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WO2024108510A1 - Device and method for preparing aromatic hydrocarbons from naphtha - Google Patents

Device and method for preparing aromatic hydrocarbons from naphtha Download PDF

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Publication number
WO2024108510A1
WO2024108510A1 PCT/CN2022/134181 CN2022134181W WO2024108510A1 WO 2024108510 A1 WO2024108510 A1 WO 2024108510A1 CN 2022134181 W CN2022134181 W CN 2022134181W WO 2024108510 A1 WO2024108510 A1 WO 2024108510A1
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WO
WIPO (PCT)
Prior art keywords
naphtha
gas
reactor
aromatics
catalyst
Prior art date
Application number
PCT/CN2022/134181
Other languages
French (fr)
Chinese (zh)
Inventor
张涛
张继明
刘中民
闫国春
叶茂
温亮
张今令
张延斌
唐海龙
林华东
贾金明
徐海波
张骋
马智超
王贤高
王翔
马现刚
樊港斌
王静
谢广岳
吕涛
康秦宝
Original Assignee
中国神华煤制油化工有限公司
中国科学院大连化学物理研究所
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Priority to PCT/CN2022/134181 priority Critical patent/WO2024108510A1/en
Publication of WO2024108510A1 publication Critical patent/WO2024108510A1/en

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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C11/00Aliphatic unsaturated hydrocarbons
    • C07C11/02Alkenes
    • C07C11/04Ethylene
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C15/00Cyclic hydrocarbons containing only six-membered aromatic rings as cyclic parts
    • C07C15/02Monocyclic hydrocarbons
    • C07C15/067C8H10 hydrocarbons
    • C07C15/08Xylenes
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G53/00Treatment of hydrocarbon oils, in the absence of hydrogen, by two or more refining processes
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G55/00Treatment of hydrocarbon oils, in the absence of hydrogen, by at least one refining process and at least one cracking process

Definitions

  • the present application relates to a fluidized bed device and a method for using the same, belonging to the field of chemical technology, and in particular to a device and method for producing aromatics from naphtha.
  • Aromatic hydrocarbons (benzene, toluene, xylene, collectively known as BTX) are important organic chemical raw materials.
  • paraxylene (PX) is the most concerned product among aromatic hydrocarbons. It is mainly used to produce polyesters such as terephthalic acid (PTA), polyethylene terephthalate (PET), polybutylene terephthalate (PBT) and PTT (polypropylene terephthalate).
  • PTA terephthalic acid
  • PET polyethylene terephthalate
  • PBT polybutylene terephthalate
  • PTT polypropylene terephthalate
  • Naphtha catalytic reforming technology is the main technical route for producing aromatics.
  • the composition of naphtha is very complex. It is not only the main raw material for catalytic reforming, but also the main raw material for cracking to produce ethylene. Its composition plays a vital role in the economic benefits of the device.
  • a high potential content of aromatics in the raw material and a moderate distillation range are beneficial to catalytic reforming; while a high content of straight-chain and branched aliphatic hydrocarbons and a low content of cycloalkanes and aromatics are suitable for cracking to produce ethylene.
  • Naphtha fractions have a wide distillation range, and it is difficult to efficiently separate straight-chain and branched-chain aliphatic hydrocarbons from cycloalkanes and aromatics using general separation methods.
  • catalytic reforming technology also has difficulty converting straight-chain and branched-chain aliphatic hydrocarbons into aromatics.
  • Naphtha feedstocks used for catalytic reforming generally need to be distilled to remove top oils with a boiling point below 60°C, thereby increasing the potential aromatic content of the catalytic reforming feedstock.
  • fractions with a boiling point above 60°C still contain a large amount of straight-chain and branched-chain aliphatic hydrocarbons that are difficult to convert into aromatics. Therefore, the highly selective conversion of straight-chain and branched-chain aliphatic hydrocarbons into aromatics has always been a hot spot and difficulty in the development of naphtha-to-aromatics technology.
  • thermodynamic equilibrium Due to the limitations of thermodynamic equilibrium, p-xylene accounts for only ⁇ 24% of the xylene mixture produced by the naphtha catalytic reforming unit, and it is necessary to further increase the production of p-xylene through an isomerization-separation process. Therefore, increasing the p-xylene content in the xylene mixture is an important way to reduce the energy consumption of p-xylene production.
  • a naphtha-based aromatics device which can prepare aromatics using naphtha with low aromatics potential as raw material, increase the content of p-xylene in mixed xylenes, and reduce production energy consumption.
  • the components of naphtha described in the present application include C 4 -C 12 straight-chain and branched-chain aliphatic hydrocarbons, cycloalkanes and aromatic hydrocarbons.
  • aromatic hydrocarbons described in this application refer to benzene, toluene and xylene, collectively referred to as BTX.
  • the naphtha-to-aromatics device comprises a fluidized bed reactor and a riser reactor; wherein the outlet of the riser reactor is connected to the fluidized bed reactor;
  • the fluidized bed reactor is used to introduce naphtha raw material, which contacts with the catalyst from the riser reactor to react and generate a product gas flow containing BTX and a catalyst to be produced.
  • the product gas flow is subjected to gas-solid separation and the separated product gas flow is sent to a downstream section.
  • the unconverted naphtha after separation is returned to the fluidized bed reactor as a raw material; and part of the separated low-carbon alkanes are returned to the riser reactor as a raw material.
  • the riser reactor is used to introduce riser reactor raw materials and catalysts to react to generate aromatics, and a flow containing unreacted riser reactor raw materials, aromatics and catalysts is passed through the outlet of the riser reactor into a fluidized bed reactor.
  • the feedstock comprises water vapor and light alkanes separated from the product gas stream.
  • the inlet of the riser reactor is connected to a fluidized bed regenerator, and the catalyst introduced into the riser reactor is a regenerated catalyst generated by the fluidized bed regenerator.
  • the fluidized bed regenerator is connected to the inlet of the riser reactor through a pipeline via a regenerator stripper and a regeneration slide valve in sequence.
  • the reactor gas-solid separation equipment adopts one or more groups of gas-solid cyclone separators, and each group of gas-solid cyclone separators includes a first-stage gas-solid cyclone separator and a second-stage gas-solid cyclone separator.
  • the device further comprises a fluidized bed regenerator connected to the fluidized bed reactor, wherein the fluidized bed regenerator is used to introduce regeneration gas to convert the catalyst to be regenerated into a regenerated catalyst.
  • the fluidized bed reactor is connected to the fluidized bed regenerator in sequence through a reactor stripper, a regenerated sliding valve, and a regenerated agent delivery pipe; wherein the inlet of the reactor stripper extends into the reactor shell of the fluidized bed reactor and is located below the catalyst outlet end of the reactor gas-solid separation equipment.
  • the fluidized bed regenerator includes a regenerator shell, and the shell enclosed by the regenerator shell is divided into a second gas-solid separation zone and a regeneration zone from top to bottom; the second gas-solid separation zone is provided with a regenerator gas-solid separation device and a regenerator gas collecting chamber; the regenerator gas collecting chamber is located at the inner top of the regenerator shell, and is provided with a flue gas conveying pipe; the gas outlet of the regenerator gas-solid separation device is connected to the regenerator gas collecting chamber; a regenerator distributor is provided in the inner lower part of the regeneration zone for introducing regeneration gas.
  • the regenerator gas-solid separation equipment adopts one or more groups of gas-solid cyclone separators, and each group of gas-solid cyclone separators includes a first-stage gas-solid cyclone separator and a second-stage gas-solid cyclone separator.
  • a method for preparing aromatics from naphtha comprising: preparing aromatics using the above-mentioned naphtha-to-aromatics device and catalyst.
  • the catalyst is a metal molecular sieve bifunctional catalyst.
  • the metal molecular sieve bifunctional catalyst adopts metal-modified HZSM-5 zeolite molecular sieve
  • the metal used for metal modification is selected from at least one of La, Zn, Ga, Fe, Mo and Cr;
  • the metal modification method comprises: placing the HZSM-5 zeolite molecular sieve in a metal salt solution, impregnating, drying and calcining to obtain the metal modified HZSM-5 zeolite molecular sieve.
  • the method comprises: naphtha enters the reaction zone of the fluidized bed reactor through a reactor distributor, contacts with the catalyst from the riser reactor, generates a product gas stream containing BTX, light olefins, hydrogen, light alkanes, combustible gas, heavy aromatics and unconverted naphtha, and at the same time, the catalyst is coked and converted into a spent catalyst;
  • the product gas flow enters the gas-solid separation device of the reactor to remove the catalyst to be produced therein, and then enters the gas collecting chamber of the reactor, and enters the downstream section through the product gas delivery pipe.
  • the unconverted naphtha after separation is returned to the fluidized bed reactor as a feedstock.
  • part of the separated light alkanes are returned to the riser reactor as feedstock.
  • the BTX refers to benzene, toluene and xylene
  • the light olefins refer to ethylene and propylene
  • the light alkanes are ethane and propane
  • the combustible gas includes methane and CO, etc.
  • the heavy aromatic hydrocarbons refer to aromatic hydrocarbons having 9 or more carbon atoms in the molecule.
  • the naphtha is selected from at least one of coal direct liquefaction naphtha, coal indirect liquefaction naphtha, straight-run naphtha and hydrocracked naphtha.
  • the naphtha further comprises unconverted naphtha separated from the product gas stream, and the main components of the unconverted naphtha are C 4 -C 12 straight-chain and branched-chain aliphatic hydrocarbons and cycloalkanes.
  • the carbon content in the spent catalyst is 1.0-3.0 wt%.
  • the process conditions of the reaction zone are: gas superficial velocity of 0.5-2.0 m/s, reaction temperature of 500-650° C., reaction pressure of 100-500 kPa, and bed density of 150-700 kg/m 3 .
  • the gas superficial velocity in the reaction zone is independently selected from any value among 0.5m/s, 0.6m/s, 0.7m/s, 0.8m/s, 0.9m/s, 1.0m/s, 1.1m/s, 1.2m/s, 1.3m/s, 1.4m/s, 1.5m/s, 1.6m/s, 1.7m/s, 1.8m/s, 1.9m/s, 2.0m/s or any range between two of them.
  • the reaction temperature of the reaction zone is independently selected from any value of 500°C, 510°C, 520°C, 530°C, 540°C, 550°C, 560°C, 570°C, 580°C, 590°C, 600°C, 610°C, 620°C, 630°C, 640°C, 650°C or any range therebetween.
  • the reaction pressure of the reaction zone is independently selected from any value among 100 kPa, 125 kPa, 150 kPa, 175 kPa, 200 kPa, 225 kPa, 250 kPa, 275 kPa, 300 kPa, 325 kPa, 350 kPa, 375 kPa, 400 kPa, 425 kPa, 450 kPa, 475 kPa, 500 kPa, or any range value between two of them.
  • the bed density of the reaction zone is independently selected from any value of 150kg/ m3 , 200kg / m3 , 250kg/m3, 300kg/ m3 , 350kg/ m3 , 400kg/ m3 , 450kg /m3, 500kg/ m3 , 550kg/ m3 , 600kg/ m3 , 650kg/ m3 , 700kg/ m3 or any range therebetween.
  • the method further comprises: introducing a riser reactor raw material and a catalyst into the riser reactor to react and generate aromatics;
  • a stream comprising unreacted riser reactor feedstock, aromatic hydrocarbons and catalyst is passed from the riser reactor outlet into the fluidized bed reactor.
  • the catalyst is a regenerated catalyst from a fluidized bed regenerator.
  • the regenerated catalyst enters the riser reactor through the regenerator stripper and the regeneration slide valve in sequence.
  • the carbon content in the regenerated catalyst is ⁇ 0.5 wt%.
  • the riser reactor feed comprises water vapor and light alkanes separated from the product gas stream.
  • the water vapor content in the riser reactor feed is 0-50 wt%.
  • the process conditions of the riser reactor are: gas superficial velocity of 3.0-10.0 m/s, temperature of 580-700° C., pressure of 100-500 kPa, and bed density of 50-150 kg/m 3 .
  • the gas superficial velocity is independently selected from any value among 3.0m/s, 3.5m/s, 4.0m/s, 4.5m/s, 5.0m/s, 5.5m/s, 6.0m/s, 6.5m/s, 7.0m/s, 7.5m/s, 8.0m/s, 8.5m/s, 9.0m/s, 9.5m/s, 10.0m/s or any range between two values.
  • the temperature is independently selected from any value of 580°C, 590°C, 600°C, 610°C, 620°C, 630°C, 640°C, 650°C, 660°C, 670°C, 680°C, 690°C, 700°C or any range therebetween.
  • the pressure is independently selected from any value of 100 kPa, 125 kPa, 150 kPa, 175 kPa, 200 kPa, 225 kPa, 250 kPa, 275 kPa, 300 kPa, 325 kPa, 350 kPa, 375 kPa, 400 kPa, 425 kPa, 450 kPa, 475 kPa, 500 kPa, or any range between two of them.
  • the bed density is independently selected from any value of 50kg/ m3 , 60kg/ m3 , 70kg/ m3 , 80kg/ m3 , 90kg/ m3 , 100kg/ m3 , 110kg/ m3 , 120kg/ m3 , 130kg/ m3 , 140kg/ m3 , 150kg/ m3 or any range therebetween.
  • the method further comprises: the catalyst to be regenerated enters the reactor stripper from the open end of the reactor stripper inlet pipe, and after being stripped by the reactor stripper, passes through the slide valve to be regenerated and the catalyst to be regenerated conveying pipe and enters the downstream area.
  • the downstream zone is a fluidized bed regenerator.
  • the regeneration gas is introduced into the regeneration zone of the fluidized bed regenerator through the regenerator distributor, and contacts the catalyst to be regenerated from the fluidized bed reactor.
  • the coke on the catalyst to be regenerated reacts with the regeneration gas to generate flue gas.
  • the catalyst to be regenerated is converted into a regenerated catalyst.
  • the catalyst to be regenerated sequentially passes through the reactor stripper, the slide valve to be regenerated and the regenerated catalyst delivery pipe into the fluidized bed regenerator, contacts and reacts with the regeneration gas to obtain flue gas and regenerated catalyst;
  • the flue gas enters the gas-solid separation device of the regenerator to remove the regenerated catalyst carried therein, and then enters the gas collecting chamber of the regenerator and enters the downstream section through the flue gas conveying pipe.
  • the regeneration gas is selected from at least one of oxygen, air and oxygen-enriched air.
  • the process conditions of the regeneration zone are: gas superficial linear velocity of 0.5-2.0 m/s, regeneration temperature of 600-750° C., regeneration pressure of 100-500 kPa, and bed density of 150-700 kg/m 3 .
  • the gas superficial velocity is independently selected from any value among 0.5m/s, 0.6m/s, 0.7m/s, 0.8m/s, 0.9m/s, 1.0m/s, 1.1m/s, 1.2m/s, 1.3m/s, 1.4m/s, 1.5m/s, 1.6m/s, 1.7m/s, 1.8m/s, 1.9m/s, 2.0m/s or any range between two values.
  • the regeneration temperature is independently selected from any value of 600°C, 615°C, 630°C, 645°C, 660°C, 675°C, 690°C, 705°C, 720°C, 735°C, 750°C or any range therebetween.
  • the regeneration pressure is independently selected from any value of 100 kPa, 125 kPa, 150 kPa, 175 kPa, 200 kPa, 225 kPa, 250 kPa, 275 kPa, 300 kPa, 325 kPa, 350 kPa, 375 kPa, 400 kPa, 425 kPa, 450 kPa, 475 kPa, 500 kPa, or any range between two of them.
  • the bed density is independently selected from any value of 150kg/ m3 , 200kg/ m3 , 250kg/ m3 , 300kg/m3, 350kg/ m3 , 400kg/ m3 , 450kg/ m3 , 500kg/ m3 , 550kg/ m3 , 600kg/ m3 , 650kg/ m3 , 700kg/ m3 or any range therebetween.
  • the potential aromatic content of naphtha raw material is 0-80wt%
  • the single-pass conversion rate of naphtha is 70-95wt%.
  • the final product distribution is: 60-75wt% BTX, 7-15wt% light olefins, 3-8wt% hydrogen, 2-7wt% light alkanes, 4-6wt% combustible gas, 3-7wt% heavy aromatics, 0.5-1wt% coke.
  • the p-xylene content in the mixed xylene in the product is 50-65wt%.
  • the present invention can efficiently and selectively convert straight-chain and branched aliphatic hydrocarbons into aromatic hydrocarbons, and has a wide range of raw material adaptability, and can use naphtha with low aromatic hydrocarbon potential content as a raw material to prepare aromatic hydrocarbons.
  • the present application realizes aromatization of low-carbon alkanes through a riser reactor and a metal molecular sieve bifunctional catalyst, greatly improving the aromatics yield of naphtha-to-aromatics technology.
  • the aromatic product produced by the present application has a p-xylene content in the xylene mixture of >50wt%, which is much higher than the thermodynamic equilibrium content (about 24wt%), which can effectively increase the p-xylene yield and significantly reduce the energy consumption for separating p-xylene.
  • the naphtha aromatics device of the present application includes a fluidized bed reactor and a riser reactor. Since low-carbon alkanes are very stable and require a higher reaction temperature, in the naphtha aromatics device of the present application, the high-temperature regenerated catalyst first enters the riser reactor and contacts with low-carbon alkanes, and the low-carbon alkanes undergo aromatization reaction under the action of the catalyst, thereby increasing the yield of aromatics; then, the catalyst with the lowered temperature is passed into the fluidized bed reactor and contacts with naphtha, thereby eliminating the local high-temperature zone in the fluidized bed reactor, effectively reducing the yield of low-carbon alkanes and increasing the yield of aromatics.
  • the naphtha aromatics device of the present application achieves the beneficial effects of reducing the yield of low-carbon alkanes and increasing the yield of aromatics by connecting a high-temperature riser reactor and a relatively low-temperature fluidized bed reactor in series.
  • FIG. 1 is a schematic diagram of a naphtha-to-aromatics unit in one embodiment of the present application.
  • 1 fluidized bed reactor
  • 1-1 reactor shell
  • 1-2 reactor distributor
  • 1-3 reactor gas-solid separation equipment
  • 1-4 reactor gas collecting chamber
  • 1-5 product gas delivery pipe
  • 1-6 reactor stripper
  • 1-7 slide valve to be generated
  • 1-8 generated agent delivery pipe
  • the present application provides a naphtha-to-aromatics device, comprising a fluidized bed reactor and a riser reactor; wherein the outlet of the riser reactor is connected to the fluidized bed reactor;
  • the fluidized bed reactor is used to introduce naphtha raw material, which contacts with the catalyst from the riser reactor to react and generate a product gas flow containing BTX and a catalyst to be produced.
  • the product gas flow is subjected to gas-solid separation and the separated product gas flow is sent to a downstream section.
  • the unconverted naphtha after separation is returned to the fluidized bed reactor as a raw material; and part of the separated low-carbon alkanes are returned to the riser reactor as a raw material.
  • the BTX refers to benzene, toluene and xylene.
  • the light olefins refer to ethylene and propylene.
  • the light alkanes are ethane and propane.
  • the combustible gas includes methane, CO and the like.
  • the heavy aromatic hydrocarbons refer to aromatic hydrocarbons having 9 or more carbon atoms in the molecule.
  • the naphtha is selected from at least one of coal direct liquefaction naphtha, coal indirect liquefaction naphtha, straight run naphtha and hydrocracked naphtha.
  • the naphtha further comprises unconverted naphtha separated from the product gas stream, and the main components of the unconverted naphtha are C 4 -C 12 straight-chain and branched-chain aliphatic hydrocarbons and cycloalkanes.
  • the riser reactor feed comprises water vapor and light alkanes separated from the product gas stream.
  • the water vapor content in the riser reactor feed is 0-50 wt%.
  • the inlet of the riser reactor is connected to a fluidized bed regenerator, and the catalyst introduced into the riser reactor is a regenerated catalyst generated by the fluidized bed regenerator.
  • the fluidized bed regenerator is connected to the inlet of the riser reactor through a pipeline via a regenerator stripper and a regeneration slide valve.
  • the inlet of the regenerator stripper extends into the regenerator shell of the fluidized bed regenerator and is located above the regenerator distributor.
  • the riser reactor is used to introduce riser reactor feedstock and catalyst to react to generate aromatics, and a flow containing unreacted riser reactor feedstock, aromatics and catalyst is passed through the outlet of the riser reactor into a fluidized bed reactor.
  • the fluidized bed reactor includes a reactor shell, and the area enclosed by the reactor shell is divided from top to bottom into a first gas-solid separation zone and a reaction zone, and the first gas-solid separation zone is provided with a gas-solid separation device and a reactor gas collecting chamber; the reactor gas collecting chamber is located at the inner top of the reactor shell, and its inlet is connected to the gas outlet of the reactor gas-solid separation device, and its outlet is connected to the product gas conveying pipe; a reactor distributor is provided at the lower part of the reaction zone for introducing naphtha raw material.
  • the reactor gas-solid separation equipment uses one or more groups of gas-solid cyclone separators, and each group of gas-solid cyclone separators includes a first-stage gas-solid cyclone separator and a second-stage gas-solid cyclone separator.
  • the device further comprises a fluidized bed regenerator connected to the fluidized bed reactor, and the fluidized bed regenerator is used to introduce regeneration gas to convert the catalyst to be regenerated into a regenerated catalyst.
  • the device comprises a fluidized bed reactor 1, a fluidized bed regenerator 2 and a riser reactor 3.
  • the fluidized bed reactor 1 comprises: a reactor shell 1-1, a reactor distributor 1-2, a reactor gas-solid separation device 1-3, a reactor gas collecting chamber 1-4, a product gas conveying pipe 1-5, a reactor stripper 1-6, a slide valve to be generated 1-7, and a conveying pipe for a generated agent 1-8.
  • the reactor shell 1-1 comprises an upper reactor shell and a lower reactor shell, wherein the upper reactor shell encloses a first gas-solid separation zone, and the lower reactor shell encloses a reaction zone; an outlet of a riser reactor 3 is provided on the reactor shell 1-1.
  • a reactor distributor 1-2 is provided at the lower part of the reaction zone, and the reactor distributor 1-2 is used for introducing naphtha raw material.
  • the reactor shell 1-1 is also provided with a reactor gas-solid separation device 1-3 and a reactor gas collecting chamber 1-4; the reactor gas collecting chamber 1-4 is located at the inner top of the reactor shell; the gas outlet of the reactor gas-solid separation device 1-3 is connected to the reactor gas collecting chamber 1-4; the reactor gas collecting chamber 1-4 is connected to the product gas conveying pipe 1-5; the catalyst outlet end of the reactor gas-solid separation device 1-3 is located above the opening end of the inlet pipe of the reactor stripper 1-6.
  • a reactor stripper 1-6 is provided below the reaction zone; the inlet of the reactor stripper 1-6 is located inside the reactor shell 1-1; the outlet of the reactor stripper 1-6 is located outside the reactor shell 1-1 and is connected to a slide valve 1-7 to be generated; the open end of the inlet of the reactor stripper 1-6 is located above the reactor distributor 1-2.
  • a slide valve 1-7 is provided below the reactor stripper 1-6; the inlet of the slide valve 1-7 is connected to the outlet of the reactor stripper 1-6, the outlet of the slide valve 1-7 is connected to the inlet of the spent agent delivery pipe 1-8, and the outlet of the spent agent delivery pipe 1-8 is connected to the regenerator shell 2-1.
  • the slide valve 1-7 to be regenerated is used to control the circulation amount of the catalyst to be regenerated.
  • the reactor gas-solid separation equipment 1-3 uses one or more groups of gas-solid cyclone separators, and each group of gas-solid cyclone separators includes a first-stage gas-solid cyclone separator and a second-stage gas-solid cyclone separator.
  • the fluidized bed regenerator 2 comprises: a regenerator shell 2-1, a regenerator distributor 2-2, a regenerator gas-solid separation device 2-3, a regenerator gas collecting chamber 2-4, a flue gas conveying pipe 2-5, a regenerator stripper 2-6, and a regeneration slide valve 2-7.
  • the regenerator shell 2-1 comprises an upper shell and a lower shell.
  • the upper shell forms a second gas-solid separation zone, and the lower shell forms a regeneration zone.
  • the regenerator shell 2-1 is provided with an outlet of a regenerated agent delivery pipe 1-8.
  • a regenerator distributor 2-2 is provided at the lower part of the regeneration zone, and the regenerator distributor 2-2 is used for introducing the regeneration gas.
  • the regenerator shell 2-1 is also provided with a regenerator gas-solid separation device 2-3 and a regenerator gas collecting chamber 2-4; the regenerator gas collecting chamber 2-4 is located at the inner top of the regenerator shell 2-1; the gas outlet of the regenerator gas-solid separation device 2-3 is connected to the regenerator gas collecting chamber 2-4; the regenerator gas collecting chamber 2-4 is connected to the flue gas conveying pipe 2-5; the catalyst outlet end of the regenerator gas-solid separation device 2-3 is located above the opening end of the inlet pipe of the regenerator stripper 2-6.
  • a regenerator stripper 2-6 is provided below the regeneration zone; the inlet of the regenerator stripper 2-6 is located inside the regenerator shell 2-1; the outlet of the regenerator stripper 2-6 is located outside the regenerator shell 2-1 and is connected to the regeneration slide valve 2-7; the opening end of the inlet of the regenerator stripper 2-6 is located above the regenerator distributor 2-2.
  • a regeneration slide valve 2-7 is provided below the regenerator stripper 2-6; the inlet of the regeneration slide valve 2-7 is connected to the outlet of the regenerator stripper 2-6.
  • the regeneration slide valve 2-7 is used to control the circulation amount of the regenerated catalyst.
  • the inlet of the riser reactor 3 is connected to the regeneration slide valve 2-7, and the outlet of the riser reactor 3 is connected to the reactor shell 1-1.
  • the present application provides a method for preparing aromatics from naphtha, comprising: preparing aromatics using the above-mentioned naphtha aromatics device and catalyst.
  • the catalyst is a metal molecular sieve bifunctional catalyst.
  • the metal molecular sieve bifunctional catalyst uses a metal-modified HZSM-5 zeolite molecular sieve
  • the metal used for metal modification is selected from at least one of La, Zn, Ga, Fe, Mo, and Cr;
  • the metal modification method comprises: placing the HZSM-5 zeolite molecular sieve in a metal salt solution, impregnating, drying, and calcining to obtain the metal modified HZSM-5 zeolite molecular sieve.
  • the following Examples 1-5 all use the metal modified HZSM-5 zeolite molecular sieve.
  • the method comprises the following steps:
  • Naphtha enters the reaction zone of the fluidized bed reactor 1 through the reactor distributor 1-2, and contacts the catalyst from the riser reactor 3 to generate a product gas stream containing BTX, light olefins, hydrogen, light alkanes, combustible gas, heavy aromatics and unconverted naphtha.
  • the catalyst is coked and converted into a catalyst to be regenerated.
  • the product gas stream enters the reactor gas-solid separation device 1-3 to remove the catalyst to be regenerated, and then enters the reactor gas collection chamber 1-4, and enters the downstream section through the product gas delivery pipe 1-5.
  • the catalyst to be regenerated in the reaction zone enters the reactor stripper 1-6 from the open end of the inlet pipe of the reactor stripper 1-6, and is stripped. After stripping, it passes through the slide valve 1-7 to be regenerated and the delivery pipe 1-8 to be regenerated into the fluidized bed regenerator 2.
  • the regeneration gas is introduced into the regeneration zone of the fluidized bed regenerator 2 through the regenerator distributor 2-2, and contacts with the catalyst to be regenerated.
  • the coke on the catalyst to be regenerated reacts with the regeneration gas to generate flue gas.
  • the catalyst to be regenerated is converted into a regenerated catalyst.
  • the flue gas enters the regenerator gas-solid separation device 2-3 to remove the regenerated catalyst carried therein, and then enters the regenerator gas collection chamber 2-4, and enters the downstream section through the flue gas conveying pipe 2-5.
  • the regenerated catalyst enters the riser reactor 3 through the regenerator stripper 2-6 and the regeneration slide valve 2-7 in sequence.
  • the riser reactor feedstock is introduced into the riser reactor 3, where it contacts and reacts with the regenerated catalyst from the fluidized bed regenerator 2, and the riser reactor feedstock is converted into aromatic hydrocarbons under the action of the catalyst. Then, a stream containing unreacted riser reactor feedstock, aromatic hydrocarbons and catalyst enters the fluidized bed reactor 1 from the outlet of the riser reactor 3.
  • the light olefins refer to ethylene and propylene.
  • the light alkanes are ethane and propane.
  • the combustible gas includes methane, CO and the like.
  • the heavy aromatic hydrocarbons refer to aromatic hydrocarbons having 9 or more carbon atoms in the molecule.
  • the naphtha is selected from at least one of coal direct liquefaction naphtha, coal indirect liquefaction naphtha, straight run naphtha and hydrocracked naphtha.
  • the naphtha further comprises unconverted naphtha separated from the product gas stream.
  • the carbon content in the spent catalyst is 1.0-3.0 wt%.
  • the process conditions of the reaction zone are: gas superficial velocity of 0.5-2.0 m/s, reaction temperature of 500-650° C., reaction pressure of 100-500 kPa, and bed density of 150-700 kg/m 3 .
  • the gas superficial velocity in the reaction zone is independently selected from any value among 0.5m/s, 0.6m/s, 0.7m/s, 0.8m/s, 0.9m/s, 1.0m/s, 1.1m/s, 1.2m/s, 1.3m/s, 1.4m/s, 1.5m/s, 1.6m/s, 1.7m/s, 1.8m/s, 1.9m/s, 2.0m/s or any range between two of them.
  • the reaction temperature of the reaction zone is independently selected from any value among 500°C, 510°C, 520°C, 530°C, 540°C, 550°C, 560°C, 570°C, 580°C, 590°C, 600°C, 610°C, 620°C, 630°C, 640°C, 650°C or any range between two of them.
  • the reaction pressure of the reaction zone is independently selected from any value among 100 kPa, 125 kPa, 150 kPa, 175 kPa, 200 kPa, 225 kPa, 250 kPa, 275 kPa, 300 kPa, 325 kPa, 350 kPa, 375 kPa, 400 kPa, 425 kPa, 450 kPa, 475 kPa, 500 kPa, or any range value between two of them.
  • the bed density of the reaction zone is independently selected from any value of 150kg/ m3 , 200kg / m3 , 250kg/m3, 300kg/ m3 , 350kg/ m3 , 400kg/ m3 , 450kg /m3, 500kg/ m3 , 550kg/ m3 , 600kg/ m3 , 650kg/ m3 , 700kg/ m3 or any range therebetween.
  • the carbon content in the regenerated catalyst is ⁇ 0.5 wt%.
  • the regeneration gas is selected from at least one of oxygen, air and oxygen-enriched air.
  • the process conditions of the regeneration zone are: gas superficial linear velocity of 0.5-2.0 m/s, regeneration temperature of 600-750° C., regeneration pressure of 100-500 kPa, and bed density of 150-700 kg/m 3 .
  • the gas superficial velocity is independently selected from any value among 0.5m/s, 0.6m/s, 0.7m/s, 0.8m/s, 0.9m/s, 1.0m/s, 1.1m/s, 1.2m/s, 1.3m/s, 1.4m/s, 1.5m/s, 1.6m/s, 1.7m/s, 1.8m/s, 1.9m/s, 2.0m/s or any range between two values.
  • the regeneration temperature is independently selected from any value of 600°C, 615°C, 630°C, 645°C, 660°C, 675°C, 690°C, 705°C, 720°C, 735°C, 750°C, or any range therebetween.
  • the regeneration pressure is independently selected from any value of 100 kPa, 125 kPa, 150 kPa, 175 kPa, 200 kPa, 225 kPa, 250 kPa, 275 kPa, 300 kPa, 325 kPa, 350 kPa, 375 kPa, 400 kPa, 425 kPa, 450 kPa, 475 kPa, 500 kPa, or any range between two of them.
  • the bed density is independently selected from any value of 150kg/ m3 , 200kg/ m3 , 250kg/ m3 , 300kg/m3, 350kg/ m3 , 400kg/ m3 , 450kg/ m3 , 500kg/ m3 , 550kg/ m3 , 600kg/ m3 , 650kg/ m3 , 700kg/ m3 or any range therebetween.
  • the riser reactor feedstock comprises water vapor and light alkanes separated from the product gas stream.
  • the water vapor content in the riser reactor feed is 0-50 wt%.
  • the process conditions of the riser reactor are: gas superficial velocity of 3.0-10.0 m/s, temperature of 580-700° C., pressure of 100-500 kPa, and bed density of 50-150 kg/m 3 .
  • the gas superficial velocity is independently selected from any value among 3.0m/s, 3.5m/s, 4.0m/s, 4.5m/s, 5.0m/s, 5.5m/s, 6.0m/s, 6.5m/s, 7.0m/s, 7.5m/s, 8.0m/s, 8.5m/s, 9.0m/s, 9.5m/s, 10.0m/s or any range between two values.
  • the temperature is independently selected from any value of 580°C, 590°C, 600°C, 610°C, 620°C, 630°C, 640°C, 650°C, 660°C, 670°C, 680°C, 690°C, 700°C, or any range therebetween.
  • the pressure is independently selected from any value of 100 kPa, 125 kPa, 150 kPa, 175 kPa, 200 kPa, 225 kPa, 250 kPa, 275 kPa, 300 kPa, 325 kPa, 350 kPa, 375 kPa, 400 kPa, 425 kPa, 450 kPa, 475 kPa, 500 kPa, or any range between two of them.
  • the bed density is independently selected from any value of 50kg/ m3 , 60kg/ m3 , 70kg/ m3 , 80kg/ m3 , 90kg/ m3 , 100kg/ m3 , 110kg/ m3 , 120kg/ m3 , 130kg/ m3 , 140kg/ m3 , 150kg/ m3 or any range therebetween.
  • the aromatics potential content of the naphtha feedstock is 0-80wt%
  • the single-pass conversion rate of the naphtha is 70-95wt%
  • the unconverted naphtha is separated from the product gas and returned to the fluidized bed reactor as a raw material
  • some low-carbon alkanes are separated from the product gas and returned to the riser reactor as a raw material
  • the final product distribution is: 60-75wt% BTX, 7-15wt% low-carbon olefins, 3-8wt% hydrogen, 2-7wt% low-carbon alkanes, 4-6wt% combustible gas, 3-7wt% heavy aromatics, 0.5-1wt% coke.
  • the p-xylene content in the mixed xylene in the product is 50-65wt%.
  • This embodiment adopts the device shown in Figure 1.
  • the naphtha feedstock entering the fluidized bed reactor is coal direct liquefaction naphtha, whose aromatics potential content is 78wt%.
  • the naphtha feedstock entering the fluidized bed reactor also includes unconverted naphtha separated from the product gas flow.
  • the process conditions of the reaction zone of the fluidized bed reactor are: gas superficial linear velocity of 0.5 m/s, reaction temperature of 645° C., reaction pressure of 100 kPa, and bed density of 700 kg/m 3 .
  • the regeneration gas is air.
  • the process conditions of the regeneration zone of the fluidized bed regenerator are: gas superficial linear velocity of 0.5 m/s, regeneration temperature of 745°C, regeneration pressure of 100 kPa, and bed density of 700 kg/m 3 .
  • the raw material of the riser reactor is the light alkane separated from the product gas stream.
  • the process conditions of the riser reactor are: gas superficial velocity of 3.0 m/s, temperature of 690° C., pressure of 100 kPa, and bed density of 150 kg/m 3 .
  • the carbon content in the spent catalyst is 1.1 wt %, and the carbon content in the regenerated catalyst is 0.1 wt %.
  • the single-pass conversion of the naphtha feedstock entering the fluidized bed reactor was 71 wt%.
  • the product distribution is: 74.5wt% BTX, 7wt% light olefins, 3wt% hydrogen, 2wt% light alkanes, 6wt% combustible gas, 7wt% heavy aromatics, 0.5wt% coke.
  • the content of p-xylene in the mixed xylene in the product is 51wt%.
  • This embodiment adopts the device shown in Figure 1.
  • the naphtha feedstock entering the fluidized bed reactor is coal indirect liquefaction naphtha, whose aromatics potential content is 0.1wt%.
  • the naphtha feedstock entering the fluidized bed reactor also includes unconverted naphtha separated from the product gas flow.
  • the process conditions of the reaction zone of the fluidized bed reactor are: gas superficial linear velocity of 2.0 m/s, reaction temperature of 510° C., reaction pressure of 500 kPa, and bed density of 150 kg/m 3 .
  • the regeneration gas is oxygen.
  • the process conditions of the regeneration zone of the fluidized bed regenerator are: gas superficial linear velocity of 2.0 m/s, regeneration temperature of 610° C., regeneration pressure of 500 kPa, and bed density of 150 kg/m 3 .
  • the feedstock of the riser reactor comprises water vapor and light alkanes separated from the product gas stream, wherein the water vapor content is 50 wt%.
  • the process conditions of the riser reactor are: gas superficial velocity of 10.0 m/s, temperature of 580° C., pressure of 500 kPa, and bed density of 50 kg/m 3 .
  • the carbon content in the spent catalyst is 2.8 wt %, and the carbon content in the regenerated catalyst is 0.3 wt %.
  • the single-pass conversion of the naphtha feedstock entering the fluidized bed reactor was 75 wt%.
  • the product distribution is: 66wt% BTX, 12wt% light olefins, 7wt% hydrogen, 3wt% light alkanes, 5wt% combustible gas, 6wt% heavy aromatics, 1.0wt% coke.
  • the content of p-xylene in the mixed xylene in the product is 61wt%.
  • This embodiment adopts the device shown in Figure 1.
  • the naphtha feedstock entering the fluidized bed reactor is coal indirect liquefaction naphtha, whose aromatics potential content is 3wt%.
  • the naphtha feedstock entering the fluidized bed reactor also includes unconverted naphtha separated from the product gas stream.
  • the process conditions of the reaction zone of the fluidized bed reactor are: gas superficial linear velocity of 1.2 m/s, reaction temperature of 550° C., reaction pressure of 120 kPa, and bed density of 260 kg/m 3 .
  • the regeneration gas is oxygen-enriched air.
  • the process conditions of the regeneration zone of the fluidized bed regenerator are: gas superficial linear velocity of 1.2 m/s, regeneration temperature of 650° C., regeneration pressure of 120 kPa, and bed density of 260 kg/m 3 .
  • the feedstock of the riser reactor comprises water vapor and light alkanes separated from the product gas stream, wherein the water vapor content is 25 wt %.
  • the process conditions of the riser reactor are: gas superficial velocity of 7.0 m/s, temperature of 630° C., pressure of 120 kPa, and bed density of 80 kg/m 3 .
  • the carbon content in the spent catalyst is 2.1 wt %, and the carbon content in the regenerated catalyst is 0.2 wt %.
  • the single-pass conversion of the naphtha feedstock entering the fluidized bed reactor was 95 wt%.
  • the product distribution is: 61wt% BTX, 15wt% light olefins, 8wt% hydrogen, 7wt% light alkanes, 5.2wt% combustible gas, 3wt% heavy aromatics, 0.8wt% coke.
  • the content of p-xylene in the mixed xylene in the product is 65wt%.
  • This embodiment adopts the device shown in Figure 1.
  • the naphtha feedstock entering the fluidized bed reactor is straight-run naphtha with a latent aromatic content of 46 wt %.
  • the naphtha feedstock entering the fluidized bed reactor also includes unconverted naphtha separated from the product gas stream.
  • the process conditions of the reaction zone of the fluidized bed reactor are: gas superficial linear velocity of 1.8 m/s, reaction temperature of 600° C., reaction pressure of 200 kPa, and bed density of 220 kg/m 3 .
  • the regeneration gas is air.
  • the process conditions of the regeneration zone of the fluidized bed regenerator are: gas superficial linear velocity of 1.8 m/s, regeneration temperature of 700° C., regeneration pressure of 200 kPa, and bed density of 220 kg/m 3 .
  • the feedstock of the riser reactor comprises water vapor and light alkanes separated from the product gas stream, wherein the water vapor content is 50 wt%.
  • the process conditions of the riser reactor are: gas superficial velocity of 5.0 m/s, temperature of 660° C., pressure of 200 kPa, and bed density of 110 kg/m 3 .
  • the carbon content in the spent catalyst is 1.5 wt %, and the carbon content in the regenerated catalyst is 0.1 wt %.
  • the single-pass conversion of the naphtha feedstock entering the fluidized bed reactor was 86 wt%.
  • the product distribution is: 68wt% BTX, 10wt% light olefins, 6wt% hydrogen, 5wt% light alkanes, 4wt% combustible gas, 6wt% heavy aromatics, 1.0wt% coke.
  • the content of p-xylene in the mixed xylene in the product is 63wt%.
  • This embodiment adopts the device shown in Figure 1.
  • the naphtha feedstock entering the fluidized bed reactor is hydrocracked naphtha, whose aromatics potential content is 64 wt %.
  • the naphtha feedstock entering the fluidized bed reactor also includes unconverted naphtha separated from the product gas stream.
  • the process conditions of the reaction zone of the fluidized bed reactor are: gas superficial linear velocity of 1.0 m/s, reaction temperature of 580° C., reaction pressure of 150 kPa, and bed density of 350 kg/m 3 .
  • the regeneration gas is air.
  • the process conditions of the regeneration zone of the fluidized bed regenerator are: gas superficial linear velocity of 1.0 m/s, regeneration temperature of 680° C., regeneration pressure of 150 kPa, and bed density of 350 kg/m 3 .
  • the feedstock of the riser reactor comprises water vapor and light alkanes separated from the product gas stream, wherein the water vapor content is 40 wt%.
  • the process conditions of the riser reactor are: gas superficial velocity of 7.0 m/s, temperature of 650° C., pressure of 150 kPa, and bed density of 80 kg/m 3 .
  • the carbon content in the spent catalyst is 1.4 wt %, and the carbon content in the regenerated catalyst is 0.5 wt %.
  • the single-pass conversion of the naphtha feedstock entering the fluidized bed reactor was 77 wt%.
  • the product distribution is: 71.3wt% BTX, 9wt% light olefins, 5wt% hydrogen, 2wt% light alkanes, 6wt% combustible gas, 6wt% heavy aromatics, 0.7wt% coke.
  • the content of p-xylene in the mixed xylene in the product is 58wt%.

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Abstract

Disclosed in the present application are a device and method for preparing aromatic hydrocarbons from naphtha. The device comprises a fluidized bed reactor and a riser reactor, wherein the fluidized bed reactor is used for introducing a naphtha raw material and bringing same into contact with a catalyst from the riser reactor for a reaction so as to generate a BTX-containing product gas stream and a spent catalyst, the product gas stream is subjected to gas-solid separation, the separated product gas stream is conveyed to a downstream section, and separated unconverted naphtha is returned as a raw material to the fluidized bed reactor; and a portion of separated light alkanes is returned as a raw material to the riser reactor, and is further converted into components such as aromatic hydrocarbons. In the present application, by connecting the high-temperature riser reactor to the fluidized bed reactor with a relatively low temperature in series, the yield of the light alkanes is reduced, and the yield of the aromatic hydrocarbons is increased; and linear-chain and branched-chain aliphatic hydrocarbons can be efficiently converted into aromatic hydrocarbons with high selectivity, and the content of p-xylene in a xylene mixture is greater than 50 wt%.

Description

一种石脑油制芳烃装置及方法A naphtha-based aromatics device and method 技术领域Technical Field
本申请涉及一种流化床装置及其使用的方法,属于化工技术领域,尤其涉及一种石脑油制芳烃装置及方法。The present application relates to a fluidized bed device and a method for using the same, belonging to the field of chemical technology, and in particular to a device and method for producing aromatics from naphtha.
背景技术Background technique
芳烃(苯、甲苯、二甲苯,合称BTX)是重要的有机化工原料,其中,对二甲苯(PX)是芳烃中最受关注的产品,其主要用于生产对苯二甲酸(PTA)、聚对苯二甲酸乙二醇酯(PET)、聚对苯二甲酸丁二醇酯(PBT)和PTT(聚对苯二甲酸丙二醇酯)等聚酯。近几年,中国对二甲苯产量和消费量持续增长。2021年,中国PX进口总量为1365万吨左右,对外依存度约为38%。Aromatic hydrocarbons (benzene, toluene, xylene, collectively known as BTX) are important organic chemical raw materials. Among them, paraxylene (PX) is the most concerned product among aromatic hydrocarbons. It is mainly used to produce polyesters such as terephthalic acid (PTA), polyethylene terephthalate (PET), polybutylene terephthalate (PBT) and PTT (polypropylene terephthalate). In recent years, China's paraxylene production and consumption have continued to grow. In 2021, China's total PX imports will be about 13.65 million tons, with a foreign dependence of about 38%.
石脑油催化重整技术是生产芳烃的主要技术路线。石脑油的组成十分复杂,其不仅是催化重整的主要原料,还是裂解制乙烯的主要原料,其组成对装置的经济效益起着举足轻重的作用。一般来说,原料芳烃潜含量高且馏程适中对催化重整有利;而直链和支链脂肪烃含量高,环烷烃及芳烃含量低则适合用于裂解制乙烯。通常,为了充分利用石脑油资源,提高经济效益,需要首先将石脑油中的直链、支链脂肪烃与环烷烃、芳烃分开,前者作为生产乙烯的原料,后者用作催化重整装置的原料。Naphtha catalytic reforming technology is the main technical route for producing aromatics. The composition of naphtha is very complex. It is not only the main raw material for catalytic reforming, but also the main raw material for cracking to produce ethylene. Its composition plays a vital role in the economic benefits of the device. Generally speaking, a high potential content of aromatics in the raw material and a moderate distillation range are beneficial to catalytic reforming; while a high content of straight-chain and branched aliphatic hydrocarbons and a low content of cycloalkanes and aromatics are suitable for cracking to produce ethylene. Usually, in order to make full use of naphtha resources and improve economic benefits, it is necessary to first separate the straight-chain and branched aliphatic hydrocarbons from cycloalkanes and aromatics in naphtha. The former is used as the raw material for producing ethylene, and the latter is used as the raw material for the catalytic reforming unit.
石脑油馏分馏程范围较宽,一般分离方法难以高效地实现直链、支链脂肪烃和环烷烃、芳烃的分离,另外,催化重整技术也难以将直链和支链脂肪烃转化为芳烃。用于催化重整的石脑油原料一般需要通过蒸馏脱除沸点低于60℃的拔头油,从而提高催化重整原料的芳烃潜含量,但是,沸点高于60℃的馏分中依然含有大量的难以转化为芳烃的直链、支链脂肪烃。因此,直链和支链脂肪烃高选择性地转化为芳烃一直是石脑油制芳烃技术开发的热点和难点。Naphtha fractions have a wide distillation range, and it is difficult to efficiently separate straight-chain and branched-chain aliphatic hydrocarbons from cycloalkanes and aromatics using general separation methods. In addition, catalytic reforming technology also has difficulty converting straight-chain and branched-chain aliphatic hydrocarbons into aromatics. Naphtha feedstocks used for catalytic reforming generally need to be distilled to remove top oils with a boiling point below 60°C, thereby increasing the potential aromatic content of the catalytic reforming feedstock. However, fractions with a boiling point above 60°C still contain a large amount of straight-chain and branched-chain aliphatic hydrocarbons that are difficult to convert into aromatics. Therefore, the highly selective conversion of straight-chain and branched-chain aliphatic hydrocarbons into aromatics has always been a hot spot and difficulty in the development of naphtha-to-aromatics technology.
由于热力学平衡的限制,石脑油催化重整装置生产的二甲苯混合物中对二甲苯仅占~24%,需要通过异构化-分离工艺进一步增产对二 甲苯,因此,提高二甲苯混合物中对二甲苯的含量是一个重要的降低对二甲苯生产能耗的途径。Due to the limitations of thermodynamic equilibrium, p-xylene accounts for only ~24% of the xylene mixture produced by the naphtha catalytic reforming unit, and it is necessary to further increase the production of p-xylene through an isomerization-separation process. Therefore, increasing the p-xylene content in the xylene mixture is an important way to reduce the energy consumption of p-xylene production.
发明内容Summary of the invention
根据本申请的一个方面,提供了一种石脑油制芳烃装置,该装置可实现以低芳烃潜含量石脑油为原料制备芳烃,提高了混合二甲苯中对二甲苯的含量,降低了生产能耗。According to one aspect of the present application, a naphtha-based aromatics device is provided, which can prepare aromatics using naphtha with low aromatics potential as raw material, increase the content of p-xylene in mixed xylenes, and reduce production energy consumption.
本申请中所述的石脑油的组分包括C 4-C 12的直链、支链脂肪烃、环烷烃和芳烃。 The components of naphtha described in the present application include C 4 -C 12 straight-chain and branched-chain aliphatic hydrocarbons, cycloalkanes and aromatic hydrocarbons.
本申请中所述的芳烃是指苯、甲苯、二甲苯,合称BTX。The aromatic hydrocarbons described in this application refer to benzene, toluene and xylene, collectively referred to as BTX.
所述石脑油制芳烃装置,包括流化床反应器、提升管反应器;其中,所述提升管反应器的出口连接于所述流化床反应器;The naphtha-to-aromatics device comprises a fluidized bed reactor and a riser reactor; wherein the outlet of the riser reactor is connected to the fluidized bed reactor;
所述流化床反应器,用于通入石脑油原料,与来自所述提升管反应器的催化剂接触,反应产生含有BTX的产品气物流、待生催化剂,对所述产品气物流进行气固分离,分离后的产品气物流送入下游工段,分离后未转化的石脑油作为原料返回流化床反应器;分离后的部分低碳烷烃作为原料返回提升管反应器。The fluidized bed reactor is used to introduce naphtha raw material, which contacts with the catalyst from the riser reactor to react and generate a product gas flow containing BTX and a catalyst to be produced. The product gas flow is subjected to gas-solid separation and the separated product gas flow is sent to a downstream section. The unconverted naphtha after separation is returned to the fluidized bed reactor as a raw material; and part of the separated low-carbon alkanes are returned to the riser reactor as a raw material.
优选地,所述提升管反应器用于通入提升管反应器原料、催化剂,反应生成芳烃,包含未反应的提升管反应器的原料、芳烃和催化剂的物流通过所述提升管反应器的出口进行流化床反应器中。Preferably, the riser reactor is used to introduce riser reactor raw materials and catalysts to react to generate aromatics, and a flow containing unreacted riser reactor raw materials, aromatics and catalysts is passed through the outlet of the riser reactor into a fluidized bed reactor.
优选地,所述原料包含水蒸汽和由所述产品气物流中分离所得的低碳烷烃。Preferably, the feedstock comprises water vapor and light alkanes separated from the product gas stream.
优选地,所述提升管反应器原料中的水蒸气含量为0-50wt%。Preferably, the water vapor content in the riser reactor feed is 0-50 wt%.
优选地,所述提升管反应器的入口与流化床再生器相连,所述提升管反应器通入的催化剂为所述流化床再生器生成的再生催化剂。Preferably, the inlet of the riser reactor is connected to a fluidized bed regenerator, and the catalyst introduced into the riser reactor is a regenerated catalyst generated by the fluidized bed regenerator.
优选地,所述流化床再生器依次经再生器汽提器、再生滑阀,通过管道连接至所述提升管反应器的入口。Preferably, the fluidized bed regenerator is connected to the inlet of the riser reactor through a pipeline via a regenerator stripper and a regeneration slide valve in sequence.
优选地,所述再生器汽提器的入口伸入至所述流化床再生器的再生器壳体内,位于所述再生器分布器的上方。Preferably, the inlet of the regenerator stripper extends into the regenerator shell of the fluidized bed regenerator and is located above the regenerator distributor.
优选地,所述流化床反应器包括反应器壳体,所述反应器壳体围 合成的区域由上至下分为第一气固分离区、反应区,所述第一气固分离区中设置有气固分离设备和反应器集气室;所述反应器集气室位于所述反应器壳体的内顶部,其入口与所述反应器气固分离设备的气体出口连通,其出口与产品气输送管连通;所述反应区的下部设有反应器分布器,用于通入石脑油原料。Preferably, the fluidized bed reactor includes a reactor shell, and the area enclosed by the reactor shell is divided from top to bottom into a first gas-solid separation zone and a reaction zone, wherein the first gas-solid separation zone is provided with a gas-solid separation device and a reactor gas collecting chamber; the reactor gas collecting chamber is located at the inner top of the reactor shell, and its inlet is connected to the gas outlet of the reactor gas-solid separation device, and its outlet is connected to the product gas conveying pipe; a reactor distributor is provided at the lower part of the reaction zone for introducing naphtha raw material.
优选地,所述反应器气固分离设备采用一组或多组气固旋风分离器,每组气固旋风分离器包含一个第一级气固旋风分离器和一个第二级气固旋风分离器。Preferably, the reactor gas-solid separation equipment adopts one or more groups of gas-solid cyclone separators, and each group of gas-solid cyclone separators includes a first-stage gas-solid cyclone separator and a second-stage gas-solid cyclone separator.
优选地,该装置还包括流化床再生器,与所述流化床反应器连接,所述流化床再生器用于通入再生气体,将所述待生催化剂转化为再生催化剂。Preferably, the device further comprises a fluidized bed regenerator connected to the fluidized bed reactor, wherein the fluidized bed regenerator is used to introduce regeneration gas to convert the catalyst to be regenerated into a regenerated catalyst.
优选地,所述流化床反应器依次通过反应器汽提器、待生滑阀、待生剂输送管与所述流化床再生器连接;其中,所述反应器汽提器的入口伸入至所述流化床反应器的反应器壳体内,位于所述反应器气固分离设备的催化剂出口端的下方。Preferably, the fluidized bed reactor is connected to the fluidized bed regenerator in sequence through a reactor stripper, a regenerated sliding valve, and a regenerated agent delivery pipe; wherein the inlet of the reactor stripper extends into the reactor shell of the fluidized bed reactor and is located below the catalyst outlet end of the reactor gas-solid separation equipment.
优选地,所述流化床再生器包括再生器壳体,所述再生器壳体围合成的壳体由上至下分为第二气固分离区、再生区;所述第二气固分离区设有再生器气固分离设备和再生器集气室;所述再生器集气室位于所述再生器壳体的内顶部,其上设有烟气输送管;所述再生器气固分离设备的气体出口与所述再生器集气室连通;所述再生区的内下部设有再生器分布器,用于通入再生气体。Preferably, the fluidized bed regenerator includes a regenerator shell, and the shell enclosed by the regenerator shell is divided into a second gas-solid separation zone and a regeneration zone from top to bottom; the second gas-solid separation zone is provided with a regenerator gas-solid separation device and a regenerator gas collecting chamber; the regenerator gas collecting chamber is located at the inner top of the regenerator shell, and is provided with a flue gas conveying pipe; the gas outlet of the regenerator gas-solid separation device is connected to the regenerator gas collecting chamber; a regenerator distributor is provided in the inner lower part of the regeneration zone for introducing regeneration gas.
优选地,所述再生器气固分离设备采用一组或多组气固旋风分离器,每组气固旋风分离器包含一个第一级气固旋风分离器和一个第二级气固旋风分离器。Preferably, the regenerator gas-solid separation equipment adopts one or more groups of gas-solid cyclone separators, and each group of gas-solid cyclone separators includes a first-stage gas-solid cyclone separator and a second-stage gas-solid cyclone separator.
根据本申请的另一个方面,提供了一种石脑油制芳烃的方法,该方法包括:利用上述的石脑油制芳烃装置及催化剂制备芳烃。According to another aspect of the present application, a method for preparing aromatics from naphtha is provided, the method comprising: preparing aromatics using the above-mentioned naphtha-to-aromatics device and catalyst.
优选地,所述催化剂采用金属分子筛双功能催化剂。Preferably, the catalyst is a metal molecular sieve bifunctional catalyst.
优选地,所述金属分子筛双功能催化剂采用金属改性的HZSM-5沸石分子筛;Preferably, the metal molecular sieve bifunctional catalyst adopts metal-modified HZSM-5 zeolite molecular sieve;
所述金属改性用的金属选自La、Zn、Ga、Fe、Mo、Cr中的至 少一种;The metal used for metal modification is selected from at least one of La, Zn, Ga, Fe, Mo and Cr;
所述金属改性的方法包括:将HZSM-5沸石分子筛置于金属盐溶液中,浸渍,干燥,焙烧,得到所述金属改性的HZSM-5沸石分子筛。The metal modification method comprises: placing the HZSM-5 zeolite molecular sieve in a metal salt solution, impregnating, drying and calcining to obtain the metal modified HZSM-5 zeolite molecular sieve.
进一步地,该方法包括:石脑油经反应器分布器进入流化床反应器的反应区,和来自提升管反应器的催化剂接触,生成含有BTX、低碳烯烃、氢气、低碳烷烃、可燃气、重芳烃和未转化的石脑油的产品气物流,同时,催化剂结焦转化为待生催化剂;Further, the method comprises: naphtha enters the reaction zone of the fluidized bed reactor through a reactor distributor, contacts with the catalyst from the riser reactor, generates a product gas stream containing BTX, light olefins, hydrogen, light alkanes, combustible gas, heavy aromatics and unconverted naphtha, and at the same time, the catalyst is coked and converted into a spent catalyst;
所述产品气物流进入反应器气固分离设备脱除其中挟带的待生催化剂,然后进入反应器集气室,由产品气输送管进入下游工段。The product gas flow enters the gas-solid separation device of the reactor to remove the catalyst to be produced therein, and then enters the gas collecting chamber of the reactor, and enters the downstream section through the product gas delivery pipe.
优选地,分离后未转化的石脑油作为原料返回流化床反应器。Preferably, the unconverted naphtha after separation is returned to the fluidized bed reactor as a feedstock.
优选地,分离后的部分低碳烷烃作为原料返回提升管反应器。Preferably, part of the separated light alkanes are returned to the riser reactor as feedstock.
优选地,所述BTX是指苯、甲苯和二甲苯;Preferably, the BTX refers to benzene, toluene and xylene;
所述低碳烯烃是指乙烯和丙烯;The light olefins refer to ethylene and propylene;
所述低碳烷烃是指乙烷和丙烷;The light alkanes are ethane and propane;
所述可燃气包含甲烷和CO等;The combustible gas includes methane and CO, etc.;
所述重芳烃是指分子中的碳原子数大于等于9的芳烃。The heavy aromatic hydrocarbons refer to aromatic hydrocarbons having 9 or more carbon atoms in the molecule.
优选地,所述石脑油选自煤直接液化石脑油、煤间接液化石脑油、直馏石脑油和加氢裂化石脑油中的至少一种。Preferably, the naphtha is selected from at least one of coal direct liquefaction naphtha, coal indirect liquefaction naphtha, straight-run naphtha and hydrocracked naphtha.
优选地,所述石脑油还包含由产品气物流中分离所得的未转化的石脑油,未转化的石脑油的主要组分为C 4-C 12的直链、支链脂肪烃和环烷烃。 Preferably, the naphtha further comprises unconverted naphtha separated from the product gas stream, and the main components of the unconverted naphtha are C 4 -C 12 straight-chain and branched-chain aliphatic hydrocarbons and cycloalkanes.
优选地,所述待生催化剂中的碳含量为1.0-3.0wt%。Preferably, the carbon content in the spent catalyst is 1.0-3.0 wt%.
优选地,所述反应区的工艺条件为:气体表观线速度为0.5-2.0m/s,反应温度为500-650℃,反应压力为100-500kPa,床层密度为150-700kg/m 3Preferably, the process conditions of the reaction zone are: gas superficial velocity of 0.5-2.0 m/s, reaction temperature of 500-650° C., reaction pressure of 100-500 kPa, and bed density of 150-700 kg/m 3 .
可选地,所述反应区的气体表观线速度独立地选自0.5m/s、0.6m/s、0.7m/s、0.8m/s、0.9m/s、1.0m/s、1.1m/s、1.2m/s、1.3m/s、1.4m/s、1.5m/s、1.6m/s、1.7m/s、1.8m/s、1.9m/s、2.0m/s中的任意值或任意两者之间的范围值。Optionally, the gas superficial velocity in the reaction zone is independently selected from any value among 0.5m/s, 0.6m/s, 0.7m/s, 0.8m/s, 0.9m/s, 1.0m/s, 1.1m/s, 1.2m/s, 1.3m/s, 1.4m/s, 1.5m/s, 1.6m/s, 1.7m/s, 1.8m/s, 1.9m/s, 2.0m/s or any range between two of them.
可选地,所述反应区的反应温度独立地选自500℃、510℃、520℃、 530℃、540℃、550℃、560℃、570℃、580℃、590℃、600℃、610℃、620℃、630℃、640℃、650℃中的任意值或任意两者之间的范围值。Optionally, the reaction temperature of the reaction zone is independently selected from any value of 500°C, 510°C, 520°C, 530°C, 540°C, 550°C, 560°C, 570°C, 580°C, 590°C, 600°C, 610°C, 620°C, 630°C, 640°C, 650°C or any range therebetween.
可选地,所述反应区的反应压力独立地选自100kPa、125kPa、150kPa、175kPa、200kPa、225kPa、250kPa、275kPa、300kPa、325kPa、350kPa、375kPa、400kPa、425kPa、450kPa、475kPa、500kPa中的任意值或任意两者之间的范围值。Optionally, the reaction pressure of the reaction zone is independently selected from any value among 100 kPa, 125 kPa, 150 kPa, 175 kPa, 200 kPa, 225 kPa, 250 kPa, 275 kPa, 300 kPa, 325 kPa, 350 kPa, 375 kPa, 400 kPa, 425 kPa, 450 kPa, 475 kPa, 500 kPa, or any range value between two of them.
可选地,所述反应区的床层密度独立地选自150kg/m 3、200kg/m 3、250kg/m 3、300kg/m 3、350kg/m 3、400kg/m 3、450kg/m 3、500kg/m 3、550kg/m 3、600kg/m 3、650kg/m 3、700kg/m 3中的任意值或任意两者之间的范围值。 Optionally, the bed density of the reaction zone is independently selected from any value of 150kg/ m3 , 200kg / m3 , 250kg/m3, 300kg/ m3 , 350kg/ m3 , 400kg/ m3 , 450kg /m3, 500kg/ m3 , 550kg/ m3 , 600kg/ m3 , 650kg/ m3 , 700kg/ m3 or any range therebetween.
优选地,该方法还包括:提升管反应器通入提升管反应器原料、催化剂,反应生成芳烃;Preferably, the method further comprises: introducing a riser reactor raw material and a catalyst into the riser reactor to react and generate aromatics;
包含未反应的提升管反应器原料、芳烃和催化剂的物流从提升管反应器出口进入流化床反应器中。A stream comprising unreacted riser reactor feedstock, aromatic hydrocarbons and catalyst is passed from the riser reactor outlet into the fluidized bed reactor.
优选地,所述催化剂为来自于流化床再生器的再生催化剂。Preferably, the catalyst is a regenerated catalyst from a fluidized bed regenerator.
优选地,所述再生催化剂依次通过再生器汽提器和再生滑阀进入提升管反应器。Preferably, the regenerated catalyst enters the riser reactor through the regenerator stripper and the regeneration slide valve in sequence.
优选地,所述再生催化剂中的碳含量≤0.5wt%。Preferably, the carbon content in the regenerated catalyst is ≤0.5 wt%.
优选地,所述提升管反应器原料包含水蒸汽和由所述产品气物流中分离所得的低碳烷烃。Preferably, the riser reactor feed comprises water vapor and light alkanes separated from the product gas stream.
优选地,所述提升管反应器原料中的水蒸气含量为0-50wt%。Preferably, the water vapor content in the riser reactor feed is 0-50 wt%.
优选地,所述提升管反应器的工艺条件为:气体表观线速度为3.0-10.0m/s,温度为580-700℃,压力为100-500kPa,床层密度为50-150kg/m 3Preferably, the process conditions of the riser reactor are: gas superficial velocity of 3.0-10.0 m/s, temperature of 580-700° C., pressure of 100-500 kPa, and bed density of 50-150 kg/m 3 .
可选地,所述气体表观线速度独立地选自3.0m/s、3.5m/s、4.0m/s、4.5m/s、5.0m/s、5.5m/s、6.0m/s、6.5m/s、7.0m/s、7.5m/s、8.0m/s、8.5m/s、9.0m/s、9.5m/s、10.0m/s中的任意值或任意两者之间的范围值。Optionally, the gas superficial velocity is independently selected from any value among 3.0m/s, 3.5m/s, 4.0m/s, 4.5m/s, 5.0m/s, 5.5m/s, 6.0m/s, 6.5m/s, 7.0m/s, 7.5m/s, 8.0m/s, 8.5m/s, 9.0m/s, 9.5m/s, 10.0m/s or any range between two values.
可选地,所述温度独立地选自580℃、590℃、600℃、610℃、620℃、630℃、640℃、650℃、660℃、670℃、680℃、690℃、700℃ 中的任意值或任意两者之间的范围值。Optionally, the temperature is independently selected from any value of 580°C, 590°C, 600°C, 610°C, 620°C, 630°C, 640°C, 650°C, 660°C, 670°C, 680°C, 690°C, 700°C or any range therebetween.
可选地,所述压力独立地选自100kPa、125kPa、150kPa、175kPa、200kPa、225kPa、250kPa、275kPa、300kPa、325kPa、350kPa、375kPa、400kPa、425kPa、450kPa、475kPa、500kPa中的任意值或任意两者之间的范围值。Optionally, the pressure is independently selected from any value of 100 kPa, 125 kPa, 150 kPa, 175 kPa, 200 kPa, 225 kPa, 250 kPa, 275 kPa, 300 kPa, 325 kPa, 350 kPa, 375 kPa, 400 kPa, 425 kPa, 450 kPa, 475 kPa, 500 kPa, or any range between two of them.
可选地,所述床层密度独立地选自50kg/m 3、60kg/m 3、70kg/m 3、80kg/m 3、90kg/m 3、100kg/m 3、110kg/m 3、120kg/m 3、130kg/m 3、140kg/m 3、150kg/m 3中的任意值或任意两者之间的范围值。 Optionally, the bed density is independently selected from any value of 50kg/ m3 , 60kg/ m3 , 70kg/ m3 , 80kg/ m3 , 90kg/ m3 , 100kg/ m3 , 110kg/ m3 , 120kg/ m3 , 130kg/ m3 , 140kg/ m3 , 150kg/ m3 or any range therebetween.
优选地,该方法还包括:所述待生催化剂由反应器汽提器入口管的开口端进入所述反应器汽提器中,经所述反应器汽提器汽提后,经过待生滑阀和待生剂输送管进入下游区域。Preferably, the method further comprises: the catalyst to be regenerated enters the reactor stripper from the open end of the reactor stripper inlet pipe, and after being stripped by the reactor stripper, passes through the slide valve to be regenerated and the catalyst to be regenerated conveying pipe and enters the downstream area.
优选地,所述下游区域为流化床再生器。Preferably, the downstream zone is a fluidized bed regenerator.
优选地,再生气体经再生器分布器通入流化床再生器的再生区,和来自流化床反应器的待生催化剂接触,待生催化剂上的焦和再生气体反应,生成烟气,同时,待生催化剂转化为再生催化剂。Preferably, the regeneration gas is introduced into the regeneration zone of the fluidized bed regenerator through the regenerator distributor, and contacts the catalyst to be regenerated from the fluidized bed reactor. The coke on the catalyst to be regenerated reacts with the regeneration gas to generate flue gas. At the same time, the catalyst to be regenerated is converted into a regenerated catalyst.
优选地,所述待生催化剂依次通过反应器汽提器、待生滑阀和待生剂输送管进入流化床再生器中,与再生气体接触、反应,得到烟气和再生催化剂;Preferably, the catalyst to be regenerated sequentially passes through the reactor stripper, the slide valve to be regenerated and the regenerated catalyst delivery pipe into the fluidized bed regenerator, contacts and reacts with the regeneration gas to obtain flue gas and regenerated catalyst;
所述烟气进入再生器气固分离设备脱除其中挟带的再生催化剂,然后进入再生器集气室,由烟气输送管进入下游工段。The flue gas enters the gas-solid separation device of the regenerator to remove the regenerated catalyst carried therein, and then enters the gas collecting chamber of the regenerator and enters the downstream section through the flue gas conveying pipe.
优选地,所述再生气体选自氧气、空气和富氧空气中的至少一种。Preferably, the regeneration gas is selected from at least one of oxygen, air and oxygen-enriched air.
可选地,再生区的工艺条件为:气体表观线速度为0.5-2.0m/s,再生温度为600-750℃,再生压力为100-500kPa,床层密度为150-700kg/m 3Optionally, the process conditions of the regeneration zone are: gas superficial linear velocity of 0.5-2.0 m/s, regeneration temperature of 600-750° C., regeneration pressure of 100-500 kPa, and bed density of 150-700 kg/m 3 .
可选地,所述气体表观线速度独立地选自0.5m/s、0.6m/s、0.7m/s、0.8m/s、0.9m/s、1.0m/s、1.1m/s、1.2m/s、1.3m/s、1.4m/s、1.5m/s、1.6m/s、1.7m/s、1.8m/s、1.9m/s、2.0m/s中的任意值或任意两者之间的范围值。Optionally, the gas superficial velocity is independently selected from any value among 0.5m/s, 0.6m/s, 0.7m/s, 0.8m/s, 0.9m/s, 1.0m/s, 1.1m/s, 1.2m/s, 1.3m/s, 1.4m/s, 1.5m/s, 1.6m/s, 1.7m/s, 1.8m/s, 1.9m/s, 2.0m/s or any range between two values.
可选地,所述再生温度独立地选自600℃、615℃、630℃、645℃、660℃、675℃、690℃、705℃、720℃、735℃、750℃中的任意值或 任意两者之间的范围值。Optionally, the regeneration temperature is independently selected from any value of 600°C, 615°C, 630°C, 645°C, 660°C, 675°C, 690°C, 705°C, 720°C, 735°C, 750°C or any range therebetween.
可选地,所述再生压力独立地选自100kPa、125kPa、150kPa、175kPa、200kPa、225kPa、250kPa、275kPa、300kPa、325kPa、350kPa、375kPa、400kPa、425kPa、450kPa、475kPa、500kPa中的任意值或任意两者之间的范围值。Optionally, the regeneration pressure is independently selected from any value of 100 kPa, 125 kPa, 150 kPa, 175 kPa, 200 kPa, 225 kPa, 250 kPa, 275 kPa, 300 kPa, 325 kPa, 350 kPa, 375 kPa, 400 kPa, 425 kPa, 450 kPa, 475 kPa, 500 kPa, or any range between two of them.
可选地,所述床层密度独立地选自150kg/m 3、200kg/m 3、250kg/m 3、300kg/m 3、350kg/m 3、400kg/m 3、450kg/m 3、500kg/m 3、550kg/m 3、600kg/m 3、650kg/m 3、700kg/m 3中的任意值或任意两者之间的范围值。 Optionally, the bed density is independently selected from any value of 150kg/ m3 , 200kg/ m3 , 250kg/ m3 , 300kg/m3, 350kg/ m3 , 400kg/ m3 , 450kg/ m3 , 500kg/ m3 , 550kg/ m3 , 600kg/ m3 , 650kg/ m3 , 700kg/ m3 or any range therebetween.
本申请中,石脑油原料的芳烃潜含量为0-80wt%,石脑油的单程转化率为70-95wt%。利用本申请的石脑油制芳烃装置及基于该装置的石脑油制芳烃方法,最终所得的产品分布为:60-75wt%BTX,7-15wt%低碳烯烃,3-8wt%氢气,2-7wt%低碳烷烃,4-6wt%可燃气,3-7wt%重芳烃,0.5-1wt%焦。产品中的混合二甲苯中的对二甲苯含量为50-65wt%。In the present application, the potential aromatic content of naphtha raw material is 0-80wt%, and the single-pass conversion rate of naphtha is 70-95wt%. Using the naphtha aromatics device and the naphtha aromatics method based on the device of the present application, the final product distribution is: 60-75wt% BTX, 7-15wt% light olefins, 3-8wt% hydrogen, 2-7wt% light alkanes, 4-6wt% combustible gas, 3-7wt% heavy aromatics, 0.5-1wt% coke. The p-xylene content in the mixed xylene in the product is 50-65wt%.
本申请能产生的有益效果包括:The beneficial effects of this application include:
1)本申请可以高效地将直链和支链脂肪烃高选择性地转化为芳烃,原料适应范围广,可以以芳烃潜含量低的石脑油为原料制备芳烃。1) The present invention can efficiently and selectively convert straight-chain and branched aliphatic hydrocarbons into aromatic hydrocarbons, and has a wide range of raw material adaptability, and can use naphtha with low aromatic hydrocarbon potential content as a raw material to prepare aromatic hydrocarbons.
2)本申请通过提升管反应器和金属分子筛双功能催化剂实现了低碳烷烃芳构化,大幅度地提高了石脑油制芳烃技术的芳烃收率。2) The present application realizes aromatization of low-carbon alkanes through a riser reactor and a metal molecular sieve bifunctional catalyst, greatly improving the aromatics yield of naphtha-to-aromatics technology.
3)本申请生产出的芳烃产品,对二甲苯在二甲苯混合物中的含量>50wt%,远高于热力学平衡含量(约为24wt%),可以有效地提高对二甲苯收率,并大幅度地降低对二甲苯的分离能耗。3) The aromatic product produced by the present application has a p-xylene content in the xylene mixture of >50wt%, which is much higher than the thermodynamic equilibrium content (about 24wt%), which can effectively increase the p-xylene yield and significantly reduce the energy consumption for separating p-xylene.
4)本申请的石脑油制芳烃装置,包括流化床反应器和提升管反应器。由于低碳烷烃十分稳定,需要较高的反应温度,在本申请中的石脑油制芳烃装置中,高温的再生催化剂首先进入提升管反应器,和低碳烷烃接触,低碳烷烃在催化剂的作用下发生芳构化反应,提高了芳烃收率;然后,将降低了温度的催化剂通入流化床反应器,和石脑油接触,消除了流化床反应器中的局部高温区,有效地降低了低碳烷烃收率,增加了芳烃收率。本申请中的石脑油制芳烃装置通过高温的提升管反应器和相对较低温度的流化床反应器串联,实现了降低低碳 烷烃收率、提高芳烃收率的有益效果。4) The naphtha aromatics device of the present application includes a fluidized bed reactor and a riser reactor. Since low-carbon alkanes are very stable and require a higher reaction temperature, in the naphtha aromatics device of the present application, the high-temperature regenerated catalyst first enters the riser reactor and contacts with low-carbon alkanes, and the low-carbon alkanes undergo aromatization reaction under the action of the catalyst, thereby increasing the yield of aromatics; then, the catalyst with the lowered temperature is passed into the fluidized bed reactor and contacts with naphtha, thereby eliminating the local high-temperature zone in the fluidized bed reactor, effectively reducing the yield of low-carbon alkanes and increasing the yield of aromatics. The naphtha aromatics device of the present application achieves the beneficial effects of reducing the yield of low-carbon alkanes and increasing the yield of aromatics by connecting a high-temperature riser reactor and a relatively low-temperature fluidized bed reactor in series.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本申请一种实施方式中石脑油制芳烃装置的示意图。FIG. 1 is a schematic diagram of a naphtha-to-aromatics unit in one embodiment of the present application.
部件和附图标记列表:List of parts and reference numerals:
1:流化床反应器;1-1:反应器壳体;1-2:反应器分布器;1-3:反应器气固分离设备;1-4:反应器集气室;1-5:产品气输送管;1-6:反应器汽提器;1-7:待生滑阀;1-8:待生剂输送管;1: fluidized bed reactor; 1-1: reactor shell; 1-2: reactor distributor; 1-3: reactor gas-solid separation equipment; 1-4: reactor gas collecting chamber; 1-5: product gas delivery pipe; 1-6: reactor stripper; 1-7: slide valve to be generated; 1-8: generated agent delivery pipe;
2:流化床再生器;2-1:再生器壳体;2-2:再生器分布器;2-3:再生器气固分离设备;2-4:再生器集气室;2-5:烟气输送管;2-6:再生器汽提器;2-7:再生滑阀;2: fluidized bed regenerator; 2-1: regenerator shell; 2-2: regenerator distributor; 2-3: regenerator gas-solid separation equipment; 2-4: regenerator gas collecting chamber; 2-5: flue gas conveying pipe; 2-6: regenerator stripper; 2-7: regeneration slide valve;
3:提升管反应器。3: Riser reactor.
具体实施方式Detailed ways
下面结合实施例详述本申请,但本申请并不局限于这些实施例。The present application is described in detail below with reference to embodiments, but the present application is not limited to these embodiments.
本申请提供了一种石脑油制芳烃装置,包括流化床反应器、提升管反应器;其中,所述提升管反应器的出口连接于所述流化床反应器;The present application provides a naphtha-to-aromatics device, comprising a fluidized bed reactor and a riser reactor; wherein the outlet of the riser reactor is connected to the fluidized bed reactor;
所述流化床反应器,用于通入石脑油原料,与来自所述提升管反应器的催化剂接触,反应产生含有BTX的产品气物流、待生催化剂,对所述产品气物流进行气固分离,分离后的产品气物流送入下游工段,分离后未转化的石脑油作为原料返回流化床反应器;分离后的部分低碳烷烃作为原料返回提升管反应器。The fluidized bed reactor is used to introduce naphtha raw material, which contacts with the catalyst from the riser reactor to react and generate a product gas flow containing BTX and a catalyst to be produced. The product gas flow is subjected to gas-solid separation and the separated product gas flow is sent to a downstream section. The unconverted naphtha after separation is returned to the fluidized bed reactor as a raw material; and part of the separated low-carbon alkanes are returned to the riser reactor as a raw material.
所述BTX是指苯、甲苯和二甲苯。The BTX refers to benzene, toluene and xylene.
在一种实施方式中,所述低碳烯烃是指乙烯和丙烯。In one embodiment, the light olefins refer to ethylene and propylene.
所述低碳烷烃是指乙烷和丙烷。The light alkanes are ethane and propane.
所述可燃气包含甲烷和CO等。The combustible gas includes methane, CO and the like.
所述重芳烃是指分子中的碳原子数大于等于9的芳烃。The heavy aromatic hydrocarbons refer to aromatic hydrocarbons having 9 or more carbon atoms in the molecule.
在一种实施方式中,所述石脑油选自煤直接液化石脑油、煤间接液化石脑油、直馏石脑油和加氢裂化石脑油中的至少一种。In one embodiment, the naphtha is selected from at least one of coal direct liquefaction naphtha, coal indirect liquefaction naphtha, straight run naphtha and hydrocracked naphtha.
在一种实施方式中,所述石脑油还包含由产品气物流中分离所得 的未转化的石脑油,未转化的石脑油的主要组分为C 4-C 12的直链、支链脂肪烃和环烷烃。 In one embodiment, the naphtha further comprises unconverted naphtha separated from the product gas stream, and the main components of the unconverted naphtha are C 4 -C 12 straight-chain and branched-chain aliphatic hydrocarbons and cycloalkanes.
在一种实施方式中,所述提升管反应器原料包含水蒸汽和由所述产品气物流中分离所得的低碳烷烃。In one embodiment, the riser reactor feed comprises water vapor and light alkanes separated from the product gas stream.
在一种实施方式中,所述提升管反应器原料中的水蒸气含量为0-50wt%。In one embodiment, the water vapor content in the riser reactor feed is 0-50 wt%.
在一种实施方式中,所述提升管反应器的入口与流化床再生器相连,所述提升管反应器通入的催化剂为所述流化床再生器生成的再生催化剂。In one embodiment, the inlet of the riser reactor is connected to a fluidized bed regenerator, and the catalyst introduced into the riser reactor is a regenerated catalyst generated by the fluidized bed regenerator.
在一种实施方式中,所述流化床再生器依次经再生器汽提器、再生滑阀,通过管道连接至所述提升管反应器的入口。In one embodiment, the fluidized bed regenerator is connected to the inlet of the riser reactor through a pipeline via a regenerator stripper and a regeneration slide valve.
在一种实施方式中,所述再生器汽提器的入口伸入至所述流化床再生器的再生器壳体内,位于所述再生器分布器的上方。In one embodiment, the inlet of the regenerator stripper extends into the regenerator shell of the fluidized bed regenerator and is located above the regenerator distributor.
在一种实施方式中,所述提升管反应器用于通入提升管反应器原料、催化剂,反应生成芳烃,包含未反应的提升管反应器原料、芳烃和催化剂的物流通过所述提升管反应器的出口进行流化床反应器中。In one embodiment, the riser reactor is used to introduce riser reactor feedstock and catalyst to react to generate aromatics, and a flow containing unreacted riser reactor feedstock, aromatics and catalyst is passed through the outlet of the riser reactor into a fluidized bed reactor.
进一步地,所述流化床反应器包括反应器壳体,所述反应器壳体围合成的区域由上至下分为第一气固分离区、反应区,所述第一气固分离区中设置有气固分离设备和反应器集气室;所述反应器集气室位于所述反应器壳体的内顶部,其入口与所述反应器气固分离设备的气体出口连通,其出口与产品气输送管连通;所述反应区的下部设有反应器分布器,用于通入石脑油原料。Furthermore, the fluidized bed reactor includes a reactor shell, and the area enclosed by the reactor shell is divided from top to bottom into a first gas-solid separation zone and a reaction zone, and the first gas-solid separation zone is provided with a gas-solid separation device and a reactor gas collecting chamber; the reactor gas collecting chamber is located at the inner top of the reactor shell, and its inlet is connected to the gas outlet of the reactor gas-solid separation device, and its outlet is connected to the product gas conveying pipe; a reactor distributor is provided at the lower part of the reaction zone for introducing naphtha raw material.
在一种实施方式中,所述反应器气固分离设备采用一组或多组气固旋风分离器,每组气固旋风分离器包含一个第一级气固旋风分离器和一个第二级气固旋风分离器。In one embodiment, the reactor gas-solid separation equipment uses one or more groups of gas-solid cyclone separators, and each group of gas-solid cyclone separators includes a first-stage gas-solid cyclone separator and a second-stage gas-solid cyclone separator.
在一种优选的实施方式中,该装置还包括流化床再生器,与所述流化床反应器连接,所述流化床再生器用于通入再生气体,将所述待生催化剂转化为再生催化剂。请参见图1,所述装置包括流化床反应器1、流化床再生器2和提升管反应器3。In a preferred embodiment, the device further comprises a fluidized bed regenerator connected to the fluidized bed reactor, and the fluidized bed regenerator is used to introduce regeneration gas to convert the catalyst to be regenerated into a regenerated catalyst. Referring to FIG1 , the device comprises a fluidized bed reactor 1, a fluidized bed regenerator 2 and a riser reactor 3.
所述流化床反应器1包含:反应器壳体1-1,反应器分布器1-2, 反应器气固分离设备1-3,反应器集气室1-4,产品气输送管1-5,反应器汽提器1-6,待生滑阀1-7,待生剂输送管1-8。The fluidized bed reactor 1 comprises: a reactor shell 1-1, a reactor distributor 1-2, a reactor gas-solid separation device 1-3, a reactor gas collecting chamber 1-4, a product gas conveying pipe 1-5, a reactor stripper 1-6, a slide valve to be generated 1-7, and a conveying pipe for a generated agent 1-8.
所述反应器壳体1-1包含反应器上壳体和反应器下壳体,所述反应器上壳体围合成第一气固分离区,所述反应器下壳体围合成反应区;所述反应器壳体1-1上设有提升管反应器3的出口。The reactor shell 1-1 comprises an upper reactor shell and a lower reactor shell, wherein the upper reactor shell encloses a first gas-solid separation zone, and the lower reactor shell encloses a reaction zone; an outlet of a riser reactor 3 is provided on the reactor shell 1-1.
所述反应区的下部设有反应器分布器1-2,所述反应器分布器1-2用于通入石脑油原料。A reactor distributor 1-2 is provided at the lower part of the reaction zone, and the reactor distributor 1-2 is used for introducing naphtha raw material.
所述反应器壳体1-1中还设有反应器气固分离设备1-3和反应器集气室1-4;所述反应器集气室1-4位于所述反应器壳体的内顶部;所述反应器气固分离设备1-3的气体出口与所述反应器集气室1-4连通;所述反应器集气室1-4与产品气输送管1-5连通;所述反应器气固分离设备1-3的催化剂出口端位于所述反应器汽提器1-6入口管开口端的上方。The reactor shell 1-1 is also provided with a reactor gas-solid separation device 1-3 and a reactor gas collecting chamber 1-4; the reactor gas collecting chamber 1-4 is located at the inner top of the reactor shell; the gas outlet of the reactor gas-solid separation device 1-3 is connected to the reactor gas collecting chamber 1-4; the reactor gas collecting chamber 1-4 is connected to the product gas conveying pipe 1-5; the catalyst outlet end of the reactor gas-solid separation device 1-3 is located above the opening end of the inlet pipe of the reactor stripper 1-6.
所述反应区的下方设有反应器汽提器1-6;所述反应器汽提器1-6的入口位于所述反应器壳体1-1内;所述反应器汽提器1-6的出口位于所述反应器壳体1-1外,和待生滑阀1-7相连;所述反应器汽提器1-6的入口的开口端位于所述反应器分布器1-2的上方。A reactor stripper 1-6 is provided below the reaction zone; the inlet of the reactor stripper 1-6 is located inside the reactor shell 1-1; the outlet of the reactor stripper 1-6 is located outside the reactor shell 1-1 and is connected to a slide valve 1-7 to be generated; the open end of the inlet of the reactor stripper 1-6 is located above the reactor distributor 1-2.
所述反应器汽提器1-6的下方设有待生滑阀1-7;所述待生滑阀1-7的入口连接于反应器汽提器1-6的出口,所述待生滑阀1-7的出口连接于待生剂输送管1-8入口,所述待生剂输送管1-8出口连接于再生器壳体2-1。A slide valve 1-7 is provided below the reactor stripper 1-6; the inlet of the slide valve 1-7 is connected to the outlet of the reactor stripper 1-6, the outlet of the slide valve 1-7 is connected to the inlet of the spent agent delivery pipe 1-8, and the outlet of the spent agent delivery pipe 1-8 is connected to the regenerator shell 2-1.
所述待生滑阀1-7用于控制待生催化剂的循环量。The slide valve 1-7 to be regenerated is used to control the circulation amount of the catalyst to be regenerated.
在一个优选实施方式中,反应器气固分离设备1-3采用一组或多组气固旋风分离器,每组气固旋风分离器包含一个第一级气固旋风分离器和一个第二级气固旋风分离器。In a preferred embodiment, the reactor gas-solid separation equipment 1-3 uses one or more groups of gas-solid cyclone separators, and each group of gas-solid cyclone separators includes a first-stage gas-solid cyclone separator and a second-stage gas-solid cyclone separator.
所述流化床再生器2包含:再生器壳体2-1,再生器分布器2-2,再生器气固分离设备2-3,再生器集气室2-4,烟气输送管2-5,再生器汽提器2-6,再生滑阀2-7。The fluidized bed regenerator 2 comprises: a regenerator shell 2-1, a regenerator distributor 2-2, a regenerator gas-solid separation device 2-3, a regenerator gas collecting chamber 2-4, a flue gas conveying pipe 2-5, a regenerator stripper 2-6, and a regeneration slide valve 2-7.
所述再生器壳体2-1包含再生器上壳体和再生器下壳体,所述再生器上壳体围合成第二气固分离区,所述再生器下壳体围合成再生区; 所述再生器壳体2-1上设有待生剂输送管1-8的出口。The regenerator shell 2-1 comprises an upper shell and a lower shell. The upper shell forms a second gas-solid separation zone, and the lower shell forms a regeneration zone. The regenerator shell 2-1 is provided with an outlet of a regenerated agent delivery pipe 1-8.
所述再生区的下部设有再生器分布器2-2,所述再生器分布器2-2用于通入再生气体。A regenerator distributor 2-2 is provided at the lower part of the regeneration zone, and the regenerator distributor 2-2 is used for introducing the regeneration gas.
所述再生器壳体2-1中还设有再生器气固分离设备2-3和再生器集气室2-4;所述再生器集气室2-4位于所述再生器壳体2-1的内顶部;所述再生器气固分离设备2-3的气体出口与所述再生器集气室2-4连通;所述再生器集气室2-4与烟气输送管2-5连通;所述再生器气固分离设备2-3的催化剂出口端位于所述再生器汽提器2-6入口管开口端的上方。The regenerator shell 2-1 is also provided with a regenerator gas-solid separation device 2-3 and a regenerator gas collecting chamber 2-4; the regenerator gas collecting chamber 2-4 is located at the inner top of the regenerator shell 2-1; the gas outlet of the regenerator gas-solid separation device 2-3 is connected to the regenerator gas collecting chamber 2-4; the regenerator gas collecting chamber 2-4 is connected to the flue gas conveying pipe 2-5; the catalyst outlet end of the regenerator gas-solid separation device 2-3 is located above the opening end of the inlet pipe of the regenerator stripper 2-6.
所述再生区的下方设有再生器汽提器2-6;所述再生器汽提器2-6的入口位于所述再生器壳体2-1内;所述再生器汽提器2-6的出口位于所述再生器壳体2-1外,和再生滑阀2-7相连;所述再生器汽提器2-6的入口的开口端位于所述再生器分布器2-2的上方。A regenerator stripper 2-6 is provided below the regeneration zone; the inlet of the regenerator stripper 2-6 is located inside the regenerator shell 2-1; the outlet of the regenerator stripper 2-6 is located outside the regenerator shell 2-1 and is connected to the regeneration slide valve 2-7; the opening end of the inlet of the regenerator stripper 2-6 is located above the regenerator distributor 2-2.
所述再生器汽提器2-6的下方设有再生滑阀2-7;所述再生滑阀2-7的入口连接于再生器汽提器2-6的出口。A regeneration slide valve 2-7 is provided below the regenerator stripper 2-6; the inlet of the regeneration slide valve 2-7 is connected to the outlet of the regenerator stripper 2-6.
所述再生滑阀2-7用于控制再生催化剂的循环量。The regeneration slide valve 2-7 is used to control the circulation amount of the regenerated catalyst.
在一个优选实施方式中,再生器气固分离设备2-3采用一组或多组气固旋风分离器,每组气固旋风分离器包含一个第一级气固旋风分离器和一个第二级气固旋风分离器。In a preferred embodiment, the regenerator gas-solid separation equipment 2-3 uses one or more groups of gas-solid cyclone separators, and each group of gas-solid cyclone separators includes a first-stage gas-solid cyclone separator and a second-stage gas-solid cyclone separator.
所述提升管反应器3的入口连接于再生滑阀2-7,所述提升管反应器3的出口连接于反应器壳体1-1。The inlet of the riser reactor 3 is connected to the regeneration slide valve 2-7, and the outlet of the riser reactor 3 is connected to the reactor shell 1-1.
为了实现直链和支链脂肪烃芳构化、提高芳烃收率以及混合二甲苯中的对二甲苯含量,本申请提供了一种石脑油制芳烃的方法,包括:利用上述石脑油制芳烃装置及催化剂制备芳烃。In order to achieve aromatization of straight-chain and branched aliphatic hydrocarbons, increase the yield of aromatics and the content of p-xylene in mixed xylenes, the present application provides a method for preparing aromatics from naphtha, comprising: preparing aromatics using the above-mentioned naphtha aromatics device and catalyst.
在一种实施方式中,所述催化剂采用金属分子筛双功能催化剂。In one embodiment, the catalyst is a metal molecular sieve bifunctional catalyst.
在一种优选实施方式中,所述金属分子筛双功能催化剂采用金属改性的HZSM-5沸石分子筛;In a preferred embodiment, the metal molecular sieve bifunctional catalyst uses a metal-modified HZSM-5 zeolite molecular sieve;
所述金属改性用的金属选自La、Zn、Ga、Fe、Mo、Cr中的至少一种;The metal used for metal modification is selected from at least one of La, Zn, Ga, Fe, Mo, and Cr;
所述金属改性的方法包括:将HZSM-5沸石分子筛置于金属盐溶 液中,浸渍,干燥,焙烧,得到所述金属改性的HZSM-5沸石分子筛。下述实施例1-5中均采用金属改性的HZSM-5沸石分子筛。The metal modification method comprises: placing the HZSM-5 zeolite molecular sieve in a metal salt solution, impregnating, drying, and calcining to obtain the metal modified HZSM-5 zeolite molecular sieve. The following Examples 1-5 all use the metal modified HZSM-5 zeolite molecular sieve.
在一种优选的实施方式中,所述方法包括以下步骤:In a preferred embodiment, the method comprises the following steps:
a)石脑油经反应器分布器1-2进入流化床反应器1的反应区,和来自提升管反应器3的催化剂接触,生成含有BTX、低碳烯烃、氢气、低碳烷烃、可燃气、重芳烃和未转化的石脑油的产品气物流,同时,催化剂结焦转化为待生催化剂。所述产品气物流进入反应器气固分离设备1-3脱除其中挟带的待生催化剂,然后进入反应器集气室1-4,由产品气输送管1-5进入下游工段。所述反应区中的待生催化剂由反应器汽提器1-6的入口管的开口端进入所述反应器汽提器1-6中,进行汽提,汽提后经过待生滑阀1-7和待生剂输送管1-8进入流化床再生器2。a) Naphtha enters the reaction zone of the fluidized bed reactor 1 through the reactor distributor 1-2, and contacts the catalyst from the riser reactor 3 to generate a product gas stream containing BTX, light olefins, hydrogen, light alkanes, combustible gas, heavy aromatics and unconverted naphtha. At the same time, the catalyst is coked and converted into a catalyst to be regenerated. The product gas stream enters the reactor gas-solid separation device 1-3 to remove the catalyst to be regenerated, and then enters the reactor gas collection chamber 1-4, and enters the downstream section through the product gas delivery pipe 1-5. The catalyst to be regenerated in the reaction zone enters the reactor stripper 1-6 from the open end of the inlet pipe of the reactor stripper 1-6, and is stripped. After stripping, it passes through the slide valve 1-7 to be regenerated and the delivery pipe 1-8 to be regenerated into the fluidized bed regenerator 2.
b)将再生气体经再生器分布器2-2通入流化床再生器2的再生区,和待生催化剂接触,待生催化剂上的焦和再生气体反应,生成烟气。同时,待生催化剂转化为再生催化剂。所述烟气进入再生器气固分离设备2-3脱除其中挟带的再生催化剂,然后进入再生器集气室2-4,由烟气输送管2-5进入下游工段。所述再生催化剂依次通过再生器汽提器2-6和再生滑阀2-7进入提升管反应器3。b) The regeneration gas is introduced into the regeneration zone of the fluidized bed regenerator 2 through the regenerator distributor 2-2, and contacts with the catalyst to be regenerated. The coke on the catalyst to be regenerated reacts with the regeneration gas to generate flue gas. At the same time, the catalyst to be regenerated is converted into a regenerated catalyst. The flue gas enters the regenerator gas-solid separation device 2-3 to remove the regenerated catalyst carried therein, and then enters the regenerator gas collection chamber 2-4, and enters the downstream section through the flue gas conveying pipe 2-5. The regenerated catalyst enters the riser reactor 3 through the regenerator stripper 2-6 and the regeneration slide valve 2-7 in sequence.
c)将提升管反应器原料通入提升管反应器3,与来自流化床再生器2的再生催化剂接触、反应,提升管反应器原料在催化剂的作用下转化为芳烃。然后,包含未反应的提升管反应器原料、芳烃和催化剂的物流从提升管反应器3的出口进入流化床反应器1中。c) The riser reactor feedstock is introduced into the riser reactor 3, where it contacts and reacts with the regenerated catalyst from the fluidized bed regenerator 2, and the riser reactor feedstock is converted into aromatic hydrocarbons under the action of the catalyst. Then, a stream containing unreacted riser reactor feedstock, aromatic hydrocarbons and catalyst enters the fluidized bed reactor 1 from the outlet of the riser reactor 3.
所述低碳烯烃是指乙烯和丙烯。The light olefins refer to ethylene and propylene.
所述低碳烷烃是指乙烷和丙烷。The light alkanes are ethane and propane.
所述可燃气包含甲烷和CO等。The combustible gas includes methane, CO and the like.
所述重芳烃是指分子中的碳原子数大于等于9的芳烃。The heavy aromatic hydrocarbons refer to aromatic hydrocarbons having 9 or more carbon atoms in the molecule.
在一个优选实施方式中,所述石脑油选自煤直接液化石脑油、煤间接液化石脑油、直馏石脑油和加氢裂化石脑油中的至少一种。In a preferred embodiment, the naphtha is selected from at least one of coal direct liquefaction naphtha, coal indirect liquefaction naphtha, straight run naphtha and hydrocracked naphtha.
在一个优选实施方式中,所述石脑油还包含由产品气物流中分离 所得的未转化的石脑油。In a preferred embodiment, the naphtha further comprises unconverted naphtha separated from the product gas stream.
在一个优选实施方式中,所述待生催化剂中的碳含量为1.0-3.0wt%。In a preferred embodiment, the carbon content in the spent catalyst is 1.0-3.0 wt%.
在一个优选实施方式中,反应区的工艺条件为:气体表观线速度为0.5-2.0m/s,反应温度为500-650℃,反应压力为100-500kPa,床层密度为150-700kg/m 3In a preferred embodiment, the process conditions of the reaction zone are: gas superficial velocity of 0.5-2.0 m/s, reaction temperature of 500-650° C., reaction pressure of 100-500 kPa, and bed density of 150-700 kg/m 3 .
可选地,所述反应区的气体表观线速度独立地选自0.5m/s、0.6m/s、0.7m/s、0.8m/s、0.9m/s、1.0m/s、1.1m/s、1.2m/s、1.3m/s、1.4m/s、1.5m/s、1.6m/s、1.7m/s、1.8m/s、1.9m/s、2.0m/s中的任意值或任意两者之间的范围值。Optionally, the gas superficial velocity in the reaction zone is independently selected from any value among 0.5m/s, 0.6m/s, 0.7m/s, 0.8m/s, 0.9m/s, 1.0m/s, 1.1m/s, 1.2m/s, 1.3m/s, 1.4m/s, 1.5m/s, 1.6m/s, 1.7m/s, 1.8m/s, 1.9m/s, 2.0m/s or any range between two of them.
可选地,所述反应区的反应温度独立地选自500℃、510℃、520℃、530℃、540℃、550℃、560℃、570℃、580℃、590℃、600℃、610℃、620℃、630℃、640℃、650℃中的任意值或任意两者之间的范围值。Optionally, the reaction temperature of the reaction zone is independently selected from any value among 500°C, 510°C, 520°C, 530°C, 540°C, 550°C, 560°C, 570°C, 580°C, 590°C, 600°C, 610°C, 620°C, 630°C, 640°C, 650°C or any range between two of them.
可选地,所述反应区的反应压力独立地选自100kPa、125kPa、150kPa、175kPa、200kPa、225kPa、250kPa、275kPa、300kPa、325kPa、350kPa、375kPa、400kPa、425kPa、450kPa、475kPa、500kPa中的任意值或任意两者之间的范围值。Optionally, the reaction pressure of the reaction zone is independently selected from any value among 100 kPa, 125 kPa, 150 kPa, 175 kPa, 200 kPa, 225 kPa, 250 kPa, 275 kPa, 300 kPa, 325 kPa, 350 kPa, 375 kPa, 400 kPa, 425 kPa, 450 kPa, 475 kPa, 500 kPa, or any range value between two of them.
可选地,所述反应区的床层密度独立地选自150kg/m 3、200kg/m 3、250kg/m 3、300kg/m 3、350kg/m 3、400kg/m 3、450kg/m 3、500kg/m 3、550kg/m 3、600kg/m 3、650kg/m 3、700kg/m 3中的任意值或任意两者之间的范围值。 Optionally, the bed density of the reaction zone is independently selected from any value of 150kg/ m3 , 200kg / m3 , 250kg/m3, 300kg/ m3 , 350kg/ m3 , 400kg/ m3 , 450kg /m3, 500kg/ m3 , 550kg/ m3 , 600kg/ m3 , 650kg/ m3 , 700kg/ m3 or any range therebetween.
在一个优选实施方式中,所述再生催化剂中的碳含量≤0.5wt%。In a preferred embodiment, the carbon content in the regenerated catalyst is ≤0.5 wt%.
在一个优选实施方式中,所述再生气体选自氧气、空气和富氧空气中的至少一种。In a preferred embodiment, the regeneration gas is selected from at least one of oxygen, air and oxygen-enriched air.
在一个优选实施方式中,再生区的工艺条件为:气体表观线速度为0.5-2.0m/s,再生温度为600-750℃,再生压力为100-500kPa,床层密度为150-700kg/m 3In a preferred embodiment, the process conditions of the regeneration zone are: gas superficial linear velocity of 0.5-2.0 m/s, regeneration temperature of 600-750° C., regeneration pressure of 100-500 kPa, and bed density of 150-700 kg/m 3 .
可选地,所述气体表观线速度独立地选自0.5m/s、0.6m/s、0.7m/s、0.8m/s、0.9m/s、1.0m/s、1.1m/s、1.2m/s、1.3m/s、1.4m/s、1.5m/s、1.6m/s、1.7m/s、1.8m/s、1.9m/s、2.0m/s中的任意值或任意两者之间 的范围值。Optionally, the gas superficial velocity is independently selected from any value among 0.5m/s, 0.6m/s, 0.7m/s, 0.8m/s, 0.9m/s, 1.0m/s, 1.1m/s, 1.2m/s, 1.3m/s, 1.4m/s, 1.5m/s, 1.6m/s, 1.7m/s, 1.8m/s, 1.9m/s, 2.0m/s or any range between two values.
可选地,所述再生温度独立地选自600℃、615℃、630℃、645℃、660℃、675℃、690℃、705℃、720℃、735℃、750℃中的任意值或任意两者之间的范围值。Optionally, the regeneration temperature is independently selected from any value of 600°C, 615°C, 630°C, 645°C, 660°C, 675°C, 690°C, 705°C, 720°C, 735°C, 750°C, or any range therebetween.
可选地,所述再生压力独立地选自100kPa、125kPa、150kPa、175kPa、200kPa、225kPa、250kPa、275kPa、300kPa、325kPa、350kPa、375kPa、400kPa、425kPa、450kPa、475kPa、500kPa中的任意值或任意两者之间的范围值。Optionally, the regeneration pressure is independently selected from any value of 100 kPa, 125 kPa, 150 kPa, 175 kPa, 200 kPa, 225 kPa, 250 kPa, 275 kPa, 300 kPa, 325 kPa, 350 kPa, 375 kPa, 400 kPa, 425 kPa, 450 kPa, 475 kPa, 500 kPa, or any range between two of them.
可选地,所述床层密度独立地选自150kg/m 3、200kg/m 3、250kg/m 3、300kg/m 3、350kg/m 3、400kg/m 3、450kg/m 3、500kg/m 3、550kg/m 3、600kg/m 3、650kg/m 3、700kg/m 3中的任意值或任意两者之间的范围值。 Optionally, the bed density is independently selected from any value of 150kg/ m3 , 200kg/ m3 , 250kg/ m3 , 300kg/m3, 350kg/ m3 , 400kg/ m3 , 450kg/ m3 , 500kg/ m3 , 550kg/ m3 , 600kg/ m3 , 650kg/ m3 , 700kg/ m3 or any range therebetween.
在一个优选实施方式中,所述提升管反应器原料包含水蒸汽和由所述产品气物流中分离所得的低碳烷烃。In a preferred embodiment, the riser reactor feedstock comprises water vapor and light alkanes separated from the product gas stream.
在一个优选实施方式中,所述提升管反应器原料中的水蒸气含量为0-50wt%。In a preferred embodiment, the water vapor content in the riser reactor feed is 0-50 wt%.
在一个优选实施方式中,所述提升管反应器的工艺条件为:气体表观线速度为3.0-10.0m/s,温度为580-700℃,压力为100-500kPa,床层密度为50-150kg/m 3In a preferred embodiment, the process conditions of the riser reactor are: gas superficial velocity of 3.0-10.0 m/s, temperature of 580-700° C., pressure of 100-500 kPa, and bed density of 50-150 kg/m 3 .
可选地,所述气体表观线速度独立地选自3.0m/s、3.5m/s、4.0m/s、4.5m/s、5.0m/s、5.5m/s、6.0m/s、6.5m/s、7.0m/s、7.5m/s、8.0m/s、8.5m/s、9.0m/s、9.5m/s、10.0m/s中的任意值或任意两者之间的范围值。Optionally, the gas superficial velocity is independently selected from any value among 3.0m/s, 3.5m/s, 4.0m/s, 4.5m/s, 5.0m/s, 5.5m/s, 6.0m/s, 6.5m/s, 7.0m/s, 7.5m/s, 8.0m/s, 8.5m/s, 9.0m/s, 9.5m/s, 10.0m/s or any range between two values.
可选地,所述温度独立地选自580℃、590℃、600℃、610℃、620℃、630℃、640℃、650℃、660℃、670℃、680℃、690℃、700℃中的任意值或任意两者之间的范围值。Optionally, the temperature is independently selected from any value of 580°C, 590°C, 600°C, 610°C, 620°C, 630°C, 640°C, 650°C, 660°C, 670°C, 680°C, 690°C, 700°C, or any range therebetween.
可选地,所述压力独立地选自100kPa、125kPa、150kPa、175kPa、200kPa、225kPa、250kPa、275kPa、300kPa、325kPa、350kPa、375kPa、400kPa、425kPa、450kPa、475kPa、500kPa中的任意值或任意两者之间的范围值。Optionally, the pressure is independently selected from any value of 100 kPa, 125 kPa, 150 kPa, 175 kPa, 200 kPa, 225 kPa, 250 kPa, 275 kPa, 300 kPa, 325 kPa, 350 kPa, 375 kPa, 400 kPa, 425 kPa, 450 kPa, 475 kPa, 500 kPa, or any range between two of them.
可选地,所述床层密度独立地选自50kg/m 3、60kg/m 3、70kg/m 3、 80kg/m 3、90kg/m 3、100kg/m 3、110kg/m 3、120kg/m 3、130kg/m 3、140kg/m 3、150kg/m 3中的任意值或任意两者之间的范围值。 Optionally, the bed density is independently selected from any value of 50kg/ m3 , 60kg/ m3 , 70kg/ m3 , 80kg/ m3 , 90kg/ m3 , 100kg/ m3 , 110kg/ m3 , 120kg/ m3 , 130kg/ m3 , 140kg/ m3 , 150kg/ m3 or any range therebetween.
在本申请所述的实施方式中,石脑油原料的芳烃潜含量为0-80wt%,石脑油的单程转化率为70-95wt%,未转化的石脑油自产品气中分离后作为原料返回流化床反应器,部分低碳烷烃自产品气中分离后作为原料返回提升管反应器,最终所得的产品分布为:60-75wt%BTX,7-15wt%低碳烯烃,3-8wt%氢气,2-7wt%低碳烷烃,4-6wt%可燃气,3-7wt%重芳烃,0.5-1wt%焦。产品中的混合二甲苯中的对二甲苯含量为50-65wt%。In the embodiment described in the present application, the aromatics potential content of the naphtha feedstock is 0-80wt%, the single-pass conversion rate of the naphtha is 70-95wt%, the unconverted naphtha is separated from the product gas and returned to the fluidized bed reactor as a raw material, and some low-carbon alkanes are separated from the product gas and returned to the riser reactor as a raw material, and the final product distribution is: 60-75wt% BTX, 7-15wt% low-carbon olefins, 3-8wt% hydrogen, 2-7wt% low-carbon alkanes, 4-6wt% combustible gas, 3-7wt% heavy aromatics, 0.5-1wt% coke. The p-xylene content in the mixed xylene in the product is 50-65wt%.
实施例1Example 1
本实施方案采用图1所示的装置。This embodiment adopts the device shown in Figure 1.
本实施方案中,进入流化床反应器的石脑油原料为煤直接液化石脑油,其芳烃潜含量为78wt%,进入流化床反应器的石脑油原料还包含由产品气物流中分离所得的未转化的石脑油。In this embodiment, the naphtha feedstock entering the fluidized bed reactor is coal direct liquefaction naphtha, whose aromatics potential content is 78wt%. The naphtha feedstock entering the fluidized bed reactor also includes unconverted naphtha separated from the product gas flow.
流化床反应器的反应区的工艺条件为:气体表观线速度为0.5m/s,反应温度为645℃,反应压力为100kPa,床层密度为700kg/m 3The process conditions of the reaction zone of the fluidized bed reactor are: gas superficial linear velocity of 0.5 m/s, reaction temperature of 645° C., reaction pressure of 100 kPa, and bed density of 700 kg/m 3 .
再生气体是空气。The regeneration gas is air.
流化床再生器的再生区的工艺条件为:气体表观线速度为0.5m/s,再生温度为745℃,再生压力为100kPa,床层密度为700kg/m 3The process conditions of the regeneration zone of the fluidized bed regenerator are: gas superficial linear velocity of 0.5 m/s, regeneration temperature of 745°C, regeneration pressure of 100 kPa, and bed density of 700 kg/m 3 .
提升管反应器原料为由所述产品气物流中分离所得的低碳烷烃。The raw material of the riser reactor is the light alkane separated from the product gas stream.
提升管反应器的工艺条件为:气体表观线速度为3.0m/s,温度为690℃,压力为100kPa,床层密度为150kg/m 3The process conditions of the riser reactor are: gas superficial velocity of 3.0 m/s, temperature of 690° C., pressure of 100 kPa, and bed density of 150 kg/m 3 .
待生催化剂中的碳含量为1.1wt%,再生催化剂中的碳含量0.1wt%。The carbon content in the spent catalyst is 1.1 wt %, and the carbon content in the regenerated catalyst is 0.1 wt %.
进入流化床反应器的石脑油原料的单程转化率为71wt%。The single-pass conversion of the naphtha feedstock entering the fluidized bed reactor was 71 wt%.
产品分布为:74.5wt%BTX,7wt%低碳烯烃,3wt%氢气,2wt%低碳烷烃,6wt%可燃气,7wt%重芳烃,0.5wt%焦。产品中的混合二甲苯中的对二甲苯含量为51wt%。The product distribution is: 74.5wt% BTX, 7wt% light olefins, 3wt% hydrogen, 2wt% light alkanes, 6wt% combustible gas, 7wt% heavy aromatics, 0.5wt% coke. The content of p-xylene in the mixed xylene in the product is 51wt%.
实施例2Example 2
本实施方案采用图1所示的装置。This embodiment adopts the device shown in Figure 1.
本实施方案中,进入流化床反应器的石脑油原料为煤间接液化石脑油,其芳烃潜含量为0.1wt%,进入流化床反应器的石脑油原料还包含由产品气物流中分离所得的未转化的石脑油。In this embodiment, the naphtha feedstock entering the fluidized bed reactor is coal indirect liquefaction naphtha, whose aromatics potential content is 0.1wt%. The naphtha feedstock entering the fluidized bed reactor also includes unconverted naphtha separated from the product gas flow.
流化床反应器的反应区的工艺条件为:气体表观线速度为2.0m/s,反应温度为510℃,反应压力为500kPa,床层密度为150kg/m 3The process conditions of the reaction zone of the fluidized bed reactor are: gas superficial linear velocity of 2.0 m/s, reaction temperature of 510° C., reaction pressure of 500 kPa, and bed density of 150 kg/m 3 .
再生气体是氧气。The regeneration gas is oxygen.
流化床再生器的再生区的工艺条件为:气体表观线速度为2.0m/s,再生温度为610℃,再生压力为500kPa,床层密度为150kg/m 3The process conditions of the regeneration zone of the fluidized bed regenerator are: gas superficial linear velocity of 2.0 m/s, regeneration temperature of 610° C., regeneration pressure of 500 kPa, and bed density of 150 kg/m 3 .
提升管反应器原料包含水蒸汽和由所述产品气物流中分离所得的低碳烷烃,其中水蒸气含量为50wt%。The feedstock of the riser reactor comprises water vapor and light alkanes separated from the product gas stream, wherein the water vapor content is 50 wt%.
提升管反应器的工艺条件为:气体表观线速度为10.0m/s,温度为580℃,压力为500kPa,床层密度为50kg/m 3The process conditions of the riser reactor are: gas superficial velocity of 10.0 m/s, temperature of 580° C., pressure of 500 kPa, and bed density of 50 kg/m 3 .
待生催化剂中的碳含量为2.8wt%,再生催化剂中的碳含量0.3wt%。The carbon content in the spent catalyst is 2.8 wt %, and the carbon content in the regenerated catalyst is 0.3 wt %.
进入流化床反应器的石脑油原料的单程转化率为75wt%。The single-pass conversion of the naphtha feedstock entering the fluidized bed reactor was 75 wt%.
产品分布为:66wt%BTX,12wt%低碳烯烃,7wt%氢气,3wt%低碳烷烃,5wt%可燃气,6wt%重芳烃,1.0wt%焦。产品中的混合二甲苯中的对二甲苯含量为61wt%。The product distribution is: 66wt% BTX, 12wt% light olefins, 7wt% hydrogen, 3wt% light alkanes, 5wt% combustible gas, 6wt% heavy aromatics, 1.0wt% coke. The content of p-xylene in the mixed xylene in the product is 61wt%.
实施例3Example 3
本实施方案采用图1所示的装置。This embodiment adopts the device shown in Figure 1.
本实施方案中,进入流化床反应器的石脑油原料为煤间接液化石脑油,其芳烃潜含量为3wt%,进入流化床反应器的石脑油原料还包含由产品气物流中分离所得的未转化的石脑油。In this embodiment, the naphtha feedstock entering the fluidized bed reactor is coal indirect liquefaction naphtha, whose aromatics potential content is 3wt%. The naphtha feedstock entering the fluidized bed reactor also includes unconverted naphtha separated from the product gas stream.
流化床反应器的反应区的工艺条件为:气体表观线速度为1.2m/s,反应温度为550℃,反应压力为120kPa,床层密度为260kg/m 3The process conditions of the reaction zone of the fluidized bed reactor are: gas superficial linear velocity of 1.2 m/s, reaction temperature of 550° C., reaction pressure of 120 kPa, and bed density of 260 kg/m 3 .
再生气体是富氧空气。The regeneration gas is oxygen-enriched air.
流化床再生器的再生区的工艺条件为:气体表观线速度为1.2m/s, 再生温度为650℃,再生压力为120kPa,床层密度为260kg/m 3The process conditions of the regeneration zone of the fluidized bed regenerator are: gas superficial linear velocity of 1.2 m/s, regeneration temperature of 650° C., regeneration pressure of 120 kPa, and bed density of 260 kg/m 3 .
提升管反应器原料包含水蒸汽和由所述产品气物流中分离所得的低碳烷烃,其中水蒸气含量为25wt%。The feedstock of the riser reactor comprises water vapor and light alkanes separated from the product gas stream, wherein the water vapor content is 25 wt %.
提升管反应器的工艺条件为:气体表观线速度为7.0m/s,温度为630℃,压力为120kPa,床层密度为80kg/m 3The process conditions of the riser reactor are: gas superficial velocity of 7.0 m/s, temperature of 630° C., pressure of 120 kPa, and bed density of 80 kg/m 3 .
待生催化剂中的碳含量为2.1wt%,再生催化剂中的碳含量0.2wt%。The carbon content in the spent catalyst is 2.1 wt %, and the carbon content in the regenerated catalyst is 0.2 wt %.
进入流化床反应器的石脑油原料的单程转化率为95wt%。The single-pass conversion of the naphtha feedstock entering the fluidized bed reactor was 95 wt%.
产品分布为:61wt%BTX,15wt%低碳烯烃,8wt%氢气,7wt%低碳烷烃,5.2wt%可燃气,3wt%重芳烃,0.8wt%焦。产品中的混合二甲苯中的对二甲苯含量为65wt%。The product distribution is: 61wt% BTX, 15wt% light olefins, 8wt% hydrogen, 7wt% light alkanes, 5.2wt% combustible gas, 3wt% heavy aromatics, 0.8wt% coke. The content of p-xylene in the mixed xylene in the product is 65wt%.
实施例4Example 4
本实施方案采用图1所示的装置。This embodiment adopts the device shown in Figure 1.
本实施方案中,进入流化床反应器的石脑油原料为直馏石脑油,其芳烃潜含量为46wt%,进入流化床反应器的石脑油原料还包含由产品气物流中分离所得的未转化的石脑油。In this embodiment, the naphtha feedstock entering the fluidized bed reactor is straight-run naphtha with a latent aromatic content of 46 wt %. The naphtha feedstock entering the fluidized bed reactor also includes unconverted naphtha separated from the product gas stream.
流化床反应器的反应区的工艺条件为:气体表观线速度为1.8m/s,反应温度为600℃,反应压力为200kPa,床层密度为220kg/m 3The process conditions of the reaction zone of the fluidized bed reactor are: gas superficial linear velocity of 1.8 m/s, reaction temperature of 600° C., reaction pressure of 200 kPa, and bed density of 220 kg/m 3 .
再生气体是空气。The regeneration gas is air.
流化床再生器的再生区的工艺条件为:气体表观线速度为1.8m/s,再生温度为700℃,再生压力为200kPa,床层密度为220kg/m 3The process conditions of the regeneration zone of the fluidized bed regenerator are: gas superficial linear velocity of 1.8 m/s, regeneration temperature of 700° C., regeneration pressure of 200 kPa, and bed density of 220 kg/m 3 .
提升管反应器原料包含水蒸汽和由所述产品气物流中分离所得的低碳烷烃,其中水蒸气含量为50wt%。The feedstock of the riser reactor comprises water vapor and light alkanes separated from the product gas stream, wherein the water vapor content is 50 wt%.
提升管反应器的工艺条件为:气体表观线速度为5.0m/s,温度为660℃,压力为200kPa,床层密度为110kg/m 3The process conditions of the riser reactor are: gas superficial velocity of 5.0 m/s, temperature of 660° C., pressure of 200 kPa, and bed density of 110 kg/m 3 .
待生催化剂中的碳含量为1.5wt%,再生催化剂中的碳含量0.1wt%。The carbon content in the spent catalyst is 1.5 wt %, and the carbon content in the regenerated catalyst is 0.1 wt %.
进入流化床反应器的石脑油原料的单程转化率为86wt%。The single-pass conversion of the naphtha feedstock entering the fluidized bed reactor was 86 wt%.
产品分布为:68wt%BTX,10wt%低碳烯烃,6wt%氢气,5wt% 低碳烷烃,4wt%可燃气,6wt%重芳烃,1.0wt%焦。产品中的混合二甲苯中的对二甲苯含量为63wt%。The product distribution is: 68wt% BTX, 10wt% light olefins, 6wt% hydrogen, 5wt% light alkanes, 4wt% combustible gas, 6wt% heavy aromatics, 1.0wt% coke. The content of p-xylene in the mixed xylene in the product is 63wt%.
实施例5Example 5
本实施方案采用图1所示的装置。This embodiment adopts the device shown in Figure 1.
本实施方案中,进入流化床反应器的石脑油原料为加氢裂化石脑油,其芳烃潜含量为64wt%,进入流化床反应器的石脑油原料还包含由产品气物流中分离所得的未转化的石脑油。In this embodiment, the naphtha feedstock entering the fluidized bed reactor is hydrocracked naphtha, whose aromatics potential content is 64 wt %. The naphtha feedstock entering the fluidized bed reactor also includes unconverted naphtha separated from the product gas stream.
流化床反应器的反应区的工艺条件为:气体表观线速度为1.0m/s,反应温度为580℃,反应压力为150kPa,床层密度为350kg/m 3The process conditions of the reaction zone of the fluidized bed reactor are: gas superficial linear velocity of 1.0 m/s, reaction temperature of 580° C., reaction pressure of 150 kPa, and bed density of 350 kg/m 3 .
再生气体是空气。The regeneration gas is air.
流化床再生器的再生区的工艺条件为:气体表观线速度为1.0m/s,再生温度为680℃,再生压力为150kPa,床层密度为350kg/m 3The process conditions of the regeneration zone of the fluidized bed regenerator are: gas superficial linear velocity of 1.0 m/s, regeneration temperature of 680° C., regeneration pressure of 150 kPa, and bed density of 350 kg/m 3 .
提升管反应器原料包含水蒸汽和由所述产品气物流中分离所得的低碳烷烃,其中水蒸气含量为40wt%。The feedstock of the riser reactor comprises water vapor and light alkanes separated from the product gas stream, wherein the water vapor content is 40 wt%.
提升管反应器的工艺条件为:气体表观线速度为7.0m/s,温度为650℃,压力为150kPa,床层密度为80kg/m 3The process conditions of the riser reactor are: gas superficial velocity of 7.0 m/s, temperature of 650° C., pressure of 150 kPa, and bed density of 80 kg/m 3 .
待生催化剂中的碳含量为1.4wt%,再生催化剂中的碳含量0.5wt%。The carbon content in the spent catalyst is 1.4 wt %, and the carbon content in the regenerated catalyst is 0.5 wt %.
进入流化床反应器的石脑油原料的单程转化率为77wt%。The single-pass conversion of the naphtha feedstock entering the fluidized bed reactor was 77 wt%.
产品分布为:71.3wt%BTX,9wt%低碳烯烃,5wt%氢气,2wt%低碳烷烃,6wt%可燃气,6wt%重芳烃,0.7wt%焦。产品中的混合二甲苯中的对二甲苯含量为58wt%。The product distribution is: 71.3wt% BTX, 9wt% light olefins, 5wt% hydrogen, 2wt% light alkanes, 6wt% combustible gas, 6wt% heavy aromatics, 0.7wt% coke. The content of p-xylene in the mixed xylene in the product is 58wt%.
以上所述,仅是本申请的几个实施例,并非对本申请做任何形式的限制,虽然本申请以较佳实施例揭示如上,然而并非用以限制本申请,任何熟悉本专业的技术人员,在不脱离本申请技术方案的范围内,利用上述揭示的技术内容做出些许的变动或修饰均等同于等效实施案例,均属于技术方案范围内。The above are only a few embodiments of the present application and do not constitute any form of limitation to the present application. Although the present application is disclosed as above with preferred embodiments, it is not intended to limit the present application. Any technician familiar with the profession, without departing from the scope of the technical solution of the present application, using the above disclosed technical content to make slight changes or modifications are equivalent to equivalent implementation cases and fall within the scope of the technical solution.

Claims (37)

  1. 一种石脑油制芳烃装置,其特征在于,该装置包括流化床反应器、提升管反应器;其中,所述提升管反应器的出口连接于所述流化床反应器;A naphtha-to-aromatics device, characterized in that the device comprises a fluidized bed reactor and a riser reactor; wherein the outlet of the riser reactor is connected to the fluidized bed reactor;
    所述流化床反应器,用于通入石脑油原料,与来自所述提升管反应器的催化剂接触,反应产生含有BTX的产品气物流、待生催化剂,对所述产品气物流进行气固分离,分离后的产品气物流送入下游工段,分离后未转化的石脑油作为原料返回流化床反应器;分离后的部分低碳烷烃作为原料返回提升管反应器。The fluidized bed reactor is used to introduce naphtha raw material, which contacts with the catalyst from the riser reactor to react and generate a product gas flow containing BTX and a catalyst to be produced. The product gas flow is subjected to gas-solid separation and the separated product gas flow is sent to a downstream section. The unconverted naphtha after separation is returned to the fluidized bed reactor as a raw material; and part of the separated low-carbon alkanes are returned to the riser reactor as a raw material.
  2. 根据权利要求1所述的石脑油制芳烃装置,其特征在于,所述提升管反应器用于通入提升管反应器原料、催化剂,反应生成芳烃,包含未反应的提升管反应器原料、芳烃和催化剂的物流通过所述提升管反应器的出口进行流化床反应器中。The naphtha to aromatics device according to claim 1 is characterized in that the riser reactor is used to introduce a riser reactor raw material and a catalyst to react to generate aromatics, and a logistics containing unreacted riser reactor raw material, aromatics and catalyst is passed through the outlet of the riser reactor into the fluidized bed reactor.
  3. 根据权利要求2所述的石脑油制芳烃装置,其特征在于,所述提升管反应器原料包含水蒸汽和由所述产品气物流中分离所得的低碳烷烃。The naphtha to aromatics device according to claim 2, characterized in that the riser reactor feedstock comprises water vapor and light alkanes separated from the product gas stream.
  4. 根据权利要求2或3所述的石脑油制芳烃装置,其特征在于,所述提升管反应器原料中的水蒸气含量为0-50wt%。The naphtha to aromatics device according to claim 2 or 3, characterized in that the water vapor content in the raw material of the riser reactor is 0-50wt%.
  5. 根据权利要求1所述的石脑油制芳烃装置,其特征在于,所述提升管反应器的入口与流化床再生器相连,所述提升管反应器通入的催化剂为所述流化床再生器生成的再生催化剂。The naphtha to aromatics device according to claim 1 is characterized in that the inlet of the riser reactor is connected to the fluidized bed regenerator, and the catalyst introduced into the riser reactor is the regenerated catalyst generated by the fluidized bed regenerator.
  6. 根据权利要求5所述的石脑油制芳烃装置,其特征在于,所述流化床再生器依次经再生器汽提器、再生滑阀,通过管道连接至所述提升管反应器的入口。The naphtha to aromatics device according to claim 5, characterized in that the fluidized bed regenerator is connected to the inlet of the riser reactor through a pipeline in sequence via a regenerator stripper and a regeneration slide valve.
  7. 根据权利要求6所述的石脑油制芳烃装置,其特征在于,所述再生器汽提器的入口伸入至所述流化床再生器的再生器壳体内,位于所述再生器分布器的上方。The naphtha to aromatics device according to claim 6, characterized in that the inlet of the regenerator stripper extends into the regenerator shell of the fluidized bed regenerator and is located above the regenerator distributor.
  8. 根据权利要求1所述的石脑油制芳烃装置,其特征在于,所述流化床反应器包括反应器壳体,所述反应器壳体围合成的区域由上 至下分为第一气固分离区、反应区,所述第一气固分离区中设置有气固分离设备和反应器集气室;所述反应器集气室位于所述反应器壳体的内顶部,其入口与所述反应器气固分离设备的气体出口连通,其出口与产品气输送管连通;所述反应区的下部设有反应器分布器,用于通入石脑油原料。The naphtha to aromatics device according to claim 1 is characterized in that the fluidized bed reactor comprises a reactor shell, and the area enclosed by the reactor shell is divided from top to bottom into a first gas-solid separation zone and a reaction zone, and the first gas-solid separation zone is provided with a gas-solid separation device and a reactor gas collecting chamber; the reactor gas collecting chamber is located at the inner top of the reactor shell, and its inlet is connected to the gas outlet of the reactor gas-solid separation device, and its outlet is connected to the product gas conveying pipe; a reactor distributor is provided at the lower part of the reaction zone for introducing naphtha raw material.
  9. 根据权利要求8所述的石脑油制芳烃装置,所述反应器气固分离设备采用一组或多组气固旋风分离器,每组气固旋风分离器包含一个第一级气固旋风分离器和一个第二级气固旋风分离器。According to the naphtha to aromatics device of claim 8, the reactor gas-solid separation equipment adopts one or more groups of gas-solid cyclone separators, and each group of gas-solid cyclone separators includes a first-stage gas-solid cyclone separator and a second-stage gas-solid cyclone separator.
  10. 根据权利要求1所述的石脑油制芳烃装置,其特征在于,其特征在于,该装置还包括流化床再生器,与所述流化床反应器连接,所述流化床再生器用于通入再生气体,将所述待生催化剂转化为再生催化剂。The naphtha to aromatics device according to claim 1 is characterized in that the device also includes a fluidized bed regenerator connected to the fluidized bed reactor, and the fluidized bed regenerator is used to pass regeneration gas to convert the catalyst to be regenerated into a regenerated catalyst.
  11. 根据权利要求1所述的石脑油制芳烃装置,其特征在于,所述流化床反应器依次通过反应器汽提器、待生滑阀、待生剂输送管与所述流化床再生器连接;其中,所述反应器汽提器的入口伸入至所述流化床反应器的反应器壳体内,位于所述反应器气固分离设备的催化剂出口端的下方。The naphtha to aromatics device according to claim 1 is characterized in that the fluidized bed reactor is connected to the fluidized bed regenerator in sequence through a reactor stripper, a slide valve to be regenerated, and a regenerated agent delivery pipe; wherein the inlet of the reactor stripper extends into the reactor shell of the fluidized bed reactor and is located below the catalyst outlet end of the reactor gas-solid separation device.
  12. 根据权利要求1所述的石脑油制芳烃装置,其特征在于,所述流化床再生器包括再生器壳体,所述再生器壳体围合成的壳体由上至下分为第二气固分离区、再生区;所述第二气固分离区设有再生器气固分离设备和再生器集气室;所述再生器集气室位于所述再生器壳体的内顶部,其上设有烟气输送管;所述再生器气固分离设备的气体出口与所述再生器集气室连通;所述再生区的内下部设有再生器分布器,用于通入再生气体。The naphtha to aromatics device according to claim 1 is characterized in that the fluidized bed regenerator comprises a regenerator shell, and the shell enclosed by the regenerator shell is divided into a second gas-solid separation zone and a regeneration zone from top to bottom; the second gas-solid separation zone is provided with a regenerator gas-solid separation device and a regenerator gas collecting chamber; the regenerator gas collecting chamber is located at the inner top of the regenerator shell, and a flue gas conveying pipe is provided thereon; the gas outlet of the regenerator gas-solid separation device is connected to the regenerator gas collecting chamber; a regenerator distributor is provided at the inner lower part of the regeneration zone for introducing regeneration gas.
  13. 根据权利要求12所述的石脑油制芳烃装置,其特征在于,所述再生器气固分离设备采用一组或多组气固旋风分离器,每组气固旋风分离器包含一个第一级气固旋风分离器和一个第二级气固旋风分离器。The naphtha-to-aromatics device according to claim 12 is characterized in that the regenerator gas-solid separation equipment adopts one or more groups of gas-solid cyclone separators, and each group of gas-solid cyclone separators includes a first-stage gas-solid cyclone separator and a second-stage gas-solid cyclone separator.
  14. 一种石脑油制芳烃的方法,其特征在于,该方法包括:利用权利要求1-13任一项所述石脑油制芳烃装置及催化剂制备芳烃。A method for preparing aromatics from naphtha, characterized in that the method comprises: preparing aromatics using the naphtha-to-aromatics device and catalyst described in any one of claims 1 to 13.
  15. 根据权利要求14所述的石脑油制芳烃的方法,其特征在于,所述催化剂采用金属分子筛双功能催化剂。The method for preparing aromatics from naphtha according to claim 14, characterized in that the catalyst is a metal molecular sieve bifunctional catalyst.
  16. 根据权利要求15所述的石脑油制芳烃的方法,其特征在于,所述金属分子筛双功能催化剂采用金属改性的HZSM-5沸石分子筛;The method for preparing aromatics from naphtha according to claim 15, characterized in that the metal molecular sieve bifunctional catalyst adopts a metal-modified HZSM-5 zeolite molecular sieve;
    所述金属改性用的金属选自La、Zn、Ga、Fe、Mo、Cr中的至少一种;The metal used for metal modification is selected from at least one of La, Zn, Ga, Fe, Mo, and Cr;
    所述金属改性的方法包括:将HZSM-5沸石分子筛置于金属盐溶液中,浸渍,干燥,焙烧,得到所述金属改性的HZSM-5沸石分子筛。The metal modification method comprises: placing the HZSM-5 zeolite molecular sieve in a metal salt solution, impregnating, drying and calcining to obtain the metal modified HZSM-5 zeolite molecular sieve.
  17. 根据权利要求14所述的石脑油制芳烃的方法,其特征在于,该方法包括:石脑油经反应器分布器进入流化床反应器的反应区,和来自提升管反应器的催化剂接触,生成含有BTX、低碳烯烃、氢气、低碳烷烃、可燃气、重芳烃和未转化的石脑油的产品气物流,同时,催化剂结焦转化为待生催化剂;The method for preparing aromatics from naphtha according to claim 14, characterized in that the method comprises: naphtha enters the reaction zone of the fluidized bed reactor through a reactor distributor, contacts with the catalyst from the riser reactor, generates a product gas stream containing BTX, light olefins, hydrogen, light alkanes, combustible gas, heavy aromatics and unconverted naphtha, and at the same time, the catalyst is coked and converted into a catalyst to be produced;
    所述产品气物流进入反应器气固分离设备脱除其中挟带的待生催化剂,然后进入反应器集气室,由产品气输送管进入下游工段。The product gas flow enters the gas-solid separation device of the reactor to remove the catalyst to be produced therein, and then enters the gas collecting chamber of the reactor, and enters the downstream section through the product gas delivery pipe.
  18. 根据权利要求17所述的石脑油制芳烃的方法,其特征在于,该方法还包括:将分离后未转化的石脑油作为原料返回流化床反应器。The method for preparing aromatics from naphtha according to claim 17, characterized in that the method further comprises: returning the separated unconverted naphtha to the fluidized bed reactor as a raw material.
  19. 根据权利要求17所述的石脑油制芳烃的方法,其特征在于,该方法还包括:将分离后的部分低碳烷烃作为原料返回提升管反应器。The method for preparing aromatics from naphtha according to claim 17 is characterized in that the method further comprises: returning part of the separated low-carbon alkanes to the riser reactor as a raw material.
  20. 根据权利要求17所述的石脑油制芳烃的方法,其特征在于,所述低碳烯烃是指乙烯和丙烯;The method for preparing aromatics from naphtha according to claim 17, characterized in that the light olefins are ethylene and propylene;
    所述低碳烷烃是指乙烷和丙烷;The light alkanes are ethane and propane;
    所述可燃气包含甲烷和CO;The combustible gas comprises methane and CO;
    所述重芳烃是指分子中的碳原子数大于等于9的芳烃。The heavy aromatic hydrocarbons refer to aromatic hydrocarbons having 9 or more carbon atoms in the molecule.
  21. 根据权利要求17所述的石脑油制芳烃的方法,其特征在于,所述石脑油选自煤直接液化石脑油、煤间接液化石脑油、直馏石脑油和加氢裂化石脑油中的至少一种。The method for preparing aromatics from naphtha according to claim 17, characterized in that the naphtha is selected from at least one of coal direct liquefaction naphtha, coal indirect liquefaction naphtha, straight-run naphtha and hydrocracking naphtha.
  22. 根据权利要求21所述的石脑油制芳烃的方法,其特征在于,所述石脑油还包含由产品气物流中分离所得的未转化的石脑油,未转化的石脑油的主要组分为C 4-C 12的直链、支链脂肪烃和环烷烃。 The method for preparing aromatics from naphtha according to claim 21, characterized in that the naphtha further comprises unconverted naphtha separated from the product gas stream, and the main components of the unconverted naphtha are C4 - C12 straight-chain and branched aliphatic hydrocarbons and cycloalkanes.
  23. 根据权利要求17所述的石脑油制芳烃的方法,其特征在于,所述待生催化剂中的碳含量为1.0-3.0wt%。The method for preparing aromatics from naphtha according to claim 17, characterized in that the carbon content in the spent catalyst is 1.0-3.0wt%.
  24. 根据权利要求17所述的石脑油制芳烃的方法,其特征在于,所述反应区的工艺条件为:气体表观线速度为0.5-2.0m/s,反应温度为500-650℃,反应压力为100-500kPa,床层密度为150-700kg/m 3The method for preparing aromatics from naphtha according to claim 17, characterized in that the process conditions of the reaction zone are: gas superficial velocity of 0.5-2.0 m/s, reaction temperature of 500-650°C, reaction pressure of 100-500 kPa, and bed density of 150-700 kg/m 3 .
  25. 根据权利要求17所述的石脑油制芳烃的方法,其特征在于,该方法还包括:提升管反应器通入提升管反应器原料、催化剂,反应生成芳烃;The method for preparing aromatics from naphtha according to claim 17, characterized in that the method further comprises: introducing a riser reactor raw material and a catalyst into the riser reactor to react and generate aromatics;
    包含未反应的提升管反应器原料、芳烃和催化剂的物流从提升管反应器出口进入流化床反应器中。A stream comprising unreacted riser reactor feedstock, aromatic hydrocarbons and catalyst is passed from the riser reactor outlet into the fluidized bed reactor.
  26. 根据权利要求25所述的石脑油制芳烃的方法,其特征在于,所述催化剂为来自于流化床再生器的再生催化剂。The method for producing aromatics from naphtha according to claim 25, characterized in that the catalyst is a regenerated catalyst from a fluidized bed regenerator.
  27. 根据权利要求26所述的石脑油制芳烃的方法,其特征在于,所述再生催化剂依次通过再生器汽提器和再生滑阀进入提升管反应器。The method for producing aromatics from naphtha according to claim 26, characterized in that the regenerated catalyst enters the riser reactor through the regenerator stripper and the regeneration slide valve in sequence.
  28. 根据权利要求26所述的石脑油制芳烃的方法,其特征在于,所述再生催化剂中的碳含量≤0.5wt%。The method for preparing aromatics from naphtha according to claim 26, characterized in that the carbon content in the regenerated catalyst is ≤0.5wt%.
  29. 根据权利要求25所述的石脑油制芳烃的方法,其特征在于,所述提升管反应器原料包含水蒸汽和由所述产品气物流中分离所得的低碳烷烃。The method for producing aromatics from naphtha according to claim 25, characterized in that the feedstock of the riser reactor comprises water vapor and light alkanes separated from the product gas stream.
  30. 根据权利要求25所述的石脑油制芳烃的方法,其特征在于,所述提升管反应器原料中的水蒸气含量为0-50wt%。The method for producing aromatics from naphtha according to claim 25, characterized in that the water vapor content in the feedstock of the riser reactor is 0-50wt%.
  31. 根据权利要求25所述的石脑油制芳烃的方法,其特征在于,所述提升管反应器的工艺条件为:气体表观线速度为3.0-10.0m/s,温度为580-700℃,压力为100-500kPa,床层密度为50-150kg/m 3The method for preparing aromatics from naphtha according to claim 25, characterized in that the process conditions of the riser reactor are: gas superficial velocity of 3.0-10.0 m/s, temperature of 580-700°C, pressure of 100-500 kPa, and bed density of 50-150 kg/m 3 .
  32. 根据权利要求17所述的石脑油制芳烃的方法,其特征在于,该方法还包括:所述待生催化剂由反应器汽提器入口管的开口端进入所述反应器汽提器中,经所述反应器汽提器汽提后,经过待生滑阀和待生剂输送管进入下游区域。The method for preparing aromatics from naphtha according to claim 17 is characterized in that the method further comprises: the catalyst to be generated enters the reactor stripper from the open end of the reactor stripper inlet pipe, and after being stripped by the reactor stripper, passes through the slide valve to be generated and the catalyst to be generated delivery pipe to enter the downstream area.
  33. 根据权利要求32所述的石脑油制芳烃的方法,其特征在于, 所述下游区域为流化床再生器。The method for producing aromatics from naphtha according to claim 32, characterized in that the downstream area is a fluidized bed regenerator.
  34. 根据权利要求32所述的石脑油制芳烃的方法,其特征在于,该方法还包括:再生气体经再生器分布器通入流化床再生器的再生区,和来自流化床反应器的待生催化剂接触,待生催化剂上的焦和再生气体反应,生成烟气,同时,待生催化剂转化为再生催化剂。The method for preparing aromatics from naphtha according to claim 32 is characterized in that the method also includes: the regeneration gas is passed into the regeneration zone of the fluidized bed regenerator through the regenerator distributor, and contacts with the catalyst to be regenerated from the fluidized bed reactor, the coke on the catalyst to be regenerated reacts with the regeneration gas to generate flue gas, and at the same time, the catalyst to be regenerated is converted into a regenerated catalyst.
  35. 根据权利要求34所述的石脑油制芳烃的方法,其特征在于,该方法还包括:所述待生催化剂依次通过反应器汽提器、待生滑阀和待生剂输送管进入流化床再生器中,与再生气体接触、反应,得到烟气和再生催化剂;The method for preparing aromatics from naphtha according to claim 34, characterized in that the method further comprises: the catalyst to be regenerated sequentially passes through the reactor stripper, the slide valve to be regenerated and the regenerated catalyst delivery pipe into the fluidized bed regenerator, contacts and reacts with the regeneration gas to obtain flue gas and regenerated catalyst;
    所述烟气进入再生器气固分离设备脱除其中挟带的再生催化剂,然后进入再生器集气室,由烟气输送管进入下游工段。The flue gas enters the gas-solid separation device of the regenerator to remove the regenerated catalyst carried therein, and then enters the gas collecting chamber of the regenerator and enters the downstream section through the flue gas conveying pipe.
  36. 根据权利要求34所述的石脑油制芳烃的方法,其特征在于,所述再生气体选自氧气、空气和富氧空气中的至少一种。The method for producing aromatics from naphtha according to claim 34, characterized in that the regeneration gas is selected from at least one of oxygen, air and oxygen-enriched air.
  37. 根据权利要求34所述的石脑油制芳烃的方法,其特征在于,再生区的工艺条件为:气体表观线速度为0.5-2.0m/s,再生温度为600-750℃,再生压力为100-500kPa,床层密度为150-700kg/m 3The method for preparing aromatics from naphtha according to claim 34, characterized in that the process conditions in the regeneration zone are: gas superficial velocity of 0.5-2.0 m/s, regeneration temperature of 600-750°C, regeneration pressure of 100-500 kPa, and bed density of 150-700 kg/m 3 .
PCT/CN2022/134181 2022-11-24 2022-11-24 Device and method for preparing aromatic hydrocarbons from naphtha WO2024108510A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
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CN1696083A (en) * 2004-05-14 2005-11-16 中国石油化工股份有限公司 Orientated reaction catalytic cracking method with no oxygen for direct conversion of low carbon alkane
CN111233609A (en) * 2018-11-29 2020-06-05 中国科学院大连化学物理研究所 Raw material conversion device containing naphtha
CN111233608A (en) * 2018-11-29 2020-06-05 中国科学院大连化学物理研究所 Naphtha-containing raw material conversion method
CN111484387A (en) * 2019-01-28 2020-08-04 中国科学院大连化学物理研究所 Method for converting raw material containing naphtha into low-carbon olefin and/or aromatic hydrocarbon
CN114207091A (en) * 2019-08-05 2022-03-18 沙特基础全球技术有限公司 Single and multiple turbulent/fast fluidized bed reactors in NCC process for maximizing aromatic production

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1696083A (en) * 2004-05-14 2005-11-16 中国石油化工股份有限公司 Orientated reaction catalytic cracking method with no oxygen for direct conversion of low carbon alkane
CN111233609A (en) * 2018-11-29 2020-06-05 中国科学院大连化学物理研究所 Raw material conversion device containing naphtha
CN111233608A (en) * 2018-11-29 2020-06-05 中国科学院大连化学物理研究所 Naphtha-containing raw material conversion method
CN111484387A (en) * 2019-01-28 2020-08-04 中国科学院大连化学物理研究所 Method for converting raw material containing naphtha into low-carbon olefin and/or aromatic hydrocarbon
CN114207091A (en) * 2019-08-05 2022-03-18 沙特基础全球技术有限公司 Single and multiple turbulent/fast fluidized bed reactors in NCC process for maximizing aromatic production

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