WO2024109098A1 - Grille slag remover - Google Patents
Grille slag remover Download PDFInfo
- Publication number
- WO2024109098A1 WO2024109098A1 PCT/CN2023/106349 CN2023106349W WO2024109098A1 WO 2024109098 A1 WO2024109098 A1 WO 2024109098A1 CN 2023106349 W CN2023106349 W CN 2023106349W WO 2024109098 A1 WO2024109098 A1 WO 2024109098A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- support
- plate
- slag cleaning
- cleaning machine
- grid
- Prior art date
Links
- 239000002893 slag Substances 0.000 title claims abstract description 139
- 238000004140 cleaning Methods 0.000 claims description 103
- 230000005540 biological transmission Effects 0.000 claims description 58
- 239000003638 chemical reducing agent Substances 0.000 claims description 13
- 238000010586 diagram Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 3
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/08—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for flash removal
Definitions
- the present application relates to the technical field of grille dirt removal, for example, to a grille slag cleaning machine.
- manual handheld tools are generally used to clean welding slag, which requires manual work, is not only time-consuming, but also has high labor intensity for workers.
- the on-site slag cleaning noise is loud, resulting in a relatively poor working environment for workers.
- welding slag adhering to the grid material rack is difficult to clean, which increases the difficulty of manual slag cleaning.
- Due to the power limitation of the slag cleaning motor of the manual handheld cleaning tool there is a problem of unsatisfactory slag removal effect. After the grid material rack has been used for a period of time, due to the accumulation of welding slag of different heights, the accuracy of the workpiece is affected, and the entire grid material rack has to be scrapped, causing great waste.
- the purpose of the present application is to provide a grid slag cleaning machine, which can realize automatic removal of slag on the grid plate instead of manual removal, and improve the effect of slag removal and extend the service life of the grid plate.
- An embodiment of the present application provides a grid slag cleaning machine, comprising:
- the slag cleaning machine body comprises a support and a bracket arranged above the support; a rotating mechanism connected between the bracket and the support, wherein the rotating mechanism is arranged to drive the support to rotate relative to the bracket around a first direction;
- a traveling mechanism connected to the support, the traveling mechanism supports the slag cleaning machine body and drives the slag cleaning machine body to move on the grid plate along the second direction;
- a slag cleaning mechanism is provided on the support, and the slag cleaning mechanism is configured to clean the slag on the grid plate. slag;
- a translation mechanism disposed on the bracket, the translation mechanism is connected to the rotation mechanism, and the translation mechanism is configured to drive the support to move along the third direction;
- the first direction, the second direction and the third direction are perpendicular to each other.
- FIG1 is a schematic diagram of a three-dimensional structure of a grid slag cleaning machine provided by an embodiment of the present application from a first viewing angle;
- FIG2 is a schematic diagram of a three-dimensional structure of a grid slag cleaning machine from a second viewing angle provided by an embodiment of the present application;
- FIG3 is a schematic diagram of a three-dimensional structure of a grid slag cleaning machine provided by an embodiment of the present application from a third viewing angle;
- FIG4 is a front view of a grid slag cleaning machine provided in one embodiment of the present application.
- FIG5 is a schematic diagram of the connection between a gear cutter driving motor and a gear cutter driving reducer provided in an embodiment of the present application;
- FIG. 6 is a schematic diagram of a bearing of a rotation transmission unit provided in an embodiment of the present application.
- connection should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements.
- connection can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements.
- a first feature being “above” or “below” a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them.
- a first feature being “above”, “above” and “above” a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature.
- a first feature being “below”, “below” and “below” a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
- the present embodiment provides a grid slag cleaning machine to replace manual cleaning of the slag on the grid plate and solve the above-mentioned technical problems.
- the grid slag cleaning machine includes a slag cleaning machine body 1 , a traveling mechanism 2 , a supporting mechanism 3 , a slag cleaning mechanism 4 and a translation mechanism 5 .
- the slag cleaning machine body 1 includes a support 11 and a bracket 12 arranged above the support 11.
- a rotating mechanism 6 is connected between the bracket 12 and the support 11, and the rotating mechanism 6 can drive the support 11 to rotate relative to the bracket 12 around the first direction a.
- the walking mechanism 2 is connected to the support 11, and the walking mechanism 2 supports the slag cleaning machine body 1 and drives the slag cleaning machine body 1 to move along the second direction b on the grid plate.
- the supporting mechanism 3 is connected to the bracket 12, and the supporting mechanism 3 can be supported on the grid plate to separate the walking mechanism 2 from the grid plate.
- the slag cleaning mechanism 4 is arranged on the support 11, and the slag cleaning mechanism 4 is arranged to clean the slag on the grid plate.
- the translation mechanism 5 is arranged on the bracket 12, and the translation mechanism 5 is connected to the rotating mechanism 6.
- the translation mechanism 5 can drive the rotating mechanism 6 to move along the third direction c, and then drive the support 11 to move along the third direction c.
- the above-mentioned first direction a, second direction b and third direction c are perpendicular to each other.
- the first direction a, the second direction b and the third direction c form a coordinate system
- the first direction a is defined as the z direction
- the second direction b is defined as the y direction
- the third direction c is defined as the x direction.
- the grid slag cleaning machine provided in this embodiment can automatically move on the grid plate through the walking mechanism 2.
- the slag cleaning mechanism 4 cleans the slag on the grid plate, replacing the manual hand-held cleaning tool to clean the slag on the grid plate, thereby improving work efficiency;
- the entire grid slag cleaning machine moves along the second direction b under the drive of the walking mechanism 2, so that the slag cleaning mechanism 4 can clean the slag on the grid plate along the second direction b
- the support mechanism 3 can support the entire slag cleaning machine body 1 upward to separate the walking mechanism 2 from the grid plate
- the translation mechanism 5 drives the support 11 to translate along the third direction c, and adjusts the position of the slag cleaning mechanism 4 relative to the grid plate in the third direction c to clean the slag at different positions of the grid plate, without manually adjusting the position of the grid slag cleaning machine;
- the rotating mechanism 6 drives the support 11 to rotate, so that the grid slag
- the grating plate has multiple rows of grating holes arranged along a second direction b and multiple columns of grating holes arranged along a third direction c.
- the grating slag cleaning machine is moved along the second direction b to clean the slag adhered to the surface of a row of grating holes.
- the grating slag cleaning machine moves to the edge position of the grating plate, the supporting mechanism 3 supports the entire slag cleaning machine body 1 upward to separate the walking mechanism 2 from the grating plate, the translation mechanism 5 drives the support 11 to translate along the third direction c so that the slag cleaning mechanism 4 can clean the slag adhered to the surface of the next row of grating holes, and the rotating mechanism 6 drives the support 11 to rotate 180° relative to the bracket 12, so that the grating slag cleaning machine moves in the opposite direction and cleans the slag, and the work is cyclically carried out until the slag on the grating plate is cleaned.
- the walking mechanism 2 is arranged at the lower end of the support 11 to contact the grid plate and drive the slag cleaning machine body 1 to move on the grid plate along the second direction b.
- the walking mechanism 2 is a crawler structure, suitable for walking on a laser cutting table, a plasma cutting table, a grid plate, etc.
- the walking mechanism 2 specifically includes a crawler walking unit 21 and a walking drive unit 22.
- the crawler walking units 21 are respectively provided on opposite sides of the support 11, and the slag cleaning mechanism 4 is arranged between the two crawler walking units 21.
- the walking drive unit 22 is respectively connected to the two crawler walking units 21, and the walking drive unit 22 drives the crawler walking unit 21 to drive the entire slag cleaning machine body 1 to move.
- the crawler travel unit 21 includes a travel wheel mounting plate 211, the travel wheel mounting plate 211 is connected to the support 11, and a plurality of travel wheels 212 are provided on the travel wheel mounting plate 211.
- the travel wheel 212 is rotatably connected to the travel wheel mounting plate 211 via a wheel axle, and the wheel axle extends along a third direction c.
- the crawler travel unit 21 also includes a circumferentially closed chain plate 213, and a chain 214 is circumferentially provided on the inner side of the chain plate 213.
- the travel wheel 212 contacts the inner side of the chain plate 213 disposed at the bottom, and the travel drive unit 22 is drivably connected to the chain 214 to drive the chain plate 213 to rotate along its own circumference.
- the travel wheel 212 supports the entire slag cleaner body 1 on the ground, and the travel drive unit 22 drives the chain plate 213 to rotate to realize the movement of the grille slag cleaner.
- the structure is simple, and the grille slag cleaner can be Can walk stably on the grating plate.
- the chain plate 213 is made of high-strength steel, and the width of the chain plate 213 is relatively wide. The design of the wide chain plate 213 enables the grille slag cleaner to travel on different types of grille plates.
- the traveling wheels 212 are arranged in at least two rows along the third direction c, and each row is provided with a plurality of traveling wheels 212 along the second direction b.
- the travel drive unit 22 drives the chain plate 213 to rotate along its own circumference to realize the movement of the slag cleaning machine body 1.
- the travel drive unit 22 includes a travel drive 221, two driving sprockets 222 and two driven sprockets 223.
- the travel drive 221 is connected to the support 11.
- the two driving sprockets 222 are respectively connected to the travel drive 221.
- the inner side of the first end of each chain plate 213 is respectively provided with a driving sprocket 222, and the driving sprocket 222 is meshed with the chain 214.
- the driving sprocket 222 drives the travel under the driving force of the driver 221, and can also support one end of the chain plate 213 to ensure that the chain plate 213 can rotate around its own circumference.
- the travel driver 221 includes a travel drive motor and a travel drive reducer to reasonably control the travel speed of the grid slag cleaning machine.
- the output end of the travel drive motor is connected to the travel drive reducer, and the travel drive reducer has two output shafts, each of which is connected to a driving sprocket 222 to achieve synchronization of the control of the two crawler travel units 21. See Figure 5 for a schematic diagram of the connection between the travel drive motor and the travel drive reducer.
- the size of the working current of the travel drive motor is obtained in real time, and the walking speed of the grid slag cleaning machine is adjusted according to the working current of the travel drive motor.
- the grid slag cleaning machine walks at a preset speed, and the preset speed corresponds to the preset working current of the travel drive motor.
- the walking speed of the grid slag cleaning machine will be affected. When the walking resistance of the grid slag cleaning machine becomes larger, the walking speed of the grid slag cleaning machine becomes smaller, and the working current of the travel drive motor becomes smaller.
- the controller adjusts the working state of the travel drive motor according to the actual working current feedback of the travel drive motor, that is, adjusts the actual working current of the travel drive motor to the preset working current, so that the grid slag cleaning machine reaches the preset speed. If the walking resistance of the grid slag cleaning machine becomes smaller, the walking speed of the grid slag cleaning machine becomes larger, and the working current of the travel drive motor becomes larger, the controller adjusts the walking speed according to the actual working current of the travel drive motor to the preset working current, so that the grid slag cleaning machine reaches the preset walking speed.
- the grid slag cleaning machine provided in this embodiment can automatically adjust the walking speed to achieve a better slag cleaning effect.
- the two driven sprockets 223 are connected by a travel shaft 224, and the travel shaft 224 is rotatably connected to the support 11.
- a driven sprocket 223 is provided on the inner side of the second end of each chain plate 213, and the driven sprocket 223 is meshed with the chain 214.
- the driven sprocket 223 plays the role of supporting the second end of the chain plate 213, ensuring that the chain plate 213 can rotate around itself.
- the lower part of the support 11 is a rectangular frame structure, and the two ends of the travel shaft 224 pass through the two opposite side walls of the rectangular frame respectively, and the travel shaft 224 is rotatably connected to the side walls of the rectangular frame through a rotating bearing, and the rotating bearing also plays a role in supporting the travel shaft 224, and the two ends of the travel shaft 224 are connected to the driven sprocket 223.
- the travel driver 221 is fixed to one of the side walls of the rectangular frame, and the two output shafts of the travel driver 221 pass through the two opposite side walls of the rectangular frame respectively, and the ends of the two output shafts are respectively connected to the driving sprocket 222.
- the slag cleaning mechanism 4 is arranged at the hollow position of the rectangular frame, so that the slag cleaning mechanism 4 is arranged between the two crawler travel units 21, which improves the compactness of the overall structure.
- the slag cleaning mechanism 4 includes a slag cleaning toothed cutter 41 and a toothed cutter driving unit 42.
- the slag cleaning toothed cutter 41 includes a cutter disc 411 and a plurality of toothed cutters 412 arranged at intervals along the circumferential edge of the cutter disc 411, and the cutter disc 411 is rotatably arranged on the support 11.
- the toothed cutter driving unit 42 is arranged on the support 11, and the toothed cutter driving unit 42 is drivingly connected to the cutter disc 411, and the toothed cutter driving unit 42 drives the cutter disc 411 to rotate around the third direction c.
- the toothed cutter driving unit 42 drives the cutter disc 411 to rotate around the third direction c, the cutter disc 411 rotates, and the toothed cutters 412 contact the slag on the grid plate and remove the slag.
- the cutter disc 411 rotates in a clockwise direction around the third direction c, so that the toothed cutter 412 removes the slag from bottom to top, and can clean the slag from the bonding point between the slag and the grid plate.
- the material of the toothed cutter 412 is tungsten steel, and the shape of the toothed cutter 412 is a rectangular block structure, which has high strength, is not easy to damage, and has a long service life.
- the circumferential edge of the cutter disc 411 is provided with a plurality of protrusions at intervals, and the toothed cutter 412 is arranged on the protrusions, which provides support for the installation of the toothed cutter 412, so that the material of the toothed cutter 412 can be different from that of the cutter disc 411, thereby increasing the local structural strength of the toothed cutter 412 and reducing the manufacturing cost of the equipment.
- part of the cutter disc 411 is disposed in the rectangular frame at the bottom of the support 11, and another part of the cutter disc 411 extends out of the bottom plate of the rectangular frame to contact the grid plate.
- a protective cover 413 is provided on the upper cover of the cutter disc 411 disposed in the longitudinal frame to prevent the slag removed by the toothed cutter 412 from rising and affecting the surrounding environment.
- the two opposite sides of the cutter disc 411 are connected with cutter disc rotating shafts respectively, and two rotating shaft supports are arranged on the inner side of the bottom plate of the rectangular frame, and the two cutter disc rotating shafts are rotatably connected with the corresponding rotating shaft supports.
- One of the cutter disc rotating shafts is drivingly connected with the toothed cutter driving unit 42.
- the serrated blade drive unit 42 includes a serrated blade driver 421 and a serrated blade drive transmission assembly, wherein the serrated blade driver 421 is mounted on the support 11, specifically, on the outer side of the rectangular frame top plate.
- the serrated blade driver 421 drives the blade disc 411 to rotate through the serrated blade drive transmission assembly.
- the gear cutter driver 421 includes a gear cutter drive motor 4211 disposed on the support 11 and Saw drive reducer 4212, see FIG4, the saw drive motor 4211 is drivingly connected to the saw drive reducer 4212, the saw drive reducer 4212 is drivingly connected to the saw drive transmission assembly, and the saw drive transmission assembly is connected to the cutter disc 411.
- the saw drive reducer 4212 is provided to reduce the rotation speed of the saw drive motor 4211, increase the torque of the saw drive motor 4211, and improve the slag cleaning effect.
- the saw drive motor 4211 uses a high torque motor to further increase the slag cleaning torque of the grid slag cleaning machine and improve the slag cleaning effect.
- the gear drive transmission assembly is a sprocket chain structure, including a driven wheel 423 disposed on the cutter disc shaft, a driving wheel 422 drivingly connected to the gear driver 421, and a transmission chain 424 drivingly connecting the driven wheel 423 and the driving wheel 422.
- the gear drive transmission assembly can also be a synchronous belt transmission mechanism, which will not be described in detail here.
- the rotating mechanism 6 can drive the support 11 to rotate relative to the bracket 12.
- the rotating mechanism 6 includes a rotating driver 61 and a rotating transmission unit 62.
- the rotating driver 61 is connected to the support 11.
- the input end of the rotating transmission unit 62 is drivingly connected to the rotating driver 61.
- the rotating transmission unit 62 is rotatably connected to the support 11 and the bracket 12 respectively.
- the rotating driver 61 drives the support 11 to rotate relative to the bracket 12 through the rotating transmission unit 62 to realize the reversing travel of the grate slag cleaner.
- the rotation transmission unit 62 includes a bearing 622, the inner ring of the bearing 622 is connected to the bracket 12, and the outer ring of the bearing 622 is fixedly sleeved with a gear ring 621, and one end of the gear ring 621 is fixedly connected to the support 11.
- the rotation of the gear ring 621 can drive the outer ring of the bearing 622 to rotate, and the outer ring of the bearing 622 rotates relative to the inner ring of the bearing 622, thereby realizing the rotation of the support 11 relative to the bracket 2.
- the gear ring 621 is meshed with a worm, and one end of the worm is drivingly connected to the rotation driver 61.
- the rotation driver 61 drives the worm to rotate and then drives the gear ring 621 to rotate around the first direction a.
- the rotation driver 61 is a motor.
- the structural setting of the rotation transmission unit 62 can make the driving direction of the rotation driver 61 the second direction b, and the coordinated transmission of the worm and the gear ring 621 converts the force rotating around the second direction b into the force rotating around the first direction a.
- the rotation driver 61 can be installed horizontally on the support 11, does not occupy the space in the second direction b, and does not affect the movement of the support 11 along the third direction c.
- the rotation transmission unit 62 includes a bearing 622, the inner ring of the bearing 622 is connected to the bracket 12, the outer ring of the bearing 622 is fixedly sleeved with a gear ring 621, and one end of the gear ring 621 is fixedly connected to the support 11.
- the gear ring 621 is meshed with a gear, and the gear is drivingly connected to the output end of the rotation driver 61.
- the translation mechanism 5 drives the support 11 to move along the third direction c to adjust the position of the slag cleaning mechanism 4 relative to the grid plate.
- the translation mechanism 5 includes a translation driver 51 and a translation linear transmission unit 52, and the translation driver 51 and the translation linear transmission unit 52 are respectively arranged on the support 12.
- the output end of the translation linear transmission unit 52 is connected to the rotating mechanism 6, and the translation driver 51 is drivingly connected to the input end of the translation linear transmission unit 52.
- the translation driver 51 drives the translation linear transmission unit 52 to drive the rotating mechanism 6.
- the structure 6 moves along the third direction c.
- the translation linear transmission unit 52 includes a linear transmission component 521 and a guide component 522, the input end of the linear transmission component 521 is transmission-connected to the translation driver 51, and the output end of the linear transmission component 521 and the guide component 522 are respectively connected to the rotating mechanism 6.
- the linear transmission assembly 521 includes a lead screw 5211 and a nut 5212.
- the lead screw 5211 is extended along the third direction c. Both ends of the lead screw 5211 are rotatably connected to the bracket 12 through a bearing seat. One end of the lead screw 5211 is transmission-connected to the translation driver 51.
- the lead screw 5211 is threaded with a nut 5212, which is connected to the rotating mechanism 6.
- the translation driver 51 is a motor.
- the guide assembly 522 includes a guide rail 5221 disposed on the bracket 12, a slider 5222 is disposed on the guide rail 5221, and the rotating mechanism 6 is connected to the slider 5222.
- the lead screw 5211 rotates around its own axis, and the nut 5212 reciprocates along the lead screw 5211, and under the guidance of the guide rail 5221, the rotating mechanism 6 is driven to reciprocate along the axial direction of the lead screw 5211.
- the rotating mechanism 6 is connected to the support 11, and the support 11 and the slag cleaning mechanism 4 and the walking mechanism 2 disposed on the support 11 will reciprocate along the axial direction of the lead screw 5211 along with the rotating mechanism 6.
- two guide rails 5221 are provided to improve the translational stability of the rotating mechanism 6 , the support 11 , and the slag cleaning mechanism 4 and the traveling mechanism 2 provided on the support 11 .
- the linear transmission assembly 521 may also be a synchronous belt structure or a sprocket chain structure, etc., which will not be described in detail here.
- the support mechanism 3 can lift the entire slag cleaning machine body 1 upward, separate the walking mechanism 2 from the grid plate, and pull the entire slag cleaning machine body 1 downward after completing the translation operation, so that the walking mechanism 2 is supported on the grid plate again.
- the support mechanism 3 includes a first support plate 31, and two first support plates 31 are provided.
- the two first support plates 31 are arranged on opposite sides of the bracket 12, and the first end of the first support plate 31 is connected to the bracket 12.
- the second ends of the two first support plates 31 are respectively slidably connected to the second support plates 32, and the second support plates 32 are connected to the support driving member 33, and the support driving member 33 drives the second support plate 32 to slide along the first direction a to support or move away from the grid plate.
- the support driving member 33 includes a support driver 331 and a support linear transmission mechanism 332.
- the support linear transmission mechanism 332 connects the first support plate 31 and the second support plate 32.
- the input end of the support linear transmission mechanism 332 is drive-connected to the support driver 331.
- the support driver 331 drives the second support plate 32 to slide along the first direction a through the support linear transmission mechanism 332, thereby realizing that the second support plate 32 is supported on or away from the grid plate.
- the supporting linear transmission mechanism 332 includes a supporting linear guide assembly and a supporting linear transmission assembly.
- the supporting linear transmission assembly includes a gear and a rack, the rack is arranged on the first supporting plate 31, and the rack is arranged along the first direction a.
- the gear is connected to the support driver 331, which is disposed on the second support plate 32.
- the gear is meshed with the rack, and the support driver 331 drives the gear to rotate so that the second support plate 32 can move up and down along the rack.
- the support driver 331 is a motor.
- the supporting linear transmission assembly 332 may also be a synchronous belt structure or a sprocket chain structure, which will not be described in detail herein.
- a support linear guide assembly is provided between the second support plate 32 and the first support plate 31.
- the support linear guide assembly includes a guide rail and a slider, the guide rail is provided on the first support plate 31, and the guide rail extends along the first direction a, the slider is slidably provided on the guide rail, and the second support plate 32 is connected to the slider.
- each first support plate 32 is respectively provided with two guide rails, and the two guide rails are provided on both sides of the support linear transmission assembly, each guide rail is respectively provided with a slider, and the second support plate 32 is connected to the slider.
- the second support plate 32 is configured to be supported on one end of the grid plate and connected to a transverse plate 34, the transverse plate 34 is vertically connected to the second support plate 32, the transverse plate 34 is in contact with the grid plate, and the area of the transverse plate 34 is larger than the area of the end of the second support plate 32, so as to increase the supporting surface of the second support plate 32 on the grid plate and improve the stability of the support.
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
A grille slag remover, comprising: a slag remover body, comprising a support and a bracket, which is arranged above the support; a rotating mechanism connected between the bracket and the support, wherein the rotating mechanism is configured to drive the support to rotate in a first direction relative to the bracket; a walking mechanism connected to the support, wherein the walking mechanism supports the slag remover body and drives the slag remover body to move on a grille board in a second direction; a supporting mechanism connected to the bracket, wherein the supporting mechanism is configured to be supported on the grille board to separate the walking mechanism from the grille board; a slag removal mechanism, which is arranged on the support, wherein the slag removal mechanism is configured to clean slag on the grille board; and a translation mechanism, which is arranged on the bracket, wherein the translation mechanism is connected to the rotating mechanism, the translation mechanism is configured to drive the support to move in a third direction, and the first direction, the second direction and the third direction are perpendicular to each other.
Description
本申请要求申请日为2022年11月24日、申请号为202211486320.3及申请日为2022年11月24日、申请号为202223131623.1的中国专利申请的优先权,上述申请的全部内容通过引用结合在本申请中。This application claims priority to Chinese patent applications filed on November 24, 2022, with application number 202211486320.3 and on November 24, 2022, with application number 202223131623.1, and the entire contents of the above applications are incorporated by reference into this application.
本申请涉及格栅除污技术领域,例如涉及一种格栅清渣机。The present application relates to the technical field of grille dirt removal, for example, to a grille slag cleaning machine.
在激光切割、等离子切割或者火焰切割的切割下料中,熔渣很容易堆积在格栅料架上。During cutting with laser, plasma or flame cutting, slag can easily accumulate on the grid feeder.
在相关技术中,一般采用人工手持工具的方式清理焊渣,需要人工进行作业,不仅费时间,而且工人工作强度也大,现场清渣噪音大,导致工人的工作环境比较恶劣,且粘附在格栅料架上的焊渣很难清理,提高了人工清理熔渣的难度。受人工手持清理工具的清渣电机的功率局限性,存在熔渣清除效果不理想的问题,而格栅料架在使用一段时间后,由于堆积高度各不相同的焊渣,影响下料工件的精度,只得将整个格栅料架作报废处理,造成了很大的浪费。In the related art, manual handheld tools are generally used to clean welding slag, which requires manual work, is not only time-consuming, but also has high labor intensity for workers. The on-site slag cleaning noise is loud, resulting in a relatively poor working environment for workers. In addition, welding slag adhering to the grid material rack is difficult to clean, which increases the difficulty of manual slag cleaning. Due to the power limitation of the slag cleaning motor of the manual handheld cleaning tool, there is a problem of unsatisfactory slag removal effect. After the grid material rack has been used for a period of time, due to the accumulation of welding slag of different heights, the accuracy of the workpiece is affected, and the entire grid material rack has to be scrapped, causing great waste.
发明内容Summary of the invention
本申请的目的在于提供一种格栅清渣机,能够实现格栅板上熔渣的自动清除,代替人工清除,且提高了熔渣清除的效果,延长了格栅板使用的周期。The purpose of the present application is to provide a grid slag cleaning machine, which can realize automatic removal of slag on the grid plate instead of manual removal, and improve the effect of slag removal and extend the service life of the grid plate.
本申请一实施例提供了一种格栅清渣机,包括:An embodiment of the present application provides a grid slag cleaning machine, comprising:
清渣机本体,包括支座和设置于所述支座上方的支架;连接于所述支架与所述支座之间的旋转机构,所述旋转机构设置为驱动所述支座相对所述支架绕第一方向旋转;The slag cleaning machine body comprises a support and a bracket arranged above the support; a rotating mechanism connected between the bracket and the support, wherein the rotating mechanism is arranged to drive the support to rotate relative to the bracket around a first direction;
行走机构,与所述支座连接,所述行走机构支撑所述清渣机本体并驱动所述清渣机本体在格栅板上沿第二方向移动;A traveling mechanism connected to the support, the traveling mechanism supports the slag cleaning machine body and drives the slag cleaning machine body to move on the grid plate along the second direction;
支撑机构,与所述支架连接,所述支撑机构设置为支撑于所述格栅板上使所述行走机构与所述格栅板分离;A support mechanism connected to the bracket, wherein the support mechanism is configured to be supported on the grille plate so that the walking mechanism is separated from the grille plate;
清渣机构,设置于所述支座上,所述清渣机构设置为清理所述格栅板上的
熔渣;及A slag cleaning mechanism is provided on the support, and the slag cleaning mechanism is configured to clean the slag on the grid plate. slag; and
平移机构,设置于所述支架上,所述平移机构与所述旋转机构连接,所述平移机构设置为驱动所述支座沿第三方向移动;A translation mechanism, disposed on the bracket, the translation mechanism is connected to the rotation mechanism, and the translation mechanism is configured to drive the support to move along the third direction;
其中,第一方向、第二方向和第三方向两两相互垂直。The first direction, the second direction and the third direction are perpendicular to each other.
图1是本申请一实施例提供的格栅清渣机的第一视角的立体结构示意图;FIG1 is a schematic diagram of a three-dimensional structure of a grid slag cleaning machine provided by an embodiment of the present application from a first viewing angle;
图2是本申请一实施例提供的格栅清渣机的第二视角的立体结构示意图;FIG2 is a schematic diagram of a three-dimensional structure of a grid slag cleaning machine from a second viewing angle provided by an embodiment of the present application;
图3是本申请一实施例提供的格栅清渣机的第三视角的立体结构示意图;FIG3 is a schematic diagram of a three-dimensional structure of a grid slag cleaning machine provided by an embodiment of the present application from a third viewing angle;
图4是本申请一实施例提供的格栅清渣机的主视图;FIG4 is a front view of a grid slag cleaning machine provided in one embodiment of the present application;
图5为本申请一实施例提供的齿刀驱动电机与齿刀驱动减速器连接的示意图;FIG5 is a schematic diagram of the connection between a gear cutter driving motor and a gear cutter driving reducer provided in an embodiment of the present application;
图6为本申请一实施例提供的旋转传动单元的轴承的示意图。FIG. 6 is a schematic diagram of a bearing of a rotation transmission unit provided in an embodiment of the present application.
图中:
1、清渣机本体;2、行走机构;3、支撑机构;4、清渣机构;5、平移机构;
6、旋转机构;
11、支座;12、支架;
21、履带式行走单元;211、行走轮安装板;212、行走轮;213、链板;214、
链条;22、行走驱动单元;221、行走驱动器;222、主动链轮;223、从动链轮;224、行走转轴;
31、第一支撑板;32、第二支撑板;33、支撑驱动件;331、支撑驱动器;
332、支撑直线传动机构;34、横板;
41、清渣齿刀;411、刀盘;412、齿刀;413、保护罩;42、齿刀驱动单元;
421、齿刀驱动器;422、主动轮;423、从动轮;424、传动链;4211、齿刀驱动电机;4212、齿刀驱动减速器;
51、平移驱动器;52、平移直线传动单元;521、直线传动组件;5211、丝
杠;5212、丝母;522、导向组件;5221、导向滑轨;5222、滑块;
61、旋转驱动器;62、旋转传动单元;621、齿圈;622、轴承;623、蜗杆;
a、第一方向;b、第二方向;c、第三方向。In the figure:
1. Slag cleaning machine body; 2. Traveling mechanism; 3. Support mechanism; 4. Slag cleaning mechanism; 5. Translation mechanism;
6. Rotating mechanism;
11. Support; 12. Bracket;
21. crawler travel unit; 211. travel wheel mounting plate; 212. travel wheel; 213. chain plate; 214.
Chain; 22, travel drive unit; 221, travel driver; 222, driving sprocket; 223, driven sprocket; 224, travel shaft;
31. First support plate; 32. Second support plate; 33. Support drive member; 331. Support drive;
332, supporting the linear transmission mechanism; 34, horizontal plate;
41. Slag cleaning toothed cutter; 411. Cutter head; 412. Toothed cutter; 413. Protective cover; 42. Toothed cutter driving unit;
421, gear cutter driver; 422, driving wheel; 423, driven wheel; 424, transmission chain; 4211, gear cutter drive motor; 4212, gear cutter drive reducer;
51. Translation driver; 52. Translation linear transmission unit; 521. Linear transmission assembly; 5211. Lead screw; 5212. Screw nut; 522. Guide assembly; 5221. Guide rail; 5222. Slider;
61. Rotary drive; 62. Rotary transmission unit; 621. Ring gear; 622. Bearing; 623. Worm;
a, first direction; b, second direction; c, third direction.
1、清渣机本体;2、行走机构;3、支撑机构;4、清渣机构;5、平移机构;
6、旋转机构;
11、支座;12、支架;
21、履带式行走单元;211、行走轮安装板;212、行走轮;213、链板;214、
链条;22、行走驱动单元;221、行走驱动器;222、主动链轮;223、从动链轮;224、行走转轴;
31、第一支撑板;32、第二支撑板;33、支撑驱动件;331、支撑驱动器;
332、支撑直线传动机构;34、横板;
41、清渣齿刀;411、刀盘;412、齿刀;413、保护罩;42、齿刀驱动单元;
421、齿刀驱动器;422、主动轮;423、从动轮;424、传动链;4211、齿刀驱动电机;4212、齿刀驱动减速器;
51、平移驱动器;52、平移直线传动单元;521、直线传动组件;5211、丝
杠;5212、丝母;522、导向组件;5221、导向滑轨;5222、滑块;
61、旋转驱动器;62、旋转传动单元;621、齿圈;622、轴承;623、蜗杆;
a、第一方向;b、第二方向;c、第三方向。In the figure:
1. Slag cleaning machine body; 2. Traveling mechanism; 3. Support mechanism; 4. Slag cleaning mechanism; 5. Translation mechanism;
6. Rotating mechanism;
11. Support; 12. Bracket;
21. crawler travel unit; 211. travel wheel mounting plate; 212. travel wheel; 213. chain plate; 214.
Chain; 22, travel drive unit; 221, travel driver; 222, driving sprocket; 223, driven sprocket; 224, travel shaft;
31. First support plate; 32. Second support plate; 33. Support drive member; 331. Support drive;
332, supporting the linear transmission mechanism; 34, horizontal plate;
41. Slag cleaning toothed cutter; 411. Cutter head; 412. Toothed cutter; 413. Protective cover; 42. Toothed cutter driving unit;
421, gear cutter driver; 422, driving wheel; 423, driven wheel; 424, transmission chain; 4211, gear cutter drive motor; 4212, gear cutter drive reducer;
51. Translation driver; 52. Translation linear transmission unit; 521. Linear transmission assembly; 5211. Lead screw; 5212. Screw nut; 522. Guide assembly; 5221. Guide rail; 5222. Slider;
61. Rotary drive; 62. Rotary transmission unit; 621. Ring gear; 622. Bearing; 623. Worm;
a, first direction; b, second direction; c, third direction.
在本申请的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
针对相关技术中,通过人工清理格栅板上粘接的熔渣,不仅费时间,而且工人工作强度也大,现场清渣噪音大,导致工人的工作环境比较恶劣,且粘附在格栅料架上的焊渣很难清理,提高了人工清理熔渣的难度的问题,本实施例提供了一种格栅清渣机以代替人工清理格栅板上的熔渣,并解决上述的技术问题。With regard to the related art, manually cleaning the slag adhered to the grid plate is not only time-consuming, but also places great workload on workers. The on-site slag cleaning causes a lot of noise, resulting in a relatively poor working environment for workers. In addition, the welding slag adhered to the grid material rack is difficult to clean, which increases the difficulty of manually cleaning the slag. The present embodiment provides a grid slag cleaning machine to replace manual cleaning of the slag on the grid plate and solve the above-mentioned technical problems.
在本实施例中,如图1所示,格栅清渣机包括清渣机本体1、行走机构2、支撑机构3、清渣机构4和平移机构5。In this embodiment, as shown in FIG. 1 , the grid slag cleaning machine includes a slag cleaning machine body 1 , a traveling mechanism 2 , a supporting mechanism 3 , a slag cleaning mechanism 4 and a translation mechanism 5 .
清渣机本体1包括支座11和设置于支座11上方的支架12,支架12与支座11之间连接有旋转机构6,旋转机构6能驱动支座11相对支架12绕第一方向a旋转。行走机构2与支座11连接,行走机构2支撑清渣机本体1并驱动清渣机本体1在格栅板上沿第二方向b移动。支撑机构3与支架12连接,支撑机构3能支撑于格栅板上使行走机构2与格栅板分离。清渣机构4设置于支座11上,清渣机构4设置为清理格栅板上的熔渣。平移机构5设置于支架12上,平移机构5与旋转机构6连接,平移机构5能带动旋转机构6沿第三方向c移动,进而带动支座11沿第三方向c移动。上述的第一方向a、第二方向b和第三方向c两两相互垂直。The slag cleaning machine body 1 includes a support 11 and a bracket 12 arranged above the support 11. A rotating mechanism 6 is connected between the bracket 12 and the support 11, and the rotating mechanism 6 can drive the support 11 to rotate relative to the bracket 12 around the first direction a. The walking mechanism 2 is connected to the support 11, and the walking mechanism 2 supports the slag cleaning machine body 1 and drives the slag cleaning machine body 1 to move along the second direction b on the grid plate. The supporting mechanism 3 is connected to the bracket 12, and the supporting mechanism 3 can be supported on the grid plate to separate the walking mechanism 2 from the grid plate. The slag cleaning mechanism 4 is arranged on the support 11, and the slag cleaning mechanism 4 is arranged to clean the slag on the grid plate. The translation mechanism 5 is arranged on the bracket 12, and the translation mechanism 5 is connected to the rotating mechanism 6. The translation mechanism 5 can drive the rotating mechanism 6 to move along the third direction c, and then drive the support 11 to move along the third direction c. The above-mentioned first direction a, second direction b and third direction c are perpendicular to each other.
在本实施例中,第一方向a、第二方向b和第三方向c形成坐标系,第一方向a定义为z方向,第二方向b定义为y方向,第三方向c定义为x方向。In this embodiment, the first direction a, the second direction b and the third direction c form a coordinate system, the first direction a is defined as the z direction, the second direction b is defined as the y direction, and the third direction c is defined as the x direction.
本实施例提供的格栅清渣机,能通过行走机构2自动行走于格栅板上,在行
走的过程中清渣机构4清理格栅板上的熔渣,代替了人工手持清理工具清理格栅板上的熔渣,提高了工作效率;整个格栅清渣机在行走机构2的驱动下沿第二方向b移动,使清渣机构4能在清理格栅板上沿第二方向b上的熔渣,支撑机构3能向上支撑整个清渣机本体1使行走机构2与格栅板分离,平移机构5驱动支座11沿第三方向c平移,调整清渣机构4在第三方向c上相对格栅板的位置,以清理格栅板不同位置上的熔渣,无需人工调整格栅清渣机的位置;在格栅清渣机行走至格栅板的边缘位置处时,旋转机构6驱动支座11旋转,使格栅清渣机自动换向行驶。本实施例提供的格栅清渣机实现了格栅板上熔渣的自动清除,代替了人工清除,且提高了熔渣清除的效果,延长了格栅板使用的周期。The grid slag cleaning machine provided in this embodiment can automatically move on the grid plate through the walking mechanism 2. During the walking process, the slag cleaning mechanism 4 cleans the slag on the grid plate, replacing the manual hand-held cleaning tool to clean the slag on the grid plate, thereby improving work efficiency; the entire grid slag cleaning machine moves along the second direction b under the drive of the walking mechanism 2, so that the slag cleaning mechanism 4 can clean the slag on the grid plate along the second direction b, the support mechanism 3 can support the entire slag cleaning machine body 1 upward to separate the walking mechanism 2 from the grid plate, and the translation mechanism 5 drives the support 11 to translate along the third direction c, and adjusts the position of the slag cleaning mechanism 4 relative to the grid plate in the third direction c to clean the slag at different positions of the grid plate, without manually adjusting the position of the grid slag cleaning machine; when the grid slag cleaning machine walks to the edge position of the grid plate, the rotating mechanism 6 drives the support 11 to rotate, so that the grid slag cleaning machine automatically reverses and travels. The grid slag cleaning machine provided in this embodiment realizes the automatic removal of slag on the grid plate, replacing manual removal, and improves the effect of slag removal, thereby extending the service life of the grid plate.
在一实施例中,格栅板具有沿第二方向b排列的多行格栅孔以及沿第三方向c排列的多列格栅孔,在使用本实施例提供的格栅清渣机清理格栅板上的熔渣时,使格栅清渣机沿第二方向b行走清理一行格栅孔表面粘接的熔渣,在清理完后,格栅清渣机会行走至格栅板的边缘位置处,支撑机构3向上支撑整个清渣机本体1使行走机构2与格栅板分离,平移机构5驱动支座11沿第三方向c平移使清渣机构4能够清理下一行格栅孔表面粘接的熔渣,旋转机构6驱动支座11相对支架12旋转180°,使格栅清渣机向相反的方向移动并清渣,依此循环工作直至清理完格栅板上的熔渣。In one embodiment, the grating plate has multiple rows of grating holes arranged along a second direction b and multiple columns of grating holes arranged along a third direction c. When using the grating slag cleaning machine provided in this embodiment to clean the slag on the grating plate, the grating slag cleaning machine is moved along the second direction b to clean the slag adhered to the surface of a row of grating holes. After cleaning, the grating slag cleaning machine moves to the edge position of the grating plate, the supporting mechanism 3 supports the entire slag cleaning machine body 1 upward to separate the walking mechanism 2 from the grating plate, the translation mechanism 5 drives the support 11 to translate along the third direction c so that the slag cleaning mechanism 4 can clean the slag adhered to the surface of the next row of grating holes, and the rotating mechanism 6 drives the support 11 to rotate 180° relative to the bracket 12, so that the grating slag cleaning machine moves in the opposite direction and cleans the slag, and the work is cyclically carried out until the slag on the grating plate is cleaned.
如图2和图3所示,行走机构2设置于支座11的下端以与格栅板接触并驱动清渣机本体1在格栅板上沿第二方向b移动。行走机构2为履带式结构,适合在激光切割的台面、等离子切割的台面、格栅板等上行走。As shown in Figures 2 and 3, the walking mechanism 2 is arranged at the lower end of the support 11 to contact the grid plate and drive the slag cleaning machine body 1 to move on the grid plate along the second direction b. The walking mechanism 2 is a crawler structure, suitable for walking on a laser cutting table, a plasma cutting table, a grid plate, etc.
在一些实施例中,行走机构2具体包括履带式行走单元21和行走驱动单元22,支座11相对的两侧分别设有履带式行走单元21,清渣机构4设置于两个履带式行走21单元之间。行走驱动单元22分别与两个履带式行走单元21驱动连接,行走驱动单元22驱动履带式行走单元21运行以带动整个清渣机本体1移动。In some embodiments, the walking mechanism 2 specifically includes a crawler walking unit 21 and a walking drive unit 22. The crawler walking units 21 are respectively provided on opposite sides of the support 11, and the slag cleaning mechanism 4 is arranged between the two crawler walking units 21. The walking drive unit 22 is respectively connected to the two crawler walking units 21, and the walking drive unit 22 drives the crawler walking unit 21 to drive the entire slag cleaning machine body 1 to move.
在一实施例中,履带式行走单元21包括行走轮安装板211,行走轮安装板211与支座11连接,行走轮安装板211上设有多个行走轮212。在一实施例中,行走轮212通过轮轴与行走轮安装板211转动连接,轮轴沿第三方向c延伸。履带式行走单元21还包括周向封闭的链板213,链板213内侧沿周向设有链条214,行走轮212与置于底部的链板213的内侧接触,行走驱动单元22与链条214驱动连接以驱动链板213沿自身周向转动。行走轮212支撑整个清渣机本体1于地面上,行走驱动单元22驱动链板213转动实现格栅清渣机的移动,结构简单,且使格栅清渣机
能稳定行走于格栅板上。In one embodiment, the crawler travel unit 21 includes a travel wheel mounting plate 211, the travel wheel mounting plate 211 is connected to the support 11, and a plurality of travel wheels 212 are provided on the travel wheel mounting plate 211. In one embodiment, the travel wheel 212 is rotatably connected to the travel wheel mounting plate 211 via a wheel axle, and the wheel axle extends along a third direction c. The crawler travel unit 21 also includes a circumferentially closed chain plate 213, and a chain 214 is circumferentially provided on the inner side of the chain plate 213. The travel wheel 212 contacts the inner side of the chain plate 213 disposed at the bottom, and the travel drive unit 22 is drivably connected to the chain 214 to drive the chain plate 213 to rotate along its own circumference. The travel wheel 212 supports the entire slag cleaner body 1 on the ground, and the travel drive unit 22 drives the chain plate 213 to rotate to realize the movement of the grille slag cleaner. The structure is simple, and the grille slag cleaner can be Can walk stably on the grating plate.
在一实施例中,链板213采用高强度钢材质制成,且链板213的宽度比较宽,宽幅的链板213的设计能使格栅清渣机在不同类型的格栅板上行走。In one embodiment, the chain plate 213 is made of high-strength steel, and the width of the chain plate 213 is relatively wide. The design of the wide chain plate 213 enables the grille slag cleaner to travel on different types of grille plates.
为了提高履带式行走单元21支撑清渣机本体1的支撑力,将行走轮212按照第三方向c设置至少两列,每列沿第二方向b设置有多个行走轮212。In order to improve the supporting force of the crawler traveling unit 21 on the slag cleaning machine body 1, the traveling wheels 212 are arranged in at least two rows along the third direction c, and each row is provided with a plurality of traveling wheels 212 along the second direction b.
行走驱动单元22驱动链板213沿自身周向转动以实现清渣机本体1的移动,在一些实施例中,行走驱动单元22包括行走驱动器221、两个主动链轮222和两个从动链轮223,行走驱动器221与支座11连接。两个主动链轮222分别与行走驱动器221连接,每个链板213的第一端内侧分别设有主动链轮222,且主动链轮222与链条214啮合。主动链轮222在受到驱动器221的驱动力的作用下传动行走,还能支撑链板213的一端,确保链板213能绕自身周向转动。The travel drive unit 22 drives the chain plate 213 to rotate along its own circumference to realize the movement of the slag cleaning machine body 1. In some embodiments, the travel drive unit 22 includes a travel drive 221, two driving sprockets 222 and two driven sprockets 223. The travel drive 221 is connected to the support 11. The two driving sprockets 222 are respectively connected to the travel drive 221. The inner side of the first end of each chain plate 213 is respectively provided with a driving sprocket 222, and the driving sprocket 222 is meshed with the chain 214. The driving sprocket 222 drives the travel under the driving force of the driver 221, and can also support one end of the chain plate 213 to ensure that the chain plate 213 can rotate around its own circumference.
行走驱动器221包括行走驱动电机和行走驱动减速器,以合理控制格栅清渣机的行走速度。行走驱动电机的输出端与行走驱动减速器驱动连接,行走驱动减速器具有两个输出轴,每个输出轴分别连接一个主动链轮222,以实现两个履带式行走单元21控制的同步性。行走驱动电机与行走驱动减速器的连接示意图参见图5。The travel driver 221 includes a travel drive motor and a travel drive reducer to reasonably control the travel speed of the grid slag cleaning machine. The output end of the travel drive motor is connected to the travel drive reducer, and the travel drive reducer has two output shafts, each of which is connected to a driving sprocket 222 to achieve synchronization of the control of the two crawler travel units 21. See Figure 5 for a schematic diagram of the connection between the travel drive motor and the travel drive reducer.
格栅清渣机在行走过程中,实时获取行走驱动电机的工作电流的大小,根据行走驱动电机的工作电流调整格栅清渣机的行走速度。在一实施例中,格栅清渣机按照预设速度行走,预设速度对应有行走驱动电机的预设工作电流,在格栅清渣机实际行走过程中,由于行走的阻力大小不同,会影响格栅清渣机的行走速度,在格栅清渣机的行走阻力变大时,格栅清渣机的行走速度变小,行走驱动电机的工作电流变小,控制器根据行走驱动电机反馈的实际的工作电流调整行走驱动电机的工作状态,即将行走驱动电机的实际工作电流调整至预设工作电流,使格栅清渣机达到预设速度行走。若格栅清渣机行走的阻力变小,格栅清渣机的行走速度变大,行走驱动电机的工作电流变大,控制器根据行走驱动电机的实际工作电流调整至预设工作电流,使格栅清渣机达到预设行走速度。本实施例提供的格栅清渣机能自动调节行走速度,以达到更好的清渣效果。During the walking process of the grid slag cleaning machine, the size of the working current of the travel drive motor is obtained in real time, and the walking speed of the grid slag cleaning machine is adjusted according to the working current of the travel drive motor. In one embodiment, the grid slag cleaning machine walks at a preset speed, and the preset speed corresponds to the preset working current of the travel drive motor. During the actual walking process of the grid slag cleaning machine, due to the different sizes of walking resistance, the walking speed of the grid slag cleaning machine will be affected. When the walking resistance of the grid slag cleaning machine becomes larger, the walking speed of the grid slag cleaning machine becomes smaller, and the working current of the travel drive motor becomes smaller. The controller adjusts the working state of the travel drive motor according to the actual working current feedback of the travel drive motor, that is, adjusts the actual working current of the travel drive motor to the preset working current, so that the grid slag cleaning machine reaches the preset speed. If the walking resistance of the grid slag cleaning machine becomes smaller, the walking speed of the grid slag cleaning machine becomes larger, and the working current of the travel drive motor becomes larger, the controller adjusts the walking speed according to the actual working current of the travel drive motor to the preset working current, so that the grid slag cleaning machine reaches the preset walking speed. The grid slag cleaning machine provided in this embodiment can automatically adjust the walking speed to achieve a better slag cleaning effect.
两个从动链轮223通过行走转轴224连接,行走转轴224与支座11转动连接,每个链板213的第二端内侧分别设有从动链轮223,且从动链轮223和链条214啮合。从动链轮223起到了支撑链板213第二端的作用,确保链板213能绕自身周向转动。
The two driven sprockets 223 are connected by a travel shaft 224, and the travel shaft 224 is rotatably connected to the support 11. A driven sprocket 223 is provided on the inner side of the second end of each chain plate 213, and the driven sprocket 223 is meshed with the chain 214. The driven sprocket 223 plays the role of supporting the second end of the chain plate 213, ensuring that the chain plate 213 can rotate around itself.
在一些实施例中,支座11的下部为长方形框架结构,行走转轴224的两端分别穿过长方形框架相对的两侧壁,且行走转轴224通过转动轴承与长方形框架的侧壁转动连接,且转动轴承还起到了支撑行走转轴224的作用,行走转轴224的两端端部连接有从动链轮223。行走驱动器221固定于长方形框架的其中一个侧壁上,行走驱动器221的两个输出轴分别穿过长方形框架相对的两侧壁,且两个输出轴的端部分别连接有主动链轮222。清渣机构4设置于该长方形框架的中空位置处,使清渣机构4设置于两个履带式行走单元21之间,提高了整体结构的紧凑性。In some embodiments, the lower part of the support 11 is a rectangular frame structure, and the two ends of the travel shaft 224 pass through the two opposite side walls of the rectangular frame respectively, and the travel shaft 224 is rotatably connected to the side walls of the rectangular frame through a rotating bearing, and the rotating bearing also plays a role in supporting the travel shaft 224, and the two ends of the travel shaft 224 are connected to the driven sprocket 223. The travel driver 221 is fixed to one of the side walls of the rectangular frame, and the two output shafts of the travel driver 221 pass through the two opposite side walls of the rectangular frame respectively, and the ends of the two output shafts are respectively connected to the driving sprocket 222. The slag cleaning mechanism 4 is arranged at the hollow position of the rectangular frame, so that the slag cleaning mechanism 4 is arranged between the two crawler travel units 21, which improves the compactness of the overall structure.
在一些实施例中,如图4所示,清渣机构4包括清渣齿刀41和齿刀驱动单元42。清渣齿刀41包括刀盘411和沿刀盘411的周向边缘间隔设置的多个齿刀412,刀盘411转动设置于支座11上。齿刀驱动单元42设置于支座11上,齿刀驱动单元42与刀盘411驱动连接,齿刀驱动单元42驱动刀盘411沿绕第三方向c转动。在格栅清渣机行走的过程中,齿刀驱动单元42驱动刀盘411绕第三方向c转动,刀盘411转动,齿刀412与格栅板上的熔渣接触并清除掉熔渣。In some embodiments, as shown in FIG4 , the slag cleaning mechanism 4 includes a slag cleaning toothed cutter 41 and a toothed cutter driving unit 42. The slag cleaning toothed cutter 41 includes a cutter disc 411 and a plurality of toothed cutters 412 arranged at intervals along the circumferential edge of the cutter disc 411, and the cutter disc 411 is rotatably arranged on the support 11. The toothed cutter driving unit 42 is arranged on the support 11, and the toothed cutter driving unit 42 is drivingly connected to the cutter disc 411, and the toothed cutter driving unit 42 drives the cutter disc 411 to rotate around the third direction c. During the movement of the grid slag cleaning machine, the toothed cutter driving unit 42 drives the cutter disc 411 to rotate around the third direction c, the cutter disc 411 rotates, and the toothed cutters 412 contact the slag on the grid plate and remove the slag.
在一实施例中,刀盘411绕第三方向c沿顺时针方向转动,使得齿刀412由下向上将熔渣清除掉,能从熔渣与格栅板的粘接处清理掉熔渣。In one embodiment, the cutter disc 411 rotates in a clockwise direction around the third direction c, so that the toothed cutter 412 removes the slag from bottom to top, and can clean the slag from the bonding point between the slag and the grid plate.
齿刀412的材质为钨钢,齿刀412的形状为长方体块状结构,强度高,不易损坏,使用寿命长。刀盘411的周向边缘间隔设有多个凸块,齿刀412设置于凸块上,为齿刀412的安装提供了支撑,可以使齿刀412的材质与刀盘411的材质不同,增加齿刀412的局部结构强度,降低设备的制造成本。在刀盘411绕第三方向c沿顺时针反向转动时,齿刀412先与熔渣接触。The material of the toothed cutter 412 is tungsten steel, and the shape of the toothed cutter 412 is a rectangular block structure, which has high strength, is not easy to damage, and has a long service life. The circumferential edge of the cutter disc 411 is provided with a plurality of protrusions at intervals, and the toothed cutter 412 is arranged on the protrusions, which provides support for the installation of the toothed cutter 412, so that the material of the toothed cutter 412 can be different from that of the cutter disc 411, thereby increasing the local structural strength of the toothed cutter 412 and reducing the manufacturing cost of the equipment. When the cutter disc 411 rotates clockwise in the reverse direction around the third direction c, the toothed cutter 412 first contacts the slag.
在一实施例中,部分刀盘411设置于支座11底部的长方形框架内,另一部分刀盘411伸出长方形框架的底板以与格栅板接触。置于长方向框架内的刀盘411的上部罩设有保护罩413,避免被齿刀412清除的熔渣上扬影响周围的环境。In one embodiment, part of the cutter disc 411 is disposed in the rectangular frame at the bottom of the support 11, and another part of the cutter disc 411 extends out of the bottom plate of the rectangular frame to contact the grid plate. A protective cover 413 is provided on the upper cover of the cutter disc 411 disposed in the longitudinal frame to prevent the slag removed by the toothed cutter 412 from rising and affecting the surrounding environment.
刀盘411相对的两侧分别连接有刀盘转轴,长方形框架的底板内侧设有两个转轴支座,两个刀盘转轴与对应的转轴支座转动连接。其中一个刀盘转轴与齿刀驱动单元42驱动连接。The two opposite sides of the cutter disc 411 are connected with cutter disc rotating shafts respectively, and two rotating shaft supports are arranged on the inner side of the bottom plate of the rectangular frame, and the two cutter disc rotating shafts are rotatably connected with the corresponding rotating shaft supports. One of the cutter disc rotating shafts is drivingly connected with the toothed cutter driving unit 42.
在一些实施例中,齿刀驱动单元42包括齿刀驱动器421和齿刀驱动传动组件,齿刀驱动器421安装于支座11上,具体安装于长方形框架顶板的外侧。齿刀驱动器421通过齿刀驱动传动组件驱动刀盘411转动。In some embodiments, the serrated blade drive unit 42 includes a serrated blade driver 421 and a serrated blade drive transmission assembly, wherein the serrated blade driver 421 is mounted on the support 11, specifically, on the outer side of the rectangular frame top plate. The serrated blade driver 421 drives the blade disc 411 to rotate through the serrated blade drive transmission assembly.
在一实施例中,齿刀驱动器421包括设置于支座11上的齿刀驱动电机4211和
齿刀驱动减速器4212,参见图4,齿刀驱动电机4211与齿刀驱动减速器4212驱动连接,齿刀驱动减速器4212与齿刀驱动传动组件驱动连接,齿刀驱动传动组件与刀盘411连接。设置齿刀驱动减速器4212以降低齿刀驱动电机4211的转速,增大齿刀驱动电机4211的扭矩,提高了清渣的效果。齿刀驱动电机4211选用大扭矩电机,以进一步增加格栅清渣机的清渣扭矩,提高清渣效果。In one embodiment, the gear cutter driver 421 includes a gear cutter drive motor 4211 disposed on the support 11 and Saw drive reducer 4212, see FIG4, the saw drive motor 4211 is drivingly connected to the saw drive reducer 4212, the saw drive reducer 4212 is drivingly connected to the saw drive transmission assembly, and the saw drive transmission assembly is connected to the cutter disc 411. The saw drive reducer 4212 is provided to reduce the rotation speed of the saw drive motor 4211, increase the torque of the saw drive motor 4211, and improve the slag cleaning effect. The saw drive motor 4211 uses a high torque motor to further increase the slag cleaning torque of the grid slag cleaning machine and improve the slag cleaning effect.
如图4所示,齿刀驱动传动组件为链轮链条结构,包括设置于刀盘转轴上的从动轮423、与齿刀驱动器421驱动连接的主动轮422和传动连接从动轮423和主动轮422的传动链424。齿轮驱动传动组件还可以为同步带传动机构,在此不作详细赘述。As shown in Fig. 4, the gear drive transmission assembly is a sprocket chain structure, including a driven wheel 423 disposed on the cutter disc shaft, a driving wheel 422 drivingly connected to the gear driver 421, and a transmission chain 424 drivingly connecting the driven wheel 423 and the driving wheel 422. The gear drive transmission assembly can also be a synchronous belt transmission mechanism, which will not be described in detail here.
继续参照图1所示,旋转机构6能带动支座11相对支架12旋转,在一些实施例中,旋转机构6包括旋转驱动器61和旋转传动单元62,旋转驱动器61与支座11连接,旋转传动单元62的输入端与旋转驱动器61驱动连接,旋转传动单元62分别与支座11和支架12转动连接,旋转驱动器61通过旋转传动单元62驱动支座11相对于支架12旋转,以实现格栅清渣机的换向行驶。Continuing with reference to Figure 1, the rotating mechanism 6 can drive the support 11 to rotate relative to the bracket 12. In some embodiments, the rotating mechanism 6 includes a rotating driver 61 and a rotating transmission unit 62. The rotating driver 61 is connected to the support 11. The input end of the rotating transmission unit 62 is drivingly connected to the rotating driver 61. The rotating transmission unit 62 is rotatably connected to the support 11 and the bracket 12 respectively. The rotating driver 61 drives the support 11 to rotate relative to the bracket 12 through the rotating transmission unit 62 to realize the reversing travel of the grate slag cleaner.
在一实施例中,如图1和图6所示,旋转传动单元62包括轴承622,轴承622的内圈与支架12连接,轴承622的外圈固定套设有齿圈621,齿圈621的一端与支座11固定连接。齿圈621转动能带动轴承622的外圈转动,轴承622的外圈相对轴承622的内圈转动,进而实现支座11相对于支架2转动。齿圈621啮合有蜗杆,蜗杆的一端与旋转驱动器61驱动连接。旋转驱动器61驱动蜗杆旋转进而带动齿圈621绕第一方向a旋转。旋转驱动器61为电机。该旋转传动单元62的结构的设置可以使旋转驱动器61的驱动方向为第二方向b,蜗杆和齿圈621的配合传动将绕第二方向b旋转的力转化为绕第一方向a旋转的力。旋转驱动器61可以卧式安装于支座11上,不占用第二方向b上的空间,不影响支座11沿第三方向c的移动。In one embodiment, as shown in FIG. 1 and FIG. 6 , the rotation transmission unit 62 includes a bearing 622, the inner ring of the bearing 622 is connected to the bracket 12, and the outer ring of the bearing 622 is fixedly sleeved with a gear ring 621, and one end of the gear ring 621 is fixedly connected to the support 11. The rotation of the gear ring 621 can drive the outer ring of the bearing 622 to rotate, and the outer ring of the bearing 622 rotates relative to the inner ring of the bearing 622, thereby realizing the rotation of the support 11 relative to the bracket 2. The gear ring 621 is meshed with a worm, and one end of the worm is drivingly connected to the rotation driver 61. The rotation driver 61 drives the worm to rotate and then drives the gear ring 621 to rotate around the first direction a. The rotation driver 61 is a motor. The structural setting of the rotation transmission unit 62 can make the driving direction of the rotation driver 61 the second direction b, and the coordinated transmission of the worm and the gear ring 621 converts the force rotating around the second direction b into the force rotating around the first direction a. The rotation driver 61 can be installed horizontally on the support 11, does not occupy the space in the second direction b, and does not affect the movement of the support 11 along the third direction c.
在其他一些实施例中,旋转传动单元62包括轴承622,轴承622的内圈与支架12连接,轴承622的外圈固定套设有齿圈621,齿圈621的一端与支座11固定连接。齿圈621啮合有齿轮,齿轮与旋转驱动器61的输出端驱动连接。In some other embodiments, the rotation transmission unit 62 includes a bearing 622, the inner ring of the bearing 622 is connected to the bracket 12, the outer ring of the bearing 622 is fixedly sleeved with a gear ring 621, and one end of the gear ring 621 is fixedly connected to the support 11. The gear ring 621 is meshed with a gear, and the gear is drivingly connected to the output end of the rotation driver 61.
平移机构5驱动支座11沿第三方向c移动,以调节清渣机构4相对格栅板的位置。在一些实施例中,参照图1和图3所示,平移机构5包括平移驱动器51和平移直线传动单元52,平移驱动器51和平移直线传动单元52分别设置于支架12上。平移直线传动单元52的输出端与旋转机构6连接,平移驱动器51与平移直线传动单元52的输入端驱动连接,平移驱动器51驱动平移直线传动单元52带动旋转机
构6沿第三方向c移动。The translation mechanism 5 drives the support 11 to move along the third direction c to adjust the position of the slag cleaning mechanism 4 relative to the grid plate. In some embodiments, as shown in Figures 1 and 3, the translation mechanism 5 includes a translation driver 51 and a translation linear transmission unit 52, and the translation driver 51 and the translation linear transmission unit 52 are respectively arranged on the support 12. The output end of the translation linear transmission unit 52 is connected to the rotating mechanism 6, and the translation driver 51 is drivingly connected to the input end of the translation linear transmission unit 52. The translation driver 51 drives the translation linear transmission unit 52 to drive the rotating mechanism 6. The structure 6 moves along the third direction c.
在一实施例中,平移直线传动单元52包括直线传动组件521和导向组件522,直线传动组件521的输入端与平移驱动器51传动连接,直线传动组件521的输出端和导向组件522分别与旋转机构6连接。In one embodiment, the translation linear transmission unit 52 includes a linear transmission component 521 and a guide component 522, the input end of the linear transmission component 521 is transmission-connected to the translation driver 51, and the output end of the linear transmission component 521 and the guide component 522 are respectively connected to the rotating mechanism 6.
在一实施例中,直线传动组件521包括丝杠5211和丝母5212,丝杠5211沿第三方向c延伸设置,丝杠5211的两端分别通过轴承座转动连接于支架12上,丝杠5211的其中一端与平移驱动器51传动连接。丝杠5211上螺接有丝母5212,丝母5212与旋转机构6连接。平移驱动器51为电机。In one embodiment, the linear transmission assembly 521 includes a lead screw 5211 and a nut 5212. The lead screw 5211 is extended along the third direction c. Both ends of the lead screw 5211 are rotatably connected to the bracket 12 through a bearing seat. One end of the lead screw 5211 is transmission-connected to the translation driver 51. The lead screw 5211 is threaded with a nut 5212, which is connected to the rotating mechanism 6. The translation driver 51 is a motor.
导向组件522包括设置于支架12上的导向滑轨5221,导向滑轨5221上设有滑块5222,旋转机构6与滑块5222连接。在平移驱动器51的驱动下,丝杠5211绕自身轴线转动,丝母5212沿着丝杠5211往复移动,在导向滑轨5221的导向下进而带动旋转机构6沿着丝杠5211的轴向往复移动,旋转机构6连接支座11,支座11以及设置于支座11上清渣机构4、行走机构2都会随着旋转机构6沿丝杠5211的轴向做往复运动。The guide assembly 522 includes a guide rail 5221 disposed on the bracket 12, a slider 5222 is disposed on the guide rail 5221, and the rotating mechanism 6 is connected to the slider 5222. Driven by the translation driver 51, the lead screw 5211 rotates around its own axis, and the nut 5212 reciprocates along the lead screw 5211, and under the guidance of the guide rail 5221, the rotating mechanism 6 is driven to reciprocate along the axial direction of the lead screw 5211. The rotating mechanism 6 is connected to the support 11, and the support 11 and the slag cleaning mechanism 4 and the walking mechanism 2 disposed on the support 11 will reciprocate along the axial direction of the lead screw 5211 along with the rotating mechanism 6.
在一实施例中,导向滑轨5221设置有两个,以提高旋转机构6、支座11以及设置于支座11上的清渣机构4和行走机构2平移的稳定性。In one embodiment, two guide rails 5221 are provided to improve the translational stability of the rotating mechanism 6 , the support 11 , and the slag cleaning mechanism 4 and the traveling mechanism 2 provided on the support 11 .
在其他一些实施例中,直线传动组件521还可以为同步带结构或者链轮链条结构等,在此不作详细赘述。In some other embodiments, the linear transmission assembly 521 may also be a synchronous belt structure or a sprocket chain structure, etc., which will not be described in detail here.
支撑机构3能将整个清渣机本体1向上顶升,使行走机构2与格栅板分离,并在完成平移操作后将整个清渣机本体1向下回调,使行走机构2重新支撑于格栅板上。在一些实施例中,支撑机构3包括第一支撑板31,第一支撑板31设有两个,两个第一支撑板31设置于支架12相对的两侧,第一支撑板31的第一端与支架12连接。两个第一支撑板31的第二端分别滑动连接有第二支撑板32,第二支撑板32连接有支撑驱动件33,支撑驱动件33驱动第二支撑板32沿第一方向a滑动以支撑于或远离所述格栅板。The support mechanism 3 can lift the entire slag cleaning machine body 1 upward, separate the walking mechanism 2 from the grid plate, and pull the entire slag cleaning machine body 1 downward after completing the translation operation, so that the walking mechanism 2 is supported on the grid plate again. In some embodiments, the support mechanism 3 includes a first support plate 31, and two first support plates 31 are provided. The two first support plates 31 are arranged on opposite sides of the bracket 12, and the first end of the first support plate 31 is connected to the bracket 12. The second ends of the two first support plates 31 are respectively slidably connected to the second support plates 32, and the second support plates 32 are connected to the support driving member 33, and the support driving member 33 drives the second support plate 32 to slide along the first direction a to support or move away from the grid plate.
支撑驱动件33包括支撑驱动器331和支撑直线传动机构332,支撑直线传动机构332连接第一支撑板31与第二支撑板32,支撑直线传动机构332的输入端与支撑驱动器331驱动连接,支撑驱动器331通过支撑直线传动机构332驱动第二支撑板32沿第一方向a滑动,进而实现第二支撑板32支撑于或远离格栅板。The support driving member 33 includes a support driver 331 and a support linear transmission mechanism 332. The support linear transmission mechanism 332 connects the first support plate 31 and the second support plate 32. The input end of the support linear transmission mechanism 332 is drive-connected to the support driver 331. The support driver 331 drives the second support plate 32 to slide along the first direction a through the support linear transmission mechanism 332, thereby realizing that the second support plate 32 is supported on or away from the grid plate.
支撑直线传动机构332包括支撑直线导向组件和支撑直线传动组件。支撑直线传动组件包括齿轮和齿条,齿条设置于第一支撑板31上,且齿条沿第一方向a
延伸,齿轮与支撑驱动器331连接,支撑驱动器331设置于第二支撑板32上,齿轮与齿条啮合,支撑驱动器331驱动齿轮旋转,以使第二支撑板32能沿着齿条做上下运动。支撑驱动器331为电机。The supporting linear transmission mechanism 332 includes a supporting linear guide assembly and a supporting linear transmission assembly. The supporting linear transmission assembly includes a gear and a rack, the rack is arranged on the first supporting plate 31, and the rack is arranged along the first direction a. The gear is connected to the support driver 331, which is disposed on the second support plate 32. The gear is meshed with the rack, and the support driver 331 drives the gear to rotate so that the second support plate 32 can move up and down along the rack. The support driver 331 is a motor.
在其他一些实施例中,支撑直线传动组件332还可以为同步带结构或链轮链条结构,在此不作详细赘述。In some other embodiments, the supporting linear transmission assembly 332 may also be a synchronous belt structure or a sprocket chain structure, which will not be described in detail herein.
为了提高第二支撑板32上下移动的稳定性,在第二支撑板32和第一支撑板31之间设有支撑直线导向组件。在一实施例中,支撑直线导向组件包括导轨和滑块,导轨设置于第一支撑板31上,且导轨沿第一方向a延伸,滑块滑动设置于导轨上,第二支撑板32与滑块连接。为了进一步地提高第二支撑板32上下移动的稳定性,使第二支撑板32在上下移动过程中受力均匀,每个第一支撑板32上分别设有两个导轨,且两个导轨设置于支撑直线传动组件的两侧,每个导轨上分别设有滑块,第二支撑板32与滑块连接。In order to improve the stability of the second support plate 32 moving up and down, a support linear guide assembly is provided between the second support plate 32 and the first support plate 31. In one embodiment, the support linear guide assembly includes a guide rail and a slider, the guide rail is provided on the first support plate 31, and the guide rail extends along the first direction a, the slider is slidably provided on the guide rail, and the second support plate 32 is connected to the slider. In order to further improve the stability of the second support plate 32 moving up and down, so that the second support plate 32 is evenly stressed during the up and down movement, each first support plate 32 is respectively provided with two guide rails, and the two guide rails are provided on both sides of the support linear transmission assembly, each guide rail is respectively provided with a slider, and the second support plate 32 is connected to the slider.
第二支撑板32设置为支撑于格栅板的一端连接有横板34,横板34与第二支撑板32垂直连接,横板34与格栅板接触,横板34的面积大于第二支撑板32端部的面积,以增大第二支撑板32支撑于格栅板上的支撑面,提高支撑的稳定性。
The second support plate 32 is configured to be supported on one end of the grid plate and connected to a transverse plate 34, the transverse plate 34 is vertically connected to the second support plate 32, the transverse plate 34 is in contact with the grid plate, and the area of the transverse plate 34 is larger than the area of the end of the second support plate 32, so as to increase the supporting surface of the second support plate 32 on the grid plate and improve the stability of the support.
Claims (10)
- 格栅清渣机,包括:Screen cleaning machine, including:清渣机本体(1),包括支座(11)和设置于所述支座(11)上方的支架(12);A slag cleaning machine body (1) comprises a support (11) and a bracket (12) arranged above the support (11);连接于所述支架(12)与所述支座(11)之间的旋转机构(6),所述旋转机构(6)设置为驱动所述支座(11)相对所述支架(12)绕第一方向(a)旋转;a rotating mechanism (6) connected between the bracket (12) and the support (11), wherein the rotating mechanism (6) is configured to drive the support (11) to rotate relative to the bracket (12) around a first direction (a);行走机构(2),与所述支座(11)连接,所述行走机构(2)支撑所述清渣机本体(1)并驱动所述清渣机本体(1)在格栅板上沿第二方向(b)移动;A walking mechanism (2) connected to the support (11), the walking mechanism (2) supporting the slag cleaning machine body (1) and driving the slag cleaning machine body (1) to move on the grid plate along the second direction (b);支撑机构(3),与所述支架(12)连接,所述支撑机构(3)设置为支撑于所述格栅板上使所述行走机构(2)与所述格栅板分离;A support mechanism (3) connected to the bracket (12), wherein the support mechanism (3) is arranged to be supported on the grid plate so that the walking mechanism (2) is separated from the grid plate;清渣机构(4),设置于所述支座(11)上,所述清渣机构(4)设置为清理所述格栅板上的熔渣;A slag cleaning mechanism (4) is arranged on the support (11), and the slag cleaning mechanism (4) is arranged to clean the slag on the grid plate;平移机构(5),设置于所述支架(12)上,所述平移机构(5)与所述旋转机构(6)连接,所述平移机构(5)设置为驱动所述支座(11)沿第三方向(c)移动;A translation mechanism (5) is arranged on the bracket (12), the translation mechanism (5) is connected to the rotation mechanism (6), and the translation mechanism (5) is arranged to drive the support (11) to move along the third direction (c);其中,第一方向(a)、第二方向(b)和第三方向(c)两两相互垂直。The first direction (a), the second direction (b) and the third direction (c) are perpendicular to each other.
- 根据权利要求1所述的格栅清渣机,其中,所述行走机构(2)包括:The grid slag cleaning machine according to claim 1, wherein the walking mechanism (2) comprises:两个履带式行走单元(21),所述支座(11)相对的两侧分别设有履带式行走单元(21),所述清渣机构(4)设置于所述两个履带式行走单元(21)之间;及Two crawler-type walking units (21), the crawler-type walking units (21) are respectively provided on two opposite sides of the support (11), and the slag cleaning mechanism (4) is arranged between the two crawler-type walking units (21); and行走驱动单元(22),所述行走驱动单元(22)分别与两个所述履带式行走单元(21)驱动连接。A travel drive unit (22), wherein the travel drive unit (22) is respectively drive-connected to the two crawler-type travel units (21).
- 根据权利要求2所述的格栅清渣机,其中,所述履带式行走单元(21)包括:The grid slag cleaning machine according to claim 2, wherein the crawler walking unit (21) comprises:行走轮安装板(211),与所述支座(11)连接,所述行走轮安装板(211)上设有多个行走轮(212);A running wheel mounting plate (211) connected to the support (11), wherein a plurality of running wheels (212) are provided on the running wheel mounting plate (211);周向封闭的链板(213),所述链板(213)内侧沿周向设有链条(214),所述行走轮(212)与置于底部的所述链板(213)的内侧接触,所述行走驱动单元(22)与所述链条(214)驱动连接以驱动所述链板(213)沿自身周向转动。A circumferentially closed chain plate (213) is provided with a chain (214) on the inner side of the chain plate (213) along the circumference, the travel wheel (212) is in contact with the inner side of the chain plate (213) disposed at the bottom, and the travel drive unit (22) is connected to the chain (214) to drive the chain plate (213) to rotate along its own circumference.
- 根据权利要求1所述的格栅清渣机,其中,所述支撑机构(3)包括:The grid cleaning machine according to claim 1, wherein the support mechanism (3) comprises:两个第一支撑板(31),所述两个第一支撑板(31)分别设置于所述支架(12)相对的两侧,所述第一支撑板(31)的第一端与所述支架(12)连接; Two first support plates (31), the two first support plates (31) being respectively arranged on two opposite sides of the bracket (12), and a first end of the first support plate (31) being connected to the bracket (12);第二支撑板(32),所述第二支撑板(32)的一端与所述第一支撑板(31)的第二端沿所述第一方向(a)滑动连接;及a second support plate (32), one end of the second support plate (32) being slidably connected to the second end of the first support plate (31) along the first direction (a); and支撑驱动件(33),与所述第二支撑板(32)驱动连接,所述支撑驱动件(33)设置为驱动所述第二支撑板(32)沿所述第一方向(a)滑动以支撑于所述格栅板上或远离所述格栅板。A support driving member (33) is drivingly connected to the second support plate (32), and the support driving member (33) is configured to drive the second support plate (32) to slide along the first direction (a) so as to be supported on the grid plate or away from the grid plate.
- 根据权利要求4所述的格栅清渣机,其中,所述支撑驱动件(33)包括:The grid cleaning machine according to claim 4, wherein the support drive member (33) comprises:支撑驱动器(331);Support driver (331);支撑直线传动机构(332),所述支撑直线传动机构(332)连接所述第一支撑板(31)与所述第二支撑板(32),所述支撑直线传动机构(332)的输入端与所述支撑驱动器(331)驱动连接,所述支撑驱动器(331)设置为通过所述支撑直线传动机构(332)驱动所述第二支撑板(32)沿第一方向(a)滑动。A supporting linear transmission mechanism (332), wherein the supporting linear transmission mechanism (332) connects the first supporting plate (31) and the second supporting plate (32), an input end of the supporting linear transmission mechanism (332) is drivingly connected to the supporting driver (331), and the supporting driver (331) is configured to drive the second supporting plate (32) to slide along a first direction (a) through the supporting linear transmission mechanism (332).
- 根据权利要求1所述的格栅清渣机,其中,所述清渣机构(4)包括:The grid slag cleaning machine according to claim 1, wherein the slag cleaning mechanism (4) comprises:清渣齿刀(41),所述清渣齿刀(41)包括刀盘(411)和沿所述刀盘(411)的周向边缘间隔设置的多个齿刀(412),所述刀盘(411)转动设置于所述支座(11)上;及a slag cleaning toothed cutter (41), the slag cleaning toothed cutter (41) comprising a cutter disc (411) and a plurality of toothed cutters (412) arranged at intervals along a circumferential edge of the cutter disc (411), the cutter disc (411) being rotatably arranged on the support (11); and齿刀驱动单元(42),设置于所述支座(11)上,所述齿刀驱动单元(42)与所述刀盘(411)驱动连接,所述齿刀驱动单元(421)驱动所述刀盘(411)绕第三方向(c)转动。A toothed knife driving unit (42) is arranged on the support (11), the toothed knife driving unit (42) is drivingly connected to the cutter disc (411), and the toothed knife driving unit (421) drives the cutter disc (411) to rotate around a third direction (c).
- 根据权利要求6所述的格栅清渣机,其中,所述齿刀驱动单元(42)包括齿刀驱动器(421)和齿刀驱动传动组件,所述齿刀驱动器(421)包括设置于所述支座(11)上的齿刀驱动电机(4211)和齿刀驱动减速器(4212),所述齿刀驱动电机(4211)与所述齿刀驱动减速器(4212)驱动连接,所述齿刀驱动减速器(4212)与所述齿刀驱动传动组件驱动连接,所述齿刀驱动传动组件与所述刀盘(411)连接。The grille slag cleaning machine according to claim 6, wherein the toothed knife drive unit (42) includes a toothed knife driver (421) and a toothed knife drive transmission assembly, the toothed knife driver (421) includes a toothed knife drive motor (4211) and a toothed knife drive reducer (4212) arranged on the support (11), the toothed knife drive motor (4211) is drivingly connected to the toothed knife drive reducer (4212), the toothed knife drive reducer (4212) is drivingly connected to the toothed knife drive transmission assembly, and the toothed knife drive transmission assembly is connected to the cutter disc (411).
- 根据权利要求1所述的格栅清渣机,其中,所述旋转机构(6)包括:The screen cleaning machine according to claim 1, wherein the rotating mechanism (6) comprises:旋转驱动器(61),与所述支座(11)连接;A rotary driver (61) connected to the support (11);旋转传动单元(62),所述旋转传动单元(62)的输入端与所述旋转驱动器(61)驱动连接,所述旋转传动单元(62)转动连接所述支座(11)和所述支架(12),所述旋转驱动器(61)通过所述旋转传动单元(62)驱动所述支座(11)相对于所述支架(12)旋转。A rotation transmission unit (62), wherein an input end of the rotation transmission unit (62) is drivingly connected to the rotation driver (61), the rotation transmission unit (62) is rotationally connected to the support (11) and the bracket (12), and the rotation driver (61) drives the support (11) to rotate relative to the bracket (12) through the rotation transmission unit (62).
- 根据权利要求8所述的格栅清渣机,其中,所述旋转传动单元(62)包 括:齿圈(621);The screen slag cleaning machine according to claim 8, wherein the rotary transmission unit (62) comprises Including: ring gear (621);轴承(622),所述轴承(622)的内圈与所述支架(12)连接,所述轴承(622)的外圈固定套设于所述齿圈(621)上,所述齿圈(621)的一端与所述支座(12)固定连接;及A bearing (622), wherein the inner ring of the bearing (622) is connected to the bracket (12), the outer ring of the bearing (622) is fixedly sleeved on the gear ring (621), and one end of the gear ring (621) is fixedly connected to the support (12); and蜗杆(623),与所述齿圈(621)啮合,所述蜗杆(623)的一端与所述旋转驱动器(61)驱动连接。The worm (623) is meshed with the ring gear (621), and one end of the worm (623) is drivingly connected to the rotary driver (61).
- 根据权利要求1所述的格栅清渣机,其中,所述平移机构(5)包括:The grid slag cleaning machine according to claim 1, wherein the translation mechanism (5) comprises:平移驱动器(51),设置于所述支架(12)上;A translation driver (51) is arranged on the support (12);平移直线传动单元(52),设置于所述支架(12)上,所述平移直线传动单元(52)的输出端与所述旋转机构(6)连接,所述平移驱动器(51)与所述平移直线传动单元(52)的输入端驱动连接,所述平移驱动器(51)通过所述平移直线传动单元(52)驱动所述旋转机构(6)沿第三方向(c)移动。 A translational linear transmission unit (52) is arranged on the bracket (12); an output end of the translational linear transmission unit (52) is connected to the rotating mechanism (6); the translational driver (51) is drivingly connected to an input end of the translational linear transmission unit (52); and the translational driver (51) drives the rotating mechanism (6) to move along a third direction (c) through the translational linear transmission unit (52).
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202223131623.1U CN218983809U (en) | 2022-11-24 | 2022-11-24 | Grille slag remover |
CN202223131623.1 | 2022-11-24 | ||
CN202211486320.3 | 2022-11-24 | ||
CN202211486320.3A CN115870690A (en) | 2022-11-24 | 2022-11-24 | Grid slag removal machine |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2024109098A1 true WO2024109098A1 (en) | 2024-05-30 |
Family
ID=91195131
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CN2023/106349 WO2024109098A1 (en) | 2022-11-24 | 2023-07-07 | Grille slag remover |
Country Status (1)
Country | Link |
---|---|
WO (1) | WO2024109098A1 (en) |
Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101279773A (en) * | 2008-05-19 | 2008-10-08 | 无锡市通用机械厂有限公司 | Mobile grid sewage-removing machine |
CN103540776A (en) * | 2013-10-21 | 2014-01-29 | 长沙有色冶金设计研究院有限公司 | Rotary slag remover for clearing metal melting dross |
KR101754273B1 (en) * | 2016-11-11 | 2017-07-05 | 주식회사 지엔 | Apparatus for remoing slag of laser machine supporting plate |
CN109129876A (en) * | 2018-10-24 | 2019-01-04 | 中铁三局集团有限公司 | A kind of method for cleaning for clearing up railway plate die support rail shell |
CN209853755U (en) * | 2019-03-27 | 2019-12-27 | 深圳市天雨给排水设备有限公司 | Preposed rotary type grating dirt remover |
CN209970237U (en) * | 2019-03-21 | 2020-01-21 | 江苏博大数控成套设备有限公司 | Automatic scarfing cinder device of integral type material platform |
CN112423925A (en) * | 2018-09-05 | 2021-02-26 | 孙贤昇 | Slag removing device |
WO2021093611A1 (en) * | 2019-11-15 | 2021-05-20 | 中车大同电力机车有限公司 | Electric locomotive wheel drive unit assembly manipulator |
CN113172381A (en) * | 2021-04-27 | 2021-07-27 | 湖南翰坤实业有限公司 | Turnover mechanism and welding slag cleaning device |
CN114888519A (en) * | 2022-03-30 | 2022-08-12 | 上海气焊机厂有限公司 | Slag removal device and cutting platform |
CN115870690A (en) * | 2022-11-24 | 2023-03-31 | 卡奥斯工业智能研究院(青岛)有限公司 | Grid slag removal machine |
CN218983809U (en) * | 2022-11-24 | 2023-05-09 | 卡奥斯工业智能研究院(青岛)有限公司 | Grille slag remover |
-
2023
- 2023-07-07 WO PCT/CN2023/106349 patent/WO2024109098A1/en unknown
Patent Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101279773A (en) * | 2008-05-19 | 2008-10-08 | 无锡市通用机械厂有限公司 | Mobile grid sewage-removing machine |
CN103540776A (en) * | 2013-10-21 | 2014-01-29 | 长沙有色冶金设计研究院有限公司 | Rotary slag remover for clearing metal melting dross |
KR101754273B1 (en) * | 2016-11-11 | 2017-07-05 | 주식회사 지엔 | Apparatus for remoing slag of laser machine supporting plate |
CN112423925A (en) * | 2018-09-05 | 2021-02-26 | 孙贤昇 | Slag removing device |
CN109129876A (en) * | 2018-10-24 | 2019-01-04 | 中铁三局集团有限公司 | A kind of method for cleaning for clearing up railway plate die support rail shell |
CN209970237U (en) * | 2019-03-21 | 2020-01-21 | 江苏博大数控成套设备有限公司 | Automatic scarfing cinder device of integral type material platform |
CN209853755U (en) * | 2019-03-27 | 2019-12-27 | 深圳市天雨给排水设备有限公司 | Preposed rotary type grating dirt remover |
WO2021093611A1 (en) * | 2019-11-15 | 2021-05-20 | 中车大同电力机车有限公司 | Electric locomotive wheel drive unit assembly manipulator |
CN113172381A (en) * | 2021-04-27 | 2021-07-27 | 湖南翰坤实业有限公司 | Turnover mechanism and welding slag cleaning device |
CN114888519A (en) * | 2022-03-30 | 2022-08-12 | 上海气焊机厂有限公司 | Slag removal device and cutting platform |
CN115870690A (en) * | 2022-11-24 | 2023-03-31 | 卡奥斯工业智能研究院(青岛)有限公司 | Grid slag removal machine |
CN218983809U (en) * | 2022-11-24 | 2023-05-09 | 卡奥斯工业智能研究院(青岛)有限公司 | Grille slag remover |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
KR101976042B1 (en) | Apparatus for removing burr | |
KR20020078469A (en) | Apparatus for Removing Slag from Cutting Die | |
CN111618458B (en) | Laser cutting machine workstation with slagging-off function | |
CN115870690A (en) | Grid slag removal machine | |
CN205466766U (en) | Second -hand brick cleaner | |
CN116871699A (en) | Automobile plate cutting equipment convenient for cleaning slag | |
CN218983809U (en) | Grille slag remover | |
WO2024109098A1 (en) | Grille slag remover | |
CN111451650A (en) | Multifunctional laser cutting machine | |
CN108179691A (en) | A kind of road cutting and crushing all-in-one machine | |
CN214320971U (en) | High-efficient reciprocating type sword bars descaling machine | |
CN217914480U (en) | Welding slag processing device for surface of mechanical part | |
CN217913323U (en) | Numerical control flame cutting machine | |
CN104209803A (en) | Cuttings rolling device for machine tool | |
CN211516311U (en) | Gear hobbing device for gear machining | |
CN211437299U (en) | Metal is scarfing cinder device for vibration material disk | |
CN115871040B (en) | Energy-saving electric construction auxiliary device | |
CN221312968U (en) | Welding robot welding spot waste material clearing device | |
CN216442332U (en) | Automatic cleaning device for cleaning edge of carrier plate glass | |
CN218982410U (en) | Slag remover for laser workbench | |
CN218946512U (en) | Horizontal band sawing machine with chip removal function | |
CN111843038B (en) | Plate cutting device | |
CN221910282U (en) | Laser cutting cinder clearing device | |
CN221210160U (en) | Linear cutting equipment for processing parts | |
CN220837287U (en) | Leveling machine for leveling steel plate |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 23893198 Country of ref document: EP Kind code of ref document: A1 |