) is in the form of a powder. The term “powder” is used herein to refer to a collection of solid particles with individual sizes.
[0026] Advantageously the solid particles of Polymer (PP) have an average size in the range of nanometers to millimeters, preferably from microns to millimeters. The average particle size can be in the range of 50 microns to 20 mm, from 100 microns to 10 mm or even from 200 microns to 5 mm.
[0027] Particle size may be determined according to any method known in the art. For instance particle size can be determined by laser diffraction on a suspension in isopropanol of the collection of the particles. A MicroTrac S3500 laser diffraction instrument can be used, according to the manufacturers’ instructions or known methods.
[0028] The powder of Polymer (PP) is typically free flowing.
[0029] Polymer (PP) of the present invention can be synthesized by copolymerizing a compound (I) that gives the structural unit (1 ), a compound (II) that gives the structural unit (2), and, optionally a compound (III) that gives the structural unit (3).
[0030] Notable non limiting examples of compounds (I) are for instance those of formula (I’):
wherein R1 is as defined above for the compounds of formula (1 ) and X1 and X2 are independently selected from the group consisting of halogens, mesylate, tosylate or triflate. Preferably, X1 and X2 are chlorine.
[0031 ] Similarly, compounds (II) and (III) are for instance those of formula (II’) and (III’), respectively:
wherein X3, X4, X5 and X6 are independently selected from the group consisting of halogens, mesylate, tosylate or triflate. Preferably, X3, X4, X5 and X6 are chlorine.
[0032] The polymerization is carried out preferably in the presence of a catalyst. Any catalyst for the polymerization of aromatic dihalide compounds may be used.
[0033] Typically, Polymer (PP) can be produced by polymerizing a monomer composition comprising the compounds (I), (II) and optionally (III) in the presence of a nickel compound. Examples of the nickel compound include a zerovalent nickel compound such as bis(cyclooctadiene)nickel(0), (ethylene)bis(triphenylphosphine)nickel(0) and tetrakis(triphenylphosphine)nickel(0), and a divalent nickel compound such as a nickel halide (e.g. nickel fluoride, nickel chloride, nickel bromide, nickel iodide etc.), bis(triphenylphosphine)nickel chloride, nickel carboxylate (e.g. nickel formate, nickel acetate etc.), nickel sulfate, nickel carbonate, nickel nitrate, nickel acetylacetonate and (dimethoxyethane)nickel chloride. Nickel chloride and nickel bromide are preferable.
[0034] The polymerization reaction is preferably conducted in the presence of the nickel compound and a nitrogen-containing or phosphorous-containing ligand. Examples of the nitrogen-containing ligands include 1 ,10- phenanthroline, methylenebisoxazoline and N,N'- tetramethylethylenediamine. Examples of the phosphorous-containing ligand include triphenylphosphine, tri(2-methyl)phenylphosphine, tri(3- methyl)phenylphosphine, tri(4-methyl)phenylphosphine, 1 ,5- cyclooctadiene, 1 ,3-bis(diphenylphosphino)propane. Triphenylphosphine and tri(2-methyl)phenylphosphine, are preferable. The ligand compounds may be used singly, or two or more kinds thereof may be used in combination.
[0035] The catalyst system may also include a reducing agent. Examples of the reducing agent include iron, zinc, manganese, aluminum, magnesium, sodium, and calcium, zinc, magnesium, and manganese are preferable. These reducing agents can be more activated by allowing these reducing agents to contact with acids such as organic acids.
[0036] Examples of the salt other than transition metal salts that is employable in the catalyst system of the present invention include sodium compounds such as sodium fluoride, sodium chloride, sodium bromide, sodium iodide and sodium sulfate; potassium compounds such as potassium fluoride, potassium chloride, potassium bromide, potassium iodide and potassium sulfate; and ammonium compounds such as tetraethylammonium fluoride,
tetraethylammonium chloride, tetraethylammonium bromide, tetraethylammonium iodide and tetraethylammonium sulfate. Of these, sodium bromide, sodium iodide, potassium iodide, potassium bromide, tetraethylammonium bromide, and tetraethylammonium iodide are preferred. These may be used singly, or two or more kinds thereof may be used in combination.
[0037] Processes for the preparation of Polymer (PP) are disclosed in EP1935916A1 , US20140154610A1 and WO2014208714A1 .
[0038] The polymerization is carried out preferably in the presence of a polymerization solvent.
[0039] Examples of the polymerization solvent include tetrahydrofuran, cyclohexanone, dimethyl sulfoxide, N,N-dimethylformamide, N,N- dimethylacetamide, N-methyl-2-pyrrolidone, y-butyrolactone and y- butyrolactam. Tetrahydrofuran, N,N-dimethylformamide, N,N- dimethylacetamide, and N-methyl-2-pyrrolidone are preferred.
[0040] The polymerization reaction may be conducted in an atmosphere of an inert gas, such as nitrogen gas.
[0041 ] The polymerization is preferably carried out at a temperature from 0 to 200°C, more preferably 50 to 80° C. The polymerization time is typically 0.5 to 100 hours, preferably 1 to 40 hours.
[0042] After the completion of the polymerization reaction, Polymer (PP) can be isolated using known polymer isolation techniques. In an embodiment, Polymer (PP) is precipitated by mixing a solvent in which Polymer (PP) is poorly soluble with the reaction mixture. The polyarylene polymer precipitated from the reaction mixture is then separated by filtration. In an alternative embodiment, droplets of the reaction mixture are dropped, for instance by means of a nozzle, in a precipitation bath containing a solvent in which Polymer (PP) is poorly soluble. The solid particles that form are the recovered from the bath by decantation, filtration or any other known technique.
[0043] Examples of the solvent in which the Polymer (PP) is insoluble or poorly soluble include water, acetone, methanol, ethanol and acetonitrile. Water and acetone are preferable.
[0044] The precipitated polyarylene polymer may then be washed to remove any traces of the catalyst system, and other additives, and then dried.
[0045] Polymer (PP) may then be ground or sieved to obtain a powder comprising particles of the desired particle size as known to the person skilled in the art.
[0046] It has surprisingly been found that conversion of the sulfonic acid ester groups in Polymer (PP) into sulfonic acid groups, to introduce proton conductive groups, can advantageously be obtained by means of a thermal treatment. Conversion of the sulfonic acid ester groups in Polymer (PP) into sulfonic acid groups takes place by heating Polymer (PP) at a temperature in the range of 100°C to 200°C.
[0047] The conversion is achieved by thermal treatment in the absence of any chemical treatment, such as hydrolysis with an acid or an alkali or reaction with an alkaline halide, e.g. LiBr.
[0048] Hence, a further object of the invention is a process which comprises the steps of: providing Polymer (PP) as defined above; and heating Polymer (PP) to a temperature of 100 to 200°C to convert the sulfonic acid ester groups into sulfonic acid groups.
[0049] The step of heating Polymer (PP) to a temperature of 100 to 200°C comprises holding the polymer at a temperature in the 100 to 200°C range for a time sufficient to achieve the conversion of the sulfonic acid ester groups into sulfonic acid groups. The step of heating Polymer (PP) at a temperature in the range of 100 to 200°C is generally performed for a time of 0.1 to 20.0 hours, typically a time of 1 .0 to 15.0 hours, even 1 .0 to 10.0 hours.
[0050] The completion of the conversion can be determined using conventional analytical means, such as 1H NMR.
[0051] When Polymer (PP) is in the form of powder, the heating step may be performed at a temperature of 120 to 200 °C, more preferably from 140 to 160 °C.
[0052] The powder of Polymer (PP) may be dissolved in a suitable solvent and then submitted to the heat treating step at the temperature of 100 to 160°C. More preferably the polymer can be heated in solution at 130 to
160 °C, even more preferably at a temperature of 140 to 150 °C. The solution is free of any acid, alkali or alkaline halide such as Li Br.
[0053] Suitable solvents are polar organic solvents. Suitable polar organic solvents are for instance dimethyl sulfoxide, N,N-dimethylformamide, N,N- dimethylacetamide, or N-methyl-2-pyrrolidone.
[0054] At the end of the process of converting the sulfonic acid ester groups of Polymer (PP) into sulfonic acid groups by heating, Polymer (PA) is obtained, said polymer essentially consisting of recurring units of formula (4):
in which R2 is -C(O)Ar and Ar is a C6-C20 aryl group which may be substituted with at least one selected from the group consisting of a fluorine atom, a cyano group, a C1-C20 alkoxy group and a C6-C20 aryloxy group, more preferably Ar is phenyl; and
[0055] Polymer (PA) may also be in the form of an alkali metal salt, in particular sodium or potassium salt. Conversion of the sulfonic acid groups in Polymer (PA) into alkali metal sulfonate groups can be done by reaction with a suitable alkali metal base such as NaOH or KOH.
[0056] All the preferences detailed above for Polymer (PP) equally apply to Polymer (PA). For the sake of clarity, Polymer (PA) is made of recurring units and end groups. Polymer (PA) therefore comprises recurring units and said recurring units consist of recurring units of formula (4), recurring units of formula (2) and optionally recurring units of formula (3).
[0057] The expression “essentially consist” when referred to Polymer (PA) is used to indicate that Polymer (PA) may comprise, in addition to recurring units of formula (4), (2) and optionally (3), also recurring units of formula (1 ) in which the sulfonic acid ester group has not been converted into a sulfonic acid group. The amount of recurring units of formula (1 ) in Polymer (PA) is generally no more than 10.0 mol%, even no more than 5.0 mol%. In other words, Polymer (PA) comprises recurring units and said recurring units consist of recurring units of formula (4), recurring units of formula (2), optionally recurring units of formula (3) and no more than 10.0 mol%, even no more than 5.0 mol% of recurring units of formula (1 ).
[0058] In Polymer (PA) the amount of recurring units of formula (4) is from 0.1 to 90.0 mol% with respect to the total amount of recurring units in the polymer. The amount of recurring units of formula (4) is generally from 5.0 to 70.0 mol%, from 10.0 to 65.0 mol%, even from 25.0 to 60.0 mol%, from 35.0 to 55.0 mol%. The remainder of the units in Polymer (PP) may consist of one or more recurring units of formula (2) or of one or more recurring units of formula (2) and (3) and optionally recurring untis of formula (1 ) as detailed above.
[0059] In certain embodiments, Polymer (PA) may consist of: 20.0 to 65.0 mol% of recurring units of formula (4), 10.0 to 80.0 mol% of recurring units of formula (2) and 1 .0 to 50.0 mol% of recurring units of formula (3). The sum of recurring units (4), (2), (3) and optionally (1 ) is 100 mol%.
[0060] Polymer (PA) may consist of: 20.0 to 65.0 mol% of recurring units of formula (4), 10.0 to 80.0 mol% of recurring units of formula (2) in which R2 is -C(O)Ph and 1 .0 to 50.0 mol% of recurring units of formula (3) in which A is H. The sum of recurring units (1 ), (2), (3) and optionally (1 ) is 100 mol%.
[0061] Polymer (PA) may consist of: 20.0 to 65.0 mol% of recurring units of formula (4), 10.0 to 80.0 mol% of recurring units of formula (2) in which R2
is -C(O)Ph and 1 .0 to 50.0 mol% of recurring units of formula (3) in which A is CN. The sum of recurring units (1 ), (2), (3) and optionally (1 ) is 100 mol%.
[0062] Polymer (PA) has a weight average molecular weight, Mw, from 50000 to 500000, preferably 70000 to 400000, still more preferably 70000 to 300000. Molecular weight is measured by gel permeation chromatography utilizing polystyrene standards and dimethylacetamide as eluent as detailed in the Examples.
[0063] Polymers comprising sulfonic acid groups are generally used as ion exchange polymers. They are also used as proton conducting polymers.
[0064] The ion exchange capacity of the polyarylene polymer can be controlled by changing the type, the use ratio and the combination of recurring units in the polymer. In general, the increase in the amount of recurring units of formula (1 ) having a precursor to an ion exchange group will lead to increased ion exchange capacity and increased proton conductivity, together with decreased water resistance.
[0065] Ion-exchange capacity (IEC) refers to the total number of active sites or functional groups in a polymer that are responsible for ion exchange. In the present specification the ion exchange capacity (IEC) is defined as the number of milligrams equivalents of ions that may be exchanged per gram of dry resin.
[0066] The molar amount of recurring units of formula (1 ) and (2) and optionally (3) in Polymer (PP) are selected to provide a polyarylene polymer having sulfonic acid groups, that is Polymer (PA), with an ion exchange capacity of 1.00 to 5.50 meq/g, preferably 1.50 to 4.50 meq/g, still more preferably 2.20 to 4.00 meq/g. The ion exchange capacity may be equal to or greater than 2.43 to 4.00 meq/g.
[0067] When the ion exchange capacity is within the above range, the resultant polymer can be used for the manufacture of electrolyte membranes that have a high proton conductivity, as well as sufficiently high water resistance.
[0068] Polymer (PA) because of its ion exchange capacity may conveniently be used for the preparation of proton conductive membranes for electrolysers, redox flow batteries and for fuel cells, as well as solid electrolytes for
display elements, various kinds of sensors, signal transmission media, solid capacitors and the like. It may also be used in the preparation of ion exchange membranes or devices.
[0069] Surprisingly, it has been found that Polymer (PP) may be more easily shaped into a film than Polymer (PA). Even more surprisingly it has been found that the inventive process for converting Polymer (PP) into Polymer (PA) can conveniently be applied to Polymer (PP) after it has been shaped, for instance after it has been shaped into a film.
[0070] Accordingly, a further object of the invention is an article comprising Polymer (PP). Preferably the article is in the form of a film. The film generally has a thickness of 5 to 300 pm, preferably 10 to 150 pm, even 15 to 100 pm.
[0071] A process for converting the film comprising Polymer (PP) into a polymer electrolyte membrane comprising Polymer (PA) is also an object of the invention. The expression “polymer electrolyte membrane” is used herein to refer to films of polymeric material characterized by ion exchange properties.
[0072] In a first embodiment, the process comprises the steps of: providing a film comprising Polymer (PP) and heating said film at a temperature in the range of 100 to 200°C to convert the sulfonic acid ester groups in Polymer (PP) into sulfonic acid groups.
[0073] Heating of the film of Polymer (PP) is typically performed at a temperature in the range from 140 to 160 °C. The heating step typically lasts for 1 .0 to 6.0 hours. The heating step can be conducted under vacuum or in the presence of superheated steam.
[0074] In an advantageous alternative embodiment, the process comprises preparing a solution of Polymer (PP) in a polar organic solvent, for instance by dissolving the powder of Polymer (PP) in said solvent, applying the solution on a substrate, and drying at a temperature in the range from 100 to 160 °C to obtain a film and at the same time convert the sulfonic acid ester groups in Polymer (PP) into sulfonic acid groups.
[0075] Suitable polar organic solvents are for instance dimethyl sulfoxide, N,N- dimethylformamide, N,N-dimethylacetamide, or N-methyl-2-pyrrolidone.
[0076] It has surprisingly been found that the viscosity of the solutions comprising polymer (PP) is more suitable for use in the process of film casting than the viscosity of solutions comprising Polymer (PA).
[0077] At the end of the process Polymer (PP) has been fully converted into Polymer (PA) and the film comprises Polymer (PA).
[0078] In an alternative process for preparing an electrolyte membrane comprising Polymer (PA), Polymer (PP) in the form of a powder is first submitted to a heat treatment step at a temperature in the range of 100 to 160°C to convert sulfonic acid ester groups into sulfonic acid groups, then it is shaped in the form of a film.
[0079] The polymer electrolyte membrane comprising polymer (PA) or the film comprising Polymer (PP) can be produced by a process including the step of applying the liquid composition or solution prepared by mixing the polymer with e.g., a suitable solvent, on a substrate by a known coating method. Non-limiting examples of suitable coating methods are die coating, spray coating, knife coating, roll coating, slot die coating, spin coating and gravure coating.
[0080] Specifically, the composition is applied on a substrate, and the applied composition is dried to obtain a membrane, the resultant membrane being optionally peeled from the substrate. Thereby, the film or the electrolyte membrane of the present invention can be obtained.
[0081] The substrate is not particularly limited as long as being a substrate on which a common composition is applied, and for example, a substrate such as a plastic substrate and a metal substrate is used. Preferred is a substrate composed of a thermoplastic resin such as a polyethylene terephthalate (PET) film or polyimide (Kapton®) film or a steel belt.
[0082] The electrolyte membrane of the present invention preferably has a dry membrane thickness of 10 to 100 pm, preferably 15 to 85 pm, more preferably 20 to 80 pm and even 20 to 70 pm.
[0083] The electrolyte membrane of the present invention preferably has a hot water dissolution (after 24 hours at 120°C in water) from 0.0 to 15.0 %. More preferably 0.0 to 5.0 %, particularly preferably 0.0 to 1 .0 %.
[0084] The electrolyte membrane of the present invention preferably has a conductivity, measured at 80°C in water, of 100 mS/cm or more,
preferably of 150 mS/cm or more. The electrolyte membrane of the present invention preferably has a conductivity, measured at 80°C in water, of up to 500 mS/cm, preferably up to 650 mS/cm, even up to 800 mS/cm.
[0085] The electrolyte membrane of the present invention preferably has a yield stress of 10 to 400 MPa, more preferably 20 to 400 MPa, particularly preferably 40 to 400 MPa.
[0086] The electrolyte membrane of the present invention preferably has an elongation at break of 4 to 400%, more preferably 4 to 100%, particularly preferably 4 to 50%. An electrolyte membrane having an elongation at break within the above range is excellent in membrane toughness.
[0087] The electrolyte membrane of the present invention may be a single-layer membrane, or may be a multi-layer laminated membrane.
[0088] In the case of the laminated membrane, the thickness of each layer is arbitrarily determined: for example, the thickness may be such that one layer is thickened whereas another layer is thin. Each layer may be identical or different from one another.
[0089] Where the laminated membrane is formed, the surface of the electrolyte membrane obtained by such methods as described above may be coated further with a composition containing the polyarylene polymer of the present invention by a known method such as die coating, slot die coating, spray coating, knife coating, roll coating, spin coating and gravure coating, the coating procedure optionally followed by drying. The film formed from a composition containing the copolymer of the present invention may be superposed on the film obtained by such methods as described above and be hot pressed.
[0090] Where the electrolyte membrane is manufactured, the use of a porous base material or a sheet-like fibrous material can produce a reinforced polymer electrolyte membrane.
[0091 ] Examples of the process for producing the reinforced solid polymer electrolyte membrane include a method in which a porous base material or a sheet-like fibrous material is impregnated with a composition comprising the polyarylene polymer of the present invention; a method in which the composition is applied on a porous base material or a sheet-like fibrous
material; and a method in which a membrane is formed from the composition beforehand, and the membrane is superposed on a porous base material or a sheet-like fibrous material, and these are hot pressed.
[0092] The porous base material is preferably a material having a large number of pores or gaps penetrating in the thickness direction. Examples thereof include organic porous base materials composed of various kinds of resins, and inorganic porous base materials composed of glass, metal oxides such as alumina or metals themselves.
[0093] The porous base material is preferably an organic porous base material. Specifically, preferred is a base material composed of at least one selected from the group consisting of polyolefins such as polytetrafluoroethylene, high molecular weight polyethylene, crosslinked polyethylene, polyethylene and polypropylene, polyimide, polyacrylonitrile, polyamideimide, polyetherimide, polyphenylene sulfide, polybenzamidazole, polyethersulfone, polyetherketone.
[0094] The polymer electrolyte membrane may be used in a number of electrochemical devices, including but not limited to fuel cells, electrolyzers and redox flow batteries.
[0095] The polymer electrolyte membrane may also be used in filtration devices, such as microfiltration, ultrafiltration or reverse osmosis devices.
[0096] An object of the invention is thus also a filtration device comprising the inventive membrane as well as a method for filtering at least one fluid, said method comprising contacting said fluid with at least one membrane of the invention. Non limiting examples of suitable fluids are those selected from the group consisting of biologic solution, buffer solutions, oil/water emulsions, water, hydrocarbons.
[0097] The polymer electrolyte membrane may also be used as gas separation membrane.
[0098] A further object of the invention is thus a gas separation device comprising the inventive membrane as well as a method for separating at least one gas from a gaseous stream, said method comprising contacting said gaseous stream with at least one membrane of the invention.
[0099] The embodiments above are intended to be illustrative and not limiting. Additional embodiments are within the inventive concepts. In addition,
although the present invention is described with reference to particular embodiments, those skilled in the art will recognized that changes can be made in form and detail without departing from the spirit and scope of the invention.
[001001 EXAMPLES
[00101 ] Mechanical Testing:
[00102] Mechanical tests were performed on a Zwick Z010 tensile tester equipped with a 1 kN load cell and a climate chamber. Tests were performed at constant strain rate (50 mm/min), and from displacement and force signals engineering strain and stress were calculated. Tests were performed in an Espec SH-262 climate chamber, to control temperature and humidity during testing (20°C, 50 RH). Dog bone shaped samples (width 5 mm, gauge length 22 mm) were cut from the films using a die cutter.
[00103] Molecular weight determination Method - GPC
[00104] Gel permeation chromatography (GPC) analyses were carried out using a Waters 2695 Separations Module and a Waters 2487 Dual Wavelength Absorbance detector with dimethylacetamide (0.1 M LiBr) as an eluent on two PLgel 5 urn minimixed - D columns (250 x 4.6 mm) and a PLgel 5um MiniMIX-D Guard (50 x 4.6 mm). An ultraviolet detector monitoring 270 nm was used to obtain the chromatogram. A flow rate of 0.3 ml I min and injection volume of 5 uL of a 0.2 w / v % solution in mobile phase was selected. Calibration was performed with 10 narrow molecular weight polystyrene standards (Peak molecular weight range: 371 ,000 to 580 g I mol). The number average molecular weight Mn and weight average molecular weight Mw were reported.
[00105] Conductivity
[00106] A Bekktech conductivity cell is used to measure in-plane proton conductivity with a linear voltage sweep method using Ivium Vertex One potentiostat. All measurements take place at 80 °C in water. Conductivity was calculated as inverse of resistivity according to the following equation:
> 1 > L p R*W *T where L is the distance between electrodes, R is resistance, W is width of sample, and T is thickness of sample.
[00107] Ion Exchange Capacity
[00108] Ion exchange capacity was determined using 1 H NMR (deuterated DMSO). The ratio of the integral from 7.8 - 8.2 ppm (3 H’s) and the integral from 6.75 - 7.8 ppm (8 H’s) is used to calculate the mol % of sulfonated comonomer. From this value, IEC is calculated.
[00109] Example 1 : Preparation of Polymer (PP-1)
[00110] To a 3-neck 250 mL round-bottom flask were added bis(triphenylphosphine)nickel chloride (1.316 g, 20.12 mmol), potassium iodide (2.004 g, 12.07 mmol), triphenylphosphine (3.167 g, 12.07 mmol), 2,5-dichlorobenzophenone (11.58 g, 46.13 mmol), 2,6-dichlorobenzonitrile (0.883 g, 5.13 mmol), activated zinc dust (9.867 g, 150.9 mmol), and anhydrous N-methylpyrrolidone (110 mL) in a nitrogen atmosphere. The mixture was heated to 70 °C and held at temperature for 30 min before the addition of neopentyl-3,5-dichlorobenzenesulfonate (14.67 g, 49.35 mmol) at 37% solids in N-methylpyrolidone (39.6 g). The mixture was then kept at 70 °C for 3 additional hours. The reaction media was diluted with N- methylpyrrolidone (65 mL) and mixture was filtered with Celite as a filter aid. The resulting reaction mixture was separated into three portions. One of the two portions was poured in methanol to coagulate the polymer and filtered. The resulting polymer was washed and filtered with methanol containing 5% HCI four times prior to washing and filtering with methanol four times. The isolated material was then dried under reduced pressure (40 kPa) at 80°C for 18 h, and afforded Polymer (PP-1 ) as a powder. The polymer was analysed by 1 H NMR.
[00111 ] Example 1a - Conversion of Polymer (PP-1) to Polymer (PA-1) and further transformation into a film
[00112] A portion of the reaction solution obtained in Example 1 (113 g) was added to a 3-neck 250 mL round-bottom flask and heated to 150 °C for 3 h. The polymer was coagulated into water (2000 g) and filtered. The polymer was subsequently washed and then dried under reduced pressure (40 kPa) at 70°C for 18 h, and afforded 6.27 g (75.8% yield) of polymer PA-1 A as a brown powder. Complete conversion of the neopentyl sulfonate ester into - SO3H was evidenced by 1 H NMR.
[00113] Polymer (PA-1 ) (5 g) was subsequently dissolved in 55 g of N- methylpyrrolidone at 80 °C. A portion of the prepared solution was cast on a glass plate substrate using a doctor blade then dried at 150 °C under nitrogen for 18 h. The membrane was soaked five times with deionized water for 5 min each then allowed to dry at room temperature before measuring conductivity. Conductivity and IEC values are reported in Table 1.
[00114] Comparative Example 1 - Conversion of Polymer (PP-1) to Polymer (PA-T) using LiBr
[00115] A second portion of the reaction solution (113 g) was added to a 3-neck 250 mL round-bottom flask with LiBr (7.5 g) and heated to 100 °C for 24 h. The resulting reaction mixture was very viscous. The polymer was coagulated into water (2000 g) and filtered. The polymer was subsequently washed 4 times with acetone, 7 times with aqueous 1 N sulfuric acid, and twice with water. The isolated material was then dried under reduced pressure (40 kPa) at 70°C for 18 h, and afforded 6.16 g (74.5% yield) of Polymer (PA-1 ’) as a brown powder. Conversion of the neopentyl sulfonate ester into -SO3H was evidenced by 1H NMR.
[00116] Polymer (PA-T) was subsequently dissolved in 55 g of N-methylpyrrolidone at 80 °C. A portion of the prepared solution was cast on a glass plate substrate using a doctor blade then dried at 150 °C under nitrogen for 18h. The membrane was soaked five times with deionzied water for 5 min each then allowed to dry at room temperature before measuring conductivity. Conductivity and IEC values are reported in Table 1 .
[00117] The ion exchange capacity (IEC) values measured in the films of Example 1 and Comparative Example 1 as well as their conductivity measured at 80°C are reported in Table 1 .
[00118] Example 2 - Preparation of Polymer (PP-2)
[00119] To a 3-neck 250 mL round-bottom flask were added bis(triphenylphosphine)nickel chloride (1.447, 2.21 mmol), potassium iodide (2.204 g, 13.28 mmol), triphenylphosphine (3.483g, 13.28 mmol), 2,5-dichlorobenzophenone (12.78 g, 50.89 mmol), 2,6-dichlorobenzonitrile (0.95 g, 5.53 mmol), activated zinc dust (10.85 g, 166 mmol), and anhydrous N-methylpyrrolidone (95 mL) in a nitrogen atmosphere. The mixture was heated to 70°C and held at temperature for 30 min. prior to the addition of neopentyl-3,5-dichlorobenzenesulfonate (16.11 g, 54.21 mmol) at 37% solids in N-methylpyrrolidone (43.5g). The mixture was then kept at 70°C for 3 additional hours. The reaction media was diluted with N-methylpyrrolidone (124 mL) and the mixture was filtered with Celite as a filter aid, and then coagulated into 1776 g of methanol and filtered. The resulting polymer was washed and filtered with methanol containing 5% HCI four times prior to washing and filtering with methanol four times. The isolated material was then dried under reduced pressure (40 kPa) at 80°C for 18 h, and afforded 17.13 g (77.9% yield) of Polymer (PP-2) as a beige powder.
[00120] Example 3 - Preparation of a film of Polymer (PP-2)
[00121] The polymer isolated according to Example 2 (5 g) was subsequently dissolved in 55 g of N-methylpyrrolidone at 80 °C providing a solution (SOL PP-2). A portion of the prepared solution was cast on a glass plate substrate using a doctor blade and then dried at 80 °C for 1 h and then in an oven at 80°C under nitrogen for 18h. The membrane was soaked five times in deionized water for 5 min each and then allowed to dry at room temperature before measuring conductivity.
[00122] Example 4 - Conversion of Polymer (PP-2) to Polymer (PA-2) in solution and preparation of a membrane of Polymer (PA-2)
[00123] A portion of polymer solution (SOL PP-2) prepared in Example 3 was taken and heated at 140°C for three hours. The solution was then cast at 80°C on a glass plate using a doctor blade and then dried at 80 °C for 1 h and then in an oven at 120°C under nitrogen for 18h. Conversion of the sulfonic acid ester groups into sulfonic acid groups was monitored using 1 H NMR (in deuterated DMSO). The determination allowed to calculate the ion exchange capacity (IEC). The membrane was soaked five times in
deionized water for 5 min each and then allowed to dry at room temperature before measuring conductivity. Conductivity and IEC values are reported in Table 2.
[00124] Example 5 Conversion of (PP-2) to (PA-2) during step of casting the film
[00125] A portion of polymer solution (SOL PP-2) prepared in Example 3 was taken and then cast at 80 °C on a glass plate using a doctor blade and then placed in an oven at 120 °C under nitrogen, which was ramped to 150°C and held at 150 °C for 18h. The membrane was soaked five times in deionized water for 5 min each and then allowed to dry at room temperature before measuring conductivity. Conversion of the sulfonic acid ester groups into sulfonic acid groups was monitored using 1 H NMR (in deuterated DMSO). Conductivity and IEC values are reported in Table 2.
[00126] Example 6 - Conversion of (PP-2) to (PA-2) in solid powder state and casting of a film of (PA-2)
[00127] Polymer (PP-2) prepared according to Example 2 was placed in an oven at 160 °C for 30 min under nitrogen. Polymer (PA-2) in powder form was obtained. Conversion of the sulfonic acid ester groups into sulfonic acid groups was monitored using 1 H NMR (in deuterated DMSO).
[00128] After heating, the sample was removed from the oven and subsequently dissolved into N-methylpyrrolidone to afford a 7 wt% polymer solids solution. The solution was then cast at 80°C on a glass plate using a doctor blade and then dried at 80 °C for 1 h and then in an oven at 120 °C under nitrogen for 18h. The membrane was soaked five times in deionized water for 5 min each and then allowed to dry at room temperature before measuring conductivity.
[00129] The ion exchange capacity (IEC) values measured in the films of Polymer (PA-2) in Examples 4 to 6 as well as their conductivity measured at 80°C are reported in Table 2. Table 2 also provides the IEC and conductivity of a film of Nation® 212 perfluorosulfonic acid as a reference.
[00130] The results in Table 2 relating to Example 6 show that Polymer (PP) in powder form can be converted into Polymer (PA) by heating. Polymer (PA) can then be shaped into a film which is characterized by high conductivity.
[00131] The conversion of Polymer (PP) into Polymer (PA) can also be easily performed in solution (Example 4). The film obtained by casting of the solution also exhibits high conductivity and IEC.
[00132] Advantageously, as shown by Example 5 Polymer (PP) can be converted into Polymer (PA) during the process of making the film, in particular during the drying of the cast solution.
Claims
Claims
1 . A polyarylene polymer the recurring units of which consist of :
- recurring units of formula (2):
in which R2 is -C(O)Ar and Ar is C6-C20 aryl group which may be substituted with at least one selected from the group consisting of a fluorine atom, a cyano group, a C1 -C20 alkoxy group and a C6-C20 aryloxy group; and
- optionally recurring units of formula (3):
in which A is either H or CN; characterised in that the polyarylene polymer is in the form of a powder.
2. The polyarylene polymer of claim 1 wherein the powder is a collection of solid particles having an average particle size in the range of 50 microns to 20 mm.
3. The polyarylene polymer of claim 1 or 2 in which the amount of recurring units of formula (1 ) is from 0.1 to 90.0 mol%, from 5.0 to 70.0 mol%, from 10.0 to
65.0 mol%, even from 25.0 to 60.0 mol%, from 35.0 to 65.0 mol% with respect to the total amount of recurring units in the polyarylene polymer.
4. The polyarylene polymer of any one of claims 1 to 3 consisting of: 20.0 to 65.0 mol% of recurring units of formula (1 ), 10.0 to 80.0 mol% of recurring units of formula (2) and 1 .0 to 50.0 mol% of recurring units of formula (3).
5. The polyarylene polymer of any one of claims 1 to 4 in which R1 is 2,2- dimethylpropoxy.
6. The polyarylene polymer of any one of claims 1 to 5 in which in formula 2 Ar is phenyl.
7. An article comprising the polyarylene polymer as defined in any one of the preceding claims.
8. The article of claim 7 which is a film.
9. A process for converting sulfonic acid ester groups into sulfonic acid groups in the polyarylene polymer of any one of claims 1 to 6, said process comprising heating the polyarylene polymer to a temperature of 100°C to 200°C.
10. The process of claim 9 wherein the polyarylene polymer powder is dissolved in a solvent and submitted to the heat treating step at the temperature of 100 to 160°C, preferably of 130 to 160°C.
11 . A process for making a film comprising a polyarylene polymer the recurring units of which essentially consist of recurring units of formula (4):
recurring units of formula (2) and optionally recurring units of formula (3), said recurring units of formula (2) and (3) being as defined in any one of claims 1 to 6; said process comprising the steps of dissolving the polyarylene polymer of any one of claims 1 to 6 in an organic solvent to obtain a solution; and i) heating the solution to a temperature of 100°C to 200°C to convert the sulfonic acid ester groups into sulfonic acid groups, casting the solution to form a film and drying; or
ii) casting the solution to form a film and heating the cast film to a temperature of 100°C to 200°C to convert the sulfonic acid ester groups into sulfonic acid groups and optionally drying.
12. A process of making a film comprising a polyarylene polymer the recurring units of which essentially consist of recurring units of formula (4), recurring units of formula (2) and optionally recurring units of formula (3), the recurring units of formula (2) and (3) being defined as in any one of claims 1 to 6;
said process comprising the steps of heating the film of claim 8 to a temperature of 100°C to 200°C to convert the sulfonic acid ester groups into sulfonic acid groups.
13. A process of making a film comprising a polyarylene polymer the recurring units of which essentially consist of recurring units of formula (4), recurring units of formula (2) and optionally recurring units of formula (3), the recurring units of formula (2) and (3) being defined as in any one of claims 1 to 6;
said process comprising the steps of providing a solution of the polyarylene polymer as defined in any one of claims 1 to 6 in a solvent, heating the solution at a temperature of 100 to 200°C to convert the sulfonic acid ester groups into sulfonic acid groups, recovering the polymer comprising sulfonic acid groups, forming a solution in a polar organic solvent, casting the solution and drying.
14. The process of any one of claims 10, 11 or 13 wherein the solvent is selected from the group consisting of dimethyl sulfoxide, N,N-dimethylformamide, N,N- dimethylacetamide, or N-methyl-2-pyrrolidone.
15. The process of any one of claims 9 to 14 wherein the step of heating the polyarylene polymer is performed for a time of 0.1 to 20.0 hours, preferably a time of 1 .0 to 15.0 hours, more preferably 1 .0 to 10.0 hours.
16. A film comprising a polyarylene polymer the recurring units of which essentially consist of formula (4),
recurring units of formula (2) and optionally recurring units of formula (3), the recurring units of formula (2) and (3) being defined as in any one of claims 1 to 6, said polymer having an ion exchange capacity equal to or greater than 2.43 to 4.00 meq/g..
17. An electrochemical device, a filtration device or a gas separation device comprising the film of claim 16.
18. Use of the film of claim 16 as a polymer electrolyte membrane in an electrochemical device, or as a membrane in a microfiltration, ultrafiltration or reverse osmosis device, or in a gas separation device.
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