WO2024108510A1 - Device and method for preparing aromatic hydrocarbons from naphtha - Google Patents
Device and method for preparing aromatic hydrocarbons from naphtha Download PDFInfo
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- WO2024108510A1 WO2024108510A1 PCT/CN2022/134181 CN2022134181W WO2024108510A1 WO 2024108510 A1 WO2024108510 A1 WO 2024108510A1 CN 2022134181 W CN2022134181 W CN 2022134181W WO 2024108510 A1 WO2024108510 A1 WO 2024108510A1
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- Prior art keywords
- naphtha
- gas
- reactor
- aromatics
- catalyst
- Prior art date
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- 238000000034 method Methods 0.000 title claims abstract description 62
- 150000004945 aromatic hydrocarbons Chemical class 0.000 title claims abstract description 24
- 239000003054 catalyst Substances 0.000 claims abstract description 116
- 239000007787 solid Substances 0.000 claims abstract description 79
- 238000006243 chemical reaction Methods 0.000 claims abstract description 59
- 238000000926 separation method Methods 0.000 claims abstract description 57
- 239000002994 raw material Substances 0.000 claims abstract description 38
- 150000001335 aliphatic alkanes Chemical class 0.000 claims abstract description 27
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 claims abstract description 13
- 239000007789 gas Substances 0.000 claims description 149
- 230000008929 regeneration Effects 0.000 claims description 73
- 238000011069 regeneration method Methods 0.000 claims description 73
- 229910052799 carbon Inorganic materials 0.000 claims description 29
- 230000008569 process Effects 0.000 claims description 24
- 239000002184 metal Substances 0.000 claims description 23
- 229910052751 metal Inorganic materials 0.000 claims description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 239000002808 molecular sieve Substances 0.000 claims description 17
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims description 17
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 16
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 16
- 239000003546 flue gas Substances 0.000 claims description 16
- 150000001336 alkenes Chemical class 0.000 claims description 13
- 239000003245 coal Substances 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 11
- 229910021536 Zeolite Inorganic materials 0.000 claims description 10
- 239000003570 air Substances 0.000 claims description 10
- 239000000571 coke Substances 0.000 claims description 10
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 10
- 239000001257 hydrogen Substances 0.000 claims description 10
- 229910052739 hydrogen Inorganic materials 0.000 claims description 10
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims description 10
- 239000010457 zeolite Substances 0.000 claims description 10
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 claims description 8
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 8
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 8
- 239000001301 oxygen Substances 0.000 claims description 8
- 229910052760 oxygen Inorganic materials 0.000 claims description 8
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 7
- 239000005977 Ethylene Substances 0.000 claims description 7
- 230000001588 bifunctional effect Effects 0.000 claims description 7
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 150000001924 cycloalkanes Chemical class 0.000 claims description 7
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 4
- 230000004048 modification Effects 0.000 claims description 4
- 238000012986 modification Methods 0.000 claims description 4
- 239000001294 propane Substances 0.000 claims description 4
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 4
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 4
- 238000001354 calcination Methods 0.000 claims description 3
- 229910052804 chromium Inorganic materials 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 229910052733 gallium Inorganic materials 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 229910052746 lanthanum Inorganic materials 0.000 claims description 3
- 238000002715 modification method Methods 0.000 claims description 3
- 229910052750 molybdenum Inorganic materials 0.000 claims description 3
- 239000012266 salt solution Substances 0.000 claims description 3
- 229910052725 zinc Inorganic materials 0.000 claims description 3
- 238000004517 catalytic hydrocracking Methods 0.000 claims 1
- URLKBWYHVLBVBO-UHFFFAOYSA-N Para-Xylene Chemical group CC1=CC=C(C)C=C1 URLKBWYHVLBVBO-UHFFFAOYSA-N 0.000 abstract description 42
- 239000008096 xylene Substances 0.000 abstract description 17
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 abstract description 15
- 239000000203 mixture Substances 0.000 abstract description 6
- 239000000047 product Substances 0.000 description 50
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 12
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- 238000001833 catalytic reforming Methods 0.000 description 8
- 238000009826 distribution Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 5
- 125000003118 aryl group Chemical group 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 3
- 238000005899 aromatization reaction Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- -1 polyethylene terephthalate Polymers 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 229920001707 polybutylene terephthalate Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 150000003738 xylenes Chemical class 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C11/00—Aliphatic unsaturated hydrocarbons
- C07C11/02—Alkenes
- C07C11/04—Ethylene
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C15/00—Cyclic hydrocarbons containing only six-membered aromatic rings as cyclic parts
- C07C15/02—Monocyclic hydrocarbons
- C07C15/067—C8H10 hydrocarbons
- C07C15/08—Xylenes
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G53/00—Treatment of hydrocarbon oils, in the absence of hydrogen, by two or more refining processes
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G55/00—Treatment of hydrocarbon oils, in the absence of hydrogen, by at least one refining process and at least one cracking process
Definitions
- the present application relates to a fluidized bed device and a method for using the same, belonging to the field of chemical technology, and in particular to a device and method for producing aromatics from naphtha.
- Aromatic hydrocarbons (benzene, toluene, xylene, collectively known as BTX) are important organic chemical raw materials.
- paraxylene (PX) is the most concerned product among aromatic hydrocarbons. It is mainly used to produce polyesters such as terephthalic acid (PTA), polyethylene terephthalate (PET), polybutylene terephthalate (PBT) and PTT (polypropylene terephthalate).
- PTA terephthalic acid
- PET polyethylene terephthalate
- PBT polybutylene terephthalate
- PTT polypropylene terephthalate
- Naphtha catalytic reforming technology is the main technical route for producing aromatics.
- the composition of naphtha is very complex. It is not only the main raw material for catalytic reforming, but also the main raw material for cracking to produce ethylene. Its composition plays a vital role in the economic benefits of the device.
- a high potential content of aromatics in the raw material and a moderate distillation range are beneficial to catalytic reforming; while a high content of straight-chain and branched aliphatic hydrocarbons and a low content of cycloalkanes and aromatics are suitable for cracking to produce ethylene.
- Naphtha fractions have a wide distillation range, and it is difficult to efficiently separate straight-chain and branched-chain aliphatic hydrocarbons from cycloalkanes and aromatics using general separation methods.
- catalytic reforming technology also has difficulty converting straight-chain and branched-chain aliphatic hydrocarbons into aromatics.
- Naphtha feedstocks used for catalytic reforming generally need to be distilled to remove top oils with a boiling point below 60°C, thereby increasing the potential aromatic content of the catalytic reforming feedstock.
- fractions with a boiling point above 60°C still contain a large amount of straight-chain and branched-chain aliphatic hydrocarbons that are difficult to convert into aromatics. Therefore, the highly selective conversion of straight-chain and branched-chain aliphatic hydrocarbons into aromatics has always been a hot spot and difficulty in the development of naphtha-to-aromatics technology.
- thermodynamic equilibrium Due to the limitations of thermodynamic equilibrium, p-xylene accounts for only ⁇ 24% of the xylene mixture produced by the naphtha catalytic reforming unit, and it is necessary to further increase the production of p-xylene through an isomerization-separation process. Therefore, increasing the p-xylene content in the xylene mixture is an important way to reduce the energy consumption of p-xylene production.
- a naphtha-based aromatics device which can prepare aromatics using naphtha with low aromatics potential as raw material, increase the content of p-xylene in mixed xylenes, and reduce production energy consumption.
- the components of naphtha described in the present application include C 4 -C 12 straight-chain and branched-chain aliphatic hydrocarbons, cycloalkanes and aromatic hydrocarbons.
- aromatic hydrocarbons described in this application refer to benzene, toluene and xylene, collectively referred to as BTX.
- the naphtha-to-aromatics device comprises a fluidized bed reactor and a riser reactor; wherein the outlet of the riser reactor is connected to the fluidized bed reactor;
- the fluidized bed reactor is used to introduce naphtha raw material, which contacts with the catalyst from the riser reactor to react and generate a product gas flow containing BTX and a catalyst to be produced.
- the product gas flow is subjected to gas-solid separation and the separated product gas flow is sent to a downstream section.
- the unconverted naphtha after separation is returned to the fluidized bed reactor as a raw material; and part of the separated low-carbon alkanes are returned to the riser reactor as a raw material.
- the riser reactor is used to introduce riser reactor raw materials and catalysts to react to generate aromatics, and a flow containing unreacted riser reactor raw materials, aromatics and catalysts is passed through the outlet of the riser reactor into a fluidized bed reactor.
- the feedstock comprises water vapor and light alkanes separated from the product gas stream.
- the inlet of the riser reactor is connected to a fluidized bed regenerator, and the catalyst introduced into the riser reactor is a regenerated catalyst generated by the fluidized bed regenerator.
- the fluidized bed regenerator is connected to the inlet of the riser reactor through a pipeline via a regenerator stripper and a regeneration slide valve in sequence.
- the reactor gas-solid separation equipment adopts one or more groups of gas-solid cyclone separators, and each group of gas-solid cyclone separators includes a first-stage gas-solid cyclone separator and a second-stage gas-solid cyclone separator.
- the device further comprises a fluidized bed regenerator connected to the fluidized bed reactor, wherein the fluidized bed regenerator is used to introduce regeneration gas to convert the catalyst to be regenerated into a regenerated catalyst.
- the fluidized bed reactor is connected to the fluidized bed regenerator in sequence through a reactor stripper, a regenerated sliding valve, and a regenerated agent delivery pipe; wherein the inlet of the reactor stripper extends into the reactor shell of the fluidized bed reactor and is located below the catalyst outlet end of the reactor gas-solid separation equipment.
- the fluidized bed regenerator includes a regenerator shell, and the shell enclosed by the regenerator shell is divided into a second gas-solid separation zone and a regeneration zone from top to bottom; the second gas-solid separation zone is provided with a regenerator gas-solid separation device and a regenerator gas collecting chamber; the regenerator gas collecting chamber is located at the inner top of the regenerator shell, and is provided with a flue gas conveying pipe; the gas outlet of the regenerator gas-solid separation device is connected to the regenerator gas collecting chamber; a regenerator distributor is provided in the inner lower part of the regeneration zone for introducing regeneration gas.
- the regenerator gas-solid separation equipment adopts one or more groups of gas-solid cyclone separators, and each group of gas-solid cyclone separators includes a first-stage gas-solid cyclone separator and a second-stage gas-solid cyclone separator.
- a method for preparing aromatics from naphtha comprising: preparing aromatics using the above-mentioned naphtha-to-aromatics device and catalyst.
- the catalyst is a metal molecular sieve bifunctional catalyst.
- the metal molecular sieve bifunctional catalyst adopts metal-modified HZSM-5 zeolite molecular sieve
- the metal used for metal modification is selected from at least one of La, Zn, Ga, Fe, Mo and Cr;
- the metal modification method comprises: placing the HZSM-5 zeolite molecular sieve in a metal salt solution, impregnating, drying and calcining to obtain the metal modified HZSM-5 zeolite molecular sieve.
- the method comprises: naphtha enters the reaction zone of the fluidized bed reactor through a reactor distributor, contacts with the catalyst from the riser reactor, generates a product gas stream containing BTX, light olefins, hydrogen, light alkanes, combustible gas, heavy aromatics and unconverted naphtha, and at the same time, the catalyst is coked and converted into a spent catalyst;
- the product gas flow enters the gas-solid separation device of the reactor to remove the catalyst to be produced therein, and then enters the gas collecting chamber of the reactor, and enters the downstream section through the product gas delivery pipe.
- the unconverted naphtha after separation is returned to the fluidized bed reactor as a feedstock.
- part of the separated light alkanes are returned to the riser reactor as feedstock.
- the BTX refers to benzene, toluene and xylene
- the light olefins refer to ethylene and propylene
- the light alkanes are ethane and propane
- the combustible gas includes methane and CO, etc.
- the heavy aromatic hydrocarbons refer to aromatic hydrocarbons having 9 or more carbon atoms in the molecule.
- the naphtha is selected from at least one of coal direct liquefaction naphtha, coal indirect liquefaction naphtha, straight-run naphtha and hydrocracked naphtha.
- the naphtha further comprises unconverted naphtha separated from the product gas stream, and the main components of the unconverted naphtha are C 4 -C 12 straight-chain and branched-chain aliphatic hydrocarbons and cycloalkanes.
- the carbon content in the spent catalyst is 1.0-3.0 wt%.
- the process conditions of the reaction zone are: gas superficial velocity of 0.5-2.0 m/s, reaction temperature of 500-650° C., reaction pressure of 100-500 kPa, and bed density of 150-700 kg/m 3 .
- the gas superficial velocity in the reaction zone is independently selected from any value among 0.5m/s, 0.6m/s, 0.7m/s, 0.8m/s, 0.9m/s, 1.0m/s, 1.1m/s, 1.2m/s, 1.3m/s, 1.4m/s, 1.5m/s, 1.6m/s, 1.7m/s, 1.8m/s, 1.9m/s, 2.0m/s or any range between two of them.
- the reaction temperature of the reaction zone is independently selected from any value of 500°C, 510°C, 520°C, 530°C, 540°C, 550°C, 560°C, 570°C, 580°C, 590°C, 600°C, 610°C, 620°C, 630°C, 640°C, 650°C or any range therebetween.
- the reaction pressure of the reaction zone is independently selected from any value among 100 kPa, 125 kPa, 150 kPa, 175 kPa, 200 kPa, 225 kPa, 250 kPa, 275 kPa, 300 kPa, 325 kPa, 350 kPa, 375 kPa, 400 kPa, 425 kPa, 450 kPa, 475 kPa, 500 kPa, or any range value between two of them.
- the bed density of the reaction zone is independently selected from any value of 150kg/ m3 , 200kg / m3 , 250kg/m3, 300kg/ m3 , 350kg/ m3 , 400kg/ m3 , 450kg /m3, 500kg/ m3 , 550kg/ m3 , 600kg/ m3 , 650kg/ m3 , 700kg/ m3 or any range therebetween.
- the method further comprises: introducing a riser reactor raw material and a catalyst into the riser reactor to react and generate aromatics;
- a stream comprising unreacted riser reactor feedstock, aromatic hydrocarbons and catalyst is passed from the riser reactor outlet into the fluidized bed reactor.
- the catalyst is a regenerated catalyst from a fluidized bed regenerator.
- the regenerated catalyst enters the riser reactor through the regenerator stripper and the regeneration slide valve in sequence.
- the carbon content in the regenerated catalyst is ⁇ 0.5 wt%.
- the riser reactor feed comprises water vapor and light alkanes separated from the product gas stream.
- the water vapor content in the riser reactor feed is 0-50 wt%.
- the process conditions of the riser reactor are: gas superficial velocity of 3.0-10.0 m/s, temperature of 580-700° C., pressure of 100-500 kPa, and bed density of 50-150 kg/m 3 .
- the gas superficial velocity is independently selected from any value among 3.0m/s, 3.5m/s, 4.0m/s, 4.5m/s, 5.0m/s, 5.5m/s, 6.0m/s, 6.5m/s, 7.0m/s, 7.5m/s, 8.0m/s, 8.5m/s, 9.0m/s, 9.5m/s, 10.0m/s or any range between two values.
- the temperature is independently selected from any value of 580°C, 590°C, 600°C, 610°C, 620°C, 630°C, 640°C, 650°C, 660°C, 670°C, 680°C, 690°C, 700°C or any range therebetween.
- the pressure is independently selected from any value of 100 kPa, 125 kPa, 150 kPa, 175 kPa, 200 kPa, 225 kPa, 250 kPa, 275 kPa, 300 kPa, 325 kPa, 350 kPa, 375 kPa, 400 kPa, 425 kPa, 450 kPa, 475 kPa, 500 kPa, or any range between two of them.
- the bed density is independently selected from any value of 50kg/ m3 , 60kg/ m3 , 70kg/ m3 , 80kg/ m3 , 90kg/ m3 , 100kg/ m3 , 110kg/ m3 , 120kg/ m3 , 130kg/ m3 , 140kg/ m3 , 150kg/ m3 or any range therebetween.
- the method further comprises: the catalyst to be regenerated enters the reactor stripper from the open end of the reactor stripper inlet pipe, and after being stripped by the reactor stripper, passes through the slide valve to be regenerated and the catalyst to be regenerated conveying pipe and enters the downstream area.
- the downstream zone is a fluidized bed regenerator.
- the regeneration gas is introduced into the regeneration zone of the fluidized bed regenerator through the regenerator distributor, and contacts the catalyst to be regenerated from the fluidized bed reactor.
- the coke on the catalyst to be regenerated reacts with the regeneration gas to generate flue gas.
- the catalyst to be regenerated is converted into a regenerated catalyst.
- the catalyst to be regenerated sequentially passes through the reactor stripper, the slide valve to be regenerated and the regenerated catalyst delivery pipe into the fluidized bed regenerator, contacts and reacts with the regeneration gas to obtain flue gas and regenerated catalyst;
- the flue gas enters the gas-solid separation device of the regenerator to remove the regenerated catalyst carried therein, and then enters the gas collecting chamber of the regenerator and enters the downstream section through the flue gas conveying pipe.
- the regeneration gas is selected from at least one of oxygen, air and oxygen-enriched air.
- the process conditions of the regeneration zone are: gas superficial linear velocity of 0.5-2.0 m/s, regeneration temperature of 600-750° C., regeneration pressure of 100-500 kPa, and bed density of 150-700 kg/m 3 .
- the gas superficial velocity is independently selected from any value among 0.5m/s, 0.6m/s, 0.7m/s, 0.8m/s, 0.9m/s, 1.0m/s, 1.1m/s, 1.2m/s, 1.3m/s, 1.4m/s, 1.5m/s, 1.6m/s, 1.7m/s, 1.8m/s, 1.9m/s, 2.0m/s or any range between two values.
- the regeneration temperature is independently selected from any value of 600°C, 615°C, 630°C, 645°C, 660°C, 675°C, 690°C, 705°C, 720°C, 735°C, 750°C or any range therebetween.
- the regeneration pressure is independently selected from any value of 100 kPa, 125 kPa, 150 kPa, 175 kPa, 200 kPa, 225 kPa, 250 kPa, 275 kPa, 300 kPa, 325 kPa, 350 kPa, 375 kPa, 400 kPa, 425 kPa, 450 kPa, 475 kPa, 500 kPa, or any range between two of them.
- the bed density is independently selected from any value of 150kg/ m3 , 200kg/ m3 , 250kg/ m3 , 300kg/m3, 350kg/ m3 , 400kg/ m3 , 450kg/ m3 , 500kg/ m3 , 550kg/ m3 , 600kg/ m3 , 650kg/ m3 , 700kg/ m3 or any range therebetween.
- the potential aromatic content of naphtha raw material is 0-80wt%
- the single-pass conversion rate of naphtha is 70-95wt%.
- the final product distribution is: 60-75wt% BTX, 7-15wt% light olefins, 3-8wt% hydrogen, 2-7wt% light alkanes, 4-6wt% combustible gas, 3-7wt% heavy aromatics, 0.5-1wt% coke.
- the p-xylene content in the mixed xylene in the product is 50-65wt%.
- the present invention can efficiently and selectively convert straight-chain and branched aliphatic hydrocarbons into aromatic hydrocarbons, and has a wide range of raw material adaptability, and can use naphtha with low aromatic hydrocarbon potential content as a raw material to prepare aromatic hydrocarbons.
- the present application realizes aromatization of low-carbon alkanes through a riser reactor and a metal molecular sieve bifunctional catalyst, greatly improving the aromatics yield of naphtha-to-aromatics technology.
- the aromatic product produced by the present application has a p-xylene content in the xylene mixture of >50wt%, which is much higher than the thermodynamic equilibrium content (about 24wt%), which can effectively increase the p-xylene yield and significantly reduce the energy consumption for separating p-xylene.
- the naphtha aromatics device of the present application includes a fluidized bed reactor and a riser reactor. Since low-carbon alkanes are very stable and require a higher reaction temperature, in the naphtha aromatics device of the present application, the high-temperature regenerated catalyst first enters the riser reactor and contacts with low-carbon alkanes, and the low-carbon alkanes undergo aromatization reaction under the action of the catalyst, thereby increasing the yield of aromatics; then, the catalyst with the lowered temperature is passed into the fluidized bed reactor and contacts with naphtha, thereby eliminating the local high-temperature zone in the fluidized bed reactor, effectively reducing the yield of low-carbon alkanes and increasing the yield of aromatics.
- the naphtha aromatics device of the present application achieves the beneficial effects of reducing the yield of low-carbon alkanes and increasing the yield of aromatics by connecting a high-temperature riser reactor and a relatively low-temperature fluidized bed reactor in series.
- FIG. 1 is a schematic diagram of a naphtha-to-aromatics unit in one embodiment of the present application.
- 1 fluidized bed reactor
- 1-1 reactor shell
- 1-2 reactor distributor
- 1-3 reactor gas-solid separation equipment
- 1-4 reactor gas collecting chamber
- 1-5 product gas delivery pipe
- 1-6 reactor stripper
- 1-7 slide valve to be generated
- 1-8 generated agent delivery pipe
- the present application provides a naphtha-to-aromatics device, comprising a fluidized bed reactor and a riser reactor; wherein the outlet of the riser reactor is connected to the fluidized bed reactor;
- the fluidized bed reactor is used to introduce naphtha raw material, which contacts with the catalyst from the riser reactor to react and generate a product gas flow containing BTX and a catalyst to be produced.
- the product gas flow is subjected to gas-solid separation and the separated product gas flow is sent to a downstream section.
- the unconverted naphtha after separation is returned to the fluidized bed reactor as a raw material; and part of the separated low-carbon alkanes are returned to the riser reactor as a raw material.
- the BTX refers to benzene, toluene and xylene.
- the light olefins refer to ethylene and propylene.
- the light alkanes are ethane and propane.
- the combustible gas includes methane, CO and the like.
- the heavy aromatic hydrocarbons refer to aromatic hydrocarbons having 9 or more carbon atoms in the molecule.
- the naphtha is selected from at least one of coal direct liquefaction naphtha, coal indirect liquefaction naphtha, straight run naphtha and hydrocracked naphtha.
- the naphtha further comprises unconverted naphtha separated from the product gas stream, and the main components of the unconverted naphtha are C 4 -C 12 straight-chain and branched-chain aliphatic hydrocarbons and cycloalkanes.
- the riser reactor feed comprises water vapor and light alkanes separated from the product gas stream.
- the water vapor content in the riser reactor feed is 0-50 wt%.
- the inlet of the riser reactor is connected to a fluidized bed regenerator, and the catalyst introduced into the riser reactor is a regenerated catalyst generated by the fluidized bed regenerator.
- the fluidized bed regenerator is connected to the inlet of the riser reactor through a pipeline via a regenerator stripper and a regeneration slide valve.
- the inlet of the regenerator stripper extends into the regenerator shell of the fluidized bed regenerator and is located above the regenerator distributor.
- the riser reactor is used to introduce riser reactor feedstock and catalyst to react to generate aromatics, and a flow containing unreacted riser reactor feedstock, aromatics and catalyst is passed through the outlet of the riser reactor into a fluidized bed reactor.
- the fluidized bed reactor includes a reactor shell, and the area enclosed by the reactor shell is divided from top to bottom into a first gas-solid separation zone and a reaction zone, and the first gas-solid separation zone is provided with a gas-solid separation device and a reactor gas collecting chamber; the reactor gas collecting chamber is located at the inner top of the reactor shell, and its inlet is connected to the gas outlet of the reactor gas-solid separation device, and its outlet is connected to the product gas conveying pipe; a reactor distributor is provided at the lower part of the reaction zone for introducing naphtha raw material.
- the reactor gas-solid separation equipment uses one or more groups of gas-solid cyclone separators, and each group of gas-solid cyclone separators includes a first-stage gas-solid cyclone separator and a second-stage gas-solid cyclone separator.
- the device further comprises a fluidized bed regenerator connected to the fluidized bed reactor, and the fluidized bed regenerator is used to introduce regeneration gas to convert the catalyst to be regenerated into a regenerated catalyst.
- the device comprises a fluidized bed reactor 1, a fluidized bed regenerator 2 and a riser reactor 3.
- the fluidized bed reactor 1 comprises: a reactor shell 1-1, a reactor distributor 1-2, a reactor gas-solid separation device 1-3, a reactor gas collecting chamber 1-4, a product gas conveying pipe 1-5, a reactor stripper 1-6, a slide valve to be generated 1-7, and a conveying pipe for a generated agent 1-8.
- the reactor shell 1-1 comprises an upper reactor shell and a lower reactor shell, wherein the upper reactor shell encloses a first gas-solid separation zone, and the lower reactor shell encloses a reaction zone; an outlet of a riser reactor 3 is provided on the reactor shell 1-1.
- a reactor distributor 1-2 is provided at the lower part of the reaction zone, and the reactor distributor 1-2 is used for introducing naphtha raw material.
- the reactor shell 1-1 is also provided with a reactor gas-solid separation device 1-3 and a reactor gas collecting chamber 1-4; the reactor gas collecting chamber 1-4 is located at the inner top of the reactor shell; the gas outlet of the reactor gas-solid separation device 1-3 is connected to the reactor gas collecting chamber 1-4; the reactor gas collecting chamber 1-4 is connected to the product gas conveying pipe 1-5; the catalyst outlet end of the reactor gas-solid separation device 1-3 is located above the opening end of the inlet pipe of the reactor stripper 1-6.
- a reactor stripper 1-6 is provided below the reaction zone; the inlet of the reactor stripper 1-6 is located inside the reactor shell 1-1; the outlet of the reactor stripper 1-6 is located outside the reactor shell 1-1 and is connected to a slide valve 1-7 to be generated; the open end of the inlet of the reactor stripper 1-6 is located above the reactor distributor 1-2.
- a slide valve 1-7 is provided below the reactor stripper 1-6; the inlet of the slide valve 1-7 is connected to the outlet of the reactor stripper 1-6, the outlet of the slide valve 1-7 is connected to the inlet of the spent agent delivery pipe 1-8, and the outlet of the spent agent delivery pipe 1-8 is connected to the regenerator shell 2-1.
- the slide valve 1-7 to be regenerated is used to control the circulation amount of the catalyst to be regenerated.
- the reactor gas-solid separation equipment 1-3 uses one or more groups of gas-solid cyclone separators, and each group of gas-solid cyclone separators includes a first-stage gas-solid cyclone separator and a second-stage gas-solid cyclone separator.
- the fluidized bed regenerator 2 comprises: a regenerator shell 2-1, a regenerator distributor 2-2, a regenerator gas-solid separation device 2-3, a regenerator gas collecting chamber 2-4, a flue gas conveying pipe 2-5, a regenerator stripper 2-6, and a regeneration slide valve 2-7.
- the regenerator shell 2-1 comprises an upper shell and a lower shell.
- the upper shell forms a second gas-solid separation zone, and the lower shell forms a regeneration zone.
- the regenerator shell 2-1 is provided with an outlet of a regenerated agent delivery pipe 1-8.
- a regenerator distributor 2-2 is provided at the lower part of the regeneration zone, and the regenerator distributor 2-2 is used for introducing the regeneration gas.
- the regenerator shell 2-1 is also provided with a regenerator gas-solid separation device 2-3 and a regenerator gas collecting chamber 2-4; the regenerator gas collecting chamber 2-4 is located at the inner top of the regenerator shell 2-1; the gas outlet of the regenerator gas-solid separation device 2-3 is connected to the regenerator gas collecting chamber 2-4; the regenerator gas collecting chamber 2-4 is connected to the flue gas conveying pipe 2-5; the catalyst outlet end of the regenerator gas-solid separation device 2-3 is located above the opening end of the inlet pipe of the regenerator stripper 2-6.
- a regenerator stripper 2-6 is provided below the regeneration zone; the inlet of the regenerator stripper 2-6 is located inside the regenerator shell 2-1; the outlet of the regenerator stripper 2-6 is located outside the regenerator shell 2-1 and is connected to the regeneration slide valve 2-7; the opening end of the inlet of the regenerator stripper 2-6 is located above the regenerator distributor 2-2.
- a regeneration slide valve 2-7 is provided below the regenerator stripper 2-6; the inlet of the regeneration slide valve 2-7 is connected to the outlet of the regenerator stripper 2-6.
- the regeneration slide valve 2-7 is used to control the circulation amount of the regenerated catalyst.
- the inlet of the riser reactor 3 is connected to the regeneration slide valve 2-7, and the outlet of the riser reactor 3 is connected to the reactor shell 1-1.
- the present application provides a method for preparing aromatics from naphtha, comprising: preparing aromatics using the above-mentioned naphtha aromatics device and catalyst.
- the catalyst is a metal molecular sieve bifunctional catalyst.
- the metal molecular sieve bifunctional catalyst uses a metal-modified HZSM-5 zeolite molecular sieve
- the metal used for metal modification is selected from at least one of La, Zn, Ga, Fe, Mo, and Cr;
- the metal modification method comprises: placing the HZSM-5 zeolite molecular sieve in a metal salt solution, impregnating, drying, and calcining to obtain the metal modified HZSM-5 zeolite molecular sieve.
- the following Examples 1-5 all use the metal modified HZSM-5 zeolite molecular sieve.
- the method comprises the following steps:
- Naphtha enters the reaction zone of the fluidized bed reactor 1 through the reactor distributor 1-2, and contacts the catalyst from the riser reactor 3 to generate a product gas stream containing BTX, light olefins, hydrogen, light alkanes, combustible gas, heavy aromatics and unconverted naphtha.
- the catalyst is coked and converted into a catalyst to be regenerated.
- the product gas stream enters the reactor gas-solid separation device 1-3 to remove the catalyst to be regenerated, and then enters the reactor gas collection chamber 1-4, and enters the downstream section through the product gas delivery pipe 1-5.
- the catalyst to be regenerated in the reaction zone enters the reactor stripper 1-6 from the open end of the inlet pipe of the reactor stripper 1-6, and is stripped. After stripping, it passes through the slide valve 1-7 to be regenerated and the delivery pipe 1-8 to be regenerated into the fluidized bed regenerator 2.
- the regeneration gas is introduced into the regeneration zone of the fluidized bed regenerator 2 through the regenerator distributor 2-2, and contacts with the catalyst to be regenerated.
- the coke on the catalyst to be regenerated reacts with the regeneration gas to generate flue gas.
- the catalyst to be regenerated is converted into a regenerated catalyst.
- the flue gas enters the regenerator gas-solid separation device 2-3 to remove the regenerated catalyst carried therein, and then enters the regenerator gas collection chamber 2-4, and enters the downstream section through the flue gas conveying pipe 2-5.
- the regenerated catalyst enters the riser reactor 3 through the regenerator stripper 2-6 and the regeneration slide valve 2-7 in sequence.
- the riser reactor feedstock is introduced into the riser reactor 3, where it contacts and reacts with the regenerated catalyst from the fluidized bed regenerator 2, and the riser reactor feedstock is converted into aromatic hydrocarbons under the action of the catalyst. Then, a stream containing unreacted riser reactor feedstock, aromatic hydrocarbons and catalyst enters the fluidized bed reactor 1 from the outlet of the riser reactor 3.
- the light olefins refer to ethylene and propylene.
- the light alkanes are ethane and propane.
- the combustible gas includes methane, CO and the like.
- the heavy aromatic hydrocarbons refer to aromatic hydrocarbons having 9 or more carbon atoms in the molecule.
- the naphtha is selected from at least one of coal direct liquefaction naphtha, coal indirect liquefaction naphtha, straight run naphtha and hydrocracked naphtha.
- the naphtha further comprises unconverted naphtha separated from the product gas stream.
- the carbon content in the spent catalyst is 1.0-3.0 wt%.
- the process conditions of the reaction zone are: gas superficial velocity of 0.5-2.0 m/s, reaction temperature of 500-650° C., reaction pressure of 100-500 kPa, and bed density of 150-700 kg/m 3 .
- the gas superficial velocity in the reaction zone is independently selected from any value among 0.5m/s, 0.6m/s, 0.7m/s, 0.8m/s, 0.9m/s, 1.0m/s, 1.1m/s, 1.2m/s, 1.3m/s, 1.4m/s, 1.5m/s, 1.6m/s, 1.7m/s, 1.8m/s, 1.9m/s, 2.0m/s or any range between two of them.
- the reaction temperature of the reaction zone is independently selected from any value among 500°C, 510°C, 520°C, 530°C, 540°C, 550°C, 560°C, 570°C, 580°C, 590°C, 600°C, 610°C, 620°C, 630°C, 640°C, 650°C or any range between two of them.
- the reaction pressure of the reaction zone is independently selected from any value among 100 kPa, 125 kPa, 150 kPa, 175 kPa, 200 kPa, 225 kPa, 250 kPa, 275 kPa, 300 kPa, 325 kPa, 350 kPa, 375 kPa, 400 kPa, 425 kPa, 450 kPa, 475 kPa, 500 kPa, or any range value between two of them.
- the bed density of the reaction zone is independently selected from any value of 150kg/ m3 , 200kg / m3 , 250kg/m3, 300kg/ m3 , 350kg/ m3 , 400kg/ m3 , 450kg /m3, 500kg/ m3 , 550kg/ m3 , 600kg/ m3 , 650kg/ m3 , 700kg/ m3 or any range therebetween.
- the carbon content in the regenerated catalyst is ⁇ 0.5 wt%.
- the regeneration gas is selected from at least one of oxygen, air and oxygen-enriched air.
- the process conditions of the regeneration zone are: gas superficial linear velocity of 0.5-2.0 m/s, regeneration temperature of 600-750° C., regeneration pressure of 100-500 kPa, and bed density of 150-700 kg/m 3 .
- the gas superficial velocity is independently selected from any value among 0.5m/s, 0.6m/s, 0.7m/s, 0.8m/s, 0.9m/s, 1.0m/s, 1.1m/s, 1.2m/s, 1.3m/s, 1.4m/s, 1.5m/s, 1.6m/s, 1.7m/s, 1.8m/s, 1.9m/s, 2.0m/s or any range between two values.
- the regeneration temperature is independently selected from any value of 600°C, 615°C, 630°C, 645°C, 660°C, 675°C, 690°C, 705°C, 720°C, 735°C, 750°C, or any range therebetween.
- the regeneration pressure is independently selected from any value of 100 kPa, 125 kPa, 150 kPa, 175 kPa, 200 kPa, 225 kPa, 250 kPa, 275 kPa, 300 kPa, 325 kPa, 350 kPa, 375 kPa, 400 kPa, 425 kPa, 450 kPa, 475 kPa, 500 kPa, or any range between two of them.
- the bed density is independently selected from any value of 150kg/ m3 , 200kg/ m3 , 250kg/ m3 , 300kg/m3, 350kg/ m3 , 400kg/ m3 , 450kg/ m3 , 500kg/ m3 , 550kg/ m3 , 600kg/ m3 , 650kg/ m3 , 700kg/ m3 or any range therebetween.
- the riser reactor feedstock comprises water vapor and light alkanes separated from the product gas stream.
- the water vapor content in the riser reactor feed is 0-50 wt%.
- the process conditions of the riser reactor are: gas superficial velocity of 3.0-10.0 m/s, temperature of 580-700° C., pressure of 100-500 kPa, and bed density of 50-150 kg/m 3 .
- the gas superficial velocity is independently selected from any value among 3.0m/s, 3.5m/s, 4.0m/s, 4.5m/s, 5.0m/s, 5.5m/s, 6.0m/s, 6.5m/s, 7.0m/s, 7.5m/s, 8.0m/s, 8.5m/s, 9.0m/s, 9.5m/s, 10.0m/s or any range between two values.
- the temperature is independently selected from any value of 580°C, 590°C, 600°C, 610°C, 620°C, 630°C, 640°C, 650°C, 660°C, 670°C, 680°C, 690°C, 700°C, or any range therebetween.
- the pressure is independently selected from any value of 100 kPa, 125 kPa, 150 kPa, 175 kPa, 200 kPa, 225 kPa, 250 kPa, 275 kPa, 300 kPa, 325 kPa, 350 kPa, 375 kPa, 400 kPa, 425 kPa, 450 kPa, 475 kPa, 500 kPa, or any range between two of them.
- the bed density is independently selected from any value of 50kg/ m3 , 60kg/ m3 , 70kg/ m3 , 80kg/ m3 , 90kg/ m3 , 100kg/ m3 , 110kg/ m3 , 120kg/ m3 , 130kg/ m3 , 140kg/ m3 , 150kg/ m3 or any range therebetween.
- the aromatics potential content of the naphtha feedstock is 0-80wt%
- the single-pass conversion rate of the naphtha is 70-95wt%
- the unconverted naphtha is separated from the product gas and returned to the fluidized bed reactor as a raw material
- some low-carbon alkanes are separated from the product gas and returned to the riser reactor as a raw material
- the final product distribution is: 60-75wt% BTX, 7-15wt% low-carbon olefins, 3-8wt% hydrogen, 2-7wt% low-carbon alkanes, 4-6wt% combustible gas, 3-7wt% heavy aromatics, 0.5-1wt% coke.
- the p-xylene content in the mixed xylene in the product is 50-65wt%.
- This embodiment adopts the device shown in Figure 1.
- the naphtha feedstock entering the fluidized bed reactor is coal direct liquefaction naphtha, whose aromatics potential content is 78wt%.
- the naphtha feedstock entering the fluidized bed reactor also includes unconverted naphtha separated from the product gas flow.
- the process conditions of the reaction zone of the fluidized bed reactor are: gas superficial linear velocity of 0.5 m/s, reaction temperature of 645° C., reaction pressure of 100 kPa, and bed density of 700 kg/m 3 .
- the regeneration gas is air.
- the process conditions of the regeneration zone of the fluidized bed regenerator are: gas superficial linear velocity of 0.5 m/s, regeneration temperature of 745°C, regeneration pressure of 100 kPa, and bed density of 700 kg/m 3 .
- the raw material of the riser reactor is the light alkane separated from the product gas stream.
- the process conditions of the riser reactor are: gas superficial velocity of 3.0 m/s, temperature of 690° C., pressure of 100 kPa, and bed density of 150 kg/m 3 .
- the carbon content in the spent catalyst is 1.1 wt %, and the carbon content in the regenerated catalyst is 0.1 wt %.
- the single-pass conversion of the naphtha feedstock entering the fluidized bed reactor was 71 wt%.
- the product distribution is: 74.5wt% BTX, 7wt% light olefins, 3wt% hydrogen, 2wt% light alkanes, 6wt% combustible gas, 7wt% heavy aromatics, 0.5wt% coke.
- the content of p-xylene in the mixed xylene in the product is 51wt%.
- This embodiment adopts the device shown in Figure 1.
- the naphtha feedstock entering the fluidized bed reactor is coal indirect liquefaction naphtha, whose aromatics potential content is 0.1wt%.
- the naphtha feedstock entering the fluidized bed reactor also includes unconverted naphtha separated from the product gas flow.
- the process conditions of the reaction zone of the fluidized bed reactor are: gas superficial linear velocity of 2.0 m/s, reaction temperature of 510° C., reaction pressure of 500 kPa, and bed density of 150 kg/m 3 .
- the regeneration gas is oxygen.
- the process conditions of the regeneration zone of the fluidized bed regenerator are: gas superficial linear velocity of 2.0 m/s, regeneration temperature of 610° C., regeneration pressure of 500 kPa, and bed density of 150 kg/m 3 .
- the feedstock of the riser reactor comprises water vapor and light alkanes separated from the product gas stream, wherein the water vapor content is 50 wt%.
- the process conditions of the riser reactor are: gas superficial velocity of 10.0 m/s, temperature of 580° C., pressure of 500 kPa, and bed density of 50 kg/m 3 .
- the carbon content in the spent catalyst is 2.8 wt %, and the carbon content in the regenerated catalyst is 0.3 wt %.
- the single-pass conversion of the naphtha feedstock entering the fluidized bed reactor was 75 wt%.
- the product distribution is: 66wt% BTX, 12wt% light olefins, 7wt% hydrogen, 3wt% light alkanes, 5wt% combustible gas, 6wt% heavy aromatics, 1.0wt% coke.
- the content of p-xylene in the mixed xylene in the product is 61wt%.
- This embodiment adopts the device shown in Figure 1.
- the naphtha feedstock entering the fluidized bed reactor is coal indirect liquefaction naphtha, whose aromatics potential content is 3wt%.
- the naphtha feedstock entering the fluidized bed reactor also includes unconverted naphtha separated from the product gas stream.
- the process conditions of the reaction zone of the fluidized bed reactor are: gas superficial linear velocity of 1.2 m/s, reaction temperature of 550° C., reaction pressure of 120 kPa, and bed density of 260 kg/m 3 .
- the regeneration gas is oxygen-enriched air.
- the process conditions of the regeneration zone of the fluidized bed regenerator are: gas superficial linear velocity of 1.2 m/s, regeneration temperature of 650° C., regeneration pressure of 120 kPa, and bed density of 260 kg/m 3 .
- the feedstock of the riser reactor comprises water vapor and light alkanes separated from the product gas stream, wherein the water vapor content is 25 wt %.
- the process conditions of the riser reactor are: gas superficial velocity of 7.0 m/s, temperature of 630° C., pressure of 120 kPa, and bed density of 80 kg/m 3 .
- the carbon content in the spent catalyst is 2.1 wt %, and the carbon content in the regenerated catalyst is 0.2 wt %.
- the single-pass conversion of the naphtha feedstock entering the fluidized bed reactor was 95 wt%.
- the product distribution is: 61wt% BTX, 15wt% light olefins, 8wt% hydrogen, 7wt% light alkanes, 5.2wt% combustible gas, 3wt% heavy aromatics, 0.8wt% coke.
- the content of p-xylene in the mixed xylene in the product is 65wt%.
- This embodiment adopts the device shown in Figure 1.
- the naphtha feedstock entering the fluidized bed reactor is straight-run naphtha with a latent aromatic content of 46 wt %.
- the naphtha feedstock entering the fluidized bed reactor also includes unconverted naphtha separated from the product gas stream.
- the process conditions of the reaction zone of the fluidized bed reactor are: gas superficial linear velocity of 1.8 m/s, reaction temperature of 600° C., reaction pressure of 200 kPa, and bed density of 220 kg/m 3 .
- the regeneration gas is air.
- the process conditions of the regeneration zone of the fluidized bed regenerator are: gas superficial linear velocity of 1.8 m/s, regeneration temperature of 700° C., regeneration pressure of 200 kPa, and bed density of 220 kg/m 3 .
- the feedstock of the riser reactor comprises water vapor and light alkanes separated from the product gas stream, wherein the water vapor content is 50 wt%.
- the process conditions of the riser reactor are: gas superficial velocity of 5.0 m/s, temperature of 660° C., pressure of 200 kPa, and bed density of 110 kg/m 3 .
- the carbon content in the spent catalyst is 1.5 wt %, and the carbon content in the regenerated catalyst is 0.1 wt %.
- the single-pass conversion of the naphtha feedstock entering the fluidized bed reactor was 86 wt%.
- the product distribution is: 68wt% BTX, 10wt% light olefins, 6wt% hydrogen, 5wt% light alkanes, 4wt% combustible gas, 6wt% heavy aromatics, 1.0wt% coke.
- the content of p-xylene in the mixed xylene in the product is 63wt%.
- This embodiment adopts the device shown in Figure 1.
- the naphtha feedstock entering the fluidized bed reactor is hydrocracked naphtha, whose aromatics potential content is 64 wt %.
- the naphtha feedstock entering the fluidized bed reactor also includes unconverted naphtha separated from the product gas stream.
- the process conditions of the reaction zone of the fluidized bed reactor are: gas superficial linear velocity of 1.0 m/s, reaction temperature of 580° C., reaction pressure of 150 kPa, and bed density of 350 kg/m 3 .
- the regeneration gas is air.
- the process conditions of the regeneration zone of the fluidized bed regenerator are: gas superficial linear velocity of 1.0 m/s, regeneration temperature of 680° C., regeneration pressure of 150 kPa, and bed density of 350 kg/m 3 .
- the feedstock of the riser reactor comprises water vapor and light alkanes separated from the product gas stream, wherein the water vapor content is 40 wt%.
- the process conditions of the riser reactor are: gas superficial velocity of 7.0 m/s, temperature of 650° C., pressure of 150 kPa, and bed density of 80 kg/m 3 .
- the carbon content in the spent catalyst is 1.4 wt %, and the carbon content in the regenerated catalyst is 0.5 wt %.
- the single-pass conversion of the naphtha feedstock entering the fluidized bed reactor was 77 wt%.
- the product distribution is: 71.3wt% BTX, 9wt% light olefins, 5wt% hydrogen, 2wt% light alkanes, 6wt% combustible gas, 6wt% heavy aromatics, 0.7wt% coke.
- the content of p-xylene in the mixed xylene in the product is 58wt%.
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Abstract
Description
Claims (37)
- 一种石脑油制芳烃装置,其特征在于,该装置包括流化床反应器、提升管反应器;其中,所述提升管反应器的出口连接于所述流化床反应器;A naphtha-to-aromatics device, characterized in that the device comprises a fluidized bed reactor and a riser reactor; wherein the outlet of the riser reactor is connected to the fluidized bed reactor;所述流化床反应器,用于通入石脑油原料,与来自所述提升管反应器的催化剂接触,反应产生含有BTX的产品气物流、待生催化剂,对所述产品气物流进行气固分离,分离后的产品气物流送入下游工段,分离后未转化的石脑油作为原料返回流化床反应器;分离后的部分低碳烷烃作为原料返回提升管反应器。The fluidized bed reactor is used to introduce naphtha raw material, which contacts with the catalyst from the riser reactor to react and generate a product gas flow containing BTX and a catalyst to be produced. The product gas flow is subjected to gas-solid separation and the separated product gas flow is sent to a downstream section. The unconverted naphtha after separation is returned to the fluidized bed reactor as a raw material; and part of the separated low-carbon alkanes are returned to the riser reactor as a raw material.
- 根据权利要求1所述的石脑油制芳烃装置,其特征在于,所述提升管反应器用于通入提升管反应器原料、催化剂,反应生成芳烃,包含未反应的提升管反应器原料、芳烃和催化剂的物流通过所述提升管反应器的出口进行流化床反应器中。The naphtha to aromatics device according to claim 1 is characterized in that the riser reactor is used to introduce a riser reactor raw material and a catalyst to react to generate aromatics, and a logistics containing unreacted riser reactor raw material, aromatics and catalyst is passed through the outlet of the riser reactor into the fluidized bed reactor.
- 根据权利要求2所述的石脑油制芳烃装置,其特征在于,所述提升管反应器原料包含水蒸汽和由所述产品气物流中分离所得的低碳烷烃。The naphtha to aromatics device according to claim 2, characterized in that the riser reactor feedstock comprises water vapor and light alkanes separated from the product gas stream.
- 根据权利要求2或3所述的石脑油制芳烃装置,其特征在于,所述提升管反应器原料中的水蒸气含量为0-50wt%。The naphtha to aromatics device according to claim 2 or 3, characterized in that the water vapor content in the raw material of the riser reactor is 0-50wt%.
- 根据权利要求1所述的石脑油制芳烃装置,其特征在于,所述提升管反应器的入口与流化床再生器相连,所述提升管反应器通入的催化剂为所述流化床再生器生成的再生催化剂。The naphtha to aromatics device according to claim 1 is characterized in that the inlet of the riser reactor is connected to the fluidized bed regenerator, and the catalyst introduced into the riser reactor is the regenerated catalyst generated by the fluidized bed regenerator.
- 根据权利要求5所述的石脑油制芳烃装置,其特征在于,所述流化床再生器依次经再生器汽提器、再生滑阀,通过管道连接至所述提升管反应器的入口。The naphtha to aromatics device according to claim 5, characterized in that the fluidized bed regenerator is connected to the inlet of the riser reactor through a pipeline in sequence via a regenerator stripper and a regeneration slide valve.
- 根据权利要求6所述的石脑油制芳烃装置,其特征在于,所述再生器汽提器的入口伸入至所述流化床再生器的再生器壳体内,位于所述再生器分布器的上方。The naphtha to aromatics device according to claim 6, characterized in that the inlet of the regenerator stripper extends into the regenerator shell of the fluidized bed regenerator and is located above the regenerator distributor.
- 根据权利要求1所述的石脑油制芳烃装置,其特征在于,所述流化床反应器包括反应器壳体,所述反应器壳体围合成的区域由上 至下分为第一气固分离区、反应区,所述第一气固分离区中设置有气固分离设备和反应器集气室;所述反应器集气室位于所述反应器壳体的内顶部,其入口与所述反应器气固分离设备的气体出口连通,其出口与产品气输送管连通;所述反应区的下部设有反应器分布器,用于通入石脑油原料。The naphtha to aromatics device according to claim 1 is characterized in that the fluidized bed reactor comprises a reactor shell, and the area enclosed by the reactor shell is divided from top to bottom into a first gas-solid separation zone and a reaction zone, and the first gas-solid separation zone is provided with a gas-solid separation device and a reactor gas collecting chamber; the reactor gas collecting chamber is located at the inner top of the reactor shell, and its inlet is connected to the gas outlet of the reactor gas-solid separation device, and its outlet is connected to the product gas conveying pipe; a reactor distributor is provided at the lower part of the reaction zone for introducing naphtha raw material.
- 根据权利要求8所述的石脑油制芳烃装置,所述反应器气固分离设备采用一组或多组气固旋风分离器,每组气固旋风分离器包含一个第一级气固旋风分离器和一个第二级气固旋风分离器。According to the naphtha to aromatics device of claim 8, the reactor gas-solid separation equipment adopts one or more groups of gas-solid cyclone separators, and each group of gas-solid cyclone separators includes a first-stage gas-solid cyclone separator and a second-stage gas-solid cyclone separator.
- 根据权利要求1所述的石脑油制芳烃装置,其特征在于,其特征在于,该装置还包括流化床再生器,与所述流化床反应器连接,所述流化床再生器用于通入再生气体,将所述待生催化剂转化为再生催化剂。The naphtha to aromatics device according to claim 1 is characterized in that the device also includes a fluidized bed regenerator connected to the fluidized bed reactor, and the fluidized bed regenerator is used to pass regeneration gas to convert the catalyst to be regenerated into a regenerated catalyst.
- 根据权利要求1所述的石脑油制芳烃装置,其特征在于,所述流化床反应器依次通过反应器汽提器、待生滑阀、待生剂输送管与所述流化床再生器连接;其中,所述反应器汽提器的入口伸入至所述流化床反应器的反应器壳体内,位于所述反应器气固分离设备的催化剂出口端的下方。The naphtha to aromatics device according to claim 1 is characterized in that the fluidized bed reactor is connected to the fluidized bed regenerator in sequence through a reactor stripper, a slide valve to be regenerated, and a regenerated agent delivery pipe; wherein the inlet of the reactor stripper extends into the reactor shell of the fluidized bed reactor and is located below the catalyst outlet end of the reactor gas-solid separation device.
- 根据权利要求1所述的石脑油制芳烃装置,其特征在于,所述流化床再生器包括再生器壳体,所述再生器壳体围合成的壳体由上至下分为第二气固分离区、再生区;所述第二气固分离区设有再生器气固分离设备和再生器集气室;所述再生器集气室位于所述再生器壳体的内顶部,其上设有烟气输送管;所述再生器气固分离设备的气体出口与所述再生器集气室连通;所述再生区的内下部设有再生器分布器,用于通入再生气体。The naphtha to aromatics device according to claim 1 is characterized in that the fluidized bed regenerator comprises a regenerator shell, and the shell enclosed by the regenerator shell is divided into a second gas-solid separation zone and a regeneration zone from top to bottom; the second gas-solid separation zone is provided with a regenerator gas-solid separation device and a regenerator gas collecting chamber; the regenerator gas collecting chamber is located at the inner top of the regenerator shell, and a flue gas conveying pipe is provided thereon; the gas outlet of the regenerator gas-solid separation device is connected to the regenerator gas collecting chamber; a regenerator distributor is provided at the inner lower part of the regeneration zone for introducing regeneration gas.
- 根据权利要求12所述的石脑油制芳烃装置,其特征在于,所述再生器气固分离设备采用一组或多组气固旋风分离器,每组气固旋风分离器包含一个第一级气固旋风分离器和一个第二级气固旋风分离器。The naphtha-to-aromatics device according to claim 12 is characterized in that the regenerator gas-solid separation equipment adopts one or more groups of gas-solid cyclone separators, and each group of gas-solid cyclone separators includes a first-stage gas-solid cyclone separator and a second-stage gas-solid cyclone separator.
- 一种石脑油制芳烃的方法,其特征在于,该方法包括:利用权利要求1-13任一项所述石脑油制芳烃装置及催化剂制备芳烃。A method for preparing aromatics from naphtha, characterized in that the method comprises: preparing aromatics using the naphtha-to-aromatics device and catalyst described in any one of claims 1 to 13.
- 根据权利要求14所述的石脑油制芳烃的方法,其特征在于,所述催化剂采用金属分子筛双功能催化剂。The method for preparing aromatics from naphtha according to claim 14, characterized in that the catalyst is a metal molecular sieve bifunctional catalyst.
- 根据权利要求15所述的石脑油制芳烃的方法,其特征在于,所述金属分子筛双功能催化剂采用金属改性的HZSM-5沸石分子筛;The method for preparing aromatics from naphtha according to claim 15, characterized in that the metal molecular sieve bifunctional catalyst adopts a metal-modified HZSM-5 zeolite molecular sieve;所述金属改性用的金属选自La、Zn、Ga、Fe、Mo、Cr中的至少一种;The metal used for metal modification is selected from at least one of La, Zn, Ga, Fe, Mo, and Cr;所述金属改性的方法包括:将HZSM-5沸石分子筛置于金属盐溶液中,浸渍,干燥,焙烧,得到所述金属改性的HZSM-5沸石分子筛。The metal modification method comprises: placing the HZSM-5 zeolite molecular sieve in a metal salt solution, impregnating, drying and calcining to obtain the metal modified HZSM-5 zeolite molecular sieve.
- 根据权利要求14所述的石脑油制芳烃的方法,其特征在于,该方法包括:石脑油经反应器分布器进入流化床反应器的反应区,和来自提升管反应器的催化剂接触,生成含有BTX、低碳烯烃、氢气、低碳烷烃、可燃气、重芳烃和未转化的石脑油的产品气物流,同时,催化剂结焦转化为待生催化剂;The method for preparing aromatics from naphtha according to claim 14, characterized in that the method comprises: naphtha enters the reaction zone of the fluidized bed reactor through a reactor distributor, contacts with the catalyst from the riser reactor, generates a product gas stream containing BTX, light olefins, hydrogen, light alkanes, combustible gas, heavy aromatics and unconverted naphtha, and at the same time, the catalyst is coked and converted into a catalyst to be produced;所述产品气物流进入反应器气固分离设备脱除其中挟带的待生催化剂,然后进入反应器集气室,由产品气输送管进入下游工段。The product gas flow enters the gas-solid separation device of the reactor to remove the catalyst to be produced therein, and then enters the gas collecting chamber of the reactor, and enters the downstream section through the product gas delivery pipe.
- 根据权利要求17所述的石脑油制芳烃的方法,其特征在于,该方法还包括:将分离后未转化的石脑油作为原料返回流化床反应器。The method for preparing aromatics from naphtha according to claim 17, characterized in that the method further comprises: returning the separated unconverted naphtha to the fluidized bed reactor as a raw material.
- 根据权利要求17所述的石脑油制芳烃的方法,其特征在于,该方法还包括:将分离后的部分低碳烷烃作为原料返回提升管反应器。The method for preparing aromatics from naphtha according to claim 17 is characterized in that the method further comprises: returning part of the separated low-carbon alkanes to the riser reactor as a raw material.
- 根据权利要求17所述的石脑油制芳烃的方法,其特征在于,所述低碳烯烃是指乙烯和丙烯;The method for preparing aromatics from naphtha according to claim 17, characterized in that the light olefins are ethylene and propylene;所述低碳烷烃是指乙烷和丙烷;The light alkanes are ethane and propane;所述可燃气包含甲烷和CO;The combustible gas comprises methane and CO;所述重芳烃是指分子中的碳原子数大于等于9的芳烃。The heavy aromatic hydrocarbons refer to aromatic hydrocarbons having 9 or more carbon atoms in the molecule.
- 根据权利要求17所述的石脑油制芳烃的方法,其特征在于,所述石脑油选自煤直接液化石脑油、煤间接液化石脑油、直馏石脑油和加氢裂化石脑油中的至少一种。The method for preparing aromatics from naphtha according to claim 17, characterized in that the naphtha is selected from at least one of coal direct liquefaction naphtha, coal indirect liquefaction naphtha, straight-run naphtha and hydrocracking naphtha.
- 根据权利要求21所述的石脑油制芳烃的方法,其特征在于,所述石脑油还包含由产品气物流中分离所得的未转化的石脑油,未转化的石脑油的主要组分为C 4-C 12的直链、支链脂肪烃和环烷烃。 The method for preparing aromatics from naphtha according to claim 21, characterized in that the naphtha further comprises unconverted naphtha separated from the product gas stream, and the main components of the unconverted naphtha are C4 - C12 straight-chain and branched aliphatic hydrocarbons and cycloalkanes.
- 根据权利要求17所述的石脑油制芳烃的方法,其特征在于,所述待生催化剂中的碳含量为1.0-3.0wt%。The method for preparing aromatics from naphtha according to claim 17, characterized in that the carbon content in the spent catalyst is 1.0-3.0wt%.
- 根据权利要求17所述的石脑油制芳烃的方法,其特征在于,所述反应区的工艺条件为:气体表观线速度为0.5-2.0m/s,反应温度为500-650℃,反应压力为100-500kPa,床层密度为150-700kg/m 3。 The method for preparing aromatics from naphtha according to claim 17, characterized in that the process conditions of the reaction zone are: gas superficial velocity of 0.5-2.0 m/s, reaction temperature of 500-650°C, reaction pressure of 100-500 kPa, and bed density of 150-700 kg/m 3 .
- 根据权利要求17所述的石脑油制芳烃的方法,其特征在于,该方法还包括:提升管反应器通入提升管反应器原料、催化剂,反应生成芳烃;The method for preparing aromatics from naphtha according to claim 17, characterized in that the method further comprises: introducing a riser reactor raw material and a catalyst into the riser reactor to react and generate aromatics;包含未反应的提升管反应器原料、芳烃和催化剂的物流从提升管反应器出口进入流化床反应器中。A stream comprising unreacted riser reactor feedstock, aromatic hydrocarbons and catalyst is passed from the riser reactor outlet into the fluidized bed reactor.
- 根据权利要求25所述的石脑油制芳烃的方法,其特征在于,所述催化剂为来自于流化床再生器的再生催化剂。The method for producing aromatics from naphtha according to claim 25, characterized in that the catalyst is a regenerated catalyst from a fluidized bed regenerator.
- 根据权利要求26所述的石脑油制芳烃的方法,其特征在于,所述再生催化剂依次通过再生器汽提器和再生滑阀进入提升管反应器。The method for producing aromatics from naphtha according to claim 26, characterized in that the regenerated catalyst enters the riser reactor through the regenerator stripper and the regeneration slide valve in sequence.
- 根据权利要求26所述的石脑油制芳烃的方法,其特征在于,所述再生催化剂中的碳含量≤0.5wt%。The method for preparing aromatics from naphtha according to claim 26, characterized in that the carbon content in the regenerated catalyst is ≤0.5wt%.
- 根据权利要求25所述的石脑油制芳烃的方法,其特征在于,所述提升管反应器原料包含水蒸汽和由所述产品气物流中分离所得的低碳烷烃。The method for producing aromatics from naphtha according to claim 25, characterized in that the feedstock of the riser reactor comprises water vapor and light alkanes separated from the product gas stream.
- 根据权利要求25所述的石脑油制芳烃的方法,其特征在于,所述提升管反应器原料中的水蒸气含量为0-50wt%。The method for producing aromatics from naphtha according to claim 25, characterized in that the water vapor content in the feedstock of the riser reactor is 0-50wt%.
- 根据权利要求25所述的石脑油制芳烃的方法,其特征在于,所述提升管反应器的工艺条件为:气体表观线速度为3.0-10.0m/s,温度为580-700℃,压力为100-500kPa,床层密度为50-150kg/m 3。 The method for preparing aromatics from naphtha according to claim 25, characterized in that the process conditions of the riser reactor are: gas superficial velocity of 3.0-10.0 m/s, temperature of 580-700°C, pressure of 100-500 kPa, and bed density of 50-150 kg/m 3 .
- 根据权利要求17所述的石脑油制芳烃的方法,其特征在于,该方法还包括:所述待生催化剂由反应器汽提器入口管的开口端进入所述反应器汽提器中,经所述反应器汽提器汽提后,经过待生滑阀和待生剂输送管进入下游区域。The method for preparing aromatics from naphtha according to claim 17 is characterized in that the method further comprises: the catalyst to be generated enters the reactor stripper from the open end of the reactor stripper inlet pipe, and after being stripped by the reactor stripper, passes through the slide valve to be generated and the catalyst to be generated delivery pipe to enter the downstream area.
- 根据权利要求32所述的石脑油制芳烃的方法,其特征在于, 所述下游区域为流化床再生器。The method for producing aromatics from naphtha according to claim 32, characterized in that the downstream area is a fluidized bed regenerator.
- 根据权利要求32所述的石脑油制芳烃的方法,其特征在于,该方法还包括:再生气体经再生器分布器通入流化床再生器的再生区,和来自流化床反应器的待生催化剂接触,待生催化剂上的焦和再生气体反应,生成烟气,同时,待生催化剂转化为再生催化剂。The method for preparing aromatics from naphtha according to claim 32 is characterized in that the method also includes: the regeneration gas is passed into the regeneration zone of the fluidized bed regenerator through the regenerator distributor, and contacts with the catalyst to be regenerated from the fluidized bed reactor, the coke on the catalyst to be regenerated reacts with the regeneration gas to generate flue gas, and at the same time, the catalyst to be regenerated is converted into a regenerated catalyst.
- 根据权利要求34所述的石脑油制芳烃的方法,其特征在于,该方法还包括:所述待生催化剂依次通过反应器汽提器、待生滑阀和待生剂输送管进入流化床再生器中,与再生气体接触、反应,得到烟气和再生催化剂;The method for preparing aromatics from naphtha according to claim 34, characterized in that the method further comprises: the catalyst to be regenerated sequentially passes through the reactor stripper, the slide valve to be regenerated and the regenerated catalyst delivery pipe into the fluidized bed regenerator, contacts and reacts with the regeneration gas to obtain flue gas and regenerated catalyst;所述烟气进入再生器气固分离设备脱除其中挟带的再生催化剂,然后进入再生器集气室,由烟气输送管进入下游工段。The flue gas enters the gas-solid separation device of the regenerator to remove the regenerated catalyst carried therein, and then enters the gas collecting chamber of the regenerator and enters the downstream section through the flue gas conveying pipe.
- 根据权利要求34所述的石脑油制芳烃的方法,其特征在于,所述再生气体选自氧气、空气和富氧空气中的至少一种。The method for producing aromatics from naphtha according to claim 34, characterized in that the regeneration gas is selected from at least one of oxygen, air and oxygen-enriched air.
- 根据权利要求34所述的石脑油制芳烃的方法,其特征在于,再生区的工艺条件为:气体表观线速度为0.5-2.0m/s,再生温度为600-750℃,再生压力为100-500kPa,床层密度为150-700kg/m 3。 The method for preparing aromatics from naphtha according to claim 34, characterized in that the process conditions in the regeneration zone are: gas superficial velocity of 0.5-2.0 m/s, regeneration temperature of 600-750°C, regeneration pressure of 100-500 kPa, and bed density of 150-700 kg/m 3 .
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