WO2024109385A1 - Bag clamping apparatus, sealing structure, bag opening machine, and bag opening method - Google Patents
Bag clamping apparatus, sealing structure, bag opening machine, and bag opening method Download PDFInfo
- Publication number
- WO2024109385A1 WO2024109385A1 PCT/CN2023/124648 CN2023124648W WO2024109385A1 WO 2024109385 A1 WO2024109385 A1 WO 2024109385A1 CN 2023124648 W CN2023124648 W CN 2023124648W WO 2024109385 A1 WO2024109385 A1 WO 2024109385A1
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- WIPO (PCT)
- Prior art keywords
- bag
- ton
- clamp
- ton bag
- wall
- Prior art date
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- 238000007789 sealing Methods 0.000 title claims abstract description 121
- 238000000034 method Methods 0.000 title claims abstract description 41
- 239000000463 material Substances 0.000 claims abstract description 129
- 238000003825 pressing Methods 0.000 claims abstract description 39
- 239000000843 powder Substances 0.000 claims description 29
- 238000013459 approach Methods 0.000 claims description 6
- 230000002265 prevention Effects 0.000 claims description 5
- 230000013011 mating Effects 0.000 claims description 2
- 238000004806 packaging method and process Methods 0.000 abstract description 4
- 238000007599 discharging Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 49
- 238000010586 diagram Methods 0.000 description 31
- 239000000428 dust Substances 0.000 description 14
- 230000003749 cleanliness Effects 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
Definitions
- the present invention relates to the technical field of ton bag opening, and in particular to a bag clamping device, a sealing structure, a bag opening machine and a bag opening method for sealing a ton bag to prevent the material from overflowing when transferring the material from the ton bag to a material tank.
- Ton bags also known as flexible freight bags, container bags, space bags, etc.
- Ton bags are medium-sized bulk containers that are convenient for transporting bulk powder materials. They have the characteristics of large volume, light weight, and easy loading and unloading. They are one of the common packaging materials.
- sealed ton bags are often used to transport raw material powders. After unpacking, the powders are transferred to downstream equipment such as material tanks or pipelines for conveying the corresponding powders. Therefore, ton bag unpacking equipment is needed to connect the ton bags with downstream equipment.
- ton bags also have various specifications, such as single-layer ton bags, double-layer and multi-layer ton bags containing at least inner bags and outer bags, etc. Due to factors such as hardness, ton bags with different numbers of layers and different materials are difficult to be opened with the same specification of bag opener. It is necessary to provide bag opening equipment for double-layer and multi-layer ton bags.
- the object of the present invention is to at least provide a novel sealing structure that can be used in a bag opening machine.
- a bag clamping device is used to seal a ton bag to prevent the material from spilling when transferring the material from the ton bag to downstream equipment.
- the bag clamping device comprises:
- a first clamping ring is arranged at the mouth of the downstream device, and the first clamping ring is provided with a first working wall;
- a second clamping ring is coaxially sleeved on the outer wall of the downstream device through the first driving device, and the second clamping ring is provided with a second working wall for cooperating with the first working wall and clamping the ton bag;
- a pressure plate wherein the middle of the annular pressure plate has a through hole for the ton bag to pass through, the pressure plate is arranged above the downstream device, and the pressure plate can be moved closer to or farther away from the downstream device through a second driving device; wherein the side wall of the lower part of the annular pressure plate can cooperate with the inner wall of the downstream device to press the ton bag, and the lower wall of the upper part of the pressure plate cooperates with the upper wall of the first clamping ring to press the ton bag;
- the pressure plate approaches the downstream equipment
- the second pressure ring approaches the first pressure ring
- the bottom edge of the ton bag passes in sequence through the gap between the lower side wall of the pressure plate and the inner wall of the downstream equipment, between the lower wall of the pressure plate and the upper wall of the first pressure ring, and between the first working wall and the second working wall.
- the surface of the first working wall and the surface of the second working wall are both inclined surfaces.
- the top surface of the first clamping ring is recessed inward to form a first concave hole, and the first concave hole is filled with a first air bag that can expand after inflation and is used to press against the pressure plate.
- the side of the pressure plate facing the downstream device is recessed inward to form a second concave hole, and the second concave hole is filled with a second air bag that can expand after being inflated and is used to press against the inner wall of the downstream device.
- the pressing plate is formed with an insert.
- the opening of the first concave hole faces upward and the width of the opening is smaller than the width of the first airbag so as to limit the first airbag in the first concave hole;
- the insert When transferring materials from the ton bag to the downstream equipment, the insert passes through the opening and falls into the first concave hole; the first airbag is inflated to press the insert tightly.
- a sealing strip is embedded in the first working wall, and a sealing strip is embedded in the second working wall.
- the tab extends in a vertical direction.
- the present invention also provides a bag opening machine for preventing flying powder, which comprises the bag clamping device mentioned above.
- the present invention also provides a bag opener, which is used to seal the ton bag to prevent the material from spilling when transferring materials from the ton bag with an inner bag and an outer bag to a material tank.
- the bag opener comprises:
- a box body with a bag opening clamping assembly disposed on the top of the box body;
- a material tank wherein the material tank is arranged inside the box body, and a secondary sealing component is provided at the mouth of the material tank;
- the secondary sealing assembly includes a bag clamping device as described in any of the above.
- the present invention also provides a package opening method of the aforementioned package opening machine, comprising the following steps:
- the bag mouth of the double-layer ton bag is tied tightly to prevent the material from falling, and the bag mouth clamping assembly clamps the outer edge of the double-layer ton bag, while the inner edge of the double-layer ton bag is not restricted;
- the package opening method further comprises the following steps:
- the present invention also aims to provide a reasonably structured anti-flying powder bag opener and its sealing structure, which adopts a combination of multi-stage sealing, dynamic sealing and static sealing to prevent dust from spilling out; at the same time, during the replacement of ton bags, it is ensured that at least one seal plays a role in connecting the ton bag and the bag opener, thereby solving the problem of dust spilling out. Solve the leakage problem.
- a flying powder prevention sealing structure comprises a frame, a material tank is mounted on the frame, a piston cylinder is mounted on the side of the material tank, a piston rod of the piston cylinder points out along the bagging direction, a bag clamping device is mounted between the piston rod and the mouth of the material tank, and the bag clamping device comprises:
- the outer bevel clamping ring and the coaxial movable sleeve are arranged on the outer wall of the tank; a lifting cylinder for lifting the outer bevel clamping ring is arranged on the side wall of the tank.
- the reference ring is fixed to the mouth of the material tank.
- the side of the reference ring facing the outer inclined surface clamping ring is set as an inclined wedge surface, and this inclined wedge surface matches the inclined wedge surface of the outer inclined surface clamping ring.
- the top surface of the reference ring is set to be concave, and the concave part is filled with a first air bag.
- the annular pressure plate is connected to the piston rod of the piston cylinder; a sealing flange is formed on the side of the annular pressure plate facing the material tank, and a second air bag for contacting the inner wall of the material tank is embedded in the sealing flange.
- the bottom edge of the ton bag passes through the sealing flange and the reference ring in turn, and is clamped and pressed by the reference ring and the inclined wedge surface of the outer bevel pressing ring.
- the inclination direction of the inclined wedge surface of the reference ring and the outer bevel pressing ring is from the top of the outer bevel pressing ring to the side wall of the tank, and the part of the bottom edge of the ton bag extending out of the mouth of the tank is bent toward the outer wall of the tank.
- the top surface of the reference ring is concave to form a receiving groove, and the first airbag is embedded in the side wall of the receiving groove.
- a height difference is reserved between the first airbag and the second airbag in the axial direction of the tank.
- the deformation direction of the first airbag points to the axis of the material tank, and the deformation direction of the second airbag is away from the axis of the material tank.
- the annular pressing plate is formed with an insert, which falls into the receiving groove accordingly; the first airbag is inflated to press the insert tightly.
- the thickness of the insert is smaller than the width of the accommodating groove, and the first airbag is in a loose state between the insert and the assembled insert in the initial state.
- a gap for accommodating the ton bag is reserved at the axial matching surface between the reference ring and the annular pressure plate; the first airbag and the second airbag are inflated to compensate for the gap.
- a sealing strip is embedded on the inclined wedge surface of the outer inclined surface pressing ring, and a sealing strip is embedded on the inclined wedge surface of the reference ring.
- a flying powder prevention bag opening machine is provided with the above-mentioned flying powder prevention sealing structure.
- the sealing structure and flying powder prevention bag opening machine provided by the present invention are compact, reasonable and easy to operate.
- two layers of packaging can be sealed at the same time, so that adjacent ton bags for feeding are continuously sealed and discharged, preventing the discharge port from being completely exposed and dust from overflowing when the bag is replaced.
- an outer inclined pressure ring, a reference ring and an annular pressure plate with a sealing flange are used to achieve three-layer sealing, and the three-layer sealing structure has hard surface contact pressure and elastically adjustable air bag pressure; the bottom edge of the ton bag is folded in an "S" shape and clamped in the three-layer sealing structure to achieve reliable sealing.
- the three seals operate independently of each other and do not affect each other.
- a method of selecting part of the sealing structure for sealing can be adopted so that the ton bag can be updated while maintaining the sealing state to achieve the purpose of continuous feeding.
- a negative pressure dust removal chamber is also provided to absorb the overflowing dust by using negative pressure to further ensure the external Cleanliness of the environment.
- the steps of bagging, unbagging and taking out the bag of the present invention need to be performed in sequence.
- the three-stage sealing structure can provide a reliable sealing environment without specifying the sequence.
- the present invention also aims to provide a double-layer ton bag opening machine and method with a reasonable structure, which is particularly suitable for the opening process of double-layer ton bags.
- the outer ton bag and the inner ton bag are sealed respectively by utilizing the sealing structures at the box mouth and the internal material tank, thereby reducing leakage to meet the relevant dust leakage requirements of the national standard.
- a double-layer ton bag bag opener is suitable for ton bags with inner and outer two-layer structures;
- the bag opener comprises a box body, a bag opening clamping assembly is arranged on the top of the box body, a material tank is arranged in the box body, and a secondary sealing assembly is arranged at the mouth of the material tank.
- the bag opening clamping assembly includes a clamp group and an iris valve arranged in a vertical direction.
- the secondary sealing assembly includes a gas sealing member expanded and tightened on the inner wall of the material tank and a clamp fastened on the mouth of the material tank.
- the clamp group, the iris valve, the air sealing element and the clamp operate independently of each other.
- a bag opening method using a double-layer ton bag opening machine comprises the following steps:
- the mouth of the double-layer ton bag is tied tightly with a rope, leaving the edge of the ton bag; the clamp group clamps the outer edge of the double-layer ton bag, and the inner edge of the double-layer ton bag is not restricted and is located above the iris valve in the closed state;
- the new knot will seal the inner bag in the outer bag. Cut between the new knot and the original knot and remove the closed outer bag with the new knot.
- the hard inner bag opening is folded over to shape and seal.
- the bag changing process includes the following steps:
- the outer bag edge of the original ton bag is clamped by the clamp group, which includes a first clamp located at the top and a second clamp located at the bottom. First, loosen the first clamp, and the second clamp still clamps the outer bag of the original ton bag; send the outer bag edge of the new ton bag between the first clamp and the outer wall of the positioning tube, and the first clamp clamps the new ton bag.
- the second clamp clamps the outer bag edge of the new ton bag, and the outer bag edge of the original ton bag is now separated from the second clamp;
- the first clamp is loosened, and the limiting force on the outer bag edge of the original ton bag is removed. At this time, the original ton bag is completely free, and the iris valve remains closed, and the original ton bag is located in the positioning tube;
- the iris valve is opened and the edge of the original ton bag in the positioning tube is taken out of the glove box;
- the first clamp and the second clamp clamp the outer bag edge of the new ton bag to prepare for unloading of the new ton bag.
- the airtight seal and the clamp are in a closed and sealed state.
- the double-layer ton bag opening machine provided by the present invention has a compact and reasonable structure and is easy to operate, and is particularly suitable for the double-layer ton bag opening process.
- the present invention provides two sets of independent sealing components, namely, a bag mouth clamping component located at the positioning tube and a secondary sealing component located at the mouth of the material tank, wherein the bag mouth clamping component is used to clamp the outer bag, and the secondary sealing component clamps the inner bag. If the inner bag is made of a harder material, the present invention uses fewer bends and uses the inner and outer walls of the tank to tighten to achieve sealing and limiting, ensuring that the hard inner bag will not be fatigued and damaged due to multiple or excessive bending;
- the first clamp, the second clamp and the iris valve of the bag mouth clamping assembly are closed alternately, so that the sealing can be realized while the local limit can be realized at the same time, so that a gap can be provided to facilitate the switching of new and old ton bags while sealing and limiting;
- both the inner bag and the outer bag are sealed; when unloading of one ton bag is completed, it can be switched to another ton bag without leakage, thereby ensuring the cleanliness of the operating environment.
- the present invention is different from the commonly used single-layer ton bag sealing structure and the soft material ton bag sealing structure. It is not easy to cause local damage to the inner bag during the clamping process, thereby ensuring no leakage.
- FIG1 is a schematic diagram of the overall structure of the first embodiment of the present invention.
- FIG. 2 is a cross-sectional view of the bag clamping device according to the first embodiment of the present invention.
- FIG. 3 is an enlarged view of part A of FIG. 2 to illustrate the structure of the bag clamping device.
- FIG. 4 is a schematic diagram of the initial state of FIG. 3 .
- FIG. 5 is a schematic diagram of a closed state of FIG. 3 .
- FIG. 6 is a schematic diagram of the three-dimensional structure of the bag clamping device of the first embodiment.
- FIG. 7 is a schematic diagram of the three-dimensional structure of the bag clamping device of the first embodiment from another perspective.
- FIG. 8 is a cross-sectional view of FIG. 7 .
- Figure 9-a is a schematic diagram of the steps of setting a ton bag in an embodiment of the present invention.
- FIG9-b is a schematic diagram of the first sealing steps in Example 1 of the present invention.
- FIG9-c is a schematic diagram of the second and third sealing steps in Example 1 of the present invention.
- Figure 9-d is a schematic diagram of the steps of opening a package and feeding materials in Example 1 of the present invention.
- Figure 9-e is a schematic diagram of the steps of completing feeding and removing the sealing flange in Example 1 of the present invention.
- FIG9-f is a schematic diagram of the steps of inserting a new ton bag in an embodiment of the present invention.
- Figure 9-g is a schematic diagram of the steps of sealing a new ton bag in Example 1 of the present invention.
- Figure 9-h is a schematic diagram of the steps of collecting opened ton bags in Example 1 of the present invention.
- FIG9-i is a diagram showing the steps of a new ton bag being three-layer sealed and an opened ton bag being taken away in Example 1 of the present invention. Step diagram.
- FIG. 10 is a schematic flow chart of a double-layer ton bag opening method according to the second embodiment of the present invention.
- FIG. 11 is a schematic diagram of the initial state before material feeding in the second embodiment of the present invention.
- FIG. 12 is a schematic diagram of opening the iris valve in step 2 of the embodiment of the present invention.
- FIG. 13 is a schematic diagram of the inner bag in the pre-opened state in the second embodiment of the present invention.
- FIG. 14 is a schematic diagram of the structure of an inner bag sealed to a material tank in accordance with a second embodiment of the present invention.
- FIG. 15 is a schematic diagram of the unloading state after the inner bag is sealed in the second embodiment of the present invention.
- FIG. 16 is a schematic diagram of a state in which the material discharge is completed and the iris valve is closed in the second embodiment of the present invention.
- FIG. 17 is a schematic diagram of a folded inner bag in accordance with the second embodiment of the present invention.
- FIG. 18 is a schematic diagram of arranging the inner bag according to the second embodiment of the present invention.
- FIG. 19 is a schematic diagram of a state where the inner bag is put into the outer bag according to the second embodiment of the present invention.
- FIG. 20 is a schematic diagram of the state of tying and cutting the outer bag in the second embodiment of the present invention.
- 21 is a schematic diagram of the state of the new ton bag and the original ton bag when they are replaced in the second embodiment of the present invention.
- FIG. 22 is a schematic diagram of the state of removing the limiting force of the second clamp on the original ton bag in the second embodiment of the present invention.
- FIG. 23 is a schematic diagram of the state of clamping a new ton bag in the second embodiment of the present invention.
- FIG. 24 is a schematic diagram of the state of removing the original ton bag in Example 2 of the present invention.
- FIG. 25 is a schematic diagram of the structure of a double-layer ton bag opening machine in Embodiment 2 of the present invention using the bag clamping device of Embodiment 1.
- 601 outer bevel clamping ring; 602, lifting cylinder; 603, sealing strip; 606, reference ring; 607, receiving groove; 608, first air bag; 609, annular pressure plate; 610, sealing flange; 611, second air bag; 612, insert; 613, sealing layer.
- Figures 10 to 25 1. glove box; 2. sealing tank; 3. bag mouth clamping assembly; 4. secondary sealing assembly; 101. positioning tube; 301. first clamp; 302. second clamp; 303. iris valve; 401. air seal; 402. clamp; 403. piston cylinder; 404. lifting cylinder; 405. annular pressure plate; 406. outer bevel clamping ring; 501. outer bag; 502. inner bag; 6. material tank.
- a bag clamping device 6 is used to seal a ton bag to prevent the material from overflowing when transferring the material from the ton bag to the material tank 3, comprising:
- a first clamping ring (reference ring 606), which is disposed at the mouth of the tank and has a first working wall;
- a second clamping ring (external bevel clamping ring 601), which is coaxially sleeved on the outer wall of the tank 3 through the first driving device, and is provided with a second working wall for cooperating with the first working wall and clamping the ton bag;
- annular pressure plate 609 annular pressure plate 609 has a through hole in the middle for the ton bag to pass through, the pressure plate is arranged above the material tank 3, and the pressure plate can be moved closer to or farther away from the material tank through a second driving device; wherein the side wall of the lower part of the annular pressure plate can cooperate with the inner wall of the material tank so as to Compressing the ton bag, the lower wall of the upper part of the pressing plate cooperates with the upper wall of the first pressing ring to compress the ton bag;
- the pressure plate approaches the material tank
- the second pressing ring approaches the first pressing ring
- the bottom edge of the ton bag passes through the gap between the lower side wall of the pressure plate and the inner wall of the material tank, between the lower wall of the pressure plate and the upper wall of the first pressing ring, and between the first working wall and the second working wall in sequence, so that the ton bag is compressed and sealed.
- the anti-flying powder sealing structure of this embodiment includes a frame, a material tank 3 is installed on the frame, a piston cylinder 5 is installed on the side of the material tank 3, the piston rod of the piston cylinder 5 points out along the bagging direction, and a bag clamping device 6 is installed between the piston rod and the mouth of the material tank 3.
- the bag clamping device 6 includes:
- the outer bevel clamping ring 601 is coaxially sleeved on the outer wall of the tank 3; a lifting cylinder 602 (first driving device) for lifting the outer bevel clamping ring 601 is provided on the side wall of the tank 3.
- the reference ring 606 is fixed to the mouth of the tank 3.
- the side of the reference ring 606 facing the outer inclined surface clamping ring 601 is set as an inclined wedge surface (i.e., the first working wall), and this inclined wedge surface is matched with the inclined wedge surface (second working wall) of the outer inclined surface clamping ring 601; the top surface of the reference ring 606 is set to be concave, and the concave part is filled with a first air bag 608.
- the annular pressure plate 609 is connected to the piston rod of the piston cylinder 5 as the second driving device; a sealing flange 610 is formed on the side of the annular pressure plate 609 facing the material tank 3, and a second air bag 611 for contacting the inner wall of the material tank 3 is embedded on the sealing flange 610.
- the bottom edge of the ton bag is clamped and pressed by the reference ring 606 and the inclined wedge surface of the outer bevel pressing ring 601 after passing through the sealing flange 610 and the reference ring 606 in turn.
- the inclination direction of the reference ring 606 and the inclined wedge surface of the outer bevel pressing ring 601 is from the top of the outer bevel pressing ring 601 to the side wall of the tank 3, and the part of the bottom edge of the ton bag extending out of the mouth of the tank 3 is bent toward the outer wall of the tank 3.
- the top surface of the reference ring 606 is concave to form a receiving groove 607 , and the first airbag 608 is embedded in the side wall of the receiving groove 607 .
- a height difference is reserved between the first airbag 608 and the second airbag 611 in the axial direction of the material tank 3 .
- the deformation direction of the first airbag 608 points to the axis of the material tank 3, and the deformation direction of the second airbag 611 is away from the axis of the material tank 3.
- An insert piece 612 is formed on the annular pressure plate 609 , and the insert piece 612 falls into the receiving groove 607 accordingly; the first airbag 608 is inflated to press the insert piece 612 tightly.
- the thickness of the inserting piece 612 is smaller than the width of the receiving groove 607 , and the first airbag 608 is in a loose state with respect to the assembled inserting piece 612 in the initial state.
- a gap for accommodating a ton bag is reserved at the axial matching surface between the reference ring 606 and the annular pressure plate 609; the first airbag 608 and the second airbag 611 are inflated to compensate for the gap.
- a sealing strip 603 is embedded on the inclined wedge surface of the outer inclined surface pressing ring 601 , and a sealing strip 603 is embedded on the inclined wedge surface of the reference ring 606 .
- the anti-flying powder bag opening machine of this embodiment is provided with the anti-flying powder sealing structure mentioned above.
- a feed port 2 As shown in Figure 1, on the frame, a feed port 2, a material tank 3, and a discharge port 4 are arranged from top to bottom.
- the bag clamping device 6 is arranged at the mouth of the material tank 3.
- Piston cylinders 5 are symmetrically arranged on both sides of the material tank 3, and the piston rods of the piston cylinders 5 extend vertically upward, and an annular pressing plate 609 is installed at the end of the piston rod.
- a sealing flange 610 extends from the bottom surface of the annular pressing plate 609. With reference to Figures 2 and 3, the sealing flange 610 falls on the inner wall of the mouth of the material tank 3 as the annular pressing plate 609 is pressed down.
- a groove is formed on one side of the sealing flange 610 facing the inner wall of the material tank 3, and a second air bag 611 is arranged in the groove. When the second air bag 611 is inflated, a pressing force is applied to the inner wall of the material tank 3.
- An insert piece 612 is also provided on the annular pressure plate 609 .
- the diameter of the insert piece 612 is larger than the outer diameter of the sealing flange 610 . When the insert piece 612 is in the mating state, it falls on the outer side of the mouth of the tank 3 .
- a reference ring 606 formed outward is provided at the mouth of the material tank 3.
- the top surface of the reference ring 606 is concave to form a receiving groove 607, and the insert 612 falls into the receiving groove 607 when it is matched.
- the groove width of the receiving groove 607 is greater than the thickness of the insert 612.
- a first airbag 608 is embedded on the inner side wall of the receiving groove 607 away from the material tank 3. When the first airbag 608 is inflated, it presses against the insert 612.
- An inclined wedge surface is provided on the side of the reference circle 606 away from the material tank 3 , and the inclined wedge surface is inclined from the side of the reference circle 606 away from the material tank 3 toward the axial direction of the material tank 3 .
- a lifting cylinder 602 is fixedly installed on the outer wall of the material tank 3.
- the lifting cylinder 602 adopts a symmetrical arrangement or a ring array arrangement structure.
- the end of the piston rod of the lifting cylinder 602 is provided with an outer inclined surface clamping ring 601.
- the outer bevel pressing ring 601 is embedded with a sealing strip 603 on its bevel surface
- the reference ring 606 is embedded with a sealing strip 603 on its bevel surface, and a space is reserved between the two sealing strips 603.
- the sealing strip 603 can be an elastic strip with a circular or irregular cross section, such as a rubber material.
- Fig. 9-a it is the initial state of the bag clamping device 6.
- the three sealing structures are disengaged from each other, and the ton bag is placed above the bag clamping device 6 and supported by the feeding port 2.
- the ton bag edge is left at the sealing position at the bottom of the ton bag, that is, the bottom edge of the ton bag in the present invention.
- the bottom edge of the ton bag falls into the annular pressure plate 609, and then after passing through the sealing flange 610, it covers the reference ring 606, and then is placed along the inclined wedge surface of the reference ring 606, so that it is located between the reference ring 606 and the inclined wedge surface of the outer inclined surface clamping ring 601.
- the outer bevel pressing ring 601 is lifted up to clamp the bottom edge of the ton bag to achieve the first seal.
- the sealing strip 603 is replaced by a sealing layer 613 to increase the sealing area.
- the annular pressure plate 609 is pressed down, the sealing flange 610 is pressed into the mouth of the tank 3, and the insert 612 falls into the receiving groove 607.
- the bottom edge of the ton bag is arranged along the sealing flange 610, the wall of the mouth of the tank 3, the shape of the insert 612, the top surface of the reference ring 606, the reference ring 606 and the inclined wedge surface of the outer inclined clamping ring 601, and is inflated and tightened by the first airbag 608 and the second airbag 611, thus completing the three seals.
- the ton bag is re-tightened; then the second airbag 611 is deflated to remove the tightening force, and the annular pressure plate 609 is lifted up to remove a seal.
- the outer inclined surface pressing ring 601 falls, and the opened ton bag is folded upward.
- the bottom edge is no longer clamped by the inclined wedge surface, but part of it still falls into the receiving groove 607 of the reference ring 606 and is held by the first air
- the bag 608 is compressed and sealed. Even if there is residual powder in the unpacked ton bag, it still falls into the material tank 3 and is not easy to overflow.
- the outer inclined clamping ring 601 is lifted up to press the bottom edge of the new ton bag, and at the same time, the opened ton bag is pulled downward through the glove opening to arrange it. During the arrangement process, be careful not to use excessive pulling force to damage the first airbag 608 .
- the annular pressure plate 609 is pressed down; the sealing flange 610 is embedded in the mouth of the material tank 3, and the insert 612 is embedded in the receiving groove 607; then the first airbag 608 is deflated, the sealing tightening force is removed, and the bottom edge of the opened ton bag loses its limit and can be collected from the glove opening.
- the annular pressure plate 609 continues to be pressed down to the sealing position, the first airbag 608 and the second airbag 611 are inflated, and after the three-layer seal takes effect, the opened ton bags are collected and taken away. At this time, there is only one unopened ton bag on the bag clamping device 6, waiting to be opened and unloaded.
- the present invention adopts a multi-channel sealing structure that acts independently of each other, so that the ton bag can be opened and loaded continuously in a sealed environment, and dust is not easy to overflow, thereby ensuring the cleanliness and safety of the operating environment.
- Embodiment 2 provides a bag opening machine for sealing a ton bag containing an inner bag 502 and an outer bag 501 to prevent the material from overflowing when transferring the material from the ton bag to the material tank 6, comprising:
- a box body with a bag opening clamping assembly disposed on the top of the box body;
- a material tank wherein the material tank is arranged inside the box body, and a secondary sealing component is provided at the mouth of the material tank;
- the secondary sealing assembly includes the bag clamping device provided in the first embodiment.
- the package opening method using the package opening machine includes the following steps:
- the bag mouth clamping assembly clamps the outer edge of the double-layer ton bag, while the inner edge of the double-layer ton bag is not restricted;
- the bag opener of this embodiment is suitable for double-layer ton bags or multi-layer ton bags with an inner and outer two-layer structure;
- the bag opener includes a box body, a bag opening clamping assembly 3 is arranged on the top of the box body, a material tank 2 is arranged in the box body, and a secondary sealing assembly 4 is arranged at the mouth of the material tank 2, as shown in Figure 25, wherein the secondary sealing assembly 4 Component 4 can select the bag clamping device of embodiment 1, the annular pressure plate 405 is connected to the piston rod of the piston cylinder 403 serving as the second driving device, and a coaxial movable sleeve is arranged on the outer bevel clamping ring 406 of the outer wall of the material tank 6.
- a lifting cylinder 404 (first driving device) for lifting the outer bevel clamping ring 601 is provided on the side wall of the material tank 6.
- the bag opening clamping assembly 3 includes a clamp assembly and an iris valve 303 arranged in the vertical direction.
- the secondary sealing assembly 4 includes a gas sealing member 401 expanded and tightened on the inner wall of the tank 2 and a clamp 402 fastened to the mouth of the tank 2 .
- the clamp assembly, the iris valve 303, the air seal 401 and the clamp 402 operate independently of each other.
- the mouth of the double-layer ton bag is tied tightly with a rope, leaving the edge of the ton bag; the clamp assembly clamps the outer edge of the double-layer ton bag, and the inner edge of the double-layer ton bag is not restricted and is located above the iris valve 303 in the closed state;
- the iris valve 303 is closed first to clamp the inner bag, and the inner bag is in a deflated state;
- the new knot will seal the inner bag in the outer bag. Cut between the new knot and the original knot and remove the closed outer bag with the new knot.
- the inner bag opening with hardness is folded and shaped to be closed.
- the bag changing process includes the following steps:
- the outer bag edge of the original ton bag is clamped by the clamp group, which includes a first clamp 301 located at the top and a second clamp 302 located at the bottom.
- the first clamp 301 is first loosened, and the second clamp 302 still clamps the outer bag of the original ton bag;
- the outer bag edge of the new ton bag is sent between the first clamp 301 and the outer wall of the positioning tube 101, and the first clamp 301 clamps the outer bag of the new ton bag;
- the second clamp 302 is loosened, and the limiting force of the second clamp 302 is lost on the original ton bag;
- the second clamp 302 clamps the outer bag edge of the new ton bag, and the outer bag edge of the original ton bag is now separated from the second clamp 302;
- the first clamp 301 is loosened, and the limiting force on the outer bag edge of the original ton bag is removed. At this time, the original ton bag is completely free, and the iris valve 303 is always kept closed, and the original ton bag is located in the positioning tube 101;
- the iris valve 303 is opened, and the edge of the original ton bag in the positioning tube 101 is taken out of the glove box 1;
- the first clamp 301 and the second clamp 302 clamp the outer bag edge of the new ton bag to prepare for unloading of the new ton bag.
- the air seal 401 and the clamp 402 are not in operation, and the material tank is in an open state.
- the continuous negative pressure inside the glove box and the material tank is relied on to ensure that there is no dust spillage.
- the present invention is a bag opener specially designed for the bag opening process of double-layer ton bags, with the purpose of preventing dust from spilling out, especially in the process of switching between new and old ton bags, it is necessary to ensure that both the new ton bags and the original ton bags are not prone to dust leakage, and considering that the inner bag of the double-layer ton bag may be a soft bag or a hard bag made of materials such as aluminum foil with a certain hardness, the present invention designs a special bag opener that can seal and clamp both soft bags and hard bags.
- this is the preparation state of the bag opener. At this time, except for the clamp holding the ton bag, all sealing structures are in the initial state.
- ton bags are usually provided with an edge at the packaging position, i.e., the knot in FIG11 .
- the edge of the outer bag is clamped by the first clamp 301 and the second clamp 302 , while the inner bag is temporarily not clamped and is located in the area surrounded by the iris valve 303 and the positioning tube 101 .
- the air seal 401 includes an annular top plate, which has a shape and hardness and can be placed at the mouth of the tank 2; below the top plate is an elastic air seal body, which swells when inflated and is pressed against the inner wall of the mouth of the tank 2.
- the glove box 1 of the present invention is provided with a glove position, which is convenient for workers to put their hands in to sort out the ton bags. Since the glove box 1 is a conventional technical means, it will not be described in detail in this embodiment.
- the material is ready to be unloaded.
- the inner bag is usually outside the knot and has a hot-pressed package at the mouth.
- the iris valve 303 is opened to make the seal of the inner bag above the material tank 2.
- the airtight seal 401 is not inflated and is ready to accommodate the inner bag.
- the knot is opened and the powder in the inner bag falls into the material tank 2 .
- the iris valve 303 is closed first, and the iris valve 303 clamps the inner bag; then, as shown in FIG17, the clamp 402 is opened, the expansion force of the air seal 401 is removed, and the inner bag is retracted from the mouth of the material tank 2. At this time, the worker reaches into the glove box 1, as shown in FIG18, and arranges the inner bag with a certain hardness.
- the arrangement method can be folded at the mouth, rolled, etc., in order to close the inner bag and prevent the internal dust from falling out.
- FIG. 19 is a schematic diagram of the state where the arrangement and knotting are completed and the iris valve 303 is closed.
- FIG 21 the process of connecting the second ton bag with the remaining outer bag edge of the first ton bag is shown in Figure 21.
- the outer bag edge of the new ton bag is clamped by the first clamp 301.
- the outer bag edge of the new ton bag is first clamped by the first clamp 301, and the second clamp 302 remains stationary and still clamps the outer bag of the original ton bag.
- the outer bag of the new ton bag is clamped by the first clamp 301, and the outer bag of the original ton bag is clamped by the first clamp 301 and the second clamp 302.
- the second clamp 302 is loosened, and the original ton bag is detached from the second clamp 302 , while the first clamp 301 still clamps the original ton bag and the new ton bag;
- the second clamp 302 clamps the new ton bag, but be careful not to clamp the original ton bag; at this time, the first clamp 301 clamps the new ton bag and the original ton bag, and the second clamp 302 clamps the new ton bag;
- the second clamp 302 does not move, the first clamp 301 is loosened, and the worker reaches into the glove box 1 to take away the original ton bag; the first clamp 301 is clamped again. At this time, the first clamp 301 and the second clamp 302 clamp the new ton bag, and the new ton bag is in place, as shown in the state in Figure 10, and the new ton bag can be prepared for unloading.
- clamps, hoop and gas seal mentioned in the present invention only play the role of fastening and sealing in the process. Therefore, in theory, any fastener that has the function of fastening and sealing can be used in the technical solution proposed by the present invention as a replacement implementation. The operation of simply replacing the clamps, hoop and gas seal still falls within the scope of the technical solution of the present invention.
- the present invention limits the outer bag and the inner bag separately based on the actual situation that the inner bag of the double-layer ton bag has high hardness and is not suitable for multiple folding and deformation limiting. At the same time, it provides a material unloading process method in which no dust overflow occurs between connections and steps, thereby solving the problem of easy leakage of powder in the double-layer ton bag.
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Abstract
The present invention relates to a bag clamping apparatus, comprising: a first pressing ring provided at a mouth portion of a material tank and provided with a first working wall; a second pressing ring movably sleeved on an outer wall of the material tank and provided with a second working wall used to match with the first working wall to tightly press a bulk bag; a circular pressing plate close to or distant from the material tank, a lower portion of the pressing plate being able to match with an inner wall of the material tank so as to tightly press the bulk bag, and an upper portion of the pressing plate matching with the first pressing ring so as to tightly press the bulk bag. When transferring a material from the bulk bag to the material tank, the pressing plate abuts against the material tank, the second pressing ring abuts against the first pressing ring, and a bottom edge of the bulk bag sequentially wraps over gaps between the lower portion of the pressing plate and the material tank, between the upper portion of the pressing plate and the first pressing ring, and between the first working wall and the second working wall, and is tightly pressed. The present invention also provides a sealing structure, a bag opening machine, and a bag opening method. The sealing structure and the bag clamping apparatus provided in the present invention can perform sealing of two layers of packaging simultaneously, so that continuous sealing and discharging between adjacent bulk bags for feeding is implemented.
Description
本发明涉及吨袋开包技术领域,尤其是一种用于从吨袋向料罐转移物料时密封吨袋以防止物料外溢的夹袋装置、密封结构、开包机及开包方法。The present invention relates to the technical field of ton bag opening, and in particular to a bag clamping device, a sealing structure, a bag opening machine and a bag opening method for sealing a ton bag to prevent the material from overflowing when transferring the material from the ton bag to a material tank.
吨袋,又称柔性集装袋(flexible freight bags)、集装袋、太空袋等,是一种中型散装容器,便于装运大宗散装粉状物料,具有容积大,重量轻,便于装卸等特点,是一种常见的包装材料之一。在化工、锂电等领域,常用密封包装的吨袋形式来转运原材粉料,拆包后将粉料转移至下游的诸如料罐或者用于输送相应粉料的管道的下游设备中,因此需要用到吨袋拆包设备来实现吨袋与下游设备连接。Ton bags, also known as flexible freight bags, container bags, space bags, etc., are medium-sized bulk containers that are convenient for transporting bulk powder materials. They have the characteristics of large volume, light weight, and easy loading and unloading. They are one of the common packaging materials. In the fields of chemical industry, lithium battery, etc., sealed ton bags are often used to transport raw material powders. After unpacking, the powders are transferred to downstream equipment such as material tanks or pipelines for conveying the corresponding powders. Therefore, ton bag unpacking equipment is needed to connect the ton bags with downstream equipment.
为了防止吨袋在开袋过程中,粉尘外溢造成对人员健康的损害、以及对环境的影响,行业中对开袋过程中的密封要求较高。常见的端面密封效果较差,对于一些粒径小、比重轻的物料,仍有渗漏的风险,且在更换吨袋的时候,下料口完全暴露,残余粉料会外溢到空气中。In order to prevent dust from spilling out during the bag opening process, which may harm the health of personnel and affect the environment, the industry has high requirements for sealing during the bag opening process. The common end face sealing effect is poor, and there is still a risk of leakage for some materials with small particle size and light specific gravity. In addition, when replacing the ton bag, the feed port is completely exposed, and the residual powder will spill into the air.
此外,吨袋也有多种规格,如单层吨袋,也有至少含有内袋和外袋的双层及多层吨袋等,不同层数、不同材质的吨袋由于硬度等因素的影响,难以同一采用同规格的开包机进行开包,需要提供针对双层及多层吨袋的开包设备。In addition, ton bags also have various specifications, such as single-layer ton bags, double-layer and multi-layer ton bags containing at least inner bags and outer bags, etc. Due to factors such as hardness, ton bags with different numbers of layers and different materials are difficult to be opened with the same specification of bag opener. It is necessary to provide bag opening equipment for double-layer and multi-layer ton bags.
发明内容Summary of the invention
本发明的目的在于至少提供一种新颖的可用于开包机的密封结构。The object of the present invention is to at least provide a novel sealing structure that can be used in a bag opening machine.
一种夹袋装置,用于从吨袋向下游设备转移物料时密封吨袋以防止物料外溢,所述夹袋装置包括:A bag clamping device is used to seal a ton bag to prevent the material from spilling when transferring the material from the ton bag to downstream equipment. The bag clamping device comprises:
第一压紧圈,所述第一压紧圈设置在所述下游设备的口部,所述第一压紧圈设有第一工作壁;A first clamping ring, the first clamping ring is arranged at the mouth of the downstream device, and the first clamping ring is provided with a first working wall;
第二压紧圈,所述第二压紧圈同轴地通过第一驱动装置活动套设在下游设备的外壁,所述第二压紧圈设有用于与所述第一工作壁配合并压紧所述吨袋的第二工作壁;A second clamping ring, the second clamping ring is coaxially sleeved on the outer wall of the downstream device through the first driving device, and the second clamping ring is provided with a second working wall for cooperating with the first working wall and clamping the ton bag;
压板,环形的压板中部具有供所述吨袋穿过的通孔,所述压板设置在所述下游设备的上方,且所述压板通过第二驱动装置可相对所述下游设备靠近或远离;其中,环形所述压板的下部的侧壁可与所述下游设备的内壁相配合以便压紧所述吨袋,所述压板的上部的下壁与所述第一压紧圈的上壁相配合以便压紧所述吨袋;A pressure plate, wherein the middle of the annular pressure plate has a through hole for the ton bag to pass through, the pressure plate is arranged above the downstream device, and the pressure plate can be moved closer to or farther away from the downstream device through a second driving device; wherein the side wall of the lower part of the annular pressure plate can cooperate with the inner wall of the downstream device to press the ton bag, and the lower wall of the upper part of the pressure plate cooperates with the upper wall of the first clamping ring to press the ton bag;
当从吨袋向下游设备转移物料时,所述压板抵近所述下游设备,所述第二压紧圈抵近所述第一压紧圈,所述吨袋的底边依次绕经所述压板的下部的侧壁与所述下游设备的内壁之间、所述压板的上部的下壁与所述第一压紧圈的上壁之间、所述第一工作壁与所述第二工作壁之间的空隙。When transferring materials from the ton bag to the downstream equipment, the pressure plate approaches the downstream equipment, the second pressure ring approaches the first pressure ring, and the bottom edge of the ton bag passes in sequence through the gap between the lower side wall of the pressure plate and the inner wall of the downstream equipment, between the lower wall of the pressure plate and the upper wall of the first pressure ring, and between the first working wall and the second working wall.
在一些实施例中,所述第一工作壁的表面及所述第二工作壁的表面都为斜面。
In some embodiments, the surface of the first working wall and the surface of the second working wall are both inclined surfaces.
在一些实施例中,所述第一压紧圈的顶面向内凹陷形成第一凹孔,所述第一凹孔中填充有充气后可膨胀的用于抵紧所述压板的第一气囊。In some embodiments, the top surface of the first clamping ring is recessed inward to form a first concave hole, and the first concave hole is filled with a first air bag that can expand after inflation and is used to press against the pressure plate.
在一些实施例中,所述压板朝向下游设备的一侧向内凹陷形成第二凹孔,所述第二凹孔中填充有充气后可膨胀的用于抵紧所述下游设备的内壁的第二气囊。In some embodiments, the side of the pressure plate facing the downstream device is recessed inward to form a second concave hole, and the second concave hole is filled with a second air bag that can expand after being inflated and is used to press against the inner wall of the downstream device.
在一些实施例中,所述压板上成型有插片,In some embodiments, the pressing plate is formed with an insert.
第一凹孔的开孔朝上且所述开孔的宽度小于第一气囊的宽度以便将所述第一气囊限位于所述第一凹孔中;The opening of the first concave hole faces upward and the width of the opening is smaller than the width of the first airbag so as to limit the first airbag in the first concave hole;
当从吨袋向下游设备转移物料时,所述插片经过所述开孔落在第一凹孔中;第一气囊充气顶紧插片。When transferring materials from the ton bag to the downstream equipment, the insert passes through the opening and falls into the first concave hole; the first airbag is inflated to press the insert tightly.
在一些实施例中,所述的第一工作壁上嵌设有密封条,所述第二工作壁上嵌设有密封条。In some embodiments, a sealing strip is embedded in the first working wall, and a sealing strip is embedded in the second working wall.
在一些实施例中,所述插片沿竖直方向延伸。In some embodiments, the tab extends in a vertical direction.
本发明还提供一种防飞粉开包机,含有前述的夹袋装置。The present invention also provides a bag opening machine for preventing flying powder, which comprises the bag clamping device mentioned above.
本发明还提供一种开包机,用于从带有内袋和外袋的吨袋向料罐转移物料时密封吨袋以防止物料外溢,所述开包机包括:The present invention also provides a bag opener, which is used to seal the ton bag to prevent the material from spilling when transferring materials from the ton bag with an inner bag and an outer bag to a material tank. The bag opener comprises:
箱体,所述箱体顶部设置袋口夹持组件;A box body, with a bag opening clamping assembly disposed on the top of the box body;
料罐,所述料罐设置在所述箱体的内部,料罐的口部设有二次密封组件;A material tank, wherein the material tank is arranged inside the box body, and a secondary sealing component is provided at the mouth of the material tank;
所述二次密封组件包括如前述任一的夹袋装置。The secondary sealing assembly includes a bag clamping device as described in any of the above.
本发明还提供一种前述的开包机的开包方法,包括如下步骤:The present invention also provides a package opening method of the aforementioned package opening machine, comprising the following steps:
将双层吨袋的袋口扎紧以阻碍物料落下,袋口夹持组件夹持双层吨袋的外层边缘,双层吨袋的内层边缘不受限位;The bag mouth of the double-layer ton bag is tied tightly to prevent the material from falling, and the bag mouth clamping assembly clamps the outer edge of the double-layer ton bag, while the inner edge of the double-layer ton bag is not restricted;
拉下吨袋的内袋,并将内袋的开口打开,此时内袋和外袋的绳结封闭位置仍然阻碍粉料落下;Pull down the inner bag of the ton bag and open the opening of the inner bag. At this time, the knotted position of the inner bag and the outer bag still prevents the powder from falling;
将内袋的边缘下拉,利用所述二次密封组件将所述内袋与所述料罐密封连接;Pull down the edge of the inner bag, and use the secondary sealing component to seal the inner bag to the material tank;
将双层吨袋的袋口松结以便物料落入料罐中。Loosen the mouth of the double-layer bulk bag to allow the material to fall into the tank.
在一些实施例中,所述的开包方法还包括如下步骤:In some embodiments, the package opening method further comprises the following steps:
下料结束后,夹持内袋,此时吨袋是吸瘪的状态;After unloading, clamp the inner bag, and the ton bag is deflated.
打开所述二次密封组件,以从所述料罐松开内袋的边缘部分;opening the secondary seal assembly to release the edge portion of the inner bag from the tank;
将内袋向上推入外袋中,并重新将双层吨袋的袋口扎紧形成第一密封,此时只有外袋被所述袋口夹持组件夹持;Push the inner bag upward into the outer bag, and re-tighten the bag opening of the double-layer ton bag to form a first seal, at which point only the outer bag is clamped by the bag opening clamping assembly;
将双层吨袋的袋口再次扎紧,形成不同于所述第一密封的第二密封,Tighten the mouth of the double-layer bag again to form a second seal different from the first seal.
在第一密封和第二密封之间剪断所述外袋,移走含有内袋的封闭的所述外袋;cutting the outer bag between the first seal and the second seal to remove the closed outer bag containing the inner bag;
此时只留原吨袋的外袋边缘,一次下料结束。At this time, only the outer bag edge of the original ton bag is left, and the unloading is completed.
本发明的目的还在于提供一种结构合理的防飞粉开包机及其密封结构,采用多级密封、动态密封和静态密封结合使用的方式,防止粉尘外溢;同时,更换吨袋过程中,保证至少有一道密封在发挥连接吨包与开包机的作用,从而解
决泄漏问题。The present invention also aims to provide a reasonably structured anti-flying powder bag opener and its sealing structure, which adopts a combination of multi-stage sealing, dynamic sealing and static sealing to prevent dust from spilling out; at the same time, during the replacement of ton bags, it is ensured that at least one seal plays a role in connecting the ton bag and the bag opener, thereby solving the problem of dust spilling out. Solve the leakage problem.
本发明所采用的技术方案如下:The technical solution adopted by the present invention is as follows:
一种防飞粉密封结构,包括机架,所述机架上安装有料罐,料罐侧边安装活塞缸,活塞缸的活塞杆沿套袋方向指出,活塞杆与料罐口部之间安装夹袋装置,所述夹袋装置包括:A flying powder prevention sealing structure comprises a frame, a material tank is mounted on the frame, a piston cylinder is mounted on the side of the material tank, a piston rod of the piston cylinder points out along the bagging direction, a bag clamping device is mounted between the piston rod and the mouth of the material tank, and the bag clamping device comprises:
外斜面压紧圈,同轴活动套设在料罐外壁;料罐侧壁上设有用于顶升外斜面压紧圈的顶升气缸,The outer bevel clamping ring and the coaxial movable sleeve are arranged on the outer wall of the tank; a lifting cylinder for lifting the outer bevel clamping ring is arranged on the side wall of the tank.
基准圈,固定于料罐口部,基准圈面向外斜面压紧圈的一侧设置为斜楔面,此斜楔面与外斜面压紧圈的斜楔面相契合;所述基准圈顶面内凹设置,内凹处填充第一气囊,The reference ring is fixed to the mouth of the material tank. The side of the reference ring facing the outer inclined surface clamping ring is set as an inclined wedge surface, and this inclined wedge surface matches the inclined wedge surface of the outer inclined surface clamping ring. The top surface of the reference ring is set to be concave, and the concave part is filled with a first air bag.
环形压板,与活塞缸的活塞杆连接;环形压板面向料罐的一侧成型有密封翻边,密封翻边上嵌设有用于抵触料罐内壁的第二气囊,The annular pressure plate is connected to the piston rod of the piston cylinder; a sealing flange is formed on the side of the annular pressure plate facing the material tank, and a second air bag for contacting the inner wall of the material tank is embedded in the sealing flange.
吨袋的底边依次绕经密封翻边、基准圈后,被基准圈和外斜面压紧圈的斜楔面夹持压紧,基准圈、外斜面压紧圈的斜楔面倾斜方向自外斜面压紧圈顶部指向料罐侧壁,吨袋的底边伸出料罐口部的部分弯折向料罐外壁。The bottom edge of the ton bag passes through the sealing flange and the reference ring in turn, and is clamped and pressed by the reference ring and the inclined wedge surface of the outer bevel pressing ring. The inclination direction of the inclined wedge surface of the reference ring and the outer bevel pressing ring is from the top of the outer bevel pressing ring to the side wall of the tank, and the part of the bottom edge of the ton bag extending out of the mouth of the tank is bent toward the outer wall of the tank.
作为上述技术方案的进一步改进:As a further improvement of the above technical solution:
所述基准圈顶面内凹形成容纳槽,第一气囊内嵌于容纳槽侧壁上。The top surface of the reference ring is concave to form a receiving groove, and the first airbag is embedded in the side wall of the receiving groove.
所述第一气囊、第二气囊在料罐轴向上预留高度差。A height difference is reserved between the first airbag and the second airbag in the axial direction of the tank.
所述第一气囊的形变方向指向料罐轴心,第二气囊的形变方向背离料罐轴心。The deformation direction of the first airbag points to the axis of the material tank, and the deformation direction of the second airbag is away from the axis of the material tank.
所述环形压板上成型有插片,插片对应落在容纳槽中;第一气囊充气顶紧插片。The annular pressing plate is formed with an insert, which falls into the receiving groove accordingly; the first airbag is inflated to press the insert tightly.
所述插片的厚度小于容纳槽的槽宽,第一气囊初始状态下与装配后的插片之间处于松弛状态。The thickness of the insert is smaller than the width of the accommodating groove, and the first airbag is in a loose state between the insert and the assembled insert in the initial state.
外斜面压紧圈、基准圈和环形压板装配后,基准圈与环形压板之间的轴向配合面处预留有容纳吨袋的间隙;第一气囊、第二气囊充气后补偿间隙。After the outer bevel clamping ring, the reference ring and the annular pressure plate are assembled, a gap for accommodating the ton bag is reserved at the axial matching surface between the reference ring and the annular pressure plate; the first airbag and the second airbag are inflated to compensate for the gap.
所述外斜面压紧圈的斜楔面上嵌设有密封条,基准圈的斜楔面上嵌设有密封条。A sealing strip is embedded on the inclined wedge surface of the outer inclined surface pressing ring, and a sealing strip is embedded on the inclined wedge surface of the reference ring.
一种防飞粉开包机,带有上述的防飞粉密封结构。本发明提供的密封结构及防飞粉开包机,结构紧凑、合理,操作方便,通过采用三层相互配合的密封结构,能够同时对两层包装进行密封,使相邻上料的吨袋之间连续密封、出料,防止在更换料包时,下料口完全暴露、粉尘外溢的情况发生。A flying powder prevention bag opening machine is provided with the above-mentioned flying powder prevention sealing structure. The sealing structure and flying powder prevention bag opening machine provided by the present invention are compact, reasonable and easy to operate. By adopting a three-layer sealing structure that cooperates with each other, two layers of packaging can be sealed at the same time, so that adjacent ton bags for feeding are continuously sealed and discharged, preventing the discharge port from being completely exposed and dust from overflowing when the bag is replaced.
本发明中,采用外斜面压紧圈、基准圈和带有密封翻边的环形压板实现三层密封,并且三层密封结构中,有硬质的面接触压紧、弹性可调的气囊压紧;吨袋底边呈“S”状翻折夹持在三层密封结构中,实现可靠密封。In the present invention, an outer inclined pressure ring, a reference ring and an annular pressure plate with a sealing flange are used to achieve three-layer sealing, and the three-layer sealing structure has hard surface contact pressure and elastically adjustable air bag pressure; the bottom edge of the ton bag is folded in an "S" shape and clamped in the three-layer sealing structure to achieve reliable sealing.
本发明中,三道密封相互独立运作,互不影响,在更换吨袋时,可以采用选取部分密封结构进行密封的方式,以便在保持密封的状态下,能够更新吨袋,实现连续上料的目的。In the present invention, the three seals operate independently of each other and do not affect each other. When replacing the ton bag, a method of selecting part of the sealing structure for sealing can be adopted so that the ton bag can be updated while maintaining the sealing state to achieve the purpose of continuous feeding.
本发明中,还设有负压除尘腔,利用负压吸附外溢的粉尘,进一步保证外
部环境的整洁。In the present invention, a negative pressure dust removal chamber is also provided to absorb the overflowing dust by using negative pressure to further ensure the external Cleanliness of the environment.
本发明的套袋、解袋和取袋步骤需要按照顺序进行,更换新的吨袋时,三道密封结构能够提供可靠密封环境,无需指定顺序。The steps of bagging, unbagging and taking out the bag of the present invention need to be performed in sequence. When replacing a new ton bag, the three-stage sealing structure can provide a reliable sealing environment without specifying the sequence.
本发明还旨在提供一种结构合理的双层吨袋用开包机及开包方法,尤其适用于双层吨袋的开包过程,利用箱体口部、内部料罐两处密封结构,分别对外层吨袋和内层吨袋进行密封,从而减少泄漏,以满足国标的相关粉尘泄漏要求。The present invention also aims to provide a double-layer ton bag opening machine and method with a reasonable structure, which is particularly suitable for the opening process of double-layer ton bags. The outer ton bag and the inner ton bag are sealed respectively by utilizing the sealing structures at the box mouth and the internal material tank, thereby reducing leakage to meet the relevant dust leakage requirements of the national standard.
一种双层吨袋用开包机,适用于带有内外两层结构的吨袋;开包机包括箱体,箱体顶部设置袋口夹持组件,箱体内设有料罐,料罐口部设有二次密封组件,A double-layer ton bag bag opener is suitable for ton bags with inner and outer two-layer structures; the bag opener comprises a box body, a bag opening clamping assembly is arranged on the top of the box body, a material tank is arranged in the box body, and a secondary sealing assembly is arranged at the mouth of the material tank.
所述袋口夹持组件包括位于竖直方向上设置的卡箍组、虹膜阀,The bag opening clamping assembly includes a clamp group and an iris valve arranged in a vertical direction.
所述二次密封组件包括胀紧在料罐内壁的气密封件、紧固在料罐口部的抱箍。The secondary sealing assembly includes a gas sealing member expanded and tightened on the inner wall of the material tank and a clamp fastened on the mouth of the material tank.
作为上述技术方案的进一步改进:As a further improvement of the above technical solution:
所述卡箍组、虹膜阀、气密封件、抱箍之间相互独立运作。The clamp group, the iris valve, the air sealing element and the clamp operate independently of each other.
一种利用双层吨袋用开包机的开包方法,包括如下步骤:A bag opening method using a double-layer ton bag opening machine comprises the following steps:
双层吨袋的袋口被绳结扎紧,留出吨袋边缘;卡箍组夹持双层吨袋的外层边缘,双层吨袋的内层边缘不受限位,位于关闭状态的虹膜阀上方;The mouth of the double-layer ton bag is tied tightly with a rope, leaving the edge of the ton bag; the clamp group clamps the outer edge of the double-layer ton bag, and the inner edge of the double-layer ton bag is not restricted and is located above the iris valve in the closed state;
打开虹膜阀,操作人员手伸入手套箱内,拉下吨袋的内袋,并剪开内袋的尾端,使内袋处于尾端敞口的状态,此时内袋和外袋的绳结封闭位置仍然阻碍粉料落下;Open the iris valve, the operator reaches into the glove box, pulls down the inner bag of the ton bag, and cuts the tail end of the inner bag, leaving the inner bag open at the tail end. At this time, the knotted position of the inner bag and the outer bag still prevents the powder from falling;
将内袋的边缘下拉,从气密封件的中间穿过,经气密封件圆周位置的下方绕至抱箍处,气密封件充气胀紧内袋,抱箍夹紧内袋;Pull down the edge of the inner bag, pass it through the middle of the air seal, and go around the lower part of the circumference of the air seal to the clamp. The air seal will inflate the inner bag and the clamp will clamp the inner bag.
打开吨袋的绳结,粉料落入料罐中;Open the knot of the ton bag and the powder falls into the material tank;
下料结束后,先关闭虹膜阀,夹持住内袋,此时内袋处于吸瘪状态;After unloading, close the iris valve first to clamp the inner bag, and the inner bag is in a deflated state;
打开抱箍、气密封件放气,松开内袋的边缘部分;Open the clamp, deflate the airtight seal, and loosen the edge of the inner bag;
手动伸入手套箱中整理内袋;Manually reach into the glove box to organize the inner pockets;
打开虹膜阀,将整理后的内袋向上推入外袋中,并重新系上绳结,再关闭虹膜阀,此时只有外袋被卡箍组夹持限位;Open the iris valve, push the trimmed inner bag upward into the outer bag, tie the knot again, and then close the iris valve. At this time, only the outer bag is clamped and limited by the clamp assembly;
在吨袋口部再打一个绳结,新的绳结将内袋封闭在外袋中,在新的绳结和原绳结之间剪断,移走带有新绳结的封闭外袋;Tie another knot at the mouth of the ton bag. The new knot will seal the inner bag in the outer bag. Cut between the new knot and the original knot and remove the closed outer bag with the new knot.
此时只留原吨袋的外袋边缘,一次下料结束;此时可以暂停,也可以继续夹持新的吨袋进行下料。At this time, only the outer bag edge of the original ton bag is left, and the unloading is completed; you can pause at this time, or continue to clamp the new ton bag for unloading.
作为上述技术方案的进一步改进:As a further improvement of the above technical solution:
手动伸入手套箱中整理内袋时,将具有硬度的内袋口部翻折定型封闭。When manually reaching into the glove box to arrange the inner bag, the hard inner bag opening is folded over to shape and seal.
整理后的内袋推至外袋中后,外袋上重新系的绳结将内袋封闭在外袋中。After the tidied inner bag is pushed into the outer bag, the knot tied again on the outer bag closes the inner bag in the outer bag.
换袋过程包括如下步骤:The bag changing process includes the following steps:
原吨袋的外袋边缘被卡箍组夹持,卡箍组中包括叠放设置、位于上方的第一卡箍、位于下方的第二卡箍,首先松开第一卡箍,第二卡箍仍夹持原吨袋外袋;将新吨袋的外袋边缘送至第一卡箍和定位管外壁之间,第一卡箍夹紧新吨
袋的外袋;The outer bag edge of the original ton bag is clamped by the clamp group, which includes a first clamp located at the top and a second clamp located at the bottom. First, loosen the first clamp, and the second clamp still clamps the outer bag of the original ton bag; send the outer bag edge of the new ton bag between the first clamp and the outer wall of the positioning tube, and the first clamp clamps the new ton bag. The outer pocket of the bag;
松开第二卡箍,原吨袋上失去第二卡箍的限位力;Loosen the second clamp, and the original ton bag loses the limiting force of the second clamp;
第二卡箍夹持新吨袋的外袋边缘,此时原吨袋的外袋边缘脱离第二卡箍;The second clamp clamps the outer bag edge of the new ton bag, and the outer bag edge of the original ton bag is now separated from the second clamp;
第一卡箍松开,撤去对原吨袋的外袋边缘的限位力,此时原吨袋完全自由,且虹膜阀至此始终保持关闭状态,原吨袋位于定位管中;The first clamp is loosened, and the limiting force on the outer bag edge of the original ton bag is removed. At this time, the original ton bag is completely free, and the iris valve remains closed, and the original ton bag is located in the positioning tube;
虹膜阀打开,将定位管中的原吨袋边缘从手套箱中取出;The iris valve is opened and the edge of the original ton bag in the positioning tube is taken out of the glove box;
第一卡箍、第二卡箍夹持新吨袋的外袋边缘,准备新吨袋的下料。The first clamp and the second clamp clamp the outer bag edge of the new ton bag to prepare for unloading of the new ton bag.
更换新的吨袋过程中,气密封件和抱箍处于闭合密封状态。During the replacement of new ton bags, the airtight seal and the clamp are in a closed and sealed state.
本发明提供的双层吨袋用开包机结构紧凑、合理,操作方便,尤其适用于双层吨袋的开包过程。本发明提供了两组相互独立的密封组件,分别是位于定位管处的袋口夹持组件和位于料罐口部的二次密封组件,其中袋口夹持组件用于夹持外袋,二次密封组件夹持内袋,如果内袋是材质较硬的袋子,本发明采用次数较少的弯折,用罐内、罐外壁面顶紧的方式实现密封限位,确保硬质内袋不会因为多次或过度弯折造成疲劳损坏;The double-layer ton bag opening machine provided by the present invention has a compact and reasonable structure and is easy to operate, and is particularly suitable for the double-layer ton bag opening process. The present invention provides two sets of independent sealing components, namely, a bag mouth clamping component located at the positioning tube and a secondary sealing component located at the mouth of the material tank, wherein the bag mouth clamping component is used to clamp the outer bag, and the secondary sealing component clamps the inner bag. If the inner bag is made of a harder material, the present invention uses fewer bends and uses the inner and outer walls of the tank to tighten to achieve sealing and limiting, ensuring that the hard inner bag will not be fatigued and damaged due to multiple or excessive bending;
袋口夹持组件的第一卡箍、第二卡箍和虹膜阀交替封闭,实现密封的同时,可以同时实现局部限位的目的,便于在密封限位的同时,给出空隙便于切换新旧吨袋;The first clamp, the second clamp and the iris valve of the bag mouth clamping assembly are closed alternately, so that the sealing can be realized while the local limit can be realized at the same time, so that a gap can be provided to facilitate the switching of new and old ton bags while sealing and limiting;
本发明在下料过程中,内袋、外袋都被密封;当一个吨袋下料结束后,能够无泄漏地切换至另一吨袋,确保了操作环境的净度。In the unloading process of the present invention, both the inner bag and the outer bag are sealed; when unloading of one ton bag is completed, it can be switched to another ton bag without leakage, thereby ensuring the cleanliness of the operating environment.
本发明区别于常用的单层吨袋密封结构和软材质吨袋密封结构,夹持过程中不易对内袋造成局部破损,进而确保无泄漏。The present invention is different from the commonly used single-layer ton bag sealing structure and the soft material ton bag sealing structure. It is not easy to cause local damage to the inner bag during the clamping process, thereby ensuring no leakage.
图1为本发明实施例一的整体结构示意图。FIG1 is a schematic diagram of the overall structure of the first embodiment of the present invention.
图2为本发明实施例一的夹袋装置剖视图。FIG. 2 is a cross-sectional view of the bag clamping device according to the first embodiment of the present invention.
图3为图2的A部放大图用于体现夹袋装置的结构。FIG. 3 is an enlarged view of part A of FIG. 2 to illustrate the structure of the bag clamping device.
图4为图3的初始状态示意图。FIG. 4 is a schematic diagram of the initial state of FIG. 3 .
图5为图3的闭合状态示意图。FIG. 5 is a schematic diagram of a closed state of FIG. 3 .
图6为实施例一夹袋装置的立体结构示意图。FIG. 6 is a schematic diagram of the three-dimensional structure of the bag clamping device of the first embodiment.
图7为实施例一夹袋装置另一视角的立体结构示意图。FIG. 7 is a schematic diagram of the three-dimensional structure of the bag clamping device of the first embodiment from another perspective.
图8为图7的剖视图。FIG. 8 is a cross-sectional view of FIG. 7 .
图9-a为本发明中实施例一套设吨袋的步骤示意图。Figure 9-a is a schematic diagram of the steps of setting a ton bag in an embodiment of the present invention.
图9-b为本发明中实施例一第一道密封的步骤示意图。FIG9-b is a schematic diagram of the first sealing steps in Example 1 of the present invention.
图9-c为本发明中实施例一第二第三道密封的步骤示意图。FIG9-c is a schematic diagram of the second and third sealing steps in Example 1 of the present invention.
图9-d为本发明中实施例一开包投料的步骤示意图。Figure 9-d is a schematic diagram of the steps of opening a package and feeding materials in Example 1 of the present invention.
图9-e为本发明中实施例一投料结束、密封翻边撤离的步骤示意图。Figure 9-e is a schematic diagram of the steps of completing feeding and removing the sealing flange in Example 1 of the present invention.
图9-f为本发明中实施例一套入新的吨袋的步骤示意图。FIG9-f is a schematic diagram of the steps of inserting a new ton bag in an embodiment of the present invention.
图9-g为本发明中实施例一将新的吨袋密封的步骤示意图。Figure 9-g is a schematic diagram of the steps of sealing a new ton bag in Example 1 of the present invention.
图9-h为本发明中实施例一收集已开包吨袋的步骤示意图。Figure 9-h is a schematic diagram of the steps of collecting opened ton bags in Example 1 of the present invention.
图9-i为本发明中实施例一新的吨袋被三层密封、已开包吨袋被收走的步
骤示意图。FIG9-i is a diagram showing the steps of a new ton bag being three-layer sealed and an opened ton bag being taken away in Example 1 of the present invention. Step diagram.
图10为本发明实施例二的双层吨袋开包方法的流程示意图。FIG. 10 is a schematic flow chart of a double-layer ton bag opening method according to the second embodiment of the present invention.
图11为本发明实施例二下料前的初始状态示意图。FIG. 11 is a schematic diagram of the initial state before material feeding in the second embodiment of the present invention.
图12为本发明实施例二步骤中打开虹膜阀的示意图。FIG. 12 is a schematic diagram of opening the iris valve in step 2 of the embodiment of the present invention.
图13为本发明中实施例二内袋预打开状态示意图。FIG. 13 is a schematic diagram of the inner bag in the pre-opened state in the second embodiment of the present invention.
图14为本发明实施例二内袋密封至料罐上的结构示意图。FIG. 14 is a schematic diagram of the structure of an inner bag sealed to a material tank in accordance with a second embodiment of the present invention.
图15为本发明实施例二内袋密封后下料状态示意图。FIG. 15 is a schematic diagram of the unloading state after the inner bag is sealed in the second embodiment of the present invention.
图16为本发明实施例二下料结束、关闭虹膜阀的状态示意图。FIG. 16 is a schematic diagram of a state in which the material discharge is completed and the iris valve is closed in the second embodiment of the present invention.
图17为本发明实施例二收起内袋示意图。FIG. 17 is a schematic diagram of a folded inner bag in accordance with the second embodiment of the present invention.
图18为本发明实施例二整理内袋示意图。FIG. 18 is a schematic diagram of arranging the inner bag according to the second embodiment of the present invention.
图19为本发明实施例二将内袋收至外袋中的状态示意图。FIG. 19 is a schematic diagram of a state where the inner bag is put into the outer bag according to the second embodiment of the present invention.
图20为本发明实施例二打结并剪断外袋的状态示意图。FIG. 20 is a schematic diagram of the state of tying and cutting the outer bag in the second embodiment of the present invention.
图21为本发明实施例二新吨袋、原吨袋替换时的状态示意图。21 is a schematic diagram of the state of the new ton bag and the original ton bag when they are replaced in the second embodiment of the present invention.
图22为本发明中实施例二撤去原吨袋上第二卡箍限位力的状态示意图。FIG. 22 is a schematic diagram of the state of removing the limiting force of the second clamp on the original ton bag in the second embodiment of the present invention.
图23为本发明中实施例二夹持新吨袋的状态示意图。FIG. 23 is a schematic diagram of the state of clamping a new ton bag in the second embodiment of the present invention.
图24为本发明中实施例二撤去原吨袋的状态示意图。FIG. 24 is a schematic diagram of the state of removing the original ton bag in Example 2 of the present invention.
图25为本发明中实施例二采用实施例一的夹袋装置的双层吨袋开包机结构示意图。FIG. 25 is a schematic diagram of the structure of a double-layer ton bag opening machine in Embodiment 2 of the present invention using the bag clamping device of Embodiment 1.
在图1-图9-i中:1、开包机机架;2、下料口;3、料罐;4、出料口;5、活塞缸;6、夹袋装置;7、负压除尘腔;In Figures 1 to 9-i: 1. bag opening machine frame; 2. feed port; 3. material tank; 4. discharge port; 5. piston cylinder; 6. bag clamping device; 7. negative pressure dust removal chamber;
601、外斜面压紧圈;602、顶升气缸;603、密封条;606、基准圈;607、容纳槽;608、第一气囊;609、环形压板;610、密封翻边;611、第二气囊;612、插片;613、密封层。601, outer bevel clamping ring; 602, lifting cylinder; 603, sealing strip; 606, reference ring; 607, receiving groove; 608, first air bag; 609, annular pressure plate; 610, sealing flange; 611, second air bag; 612, insert; 613, sealing layer.
在图10-图25中:1、手套箱;2、密封罐;3、袋口夹持组件;4、二次密封组件;101、定位管;301、第一卡箍;302、第二卡箍;303、虹膜阀;401、气密封件;402、抱箍;403、活塞缸;404、顶升气缸;405、环形压板;406、外斜面压紧圈;501、外袋;502、内袋;6、料罐。In Figures 10 to 25: 1. glove box; 2. sealing tank; 3. bag mouth clamping assembly; 4. secondary sealing assembly; 101. positioning tube; 301. first clamp; 302. second clamp; 303. iris valve; 401. air seal; 402. clamp; 403. piston cylinder; 404. lifting cylinder; 405. annular pressure plate; 406. outer bevel clamping ring; 501. outer bag; 502. inner bag; 6. material tank.
下面结合附图,说明本发明的具体实施方式。The specific implementation of the present invention is described below in conjunction with the accompanying drawings.
参考图1,用于从吨袋向料罐3转移物料时密封吨袋以防止物料外溢一种夹袋装置6,包括:Referring to FIG1 , a bag clamping device 6 is used to seal a ton bag to prevent the material from overflowing when transferring the material from the ton bag to the material tank 3, comprising:
第一压紧圈(基准圈606),第一压紧圈设置在所述料罐的口部,所述第一压紧圈设有第一工作壁;A first clamping ring (reference ring 606), which is disposed at the mouth of the tank and has a first working wall;
第二压紧圈(外斜面压紧圈601),所述第二压紧圈同轴地通过第一驱动装置活动套设在料罐3的外壁,所述第二压紧圈设有用于与所述第一工作壁配合并压紧所述吨袋的第二工作壁;A second clamping ring (external bevel clamping ring 601), which is coaxially sleeved on the outer wall of the tank 3 through the first driving device, and is provided with a second working wall for cooperating with the first working wall and clamping the ton bag;
压板,环形的压板(环形压板609)中部具有供所述吨袋穿过的通孔,所述压板设置在料罐3的上方,且所述压板通过第二驱动装置可相对所述料罐靠近或远离;其中,环形所述压板的下部的侧壁可与所述料罐的内壁相配合以便
压紧所述吨袋,所述压板的上部的下壁与所述第一压紧圈的上壁相配合以便压紧所述吨袋;A pressure plate, an annular pressure plate (annular pressure plate 609) has a through hole in the middle for the ton bag to pass through, the pressure plate is arranged above the material tank 3, and the pressure plate can be moved closer to or farther away from the material tank through a second driving device; wherein the side wall of the lower part of the annular pressure plate can cooperate with the inner wall of the material tank so as to Compressing the ton bag, the lower wall of the upper part of the pressing plate cooperates with the upper wall of the first pressing ring to compress the ton bag;
当从吨袋向料罐转移物料时,所述压板抵近所述料罐,所述第二压紧圈抵近所述第一压紧圈,所述吨袋的底边依次绕经所述压板的下部的侧壁与所述料罐的内壁之间、所述压板的上部的下壁与所述第一压紧圈的上壁之间、所述第一工作壁与所述第二工作壁之间的空隙,使得所述吨袋被压紧达到密封。When transferring materials from a ton bag to a material tank, the pressure plate approaches the material tank, the second pressing ring approaches the first pressing ring, and the bottom edge of the ton bag passes through the gap between the lower side wall of the pressure plate and the inner wall of the material tank, between the lower wall of the pressure plate and the upper wall of the first pressing ring, and between the first working wall and the second working wall in sequence, so that the ton bag is compressed and sealed.
实施例一Embodiment 1
如图1-图9-i所示,本实施例的防飞粉密封结构,包括机架,机架上安装有料罐3,料罐3侧边安装活塞缸5,活塞缸5的活塞杆沿套袋方向指出,活塞杆与料罐3口部之间安装夹袋装置6,夹袋装置6包括:As shown in Fig. 1 to Fig. 9-i, the anti-flying powder sealing structure of this embodiment includes a frame, a material tank 3 is installed on the frame, a piston cylinder 5 is installed on the side of the material tank 3, the piston rod of the piston cylinder 5 points out along the bagging direction, and a bag clamping device 6 is installed between the piston rod and the mouth of the material tank 3. The bag clamping device 6 includes:
外斜面压紧圈601,同轴活动套设在料罐3外壁;料罐3侧壁上设有用于顶升外斜面压紧圈601的顶升气缸602(第一驱动装置),The outer bevel clamping ring 601 is coaxially sleeved on the outer wall of the tank 3; a lifting cylinder 602 (first driving device) for lifting the outer bevel clamping ring 601 is provided on the side wall of the tank 3.
基准圈606,固定于料罐3口部,基准圈606面向外斜面压紧圈601的一侧设置为斜楔面(即第一工作壁),此斜楔面与外斜面压紧圈601的斜楔面(第二工作壁)相契合;基准圈606顶面内凹设置,内凹处填充第一气囊608,The reference ring 606 is fixed to the mouth of the tank 3. The side of the reference ring 606 facing the outer inclined surface clamping ring 601 is set as an inclined wedge surface (i.e., the first working wall), and this inclined wedge surface is matched with the inclined wedge surface (second working wall) of the outer inclined surface clamping ring 601; the top surface of the reference ring 606 is set to be concave, and the concave part is filled with a first air bag 608.
环形压板609,与作为第二驱动装置的活塞缸5的活塞杆连接;环形压板609面向料罐3的一侧成型有密封翻边610,密封翻边610上嵌设有用于抵触料罐3内壁的第二气囊611,The annular pressure plate 609 is connected to the piston rod of the piston cylinder 5 as the second driving device; a sealing flange 610 is formed on the side of the annular pressure plate 609 facing the material tank 3, and a second air bag 611 for contacting the inner wall of the material tank 3 is embedded on the sealing flange 610.
吨袋的底边依次绕经密封翻边610、基准圈606后,被基准圈606和外斜面压紧圈601的斜楔面夹持压紧,基准圈606、外斜面压紧圈601的斜楔面倾斜方向自外斜面压紧圈601顶部指向料罐3侧壁,吨袋的底边伸出料罐3口部的部分弯折向料罐3外壁。The bottom edge of the ton bag is clamped and pressed by the reference ring 606 and the inclined wedge surface of the outer bevel pressing ring 601 after passing through the sealing flange 610 and the reference ring 606 in turn. The inclination direction of the reference ring 606 and the inclined wedge surface of the outer bevel pressing ring 601 is from the top of the outer bevel pressing ring 601 to the side wall of the tank 3, and the part of the bottom edge of the ton bag extending out of the mouth of the tank 3 is bent toward the outer wall of the tank 3.
基准圈606顶面内凹形成容纳槽607,第一气囊608内嵌于容纳槽607侧壁上。The top surface of the reference ring 606 is concave to form a receiving groove 607 , and the first airbag 608 is embedded in the side wall of the receiving groove 607 .
第一气囊608、第二气囊611在料罐3轴向上预留高度差。A height difference is reserved between the first airbag 608 and the second airbag 611 in the axial direction of the material tank 3 .
第一气囊608的形变方向指向料罐3轴心,第二气囊611的形变方向背离料罐3轴心。The deformation direction of the first airbag 608 points to the axis of the material tank 3, and the deformation direction of the second airbag 611 is away from the axis of the material tank 3.
环形压板609上成型有插片612,插片612对应落在容纳槽607中;第一气囊608充气顶紧插片612。An insert piece 612 is formed on the annular pressure plate 609 , and the insert piece 612 falls into the receiving groove 607 accordingly; the first airbag 608 is inflated to press the insert piece 612 tightly.
插片612的厚度小于容纳槽607的槽宽,第一气囊608初始状态下与装配后的插片612之间处于松弛状态。The thickness of the inserting piece 612 is smaller than the width of the receiving groove 607 , and the first airbag 608 is in a loose state with respect to the assembled inserting piece 612 in the initial state.
外斜面压紧圈601、基准圈606和环形压板609装配后,基准圈606与环形压板609之间的轴向配合面处预留有容纳吨袋的间隙;第一气囊608、第二气囊611充气后补偿间隙。After the outer bevel clamping ring 601, the reference ring 606 and the annular pressure plate 609 are assembled, a gap for accommodating a ton bag is reserved at the axial matching surface between the reference ring 606 and the annular pressure plate 609; the first airbag 608 and the second airbag 611 are inflated to compensate for the gap.
外斜面压紧圈601的斜楔面上嵌设有密封条603,基准圈606的斜楔面上嵌设有密封条603。A sealing strip 603 is embedded on the inclined wedge surface of the outer inclined surface pressing ring 601 , and a sealing strip 603 is embedded on the inclined wedge surface of the reference ring 606 .
本实施例的防飞粉开包机,带有上述的防飞粉密封结构。The anti-flying powder bag opening machine of this embodiment is provided with the anti-flying powder sealing structure mentioned above.
本发明的具体结构及工作过程如下:The specific structure and working process of the present invention are as follows:
如图1所示,在机架上,从上而下一次设置下料口2、料罐3、出料口4,
夹袋装置6设置在料罐3的口部位置。在料罐3的两侧对称设置有活塞缸5,活塞缸5的活塞杆竖直向上伸出,在活塞杆端部安装有环形压板609。在环形压板609的底面上延伸出密封翻边610,结合参考图2和图3,密封翻边610随着环形压板609下压时,落在料罐3口部的内壁处。As shown in Figure 1, on the frame, a feed port 2, a material tank 3, and a discharge port 4 are arranged from top to bottom. The bag clamping device 6 is arranged at the mouth of the material tank 3. Piston cylinders 5 are symmetrically arranged on both sides of the material tank 3, and the piston rods of the piston cylinders 5 extend vertically upward, and an annular pressing plate 609 is installed at the end of the piston rod. A sealing flange 610 extends from the bottom surface of the annular pressing plate 609. With reference to Figures 2 and 3, the sealing flange 610 falls on the inner wall of the mouth of the material tank 3 as the annular pressing plate 609 is pressed down.
在密封翻边610面向料罐3内壁的一侧开槽,此槽中设置第二气囊611。当第二气囊611充气膨胀时,向料罐3内壁施加顶紧力。A groove is formed on one side of the sealing flange 610 facing the inner wall of the material tank 3, and a second air bag 611 is arranged in the groove. When the second air bag 611 is inflated, a pressing force is applied to the inner wall of the material tank 3.
在环形压板609上还设有插片612,插片612的直径大于密封翻边610的外径,插片612在配合状态时,落在料罐3口部的外侧。An insert piece 612 is also provided on the annular pressure plate 609 . The diameter of the insert piece 612 is larger than the outer diameter of the sealing flange 610 . When the insert piece 612 is in the mating state, it falls on the outer side of the mouth of the tank 3 .
如图3和图4所示,在料罐3口部设有向外成型的基准圈606。基准圈606的顶面内凹形成容纳槽607,插片612配合时就落在容纳槽607内。容纳槽607的槽宽大于插片612的厚度。在容纳槽607背离料罐3一侧的内侧壁上嵌设第一气囊608,第一气囊608充气膨胀时,顶紧插片612。As shown in FIG3 and FIG4, a reference ring 606 formed outward is provided at the mouth of the material tank 3. The top surface of the reference ring 606 is concave to form a receiving groove 607, and the insert 612 falls into the receiving groove 607 when it is matched. The groove width of the receiving groove 607 is greater than the thickness of the insert 612. A first airbag 608 is embedded on the inner side wall of the receiving groove 607 away from the material tank 3. When the first airbag 608 is inflated, it presses against the insert 612.
在基准圈606背离料罐3一侧设置为斜楔面,斜楔面自基准圈606背离料罐3一侧向料罐3轴心方向倾斜。An inclined wedge surface is provided on the side of the reference circle 606 away from the material tank 3 , and the inclined wedge surface is inclined from the side of the reference circle 606 away from the material tank 3 toward the axial direction of the material tank 3 .
在料罐3的外壁上固定安装有顶升气缸602,顶升气缸602采用对称设置或环形阵列设置的结构,顶升气缸602的活塞杆端部设有外斜面压紧圈601,A lifting cylinder 602 is fixedly installed on the outer wall of the material tank 3. The lifting cylinder 602 adopts a symmetrical arrangement or a ring array arrangement structure. The end of the piston rod of the lifting cylinder 602 is provided with an outer inclined surface clamping ring 601.
外斜面压紧圈601的斜楔面上嵌设密封条603,基准圈606的斜楔面上嵌设密封条603,且两密封条603之间预留间距。密封条603可以采用横截面为圆形或异形的弹性条,例如橡胶材质。The outer bevel pressing ring 601 is embedded with a sealing strip 603 on its bevel surface, and the reference ring 606 is embedded with a sealing strip 603 on its bevel surface, and a space is reserved between the two sealing strips 603. The sealing strip 603 can be an elastic strip with a circular or irregular cross section, such as a rubber material.
结合参考图5、图8和图9,说明本发明中的开包、换包工作过程。5 , 8 and 9 , the package opening and package changing process of the present invention is described.
如图9-a所示,为夹袋装置6的初始状态,三道密封结构之间相互脱开,吨袋放置在夹袋装置6上方,被下料口2承托住。吨袋底部的封装位置处留有吨袋边,即本发明中所说的吨袋的底边。吨袋底边落在环形压板609中,再绕经密封翻边610后,覆盖在基准圈606上,再沿着基准圈606的斜楔面摆放,使之位于基准圈606、外斜面压紧圈601的斜楔面之间。As shown in Fig. 9-a, it is the initial state of the bag clamping device 6. The three sealing structures are disengaged from each other, and the ton bag is placed above the bag clamping device 6 and supported by the feeding port 2. The ton bag edge is left at the sealing position at the bottom of the ton bag, that is, the bottom edge of the ton bag in the present invention. The bottom edge of the ton bag falls into the annular pressure plate 609, and then after passing through the sealing flange 610, it covers the reference ring 606, and then is placed along the inclined wedge surface of the reference ring 606, so that it is located between the reference ring 606 and the inclined wedge surface of the outer inclined surface clamping ring 601.
如图9-b所示,外斜面压紧圈601上抬,将吨袋底边夹持住,实现第一道密封。作为可替换的实施方式,本工序中,将密封条603替换为密封层613,增大了密封面积。As shown in Fig. 9-b, the outer bevel pressing ring 601 is lifted up to clamp the bottom edge of the ton bag to achieve the first seal. As an alternative implementation, in this process, the sealing strip 603 is replaced by a sealing layer 613 to increase the sealing area.
如图9-c所示,环形压板609下压,密封翻边610压入料罐3口部,插片612落入容纳槽607中,此时吨袋的底边依次沿着密封翻边610、料罐3口部的壁面、插片612的形状、基准圈606的顶面、基准圈606和外斜面压紧圈601的斜楔面设置,且被第一气囊608、第二气囊611充气顶紧,至此完成三道密封。As shown in Figure 9-c, the annular pressure plate 609 is pressed down, the sealing flange 610 is pressed into the mouth of the tank 3, and the insert 612 falls into the receiving groove 607. At this time, the bottom edge of the ton bag is arranged along the sealing flange 610, the wall of the mouth of the tank 3, the shape of the insert 612, the top surface of the reference ring 606, the reference ring 606 and the inclined wedge surface of the outer inclined clamping ring 601, and is inflated and tightened by the first airbag 608 and the second airbag 611, thus completing the three seals.
如图9-d所示,从手套口伸入,将密封后的吨袋打开,或在外部打开吨袋,吨袋中的粉料落入料罐3中。As shown in FIG9 - d , reach in from the glove opening to open the sealed ton bag, or open the ton bag from the outside, and the powder in the ton bag falls into the material tank 3 .
如图9-e所示,投料结束,重新扎紧吨袋;然后第二气囊611放气撤去顶紧力,环形压板609上抬,撤去一道密封。As shown in FIG. 9-e , after the feeding is completed, the ton bag is re-tightened; then the second airbag 611 is deflated to remove the tightening force, and the annular pressure plate 609 is lifted up to remove a seal.
如图9-f所示,外斜面压紧圈601下落,将已开包的吨袋向上收起,其底边不再被斜楔面夹持,但仍有部分落在基准圈606的容纳槽607内,被第一气
囊608压紧密封。此时即使已开包的吨袋中有残余粉料,仍是落在料罐3中,不易外溢。As shown in FIG9-f, the outer inclined surface pressing ring 601 falls, and the opened ton bag is folded upward. The bottom edge is no longer clamped by the inclined wedge surface, but part of it still falls into the receiving groove 607 of the reference ring 606 and is held by the first air The bag 608 is compressed and sealed. Even if there is residual powder in the unpacked ton bag, it still falls into the material tank 3 and is not easy to overflow.
然后,套入新的吨袋,新的吨袋的底边绕经基准圈606,被斜楔面夹持密封。Then, a new ton bag is inserted, and the bottom edge of the new ton bag passes around the reference ring 606 and is clamped and sealed by the inclined wedge surface.
如图9-g所示,外斜面压紧圈601上抬压住新的吨袋的底边,同时通过手套口,将已开包的吨袋向下拉扯整理,整理过程中注意不要拉力过大而损坏第一气囊608。As shown in FIG9-g , the outer inclined clamping ring 601 is lifted up to press the bottom edge of the new ton bag, and at the same time, the opened ton bag is pulled downward through the glove opening to arrange it. During the arrangement process, be careful not to use excessive pulling force to damage the first airbag 608 .
如图9-h所示,环形压板609下压;密封翻边610嵌入料罐3口部,插片612嵌入容纳槽607中;然后第一气囊608放气,撤去密封的顶紧力,已开包吨袋的底边失去限位,能够从手套口处进行收集。As shown in Figure 9-h, the annular pressure plate 609 is pressed down; the sealing flange 610 is embedded in the mouth of the material tank 3, and the insert 612 is embedded in the receiving groove 607; then the first airbag 608 is deflated, the sealing tightening force is removed, and the bottom edge of the opened ton bag loses its limit and can be collected from the glove opening.
如图9-i所示,环形压板609继续下压至密封位置,第一气囊608、第二气囊611充气,三层密封生效后,将已开包吨袋收集走,此时夹袋装置6上只有一个未开包的吨袋,等待开包下料。As shown in Figure 9-i, the annular pressure plate 609 continues to be pressed down to the sealing position, the first airbag 608 and the second airbag 611 are inflated, and after the three-layer seal takes effect, the opened ton bags are collected and taken away. At this time, there is only one unopened ton bag on the bag clamping device 6, waiting to be opened and unloaded.
本发明采用多道相互独立作用的密封结构,使吨袋能够在密封环境下连续开包上料,粉尘不易外溢,保证了操作环境的整洁和安全性质。The present invention adopts a multi-channel sealing structure that acts independently of each other, so that the ton bag can be opened and loaded continuously in a sealed environment, and dust is not easy to overflow, thereby ensuring the cleanliness and safety of the operating environment.
实施例二本实施例提供一种用于从含有内袋502和外袋501的吨袋向料罐6转移物料时密封吨袋以防止物料外溢一种开包机,包括:Embodiment 2 This embodiment provides a bag opening machine for sealing a ton bag containing an inner bag 502 and an outer bag 501 to prevent the material from overflowing when transferring the material from the ton bag to the material tank 6, comprising:
箱体,所述箱体顶部设置袋口夹持组件;A box body, with a bag opening clamping assembly disposed on the top of the box body;
料罐,所述料罐设置在所述箱体的内部,料罐的口部设有二次密封组件;A material tank, wherein the material tank is arranged inside the box body, and a secondary sealing component is provided at the mouth of the material tank;
所述二次密封组件包括实施例一中提供的夹袋装置。The secondary sealing assembly includes the bag clamping device provided in the first embodiment.
利用该开包机开包方法,包括如下步骤:The package opening method using the package opening machine includes the following steps:
将双层吨袋的袋口扎紧(例如使用捆扎绳)以阻碍物料落下,袋口夹持组件夹持双层吨袋的外层边缘,双层吨袋的内层边缘不受限位;Tighten the mouth of the double-layer ton bag (for example, using a tying rope) to prevent the material from falling, and the bag mouth clamping assembly clamps the outer edge of the double-layer ton bag, while the inner edge of the double-layer ton bag is not restricted;
拉下吨袋的内袋,并将内袋的开口打开,此时内袋和外袋的绳结封闭位置仍然阻碍粉料落下;Pull down the inner bag of the ton bag and open the opening of the inner bag. At this time, the knotted position of the inner bag and the outer bag still prevents the powder from falling;
将内袋的边缘下拉,利用所述二次密封组件将所述内袋与所述料罐密封连接;Pull down the edge of the inner bag, and use the secondary sealing component to seal the inner bag to the material tank;
将双层吨袋的袋口松结以便物料落入料罐中。Loosen the mouth of the double-layer bulk bag to allow the material to fall into the tank.
下料结束后,夹持内袋,此时吨袋是吸瘪的状态;After unloading, clamp the inner bag, and the ton bag is deflated.
打开所述二次密封组件,以从所述料罐松开内袋的边缘部分;opening the secondary seal assembly to release the edge portion of the inner bag from the tank;
将内袋向上推入外袋中,并重新将双层吨袋的袋口扎紧形成第一密封,此时只有外袋被所述袋口夹持组件夹持;Push the inner bag upward into the outer bag, and re-tighten the bag opening of the double-layer ton bag to form a first seal, at which point only the outer bag is clamped by the bag opening clamping assembly;
将双层吨袋的袋口再次扎紧,形成不同于所述第一密封的第二密封,Tighten the mouth of the double-layer bag again to form a second seal different from the first seal.
在第一密封和第二密封之间剪断所述外袋,移走含有内袋的封闭的所述外袋;cutting the outer bag between the first seal and the second seal to remove the closed outer bag containing the inner bag;
此时只留原吨袋的外袋边缘,一次下料结束。At this time, only the outer bag edge of the original ton bag is left, and the unloading is completed.
如图10-图25所示,本实施例的开包机,适用于带有内外两层结构的双层吨袋或多层吨袋;开包机包括箱体,箱体顶部设置袋口夹持组件3,箱体内设有料罐2,料罐2口部设有二次密封组件4,参考图25所示,其中该二次密封
组件4可以选用实施例一种的夹袋装置,环形压板405与作为第二驱动装置的活塞缸403的活塞杆连接,同轴活动套设在料罐6外壁的外斜面压紧圈406,料罐6侧壁上设有用于顶升外斜面压紧圈601的顶升气缸404(第一驱动装置)。As shown in Figures 10 to 25, the bag opener of this embodiment is suitable for double-layer ton bags or multi-layer ton bags with an inner and outer two-layer structure; the bag opener includes a box body, a bag opening clamping assembly 3 is arranged on the top of the box body, a material tank 2 is arranged in the box body, and a secondary sealing assembly 4 is arranged at the mouth of the material tank 2, as shown in Figure 25, wherein the secondary sealing assembly 4 Component 4 can select the bag clamping device of embodiment 1, the annular pressure plate 405 is connected to the piston rod of the piston cylinder 403 serving as the second driving device, and a coaxial movable sleeve is arranged on the outer bevel clamping ring 406 of the outer wall of the material tank 6. A lifting cylinder 404 (first driving device) for lifting the outer bevel clamping ring 601 is provided on the side wall of the material tank 6.
袋口夹持组件3包括位于竖直方向上设置的卡箍组、虹膜阀303,The bag opening clamping assembly 3 includes a clamp assembly and an iris valve 303 arranged in the vertical direction.
二次密封组件4包括胀紧在料罐2内壁的气密封件401、紧固在料罐2口部的抱箍402。The secondary sealing assembly 4 includes a gas sealing member 401 expanded and tightened on the inner wall of the tank 2 and a clamp 402 fastened to the mouth of the tank 2 .
卡箍组、虹膜阀303、气密封件401、抱箍402之间相互独立运作。The clamp assembly, the iris valve 303, the air seal 401 and the clamp 402 operate independently of each other.
本实施例的利用双层吨袋用开包机的开包方法,包括如下步骤:The bag opening method using the double-layer ton bag opening machine of this embodiment includes the following steps:
双层吨袋的袋口被绳结扎紧,留出吨袋边缘;卡箍组夹持双层吨袋的外层边缘,双层吨袋的内层边缘不受限位,位于关闭状态的虹膜阀303上方;The mouth of the double-layer ton bag is tied tightly with a rope, leaving the edge of the ton bag; the clamp assembly clamps the outer edge of the double-layer ton bag, and the inner edge of the double-layer ton bag is not restricted and is located above the iris valve 303 in the closed state;
打开虹膜阀303,操作人员手伸入手套箱1内,拉下吨袋的内袋,并剪开内袋的尾端,使内袋处于尾端敞口的状态,此时内袋和外袋的绳结封闭位置仍然阻碍粉料落下;Open the iris valve 303, the operator reaches into the glove box 1, pulls down the inner bag of the ton bag, and cuts the tail end of the inner bag, so that the tail end of the inner bag is open. At this time, the knotted position of the inner bag and the outer bag still prevents the powder from falling.
将内袋的边缘下拉,从气密封件401的中间穿过,经气密封件401圆周位置的下方绕至抱箍402处,气密封件401充气胀紧以便压紧内袋,抱箍402夹紧内袋;Pull down the edge of the inner bag, pass through the middle of the air seal 401, and go around the hoop 402 from below the circumference of the air seal 401. Inflate the air seal 401 to compress the inner bag, and the hoop 402 clamps the inner bag.
打开吨袋的绳结,粉料落入料罐2中;Open the knot of the ton bag, and the powder falls into the material tank 2;
下料结束后,先关闭虹膜阀303,夹持住内袋,此时内袋处于吸瘪的状态;After the material is unloaded, the iris valve 303 is closed first to clamp the inner bag, and the inner bag is in a deflated state;
打开抱箍402、气密封件401放气,松开内袋的边缘部分;Open the clamp 402, deflate the airtight seal 401, and loosen the edge of the inner bag;
手动伸入手套箱1中整理内袋;Manually reach into the glove box 1 to organize the inner bag;
打开虹膜阀303,将整理后的内袋向上推入外袋中,并重新系上绳结,再关闭虹膜阀303,此时只有外袋被卡箍组夹持限位;Open the iris valve 303, push the arranged inner bag upward into the outer bag, tie the knot again, and then close the iris valve 303. At this time, only the outer bag is clamped and limited by the clamp assembly;
在吨袋口部再打一个绳结,新的绳结将内袋封闭在外袋中,在新的绳结和原绳结之间剪断,移走带有新绳结的封闭外袋;Tie another knot at the mouth of the ton bag. The new knot will seal the inner bag in the outer bag. Cut between the new knot and the original knot and remove the closed outer bag with the new knot.
此时只留原吨袋的外袋边缘,一次下料结束;此时可以暂停下料,也可以继续换上新的吨袋准备再一次下料。At this time, only the outer bag edge of the original ton bag is left, and one unloading is completed; at this time, you can stop unloading, or you can continue to replace it with a new ton bag and prepare to unload again.
在上述过程中,手动伸入手套箱1中整理内袋时,将具有硬度的内袋口部翻折定型封闭。In the above process, when manually reaching into the glove box 1 to arrange the inner bag, the inner bag opening with hardness is folded and shaped to be closed.
整理后的内袋推至外袋中后,外袋上重新系的绳结将内袋封闭在外袋中。After the tidied inner bag is pushed into the outer bag, the knot tied again on the outer bag closes the inner bag in the outer bag.
换袋过程包括如下步骤:The bag changing process includes the following steps:
原吨袋的外袋边缘被卡箍组夹持,卡箍组中包括叠放设置、位于上方的第一卡箍301、位于下方的第二卡箍302,首先松开第一卡箍301,第二卡箍302仍夹持原吨袋外袋;将新吨袋的外袋边缘送至第一卡箍301和定位管101外壁之间,第一卡箍301夹紧新吨袋的外袋;The outer bag edge of the original ton bag is clamped by the clamp group, which includes a first clamp 301 located at the top and a second clamp 302 located at the bottom. The first clamp 301 is first loosened, and the second clamp 302 still clamps the outer bag of the original ton bag; the outer bag edge of the new ton bag is sent between the first clamp 301 and the outer wall of the positioning tube 101, and the first clamp 301 clamps the outer bag of the new ton bag;
松开第二卡箍302,原吨袋上失去第二卡箍302的限位力;The second clamp 302 is loosened, and the limiting force of the second clamp 302 is lost on the original ton bag;
第二卡箍302夹持新吨袋的外袋边缘,此时原吨袋的外袋边缘脱离第二卡箍302;The second clamp 302 clamps the outer bag edge of the new ton bag, and the outer bag edge of the original ton bag is now separated from the second clamp 302;
第一卡箍301松开,撤去对原吨袋的外袋边缘的限位力,此时原吨袋完全自由,且虹膜阀303至此始终保持关闭状态,原吨袋位于定位管101中;
The first clamp 301 is loosened, and the limiting force on the outer bag edge of the original ton bag is removed. At this time, the original ton bag is completely free, and the iris valve 303 is always kept closed, and the original ton bag is located in the positioning tube 101;
虹膜阀303打开,将定位管101中的原吨袋边缘从手套箱1中取出;The iris valve 303 is opened, and the edge of the original ton bag in the positioning tube 101 is taken out of the glove box 1;
第一卡箍301、第二卡箍302夹持新吨袋的外袋边缘,准备新吨袋的下料。The first clamp 301 and the second clamp 302 clamp the outer bag edge of the new ton bag to prepare for unloading of the new ton bag.
在进行换袋操作时,气密封件401、抱箍402是不工作的,料罐是敞口状态,依靠的是手套箱内部、料罐内部持续的负压保证无粉尘外溢。During the bag changing operation, the air seal 401 and the clamp 402 are not in operation, and the material tank is in an open state. The continuous negative pressure inside the glove box and the material tank is relied on to ensure that there is no dust spillage.
本发明的具体结构及工作过程如下:The specific structure and working process of the present invention are as follows:
本发明是专为双层吨袋的开包过程设计的开包机,目的在于防止粉尘外溢,尤其在新旧吨袋切换的过程中,需要保证新吨袋、原吨袋均不易发生粉尘泄漏的情况,又考虑到双层吨袋的内袋可能是软质袋子,也可能是具有一定硬度的铝箔等材质制成的硬质袋子,因此本发明设计一种专用开包机,既能够密封夹持软袋,也能够密封夹持硬袋。The present invention is a bag opener specially designed for the bag opening process of double-layer ton bags, with the purpose of preventing dust from spilling out, especially in the process of switching between new and old ton bags, it is necessary to ensure that both the new ton bags and the original ton bags are not prone to dust leakage, and considering that the inner bag of the double-layer ton bag may be a soft bag or a hard bag made of materials such as aluminum foil with a certain hardness, the present invention designs a special bag opener that can seal and clamp both soft bags and hard bags.
如图11所示,为开包机的准备状态,此时除了夹持有吨袋外,所有的密封结构都处于初始状态。As shown in FIG. 11 , this is the preparation state of the bag opener. At this time, except for the clamp holding the ton bag, all sealing structures are in the initial state.
吨袋为了便于封装,通常在封装位置,即图11中的绳结预留有边缘,外袋的边缘被第一卡箍301、第二卡箍302限位夹持,内袋暂时不受夹持,位于虹膜阀303和定位管101所围成的区域内。To facilitate packaging, ton bags are usually provided with an edge at the packaging position, i.e., the knot in FIG11 . The edge of the outer bag is clamped by the first clamp 301 and the second clamp 302 , while the inner bag is temporarily not clamped and is located in the area surrounded by the iris valve 303 and the positioning tube 101 .
此时,第一卡箍301、第二卡箍302、虹膜阀303处于封闭状态;位于料罐2口部的气密封件401、抱箍402处于封闭状态。气密封件401为了便于与料罐2口部配合,包括环形的顶板,顶板具有形状和硬度,可以放在料罐2口部;在顶板的下方即为弹性的气密封体,在充气时鼓胀,压紧在料罐2口部内壁。At this time, the first clamp 301, the second clamp 302, and the iris valve 303 are in a closed state; the air seal 401 and the clamp 402 located at the mouth of the tank 2 are in a closed state. In order to facilitate the cooperation with the mouth of the tank 2, the air seal 401 includes an annular top plate, which has a shape and hardness and can be placed at the mouth of the tank 2; below the top plate is an elastic air seal body, which swells when inflated and is pressed against the inner wall of the mouth of the tank 2.
本发明中的手套箱1带有手套位置,便于工人将手伸进去整理吨袋。由于手套箱1是常规技术手段,本实施例中不做赘述。The glove box 1 of the present invention is provided with a glove position, which is convenient for workers to put their hands in to sort out the ton bags. Since the glove box 1 is a conventional technical means, it will not be described in detail in this embodiment.
如图12所示,此时已经开始准备下料。内袋通常在绳结之外,还在口部有热压封装,打开虹膜阀303,使内袋的封口位于料罐2上方,此时气密封件401不充气,准备容纳内袋。As shown in Figure 12, the material is ready to be unloaded. The inner bag is usually outside the knot and has a hot-pressed package at the mouth. The iris valve 303 is opened to make the seal of the inner bag above the material tank 2. At this time, the airtight seal 401 is not inflated and is ready to accommodate the inner bag.
如图13和图14所示,剪开内袋的铝箔封端,将内袋下拉,使内袋先穿过气密封件401的中间位置,然后将内袋的边缘拉向气密封体下方,绕经气密封体后,再从料罐2口部边缘上方绕过,并穿入抱箍402处,形成一个绕经抱箍402和气密封件401的横向“S”形。气密封体充气胀紧,将内袋压在料罐2内壁上;抱箍402将内袋夹紧在料罐2外壁上。As shown in Figures 13 and 14, cut open the aluminum foil seal of the inner bag, pull the inner bag down, make the inner bag pass through the middle of the airtight seal 401, then pull the edge of the inner bag to the bottom of the airtight seal, go around the airtight seal, go around the edge of the mouth of the tank 2, and pass through the hoop 402, forming a horizontal "S" shape that goes around the hoop 402 and the airtight seal 401. The airtight seal is inflated and tightened, pressing the inner bag against the inner wall of the tank 2; the hoop 402 clamps the inner bag against the outer wall of the tank 2.
如图15所示,打开绳结,内袋中的粉料落至料罐2中。As shown in FIG. 15 , the knot is opened and the powder in the inner bag falls into the material tank 2 .
如图16所示,落料结束后,先关闭虹膜阀303,虹膜阀303将内袋夹紧;然后如图17所示,打开抱箍402、撤去气密封件401的胀紧力,将内袋从料罐2口部收起。此时工人将手伸进手套箱1中,如图18所示,将带有一定硬度的内袋整理好,整理方法可以采用口部折叠,翻卷等方式,目的是让内袋闭合,不再有内部粉尘落出。As shown in FIG16, after the material is dropped, the iris valve 303 is closed first, and the iris valve 303 clamps the inner bag; then, as shown in FIG17, the clamp 402 is opened, the expansion force of the air seal 401 is removed, and the inner bag is retracted from the mouth of the material tank 2. At this time, the worker reaches into the glove box 1, as shown in FIG18, and arranges the inner bag with a certain hardness. The arrangement method can be folded at the mouth, rolled, etc., in order to close the inner bag and prevent the internal dust from falling out.
将虹膜阀303打开,如图19所示,把整理后的内袋上推至外袋中,再将外袋打结,使内袋被装在外袋中。再将虹膜阀303关闭。图19中为整理打结结束、虹膜阀303已经关闭的状态示意图。Open the iris valve 303, as shown in Figure 19, push the arranged inner bag up into the outer bag, and then tie the outer bag so that the inner bag is placed in the outer bag. Then close the iris valve 303. Figure 19 is a schematic diagram of the state where the arrangement and knotting are completed and the iris valve 303 is closed.
如图20所示,在吨袋已经打过节的基础上再打一个结,两个结之间预留剪
切位置,从两个结之间剪断外袋,此时内袋被收在带有一个绳结的外袋中;外袋的边缘带有一个绳结,且被第一卡箍301、第二卡箍302夹住。至此第一个吨袋的下料过程结束。As shown in Figure 20, tie another knot on the basis of the knotted ton bag, leaving a space for shearing between the two knots. The outer bag is cut between the two knots at the cutting position, and the inner bag is now received in the outer bag with a knot; the edge of the outer bag has a knot and is clamped by the first clamp 301 and the second clamp 302. At this point, the unloading process of the first ton bag is completed.
如图21-图24所示,为第二个吨袋与第一个吨袋残留外袋边缘衔接的过程,图21中展示的是新吨袋的外袋边缘被第一卡箍301夹住的状态。新吨袋的外袋边缘先采用第一卡箍301夹住,第二卡箍302保持不动、仍夹持原吨袋外袋。此时新吨袋外袋被第一卡箍301夹住、原吨袋外袋被第一卡箍301和第二卡箍302夹住。As shown in Figures 21 to 24, the process of connecting the second ton bag with the remaining outer bag edge of the first ton bag is shown in Figure 21. The outer bag edge of the new ton bag is clamped by the first clamp 301. The outer bag edge of the new ton bag is first clamped by the first clamp 301, and the second clamp 302 remains stationary and still clamps the outer bag of the original ton bag. At this time, the outer bag of the new ton bag is clamped by the first clamp 301, and the outer bag of the original ton bag is clamped by the first clamp 301 and the second clamp 302.
如图22所示,松开第二卡箍302,原吨袋从第二卡箍302处脱开,第一卡箍301仍然夹住原吨袋和新吨袋;As shown in FIG22 , the second clamp 302 is loosened, and the original ton bag is detached from the second clamp 302 , while the first clamp 301 still clamps the original ton bag and the new ton bag;
如图23所示,第二卡箍302夹住新吨袋,但注意不要夹持到原吨袋;此时第一卡箍301夹持新吨袋、原吨袋,第二卡箍302夹持新吨袋;As shown in FIG. 23 , the second clamp 302 clamps the new ton bag, but be careful not to clamp the original ton bag; at this time, the first clamp 301 clamps the new ton bag and the original ton bag, and the second clamp 302 clamps the new ton bag;
如图24所示,第二卡箍302不动,第一卡箍301松开,工人伸入手套箱1内,将原吨袋收走;第一卡箍301再次夹紧,此时第一卡箍301、第二卡箍302夹紧新吨袋,新吨袋就位,如图10中状态,可以准备新吨袋的下料。As shown in Figure 24, the second clamp 302 does not move, the first clamp 301 is loosened, and the worker reaches into the glove box 1 to take away the original ton bag; the first clamp 301 is clamped again. At this time, the first clamp 301 and the second clamp 302 clamp the new ton bag, and the new ton bag is in place, as shown in the state in Figure 10, and the new ton bag can be prepared for unloading.
需说明的是,本发明中提及的卡箍、抱箍以及气密封件在工序中仅仅起到紧固密封的作用,因此,理论上,只要具有紧固密封作用的紧固件都能使用在本发明所提出的技术方案中,作为替换实施方式进行使用。简单替换卡箍、抱箍、气密封件的操作仍属于本发明的技术方案范围。It should be noted that the clamps, hoop and gas seal mentioned in the present invention only play the role of fastening and sealing in the process. Therefore, in theory, any fastener that has the function of fastening and sealing can be used in the technical solution proposed by the present invention as a replacement implementation. The operation of simply replacing the clamps, hoop and gas seal still falls within the scope of the technical solution of the present invention.
本发明根据双层吨袋内袋硬度大、不适宜多次翻折形变限位的实际情况,将外袋、内袋分开限位;同时提供一种衔接之间、步骤之间不会发生粉尘外溢的下料工序方法,解决了双层吨袋粉料易泄露的问题。The present invention limits the outer bag and the inner bag separately based on the actual situation that the inner bag of the double-layer ton bag has high hardness and is not suitable for multiple folding and deformation limiting. At the same time, it provides a material unloading process method in which no dust overflow occurs between connections and steps, thereby solving the problem of easy leakage of powder in the double-layer ton bag.
以上描述是对本发明的解释,不是对发明的限定,本发明所限定的范围参见权利要求,在本发明的保护范围之内,可以作任何形式的修改。
The above description is an explanation of the present invention, not a limitation of the present invention. The scope of the present invention is defined in the claims. Any form of modification may be made within the scope of protection of the present invention.
Claims (26)
- 一种夹袋装置,用于从吨袋向下游设备转移物料时密封吨袋以防止物料外溢,其特征在于,所述夹袋装置包括:A bag clamping device is used to seal a ton bag to prevent the material from spilling out when transferring the material from the ton bag to the downstream equipment, characterized in that the bag clamping device comprises:第一压紧圈,所述第一压紧圈设置在所述下游设备的口部,所述第一压紧圈设有第一工作壁;A first clamping ring, the first clamping ring is arranged at the mouth of the downstream device, and the first clamping ring is provided with a first working wall;第二压紧圈,所述第二压紧圈同轴地通过第一驱动装置活动套设在下游设备的外壁,所述第二压紧圈设有用于与所述第一工作壁配合并压紧所述吨袋的第二工作壁;A second clamping ring, the second clamping ring is coaxially sleeved on the outer wall of the downstream device through the first driving device, and the second clamping ring is provided with a second working wall for cooperating with the first working wall and clamping the ton bag;压板,环形的压板中部具有供所述吨袋穿过的通孔,所述压板通过第二驱动装置可相对所述下游设备靠近或远离;其中,环形的所述压板的下部的侧壁可与所述下游设备的内壁相配合以便压紧所述吨袋,所述压板的上部的下壁与所述第一压紧圈的上壁相配合以便压紧所述吨袋;A pressure plate, wherein the middle of the annular pressure plate has a through hole for the ton bag to pass through, and the pressure plate can be moved closer to or farther away from the downstream device through a second driving device; wherein the side wall of the lower part of the annular pressure plate can cooperate with the inner wall of the downstream device to press the ton bag, and the lower wall of the upper part of the pressure plate cooperates with the upper wall of the first clamping ring to press the ton bag;当从吨袋向下游设备转移物料时,所述压板抵近所述下游设备,所述第二压紧圈抵近所述第一压紧圈,所述吨袋的底边依次绕经所述压板的下部的侧壁与所述下游设备的内壁之间、所述压板的上部的下壁与所述第一压紧圈的上壁之间、所述第一工作壁与所述第二工作壁之间的空隙。When transferring materials from the ton bag to the downstream equipment, the pressure plate approaches the downstream equipment, the second pressure ring approaches the first pressure ring, and the bottom edge of the ton bag passes in sequence through the gap between the lower side wall of the pressure plate and the inner wall of the downstream equipment, between the lower wall of the pressure plate and the upper wall of the first pressure ring, and between the first working wall and the second working wall.
- 根据权利要求1所述的夹袋装置,其特征在于,所述第一工作壁的表面及所述第二工作壁的表面都为斜面。The bag clamping device according to claim 1 is characterized in that the surface of the first working wall and the surface of the second working wall are both inclined surfaces.
- 根据前述任一权利要求所述的夹袋装置,其特征在于,所述第一压紧圈的顶面向内凹陷形成第一凹孔,所述第一凹孔中填充有充气后可膨胀的用于抵紧所述压板的第一气囊。The bag clamping device according to any of the preceding claims is characterized in that the top surface of the first clamping ring is recessed inwardly to form a first concave hole, and the first concave hole is filled with a first air bag that can expand after inflation and is used to press against the pressure plate.
- 根据前述任一权利要求所述的夹袋装置,其特征在于,所述压板朝向下游设备的一侧向内凹陷形成第二凹孔,所述第二凹孔中填充有充气后可膨胀的用于抵紧所述下游设备的内壁的第二气囊。The bag clamping device according to any of the preceding claims is characterized in that the side of the pressure plate facing the downstream device is recessed inward to form a second concave hole, and the second concave hole is filled with a second air bag that can expand after inflation and is used to press against the inner wall of the downstream device.
- 根据权利要求3所述的夹袋装置,其特征在于,所述压板上成型有插片,The bag clamping device according to claim 3 is characterized in that an insert is formed on the pressing plate.第一凹孔的开孔朝上且所述开孔的宽度小于第一气囊的宽度以便将所述第一气囊限位于所述第一凹孔中;The opening of the first concave hole faces upward and the width of the opening is smaller than the width of the first airbag so as to limit the first airbag in the first concave hole;当从吨袋向下游设备转移物料时,所述插片经过所述开孔落在第一凹孔中;第一气囊充气顶紧插片。When transferring materials from the ton bag to the downstream equipment, the insert passes through the opening and falls into the first concave hole; the first airbag is inflated to press the insert tightly.
- 根据前述任一权利要求所述的夹袋装置,其特征在于,所述的第一工作壁上嵌设有密封条,所述第二工作壁上嵌设有密封条。The bag clamping device according to any of the preceding claims is characterized in that a sealing strip is embedded on the first working wall and a sealing strip is embedded on the second working wall.
- 根据权利要求5所述的夹袋装置,其特征在于,所述插片沿竖直方向延伸。The bag clamping device according to claim 5, characterized in that the insert extends in a vertical direction.
- 一种密封结构,包括机架,其特征在于:所述密封结构还包括如前述任一权利要求所述的夹袋装置,A sealing structure, comprising a frame, characterized in that the sealing structure also comprises a bag clamping device as claimed in any of the preceding claims,所述机架上安装有料罐,所述第二驱动装置包括设置在料罐侧边的活塞缸,活塞缸的活塞杆沿套袋方向指出,所述夹袋装置设置在活塞杆与料罐口部之间,A material tank is mounted on the frame, the second driving device comprises a piston cylinder arranged on the side of the material tank, the piston rod of the piston cylinder points out along the bagging direction, and the bag clamping device is arranged between the piston rod and the mouth of the material tank.所述第二压紧圈为外斜面压紧圈,所述斜面压紧圈同轴活动套设在料罐外壁;料罐侧壁上设有用于顶升外斜面压紧圈的顶升气缸, The second clamping ring is an outer bevel clamping ring, and the bevel clamping ring is coaxially sleeved on the outer wall of the tank; a lifting cylinder for lifting the outer bevel clamping ring is provided on the side wall of the tank.所述第一压紧圈为基准圈,所述基准圈固定于料罐口部,基准圈面向外斜面压紧圈的一侧设置为斜楔面,此斜楔面与外斜面压紧圈的斜楔面相契合;所述基准圈顶面内凹设置,内凹处填充第一气囊,The first clamping ring is a reference ring, which is fixed to the mouth of the material tank. The side of the reference ring facing the outer inclined clamping ring is set as an inclined wedge surface, and this inclined wedge surface matches the inclined wedge surface of the outer inclined clamping ring; the top surface of the reference ring is concave, and the concave part is filled with a first airbag.环形的所述压板与活塞缸的活塞杆连接;所述环形压板的下部为面向料罐的一侧成型的密封翻边,密封翻边上嵌设有用于抵触料罐内壁的第二气囊,The annular pressure plate is connected to the piston rod of the piston cylinder; the lower part of the annular pressure plate is a sealing flange formed on the side facing the material tank, and a second air bag for contacting the inner wall of the material tank is embedded in the sealing flange.吨袋的底边依次绕经密封翻边、基准圈后,被基准圈和外斜面压紧圈的斜楔面夹持压紧,基准圈、外斜面压紧圈的斜楔面倾斜方向自外斜面压紧圈顶部指向料罐侧壁,吨袋的底边伸出料罐口部的部分弯折向料罐外壁。The bottom edge of the ton bag passes through the sealing flange and the reference ring in turn, and is clamped and pressed by the reference ring and the inclined wedge surface of the outer bevel pressing ring. The inclination direction of the inclined wedge surface of the reference ring and the outer bevel pressing ring is from the top of the outer bevel pressing ring to the side wall of the tank, and the part of the bottom edge of the ton bag extending out of the mouth of the tank is bent toward the outer wall of the tank.
- 如权利要求8所述的密封结构,其特征在于:所述第一压紧圈的第一凹孔为所述基准圈顶面内凹形成的容纳槽,第一气囊内嵌于容纳槽侧壁上。The sealing structure as described in claim 8 is characterized in that: the first concave hole of the first clamping ring is a receiving groove formed by the concave top surface of the reference ring, and the first airbag is embedded in the side wall of the receiving groove.
- 如权利要求9所述的密封结构,其特征在于:所述第一气囊、第二气囊在料罐轴向上预留高度差。The sealing structure according to claim 9 is characterized in that a height difference is reserved between the first airbag and the second airbag in the axial direction of the tank.
- 如权利要求10所述的密封结构,其特征在于:所述第一气囊的形变方向指向料罐轴心,第二气囊的形变方向背离料罐轴心。The sealing structure as described in claim 10 is characterized in that: the deformation direction of the first airbag points to the axis of the material tank, and the deformation direction of the second airbag is away from the axis of the material tank.
- 如权利要求8所述的密封结构,其特征在于:所述环形压板上成型有插片,插片对应落在容纳槽中;第一气囊充气顶紧插片。The sealing structure as described in claim 8 is characterized in that: an insert is formed on the annular pressure plate, and the insert falls into the receiving groove accordingly; the first airbag is inflated to press the insert tightly.
- 如权利要求12所述的密封结构,其特征在于:所述插片的厚度小于容纳槽的槽宽,第一气囊初始状态下与装配后的插片之间处于松弛状态。The sealing structure as described in claim 12 is characterized in that the thickness of the insert is smaller than the width of the accommodating groove, and the first airbag is in a relaxed state in the initial state and the assembled insert.
- 如权利要求13所述的密封结构,其特征在于:外斜面压紧圈、基准圈和环形压板装配后,基准圈与环形压板之间的轴向配合面处预留有容纳吨袋的间隙;第一气囊、第二气囊充气后补偿间隙。The sealing structure as described in claim 13 is characterized in that: after the outer bevel clamping ring, the reference ring and the annular pressure plate are assembled, a gap for accommodating the ton bag is reserved at the axial mating surface between the reference ring and the annular pressure plate; the first airbag and the second airbag compensate for the gap after being inflated.
- 如权利要求8所述的密封结构,其特征在于:所述外斜面压紧圈的斜楔面上嵌设有密封条,基准圈的斜楔面上嵌设有密封条。The sealing structure as described in claim 8 is characterized in that a sealing strip is embedded on the inclined wedge surface of the outer inclined surface pressure ring, and a sealing strip is embedded on the inclined wedge surface of the reference ring.
- 一种防飞粉开包机,其特征在于:含有如权利要求8-15任一权利要求所述的密封结构。A flying powder prevention bag opening machine, characterized by comprising a sealing structure as described in any one of claims 8 to 15.
- 一种防飞粉开包机,其特征在于:含有如权利要求1-7任一权利要求所述的夹袋装置。A bag opening machine to prevent flying powder, characterized by comprising a bag clamping device as described in any one of claims 1 to 7.
- 一种开包机,用于从含有内袋和外袋的吨袋向下游设备转移物料时密封吨袋以防止物料外溢,其特征在于,所述开包机包括:A bag opener is used to seal a ton bag containing an inner bag and an outer bag to prevent the material from spilling when transferring the material from the ton bag to a downstream device, characterized in that the bag opener comprises:箱体,所述箱体顶部设置袋口夹持组件;A box body, with a bag opening clamping assembly disposed on the top of the box body;下游设备,所述下游设备的口部设置在所述箱体的内部,下游设备的口部设有二次密封组件;A downstream device, the mouth of which is arranged inside the box, and a secondary sealing component is provided at the mouth of the downstream device;所述二次密封组件包括如权利要求1-7任一权利要求所述的夹袋装置。The secondary sealing assembly comprises a bag clamping device as described in any one of claims 1-7.
- 一种利用权利要求18所述的开包机的开包方法,其特征在于,包括如下步骤:A package opening method using the package opening machine according to claim 18, characterized in that it comprises the following steps:将双层吨袋的袋口扎紧以阻碍物料落下,袋口夹持组件夹持双层吨袋的外层边缘,双层吨袋的内层边缘不受限位;The bag mouth of the double-layer ton bag is tied tightly to prevent the material from falling, and the bag mouth clamping assembly clamps the outer edge of the double-layer ton bag, while the inner edge of the double-layer ton bag is not restricted;拉下吨袋的内袋,并将内袋的开口打开,此时内袋和外袋的绳结封闭位置仍然阻碍粉料落下; Pull down the inner bag of the ton bag and open the opening of the inner bag. At this time, the knotted position of the inner bag and the outer bag still prevents the powder from falling;将内袋的边缘下拉,利用所述二次密封组件将所述内袋与所述下游设备密封连接;Pull down the edge of the inner bag and use the secondary sealing assembly to seal the inner bag to the downstream equipment;将双层吨袋的袋口松结以便物料落入下游设备中。Loosen the mouth of the double-layer bulk bag to allow the material to fall into the downstream equipment.
- 根据权利要求19所述的开包方法,其特征在于,还包括如下步骤:The package opening method according to claim 19, further comprising the following steps:下料结束后,夹持内袋,此时吨袋是吸瘪的状态;After unloading, clamp the inner bag, and the ton bag is deflated.打开所述二次密封组件,以从所述下游设备松开内袋的边缘部分;opening the secondary seal assembly to release the edge portion of the inner bag from the downstream equipment;将内袋向上推入外袋中,并重新将双层吨袋的袋口扎紧形成第一密封,此时只有外袋被所述袋口夹持组件夹持;Push the inner bag upward into the outer bag, and re-tighten the bag opening of the double-layer ton bag to form a first seal, at which point only the outer bag is clamped by the bag opening clamping assembly;将双层吨袋的袋口再次扎紧,形成不同于所述第一密封的第二密封,Tighten the mouth of the double-layer bag again to form a second seal different from the first seal.在第一密封和第二密封之间剪断所述外袋,移走含有内袋的封闭的所述外袋;cutting the outer bag between the first seal and the second seal to remove the closed outer bag containing the inner bag;此时只留原吨袋的外袋边缘,一次下料结束。At this time, only the outer bag edge of the original ton bag is left, and the unloading is completed.
- 一种双层吨袋用开包机,其特征在于:适用于带有内外两层结构的吨袋;开包机包括箱体,箱体顶部设置袋口夹持组件,箱体内设有料罐,料罐口部设有二次密封组件,A bag opener for double-layer ton bags, characterized in that: it is suitable for ton bags with inner and outer two-layer structures; the bag opener comprises a box body, a bag opening clamping assembly is arranged on the top of the box body, a material tank is arranged in the box body, and a secondary sealing assembly is arranged at the mouth of the material tank,所述袋口夹持组件包括位于竖直方向上设置的卡箍组、虹膜阀,The bag opening clamping assembly includes a clamp group and an iris valve arranged in a vertical direction.所述二次密封组件包括胀紧在料罐内壁的气密封件、紧固在料罐口部的抱箍。The secondary sealing assembly includes a gas sealing member expanded and tightened on the inner wall of the material tank and a clamp fastened on the mouth of the material tank.
- 如权利要求21所述的双层吨袋用开包机,其特征在于:所述卡箍组、虹膜阀、气密封件、抱箍之间相互独立运作。The double-layer ton bag opener as described in claim 21 is characterized in that the clamp group, iris valve, airtight seal, and clamp operate independently of each other.
- 一种利用权利要求21所述的双层吨袋用开包机的开包方法,其特征在于,包括如下步骤:A bag opening method using the double-layer ton bag opening machine according to claim 21, characterized in that it comprises the following steps:双层吨袋的袋口被绳结扎紧,留出吨袋边缘;卡箍组夹持双层吨袋的外层边缘,双层吨袋的内层边缘不受限位,位于关闭状态的虹膜阀上方;The mouth of the double-layer ton bag is tied tightly with a rope, leaving the edge of the ton bag; the clamp group clamps the outer edge of the double-layer ton bag, and the inner edge of the double-layer ton bag is not restricted and is located above the iris valve in the closed state;打开虹膜阀,操作人员手伸入手套箱内,拉下吨袋的内袋,并剪开内袋的尾端,使内袋处于尾端敞口的状态,此时内袋和外袋的绳结封闭位置仍然阻碍粉料落下;Open the iris valve, the operator reaches into the glove box, pulls down the inner bag of the ton bag, and cuts the tail end of the inner bag, leaving the inner bag open at the tail end. At this time, the knotted position of the inner bag and the outer bag still prevents the powder from falling;将内袋的边缘下拉,从气密封件的中间穿过,经气密封件圆周位置的下方绕至抱箍处,气密封件充气胀紧内袋,抱箍夹紧内袋;Pull down the edge of the inner bag, pass it through the middle of the air seal, and go around the lower part of the circumference of the air seal to the clamp. The air seal will inflate the inner bag and the clamp will clamp the inner bag.打开吨袋的绳结,粉料落入料罐中;Open the knot of the ton bag and the powder falls into the material tank;下料结束后,先关闭虹膜阀,夹持住内袋,此时吨袋是吸瘪的状态;After unloading, close the iris valve first and clamp the inner bag. At this time, the ton bag is deflated.打开抱箍、气密封件放气,松开内袋的边缘部分;Open the clamp, deflate the airtight seal, and loosen the edge of the inner bag;手动伸入手套箱中整理内袋;Manually reach into the glove box to organize the inner pockets;打开虹膜阀,将整理后的内袋向上推入外袋中,并重新系上绳结,再关闭虹膜阀,此时只有外袋被卡箍组夹持限位;Open the iris valve, push the trimmed inner bag upward into the outer bag, tie the knot again, and then close the iris valve. At this time, only the outer bag is clamped and limited by the clamp assembly;在吨袋口部再打一个绳结,新的绳结将内袋封闭在外袋中,在新的绳结和原绳结之间剪断,移走带有新绳结的封闭外袋;Tie another knot at the mouth of the ton bag. The new knot will seal the inner bag in the outer bag. Cut between the new knot and the original knot and remove the closed outer bag with the new knot.此时只留原吨袋的外袋边缘,一次下料结束。At this time, only the outer bag edge of the original ton bag is left, and the unloading is completed.
- 如权利要求23所述的双层吨袋开包方法,其特征在于:手动伸入手套 箱中整理内袋时,将具有硬度的内袋口部翻折定型封闭。The double-layer ton bag opening method according to claim 23 is characterized in that: manually inserting the glove When arranging the inner bags in the box, the hard inner bag openings are folded over to shape and seal.
- 如权利要求24所述的双层吨袋开包方法,其特征在于:整理后的内袋推至外袋中后,外袋上重新系的绳结将内袋封闭在外袋中。The double-layer ton bag opening method as described in claim 24 is characterized in that after the sorted inner bag is pushed into the outer bag, the knot tied again on the outer bag seals the inner bag in the outer bag.
- 如权利要求23所述的双层吨袋开包方法,其特征在于,换袋过程包括如下步骤:The double-layer ton bag opening method according to claim 23 is characterized in that the bag changing process comprises the following steps:原吨袋的外袋边缘被卡箍组夹持,卡箍组中包括叠放设置、位于上方的第一卡箍、位于下方的第二卡箍,首先松开第一卡箍,第二卡箍仍夹持原吨袋外袋;将新吨袋的外袋边缘送至第一卡箍和定位管外壁之间,第一卡箍夹紧新吨袋的外袋;The outer bag edge of the original ton bag is clamped by the clamp group, which includes a first clamp located at the top and a second clamp located at the bottom. The first clamp is first loosened, and the second clamp still clamps the outer bag of the original ton bag; the outer bag edge of the new ton bag is sent between the first clamp and the outer wall of the positioning tube, and the first clamp clamps the outer bag of the new ton bag;松开第二卡箍,原吨袋上失去第二卡箍的限位力;Loosen the second clamp, and the original ton bag loses the limiting force of the second clamp;第二卡箍夹持新吨袋的外袋边缘,此时原吨袋的外袋边缘脱离第二卡箍;The second clamp clamps the outer bag edge of the new ton bag, and the outer bag edge of the original ton bag is now separated from the second clamp;第一卡箍松开,撤去对原吨袋的外袋边缘的限位力,此时原吨袋完全自由,且虹膜阀至此始终保持关闭状态,原吨袋位于定位管中;The first clamp is loosened, and the limiting force on the outer bag edge of the original ton bag is removed. At this time, the original ton bag is completely free, and the iris valve remains closed, and the original ton bag is located in the positioning tube;虹膜阀打开,将定位管中的原吨袋边缘从手套箱中取出;The iris valve is opened and the edge of the original ton bag in the positioning tube is taken out of the glove box;第一卡箍、第二卡箍夹持新吨袋的外袋边缘,准备新吨袋的下料。 The first clamp and the second clamp clamp the outer bag edge of the new ton bag to prepare for unloading of the new ton bag.
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CN202223107847.9U CN218751874U (en) | 2022-11-22 | 2022-11-22 | Powder-flying-prevention bale opener and sealing structure thereof |
CN202223107847.9 | 2022-11-22 | ||
CN202310473487.4A CN116253034A (en) | 2023-04-27 | 2023-04-27 | Bale opener for double-layer ton bags and bale opening method |
CN202310473487.4 | 2023-04-27 |
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